Transcript
Inner Finisher-D1 Inner Finisher Additional Tray-A1 Service Manual Rev0 Produt Outline Technology Periodic Servicing Parts Replacement and Cleaning Procedure Adjustment Installation
1
2
3
4
5
6
9
Appendix
0
0-2 Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory,
The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the
inconsistent with local law.
products are sold. For this reason, there may be information in this manual that does not apply to your locality.
Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies.
Corrections This manual may contain technical inaccuracies or typographical errors due to improvements
Copyright
or changes in products. When changes occur in applicable products or in the contents of this
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual
manual, Canon will release technical information as the need arises. In the event of major
may
changes in the contents of this manual over a long or short period, Canon will issue a new
not be copied, reproduced or translated into another language, in whole or in part, without the
edition of this manual.
consent of Canon Inc.
© CANON INC. 2011
Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information.
0
0-2
0
0-3 Explanation of Symbols
operation.
The following symbols are used throughout this Service Manual.
In the diagrams,
represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow Symbols
Explanation
Symbols
Explanation
Check.
Remove the claw.
Check visually.
Insert the claw.
indicates the direction of the electric
signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power. 2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
Check the noise.
Use the bundled part.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC
Disconnect the connector.
Push the part.
controller PCB and from the output of the DC controller PCB to the loads. The descriptions in this Service Manual are subject to change without notice for product
Connect the connector.
Remove the cable/wire from the cable guide or wire saddle.
Plug the power cable.
improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service
Turn on the power.
Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.
Set the cable/wire to the cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of
0
0-3
0
0
0-4
0-4
0
0-5
Contents
List of Parts(Finisher)---------------------------------------------------------4-2 Motors/Switches/Solenoids------------------------------------------------------Sensors1-----------------------------------------------------------------------------Sensors2-----------------------------------------------------------------------------PCBs-----------------------------------------------------------------------------------
0 Safety Precautions
Main Units(Finisher)-----------------------------------------------------------4-4
Notes Before it Works Serving----------------------------------------------0-9
1 Produt Outline Features(Finisher)-------------------------------------------------------------1-2 Specifications(Finisher)-------------------------------------------------------1-3 Names of Parts(Finisher)----------------------------------------------------1-5 External View 1---------------------------------------------------------------------External View 2---------------------------------------------------------------------External View 3---------------------------------------------------------------------Cross Section------------------------------------------------------------------------
1-5 1-5 1-5 1-5
2 Technology Basic Configuration(Finisher)-----------------------------------------------2-2
Outline of basic operation--------------------------------------------------------- 2-2 Non-sort operation-------------------------------------------------------------------------- 2-2 Offset operation------------------------------------------------------------------------------ 2-2 Stapling operation--------------------------------------------------------------------------- 2-3
Work of Service(Finisher)----------------------------------------------------2-5
Scheduled Servicing--------------------------------------------------------------- 2-5 Customer maintenance------------------------------------------------------------ 2-5 Cleaning the offset roller------------------------------------------------------------------- 2-5
Version Upgrade ------------------------------------------------------------------- 2-5 Overview--------------------------------------------------------------------------------------- 2-5
3 Periodic Servicing Periodic Service Works(Finisher)------------------------------------------3-2
Periodical service------------------------------------------------------------------- 3-2
4 Parts Replacement and Cleaning Procedure
0
4-2 4-2 4-3 4-3
Removing the Upper Unit--------------------------------------------------------- 4-4 Removing the Gripper Unit------------------------------------------------------- 4-7
Consumable Parts Requiring Periodic Replacement and Cleaning Points(Finisher)-----------------------------------------------------------------4-8
Removing the Stapler Unit-------------------------------------------------------- 4-8 Removing the Shift Roller--------------------------------------------------------- 4-9 Removing the Shutter Unit------------------------------------------------------4-10
Solenoids(Finisher)---------------------------------------------------------- 4-11
Removing the Paper Lever Drive Solenoid--------------------------------- 4-11 Removing the Staple Solenoid-------------------------------------------------4-13
Motors(Finisher)-------------------------------------------------------------- 4-16
Removing the Shift Roller Release Motor-----------------------------------4-16 Removing the Shift Motor--------------------------------------------------------4-18 Removing the Feed Motor-------------------------------------------------------4-20 Removing the Gripper Open/Close Motor-----------------------------------4-20 Removing the STP Move Motor/Gripper Unit Move Motor--------------4-21 Removing the Entrance Roller Release /Stopper HP Motor------------4-23 Removing the Additional Tray Lift Motor-------------------------------------4-24 Removing the Tray Lift Motor---------------------------------------------------4-26
Switches(Finisher)----------------------------------------------------------- 4-28
Removing the Front Cover Switch---------------------------------------------4-28 Removing the Staple Safety Switch-------------------------------------------4-30
PCB's(Finisher)--------------------------------------------------------------- 4-33
Removing the Additional Tray PCB--------------------------------------------4-33 Removing the Finisher Controller PCB---------------------------------------4-34 Removing the Flexible Cable Broadcast PCB------------------------------4-36
Others(Finisher)-------------------------------------------------------------- 4-37
Stapler Cradle Installation Procedure-----------------------------------------4-37
5 Adjustment 0-5
0
0-6 Basic Adjustment---------------------------------------------------------------5-2
Preparation to install in the host machine-----------------------------------6-21 Connecting to Connected Equipment-----------------------------------------7-23 Setting after installation----------------------------------------------------------6-26
Adjustment item--------------------------------------------------------------------- 5-2 Adjustment------------------------------------------------------------------------------------ 5-2 COUNTER------------------------------------------------------------------------------------- 5-3 FUNCTION SETTING---------------------------------------------------------------------- 5-3
Adjustment at Time of Parts Replacement(finisher)-------------------5-4
Action on replacing the finisher controller PCB----------------------------- 5-4 Measures at Time of Parts Replacement.------------------------------------ 5-4
6 Installation How to Utilize This Installation Procedure-------------------------------6-2
When Using the parts included in the package----------------------------- 6-2 Symbols in the Illustration-------------------------------------------------------- 6-2
Appendix Service Tools-----------------------------------------------------------------------ii
Solvents and Oils---------------------------------------------------------------------- ii Special Tools---------------------------------------------------------------------------- ii
General Circuit Diagram(Finisher)------------------------------------------- iii General Circuit Diagram(Additional Tray)---------------------------------- iv
Confirmation Before the Installation (Finisher)-------------------------6-2
Cautions at the Installation------------------------------------------------------- 6-2
Kontrollen vor der Installation (German/Deutsch)---------------------6-3
Vorsichtshinweise zur Installation----------------------------------------------- 6-3
Checks before Installation (Finisher)--------------------------------------6-3
Checking the Installation Space------------------------------------------------- 6-3 Setting Up of Inner Finisher------------------------------------------------------ 6-4
Checking the Contents (Finisher)------------------------------------------6-4 Installation Procedure (Inner Finisher-D1)-------------------------------6-5
Installation Procedure-------------------------------------------------------------- 6-5 Check After Installation-----------------------------------------------------------6-15 For Support Guide-----------------------------------------------------------------6-16
Making Pre-installation Checks(Addtional Tray)--------------------- 6-18
Cautions at the Installation------------------------------------------------------6-18
Kontrollen vor der Installation(German/Deutsch)-------------------- 6-18
Vorsichtshinweise zur Installation----------------------------------------------6-18
How to Utilize This Installation Procedure----------------------------- 6-19
When Using the parts included in the package----------------------------6-19 Symbols in the Illustration-------------------------------------------------------6-19
Making Pre-installation Checks------------------------------------------- 6-19
Cautions at the Installation------------------------------------------------------6-19
Checking Bundled Components(Addtional Tray)-------------------- 6-20 Installation Procedure(Addtional Tray)---------------------------------- 6-21
0
0-6
Safety Precautions Before it Works Serving ■ ■Notes
0
Safety Precautions > Notes Before it Works Serving
0-8
Notes Before it Works Serving CAUTION: At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.
CAUTION: Do not turn off the power switch when downloading is under way. Turning off the main power switch while downloading is under way can disable the machine.
CAUTION: When performing cleaning using origanic solvent such as alcohol, be sure to that the component of solvent is vaporizide compoletly besure assembling.
0
Safety Precautions > Notes Before it Works Serving
0-8
1
1
Produt Outline
Produt Outline ■ ■Features(Finisher) ■ ■Specifications(Finisher) of Parts(Finisher) ■ ■Names
1
Produt Outline > Features(Finisher)
1-2
Features(Finisher) • A variety of finishing functions 2 delivery tray + Multi stapling
• Large tray capacity (1000 sheets+) Utilize the inner room of the system
1
Produt Outline > Features(Finisher)
1-2
1
Produt Outline > Specifications(Finisher)
1-3
Specifications(Finisher) Item
Item
Specification
Stacking capacity Processing tray Specification
Stacking method
Stacking tray descending method
Paper ejection
Face-down ejection
Stacking alignment
Center alignmen
Stackable paper Feeding direction Cross-feeding size direction Paper weight
139.7mm-432mm 100.0mm-297mm
Number of tray
1 (+additional option tray)
Finishing modes Non-sort stacking
A3/A4/A4R/A5R/B4/B5/B5R/EXE/LDR/LGL/LTR/ LTR-R/STMT-R 8K/16K
Standard tray (lower S size: 125.0mm high or less (125.0mm is equivalent to 1000 sheets+/-.) tray) only L size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.)
When the add tray A1 is installed
52-220g/m2
Bunch offset stacking
A3/A4/A4R/B4/B5/B5R/EXE LDR/LGL/LTR/LTR-R 8K/16K
Staple stacking
A3/A4/A4R/B4/B5/EXE LDR/LGL/LTR/LTR-R 8K/16K
S size: 50 sheets or Less Length in feeding direction: 138.5mm-216.0mm L size: 30 sheets or Less Length in feeding direction: more than 216.0mm432.0mm
S size: 12.5mm high or less (12.5mm is equivalent to Add tray A1 (Upper 100 sheets+/-.) L size: 12.5mm high or less (12.5mm is equivalent to tray)
Standard tray (lower tray)/ Random stacking Standard tray (lower tray)/ Cascade stacking Stapled stack
100 sheets+/-.)
S size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.) L size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.)
S size: 125.0mm high or less (125.5mm is equivalent to 1000 sheets+/-.) L size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.)
Above-mentioned heights or within 30 books
Capable size for Non-sort stacking alignment Bunch offset stacking Staple stacking
Width: 100mm-297mm
Paper detection
Available
Processing tray
Standard tray / Add tray A1 Capable size for Single corner stapling stapling (front or rear) Double stapling (sidestitching)
Width: 210mm-297mm Width: 210mm-297mm Available A3/B4/A4/A4R/A5 LDR/LGL/LTR/LTR-R/EXE 8K/16K A3/B4/A4/A4R/A5 LDR/LGL/LTR/LTR-R/EXE 8K/16K
1
Produt Outline > Specifications(Finisher)
1-3
1
Produt Outline > Specifications(Finisher)
Item Number of paper Small size stapled (A4/B5/LTR/16K)
Large size (A3/B4/A4R/LDR/ LGL/LTR-R/8K)
1-4 Specification
Plain paper(52-81.4g/ 30m2) : 50 sheets Plain paper (more than 81.5g/m2-105.0g/m2): 30 sheets Thick paper (more than 106.0g/m2 - 220g/m2: 2 sheets Plain paper(52-81.4g/ 30m2) : 30 sheets
Staple replenishment
Plain paper (more than 81.5g/m2-105.0g/m2): 20 sheets Thick paper (more than 106.0g/m2 - 220g/m2: 2 sheets Exclusive staple cartridge (5000 staples)
Staple
Exclusive staple
Staple run-out detection
Available
Manual stapling
Unavailable
Control panel
Not exsisting
Power supply
Supplied by the host machine
Dimensions
554mm×410mm×295mm(W×D×H)
Mass
Approx. 12.5 Kg T-1-1
1
Produt Outline > Specifications(Finisher)
1-4
1
Produt Outline > Names of Parts(Finisher) > Cross Section
1-5
Names of Parts(Finisher)
External View 3
External View 1 Upper guide part
Switchback guide
Finisher front cover F-1-3
Cross Section [2]
Stack tray
[3]
[5]
[4]
Tray paper holdig arm F-1-1
External View 2 StaplerAdditional Tray-A1
[9]
Stack extension tray 1
[1]
[8]
[7]
[6] F-1-4
Stack extension tray 2
Stapler F-1-2
1
Produt Outline > Names of Parts(Finisher) > Cross Section
[1] [2] [3] [4] [5]
Stack tray Processing tray Shift roller Switchback part Entrance roller
[6] [7] [8] [9]
Stapler Trailing edge aligning plate Gripper Stack height detection lever
1-5
2
2
Technology
Technology ■ ■Basic Configuration(Finisher) of Service(Finisher) ■ ■Work
2
Technology > Basic Configuration(Finisher) > Outline of basic operation > Offset operation
Basic Configuration(Finisher)
2-2 ■■Offset operation 1.Outline
Outline of basic operation
Stacking the ejected paper from the host machine onto the processing tray. Every paper stack consisting of 10sheets of paper is offset and ejected on the stack tray.
■■Non-sort operation
2.Details
1.Outline
• Outline of operation
Ejected paper from the host machine is aligned and stacked on the processing tray.
1) 1)through 5) are the same operation as "Non-sort".
Paper stack is then ejected on the stack tray.
6) The shift roller moves to the center or rear-end position and align the paper stack to locate
The paper stack is placed at the center in cross feeding direction.
it at specified shift position. 7) The shift roller goes up to release the paper stack and the gripper closes to grip the stack.
2.Details
8) The shift roller returns to its idle position and the above steps repeats themselves till the
• Outline of operation
last paper.
1) Ejected paper from the host machine is conveyed into the finisher. 2) Before paper trailing edge passes by the entrance roller, the shift roller goes down to press the paper.
9) Gripper starts to eject the paper stack on the stack tray. 10) Stack height detection lever moves up to evacuate itself and moves down again to detect the stacking height when the stack ejection has completed.
After the trailing edge passes by the entrance roller, the shift roller stops turning. 3) The gripper opens and the shift roller reverses to transport the paper stack to the aligning plate. 4) The shift roller goes up to release the paper stack and the gripper closes to grip the stack. 5) The above steps repeat themselves up until the number of the paper on the processing
• Alignment position Center shift: Rear-end shift:
No offsetting (Non-sort position) From the center reference position to the rear-end position;178.5mm
tray becomes 10 (1 for the envelope) or the operation complete signal is issued whichever comes first. 6) Gripper starts to eject the paper stack on the stack tray. 7) Stack height detection lever moves up to evacuate itself and moves down again to detect the stacking height when the stack ejection has completed.
Shift roller
Switchback part
Entrance roller
Stapler Switchback part
Processing tray
Entrance roller
Stack tray
Shift roller Stapler Processing tray Stack tray
[Non-sort stacking operation]
2
[Offset stacking]
Gripper
Trailing edge aligning plate Stack height detetion lever
Trailing edge aligning plate Ejection roller of the host machine Stack height detetion lever Gripper
F-2-2
Ejection roller of the host machine F-2-1
Technology > Basic Configuration(Finisher) > Outline of basic operation > Offset operation
2-2
2
Technology > Basic Configuration(Finisher) > Outline of basic operation > Stapling operation
■■Stapling operation
2-3 Gripper evacuating and connecting to the stapler
Shift roller nip
1.Outline
connecting mechanism-1
Shift roller nip
Stacking the ejected paper from the host machine onto the processing tray. Stapling and ejecting the paper stack on the stack tray.
connecting mechanism-2
2.Details Outline of operation "Angle stapling at 1 front corner", "Angle stapling at 1 rear corner" and "Double stapling (side stitching)" 1) 1) through 7) are the same operation as the offset operation. 8) Gripper conveys the paper stack to the stapling position with holding the stack. "The operation 9) and 10) are applicable only to the front/ rear corner stapling."
Gripper opens
9) After stapling the paper stack, the gripper starts to eject the stack on the stack tray.
Gripper unit rail
10) At the same time, the stacking height detection lever moves up. The detection lever moves down when the paper stack has ejected on the stack tray to
[Gripper evacuating operation (Top view)]
F-2-4
detect the paper. 10) When the gripper closes, the connecting lever moves downward to connect the stapler "The operation 9)' through 18) are applicable only to the double stapling (side stitching)." 9)The shift roller moves down and gives higher pressure to the paper stack. Gripper then
and the gripper to each other, so the stapler can travel back and forth. 11) Stapler unit travels to its first stapling position to execute stapling. 12) Stapler unit travels to its second stapling position to execute stapling.
opens and evacuates itself to the connecting position with the stapler.
Stapling (first)
Stapling (second)
Shift roller Higher nip pressure Stapler
Stack tray
[Gripper evacuating operation]
Gripper
Gripper evacautes itself to the connecting position Stack height detetion lever F-2-3
The stapler unit and the gripper unit move with connecting to each other and execute the stapling operation.
2
Technology > Basic Configuration(Finisher) > Outline of basic operation > Stapling operation
2-3
2
Technology > Basic Configuration(Finisher) > Outline of basic operation > Stapling operation
13) The shift roller starts up to convey the paper stack in the delivering direction and stops after the shift roller evacuates the trailing edge of the paper stack inside the path guide. 14) While the shift roller conveys the paper stack, the stapler starts to move to the position where the gripper had connected to the stapler at step 10)
2-4 15) When the gripper opens, the connecting lever moves upward to release the connection to the stapler. 16) Gripper moves to the position where there is the paper stack evacuated in the path guide and closes. 17) The gripper starts to deliver the paper stack.
Conveying the paper stack with the shift roller
18) At the same time, the stacking height detection lever moves up.
The stapler and the gripper move
The detection lever moves down when the paper stack has ejected on the stack tray to detect the paper.
Conveying direction
Stapler
The paper guide After the stapling operation, the shift roller rotates to convey the paper stack until the trailing edge of the stack gets into the paper guide.
Returning to the connecting position
Stack tray
The stapler and the gripper move to the original position where the gripper had connected to the stapler at step 10) Gripper opens to release the connection
[Paper stack delivery]
Gripper delivers the paper stack F-2-6
F-2-5
2
Technology > Basic Configuration(Finisher) > Outline of basic operation > Stapling operation
2-4
2
Technology > Work of Service(Finisher) > Version Upgrade > Overview
2-5
Work of Service(Finisher)
Customer maintenance ■■Cleaning the offset roller
Scheduled Servicing
●● Details
When the endurance time of a part expires soon, replace and/or clean it as required. Item
Part name
Periodically none replaced parts Consumable Stapler Shift Roller parts Shutter unit
Periodically serviced parts
Expected service life
Qty
Operation
remarks
Reference
Offset roller should be cleaned once a month to maintain the accuracy of the stacking alignment as foreign articles like dust are likely to stick to the roller.
[1] 500,000 sheets 1 1,000,000 2 sheets 1,000,000 1 sheets
Replacement Replacement Replacement
none
T-2-1
F-2-7
●● Instruction 1) With holding up the roller a little, rub off paper dusts, etc. by a moist cloth.
MEMO: If the optional tray is installed, it is easier to clean the rollers just after delivering a paper onto the optional tray since the optional tray gets descended lower than the rollers.
Version Upgrade ■■Overview Upgrade the firmware of the finisher controller according to the upgrade procedure described in the service manual of the host machine. This finisher does not support upgrading via downloader PCB (FY9-2034)
2
Technology > Work of Service(Finisher) > Version Upgrade > Overview
2-5
3
Periodic Servicing Service ■ ■Periodic Works(Finisher)
3
Periodic Servicing
3
Periodic Servicing > Periodic Service Works(Finisher) > Periodical service
3-2
Periodic Service Works(Finisher) Periodical service No. Category 1 Stapler 2 Processing tray 3
Part name Stapler Offset Roller Shutter unit
Part number FM4-2710 4A3-1121 FL3-4298
Qty 1 2 1
Interval CR/500,000 sheets CR/1,000,000 sheets CR/1,000,000 sheets
Remarks
Adjusted/ not adjusted
Reference
None None None T-3-1
3
Periodic Servicing > Periodic Service Works(Finisher) > Periodical service
3-2
4
Parts Replacement and Cleaning Procedure of Parts(Finisher) ■ ■List Units(Finisher) ■ ■Main Parts ■ ■Consumable Requiring Periodic Replacement and Cleaning Points(Finisher) ■ ■Solenoids(Finisher) ■ ■Motors(Finisher) ■ ■Switches(Finisher) 4
Parts Replacement and Cleaning Procedure
■ ■PCB's(Finisher) ■ ■Others(Finisher)
4
Parts Replacement and Cleaning Procedure > List of Parts(Finisher) > Sensors1
List of Parts(Finisher)
4-2
Sensors1
Motors/Switches/Solenoids M3
M12
S5
M8
M10
M6
S21 S23
M9
S1 S16 S17
M4
M11
S14
S2 S22
S3
SW2 M5
S6
M1
S15
M2 M7 SOL2 SW1
SOL1
F-4-2 F-4-1
No. M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 SW1 SW2 SOL1 SOL2
Part name STP move motor Gripper unit move motor Feed motor Shift motor Shift roller release motor Entrance roller release /stopper HP motor Gripper open/close motor Fan1 Fan2 Stapler motor Tray lift motor Additional Tray lift motor Front cover switch Stapler safety switch Paper lever drive solenoid Stapler solenoid
Part number
Reference Refer to page 4-21 Refer to page 4-21 Refer to page 4-20 Refer to page 4-18 Refer to page 4-16 Refer to page 4-23
-
Refer to page 4-20 Refer to page 4-26 Refer to page 4-24 Refer to page 4-28 Refer to page 4-30 Refer to page 4-11 Refer to page 4-13
No. S1 S2 S3 S5 S6 S14 S15 S16 S17 S21 S22 S23
Part name Entrance sensor Shift roller HP sensor Shift roller release sensor Entrance roller release /stopper HP sensor Processing tray sensor Stack tray clock sensor Stack tray paper sensor Stack tray middle sensor Stack tray lower limit sensor Additional tray upper/Lower limit sensor Additional tray paper sensor Additional tray clock sensor
Part number
Reference
T-4-2
T-4-1
4
Parts Replacement and Cleaning Procedure > List of Parts(Finisher) > Sensors1
4-2
4
Parts Replacement and Cleaning Procedure > List of Parts(Finisher) > PCBs
Sensors2
4-3
PCBs S18 S19 S20
[PCB2]
[PCB3]
S10
S13 S9
S7
[PCB1] S12 S11
F-4-4
F-4-3
No. S7 S9 S10 S11 S12 S13 S18 S19 S20
Part name Gripper unit HP sensor Gripper stapler connection sensor Stapler move HP sensor Paper surface sensor1 Paper surface sensor2 Gripper arm sensor Stapler HP sensor Stapler edging sensor Stapler sensor
Part number
Reference
No. PCB1 PCB2 PCB3
Part name Finisher controller PCB Flexible cable broadcast PCB Additional tray PCB
Part number
Reference Refer to page 4-34 Refer to page 4-36 Refer to page 4-33 T-4-4
T-4-3
4
Parts Replacement and Cleaning Procedure > List of Parts(Finisher) > PCBs
4-3
4
Parts Replacement and Cleaning Procedure > Main Units(Finisher) > Removing the Upper Unit
4-4
Main Units(Finisher) Removing the Upper Unit 1) Remove three screws and then the inner cover.
2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
x4 x1
F-4-5
CAUTION: There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit. Do not incline the finisher without the front cover so the stapler unit does not come off its rail.
4
Parts Replacement and Cleaning Procedure > Main Units(Finisher) > Removing the Upper Unit
F-4-6
4-4
4
Parts Replacement and Cleaning Procedure > Main Units(Finisher) > Removing the Upper Unit
3) Disconnect one flexible cable and eight connectors. 4) Remove one wire saddle. 5) Remove two screws, and then pull out the finisher controller PCB along with the mount.
4-5
6) Remove four wire saddles and the harness from the harness guide, and then pull out the finisher controller PCB along with the mount.
x4
x9
x2 x1 F-4-7
7) Disconnect eight connectors.
F-4-8
8) Place the finisher controller PCB as shown, remove six screws and then the upper guide.
x8
x6
F-4-9 F-4-10
4
Parts Replacement and Cleaning Procedure > Main Units(Finisher) > Removing the Upper Unit
4-5
4
Parts Replacement and Cleaning Procedure > Main Units(Finisher) > Removing the Upper Unit
4-6
9) Remove one wire saddle, one connector, and then the harness leading to the upper guide from 10) Remove five wire saddles, two edge saddles, and then the additional tray harness rearward the harness guide. (only when the additional tray is installed).
x1
x7
x1
F-4-11 F-4-12
11)Remove the harness from the harness guide. 12) Remove one screw and then the cover.
13) Remove four screws and then the upper unit.
x4
x1
F-4-13
4
Parts Replacement and Cleaning Procedure > Main Units(Finisher) > Removing the Upper Unit
F-4-14
4-6
4
Parts Replacement and Cleaning Procedure > Main Units(Finisher) > Removing the Gripper Unit
4-7
Removing the Gripper Unit 1) Remove the upper unit. "Removing the Upper Unit"(page 4-4). 2) Move the stapler rearward.
3) Remove the reuse band. 4) Pull out the gripper unit in the direction of the arrow.
x2
F-4-15
F-4-16
5) Press the lever to remove the gripper unit.
F-4-17
4
Parts Replacement and Cleaning Procedure > Main Units(Finisher) > Removing the Gripper Unit
4-7
4
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points(Finisher) > Removing the Stapler Unit
4-8
Consumable Parts Requiring Periodic Replacement and Cleaning Points(Finisher) Removing the Stapler Unit 2) Remove one screw to remove the stapler cover.
1) Remove three screws to remove the inner cover.
x4
x1 x2
F-4-18
CAUTION:
F-4-19
There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit. Do not incline the finisher without the front cover so the stapler unit does not come off its rail. 3) Remove two connectors.
4) Remove one screw to remove the stapler.
x2
x1
F-4-20
4
F-4-21
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points(Finisher) > Removing the Stapler Unit
4-8
4
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points(Finisher) > Removing the Shift Roller
4-9
Removing the Shift Roller 1) Remove six screws, and then remove the upper guide.
2) Remove the resin retaining ring , and then remove the shift roller.
Stepped screw
x6
F-4-23 F-4-22
MEMO: Do not move the shaft to the rear side , because the straight pin comes off from the shaft.
F-4-24
4
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points(Finisher) > Removing the Shift Roller
4-9
4
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points(Finisher) > Removing the Shutter Unit
4-10
Removing the Shutter Unit 1) Remove six screws, and then remove the upper guide.
2) Remove two springs from the upper guide, and then remove the shutter unit.
Stepped screw
x6
F-4-26 F-4-25
4
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points(Finisher) > Removing the Shutter Unit
4-10
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Paper Lever Drive Solenoid
4-11
Solenoids(Finisher) Removing the Paper Lever Drive Solenoid 1) Remove the upper unit. "Removing the Upper Unit"(page 4-4). 2) Move the stapler rearward.
3) Remove the reuse band of the additional tray harness (only when the additional tray is installed). 4) Remove the reuse band of the tray harness. 5) Remove two screws.
x2
x1
F-4-27
F-4-28
6) Remove the additional tray(only when the additional tray is installed). 7) Remove the tray.
8) Move the gripper unit in the direction of the arrow.
F-4-30 F-4-29
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Paper Lever Drive Solenoid
4-11
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Paper Lever Drive Solenoid
9) Remove three screws and then the grate-shaped guide (lower).
4-12
10) Remove two wire saddles. 11) Disconnect the relay connector and one screw.
x3
x2
x1
x1
F-4-32
F-4-31
12) Remove three screws and then the processing tray.
13) Remove the harness from the harness guide. 14) Remove one screw and then the paper lever unit. 15) Remove two screws and then the paper lever drive solenoid.
x3 x2
x1
x1
F-4-33 F-4-34
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Paper Lever Drive Solenoid
4-12
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Staple Solenoid
4-13
Removing the Staple Solenoid 1) Remove the upper unit. "Removing the Upper Unit"(page 4-4). 2) Move the stapler rearward.
3) Remove the reuse band of the additional tray harness (only when the additional tray is installed). 4) Remove the reuse band of the tray harness. 5) Remove one screw.
x2
x1
F-4-35 F-4-36
6) Remove the additional tray harness (only when the additional tray is installed). 7) Remove the tray.
8) Move the gripper unit in the direction of the arrow.
F-4-37
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Staple Solenoid
F-4-38
4-13
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Staple Solenoid
9) Remove three screws and then the grate-shaped guide (lower).
4-14
10) Remove two wire saddles. 11) Disconnect the relay connector and one screw.
x3
x2
x1
x1
F-4-40
F-4-39
12) Remove three screws and then the processing tray.
13) Remove the harness from the harness guide. 14) Remove one screw and then the paper lever unit.
x3
x1
F-4-41
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Staple Solenoid
x1
F-4-42
4-14
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Staple Solenoid
4-15
15) Lay down the finisher lower unit as shown. 16) Remove one screw and then the staple solenoid.
x1
F-4-43
4
Parts Replacement and Cleaning Procedure > Solenoids(Finisher) > Removing the Staple Solenoid
4-15
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Shift Roller Release Motor
4-16
Motors(Finisher) Removing the Shift Roller Release Motor 1) Remove three screws and then the inner cover.
2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
x4
x1
F-4-44
CAUTION:
F-4-45
There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit. Do not incline the finisher without the front cover so the stapler unit does not come off its rail.
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Shift Roller Release Motor
4-16
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Shift Roller Release Motor
3) Remove six screws and then the upper guide.
4-17
4) Disconnect the relay connector of the shift roller disengage motor cable. 5) Remove the cable from one wire saddle and two harness guides.
Stepped screw
x1
x6
x3
F-4-47
F-4-46
6) Remove two screws and then the shift roller release motor.
x2
F-4-48
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Shift Roller Release Motor
4-17
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Shift Motor
4-18
Removing the Shift Motor 1) Remove four screws and then the inner cover.
2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
x4 x1
F-4-49
CAUTION:
F-4-50
There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit. Do not incline the finisher without the front cover so the stapler unit does not come off its rail. 3) Disconnect one flexible cable and eight connectors. 4) Remove one wire saddle. 5) Remove two screws, and then pull out the finisher controller PCB along with the mount.
6) Remove four wire saddles and the harness from the harness guide, and then pull out the finisher controller PCB along with the mount.
x4
x9
x2 x1 F-4-51
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Shift Motor
F-4-52
4-18
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Shift Motor
7) Disconnect eight connectors.
4-19
8) Disconnect the relay connector of the shift motor cable. 9) Disconnect the relay connector. 10) Remove one wire saddle and then the harness leading to the upper guide from the harness guide.
x8 x1
x1
F-4-53 F-4-54
11) Release the harness from the guide. 12) Remove one screw and then the harness guide.
13) Remove two screws, and then remove the shift motor.
x1
x2
F-4-55
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Shift Motor
F-4-56
4-19
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Gripper Open/Close Motor
4-20
Removing the Feed Motor 1) Disconnect one connector. 2) Remove two screws and then the feed motor.
x2
x1
F-4-57
Removing the Gripper Open/Close Motor 1) Remove the gripper unit. "Removing the Gripper Unit"(page 4-7). 2) Remove one screw and then the cover. 3) Remove one connector and then the harness from the harness guide.
4) Remove two screws and then the gripper open/close motor.
x2 x1
F-4-59 F-4-58
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Gripper Open/Close Motor
4-20
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the STP Move Motor/Gripper Unit Move Motor
4-21
Removing the STP Move Motor/Gripper Unit Move Motor 1) Remove the upper unit. "Removing the Upper Unit"(page 4-4).
3) Remove the reuse band of the additional tray harness (only when the additional tray is installed). 4) Remove the reuse band of the tray harness. 5) Remove two screws.
2) Move the stapler rearward.
x2
x1
F-4-60
F-4-61
6) Remove the additional tray harness (only when the additional tray is installed). 7) Remove the tray.
8) Move the gripper unit in the direction of the arrow.
F-4-63 F-4-62
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the STP Move Motor/Gripper Unit Move Motor
4-21
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the STP Move Motor/Gripper Unit Move Motor
9) Remove three screws and then the grate-shaped guide (lower).
4-22
10) Remove two wire saddles. 11) Disconnect the relay connector and one screw.
x2
x3
x1
x1
F-4-65 F-4-64
13) Disconnect two connectors and the spring.
12) Remove three screws and then the processing tray.
x2
x3
F-4-66
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the STP Move Motor/Gripper Unit Move Motor
F-4-67
4-22
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Entrance Roller Release /Stopper HP Motor
4-23
14) Remove two screws and then the STP move motor/gripper unit move motor unit.
x2
F-4-68
Removing the Entrance Roller Release /Stopper HP Motor 1) Remove the harness from the harness guide. 2) Disconnect one relay connector. 3) Remove one screw and then the cover.
4) Remove two reuse bands. 5) Remove two screws and then the cover.
x2
x1
x2
F-4-70 F-4-69
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Entrance Roller Release /Stopper HP Motor
4-23
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Additional Tray Lift Motor
6) Remove three resin rings, two pulleys, one gear, one belt, and three parallel pins.
4-24
7) Remove two screws and then the entrance roller release /stopper HP motor along with the mount. 8) Remove two screws and then the entrance roller release /stopper HP motor.
x4
F-4-71
F-4-72
Removing the Additional Tray Lift Motor 1) Remove the additional tray. 2) Remove two screws and then the top cover of the tray. 3) Disconnect one connector.
x2
4) Turn over the tray. 5) Remove two screws and then the bottom cover of the tray.
x1
x2
F-4-73
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Additional Tray Lift Motor
F-4-74
4-24
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Additional Tray Lift Motor
6) Remove four screws, one earth cable, one washer, and one plate.
4-25
7) Remove one screw and then the harness guide.
x4
x1
F-4-76 F-4-75
8) Remove one screw and then the tray lift motor unit along with the mount.
x1
F-4-77
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Additional Tray Lift Motor
4-25
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Tray Lift Motor
4-26
Removing the Tray Lift Motor 1) Remove the additional tray. 2) Remove one reuse band, two connectors, and one screw to remove the earth cable.
x1
3) Raise the standard to remove it.
x2
F-4-79
F-4-78
4) Remove two screws and then the top cover of the tray. 5) Disconnect one connector.
6) Turn over the tray. 7) Remove two screws and then the bottom cover of the tray.
x1
x2
x2
F-4-80
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Tray Lift Motor
F-4-81
4-26
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Tray Lift Motor
8) Remove three screws, one earth cable, one washer, one spring, and one plate.
x3
4-27
9) Remove one screw and then the harness guide.
x1
F-4-82
F-4-83
10) Remove one screw and then the tray lift motor unit along with the mount.
x1
F-4-84
4
Parts Replacement and Cleaning Procedure > Motors(Finisher) > Removing the Tray Lift Motor
4-27
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Front Cover Switch
4-28
Switches(Finisher) Removing the Front Cover Switch 1) Remove four screws and then the inner cover.
2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
x4 x1
F-4-85
CAUTION: There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit. Do not incline the finisher without the front cover so the stapler unit does not come off its rail.
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Front Cover Switch
F-4-86
4-28
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Front Cover Switch
3) Disconnect one flexible cable and eight connectors. 4) Remove one wire saddle. 5) Remove two screws, and then pull out the finisher controller PCB along with the mount.
4-29
6) Remove four wire saddles and then the harness from the harness guide. 7) Pull the finisher controller further along with the mount. 8) Remove the leaf spring and then the front cover switch.
x4
x9
x2 x1 F-4-87
F-4-88
9) Remove one wire saddle and two connectors. 10) Remove the front cover switch.
F-4-89
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Front Cover Switch
4-29
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Staple Safety Switch
4-30
Removing the Staple Safety Switch 1) Remove four screws and then the inner cover.
2) Remove six screws and then the upper guide.
Stepped screw
x4
x6
F-4-90
CAUTION: There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit. Do not incline the finisher without the front cover so the stapler unit does not come off its rail.
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Staple Safety Switch
F-4-91
4-30
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Staple Safety Switch
3) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
4) Disconnect the relay connector of the staple safety switch, and then remove harness from the wire saddle and harness guide.
x1
x1
4-31
x4
F-4-93 F-4-92
F-4-94
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Staple Safety Switch
4-31
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Staple Safety Switch
4-32
5) Release the hook using a flat-blade screwdriver or the like, and then remove the cover. 6) Remove the staple safety switch.
F-4-95
4
Parts Replacement and Cleaning Procedure > Switches(Finisher) > Removing the Staple Safety Switch
4-32
4
Parts Replacement and Cleaning Procedure > PCB's(Finisher) > Removing the Additional Tray PCB
4-33
PCB's(Finisher) Removing the Additional Tray PCB 1) Remove four screws and then the inner cover.
2) Disconnect the three connectors from the additional tray PCB.
x4 x3
F-4-96
CAUTION: There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit. Do not incline the finisher without the front cover so the stapler unit does not come off its rail.
F-4-97
3) Remove one screw and two locking supports and then the additional tray PCB.
x1
F-4-98
4
Parts Replacement and Cleaning Procedure > PCB's(Finisher) > Removing the Additional Tray PCB
4-33
4
Parts Replacement and Cleaning Procedure > PCB's(Finisher) > Removing the Finisher Controller PCB
4-34
Removing the Finisher Controller PCB 1) Remove four screws and then the inner cover.
2) Remove the additional tray PCB along with the mount (only when the additional tray is installed).
x4 x1
F-4-99
CAUTION:
F-4-100
There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit. Do not incline the finisher without the front cover so the stapler unit does not come off its rail.
3) Disconnect one flexible cable and eight connectors. 4) Remove one wire saddle. 5) Remove two screws, and then pull out the finisher controller PCB along with the mount.
6) Remove four wire saddles and the harness from the harness guide, and then pull out the finisher controller PCB along with the mount.
x4
x9
x2 x1 F-4-101
4
Parts Replacement and Cleaning Procedure > PCB's(Finisher) > Removing the Finisher Controller PCB
F-4-102
4-34
4
Parts Replacement and Cleaning Procedure > PCB's(Finisher) > Removing the Finisher Controller PCB
7) Disconnect eight connectors.
4-35
8) Detach the PCB cover in the direction of the arrow.
x8
F-4-103
F-4-104
9) Remove three screws and then the finisher controller PCB.
x3
F-4-105
4
Parts Replacement and Cleaning Procedure > PCB's(Finisher) > Removing the Finisher Controller PCB
4-35
4
Parts Replacement and Cleaning Procedure > PCB's(Finisher) > Removing the Flexible Cable Broadcast PCB
4-36
Removing the Flexible Cable Broadcast PCB 2) Move the stapler unit rearward. 3) Remove the harness from the harness guide. 4) Remove one screw and then the cover.
1) Remove four screws and then the inner cover.
x4 x1
F-4-106
CAUTION: There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit. Do not incline the finisher without the front cover so the stapler unit does not come off its rail. 5) Remove two screws and then the Flexible Cable Broadcast PCB.
F-4-107
6) Disconnect two connectors. 7) Remove the flexible cable fixture, and then disconnect the flexible cable. 8) Remove the flexible cable broadcast PCB.
x2 x3
F-4-108
4
Parts Replacement and Cleaning Procedure > PCB's(Finisher) > Removing the Flexible Cable Broadcast PCB
F-4-109
4-36
4
Parts Replacement and Cleaning Procedure > Others(Finisher) > Stapler Cradle Installation Procedure
4-37
Others(Finisher) Stapler Cradle Installation Procedure MEMO: The stapler cradle (without stapler unit) can run off the rails when it is moved rearward. If this happens, bring back the stapler cradle onto the rails following the procedure below. This also applies to the stapler cradle with a stapler unit.
1) With the front rail for stapler movement positioned as shown, move the stapler cradle forward to put the stapler cradle pin on the rail.
F-4-110
4
Parts Replacement and Cleaning Procedure > Others(Finisher) > Stapler Cradle Installation Procedure
4-37
5
Adjustment Adjustment ■ ■Basic at ■ ■Adjustment Time of Parts Replacement(finisher)
5
Adjustment
F-5-1
5
Adjustment
5-2
Basic Adjustment Adjustment item ■■Adjustment title
Use case
Details
Service mode
Adjustment range
Unit
Default value
(LV1) Adjusting the Shift Amount of When the front shift amount of Adjust the shift amount of the shift roller in the front side. the paper is improper. Incrementing the value by 1 moves the shift amount towards the guide SORTER>ADJUST> AMT1 the Shift roller (Front)
-50 to 50
0.1mm
0
Adjusting the Shift Amount of When the rear shift amount of the paper is improper. the Shift roller (Rear)
Adjust the shift amount of the shift roller in the rear side. (LV1) Incrementing the value by 1 moves the shift amount towards the guide SORTER>ADJUST> AMT2 by 0.1 mm.
-50 to 50
0.1mm
0
Adjusting the Front Staple Position
When the front staple position is displaced.
(LV1) SORTER>ADJUST>INSTP-F1
-50 to 50
0.1mm
0
Adjusting the Rear Staple Position
When the rear staple position is displaced.
Adjust the paper pull amount of the gripper at the front stapling position. Incrementing the value by 1 increases the stapling paper pull amount by 0.1 mm. Adjust the paper pull amount of the gripper at the rear stapling position. Incrementing the value by 1 increases the stapling paper pull amount by 0.1 mm.
(LV1) SORTER>ADJUST>INSTP-R1
-50 to 50
0.1mm
0
Adjust the paper pull amount of the gripper at the middle 2-stapling position. Incrementing the value by 1 increases the stapling paper pull amount by 0.1 mm. Adjust the pitch between needles for two stapling. Incrementing the value by 1 widens the distance between the needles by 0.24 mm.
(LV1) SORTER>ADJUST>STP-2P
-25 to 25
0.1mm
0
(LV1) SORTER>ADJUST>STP-NTN
-8 to 8
0.24mm
0
by 0.1 mm.
Adjusting the 2-Staple Position When the middle 2-staple position is displaced.
Adjusting the Stapler Needle Pitch (A4)
When the pitch between needles for 2-stapling is improper.
Adjusting the switchback position
When the paper stack fault Adjust the switchback position when the paper is delivered to the occurs at the processing tray processing tray. by influence of the curl amount.
(LV1) SORTER>ADJUST>CLCT-SB
-50 to 50
0.1mm
0
Punch hole position in feed way
When a punch hole is displaced To adjust the position of punch hole of finisher in feed direction. in the feed direction . As the value is changed by 1, punch hole moves by 0.1mm. +: toward delivery side -: toward inlet side When a punch hole is displaced To adjust the punch hole in side registration direction. in the horizontal registration As the value is increased by 1, punch hole moves by 0.45mm. direction . + : toward rear - : toward front
(LV1) SORTER>ADJUST>PNCH-X
-50 to 50
0.1mm
0
(LV1) SORTER>ADJUST>PNCH-Y
-50 to 50
0.45mm
0
Adj of punch hole horizontal rgst pstn
T-5-1
5
Adjustment
5-2
5
Adjustment
5-3
■■COUNTER title Inlet static charge eliminator counter
Adjustment range
Unit
Default value
A point in time of the consumption To clear the counter value: Select the item, and then press (LV1) degree confirmation / exchange Clear key. COPIER>COUNTER>DRBL-2 To change the estimated life: Select the item, enter the value, >ENT-STC of the inlet static charge and then press OK key. eliminator.
0 to 99999999
time
0
Delivery static charge eliminator counter
A point in time of the consumption To clear the counter value: Select the item, and then press (LV1) degree confirmation / exchange Clear key. COPIER>COUNTER>DRBL-2 To change the estimated life: Select the item, enter the value, >DL-STC of the delivery static charge and then press OK key. eliminator.
0 to 99999999
time
0
Shift roller counter
A point in time of the consumption 1st line: Total counter value from the previous replacement. degree confirmation / exchange 2nd line: Estimated life. of the shift roller. To clear the counter value: Select the item, and then press Clear key. To change the estimated life: Select the item, enter the value, and then press OK key. A point in time of the consumption 1st line: Total counter value from the previous replacement. degree confirmation / exchange 2nd line: Estimated life. of the staple unit. To clear the counter value: Select the item, and then press Clear key. To change the estimated life: Select the item, enter the value, and then press OK key. A point in time of the consumption To clear the counter value: Select the item, and then press degree confirmation / exchange Clear key. of the punch unit. To change the estimated life: Select the item, enter the value, and then press OK key.
(LV1) COPIER>COUNTER>DRBL-2 >OFST-RL
0 to 99999999
piece
0
(LV1) COPIER>COUNTER>DRBL-2 >FIN-STPR
0 to 99999999
time
0
(LV1) COPIER>COUNTER>DRBL-2 >PUNCH
0 to 99999999
time
0
Staple unit counter
Punch unit counter
Use case
Details
Service mode
T-5-2
■■FUNCTION SETTING title Controller PCB RAM clear
Use case A point in time of the initialization of the EEPROM.
Details To execute the RAM clear of Finisher Controller PCB to delete all the adjustment contents and counter information.
Service mode
Adjustment range
Unit
Default value
-
-
-
-
T-5-3
5
Adjustment
5-3
5
Adjustment > Adjustment at Time of Parts Replacement(finisher) > Measures at Time of Parts Replacement.
Adjustment at Time of Parts Replacement(finisher)
Measures at Time of Parts Replacement. 1) When changed the following parts, clear a part counter value by all means.
Action on replacing the finisher controller PCB
title Shift roller counter
1) Before replacing the finisher controller PCB, output the service mode setting values by P-PRINT. (COPIER > FUNCTION > MISC-P > P-PRINT)
Staple unit counter
2) After replacing the finisher controller PCB, enter the following item.
shutter unit counter
However, in this case, the counter cannot enter.
Punch unit counter title Adjusting the Shift Amount of the Shift roller (Front) Adjusting the Shift Amount of the Shift roller (Rear) Adjusting the Front Staple Position
Service mode
Remarks
(LV1) SORTER > ADJUST > AMT1
-
(LV1) SORTER > ADJUST > AMT2
-
(LV1) SORTER > ADJUST > INSTP-F1
-
(LV1) SORTER > ADJUST > INSTP-R1
-
(LV1) SORTER > ADJUST > STP-2P Adjusting the Stapler Needle Pitch (A4) (LV1) SORTER > ADJUST > STP-NTN
-
Adjusting the switchback position
(LV1) SORTER > ADJUST > CLCT-SB
-
Punch hole position in feed way
(LV1) SORTER > ADJUST > PNCH-X
At the time of punch unit setting.
Adj of punch hole horizontal rgst pstn
(LV1) SORTER > ADJUST > PNCH-Y
Adjusting the Rear Staple Position Adjusting the 2-Staple Position
5-4
Service mode
Default value
(LV1) COPIER > COUNTER > DRBL-2 > OFST-RL (LV1) COPIER > COUNTER > DRBL-2 > FIN-STPR (LV1) COPIER > COUNTER > DRBL-2 > DL-STC (LV1) At the time of COPIER > COUNTER > DRBL-2 > PUNCH punch unit setting. T-5-5
-
T-5-4
5
Adjustment > Adjustment at Time of Parts Replacement(finisher) > Measures at Time of Parts Replacement.
5-4
6
Installation
Checks(Addtional Tray) vor der ■ ■Kontrollen Installation(German/ to Utilize This ■ ■How Deutsch) Installation Procedure Pre-installation ■ ■Making Before the ■ ■Confirmation Checks(Addtional Tray) Installation (Finisher) Bundled ■ ■Checking vor der ■ ■Kontrollen Components(Addtional Installation (German/ Tray) Deutsch) ■ before Installation ■Installation ■ ■Checks Procedure(Addtional (Finisher) Tray) Procedure ■ ■Installation (Inner Finisher-D1) to Utilize This ■ ■How Installation Procedure Pre-installation ■ ■Making 6
Installation
6
Installation > Confirmation Before the Installation (Finisher) > Cautions at the Installation
How to Utilize This Installation Procedure
6-2
Confirmation Before the Installation (Finisher)
When Using the parts included in the package
Cautions at the Installation
A symbol is described on the illustration in the case of using the parts included in the package of this product.
1. Check that the main power switch is OFF. 1) Turn OFF the main power switch of the host machine. 2) Be sure that Control Panel Display and Main Power Lamp are both turned OFF, and then disconnect the power plug.
Packaged Item F-6-1
Symbols in the Illustration The frequently-performed operations are described with symbols in this procedure. Screw
Harness
Connector
1
Tighten
Remove
Connect
Disconnect
Secure
Remove
Push
Plug in
Turn on
2
Free
Claw
Insert
F-6-2
Checking instruction
NOTE:
Check
Visual Check Sound Check
6
• When installing the Additional Tray-A1 at the same time, install it in the inner finisher prior to the installation of the Inner Finisher-D1. For the additional tray installation, refer to the installation procedure contained in the Additional Tray-A1 carton. • When installing the USB Device Port-D1 at the same time, install it in the host machine prior to the installation of the Inner Finisher-D1. For the USB device port, refer to the installation procedure contained in the USB Device Port-D1 carton.
Installation > Confirmation Before the Installation (Finisher) > Cautions at the Installation
6-2
6
Installation > Checks before Installation (Finisher) > Checking the Installation Space
Kontrollen vor der Installation (German/Deutsch)
6-3
Checks before Installation (Finisher) Checking the Installation Space
Vorsichtshinweise zur Installation
Requirements for the installation place are given below. It is recommended to look over the place to be used for installation before delivering the
1. Unterbrechen der Netzversorgung
equipment to the user.
1) Schalten Sie den Netzschalter der Hostmaschine aus. 2) Überzeugen Sie sich zunächst, dass sowohl das Display auf dem Bedienfeld als auch die
The minimum space required for installation and maintenance is shown below.
Netzstrom-Kontrolleuchte erloschen sind, und ziehen Sie dann den Netzstecker.
500 mm or more
1
2
F-6-4
F-6-3
6
Installation > Checks before Installation (Finisher) > Checking the Installation Space
6-3
6
Installation > Checks before Installation (Finisher) > Setting Up of Inner Finisher
6-4
Checking the Contents (Finisher)
Setting Up of Inner Finisher
[6]
[2]
Tool case, packing material, etc.
[1]
[3]
[4]
F-6-5
NOTE: It is good for the preparation to place a packing material, etc. under the inner finisher and hold it horizontal.
[7]
[9]
6
[8]
[1] Finisher
1pc.
[2] Guide
1pc.
[3] Eddge saddle
1pc.
[4] Wire saddle
2pcs.
[5] Fixing holder
1pc.
[6] Fixing plate
1pc.
[7] Screw(RS-tight,M3x8)
1pc.
[8] Staple cartridge
1pc.
[9] Staple sheet
1box(3pcs.)
Installation > Checks before Installation (Finisher) > Setting Up of Inner Finisher
[5]
6-4
F-6-6
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
Installation Procedure (Inner Finisher-D1)
6-5
2) Remove the metal fixtures, all the shipping tapes and the cushioning materials. (Removed screws are no longer reused.)
Installation Procedure
CAUTION:
1) Hold the positions shown in the figure and take out the finisher from the carton.
The following order must be upheld: 1) Remove 3 screws to detach the 2 fixtures. 2) Remove the upper packing material. 3) Remove the lower packing material.
x3
F-6-7
CAUTION: Hold the positions specified by the instruction labels or the unit may break.
F-6-8
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-5
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-6
3) Open the front cover and the right cover.
5) Remove the support cover.
4) Remove the delivery guide.
• 2 screws
• 1 screw (Save the removed screw for later use. )
• 2 hooks
x2
x1
x2
F-6-10
F-6-9
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-6
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6) Remove the support cover (Left).
6-7
8) Remove the Inner 2Way Tray-H1. (The Inner 2Way Tray-H1 is no longer reused.)
• 3 hooks 7) Cut out the upper part of left cover using the side cutter.
x3
F-6-11
F-6-12
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-7
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
9) Remove the reversal guide.
6-8
11) Remove the link cover. • 1 hook
NOTE:
• Remove the reversal guide while holding up part "A". • Removed reversal guide is no longer reused.
x1
x2
F-6-15
12) Disengage the link. F-6-13
10) Open the toner supply cover.
F-6-16 F-6-14
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-8
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-9
14) Remove the delivery rear cover (upper/lower). (Removed parts are no longer reused.)
13) Manipulate the left cover to remove the inner cover.
• 1 screw (Save the removed screw for later use. )
• 1 screw
15) Remove the delivery tray. (Removed parts are no longer reused.) • 1 screw (Save the removed screw for later use. )
x1
x1 x3
x1
F-6-18 F-6-17
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-9
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
16) Detach the delivery tray positioning guide. (The guide is no longer reused.)
18) Remove the sensor flag holder. (Removed part is no longer reused.)
• 1 screw (Save the removed screw for later use. )
• 1 hook
6-10
x1
F-6-21
F-6-19
17) Remove the lower sensor flag. (Removed part is no longer reused.)
F-6-20
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-10
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
19) Remove the sensor flag (for the delivery tray 2 full detection) if there is. (Removed part is no longer reused.)
6-11
20) Fix the supplied guide. • 1 screw (RS-tight; M3x8)
x1
F-6-23
F-6-22
NOTE: Bend the sensor flag and dismount its shaft at the front end. Then remove the shaft downward at the rear end.
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-11
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
21) Fix the inner cover with the screw removed.
6-12
22) Fix 1 supplied edge saddle and supplied 2 wire saddles.
• 1 screw (RS-tight; M3x8)
x1 x3
F-6-25
F-6-24
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-12
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
23) Hold the positions shown in the figure and then set the finisher into the host machine.
6-13
24) Fix supplied fixing holder with the screw removed. Then fix another screw removed. • 2 screws (RS-tight; M3x8)
NOTE: Slowly push in the finisher to the host machine till it stops so that the triangle mark of the finisher aligns with the left edge of the operation panel.
x2
F-6-27
F-6-26
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-13
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-14
26) Connect the harness.
25) Fix the supplied fixing plate with the screw removed.
• 2 Edge saddles
• 1 screw (RS-tight; M3x8)
• 2 Wire saddles • 2 Connectors. CAUTION: Fix only the DC harness. Do not fix the AC harness together.
x3
x1 F-6-28
x2
F-6-29
6
Installation > Installation Procedure (Inner Finisher-D1) > Installation Procedure
6-14
6
Installation > Installation Procedure (Inner Finisher-D1) > Check After Installation
27) Open the finisher front cover. Then fix the support cover (Left) and the support cover.
6-15
30) The following parts are no longer reused. Do not leave them at installation site. [2]
[1]
28) Set the supplied staple cartridge into the stapler.
[7] [6]
[5]
[4]
[3]
F-6-31
F-6-30
[1] Delivery tray [2] 2nd delivery tray [3] Reversal guide [4] Delivery tray positioning guide. [5] Delivery rear cover (upper) [6] Delivery rear cover (lower) [7] Sensor flag
1pc. 1pc.(*1) 1pc.(*1) 1pc. 1pc. 1pc. 1pc.(*2) T-6-1
29) Restore the link of the toner supply cover and close the cover. Then close all the other *1 only when the part is installed in the host machine
covers.
*2 2 pcs. only when the Inner 2Way Tray is installed in the host machine
Check After Installation 1) Plug in the host machine and turn the main power switch ON. 2) Make several test copies. 3) Confirm the copies have been delivered without failure.
6
Installation > Installation Procedure (Inner Finisher-D1) > Check After Installation
6-15
6
Installation > Installation Procedure (Inner Finisher-D1) > For Support Guide
6-16
1. In case the support guide is not installed
For Support Guide
• Auxiliary trays only
Support guide is provided at the back side of the finisher delivery tray. Though it is no need to use the support guide usually, the two effects described in the next are expected by attaching the support guide. However a paper jam may occur if the support guide is improperly used. According to the customer's condition, attach the support guide to the auxiliary tray during the installation of the finisher, if necessary.
F-6-34
2. In case the support guide is installed upside down as shown in the figure • It is effective in prevention of a fall of the curled paper.
F-6-32
• It is effective in prevention of a fall of the paper which is put again (*1) on the tray by user.
Pull out the tandem auxiliary trays and attach the support guide on it.
NOTE: *1. It means that the user picks up the paper from the tray and returns it on the tray. The paper which returned on the way of the tray is pushed by the next delivered paper so that the paper will be fallen, or the paper will be fallen by being pushed repeatedly.
F-6-33
F-6-35
6
Installation > Installation Procedure (Inner Finisher-D1) > For Support Guide
6-16
6
Installation > Installation Procedure (Inner Finisher-D1) > For Support Guide
6-17
3. In case the support guide is installed as shown in the figure • It is effective when the case of the step 2) is insufficient.
F-6-36
CAUTION: When the end of the support guide is set upward and the auxiliary trays are retracted in the finisher tray, a paper jam may occur in the delivery section with long side paper. Explain to a customer that a paper jam may occur when the auxiliary trays are retracted in the finisher tray.
F-6-37
6
Installation > Installation Procedure (Inner Finisher-D1) > For Support Guide
6-17
6
Installation > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation
Making Pre-installation Checks(Addtional Tray) Cautions at the Installation
6-18
Kontrollen vor der Installation(German/Deutsch) Vorsichtshinweise zur Installation
1. How to Disconnect the Main Power
1. Unterbrechen der Netzversorgung
1) Turn OFF the power switch of the Operation panel.
1) Schalten Sie den Bedienung gremium aus.
2) Turn OFF the main power switch of the Host Machine.
2) Schalten Sie den Netzschalter der Hostmaschine aus.
3) Be sure that the Control Panel Display and the Main Power Lamp are both
3) Überzeugen Sie sich zunächst, dass sowohl das Display auf dem Bedienfeld
turned OFF, and then disconnect the power plug.
als auch die Netzstrom-Kontrolleuchte erloschen sind, und ziehen Sie dann den Netzstecker.
F-7-1
6
Installation > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation
F-7-2
6-18
6
Installation > Making Pre-installation Checks > Cautions at the Installation
How to Utilize This Installation Procedure
6-19
Making Pre-installation Checks
When Using the parts included in the package
Cautions at the Installation
A symbol is described on the illustration in the case of using the parts included in the package of this product.
1. How to disconnect the main power 1) Turn OFF the main power switch of the host machine. 2) Be sure that the control panel display and the main power lamp are both turned OFF, and then disconnect the power plug. [image RUNNER ADVANCE C5051/5045/5035/5030]
Packaged Item
Symbols in the Illustration The frequently-performed operations are described with symbols in this procedure. Screw
Tighten
Harness
Connector
Remove
Connect
Disconnect
Secure
Free F-7-3
Claw
[image RUNNER ADVANCE C2030/2025/2020]
Insert
Remove
Push
Plug in
Turn on
Checking instruction
Check
Visual Check Sound Check
F-7-4
6
Installation > Making Pre-installation Checks > Cautions at the Installation
6-19
6
Installation > Checking Bundled Components(Addtional Tray)
6-20
Checking Bundled Components(Addtional Tray)
[image RUNNER ADVANCE 4051/4045/4035/4025]
[4]
[1]
[5] [2] [3]
F-7-5
F-7-6
6
[1] Additional tray
1pc.
[2] Driver PCB
1pc.
[3] Relay harness
1pc.
[4] Harness guide
3pcs.
[5] Screw(RS-tight, M3 x 6)
1pc.
Installation > Checking Bundled Components(Addtional Tray)
6-20
6
Installation > Installation Procedure(Addtional Tray) > Preparation to install in the host machine
6-21
Installation Procedure(Addtional Tray) Preparation to install in the host machine 1) Detach the upper guide.
2) Free the safety switch sensor unit.
• 2 screws (Stepped), 4 screws (Binding)
• 1 screw
Stepped screw
x1
x6
F-7-7
F-7-8
3) Detach the front cover. • 3 screws Inner Finisher-C1/D1
Inner Finisher-A1
CAUTION: There is a stapler unit stopper behind the front cover and removing the front cover therefore releases the stapler unit.
x3
x3
Do not incline the finisher without the front cover so the stapler unit does not come off its rail.
6
Installation > Installation Procedure(Addtional Tray) > Preparation to install in the host machine
6-21
6
Installation > Installation Procedure(Addtional Tray) > Preparation to install in the host machine
6-22
4) Hold the standard tray by hand and insert a screwdriver in the tray bottom hole for releasing the ratchet gear to have the tray down.
F-7-9
6
Installation > Installation Procedure(Addtional Tray) > Preparation to install in the host machine
6-22
6
Installation > Installation Procedure(Addtional Tray) > Connecting to Connected Equipment
6-23
Connecting to Connected Equipment 1) Set the guide wheels of the additional tray to the finisher rail and move the additional tray down with the same way as the standard tray. NOTE: Push down the additional tray while escaping the sensor unit.
F-7-10
NOTE: Confirm that the tray does not incline. The difference of height between [B] and [B]' must be 2 mm or less. ([A] - [B]) - ([A] - [B]') ≤ 2 mm
’ F-7-11
6
Installation > Installation Procedure(Addtional Tray) > Connecting to Connected Equipment
6-23
6
6-24
2) Fix the additional tray driver PCB.
3) Fix the supplied harness guides.
• 1 supplied screw (RS-tight, M3x6)
• 3 harness guides
x3 x1
F-7-13 F-7-12
4) Put the additional tray harness in the slit of the harness guide.
5) Wire the harness along the harness guide part [A] of the rear cover and fix the reuse band. Then fix the grounding wire together with the one of the standard tray harness.
NOTE: This step is Inner Finiser-A1 only. NOTE: Fix the grounding wire not to protrude from a guide.
[A]
F-7-14
6
F-7-15
6-24
6
6-25
6) Set the harness.
7) Joint the 2 connectors to the driver PCB and set the harness.
• 6 harness guides
• 2 connectors • 2 harness guides
x2
x6
x2
F-7-16
8) Joint the supplied relay harness.
9) Fix the front cover.
• 2 connectors
• 3 screws (RS-tight, M3x6)
F-7-17
CAUTION: Confirm that the stapler unit is not came off from its rail prior to restoring the front cover. Inner Finisher-C1/D1
Inner Finisher-A1
x3
x2
x3
F-7-18
F-7-19
6
6-25
6
Installation > Installation Procedure(Addtional Tray) > Setting after installation
10) Put the upper guide as shown in the figure paying attention to the safety switch sensor unit. Then fix the upper guide.
11) Fix the sensor unit.
• 2 screws (Stepped), 4 screws (Binding,M3x6)
• 1 screw (Binding,M3x6)
6-26
NOTE: Confirm that the harness fixed at the step 6) does not come out of the upper guide.
x1
Stepped screw
x6
F-7-21
F-7-20
Setting after installation Perform the following procedures after having connected Inner Finisher to the host machine.
1) Connect the power plug into the outlet and turn ON the main power switch. 2) Enter the service mode. 3) [COPIER] > [OPTION] > [ACC] > [IN-TRAY] , and set “1”. 4) Turn OFF and then ON the main power switch. 5) [Settings/Registration] > [Function Settings] > [Common] > [Paper Output Settings] > [Output Tray Settings], and check that menu is added. 6) Select the Tray B, and perform test copy. 7) Check that a copy is delivered to the Tray B. 8) Set the tray in accordance with user’s request.
6
Installation > Installation Procedure(Addtional Tray) > Setting after installation
6-26
Appendix Tools ■ ■Service Circuit ■ ■General Diagram(Finisher)
Appendix > Service Tools > Special Tools
ii
Service Tools Solvents and Oils No. 1
Name
Alcohol
Uses Cleaning: e.g., glass, plastic, rubber parts, external covers
Composition
Remarks
Hydrocarbon (fluorine Do not bring near fire. family), Alcohol, Procure locally. Surface activating Substitute:IPA (isopropyl alchol) agent, Water T-7-2
Special Tools None
Appendix > Service Tools > Special Tools
ii
iii
4
5
6
CN11
3
1
2
3
4
1
2
3
3
1
4
3
4
5
7 8
3
4
6
7 8
3
3
4
2
1
3
1
3
2
2
1 2
9 10 11 12
1
CN49
2
3
1
5
1 2
S1
3
3
1
2
3
4
CN32
4
3
Entrance Sensor
1
CN31
CN15H CN15
+5V
A
2
*A
B
*B
A
B
5
*A
*B
A
2
1
CN98
*A
B
*B
B 6
2
CN13H CN13
*B
A
*A
B 2
*B
A
*A
B
A 2
*B
*A 1
1
4
CN12H CN12
CN4
S9
S13
CN17
3
CN17H
2
1
MT1
1
6
CN38
3
MT2 CN16H CN16
2
3
4
3
2
3
1
5
CN50
4
5
6
2
CN18
1
2
Entrance Roller Release / Stopper HP Sensor
S3 1
2
1
CN19
S5
3
2
1
3
2
1
3 3
2 2
CN23
CN18H
1 1
CN25
1
2
3
4
5
6
7
8
7
CN41
9 10 11 12 13 14 15
CN35
CN55
CN20
Finisher Controller PCB
CN22
Appendix > General Circuit Diagram(Finisher)
3
Shift Roller Release Sensor
FDROLS
2
1
+5V
1
1
2
SGND
6
2
3
SRNPS
5
M9
M8
3
SGND
4
CN21
+5V
3
Rear Fan Motor
SRSLMPS
2
Front Fan Motor
SGND
1
4
+5V
6
3
FDS
5
2
+5V
4
1
Gripper Stapler Grip Arm Connection Sensor Sensor
SGND
3
4
PGND
2
3
+24V
1
2
FAN2_LOCK
6
1
PGND
5
4
+24V
4
3
FAN1_LOCK
3
2
S2
*A
CN10
2
1
B
5 6
1
4
Shift Roller HP Sensor
Gripper Open / Close Motor
M
A
4
6
3
M
*B
3
5
2
M7
GSCNCTS
2
4
M
M
Shift Motor
M4
SGND
1
3
TO OP-TRAY
TO SADDLE
TO SST
TO ENGINE
5
6
7
8
Flexible Cable Broadcast PCB CN94D CN94DH
1
2
CN94L
2
1
CN95D
CN95L
MT3
2
4
5
6
7
8
9 10 11 12
12 11 10 9
8
7
6
5
4
1
3
3
2
CN2
1
5
4
3
2
1
SW1
3
3
2
2
1
2
1
CN34
2
CN28 1
2
3
1
SOLD1
1
CN29
1
2 2
3 3
S11
CN56 2
3
1
MT4 1
2
1
3
2
2
S17
2
1
1
2
M
Stack Tray Lower Limit Sensor CN51 M11
Tray Lift Motor
1
S16
2 2
3 3
5
4
3
2
CN42
1
2
1
S18
3
Stack Tray Middle Sensor S14
CN45 1
2
3
1
2
3
Stack Tray Clock Sensor
3
S20
1
2
1
2
CN26D
3 1
CN26LH
MT5
CN26L
3
CN27
1 1
2 2
+24V
STPSOL 1
2
1
SL
SL
SOL1
SOL2
Sensor Stapler Paper Solenoid Lever Drive Solenoid
3 3
CN96 1
S7
Gripper Unit HP Sensor
1
2 2
3 3
MT6
S6
SOLD3
Sensor Processing Tray Sensor
M10
S19 2
2 2
Stapler Safety Switch
Stapler Motor
Stapler Edging Sensor
SW2 DE2L-AALB 3
SOLD4
2
M
1
2
Stapler HP Sensor
S15
1
4
3
3
CN43
3
Staple Unit
CN46 1
1
+5V SGND STRYS
1
Stapler Move HP Sensor
CN99
1
S10
S12
Paper Surface Sensor 2
CN60
2
Paper Surface Sensor CN40
2
+24V
3
3
SIMENSOL
2
4
+5V
1
5
SGND
GRPUHPS
+5V
SGND
SIMENS1
3
1
2
Front Cover Switch
1
1
CN30
DE2L-AALB
CN1 4
6
3
SOLD2
CN95DH
+5V
CN3
7
SGND
2
8
STPSLHPS
1
SIMENS2 SGND +5V
+24V
FCOVSW
STPM+
STPM+
STPM+
4
15 14 13 12 11 10 9
COM
6
3
CN48
CN37
1
NC
5
2
+24V1
8
STPM-
STPM-
STPM-
7
4 3 1
STPSFSW
9 10
SGND
9 10 11
+5V
1
STPHPS
2
STPSLFPS
3
11
R_BIT
D_ENABLE
SGND
DF_RESET
SGND
SGND
D_MODE
4
4
CN97
2 3
NO
3
CN96D
3
5
4 5
COM
2
CN8
1
2
6
6 7
NC
1
TXD
RXD
1
2
1
7
8 9
NO
2
CN100
SGND
3
8
10 11
STPEMPS
13 12 11 10 9
CN96DH CN96L
CN47
CN52
1
+5V
2
SGND
CN39
2 1
SGND
CN44 3
+5V
1
TRYCLKS
2
SGND
3
TRYEMPS
4
+5V
5
SGND
6
TRYMIDS
7
+5V
8
SGND
11 10 9
TRYFULS
CN53
1
TRYMOT-
2
TRYMOT+
CN54
+24V
CN14
2
M
M
Shift Roller Release Motor
+5V
M
Entrance Roller Release 1/ Stopper HP Motor
M2
M5
GRPHP
M1
M6
SGND
M3
1
Gripper Unit Move Motor
STP Move Motor
Feed Motor
PGND
Appendix > General Circuit Diagram(Finisher)
General Circuit Diagram(Finisher)
3
2
1
Stapler Sensor F-7-23
iii
iv
Appendix > General Circuit Diagram(Additional Tray)
Finisher Controller PCB
2 1 3 2 1
Additional Tray Paper Sensor
SGND
CN60
S23
2
TRY2CKS
1
Additional Tray Clock Sensor
CN57
MT5
M
2
TRYMOT-
2
TRYMOT+
1
CN6 1
2
TRY2CKS
2
3
TRY2ES
1
4
SGND
2
3
+5V
3
TRY2ES
1
10 11 12 13 9 8 7
1
6
S22
2
5
3
TRY2FS
1
10 11 12 13 14
TRY2_DN
9
TRY2_ON
7 8
8 9
TRY2_UP
6
7
TRY_CN
+5V
5
6
SGND
TRT2FS
4
5
+5V
SGND
3
4
PGND
+5V 2
3
PGND
CN5 1
2
+24V1
1
+24V1
2
CN55
Additional Tray Upper / Lower Limit Sensor
CN59
Additional Tray PCB CN7
S21
3
3
CN58
1
Appendix > General Circuit Diagram(Additional Tray)
General Circuit Diagram(Additional Tray)
Additional Tray Lift Motor
M12
MT6
F-7-24
iv
