Transcript
ProJet® 4500 3D Printer
Installation Guide
TABLE OF CONTENTS 1. SYMBOL DEFINITIONS.................................................................................................................................................................... 3 2. DESCRIPTIONS................................................................................................................................................................................ 3 3. PREREQUISITES.............................................................................................................................................................................. 3 4. EQUIPMENT .................................................................................................................................................................................... 3 5. OVERVIEW ......................................................................................................................................................................................4-6 6. UNCRATE AND INSPECT THE PRINTER ...................................................................................................................................... 7 7. MOVE INTO LOCATION ..................................................................................................................................................................10 8. UNPACK and INSPECT ACCESSORIES and SUPPIES................................................................................................................11 9. INSPECT INTERIOR of PRINTER ...................................................................................................................................................13 10. INSTALLATION SCRIPT and FLUID LOADING PROCEDURE ..............................................................................................18-30 11. CONFIRMING PRINT HEAD and OPERATION ............................................................................................................................31 12. ASSEMBLE THE GREASE GUN .............................................................................................................................................33-34 13. LUBRICATE THE PISTON SCREW ..............................................................................................................................................36 14. LUBRICATE THE SLOW AXIS .................................................................................................................................................37-38 15. LOAD CORE .................................................................................................................................................................................39 16. INSTALL SOFTWARE ...................................................................................................................................................................40 17. REPLACE ALL COVERS ..............................................................................................................................................................42 18. SETUP 3D PRINTER FOR CUSTOMER BUILD ...........................................................................................................................42 19. MAKING ELECTRONIC CONNECTIONS .....................................................................................................................................42 20. SUBMIT INFORMATION ................................................................................................................................................................43
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SYMBOL DEFINITIONS
The following symbols are used on the 3D printer and in this manual.
General Caution: User should take care to avoid possible damage to equipment.
Hot Surface: User should use care when working near or on the labeled item.
High Voltage: User should use appropriate electrical safety precautions.
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DESCRIPTION
This procedure describes how to install a 3D Printer at a customer site. This procedure is intended to be performed by an installer trained to install a 3D Systems ProJet® 4500 3D Printer.
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PREREQUISITES
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Installer/trainer must have been trained by 3DSystems in proper installation methods and practices.
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3D Printer must be at the customer’s facility.
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Customer must have all necessary site prep completed. This includes any power, network, partitions or other work.
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The customer must designate a computer that will be used for 3DPrint® software and control the 3D Printer.
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It is suggested the customer set up a specific work area for using the 3DPrint® software and control the 3D Printer - typically this would include a table or two, the computer workstation, and shelves for supplies and printed parts.
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EQUIPMENT / PARTS REQUIRED
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3D Printer and its accompanying Starter Kit and Accessories Kit.
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Recommended Dealer Tools (See 3DS Central for List).
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Heavy Duty wire cutters (to remove metal straps).
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9/16” Hex socket (to remove the fasteners on the pallet).
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Scissors (to remove shrink wrap).
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Phillips screwdriver (to remove panels).
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OVERVIEW
Installation and training is a two-day process. Always follow all instructions in this manual. The following overview may also be used as a checklist to confirm that all installation and training steps have been conducted. Important Note – Powering Up When powering up the printer, always be sure the power has been off at least sixty (60) seconds before power is once again applied. This allows all the internal circuitry, processors, motors, etc. to completely reset before power is applied.
DAY ONE - INSTALLATION
Installation Item Thoroughly inspect crate for any shipping damage - Immediately notify the shipping company of anything unusual. Relocate the printer to its pre-determined installation space. Unpack Accessories Kit and confirm that all items are present. Install 3DPrint & 3DEdit Pro Software. Register the 3DEdit Pro Software. Register customer for an account on 3DS Central. Remove all exterior panels and inspect interior of printer - Immediately notify 3D Systems of anything unusual. Physically check all electrical and fluid connectors for secure attachment. Connect printer to power and power-up. Follow the Installation Script on printer LCD and Fluid Loading Procedures in this manual. - Make network connections. - Load first set of Binder into printer. - Perform Manual Fluid Advance Procedure to bring Binder into Fast Axis. - Perform Level Sensor Test Procedure. - Complete binder filling by performing Automatic Advance Procedure. - Confirmation of correct head filling / additional Head Purging if needed. Add remaining sets of Binder Cartridges. Printer Lubrication - Assemble Grease Gun. - Lubricate Piston Screw. - Lubricate Slow Axis. Load Core. Confirmation of powder spreading/Fill Bed. Replace all covers. Run small test build. Remove and clean test build and check for quality.
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DAY ONE - CUSTOMER TRAINING
Training Item Teach the 3DPrint Software - Selecting a printer - Importing Parts - Navigating the views - Transformations (select, scale, rotate, copy, paste, delete) - Build button and checking consumable levels Teach customer the printer hardware - explain the purpose of the following components: - Binder Cartridges - Service Station (incl. Suction Wiper) - Fast Axis Module (incl. Head Carriage, Spreader Roller, Snow Plows) - Feeder - User Hose & Debris Separator - Front & Rear Overflows - Infrared Heater Teach pre-build steps - Checking consumable levels - Adding Binder - Using Vacuum and User Hose to add core - Replacing Waste Tray - Prep Build Chamber Run a large overnight build (4” tall or more)
DAY TWO - CUSTOMER TRAINING
Training Item Teach removal of part / gross core removal - Explain the importance of the post-build curing time - Gross core removal utilizing the User Hose - Raising/lowering of Build Plate using Control Knob - Stress that any foreign material vacuumed will be recycled into Feeder Teach fine Core removal - Changing Cleaning Station from printing to cleaning - Adjustment of air pressure using Control Knob - Use of tools such as soft brushes - Stress importance of keeping foreign materials out of Cleaning Station Teach post-build cleaning of the priinter - Vacuum all powder from deck and Fast Axis - Empty broken material from Debris Separator - Clean excess powder from the Fast Axis Rails - Replacement of Suction Wiper with Spare (stress importance of skin/eye protection) - Cleaning of removed wiper by soaking in IPA
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DAY TWO - CUSTOMER TRAINING (continued)
Training Item Teach periodic maintenance procedures - Cleaning Debis Separator Filter - Lubrication of Piston Screw - Lubrication of Slow Axis - Resetting the Maintenance Reminders in the 3DPrint Software Confirm understanding of 3DPrint (customer sets up their own build using skills learned on day 1) Teach Advanced 3DPrint Features - Create Fixture - Collision Detection and Layer view - Edit in 3DEdit Pro (show customer how to access tutorial videos) - Confirm understanding of build button and checking consumable levels Run another large build Introduce customer to 3DS Central website. Familiarize them with the following sections: - ProJet 4500 User Manuals - ProJet 4500 Firmware and Software Downloads - Community Section; Best Practices, Webinars & Forum Answer any remaining questions that the customer may have
DAY TWO - WRAPPING UP
Installation Item Complete and submit the Installation Report on 3DS Central (activates warranty)
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6 UNCRATE and INSPECT the PRINTER UNCRATE The 3D Printer is shipped on a wooden pallet with a cardboard cover. Uncrating consists of removing the cover and rolling the printer off the pallet. Visually inspect the exterior of the crate for any damage incurred during shipping. Notify the shipping carrier immediately if anything is evident at this point. DO NOT proceed with the installation until you have discussed the damage with the carrier and 3DS Service. 1. Position the crate where there will be enough room to accomodate the pallet base, the ramps and unloaded printer.
2. Open the flap on the end of the box and remove Power Cord and any documentation
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3. Cut metal straps and remove top cover of crate
4. Pull out the foam blocks at the top of the printer.
4. Detach the ramps using a 9/16 socket. Remove the ramps.
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5. Pry up and remove the supports from the front and rear of the system. Mount the ramps to the holes in the base of pallet
6. Remove the foam pads from the front of the printer.
7. Use the 9/16” socket wrench to remove the bolts securing the four (4) hold-down brackets.
NOTE: Carefully roll the printer down the ramps. It is recommended to use two people.
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8. Remove all shrink-wrap and bubble-wrap from the printer.
INSPECT EXTERIOR OF PRINTER Visually inspect the exterior of the printer for any damage incurred during shipping. Notify 3D Systems Service immediately if anything is evident at this point. DO NOT proceed with the installation until you have discussed the damage with Service.
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MOVE INTO LOCATION
Work with the customer to determine the best location for the printer, considering such factors as ease of access and proximity to the necessary power and network connections. Roll the printer to its final location, going slowly over bumps such as floor expansion joints. Get help when going down or up ramps.
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UNPACK and INSPECT ACCESSORIES and Supplies
ACCESSORIES KIT Please ensure that each of the following items are packaged in your ProJet® 4500 accessories kit. The Accessories Kit is located in a box inside the Cleaning Station.
ProJet® 4500 Accessories Kit Contents Part Number
Description
22-16446
3DEdit Pro License
1
Ea.
361320-00
ProJet 4500 Service Station Wiper
2
Ea.
361533-00
Debris Separator
1
Ea.
22-16853
Part Tray
3
Ea.
22-10249
Phillips Screwdriver
1
Ea.
22-16011
Pick, 90 deg
1
Ea.
22-10295
Needle-nose Vacuum Attachment
1
Ea.
22-10297
Crevice Vacuum Attachment
1
Ea.
22-10298
Brush Vacuum Attachment
1
Ea.
22-10637
Needle, 16 Gauge
1
Ea.
22-10638
Needle, 18 Gauge
1
Ea.
22-13017
Wash Bottle, 8oz for IPA
1
Ea.
22-13087
Brush – 2”
1
Ea.
22-14902
Brush – Double sided
1
Ea.
22-14903
Brush – Toothbrush
1
Ea.
22-14904
Brush – ¼”
1
Ea.
22-16081
Grease Gun
1
Ea.
22-15235
Super Lube Grease
1
Ea.
22-15782
Ethernet Cable, Blue
1
Ea.
22-05363
Oil Bottle w/Needle Top
1
Ea.
22-31491
Mirror
1
Ea.
22-05363
Oil Bottle
1
Ea.
22-16752
Nitrile Gloves
1
Ea.
362537-00
Tyvek Sleeves
1
Ea.
22-16533
Safety Gloves
1
Ea.
362118-00
Mercury Test Paper
10
Ea.
362279
Scraper Bar Cleaning Brush
5
Ea.
361320
4500 Service Station Wiper
2
Ea.
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UoM
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STARTER KIT 1. Unpack the Consumables . Check that all items are present and undamaged. Place everything neatly in a location convenient to the printer. NOTE: Use the packing list to make sure that all Starter Kit items have been received.
Regular CSK:
Super CSK:
• VisiJet C4 Spectrum Core 5kg container (4) • VisiJet C4 Spectrum Clear 800 mL cartridge (4) • VisiJet C4 Spectrum Cyan 300 mL cartridge (4) • VisiJet C4 Spectrum Magenta 300 mL cartridge (4) • VisiJet C4 Spectrum Yellow 300 mL cartridge (4) • Waste Tray (4)
• VisiJet C4 Spectrum Core 5kg container (8) • VisiJet C4 Spectrum Clear 800 mL cartridge (8) • VisiJet C4 Spectrum Cyan 300 mL cartridge (8) • VisiJet C4 Spectrum Magenta 300 mL cartridge (8) • VisiJet C4 Spectrum Yellow 300 mL cartridge (8) • Waste Tray (8)
2. Unpack the accessories and use the checklist inside the lid of the box to confirm that all items are present.
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INSPECT INTERIOR of PRINTER
IMPORTANT: Initial installation of the printer should always be conducted with all external covers removed. Covers should not be reinstalled until all fluids have been loaded and fluid system has been confirmed free of leaks.
REMOVE COVERS 1. Lower Rear Cover: Release the two handles. Cover will tilt towards you and can be lifted clear.
2. Left and Right End Covers: a. Have an assistant release the spring-loaded rod by pulling as indicated.
b. As the assistant releases the rod, swing the bottom of the end cover outwards and then lift up slightly to remove.
c. Repeat for the opposite end cover.
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3. Upper Rear Cover Holding the upper and lower edges, lift the cover directly upwards to disengage.
INSPECT “TIP AND TELL” Check the “Tip and Tell” indicator inside the printer IMPORTANT: If blue beads are present in the upper portion of the indicator this indicates that the system has been mishandled. In this instance call 3D Systems Service Department immediately. DO NOT proceed with the installation until you have discussed this with Service.
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INSPECT INTERNAL CABLE, FLUID & VACUUM CONNECTIONS Cable and hose connections can come loose during shipping - It is important to confirm that all connections are properly in place before applying power or adding fluids. 1. Internal Box Connections Loosen the four (4) screws that mount the E-box to the Printer Chassis (not the screws that hold the E-Box cover on).
2. Tilt the E-Box outward until it comes to rest. Check all cable connections to the E-Box to ensure that they are securely connected.
3. Check all electrical and fluid connections to Fluid Reservoirs. Check all electrical and hose connections to Feeder.
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4. Check all electrical and hose connections to compressor and negative-air system.
5. Check hose connections to Rotary Vacuum Valve.
6. Check electrical and fluid connectons to pumps.
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7. Check fluid connections where IGUS Chain meets the Fast Axis.
8. Check all fluid and air connections at Carriage and Print Heads.
NOTE: Leave all the covers off until the installation is complete.
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10 INSTALLATION SCRIPT & FLUID LOADING PROCEDURE IMPORTANT: Although the Installation Script on the printer LCD will walk you through many of the installation steps, it is important to refer back to these instructions often for additional information that is critical for successful installation.
All network connections must be approved by the customer or customer’s IT manager prior to installation. The most common methods of connecting the 3D Printer are as follows: •
3D Printer connected to ethernet network running DHCP with dedicated computer connected to same network.
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3D Printer connected directly to dedicated PC - Static IP Addresses are used on both devices.
1. Connect the Power Cord to the EBox. Note that the cord must first be fed up through the opening in the bottom of the printer (indicated by arrow). This is necessary to allow for proper mounting of covers.
2. Connect Power Cord to AC main outlet.
NOTE: Most facilities have one (1) circuit breaker for five (5) or six (6) outlets. It is best to not share the circuit that the 3D Printer is using with other equipment sharing the circuit that might exceed the wattage of the supplying circuit breaker and cause it to trip. Ideally, an outlet on a dedicated circuit should be used for the 3D Printer.
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3. Power on unit by flipping power switch on E-Box.
4. INSTALLATION MODE. REFER TO INSTALLATION GUIDE is displayed. Press CONTINUE
5. This alert message lets you know that the Network Cable should now be connected.
Connect one end of a CAT-5 network cable to the Ethernet port on the E-Box and the other to your network hardware or PC. Click CONTINUE on LCD
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6. This alert message indicates what the current network configuration is set to (installs of new machines will always default to DHCP). Press CONTINUE.
7. This alert message explains the process of changing the current configuration type. Press CONTINUE.
8. REBOOT NOW? is displayed. TO USE DHCP CONFIGURATION: Select NO - The printer will now automatically be assigned an address. You can now skip to step 9 of these instructions.
TO USE STATIC IP CONFIGURATION: Select YES and then a screen appears informing you to immediately press and hold the Control Knob as the printer reboots. This process allows you to manuallyenter an IP address. Perform the following steps: “A” through “E” on the next page.
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A. The printer reboots into the CONFIGURATION MENU Select the NETWORK SETTINGS option. Press the knob to CONTINUE
B. USE DHCP? is displayed. Choose NO.
C. IP ADDRESS is displayed. Rotate the Control Knob to dial the desired number into each field. Clicking the knob will advance to the next field. Continue until all fields are entered.
D. SUBNET MASK is displayed. As before, use the control knob to enter the desired values.
E. The screen returns to the CONFIGURATION MENU. Choose SAVE AND EXIT. Press the knob to continue. The printer reboots and returns to where you left off in the INSTALLATION MODE.
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FOR STATIC IP CONFIGURATION (CONTINUED) a. The FLUID ADVANCE menu displays after Reboot. Press CONTINUE.
b. The CONNECT PRINTER TO NETWORK displays. Press CONTINUE.
c.The PRINTER TO NETWORK displays. Press CONTINUE.
d. The CHANGE NETWORK CONFIGURATION displays. Press CONTINUE.
e. REBOOT NOW? displays. Select NO.
f. The added IP Address information will display. Press CONTINUE.
Continue to step 9 on the next page.
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9. DISENGAGE FEEDER LOCKOUT is displayed.
This bolt drives a wedge that lifts the Feeder up off the Load Cell during shipping. Use a socket-driver or wrench to rotate the lockout bolt clockwise until it is fully tight. This allows the Feeder to sit down onto the Load Cell. Click CONTINUE.
10. REMOVE FAST AXIS RESTRAINTS is displayed Cut the large plastic tie-wrap that secures the Fast Axis during Shipping. Click CONTINUE on the LCD.
11. REZEROING BUILD is displayed. The Build Platform will now move down and the Piston Motor will make a grinding noise when the platform hits the bottom rezero stop. IMPORTANT: Do not hit the CANCEL button until you hear the grinding sound as this indicates that the Piston is now at the bottom of its travel This ensures that you will have a full 8-inches available for builds. It is also acceptable to allow the grinding sound to continue until the progress bar reaches 100%. The grinding causes no damage to the system.
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12. This screen indicates that the foam shipping restraint for the Build Platform can now be removed.
13. Open the front door by presing the left button on the Control Panel. Be sure to hold down the cover at the same time until solenoid disengages. Remove the foam block from the Build Chamber. Press CONTINUE on the LCD.
14. INSTALL DEBRIS SEPARATOR is displayed.
Install the Debris Separator as shown. Press CONTINUE on LCD panel..
15. Remove absorbent pad from bottom of print head
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16. INSTALL WASTE TRAY as displayed.
Close the Control Panel. Push the upper-right corner of the lower front cover and remove the front panel. Insert a Waste Tray into the receptacle.
17. Squeeze the Meniscus Reservoir (bottle) and confirm pump noise.
18.From the Control Panel, INSERT FIRST SET OF CARTRIDGES is displayed.
Insert the first set of VisiJet Spectrum C4 cartridges into the Cyan, Magenta, Yellow and Clear pockets. Allow cartridges to drain into internal reservoirs for approximately twenty (20) minutes. NOTE: Although the printer needs three of each cartridge to be loaded before printing can begin, this first set is enough fluid for us to fill the heads and confirm proper operation. Do not add remaining two cartridges until prompted to do so. Press CONTINUE on LCD panel.
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19. Checking that fluid is flowing from the Cartridges into the tanks is vitally important.Carefully check of each of the internal tanks. Ensure that each tank is filling and that there are no leaks. Once no more fluid flows from the cartridges. Press CONTINUE.
20. Select the units the values will use when displayed on the LCD.
21. The printer will REZERO. Press CONTINUE.
22. The printer BOOTING screen displays.
23. The FLUID ADVANCE menu displays.
24. The LCD now shows the FLUID FILL MENU. IMPORTANT: Failure to adhere to the following steps can result in damage to the Print Heads or fluid entering the air-system.
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25. Please remove the four (4) Phillips Head screws from the top of the Print head cover - remove cover. IMPORTANT: Observe closely the vacuum line attached to the Carriage Unit and imnmediately hit CANCEL if any fluid appears in this line. Select MANUAL ADVANCE.
26. Click and hold the ALL LINES option to spin all Fluid Pumps which will start advancing fluid from the tanks toward the Fast Axis.
NOTE: DO NOT ADVANCE FLUIDS INTO PRINT HEAD AT THIS TIME.
Have an assistant visually confirm that all four Peristalic Fluid Pumps are operating correctly. If a pump does not spin, release the Control Knob and check the electronic connections to the pump. After a short while your assistant should report that fluids are starting to pass through the pumps.
Continue holding the Control Knob on the ALL LINES option while your assistant observes the lines inside the IGUS Chain Assembly. Ask your assistant to alert you once fluid starts through these lines. NOTE: The correct order of colors is shown at right. The topmost line is the air-supply for the Fast Axis so this line should never fill with fluid. Also keep in mind that the clear fluid can be difficult to see.
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Air Magenta Cyan Yellow Clear
Continue holding the Control Knob on the ALL LINES option while you observe the Fluid Connectors on the left end of the Fast Axis. Once fluid starts to appear in this location, get ready to halt the manual advancing process.
Use a mirror to observe the Fast Axis Lines. Release the ALL LINES option once the first color starts to approach the Carriage Unit
27. Now select the ONE LINE option.
28. Click and hold on the individual color that you would like to advance.
29. Release the Control Knob once the selected color nears the Carriage Unit. Repeat the process until all colors have been advanced close to the Carriage as shown at right. Note that the clear binder can be quite difficult to see. Select CANCEL to return to the FLUID FILL MENU.
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30.Select AUTO ADVANCE NOTE: AUTO ADVANCE can be cancelled by pressing the knob. It could take up to 25 seconds before the cancel function takes effect.
31. ADVANCE CEAR The clear fluid is advanced. Observe that the clear peristaltic fluid pmps are operating correctly.
32. After each advance, the level sensors in the head are read.
33. Test Passed. Press CONTINUE. The procedure will continue to the “INSTALL SECOND SET OF CATRIDGES” menu.
34. INSTALL SECOND SET OF CARTRIDGES is displayed. Install a second set of CYAN, MAGENTA, YELLOW and CLEAR VisiJet Spectrum C4 catridges. Press CONTINUE.
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35. The LCD reminds you to wait 20 minutes for the cartridges to drain into the tanks. Press CONTINUE.
36. INSTALL THIRD SET OF CARTRIDGES is displayed. Install a third set of CYAN, MAGENTA, YELLOWS and CLEAR VisiJet Spectrum C4 cartridges.
37. Although the Installation Script is now at it’s end, you are reminded that there are additional steps that must be completed after reboot. Close door. Click REBOOT to restart the printer. After reboot, confirm that there is no binder in the Vacuum Line on top of the Print Head. If the line is clear, replace the cover with the four (4) Phillips Head screws.
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11 CONFIRMING PRINT HEAD OPERATION 1. If Build Platform is not already at the top use PREP BUILD CHAMBER to raise it. Cut a sheet of paper to cover the entire Build Plate. Use LOWER PLATFORM to nudge the platform down just a few clicks so that Heads will not strike the paper
2. From the UTILITIES menu select SERVICE HEADS. After a brief purge and wipe all Head Reservoirs will be automatically refilled.
3. Confirm correct filling of the Heads by selecting STRIPE TEST and then FACES. Choose where on the paper you would like to print.
4. Examine the print to confirm that all colors are firing. If colors are missing or streaky then repeat the SERVICE HEADS operation and re-run the FACES test to see if improvements are made.
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5. Problems with a particular color channel may be resolved by running STRIPE TEST => CHECKER a few times. If problems persist then a small print job consisting of this color should be run once Core material has been loaded.
6. If problem persists, run REVIVE HEADS under the Utilities menu. If the problem continues, then a small print job consisting of this color should be run once core material has been loaded.
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12 ASSEMBLE the GREASE GUN 1. Unscrew the bottom cap of the grease gun and remove the spring and plunger.
2. Remove the plastic cap from the grease cartridge and scoop some grease with a cotton swab.
3. Liberally apply grease to the sides of the rubber plunger. Reinstall the plunger and spring and tighten the bottom cap.
4. Unscrew the tube of the grease gun from the handle. If there is already a grease cartridge in the gun (if you are replacing or reseating the grease cartridge) perform steps 5, 6, and 7 before beginning this step.
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5. Pull the rod all the way out.
6. Locate the groove in the rod.
7. Pull the rod sideways and fit this groove into the slot in the end of the tube. This will securely lock the plunger in place.
8. Slide the open end of the grease cartidge into the tube and then press down to seat it on the plunger. Twisting the grease cartridge once it comes into contact with the rubber plunger may help to seat it. NOTE: A grease cartridge that has been crushed or damaged in shipping may not work correctly.
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9. Using a cotton swab, pierce a hole into the foil seal.
10. Use this cotton swab to apply grease to the rubber seal inside the handle.
11. Screw the tube back onto the handle. Unlock the rod and push it all the way in.
12. Prime the grease gun by pumping the handle several times. NOTE: Dark grease used to manufacture the grease gun may come out.
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13 LUBRICATE the PISTON SCREW 1. On the LCD display, select Build Chamber > Lower Platform. Hold the Control Knob down and lower the Build Bed platform as far as you can to expose the entire length of the piston screw.
2. Look into the left end of the printer, under the Build Platform, and locate the piston screw.
3. Squirt grease on to a paper towel and spread the grease up and down the Piston Screw to evenly distribute it over the entire length of the screw,
4. Move the Build Bed up and down through its full range of travel a couple of times to finish lubricating the screw. Use the LCD menu items Build Chamber > Raise Platform and Build Chamber > Lower Platform. Don’t forget to hold down the Control Knob to raise or lower the platform.
5. Wipe off any grease that may collect at the bottom of the screw with a clean paper towel.
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14 LUBRICATE the SLOW AXIS Before the printer is run for the first time, perform the Slow Axis lubrication as described below. Use this as an opportunity to instruct the customer in proper lubrication. 1. Locate the round plastic cover on the Deck to the left of the Build Bed.
2. Reach your fingers under the left side of the deck and pop the cover off from underneath.
3. Pull the Fast Axis Forward until the Grease Port appears directly below the access hole in the deck.
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4. Squeeze the handle until grease dispenses from the tip. Wipe clean with a clean paper towel.
5. Snap the grease gun onto the Slow Axis fitting. Squeeze the trigger 2 - 3 times or until you feel the tension change and then STOP. Do not over-grease.
6. Slide the Fast Axis forward and back several times to distribute the grease evenly.
6. Replace the plastic cover.
NOTE: DO NOT lubricate the Fast Axis during installation. It was fully lubricated at the factory. ONLY add oil when 3DPrint prompts you to as part of routine maintenance. Too much oil will damage the printer.
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15 LOAD CORE Place lid of core on to the RFID Scanner to allow you to complete the installation process. More core can be added as needed. Once scanned, the vacuum will turn on.
NOTES: • The LCD display will not update and show core levels until after the first 1-2 containers are loaded. This is normal. The first container primes” the feeder and the second starts to supply usable core. • It takes a total of approximately 33 lbs. of core to fill the feeder. 1. Register your core material by placing the container close to the RFID reader on the printer. 2. Open the core container. 3. On the LCD, select LOAD CORE; the vacuum starts. 4. Using the User Hose, vacuum up core into the printer. 5. Observe the Debris Separator – if core is loading into the printer, you will see core swirling in the Separator. 6. The vacuum will automatically shut off when core stops flowing into the feeder or is full
VACUUM CLEAN PARTS PREP BUILD CHAMBER STATUS REPORTS PRINTHEADS
STARTING VACUUM
VACUUM ON FEEDER LEVEL: 0.0
NOTE: You may have to load two (2) complete containers before the core level on the LCD will start reading. This is normal and does not indicate a problem with the Load Cell.
NOTE: in day-to-day operation, make sure that the build bed and overflows are empty before adding core. Otherwise, when this core is recovered, the system could be over-filled and the vacuum will not work.
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16 INSTALL SOFTWARE If 3DPrint® has not been installed, you will first need to install it. Installation instructions are available in the 3DPrint Software User Manual. Be sure to install the software on the same computer that is connected to your 3D Printer. Also be sure you use the version of 3DPrint® that came with your ProJet® 4500 system. If you encounter any problems during installation, please contact your local Service Provider or Reseller, or visit the Support section of our Web site at 3dscentral.3dsystems.com. Please refer to 3DPrint® Software User Manual for further information. IMPORTANT: To avoid problems that may occur during printing, ensure that all screen savers and your power management software is turned off on the computer driving your 3D printer. Most screen savers and power management software can be turned off in the main Windows screen settings. For additional instructions on how to disable your hardware and software power management, please consult your computer’s hardware Owner’s Manual. NOTE: You must have Administrator rights to install 3DPrint® correctly. If you encounter any problems during the 3DPrint® installation, please contact your local Reseller, or visit the support section of our Web site: 3dscentral.3dsystems.com Go to your Host/PC where 3DPrint will be running on, and perform the following steps: 1. Close all running applications and insert the 3DPrint installation media (a USB tumb drive) into your computer.
2. If the Installer does not automatically start, double-click on your Drive icon. Double-click on the Setup.exe icon. This starts the 3DPrint installation.
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3DPrint/3D Sprint Install the 3DPrint software. or Install the 3D Spring software. Please refer to the 3D Sprint Installation Guide for the latest computer requirements found in the Software Downloads tab in the 3D Systems Infocenter.
Notes to Installer •
The customer MUST have administrator privileges on the computer the where software will be installed on AND the computer must meet or exceed the specifications stated in the ProJet® 4500 User Guide.
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Disable all power saving settings. (Some computers ship with a 30-minute time-out on the disc drives. This will stop a print job after 30 minutes.)
3DPrintEdit Pro Install 3DEdit Pro.
Note to Installer Make sure you complete the registration process to acivate this copy of 3DEdit Pro. Refer to the installation paperwork that was shipped with the printer, or consult the 3DEdit Pro online User Manual.
17 REPLACE ALL COVERS Before setting up 3D Printer for customer build, replace all the covers to the machine.
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18 SETUP 3D PRINTER FOR CUSTOMER BUILD USB Stick • Go through the file folders on the USB stick. • Show the customer where the printer’s documents and software are located. • Explain that changes to the documents and software can be changed without notice and can always go to 3dscentral.3dsystems. com to obtain the latest updates. Review and demonstrate the printer menus • Go through menu structures on the system LCD panel. • Show the customer the “Status Report” screens on the LCD panel and explain what each line means. Review and demonstrate 3DPrint • Set-up a build in 3DPrint. • Click on 3D Setup and walk the customer through the options. • Click on 3D Print and explain the functions of the status dialog box. • Start the print job. • Demonstrate the real-time update of the status dialog. Point out that the LCD system display shows up in 3DPrint. • Explain the pre-build routine (fill bed, spread layer, and print job). Discuss post build steps • Demonstrate the gross and fine cleaning techniques for core removal. • Demonstrate the infiltration of the part. Prep the 3D Printer for the next build • Discuss importance of the cleanliness techniques. • Demonstrate overall printer cleaning. • Specifically demonstrate cleaning the Service Station. Teach the 3DPrint and 3DEdit Software • Discuss in detail all 3DPrint and 3DEdit Software menu features and options. • Highlight all features that may pertain to the customer’s specific applications. If possible, have the customer set up a build to run overnight. Note to installer: Review the Overview section at the beginning of this manual. Be sure you’ve covered all the training topics. Doing a good job now will save time and service calls later! Be thorough and answer any questions the customer may have.
19 MAKING ELECTRONIC CONNECTIONS Register the customer in 3DS Central support site All you need is the serial number of the printer. The Registration form is located here: 3DS Central account (https://3dscentral.3dsystems.com). Please note that this registers the customer. IT DOES NOT REGISTER THE PRINTER. Familiarize the user with the user website, 3DS Central. At a minimum, make sure they know: • Where to download Firmware and Software • Where the MSDSs are located • Where to find the User Training Modules • How to register for the Message Board • Introduce the customer to 3dscentral.3dsystems.com. Go to “Ask 3DS” for all printer and applications support.
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20 SUBMIT INFORMATION Register the Printer The WARRANTY FOR THE NEW 3D PRINTER IS NOT ACTIVE UNTIL WE RECEIVE THE INSTALLATION REPORT. This means you will not be able to receive support from 3D Systems for the 4500 – parts, phone support, etc. – until the Report is received. This report needs to be submitted by the 3D Systems Customer Support Engines and servicing reseller. Submit the customer and printer information online at 3dscentral.3dsystems.com. Go to “Ask 3DS” and then “Service and Installation”. Use the “Service and Installation Report Form.” Doing this will ensure the customer’s warranty information is accurate and the warranty gets properly activated. This is required for every installation. Again, no service contracts or warranties will be active until all information is received.
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3D Systems, Inc. 333 Three D Systems Circle | Rock Hill, SC | 29730 www.3dsystems.com ©2014 3D Systems, Inc. All rights reserved.
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