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Installation, Operation, And

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Installation, Operation and Application Guide for NETstat Z-2400 Zoning Thermostat BACnet® Enabled ©2013, Jackson Systems, LLC All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language in any form by any means without the written permission of Jackson Systems, LLC. Printed in U.S.A. The material in this manual is for information purposes only. The contents and the product it describes are subject to change without notice. Jackson Systems, LLC makes no representations or warranties with respect to this manual. In no event shall Jackson Systems, LLC be liable for any damages, direct or incidental, arising out of or related to the use of this manual. Jackson Systems, LLC 5418 Elmwood Avenue Indianapolis, IN 46203 TEL: 888.652.9663 FAX: 317.227.1034 E-mail: [email protected] 2 Contents Introduction .................................................................................................................................4 Specifications ..............................................................................................................................4 User Interface ...................................................................................................................4 Security ............................................................................................................................4 Display Type .....................................................................................................................4 Inputs and Outputs ............................................................................................................5 Connectors .......................................................................................................................5 Accuracy - Temperature ....................................................................................................5 Regulatory ........................................................................................................................5 Environmental Limits ........................................................................................................5 Installation ........................................................................................................................6 Dimensions ......................................................................................................................6 Installation Accessories ....................................................................................................6 NETstat Z-2400 Zoning Thermostat Model Number ........................................................6 Safety Considerations .................................................................................................................6 Installation ...................................................................................................................................7 Thermostat Location .........................................................................................................7 Rough-in Preparation .......................................................................................................7 Installing the Thermostat Mounting Base ..........................................................................7 Thermostat Wiring ............................................................................................................7 System Wiring Diagram ...............................................................................................................8 Installing the Thermostat .............................................................................................................8 System Power-up ........................................................................................................................8 User Function ..............................................................................................................................9 Administrative Functions .............................................................................................................9 Thermostat Display and Button Functions ....................................................................................9 Accessing Thermostat Functions ...............................................................................................10 Commissioning Functions .........................................................................................................10 Entering the Commission Mode .................................................................................................10 Commission Mode Menus .........................................................................................................11 SETPOINT ......................................................................................................................11 SYSTEM .........................................................................................................................11 COMM ............................................................................................................................12 ADVANCED ....................................................................................................................12 3 Introduction This section provides a description of the NETstatTM Z-2400 Zoning Thermostat from Jackson Systems. It also introduces safety information. Review this material before installing or operating the thermostat. The NETstat Z-2400 Zoning Thermostat is a space mounted device that wires to an actuator-driven VAV diffuser or damper. The thermostat uses a P+I (Proportional + Integral) control algorithm to modulate a diffuser or damper using a 24 volt AC floating-point actuator. The thermostat is designed to be used as a stand-alone, pressure independent VAV diffuser or damper controller. The NETstat Z-2400 Zoning Thermostat is a native BACnet®, Application Specific Controller. BACnet communication parameters, device instance, MAC address, baud rate, user adjustments and application configuration values are accessible from the thermostat or BACnet front end. A two-piece mechanical design featuring a removable backplate facilitates easy wiring and installation. Specifications User Interface The user interface is a color, backlit display with five push buttons. Through the menu driven display, an operator can do the following: • Change occupied setpoint • Change unoccupied cooling setpoint • Change unoccupied heating setpoint • Change minimum cooling setpoint limit • Change maximum heating setpoint limit • Change the reheat setpoint offset • Change the override time • Change the actuator stroke time • Change the minimum damper position • Change the maximum damper position • Change the reheat damper position • Change the Device ID and MAC ID • Change the baud rate • Change display from Fahrenheit to Celsius • Change cooling P+I • Change heating P+I • Change passwords • Change temperature calibration • Change backlight intensity Security Separate passwords for users and controls technicians. Display Type • 128 x 128 pixels • Active color LCD with LED backlighting • 1.00 x 1.04 inches (25 x 26 mm) 4 Inputs and Outputs All inputs and outputs are pre-programmed and application specific. No field configuration is required. For details on input and output connections, refer to the Wiring Diagrams on page 8 of this manual. Analog Input • Input accepts industry-standard 10,000 Ω, Type II or Type III thermistor sensor • 12-bit analog-to-digital conversion Triac Outputs • Optically isolated triac outputs • Maximum switching 30 volts AC at 0.5 ampere for each output. Maximum for controller is 1.5A Connectors • Screw terminals block mounted to backplate • Wire size 14-22 AWG Communications - BACnet® MS/TP • Integral peer-to-peer BACnet MS/TP network communications • Network speeds from 9600 to 76,800 baud. (All thermostat must be set at the same baud rate.) • Front panel configurable device instance, MAC address, and baud • Automatic baud detection • Screw terminal block mounted to backplate. Wire size 14-22 AWG • Meets or exceeds ANSI/ASHRAE BACnet Standard 135-2008 for Application Specific Controllers Accuracy - Temperature • Type • Accuracy • Resistance • Operating range Thermistor +/-0.36° F (+/-0.2° C) 10,000 Ω at 77° F (25° C) 48° to 96° F (8.8° to 35.5° C) Regulatory • UL 916 Energy Management Equipment • FCC Class A, Part 15, Subpart B and complies with Canadian ICES-003 Class B • BACnet Testing Laboratory listed as an application specific controller (listing applied for) • SASO PCP Registration KSA-R-103263 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Environmental limits • Operating • Shipping • Humidity 32° to 120° F (0° to 49° C) 49° to 140° F (-40° to 60° C) 0-95% relative humidity (non-condensing) 5 Installation • Supply voltage • Weight • Case material Dimensions • Height • Width • Depth 24 volts AC (-15%, +20%), 50-60 Hz, 12 VA, Class 2 only, non-supervised All circuits, including supply voltage, are power limited circuits. Approximately 6 ounces (170 grams) Flame retardant plastic 5.12 inches (130 mm) 3.50 inches (89 mm) 1.12 inches (29 mm) Installation Accessories The following accessories are available from Jackson Systems, LLC: • TR75VA001 Single-hub 120 volt, 24 VAC, 75 VA single-hub transformer • TR75VA004 120/240/277/480 VAC, 24 VAC, 75 VA transformer • JS-BACWP White mounting plate kit for retrofit on horizontal boxes or 4 x 4 handy boxes NETstat BACnet Zoning Thermostat Model Number • BAC-ZN-01 Diffuser, Damper or Zoning System Safety Considerations Jackson Systems assumes the responsibility for providing you a safe product and safety guidelines during its use. Safety means protection to all individuals who install, operate and service the equipment, as well as protection of the equipment itself. To promote safety, the following hazard alert labeling is used in this manual. Follow the associated guidelines to avoid hazards. ! Danger represents the most severe hazard alert. Bodily harm or death will occur if danger guidelines are not followed. ! Warning represents hazards that could result in severe injury or death. ! Caution indicates potential personal injury, equipment damage or property damage if instructions are not followed. Caution Caution Caution Note: Notes provide additional information that is important. Tip: Tips provide programing tips and shortcuts that may save time. 6 Installation Thermostat Location • The thermostat should be located on an inside wall in the zone being served by its diffuser or damper. • Do not install the thermostat in an area where drafts are present, near the floor, behind doors or on an external wall. • Avoid installing the thermostat in areas where the air movement is limited, affected by direct sunlight or other areas not typical of the temperature of the zoned space. • When mounting the thermostat, be aware that drafts may travel down cavity walls and enter the back of the thermostat through the control wire holes in the wall. It is important to seal these holes to prevent any drafts from affecting the internal temperature sensor. • When used in a stand-alone zoning application, the thermostat should never be installed in the same area where the equipment thermostat is located. Rough-in Preparation • Complete rough-in wiring at each thermostat location before installing the thermostat mounting base. • Route the connecting cable or cables from the thermostat location to the actuator board located on the side of the diffuser or damper actuator. • If required, install an appropriate wall plate kit. Installing the thermostat mounting base • Locate the Allen screw on the bottom of the thermostat and turn it clockwise until it clears the mounting base. • Swing the thermostat away from the mounting base to remove it. • Position the base with the embossed UP toward the ceiling and fasten it directly to a vertical 2 x 4 inch electrical box. For horizontal boxes or 4 x 4 applications, use a wall plate kit. ! To prevent mounting screw heads from touching the thermostat circuit board, use only the mounting screws supplied with the thermostat. Using screws other than the type supplied may damage the thermostat. Caution Thermostat Wiring • Refer to the system wiring diagram on the next page. • Each input on the thermostat is configured for a specific function and does not require set-up in the field. • Not all inputs are required and are so noted on the thermostat terminal label as Not Used. • Pull the control wires through the large opening in the thermostat mounting base. • Use a properly sized screwdriver and land each wire to its dedicated terminal. • Do not over-tighten the terminal block screws. • Check to see that all wires are landed properly to prevent any shorts circuits or missing wires. ! Caution To prevent electrical short circuits which could potentially damage system components and/or the transformer, make sure that 24 volt power is disrupted during wiring. 7 System wiring diagram TRANSFORMER Z-2400-MOD THERMOSTAT 24V ACTUATOR BOARD 24VAC (HOT) 24VAC (COM) 3 4 5 Not Used Not Used Not Used Not Used Not Used DAMPER OPEN DAMPER CLOSED AUXILIARY HEAT DUCT SENSOR Not Used Not Used 6 7 24V POWER R C DUCT SENSOR COM OPEN LED 1 THERMOSTAT 1 2 Not Used Not Used 120V 24V 40VA UP 40FP-MOTOR DAMPER OR DIFFUSER ACTUATOR CLOSE 2 DAT 3 DAT BLACK RED BLUE 90 SECOND TIMING 90° STROKE 40 IN.LB 2VA 4 5 6 7 AUX HEAT HTG LED HTG BACD-AB 01-10-14 +B -A (UP TO 20 SLAVE DAMPERS MAY BE WIRED IN PARALLEL) DUCT SENSOR 24VAC OUT TO DUCT HEATER RELAY COIL NTC TYPE 2 10 K OHMS @77° Installing the Thermostat • Once all system wiring is completed, place the top of the thermostat over the top of the mounting base and swing it down over the Allen screw bracket. • Turn the Allen screw counterclockwise until it backs out of the mounting base and engages the case. • Confirm that the thermostat is properly seated to the mounting base and secured by the Allen screw. System power-up • Apply 24 volt power to the Actuator Board on terminals R and C. • Confirm that the 24V Power LED on the Actuator Board is lit. • Confirm that the thermostat display is lit. • When power is first applied to the thermostat, it will initiate a synchronization process with the damper actuator. This takes approximately 2 minutes. • Once the synchronization process is completed, the thermostat will resume normal operation. 8 User Function The NETstat Z-2400 Zoning Thermostat is limited to changing the following user function. • Single setpoint adjustment within the heating and cooling limits. • If a user security password has been applied, the password must be entered each time a setpoint change is required. Administrative Functions Administrative functions allow complete access to all menu-driven parameters. These functions should be protected using an administrative password to prevent user access. • Unoccupied cooling setpoint • Unoccupied heating setpoint • Minimum cooling setpoint limit • Maximum heating setpoint limit • Reheat setpoint offset • Override time • Actuator stroke time • Minimum damper position • Maximum damper position • Reheat damper position • Device and MAC ID • Baud rate • Fahrenheit or Celsius display • P+I cooling adjustment • P+I heating adjustment • Passwords • Temperature calibration • Back light intensity Thermostat Display and Button Functions Backlit Display Occupied Icon Soft key Bar 72 F O Up and Down Buttons Exit Enter Back Soft Keys 9 Accessing Thermostat Functions The thermostat functions can be accessed through a user interface consisting of simple, context sensitive menus. The menus are opened and options are selected by using the buttons and a color display on the front of the thermostat. • Pressing either the UP or DOWN button changes a selection, setting or value. • Pressing the Enter button saves the selected setting or value. Typically the Enter button is the middle of the three Soft Key buttons. • Saving a selection also advances to the next menu step. • The three Soft Key buttons are defined by labels on the soft key bar. • Back - Returns to the previous menu • Cncl - Cancels current changes • Done - Push this button at any point while entering a value. For example, if you have entered the first two digits of a password and the remaining two digits are correct, pushing Done completes the entry of the password. • Enter - Pushing this button enters the selection and advances to the next step • Exit - Returns to temperature display Commissioning functions Commissioning functions are values and settings that are entered during the installation and commissioning of the thermostat. Typically these functions do not change after the installation and commissioning process. Entering the Commission Mode The thermostat is not password protected when shipped from the factory. After commissioning, it is highly recommended that a password be entered in the advanced commissioning function (Password 2) to prevent user access to these parameters. 1. With the thermostat powered and displaying the space temperature, simultaneously press and hold the left and right Soft Key buttons until the MAIN menu appears. 72 F O MAIN SETPOINT SYSTEM COMM ADVANCED Exit Enter 2. From the main menu, press the center Soft Key button to enter the SETPOINT options. 10 Commission Mode Menus SETPOINT OCC SETPOINT UNOCC COOL UNOCC HEAT MIN COOLING MAX HEATING DIFFERENTIAL Exit Enter Back 3. The SETPOINT menu allows you to select the following items: • OCC SETPOINT - The default setpoint for normal operation. The factory default is 72° F. • UNOCC COOL - This is the unoccupied cooling setpoint and is only active when the thermostat is being controlled through the BACnet front end. The factory default is 80° F. • UNOCC HEAT - This is the unoccupied heating setpoint and is only active when the thermostat is being controlled through the BACnet front end. The factory default is 60° F. • MIN COOLING - This is the lowest setpoint that the user can set the thermostat. The factory default is 68° F. • MAX HEATING - This is the highest setpoint that the use can set the thermostat. The factory default is 76° F. • DIFFERENTIAL - This is used to adjust the reheat setpoint offset. The factory default is 3° F. 4. The SYSTEM menu allows you to select the following items: • OVERRIDE TIME - This is the amount of user override time during unoccupied periods. This override feature is only active when the thermostat is being controlled through the BACnet front end. The factory default is 60 minutes. • STROKE TIME - The stroke time is the time it takes the damper actuator to drive the damper from the fully closed to the fully open position. This allows the thermostat to be used in retrofit applications with existing 24 volt floating point actuators. The factory default is 90 seconds which is the standard Jackson Systems actuator timing used with the zoning system. • MIN DAMP POS - This is the allowable minimum damper position. The factory default is 10%. • MAX DAMP POSITION - This is the allowable maximum damper position. The factory default is 100%. • REHEAT DAMP POS - When the system utilizes electric reheat, the reheat damper position should be set to a minimum of 50%. The factory default is 10%. Note: The reheat output is activated by the setpoint differential. 11 SYSTEM OVERRIDE TIME STROKE TIME MIN DAMP POS MAX DAMP POS REHEAT DAMP POS Exit Enter Back Commission Mode Menus COMM DEVICE ID MAC BAUD Exit Enter Back 5. The COMM menu is used to address each thermostat when used with the BACnet front end. It is recommended that an address corresponding to the zone be used. Example: Zone 1 = 0000001. Zone 2 = 0000002, etc. • DEVICE ID - This is the assigned address for the thermostat. • MAC - This address must match the Device ID. • BAUD - The Baud rate sets the speed of the data. 6. The ADVANCED menu allows you to select the following items: • RESTORE APP - This allows the thermostat to be configured for Celsius or Fahrenheit display as well as resets all parameters to the factory default settings. • L O O P S - The LOOP menu is used to adjust the P (Proportional) and I (Integral) control algorithm for heating and/or cooling. It is highly recommended that these settings be left at factory defaults. • PASSWORD - The thermostat has two security levels. PASSWORD1 is for User Access to make setpoint changes only. PASSWORD2 is for Administrative Access to all thermostat parameters. Administrative Access should be password protected to prevent user access. • CALIBRATION - This menu allows for calibration of the internal temperature sensor. • DISPLAY - This menu is used to adjust the intensity of the backlit display when in the dim mode. • KEY LOCKOUT - This menu allows the setpoint function 12 ADVANCED RESTORE APP LOOPS PASSWORD CALIBRATION DISPLAY KEY LOCKOUT Exit Enter Back 5418 Elmwood Avenue, Indianapolis, IN 46203-6025 Toll Free: 888.652.9663 Fax: 317.227.1034 www.jacksonsystems.com 919-019-14A 06-1165-082014