Install Flush Valve

Transcript

Installation Instructions SELECTRONIC™ PROXIMITY TOILET CONCEALED FLUSH VALVE 1.28 & 1.6 GPF MODEL NUMBERS 6065.32X 6065.36X 6067.32X 6067.36X 6068.32X 6068.36X Concealed Flushometer for 1-1/2" Top or Back Spud Bowls CLOG RESISTANT • Self-cleaning piston valve prevents clogging and reduces maintenance. ONE SENSOR FITS ALL Certified to comply with ASME A112.19.2M © 2009 AS America, Inc. • Only 1 sensor for entire Selectronic™ line of faucets, urinals, and flush valves. • Range can be adjusted manually or with optional remote control. • Sensor Features Low Battery Indicator. M968560 NOTE TO INSTALLER: Please give this manual to the customer after installation. To learn more about American Standard Faucets visit our website at: www.americanstandard-us.com or U.S. customer's e-mail us at: [email protected] For Parts, Service, Warranty or other Assistance, please call 1-800-442-1902 (In Canada: 1-800-387-0369) (In Toronto Toronto Area Area only: only: 1-905-3061093) 1-905-3061093) (In Thank you for selecting American-Standard...the benchmark of fine quality for over 100 years. To ensure that your installation proceeds smoothly--please read these instructions carefully before you begin. UNPACKING All American Standard Products Are Water Tested At Our Factory. Some Residual Water May Remain In The Valve During Shipping. 1. Remove the Flush Valve items from the carton. The illustration below shows all items after they have been removed from the carton. Some items may be packaged partially assembled to other items. 1. Flush Valve Assembly 2. Electrical Box 3. Cover Plate with Sensor 4. Supply Stop 5. Sweat Solder Adapter 6. Manual Override Hoses 7a. Vacuum Breaker Flush Connection (Wall-Mount Back Spud) 7b. Vacuum Breaker Flush Connection (Floor-Mount Back Spud) 7c. Vacuum Breaker Flush Connection (Top Spud) 8a. AC Power Supply 8b. DC Power Supply 8c. 10’ Extension Wire for Multi-AC 9. Installation Instructions 10. Wall Box 11. Safety Chain CARE INSTRUCTIONS FOR CHROME PLATED ITEMS: DO: SIMPLY RINSE THE PRODUCT CLEAN WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH. DO NOT: DO NOT CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A CLOTH WITH A COARSE SURFACE. DO NOT REMOVE PROTECTIVE FILM FROM SENSOR EYE UNTIL INSTALLATION IS COMPLETE. 2 Installation Instructions 3 11 10 9 6 4 5 1 SELECTRONIC™ PROXIMITY TOILET CONCEALED FLUSH VALVE 1.28 & 1.6 GPF MODEL NUMBERS 6065.32X 6065.36X 6067.32X 6067.36X 6068.32X 6068.36X Concealed Flushometer for 1-1/2" Top or Back Spud Bowls CLOG RESISTANT • Self-cleaning piston valve prevents clogging and reduces maintenance. ONE SENSOR FITS ALL Certified to comply with ASME A112.19.2M © 2009 AS America, Inc. • Only 1 sensor for entire Selectronic™ line of faucets, urinals, and flush valves. • Range can be adjusted manually or with optional remote control. • Sensor Features Low Battery Indicator. M968560 NOTE TO INSTALLER: Please give this manual to the customer after installation. To learn more about American Standard Faucets visit our website at: www.americanstandard-us.com or U.S. customer's e-mail us at: [email protected] For Parts, Service, Warranty or other Assistance, please call 1-800-442-1902 (In Canada: 1-800-387-0369) (In Toronto Toronto Area Area only: only: 1-905-3061093) 1-905-3061093) (In 7b 7a 7c 8b 8a 8c M968560 1 Fig. 1 GENERAL DESCRIPTION: Roughing-in Dimensions SELECTRONIC™ PROXIMITY TOILET FLUSH VALVE TOP SPUD TOILET Concealed Flushometer for 1-1/2" Spud Fixtures Exclusive, self cleaning piston-type flush valve with proximity operation and manual override. Operates on DC (battery) or AC power. Recommended operating pressure 25 psi (flowing) to 80 psi (static). Can install left or right-handed. Detection Zone can also be adjusted manually, or with optional remote control. FINISHED WALL 403mm (15-7/8) MAXIMUM DETECTION ZONE 400mm-800mm (15-3/4 TO 31-1/2) 387mm x 267mm (15-1/4 X 10-1/2) ROUGH OPENING FOR BOX 15˚ 279mm (11) SENSOR OVERRIDE BUTTON 200mm (7-7/8) EXPOSED BACK SPUD -C-L- *-C-L152mm (6) MIN. 403 TO 441mm (15-7/8 MIN. TO 17-3/8 MAX.) SUPPLY DN 25mm (1) I.P.S. 51mm (2) + WALL THICKNESS 115mm-134mm (4-1/2 TO 5-1/4) CONCEALED BACK SPUD 289 TO 403mm (11-3/8) MIN. TO (15-7/8) MAX. 432mm (17) MAX. 73 TO 111mm (2-7/8 TO 4-3/8) WALL THICKNESS TOP OF FIXTURE 292mm (11-1/2) MAX. 19mm (3/4.) 73 to 137mm (2-7/8) MIN. to 5-5/8) MAX. 203mm (8) TOP OF FIXTURE 51mm (2) TOP SPUD FIXTURE 127mm (5) MAX. 483mm (19) MAX. 19mm (3/4.) 51mm *FOR LOCATION OF INLET (2) SUPPLY ON BACK INLET FIXTURES,REFER TO FIXTURE BEING INSTALLED FOR CORRECT HEIGHT FROM FINISHED FLOOR 51mm (2) 71mm (2-3/4) *Note: The Critical Line (-C-L-) on Vacuum Breaker must typically be 6 " (152mm) min. above fixture. Consult Codes for details. RECOMMENDED TOOLS; Fig. 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Fig. 2 Teflon Tape Flat Blade Screwdriver Adjustable Wrench Tape Measure Hacksaw Tubing Cutter File For Sweat Connection; Solder and Torch 2.5mm Hex Wrench 1.5mm Hex Wrench 2 1 3 4 10' 6 5 7 9 8 10 PRIOR TO INSTALLATION Note: Prior to installing the Selectronic™Flush Valve the following items must be installed. 1. Water Closet • Flush all water lines prior to operation (See Step 4). Dirt and debris can cause flush valve to run continuously. • With the exception of Supply Stop Inlet, DO NOT use pipe sealant or plumbing grease on any valve component or coupling! 2. Drain line 3. Water supply line IMPORTANT: • All plumbing must be installed in accordance with applicable codes and regulations. • Water supply lines must be sized to provide an adequate volume of water for each fixture. • Protect the chrome or special finish on chrome plated items. DO NOT USE toothed tools on finished surfaces to install or service these valves. Also see “Care and Cleaning” section of this manual. • This product contains mechanical and/or electrical components that are subject to normal wear. These components should be checked on a regular basis and replaced as needed to maintain the valve’s performance. M968560 2 1 INSTALL ELECTRICAL BOX Fig.3 (TOP SPUD FIXTURE ILLUSTRATED) ASSEMBLY; Fig. 3 387mm (15-1/4) ROUGH OPENING IN WALL LEVEL 1. Frame out a 387mm x 267mm (15-1/4 X 10-1/2) rough opening in wall for the WALL BOX (1) at the deminsion shown in Fig.3. Note: It is important to keep the opening level. 3 2. Fasten one end of the SAFETY CHAIN (2) to the WALL BOX (1) with NUT & SCREW (3) provided. 267mm (10-1/2) 3. Install the BOX FRAME (1) into rough opening in the wall. Level and secure the WALL BOX (1) to the wall opening with screws. Important: Front face of WALL BOX (1) should be flush with finished wall. 1 2 203mm (8) *127mm (5 MAX.) 4. *Cut a 2" hole for supply to fixture at deminsion shown. 2 INSTALL SWEAT SOLDER Fig. 4 ADAPTER; Fig. 4 CAUTION *FOR HOLE LOCATION OF SUPPLY ON BACK INLET FIXTURES, REFER TO FIXTURE BEING INSTALLED FOR CORRECT HEIGHT FROM FINISHED FLOOR 115mm-134mm (4-1/2 TO 5-1/4) Turn water supplies off before beginning 2 1 Note: Control stop inlet is 1" IPS. For optional sweat connection, install Sweat Solder Adapter (1) (Supplied) for 1" copper pipe supply line. Fig. 4. CONTROL STOP DN 25mm (1" I.P.S.) FILE EDGES CLEAN & SOLDER TO ADAPTER (1) 1. Clean the end of the supply pipe. Push the threaded ADAPTER (1) on until it is seated against the internal stop. Sweat the ADAPTER (1) to the pipe. SEE PAGE 2 FOR DIMENSION 2. Install the CONTROL STOP (2) to the water supply line with the outlet positioned as required. CONTROL STOP OUTLET 3. Support piping as required. 3 FLUSH OUT SUPPLY LINES; Fig. 5 Fig. 5 COUNTER-CLOCKWISE OPENS CONTROL STOP 1. Open SUPPLY STOP (1). CLOCKWISE CLOSES CONTROL STOP 1 3. Turn on water supply to flush line of any debris or sediment. 4. Close SUPPLY STOP (1) and turn off water supply line. CONTROL STOP M968560 3 443 INSTALL VACUUM BREAKER AND FLUSH CONNECTIONS; Fig. 6 2 3 Fig. 6 1. Place the SPUD FLANGE (1) over the spud on the Fixture. Fig. 6. 4 1 1-1/2" TOP SPUD 2. Thread SPUD COUPLING NUT (2) onto Spud. Make sure SEAL WASHER (4) and FRICTION WASHER (3) are installed. Do not tighten fully. Fig. 6. Fig. 6a 3. Remove the COUPLING NUTS (6) from the CHROME ELBOW (5). Make sure there are a RUBBER (7) & FIBER GASKET (8) in each. Fig. 6a. 7a 5 6a 4. With the flange end up slide the FIBER GASKET (8) and COUPLING NUT (6) onto the DOWN TUBE (9). Place the RUBBER GASKET (7) onto the flange. Now connect the COUPLING NUT (6) to the CHROME ELBOW (5) and tighten fully. Insert the DOWN TUBE (9) with CHROME ELBOW (5) into the SPUD COUPLING NUT (2) and push it down. Do not tighten fully. Fig. 6a. Note: If center line of ELBOW (5) does not line up with hole in wall, then you may cut DOWN TUBE (9). 7 8a FLANGE END UP 8 6 2 9 5. Replace COUPLING NUT (6a), RUBBER (7a) and FIBER GASKET (8a) on CHROME ELBOW (5), do not tighten. Fig. 6a. Fig. 6b 14 TOP SPUD INSTALLATION 10 11 6. Measure and cut the HORIZONTAL TUBE (10) to length required. Important: Make sure that there is a minimum of 1-1/4 for engagement with coupling when making your measurement. Assemble the BRASS ELBOW (11) to the HORIZONTAL TUBE (10). Fig. 6b. 5 FLANGE END 12 BACK SPUD INSTALLATION 7. With the flange end toward the BRASS ELBOW (11) slide the FIBER GASKET (12) and COUPLING NUT (13) onto the HORIZONTAL TUBE (10). Place the RUBBER GASKET (14) between the flange and the BRASS ELBOW (11) and tighten assembly fully. Fig. 6b. 13 10 8. From behind the wall install the ELBOW AND TUBE ASSEMBLY (11, 10) through the hole in the wall. Install WALL ESCUTCHEON (15) onto HORIZONTAL TUBE (10). Push the tube into the CHROME ELBOW (5), do not tighten coupling nut fully. Fig. 6b. 15 Fig. 6c BACK SPUD INSTALLATION 16 For back spud installations: Follow steps #1 and #2 to install the spud coupling kit. Push the HORIZONTAL TUBE (10) into the spud connection on the back of the fixture. Do not tighten fully. If spud coupling kit is not required install HORIZONTAL TUBE (10) into back spud on fixture and hand tighten. Fig. 6b. TOP SPUD INSTALLATION 11 10. All installations: If required cut scored VACUUM BREAKER PIPE (16) to fit, leave a minimum of 1-1/4 (32mm) of pipe to ensure engagement with compression coupling. Install VACUUM BREAKER PIPE (16) into BRASS ELBOW (11) and hand tighten coupling nut. Fig. 6c. Note: If cutting VACUUM BREAKER PIPE (16) to size, note that Critical Line (C/L) on Vacuum Breaker must typically be 6" (152mm) above fixture. Consult Code for details. 4 M968560 5 INSTALL FLUSH VALVE; Fig. 8 Fig. 8 1. Insert the side ADJUSTABLE TAILPIECE (1) on the FLUSH VALVE (2) into the SUPPLY STOP (3). Lubricate the TAILPIECE O-RING (4) with water if necessary. Lightly tighten COUPLING NUT (5). Fig. 8. Important: Do not use lubricants (other than water) or any type of thread sealing paste or tape. 3 2 6 CONNECT FLUSH VALVE TO 5 4 1 Fig. 9 121mm,+13mm, -6mm (4-3/4)(+1/2, -1/4) PIPING; Fig. 9 7 Align the FLUSH VALVE (2) (Fig. 9) directly above 1. the VACUUM BREAKER TUBE (7) and VACUUM COUPLING NUT (6). Make sure that GASKET (10) is installed. Note: There is a +13mm, -6mm (+1/2, -1/4) tolerance for the 121mm (4-3/4) dimension. Fig. 9. 2 2. Pull the VACUUM BREAKER TUBE (7) up to meet the threaded FLUSH VALVE CONNECTION (8) and hand tighten the COUPLING NUT (6). Align all components of the flush valve assembly. Fig. 9. 8 5 10 6 3. Lightly tighten the TAILPIECE COUPLING NUT (5) connection first, then the VACUUM BREAKER COUPLING NUT (6) and finally the SPUD COUPLING NUT (9). Once alligned correctly, use a wrench to tighten all couplings to make water tight connections. Fig. 9. 7 4. Secure piping with in wall as required. 9 5 M968560 7 CONNECT ELECTRICAL BOX, Fig. 10 FRONT PANEL AND (AC POWER); Fig. 10 2 1. Peel off the protective film from the side of the ELECTRICAL BOX (1). Press the adheavise side of the ELECTRICAL BOX (1) against the left wall of the WALL BOX (2). The ELECTRICAL BOX (1) can now be removed and installed as needed. Fig. 10. 1 PROCTIVE FILM 2. Remove the ELECTRICAL BOX (1) from the WALL BOX (2). Remove the four COVER SCREWS (3) and COVER (4). Pull out the CIRCUIT BOARD (5) Fig. 10a. 8 Fig. 10a 3. From back of ELECTRICAL BOX (1) (View “A”) remove SPLIT PLUG (6a) from POWER SUPPLY GROMMET (6). Insert POWER CORD CONNECTOR (8) through POWER SUPPLY GROMMET (6). Insert POWER CORD (7) into SPLIT PLUG (6a). Push SPLIT PLUG (6a) into POWER SUPPLY GROMMET (6) to seal. Fig. 10a . VIEW “A” 2 6a 7 4. Insert POWER CORD CONNECTOR (8) into RECEPTOR (9) on CIRCUIT BOARD (5). Install CIRCUIT BOARD (5) back into ELECTRICAL BOX (1). Fig. 10a. 6 VIEW “A” 3 5. Attach the SAFETY CHAIN (10) from the BOX FRAME (2) to the FRONT PANEL (11). Unthread the left MOUNTING SCREW (12) for the sensor as shown. Install the MOUNTING SCREW (12) through the SAFETY CHAIN (10) and back into the mounting post. Tighten securely. Fig. 10b, View “B”. 1 7 4 5 8 9 7. Remove the SPLIT PLUG (13a) from SENSOR WIRE GROMMET (13). Insert SENSOR WIRE CONNECTOR (14) through SENSOR WIRE GROMMET (13). Insert SENSOR WIRE (15) into SPLIT PLUG (13a). Push SPLIT PLUG (13a) into SENSOR WIRE GROMMET (13) to seal. Fig. 10c. Fig. 10b SENSOR 2 VIEW “B” 10 ” VIEW “B 12 8. Insert SENSOR WIRE CONNECTOR (14) into CIRCUIT BOARD RECEPTOR (16) slot. Fig. 10c. 9. Replace COVER (4). Tighten COVER SCREWS (3) firmly. 11 Fig. 10c 2 ELECTRICAL OUTLET 3 17 4 14 13a 16 1 15 6 13 M968560 88 CONNECT ELECTRICAL BOX, Fig. 11 FRONT PANEL AND (DC POWER); Fig. 11 2 1. Peel off the protective film from the side of the ELECTRICAL BOX (1). Press the adheavise side of the ELECTRICAL BOX (1) against the left wall of the WALL BOX (2). The ELECTRICAL BOX (1) can now be removed and installed as needed. Fig. 11. 1 PROCTIVE FILM 2. Remove the four COVER SCREWS (3) and COVER (4) from ELECTRICAL BOX (1). Fig. 11a. 3. Install BATTERY (5) into HOLDER (6) on DC circuit board. Press BATTERY (5) down (contacts facing downward) into position until tabs lock BATTERY (5) into place. Fig. 11a. Fig. 11a 5. Attach the SAFETY CHAIN (7) from the BOX FRAME (2) to the FRONT PANEL (8). Unthread the left MOUNTING SCREW (9) for the sensor as shown. Install the MOUNTING SCREW (9) through the SAFETY CHAIN (7) and back into the mounting post. Tighten securely. Fig. 11b, View “B”. 6 1 3 5 4 7. Remove the SPLIT PLUG (10a) from SENSOR WIRE GROMMET (10). Insert SENSOR WIRE CONNECTOR (11) through SENSOR WIRE GROMMET (10). Insert SENSOR WIRE (12) into SPLIT PLUG (10a). Push SPLIT PLUG (10a) into SENSOR WIRE GROMMET (10) to seal. Fig. 11c. Fig. 11b VIEW “B” 8. Insert SENSOR WIRE CONNECTOR (11) into CIRCUIT BOARD RECEPTOR (13) slot. Fig. 11c. SENSOR 2 9. Replace COVER (4). Tighten COVER SCREWS (3) firmly. 7 9 ” VIEW “B 8 Fig. 11c 2 3 4 11 1 10a 13 12 10 M968560 7 Fig. 12 Unit #1 Unit #2 Unit #3 7 10 10 SENSOR WIRE SENSOR WIRE 6 8 9 FOR AC-VERSION 6 12 3 8 10 SENSOR WIRE 6 3 8 3 12 Fig. 12a (MULTI HOOK-UP); Fig. 12, 12 a Unit #1 1. Remove the COVER SCREWS (1) and COVER (2) from each ELECTRICAL BOX (3). 3 7a 1 2. See AC Version Electrical Hook-up for Unit #1 of the Multi hook-up. FROM UNIT #2 2 3. Install SENSOR WIRE GROMMET (4) and FLUSH VALVE SENSOR WIRE (5) into the COVER (2) of each unit. Insert the flush valve sensor wire connector into the CENTER CIRCUIT BOARD RECEPTOR (6) on each unit. Fig. 12a. 7 9 10 4. Remove the SPLIT PLUG (7a) from the SENSOR WIRE GROMMET (7) on the right side of each ELECTRICAL BOX (3). SENSOR WIRE CONNECTOR 5 5. Take the 10 ft. EXTENSION WIRE (8) from Unit #2 and insert one end of the EXTENSION WIRE CONNECTOR (9) through the SENSOR WIRE GROMMET (7) on right side of Unit #1. Insert EXTENSION WIRE (8) into SPLIT PLUG (7a). Push SPLIT PLUG (7a) into SENSOR WIRE GROMMET (7) to seal. Insert EXTENSION WIRE CONNECTOR (9) into UPPER CIRCUIT BOARD RECEPTOR (10). Fig. 12a. 8 6 4 6. Insert other end of EXTENSION WIRE (8) into SENSOR WIRE GROMMET (7) on right side of Unit #2. Insert that EXTENSION WIRE CONNECTOR (9) into the UPPER CIRCUIT BOARD RECEPTOR (10) of Unit #2. Fig. 12b. Fig. 12b Unit #2 11 7. Insert additional SENSOR WIRE GROMMET (11) included with Unit #2 into the knock-out opening in the top of the ELECTRICAL BOX (3). Take the 10 FT. EXTENSION WIRE (8) from Unit #3 and insert one end into the SENSOR WIRE GROMMET (11) in the top of the ELECTRICAL BOX (3) of Unit #2. Insert EXTENSION WIRE CONNECTOR (9a) into BOTTOM CIRCUIT BOARD RECEPTOR (12) on Unit #2 . Fig. 12b. FROM UNIT #3 BACK OF BOX (3) 3 1 FROM UNIT #1 2 9. Insert the other end of the EXTENSION WIRE (8) from Unit #3 into the SENSOR WIRE GROMMET (7) on the right side of Unit #3. Insert EXTENSION WIRE CONNECTOR (9) into UPPER CIRCUIT BOARD RECEPTOR (10) on Unit #3. 7a 7 8 10 9 10. Repeat Steps 7 to 9 as necessary for additional Multi-AC Units. SENSOR WIRE CONNECTOR 5 11. Once all wire connections are made. Install the COVER (2) and COVER SCREWS (1) onto each ELECTRICAL BOX (3). 6 4 12 9a M968560 8 10 CONNECT OVERRIDE HOSES, Fig. 13 Fig. 13 1. Push the BLACK HOSE (1) into the BOTTOM HOSE CONNECTOR (2) and the other end into the back of the OVERRIDE SWITCH (3). 3 2. Push the BLUE HOSE (4) into the TOP HOSE CONNECTOR (5) on the valve and the other end into the BOTTOM CONNECTOR (6) on the OVERRIDE SWITCH (3). 1 BLACK HOSE 5 4 6 BLUE HOSE 2 11 CONNECT SOLENOID WIRING Fig. 14 8 AND POWER SUPPLY; Fig. 14 2.5mm HEX WRENCH 1. Push the RED WIRE CONNECTOR (1) onto the SOLENOID PIN (2) with Red Stripe. Push the BLACK WIRE CONNECTOR (3) onto the other SOLENOID PIN (4). Push the wire connectors all the way down. 2. Code approved Electrical Outlet provided by others. (120V 50/60 Hz) 3. Plug AC POWER SUPPLY (5) into Outlet. 7 6 RED WIRE 5 1 BLACK WIRE 3 RED STRIPE 2 4 ELECTRICAL OUTLET M968560 9 12 ADJUST SUPPLY STOP; Fig. 15 Fig. 15 COUNTER-CLOCKWISE OPENS CONTROL STOP IMPORTANT: To avoid overflowing, the SUPPLY STOP (2) must never be opened to the point where the flow from the valve exceeds the flow capacity of the fixture. The fixture must be able to handle a continuous flow in case of a flush valve failure. Valve is designed to provide stated flush volume with a 25 GPM flow rate. 4 CLOCKWISE CLOSES CONTROL STOP 1. After installation is complete, remove FRONT PANEL (1). Peel off the PROTECTIVE FILM (2) from the sensor. Standing to one side, block the sensor with your hand for 10 seconds. Remove your hand and listen for audible “click” from within the valve. 3 1 2. Turn on SUPPLY STOP (3) 1/4 turn to 1/2 turn (CCW) and test for leaks. Note: Unit may flush for approximately 5 to 10 sec. when water is first turned on. If flow persists, turn water off and repeat step #1 above. 2 3. Actuate the FLUSH VALVE: A) Cover sensor with hand for 10 seconds. NOTE: Stand outside of sensor detection aera. B) Remove hand from in front of the sensor; unit will flush in approximately 3 seconds. 5 4. Adjust SUPPLY STOP (3) after each flush until the stated flush volume is achieved, no splashing occurs and the fixture is properly cleansed. Replace FRONT PANEL (1). Fig. 16 5. Attach the FRONT PANEL (1) to the WALL BOX (4) with the six MOUNTING SCREWS (5). Use a 2.5mm Hex Wrench supplied to secure FRONT PANEL (1). 1 2 13 INSTALL NEW BATTERY; Fig. 16 3 1. Remove the six SCREWS (1) that attach the FRONT PANEL (2) to the BOX FRAME (3). Fig. 16. 2. Remove the four COVER SCREWS (4) and COVER (5) from ELECTRICAL BOX (6). Fig. 16a. Fig. 16a 3. Disconnect GREY SENSOR WIRE (7) from CIRCUIT BOARD (8). 4. Remove CIRCUIT BOARD (8) from ELECTRICAL BOX (6). Fig. 16a. 5. With your thumbs, spread the two TABS (9) on battery holder apart and remove the old BATTERY (10). 6 4 6. Replace CIRCUIT BOARD (8) into ELECTRICAL BOX (6). 7. Install NEW BATTERY (10a) into holder on DC circuit board. Press BATTERY (10a) down (contacts facing downward) into position until TABS (9) lock BATTERY (10a) into place. 6 10a 9 5 10 7 8 8. Connect GREY SENSOR WIRE (7) to CIRCUIT BOARD (8). 9. Install COVER (5) and SCREWS (4). 8 10. Attach FRONT PANEL (2) to WALL BOX (3). 10 M968560 14 HOW TO SET DETECTION RANGE Fig. 18 (If Required) ; Fig. 18 & 19 Note: The detection distance is preset and is ideal for most installations. Should an adjustment be required follow the steps below. 1. Remove FRONT PANEL (1). 2. Remove the four COVER SCREWS (2) and COVER (3) from ELECTRICAL BOX (4). Fig. 18. 3. Disconnect GREY SENSOR WIRE (5) from CIRCUIT BOARD. (6). 4. Keeping hands away from the front of the sensor, reconnect the GREY SENSOR WIRE (5) and quickly hang the FRONT PANEL (1) onto the WALL BOX (7). Do not secure the FRONT PANEL (1) at this time. Note: You have 5 seconds after connecting cable to begin program process. 1 2 4 5. While the SENSOR CONTROL LED (8) is blinking slowly, place your hand 1 to 2 in. (30-50mm.) in front of the sensor. Fig. 19. 6 5 6. When the LED (8) stops blinking and stays "ON", move your hand to the desired position from sensor (detection zone, 15-3/4" to 31-1/2", 400 to 800mm ) and hold in place until the LED (8) begins to blink again. Note: Maximum Detection Zone is 15-3/4" to 31-1/2", 400 to 800mm ) from sensor. Fig. 19a. 7. Once the SENSOR CONTROL LED (8) begins to blink again, remove your hand from the detection zone. When the flashing stops, the detection distance is set. 8. Replace COVER (4). Tighten COVER SCREWS (2) firmly. Fig. 18. Fig. 19 1 9. Replace the FRONT PANEL (1). 10. Actuate the FLUSH VALVE: A) Cover sensor with hand for 10 seconds. NOTE: Stand outside of sensor detection aera. B) Remove hand from in front of the sensor, unit will flush in approximately 3 seconds. Fig. 19a 7 8 8 1" - 2" (30mm - 50mm) BLINKING LED BLINKING LED MAXIMUM DETECTION ZONE 400mm TO 800mm (15-3/4" TO 31-1/2") 1 11 M968560 12 M968560 NO NO 1. CLOSE STOP VALVE, 2. REPLACE SOLENOID KIT. 3. RE-ASSEMBLE AND INSTALL UNIT. 4. OPEN STOP VALVE. YES TEST SENSOR. DISCONNECT GRAY FLAT WIRE FROM CIRCUIT BOARD AND RE-CONNECT. SENSOR SHOULD FLASH FOR 5 SECONDS. DOES IT FLASH? NO LOOK FOR REPEATED DOUBLE FLASH ON SENSOR NO YES REPLACE SENSOR SEE STEP 13, page 10 in manual INSTALL NEW BATTERY RETRY AUTO FLUSH YES 1. COVER SENSOR FOR 10 SECONDS 2. UNCOVER SENSOR FOR 10 SECONDS. DOES THE UNIT STOP FLUSHING? NO MANUAL VALVE OBSTRUCTED. CLOSE STOP VALVE AND SERVICE NO REPLACE SOLENOID KIT REPLACE SENSOR PUSH MANUAL FLUSH BUTTON; DOES IT RETURN? UNIT IS CONTINUOUSLY FLUSHING RETRY AUTOMATIC FLUSH; WAS IT SUCCESSFUL? YES DOES THE SENSOR FLASH FOR THE FIRST 5 SECONDS? SEE STEP 13, page 10 in manual NO YES REPLACE BATTERY SEE STEP 13, page 10 in manual SEE STEP 13, page 10 in manual BATTERY LOW; REPLACE BATTERY Product n ames lis te d h e re i n a re tra d e m a rk s o f A S A m e ri ca , I n c. IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093) Weekdays 8:00 a.m. to 7:00 p.m. EST HOT LINE FOR HELP For toll-free information and answers to your questions, call: 1 (800) 442-1902 Weekdays 8:00 a.m. to 6:00 p.m. EST IN MEXICO 01-800-839-12-00 TROUBLESHOOTING FLOW CHARTS CLOSE STOP VALVE, REPLACE SOLENOID KIT. RE-ASSEMBLE & INSTALL UNIT. OPEN STOP VALVE. NO RETRY AUTOMATIC FLUSH. YES TEST SENSOR. DISCONNECT GRAY FLAT WIRE FROM CIRCUIT BOARD AND RE-CONNECT. SENSOR SHOULD FLASH FOR 5 SECONDS. DOES IT FLASH? RETRY AUTOMATIC FLUSH. DOES THE UNIT FLUSH? 1. COVER SENSOR FOR 10 SECONDS 2. UNCOVER SENSOR FOR 10 SECONDS. NO LOOK FOR REPEATED DOUBLE FLASH ON SENSOR INSTALL NEW BATTERY or PLUG-IN AC POWER SUPPLY REPLACE PISTON KIT INSTALL NEW BATTERY OPEN VALVE NO NO YES NO UNIT WILL ONLY FLUSH MANUALLY YES TRY MANUAL VALVE BUTTON; WILL THE UNIT FLUSH? NO LOOK FOR REPEATED DOUBLE FLASH ON SENSOR YES IS STOP VALVE OPEN? UNIT DOES NOT FLUSH AT ALL SELECTRONIC™ PROXIMITY TOILET CONCEALED FLUSH VALVE 1.28 & 1.6 GPF M962746-0020A MANUAL VALVE MODEL NUMBERS 6065.32X 6065.36X 6067.32X 6067.36X 6068.32X 6068.36X M962769-0070A SAFETY CHAIN KIT M962770-0070A COVER WITH SEAL M950169-0070A POWER SUPPLY A918792-0070A COVER SCREWS M962748-0070A SENSOR MTG. BRACKET M962771-0070A STAND OFF KIT M962768-0070A ELECTRICAL BOX ASSEMBLY M962747-0070A COVER WITH SCREWS A950223-0071600A SENSOR FOR FLUSH VALVE WITH 1.6 gpf A906680-0070A BONNET NUT A923654-0070A BATTERY 6VCR-P2 A950223-0071280A SENSOR FOR FLUSH VALVE WITH 1.28 gpf M962664-0070A SOLENOID ASSEMBLY M962663-0070A PISTON ASSEMBLY A950489-0070A CIRCUIT BOARD AC & MULTI AC A950487-0070A CIRCUIT BOARD DC M955059-0020A ADJUSTABLE TAILPIECE A922265-0070A 10 ft. MULTI EXTENSION WIRE (for 6057 series only) M962754-0070A SUPPLY STOP M962751-0070A VACUUM BREAKER ASSEMBLY A905416-0070A SOLDER ADAPTER A922267-0070A ROUND GROMMET A922290-0070A POWER SUPPLY GROMMET M962750-0070A MANUAL VALVE HOSE KIT M962752-0070A SLIP JOINT COUPLING M962751-0070A VACUUM BREAKER ASSEMBLY M962751-0070A VACUUM BREAKER ASSEMBLY A919882-0020A OUTLET PIPE A901978-0020A ELBOW M962752-0070A SLIP JOINT COUPLING M962752-0070A SLIP JOINT COUPLING A901978-0070A ELBOW A919881-0020A OUTLET PIPE A908186-0020A ESCUTCHEON M962752-0020A SLIP JOINT COUPLING A919881-0020A OUTLET PIPE M962752-0070A SPUD COUPLING A919882-0020A OUTLET PIPE A908186-0020A ESCUTCHEON HOT LINE FOR HELP M962953-0020A SPUD COUPLING KIT For toll-free information and answers to your questions, call: 1-800-442-1902 Weekdays 8:00 a.m. to 6:00 p.m. EST IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093) Weekdays 8:00 a.m. to 7:00 p.m. EST IN MEXICO 01-800-839-12-00 M962953-0020A SPUD COUPLING KIT Product names listed herein are trademarks of American Standard Inc. © AS America, Inc. 2009 13 M968560