Transcript
R
INSTALLATION MANUAL INMARSAT-C MOBILE EARTH STATION FELCOM 12 1. SYSTEM CONFIGURATION ................................. 1 2. EQUIPMENT LIST ................................................. 2 3. MOUNTING THE EQUIPMENT ............................. 3 4. WIRING ................................................................. 7 5. INSTALLATION OF GPS BOARD ASSEMBLY (OPTION) ............................................................. 11 6. CHANGING POWER SPECIFICATION ............. 12 Installation Materials, Spare Parts, Accessories ........................................................... A-1 Outline Drawings ................................................... D-1 Interconnection and Schematic Diagrams .......... S-1
NISHINOMIYA, JAPAN
C
Yo u r L o c a l A g e n t / D e a l e r 9-52, Ashihara-cho, Nishinomiya, Japan Te l e p h o n e : Te l e f a x :
0 7 9 8- 6 5 - 2 111 0798- 65- 4200
A l l r i g ht s r es e r ve d .
Printed in Japan
PUB. No. IME-56130-K (TENI)
FELCO M12
FIRS T
EDITION K
: :
N O V. 1 9 9 7 AUG. 7, 2000
SAFETY INSTRUCTIONS CAUTION
WARNING Do not work inside the equipment unless totally familiar with electrical circuits. Hazardous voltage which can cause electrical shock, burn or serious injury exists inside the equipment. Do not approach the radome closer than 60 cm when it is transmitting. Microwave radiation can cause severe injury or illness. Radiation level: 10 W/m2 at 60 cm Turn off the power at the mains switchboard before beginning the installation. Post a sign near the switch to indicate it should not be turned on while the equipment is being installed.
Ground the equipment to prevent electrical shock and mutual interference. Confirm that the power supply voltage is compatible with the voltage rating of the equipment. Connection to the wrong power supply can cause fire or equipment damage. The voltage rating appears on the label at the rear of the display unit. Keep the following compass safe distances: Standard
Steering
IC-112
0.6 m
0.5 m
IC-212
1.8 m
1.3 m
IB-581
1.4 m
1.0 m
IC-302 IC-303
0.8 m
0.6 m
PP-510
1.0 m
0.8 m
PR-300
0.9 m
0.7 m
Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed. Do not install the equipment where flammable gases are stored. Fire may result.
i
i
1. SYSTEM CONFIGURATION Antenna Unit IC-112
Ground wire Terminal Unit IB-581 Keyboard Printer * PP-510
Communication Unit IC-212
24 VDC Ship’s mains 24 VDC
Distress Alert Unit IC-302
Received Call Unit IC-303 AC/DC Power Supply Unit PR-300
Terminal Unit IB-581 24 VDC EGC Printer PP-505
Ship’s mains 100/200 VAC I/F Box OP16-14
24 VDC
24 VDC Terminal Unit IB-581 or IBM Compatibile Personal Computer External Navigation Device
: Standard Supply : Optional Supply
*: Mandatory for EGC operation as required by IMO Res. A. 664(16).
Figure 1-1 System configuration
1
2. EQUIPMENT LIST Standard Supply No.
Name
Type
Mass (kg)
Qty
Remarks Includes inst. materials CP16-01511, CP16-01521 or CP16-01531, (See page A-4 to A-6.) & Cable assy.
1
Antenna Unit
IC-112
4.5
1
2
Communication Unit
IC-212
4
1
3
Terminal Unit
IB-581
6
1
4
Distress Alert Unit
IC-302
0.4
2
5
Received Call Unit
IC-303
0.4
1
6
Installation Materials
CP16-01500
1 set
7
Accessories
FP16-00300
1 set
Includes inst. materials (See page A-9.)
CP16-01501 (See page A-2.) CP16-01502 ——— 3 sets (See page A-3.) See page A-1.
Optional Equipment No.
Type
Mass (kg)
Code No.
Remarks
1
AC-DC Power Supply Unit
PR-300
14.5
-
2
Printer
PP-510
3.6
-
3
Printer
PP-505
3.1
-
4
Terminal Unit
IB-581
6
-
5
Maintenance Parts
SP16-01100
-
004-437-310
See page A-10.
6
Terminal Software w/cable
IC-50012
-
004-437-320
9P-9P connectors
IC-50012A
-
004-437-330
9P-25P connectors
OP16-16-1
-
004-437-350
Fitted at factory.
OP16-16-2
-
004-437-340
Install in field. See page 11.
CP16-01512
-
004-437-300
See page A-13.
7
8
2
Name
GPS Board Assy. Antenna Installation material
Included roll paper
3. MOUNTING THE EQUIPMENT 5) Avoid the location near funnels and stacks; smoke and soot on the radome can lower signal level.
Mounting Location Antenna unit 1) Mount the omnidirectional antenna high atop a mast clear of stays and the turning diameter of a radar scanner. The ideal mounting location would be where no obstacle appears in the fore and aft directions down to -5˚ and down to -15˚ in the port and starboard directions. This concept is illustrated in Figure 3-1. Shadow sector of the antenna mast, whip antenna, etc. should be within 2 degrees at one meter from the antenna unit.
6) Never mount the antenna unit on a metal plate more than 20 cm square. Use the antennal mounting pipe (supplied), or fix or weld it to a bracket as shown below.
ANTENNA UNIT 5˚
5˚
15˚
15˚
more than 20 cm
Figure 3-1 Antenna unit mounting location 2) If both Inmarsat-A/B and Inmarsat-C ship earth stations are installed, separate the Inmarsat-A/B antenna at least 8 m from the Inmarsat-C antenna.
more than 20 cm
3) Separate the antenna unit from an S-band radar as follows: INSTALLATION ZONE 2m
15˚
Install above this line PROHIBITED 1.5 m ZONE
2m
Welding
5m S band radar
Use bracket and hose clamp (local supply)
HORIZONTAL LINE
Figure 3-2 S band radar and installation area 4) The allowable vibration level as specified by Inmarsat is as shown in the table below.
Figure 3-3 Mounting the antenna
Table 3-1 Allowable vibration level Frequency
Level
2 to 10 Hz
2.54 mm Peak Amplitude
10 to 100 Hz
9.8 m/s2 Peak Acceleration
3
Communication unit 1) The communication unit can be installed almost anywhere provided the location satisfies the following conditions: • The ambient temperature is between -15˚C and +55˚C. • Avoid installing the unit near air conditioners and hot air vents. • Select a location free of water splash and rain. • Select a location where vibration is minimal. • Locate the unit well away from magnetic fields (generator, etc.). • Keep the unit out of direct sunlight.
2. Weld the antenna mounting pipe (supplied) to the antenna mast. (more than 60 ). 3. Fix the cable assembly N-H1054 (supplied) to the antenna unit. 4. Wrap the connector at the antenna base with self-bonding tape to waterproof it.
FURUNO label
Eye mark
2) The communication unit can be installed on a tabletop or a bulkhead. For bulkhead mounting be sure the mounting location is strong enough to support the weight of the unit (4 kg) under the continued condition of vibration normally encountered onboard the vessel.
Wrap with self-bonding tape to waterproof.
Cable assembly N-H1054
3) Leave at least 150 mm at the rear of the unit to permit easy access to connectors. Terminal unit 1) Observe installation guideline 1) above. 2) The installation angle must not be greater than 15˚ to prevent disk drive malfunction. Distress alert unit Two units should be installed and one should be installed near the steering place.
Figure 3-4 Fixing the cable assembly N-H1054 5. Direct the eye mark toward the bow or stern. Set the antenna unit on the flange of the antenna mounting pipe and fix it with four hex. bolts (M6x16, supplied). 6. Fix the ground wire RW-4747 (supplied) between the ground terminal on the antenna unit and the ground stud on the mast. For the antenna unit, use M6x12 hex. bolt (supplied).
Mounting Antenna unit
Be sure no sealant is in hole.
procedure 1. Locally prepare an antenna mast with a ground stud (M6 stainless steel bolt welded to antenna mast). (The distance between the stud and the ground terminal on the antenna unit should be within 370 mm, which also is the length of the supplied ground wire.)
4
Ground wire RW-4747 Hex. bolt M6x16 4 pcs.
Hex. bolt M6x12 (for ground)
A t ti i Figure 3-5 Fixing the antenna unit to the antenna mounting pipe.
7. Coat bolts with sealant (supplied) POLE DIAMETER (Ø60-90) *HOSE CLAMP x2 Ground wire (370 mm)
* PIPE FIXTURE 1
Ground stud
Apply sealant Antenna mounting pipe
*: Antenna installation Materials
Antenna Mast
*PIPE FIXTURE 2
Tape here to prevent cable damage.
After connnecting, wrap connector with selfbonding tape and then vinyl tape. Bind the tape end with a cable tie.
Fasten the cable with cable bands.
After connnecting, wrap connector with self-bonding tape and then vinyl tape. Bind the tape end with a cable tie. Then fasten the connector with cable band.
Figure3-6 Antenna unit mounting
Figure 3-8 Mounting the antenna with optional antenna installation materials Communication unit 1. Fix the hanger on a table with six tapping screws.
Apply sealant all over the volt/washers/crimp- on lug.
Figure 3-7 Coating bolts with sealant Note 1: Be sure no sealant enters the bolt hole of the ground terminal
82 237
Note 2: The "antenna installation materials Kit" (optional supply) is available to fix the antennamounting pipe to an antenna mast.
Antenna installation materials (option) Type: CP16-01512 Code. number: 004-437-300
79
Figure 3-9 Hanger for communication unit 2. Set knobs and washers to communication unit. Set the communication unit to the hanger and tighten knobs.
Table 3-2 Optional antenna inst. materials Name 1 Hose clamp
Type
Qty
No.6380 SUS303
2
val head 2 O M3x12 C2700W screw 3 Pipe fixture 1 16-013-2061
1
4 Pipe fixture 2 16-013-2062
2
6
5
Terminal unit Leave at least 80 mm at the sides and rear to permit the checking and maintenance. 1. Fix the hanger on a table with four tapping screws.
2. Fix the bottom chassis to the mounting location with four tapping screws (supplied). 3. Run the interconnection cable thru a cable entrance (see note below) and connect it to terminal board. Fasten top chassis with four screws.
2. Attach connectors from external equipment to bottom panel.
Terminal board
Printer
Cable entrance PRINTER COM1
COM2
K-BOARD
Figure 3-11 Mounting the lower chassis of IC-302/IC-303 Note: There are two cable entrances: bottom
24VDC Communication Keyboard Unit Not used Ship’s Mains 24VDC
Figure 3-10 IB-581, bottom view 3. Screw knobs in terminal unit and set the terminal unit to the hanger. 4. Adjust the display screen so it can be easily viewed. Tighten knobs.
panel and rear panel. Select suitable entrance and cover unused entrance with hole plug (supplied).
Printer PP-510 (option) Mandatory for EGC operation as required by IMO Res. A. 664(16). Lay the printer on a table and fix it with printer fixtures 1 and 2.
Keyboard
Printer Fixture 2
1. Attach the four “hook loop fasteners 3” (small) to the bottom of the keyboard.
Printer Fixture 1
2. Attach the four “hook loop fasteners 4” (large) to the “hook loop fasteners 3” attached to the keyboard bottom.
200
3. Remove seals from the “hook loop fasteners 4”. 4. Set the keyboard on the mounting location and press down firmly. Distress alert unit IC-302 and Distress/ Urgent receiving unit IC-303 One IC-302 should be installed near Terminal unit. And the other one should be installed with Distress/Urgent receiving unit at the steering place. 1. Remove four screws from the units to separate the bottom chassis from the top chassis.
6
405
Figure 3-12 Mounting the printer PP-510 Printer PP-505 (option) 1. Fix the hanger on a table with four tapping screws. 2. Screw knobs into printer. Set printer to hanger and tighten knobs. AC/DC power supply unit • Fix the unit on a table with four tapping screws.
4.WIRING
Distress Alert Unit IC-302
Distress Alert Unit IC-302
Antenna Unit IC-112
Received Call Unit IC-303
0.37 m Ground wire
*
*
* 5D-FB-CV, 30 m 8D-FB-CV, 50 m 12D-SFA-CV, 100 m
TTYCS-3 (local supply)
Communication Unit IC-212
*
XXXXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXXXX
XXXXXX
XXXX
16S0042, 3 m
*
Printer PP-510
Ship’s Mains 24 VDC
Copper strap (1.2 m) for grounding
Navigation Device (NMEA0183;GLL/VTG/WPL/ RMA/RMB/RMC/GGA)
16S0084, 5 m
3m Terminal Unit IB-581
2 m Ground wire
16S0068, 5 m 24 VDC
IB-581 or EGC Printer
IB-581 or Personal Computer
* Fit connectors or crimp-on lugs in field.
VCTF 0.75x2C, 3 m
Figure 4-1General wiring diagram
7
Cable Fabrication, Connector Attachment Antenna cable connector at the Communication unit How to attach the antenna cable connector N-P-5DFB/N-P-8DFB Outer Sheath Dimensions in millimeters. Armor Inner Sheath Shield
50
30
Remove outer sheath and armor by the dimensions shown left. Expose inner sheath and shield by the dimensions shown left.
Cover with heat-shrink tubing and heat.
Remove insulator and core by 10 mm. 10
30
Twist shield end.
Slip on clamp nut, gasket and clamp as shown left. Clamp Nut
Gasket Clamp (reddish brown) Aluminum Foil
Fold back shield over clamp and trim. Trim shield here.
Cut aluminum foil at four places, 90˚ from one another.
Insulator
Fold back aluminum tape foil onto shield and trim. Trim aluminum tape foil here. 1
Expose the insulator by 1 mm. 5
Expose the core by 5 mm.
Pin Clamp Nut
Shell
Solder through the hole.
Slip the pin onto the conductor. Solder them together through the hole on the pin. Insert the pin into the shell. Screw the clamp nut into the shell. (Tighten by turning the clamp nut. Do not tighten by turning the shell.)
Figure 4-2 How to attach antenna cable connector N-P-5DFB/N-P-8-DFB
8
How to attach the antenna cable connector N-P-12DSFA Outer Sheath Dimensions in millimeters. Armor Inner Sheath Shield
12
80
Remove outer sheath and armor by the dimensions shown left. Expose inner sheath and shield by the dimensions shown left.
Twist shield end.
Slip on clamp nut, gasket and clamp as shown left. Nut Gasket Clamp Washer
1.8
Expose the insulator by 1.8 mm.
4.5
Expose the core by 4.5 mm.
Pin Clamp Nut
Shell
Solder through the hole.
Slip the pin onto the conductor. Solder them together through the hole on the pin. Insert the pin into the shell. Screw the clamp nut into the shell. (Tighten by turning the clamp nut. Do not tighten by turning the shell.)
Figure 4-3 How to attach antenna cable connector N-P-12-DSFA
9
Connection between the Communication unit and the Distress alert unit/ Received call unit At the Communication unit (Connector SRCN6A16-7P)
2 cm m
3m
VINYL SHEATH SOLDER UNUSED CORES AND EARTH WIRE TO BRAIDED SHIELD
BRAIDED SHIELD
SOLDERING-SIDE EARTH CLAMP FIXING WIRE SCREW CLAMP SET SCREW
VINYL SHEATH WIND VINYL TAPE
CONNECTOR CASE
Figure 4-4 How to attach connector SRCN6A16-7P Connection between the Communication unit and a navigation device At the Communication unit (Connector SRCN6A16-10P) SOLDERING ARMOR
WIND SHIELDING TAPE
VINYL SHEATH (OUTER)
CLAMP FIXING SCREW CLAMP SET SCREW
CONNECTOR CASE
SOLDERING-SIDE WIND VINYL TAPE CLAMP SHIELDING TAPE WITH CONNECTOR CLAMP TO GROUND
Figure 4-5 How attach connector SRCN6A16-10P
10
5. INSTALLATION OF GPS BOARD ASSEMBLY (OPTION) A GPS receiver board can be installed in the Communication Unit IC-212. There are two kind of GPS board assemblies: OP16-16-1 and OP16-16-2. The former is fitted at factory; the latter in the field. Here, installation of the latter is explained.
Name
3
Cable assy.
4 Screw
Qty
GN-74NNCCN-E *1
004-442-820
GN-7707 *1
000-141-408
S.FL2-2LP0.7DWHA (400)
000-140-346
51065-0700PHR-8-L50 *2
000-136-606
16S0396 *3
000-142-451
M3x6
000-881-403
1
1
J4 NOTE1
J4
able 2 C assy.
Code No.
RFCONV pcb
J2
1
GPS pcb assy.
Type
Front side
J5
Table 5-1 Contents of GPS board assembly OP16-16-2
4. Fix the cable assy. S.FL2-2LP0.7DWHA (400) between J1 of the GPS pcb and J4 of the RFCONV pcb and secure it with three mini-clamps. Refer to Figures 5-1 and 5-2.
1 2
*1) Both are equivalent *2) For GN-74 NNCC-N-E *3) For GN-7707 1. Unfasten twelve screws to remove top and bottom covers on the communication unit.
Figure 5-2 Communication unit, top view (top cover removed) NOTE1: Insert connectors vertically.
2. Fix the GPS pcb assy. to the bottom of the unit with M3x6 screws. 3. Fix the cable assy. 51065-0700-PHR-8-L50 between J2 of the GPS pcb assy. and J8 of the CPU pcb as follows.
Cable assembly
Front side
GPS pcb
J9
CPU pcb
NOTE 1 J2 J1 J8
Cable assembly S.FL2-2LPO. 7DWHA (400)
Cable assembly 510650700-PHR -8-L50
J1 J2 J3J4 J5J6 J7
Mini clamp Rear side
Figure 5-1 Communication unit, bottom view (bottom cover removed)
11
6. CHANGING POWER SPECIFICATION When the ship's mains is 100/110/200/220 VAC, use AC/DC Power Supply Unit PR-300 (option) and change both tap connections on its transformer and fuse according to ship's mains.
100V 10%
FAN
110 100 0 110 100 0 NC 100 0
110V 10%
FAN
110 100 0 110 100 0 NC 100 0
100VAC SHIP'S MAINS 110VAC SHIP'S MAINS
200V 10%
FAN
110 100 0 110 100 0 NC 100 0
220V 10%
FAN
110 100 0 110 100 0 NC 100 0
200VAC SHIP'S MAINS 220VAC SHIP'S MAINS
Figure 6-1 Tap connections in the PR-300 Table 6-1 Input voltage and fuse Input
12
Fuse
100/110 VAC
10 A
200/220 VAC
5A
