Transcript
Model 8000-0056 Diaphragm Pump Gearbox
Form L-1508 5/09
Installation Instructions
Please Note:
These instructions are for the gearbox only. Please consult separate documents for preparing the gas engine and diaphragm pump for service. 1. Install Ref. No. 1 o-ring into gear box housing and lubricate with grease. Install housing half onto diaphragm pump using M10 screws and washers. Be sure o-ring seats properly around pilot on pump and is not pinched or cut. Apply Loctite 242 to threads prior to installation.Torque M10 screws to 12-16 ft.-lbs. (See Figure 1.) 2. Install driven gear onto pump crankshaft using M10 screws. Apply Loctite 242 to threads prior to installation.Torque M10 screws to 18-22 ft.-lbs. (See Figure 2.)
Fig. 1
3. Install paper gasket over the housing pilot. (See Figure 3.)
4. Install gas engine flange onto pump housing and secure with M8 screws. Apply Loctite 242 to threads prior to assembly. Torque screws to 12-16 ft.-lbs. Install o-ring into groove of gas engine flange. Install and tighten the lower and one side pipe plug. Teflon tape or pipe sealant is recommended. (See Figure 4.) 5. Install pinion gear and key onto gas engine shaft. Insert 5/16 bolt into pinion to secure gear onto crankshaft. (See Figure 5.)
Fig. 2
6. Apply Loctite 242 to threads prior to installation. Torque screw to 12-16 ft.-lbs. (See Figure 6.)
7. Slide pump and gearbox over pinion gear. The pinion may need to be rotated to align the gears. Apply Loctite 242 to screw threads prior to assembly. Torque screws to 12-16 ft.-lbs. (See Figure 7.)
8. Fill gearbox with SAE 80/90 gear lube until the lube appears at the side pipe plug hole (approximately 20 ounces required to fill to side). Insert and tighten remaining side pipe plug and breather. Teflon tape or pipe sealant is recommended.
Fig. 3
Fig. 4
Fig. 5
Fig. 6 Fig. 7
Parts List
6
7
2
3
4
1
5
8
10
6 9
13
15
14
12
11
REF. NO. QTY.
PART NO.
DESCRIPTION
1
1
1720-0086
O-Ring
2
1
1450-0020
Vent Breather Cap, 3/8” NPT
3
1
0701-D403A
4
3
2406-0019
1 Pipe Plug
5
4
2270-0117
Washer, M10
6
7
2220-0116
SH Cap Screw, M10x1.0x30mm
7
1
1710-0016
Cover Gasket
8
1
3900-0054D
Machined 12 Gear 1720-0243
9
1
0700-D403A
14 Flange 3900-0055 Mounting
Gear Box, Body Sub Assy. ITEM PART NO. 2 3 4 5 6 7 8 9 10 11
2210-0077
13
Hypro 2009 Printed in the USA
NUMBER 1720-0086 1450-0020 0701-D403A 2406-0019 2270-0117 2220-0116 1710-0016 3900-0054D 0700-D403A 2220-0118
15 16
2210-0151 1610-0064 6031-0281
DESCRIPTION
O-RING VENT BREATHER CAP, 3/8" NPT GEAR BOX, BODY SUB ASSY. PIPE PLUG WASHER, M10 SHCS, M10X1.0 X 30mm GASKET, COVER GEAR, MACHINED MOUNTING FLANGE, MACHINED SHCS, M8 x 1.25 x 25MM
QTY. 1 1 1 3 4 7 1 1 1 6
CAP SCREW, HEX HEAD 5/16"-24 X 1"
4
O-RING
1
CAP SCREW, HEX HEAD 5/16"-24 X 2-3/4"
1
GEAR, DRIVER 3/16 x 3/16 x 1-13/16 KEY LABEL, 2" x 2.5" (NOT SHOWN)
1 1 2
10
6
2220-0118
SH Cap17Screw, M8x1.25x25mm OIPM, 6:1 DIAPHRAGM PUMP GEAR BOX L-1508
11
4
2210-0077
Hex Head Cap Screw, 5/16”-24 x 1”
12 1
1720-0243
O-Ring
13
1
2210-0151
Hex Head Cap Screw, 5/16”-24 x 2-3/4”
14
1
3900-0055
Driver Gear
15
1
1610-0064
Key
FLOW TECHNOLOGIES GROUP 375 Fifth Avenue NW • New Brighton, MN 55112 Phone: (651) 766-6300 • 800-424-9776 • Fax: 800-323-6496 w w w. h y p r o p um p s . c o m
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