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Installation Manual

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PI-502 Post Inserter INSTALLATION MANUAL Applied Machines: FS-607/FS-520/FS-612/FS-531/FS-532 Note: • The MK-732 is required for installing the PI-502 to the FS-532. (The installation procedure is described in this installation manual: refer to after page E-5) • When installing the PI-502 to the Finisher, install the PI-502 first then install the Finisher to the machine. • Be sure to install the punch kit first if it is installed at the same time with the punch kit. MK-732 No. Name Shape Q’ty 1. MK-732 1 A04HIXC001CA 2. cover I. Accessory parts 1 PI-502 No. Name Shape A04HIXC002CA Q’ty 3. Installation plate /B 1. PI-502 1 A04HIXC003CA 4. Release lever 15JFIXC001SA 2. Wire bundle cover /1 1 1 A04HIXC004CA 5. Procedure label 15JFIXC002SA 3. Screw cover (Not used for FS-532) 1 1 15JFIXC003SA 4. Positioning screw 2 5. TP screw M4x6 3 6. Truss screw M4x6 (Black) 1 7. Knob screw (Refer to E-7 (3) for the usage) 1 8. Installation manual 1 A04HIXC005CA 6. Label /1 (for GP) 1 A04HIXC006CA 7. TP screw M3x6 (Black) 7 8. B-tite screw (Black) M4x8 2 9. Preventive cushion 1 1 • PI-502 + (FS-607/FS-520/FS-612/FS-531) ........ pages 2 to 4 • MK-732 + PI-502 + FS-532........pages 5 to 8 E-1 A04H955211 II. Preliminary preparations III. Installation Procedures Note: When handling the PI-502, grip it as shown in the illustration below. • Installation procedure for [PI-502+(FS-607/FS-520/FS-612/FS-531)] 1. Remove the top cover from the Finisher. (1) Remove the two screw covers at the rear side of the top cover, then remove the screws. Screw covers 15JFIXC004SA 1. Turn off the machine and unplug the power cord from the power outlet. 2. Remove protective tape and protective material. 15JFIXE005SA (2) Open the front door and remove the 3 screws. A07VIXC006DA 15JFIXC006SA (3) Remove the top cover. Top cover A07VIXC007DA 15JFIXE007SA E-2 2. Reinstall the screws removed in step 1-(1). 4. Install the PI-502. (1) Install the PI-502 on top of the Finisher. Note: • Be sure to install the PI-502 by inserting the PI-502 into the positioning screw which has been installed to the top of the finisher. • Then slide the PI-502 so that the heads of the positioning screws are locked over the narrow parts of the keyhole slots. Check that there is no gap between the PI502 and the Finisher in the rear side exterior panel. If there is the gap, install the PI-502 again. 15JFIXC008SA 3. Install the 2 positioning screws at the rear side of the Finisher. Positioning screws 15JFIXE010SA Positioning screw 15JFIXE009SA (2) Connect the PI-502 connector to the connector at the top front of the Finisher. PI-502 connector Finisher connector 15JFIXE015SA E-3 9. Adjusting the spread of the paper-width guide For FS-607/FS-520 (3) Secure the PI-502. (TP screws M4x6: 3 pcs.) Step Connector 1. Enter Service mode. Note: Refer to procedures in the Service Manual to enter into the Service Mode. 2. [Service Mode Menu screen] Touch “Finisher Adjustment”. 3. [Finisher adjustment screen] Touch “Paper Inserter Tray size Adj”. 4. [PI1 Tray size Adjustment screen] is indicated. 5. Select either [A4] or [8.5 x 11] on the screen and set the selected size paper by short edge feeding in the PI upper tray. 6. Touch “Start”. 7. When adjustment is completed, “Completed” appears on the message display. 8. Touch “Next” to indicate [PI2 tray size Adjustment screen]. 9. Select either [A4] or [8.5 x 11] on the screen and set the selected size paper by short edge feeding in the PI lower tray. 10. Touch “Start”. 11. When adjustment is completed, “Completed” appears on the message display. 12. Verify that each paper size can be properly detected. TP screws M4x6 15JFIXE011SA Front TP screws M4x6 15JFIXE012SA 5. Install the wire bundle cover /1 to the PI-502 connector. (Truss screw M4x6 Black) 6. Install the screw cover on the top front of the Finisher. For FS-612/FS-531 Step 1. Enter Service mode. Note: Refer to procedures in the Service Manual to enter into the Service Mode. 2. [Service Mode Menu screen] Touch “Finisher Adjustment”. 3. [Finisher Adjustment screen] Touch “Post Inserter Tray size”. 4. [PI1 Tray Size Adjustment screen] is indicated. 5. Select either [A4] or [8.5 x 11] on the screen and set the selected size paper by short edge feeding in the PI upper tray. 6. Touch “Start”. 7. When adjustment is completed, “Completed” appears on the message display. 8. Touch “Next” to indicate [PI2 tray size Adjustment screen]. 9. Select either [A4] or [8.5 x 11] on the screen and set the selected size paper by short edge feeding in the PI lower tray. 10. Touch “Start”. 11. When adjustment is completed, “Completed” appears on the message display. 12. Verify that each paper size can be properly detected. Wire bundle cover /1 Truss screw M4x6 Black Screw cover 15JFIXE014SB 7. Install the Finisher on the machine (refer to the Finisher Installation manual). 8. Plug in the power cord and turn the Main power switch ON of the machine. E-4 4.Install the MK-732. (1) Install the installation plate /B. (TP screw M3x6: 2 pcs.: bundled in the MK-732) • Installation procedure for [MK-732+PI-502+FS-532] Installation of the MK-732 1. Remove the top cover /1. (2 screws) @@@@ Installation plate /B Top cover /1 Front door side A04HIXC010CB A04HIXC007CA 2. Remove the FS rear cover. (7 screws) 3.Open the front door and remove the top cover /2. (4 screws) TP screws M3x6 (2) Set the MK-732 as shown in the picture. MK-732 Top cover /2 A04HIXC008CC  Front side Rear side MK-732 A04HIXC009CA E-5 7.Install the release lever. (TP screw (black) M3x6: 1 pc.: bundled in the MK732) (3) Install the MK-732. (TP screw (black) M3x6: 4 pcs.: bundled in the MK-732) Note: Be sure to install the MK-732 aligning with the bosses. (4) Connect a connector. Boss Boss TP screw M3x6 (Black) Release lever TP screws M3x6 (Black) A04HIXC013CC 8.Put the procedure label. TP screws M3x6 (Black) Connector A04HIXC011CC 5.Install the cover. (B-tite screw (black) M4x8: 2 pcs.: bundled in the MK-732) Procedure label A04HIXC017CA Cover 9.Install the FS rear cover. (7 screws) Installation of the PI-502 1. Install the two positioning screws (bundled in the PI-502) at the rear side of the finisher. Positioning screws B-tite screws M4x8 (Black) A04HIXC012CB 6.Install the Preventive cushion at the cover. Cover Preventive cushion A04HIXC014CB A04HIXC018CA E-6 (3) Fix the PI-502 with the screws. (TP screw M4x6: 3 pcs.: bundled in the PI-502) Note: Be sure to use the knob screw for screw “a” when installing the punch kit. 2. Install the PI-502. (1) Install the PI-502 on top of the Finisher. Note: • Be sure to install PI-502 by inserting PI-502 into the positioning screw which has been installed to the top of the finisher. • Then slide the PI-502 so that the heads of the positioning screws are locked over the narrow parts of the keyhole slots. Check that there is no gap between the PI502 and the Finisher in the rear side exterior panel. If there is the gap, install the PI-502 again. Connector TP screws M4x6 15JFIXE011SA Front side 15JFIXE010SA Positioning screw a (2) Connect the PI-502 connector to the connector at the top front of the Finisher. A04HIXC015CB Truss screws  M4x6 PI-502 connector 3. Install the wire bundle cover /1 to the PI-502 connector. (truss screw (black) M4x6: 1 pc.: bundled in the PI-502) Finisher connector 15JFIXE015SA Wire bundle cover /1 Truss screw M4x6 (Black) A04HIXC016CB E-7 4. If the GP is installed to the finisher, put a Label /1 on the position of the PI shown in the picture. Label /1 A1AYIXC035CA 5. Install the Finisher on the machine (refer to the Finisher Installation manual). 6. Plug in the power cord and turn the Main power switch ON of the machine. 7. Adjusting the spread of the paper-width guide For FS-532 Step 1. Enter Service mode. Note: Refer to procedures in the Service Manual to enter into the Service Mode. 2. [Service Mode Menu screen] Touch “Finisher Adjustment”. 3. [Service Mode Menu screen] Touch “Stapler(PI) Adjustment”. 4. [Staple Finisher(PI) Adjustment Menu screen] Touch “Tray Size Adjustment”. 5. Select “Upper Tray” and then select “A4” or “8.5x11”. 6. Set A4 or 8.5x11 paper to the inserter tray (upper). 7. Touch “Start”. 8. When adjustment is completed, “Completed” appears on the message display. 9. Select “Lower Tray” and then select “A4” or “8.5x11”. 10. Set A4 or 8.5x11 paper to the inserter tray (lower). 11. Touch “Start”. 12. When adjustment is completed, “Completed” appears on the message display. 13. Verify that each paper size can be properly detected. E-8