Transcript
DKC400Y AC Sliding Gate Installation Manual
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Sliding Gate Opener Model: DKC400Y
Installation Manual WARNING Read and thoroughly understand all instructions before installing or operating this automatic gate opener. Failure to do so may cause serious injury or death. This gate opener produces a high level of force. Stand clear of the gate opener during operation and always be aware of the hazards associated with it.
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Table of Contents IMPORTANT— READ THIS FIRST .......................................................................................................................... 3 SAFETY ............................................................................................................................................................. 3 PRELIMINARY CHECKS ..................................................................................................................................... 3 2. Main features .............................................................................................................................................. 4 3. Main technical parameters.......................................................................................................................... 5 4. Working principle and main structure......................................................................................................... 5 Installation ........................................................................................................................................................... 6 Gate preparation ............................................................................................................................................. 6 Conduit Pipes ................................................................................................................................................... 6 Concrete pad ................................................................................................................................................... 7 Anchors ................................................................................................................................................................ 7 Operator .......................................................................................................................................................... 7 Installation of tracks (see Fig.3) ....................................................................................................................... 8 Magnets for limit switch .................................................................................................................................. 8 6. Connecting ................................................................................................................................................... 9 Wiring notes for control board...................................................................................................................... 11 Control ............................................................................................................................................................... 13 Adding extra remote controls (Learn): .......................................................................................................... 14 Erase remote controls: .................................................................................................................................. 14 Verify open direction ..................................................................................................................................... 15 Set auto-close function.................................................................................................................................. 15 Cancel auto-close function: ........................................................................................................................... 16 Pedestrian mode: .......................................................................................................................................... 16 Set width of pedestrian mode: .................................................................................................................. 16 Set auto-close function of pedestrian mode: ............................................................................................ 17 Cancel both the width and the auto-close function of pedestrian mode: ................................................ 17 Cancel the width of pedestrian mode, but keep the auto-close function of pedestrian mode: .............. 18 Keep the width of pedestrian mode but cancel the auto-close function of pedestrian mode: ................ 18 Adjustment of the auto-reverse function: .................................................................................................... 19 Check ................................................................................................................................................................. 19 Maintenance...................................................................................................................................................... 20 Troubleshooting guide ...................................................................................................................................... 21
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IMPORTANT— READ THIS FIRST WARNING This gate is dangerous if installed or used improperly. STAY AWAY FROM THE GATE WHILE IT IS OPERATING. The gate can crush hands, fingers or toes, knock over persons in the vicinity, and cause death if used improperly. KEEP CHILDREN AND ADULTS WITH MENTAL IMPAIRMENTS AWAY FROM THE GATE. Children and adults with mental impairments, who may not recognize the obvious dangers, are at particular risk and must be kept away from moving parts of this gate. Damage to the gate or improper installation or maintenance could cause additional hazards. NEVER USE THE GATE IF IT IS DAMAGED. SAFETY This booklet will offer you information you may need to install your gear motor and to safeguard your safety. However, caution is unquestionably indispensable and nothing is better than preventing accidents. WARNING: any repair or adjustment of working machinery is strictly prohibited unless all the necessary precautions (electrical supply disconnected and motor off) have been taken in order to avoid possible accidents. WARNING: any repair must be carried out by qualified people. WARNING: All moving mechanisms must be provided with suitable protections. WARNING: Keep the automatic controls out of the reach of children. WARNING: Command pulses must be given from positions where the gate is visible. WARNING: Use transmitters only if you can see the gate. Read carefully the instructions enclosed in this manual. Keep this booklet in a suitable place well known to all interested people. PRELIMINARY CHECKS The following gate characteristics should exist for the opener installation to be successful:
The gate must be balanced You must be able to carry out manual closing and opening of the gate without any effort. Make sure that the gate has a solid structure and that there is no friction points in its movement. The weight of the gate should not exceed 600kg. Turn off all power to the gate opener until installation is completed.
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2. Main features
The device is used to drive a sliding gate.
Stop and reverse function if the gate is obstructed during operation.
Supports up to 100 remote controls.
User programmable and user erasable remote codes.
Infrared terminal (N.C) is supplied to use.
Auto-close function
Pedestrian mode.
Manual key release design for emergency purposes.
Integrated control board for easier installation
The gate opener can be integrated with an alarm lamp, photocell and other security devices.
Soft start and soft stop functions to minimise wear and tear on your gate and gate hardware and ensure quiet and safe operation.
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3. Main technical parameters
Model Name
DKC400Y
Power supply:
220V ~240V
Motor speed:
1400r/min
Gate moving speed (output gear 24 teeth)
14m/min
Gate moving speed (output gear 19 teeth)
11m/min
Output torque
14N.m
Max. gate weight
600kg
Remote control range
30m
Remote control frequency
433.92mHz
Working temperature
-10°C ~ +55°C
Limit switch
Magnetic or Spring limit switch
Remote Control
Single Button Mode
Auto Close Time
0~45 sec
Noise
less than 62dB
Working Time
90 sec
4. Working principle and main structure The device is composed of a single-phase motor, worm and worm gear. The main shaft of the motor rotates the worm with the clutch engaged; the worm rotates the worm gear and output gear, which pushes the rack attached to the sliding gate, thus moving the gate. The device is equipped with a thermal protector; the thermal protector will switch off the motor automatically when the temperature exceeds 120°C and will switch on the motor when the temperature drops to around 85°C.
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Installation This gate opener is a rack driven operator which works by forcing a rack past the driving gear. An illustration is shown in Figure 1 below. The gate operator should be installed on the inside of the gate. Gate preparation Be sure the gate is properly installed and slides smoothly before installing the gate operator. The gate must be plumb, level, and move freely. Manually open and close the gate, checking for any friction points.
Fig.1 Conduit Pipes PVC conduit pipes should be used to protect electrical cabling. Ideally, the conduit pipes should be set into the concrete when it is poured. Ensure that all cables are protected from sharp or rough objects to avoid any damage.
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Concrete pad The base of the unit should be installed on a concrete slab/pad to ensure proper stability. The concrete pad should be approximately 300mm x 200mm x 200mm deep to ensure proper operation.
Anchors You can use the anchors, bolts, washers and nuts that are provided with the operator. These anchors must be set into the concrete when it is poured. You can also use other ground anchors such as Dynabolts ™ to install in existing concrete. Operator In locations where frost occurs, mount the gate operator on an installation pad as shown in Fig.2. Check the operator and make sure it is lined up with the gate.
Gate operator
Gear Nut Spring washer Plain washer Nut Anchor
Installation pad
Bolt Conduit Wires
Fig.2
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Installation of tracks (see Fig.3)
Fix the three nuts (included with the metal tracks) on the rack element. Lay the first piece of track on the gear and weld the first nut on the gate. Move the gate manually, checking making sure the track isn’t resisting movement at the gear, and weld the second and third nut. Place the second metal track near the first one. Move the gate manually and weld the three nuts as per the first track. Repeat until the gate is fully covered. When the rack has been installed, ensure that it rolls smoothly on the driving gear. The space between rack and gear should be about 1mm.
Fig.3 Magnets for limit switch For added safety, it is recommended that limit devices such as a ground stop be placed at both ends of the gate to prevent the gate from sliding out of its rails. This is only a precaution; the gate operator actually uses a magnetic limit switch to control the open and closed positions of the gate.
Install the magnet as shown in Fig.4 and Fig.5. Release the gear clutch and push the sliding gate manually to pre-determine the positions of the limit switch magnets. Fix the magnet brackets to the rack and tighten the gear clutch. The lower bracket is used as the opening limit switch and should be installed on the rack for the open position. Similarly, the higher magnet is for the closed position. Adjust the position of gate operator, the magnet should be 10~15mm away from the magnetic limit switch to work correctly. Now open and close the gates via the operator. Make final adjustments to the position of the magnets to ensure that your open and closed gate positions are correct.
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10-15mm
Magnet
Magnetic limit switch inside
Gate
Nut
122mm
Rack Gear
Guide rail
Fig.4
Fig.5 6. Connecting Make sure that the power is OFF before making any electrical connections.
Perform the wiring (See Fig.6 and wiring notes for control board).
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Fig.6 Control board scheme
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Wiring notes for control board 1. Power switch: ON/OFF 2. Fuse: DKC400Y: 5A, Ø5x20 /DKC400UY: 10A, Ø5x20 3. Antenna: ANT 4. Beeper: DC12V 5. 6. 7. 8.
Dip-switch Memory Card: 93C66 MCU: PIC 16C57C Three button switch / single-button switch (keypad): Three-button switch (normally open, three-button mode): T (Stop), G (Close), K (Open), COM (Common) OPEN
K
CLOSE
G
STOP
T
COMMON
COM
Button switch
Control board terminal X10
T G N.O. K COM
Schematic diagram
Wiring diagram
Single-button switch / Keypad (normally open, single-button mode): T (Not used), G (Open priority), K (Open/stop/close), COM (Common) To install the keypad attach one lead of your keypad to ‘K’ of terminal X10 and the other to the ‘COM’. The keypad will function in single channel mode. G NO com K
Not used
T
Open
G
Signal
K
Com
COM
Button switch keypad
Control board terminal X10
NO com
Schematic diagram
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Wiring diagram
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9. Limit switch: CL (Close limit), CO (Com), OP (Open limit)，DC12V (Output power supply) CL
CL
COM
COM
OP
OP N.C. (For N.C. limit switch)
N.O. (For N.O. limit switch)
Limit switch mode is adjustable by DIP-switch. (See table 1)
Schematic diagram
Motor wiring terminal
RELEASE CLOSED SWITCH
COM
OPEN
COM/U
REED SWITCHES
CL
Control board
COM X9
V
W
MOTOR
OP
W
V
U C
E
C
Wiring diagram 10. Output power supply: +12V (DC +12V), COM (CO) ， DET (Loop detector), I.R. (Infrared N.C) COM
COM
I.R GND
COM
+12V
+12V
Infrared
Terminal X8, No.10
Control board
Terminal X8, No.10
AC24V Terminal X5,No.11
AC24V
Infrared
Control board
Infrared with AC input
COM DET
GND
COM
+12V
+12V
Terminal X8, No.10
Control board
Loop detector with DC input
COM
COM
Out
Loop detector
Out
I.R
Infrared with DC input
COM
COM
COM
Out
Out
DET
Terminal X8, No.10
AC24V Terminal X5,No.11
AC24V
Loop detector
Control board
Loop detector with AC input
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11. Output power supply: AC24V 12. Power Indicator: LED 13. Learn button: AN 14. Force Adjustor (VR1): Clockwise +, Counterclockwise – 15. Power Transformer: DKC400Y: 220V/12Vx2 / DKC400UY: 110V/12Vx2 16. Sampling Transformer: 110V/8.8V 4W 17. Alarm Lamp: DKC400Y:AC220V / DKC400UY:AC110V 18. Motor Capacitor 19. Motor: U (com), V (Positive direction), W (Opposite direction), E (grounding),
Motor wiring terminal
Control board
RELEASE CLOSED SWITCH
COM
OPEN
COM/U
REED SWITCHES
CL
COM
OP
V
W
MOTOR
V
U C
W
E
C X2
Wiring diagram 20. Power Input: E (Earth), L (Live), N (Neutral) DKC400Y: AC220 / DKC400UY: AC110V
Control
The remote control works in a single channel mode. It has four buttons. See Fig.7 remote control. The function of button 1, button 2, and button 3 are the same. With each press of the remote control button which has been programmed, the gate will close, stop, open or stop cycle. Button 4 is available for pedestrian mode.
You can program/learn button 1, button 2 and button 3 individually. You also can program/learn two buttons or three buttons together, but you need repeat the program/learn process if you want to use more than one button.
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Button 1
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Button 2
Button 3
Button 4
Fig.7 Remote control
Adding extra remote controls (Learn):
Press the button ‘AN’ (See Fig.6 terminal 13) on the control board, then the ‘LED2’ will flash once, the beeper will ring for about 1 second. Then press the remote control button which you want to use, the ‘LED2’ will flash on and off again and the beeper will ring for about 2 seconds. The learning process is finished.
Up to 100 remote controls may be used.
Erase remote controls: To erase all existing remote controls, press and hold ‘AN’ button, the beeper will ring, release the button once the beeper stops ringing. This indicates that all the remote controls have been erased completely.
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Verify open direction: If the gate does not move in the desired direction, then you will need to reverse the motor operating direction. Open the black plastic case and exchange wires ‘V’ with ‘W’, and also exchange wires ‘OP’ with ‘CL’. Table 1 DIP-switch (See Fig.6 terminal 5) Position
DIP-switch
Function
ON
Limit switch mode is NC.
OFF
Limit switch mode is NO.
ON
Auto-close function and auto-close function of pedestrian mode
1
are available. 2 OFF
Both Auto-close function and auto-close function of pedestrian mode are shut off. Programming / In this position the control board is in
ON 3
programming condition, DO NOT leave it in this position for normal operation.
OFF
Normal / In this position the control board can be normally used.
Set auto-close function This feature can be selected to make the gate stay open for some seconds before it automatically closes. The auto-close time can be adjusted to between 0 and 44 seconds
Please turn the second and the third DIP-switch (See Fig.6 terminal 5) to the ON position.
Press the remote control button (button 1, button 2 or button 3) that has been programmed to open the gate (see Verify open direction section).
Stop the gate at any position by pressing the same button, pause for how long you want your gate to stay open before automatically closing. This is called the autoclose time. The range is between 0-44 seconds.
Close the gate by pressing the same button. Press the button again to stop the gate or let the gate stop at its closed position automatically if the limit switch is reached.
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After this setup is complete, return DIP-switch 3 to OFF position immediately.
The auto-close function has now been set.
Cancel auto-close function:
Please turn the second and the third DIP-switch (see Fig.6 terminal 5) to the ON position.
Press the remote control button (button 1, button 2 or button 3) that has been programmed to open the gate (see Verify open direction section).
Stop the gate at any position by pressing the same button, wait until the gate closes automatically (45 sec.).
Press the same button to stop the gate or let the gate stop at its closed position automatically if the limit switch is reached.
After this setup is complete, return DIP-switch 3 to OFF position immediately. Thus the auto-close function has been canceled.
Pedestrian mode: Pedestrian mode can be used to open the gate partially to allow pedestrian traffic to enter. Set width of pedestrian mode:
Please turn the second and the third DIP-switch (See Fig.6 terminal 5) to the ON position.
Press button 4 to open the gate (see Verify open direction section), Wait until the gate travels the distance you want to set for pedestrian mode (the range is between 0.3m-1.5m or 3-10 sec.)
Then press the same button/button 4 to stop the gate, pause for a few seconds and close the gate by pressing the same button/button 4.
Press the same button again to stop the gate or let the gate stop at its closed position automatically if the limit switch is reached.
After this setup is complete, return DIP-switch 3 to OFF position immediately.
The width has been set for pedestrian mode.
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Set auto-close function of pedestrian mode:
Please turn the second and the third DIP-switch (See Fig.6 terminal 5) to the ON position.
Press button 4 to open the gate (see Verify open direction section), wait between 3-10 seconds, then press the same button/button 4 to stop the gate.
Now pause for however long you want your gate to stay open before automatically closing. This is called the ‘auto-close time for pedestrian mode’. The range is between 1-44 seconds.
Close the gate by pressing the same button/button 4.
Press the same button again to stop the gate or let the gate stop at its closed position automatically if the limit switch is reached.
After this setup is complete, return DIP-switch 3 to OFF position immediately.
The auto-close function of pedestrian mode has been set
Note: the new width of the pedestrian mode entry has been re-programmed in the device and replaced the original width you have set in the Set width of pedestrian mode section earlier. If you open the gate with button 4, the gate will stop at the position you have set, and after pausing for the time you have set, it will close automatically. Cancel both the width and the auto-close function of pedestrian mode:
Please turn the second and the third DIP-switch (See Fig.6 terminal 5) to the ON position.
Press button 4 to open the gate (see Verify open direction section).
Wait for more than 15 seconds. Then press the same button/button 4 to stop the gate.
Wait until the gate closes automatically (45 sec.).
Press the same button/button 4 to stop the gate or let the gate stop at its closed position automatically if the limit switch is reached.
After this setup is complete, return DIP-switch 3 to OFF position immediately.
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Both the width and the auto-close function of the pedestrian mode have been erased.
Cancel the width of pedestrian mode, but keep the auto-close function of pedestrian mode:
Please turn the second and the third DIP-switch (See Fig.6 terminal 5) to the ON position.
Press button 4 to open the gate (see Verify open direction section).
Wait for more than 15 sec. Then press the same button/button 4 to stop the gate.
Pause for how long you want your gate to stay open before automatically closing. The range is between 0-44 seconds.
Then press the same button/button 4 to close the gate.
Press the same button again to stop the gate or let the gate stop at its closed position automatically if the limit switch is reached.
After this setup is complete, return DIP-switch 3 to OFF position immediately.
Note: the new auto-close time for pedestrian mode has replaced any auto-close time for pedestrian mode that you might have set earlier. Keep the width of pedestrian mode but cancel the auto-close function of pedestrian mode:
Please turn the second and the third DIP-switch (See Fig.6 terminal 5) to the ON position.
Press button 4 to open the gate (see Verify open direction section).
Wait until the gate travels the distance you want to set for pedestrian mode (the range is between 0.3m-1.5m or 3-10 sec.)
Press the same button/button 4 to stop the gate.
Wait until the gate closes automatically (45 sec.). Press the same button again to stop the gate or let the gate stop at its closed position automatically if the limit switch is reached.
After this setup is complete, return DIP-switch 3 to OFF position immediately.
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You are finished, the width for pedestrian opening has been preserved, but the autoclose function has removed.
Note: the new width for pedestrian mode has replaced any previous pedestrian mode opening width which you might have set. Adjustment of the auto-reverse function:
Rotate the ‘VR1’ knob (See Fig.6 terminal 14) with a screwdriver, the resistance can be increased (or decreased) by rotating clockwise (or counterclockwise).
If you turn the variable resistor clockwise it will increase the sensitivity. If you turn the variable resistor counterclockwise, it will decrease the sensitivity.
If the gate fails to top in the event of an obstruction, this means that the sensitivity has not been adjusted properly. For example if the gate fails to stop, the sensitivity might not be high enough to recognize that there is an obstruction.
Note: Please exchange wires ‘V’ and ‘W’ if the auto-reverse direction is wrong. Exchange wires ‘OP’ and ‘CL’ if the limit direction is wrong.
Check
Check the power supply, grounding and wiring before running the device.
Release the gear clutch with the release key to determine whether or not the gate can be moved manually. If everything is in good working order, tighten the clutch with the key.
Switch on the power and run the device to ensure that the gate is sliding smoothly.
Adjust the magnet position until the gate opens and closes properly at the intended positions.
The motor is only designed to work for less than 5 minutes. If is runs continually for an extended period of time, a thermal protector shut off power to prevent damage.
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Maintenance
Keep operator clean at all times. Ensure the operator is well earthed, and correctly terminated. Regularly grease the wheels and axles to ensure the gate moves smoothly. Ensure the power is switched off before removing the cover.
…Troubleshooting guide (next page)
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Troubleshooting guide
Trouble
Possible causes The wire connector terminal block has becomes loose.
Motor only runs in one direction.
The limit switch wire connector terminal block has becomes loose.
Solutions Check the wire connector terminal block make and sure it is plugged in terminal block 10, X8. Check the limit switch wire connector terminal block and make sure it is plugged in terminal block 9, X9. Check the limit switch mode.
The electric component on the control board such as Q2, Q91 or Q92 may be damaged.
Replace the electric component Q2, Q91 or Q92 (BTA16/600) or replace the board.
By pressing button 1(button 2 or button 3) which has been programmed to open the gate, press the same button again to stop the gate in required position, but the gate will automatically close immediately.
The auto-close time is too short.
Reset the auto-close time. See Set auto-close function section.
When you use button 4 of remote control to open the gate, the gate doesn’t open far enough
The opening length set for pedestrian mode is not wide enough.
Reset the width for pedestrian mode. See Set width of pedestrian mode section.
When you use button 4 of remote control to open the gate, but the gate will automatically close immediately.
The auto-close time of pedestrian mode is too short.
Reset the auto-close time for pedestrian. See Set auto-close function of pedestrian mode section.
The limit switch wire connector terminal block has becomes loose.
Check the limit switch mode (see table 1 DIP-switch).
Connecting wires or terminal blocks have become loose.
Check the connecting wires and terminal blocks.
The electric component on the control board such as Q2, Q91 or Q92 may be damaged.
Replace the electric component Q2, Q91 or Q92 (BTA16/600) or replace the board.
Power switch is OFF
Make sure power switch is ON.
The gate will not open or close.
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The indicator light of remote control does not light. Remote control does not work
When you open the gate by using button 1(button 2 or button 3) which has been programmed, the gate will stop in mid way or reverse before reaching the fully open position
The remote control operating distance is too short.
Remote control is not suitable for receiver. Broken receiver board The Force Adj. (VR1) (autoreverse function knob) is set too low, making it extremely sensitive
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Check the batteries on your remote control After making sure the codes are correct, erase remote controls and then re-program the codes in the device. See Adding extra remote controls (learning) section. Replace receiver board. Check the Force Adj. (VR1). Adjust VR1 to decrease sensitivity.
Gate is obstructed.
Remove the obstruction.
Signals are shielded by the gate.
Link a new antenna (1~1.2m BVR 2 0.75mm ) to the old antenna. Then fix the antenna on the wall vertically, make sure the total height from the top of antenna to the ground is approx. 1.5m.
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