Dynamic Booklet Maker
Instruction Manual [120V, 220-240V]
DECLARATION OF CONFORMITY DUPLO CORPORATION, located at 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, declares that the following product, Name of product • Stitcher Folder, • Trimmer, • Stacker, • Stacker, • Kicker
Model DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K
220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III
complies with the provisions defined by the regulations listed below. Regulation : Machinery Directive 98 / 37 / EC under EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). Low Voltage Directive 73 / 23 / EEC under IEC60950 (1999) including EN60950 (2000) deviations. Electromagnetic Compatibility Directive 89 / 336 / EEC under EN61000-3-2 (2000) , EN61000-3-3 (1995 ) + A1 : 2001. EN61000-6-2 (2001).EN61000-6-4 (2001). En
ÜBEREINSTIMMUNGSERKLÄRUNG Die DUPLO CORPORATION mit Sitz in 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, versichert, daß das folgende produkt, Bezeichnung des Produkts • Draht-HEFT/SCHWERT-LAGEN-FALZMASCHINE, • BROSCHUREN FRONTSCHNEIDE-MASCHINE, • Papier-Glattstoss-Einrichtung, • Papier-Glattstoss-Einrichtung, • Zubehör teile PAPIERVORSCHUBEINHEIT,
Modell DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K
220–240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III
Entspricht den Bestimmungen, wie sie durch die unten aufgeführten Vorschriften definiert sind. Vorschriften : Maschinenrichtlinie 98 / 37 / EC nach EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). EWG-Niederspannungsrichtlinie 73 / 23 / EWG unter IEC60950 (1999) und EN60950 (2000).Abweichungen Richtlinie über die elektromagnetische Verträglichkeit 89 / 336 / EWG unter EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001). Ge
DECLARATION DE CONFORMITE DUPLO CORPORATION, située à 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japon, déclare que le produit suivant ; Nom du produit • PLQUEUSE / PLIEUSE, • ROGNEUSE, • Empileuse, • Empileuse, • accessoire EJECTEUR
Modèle DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K
220–240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III
est conforme aux dispositions définies par les réglementations suivantes ; Réglementations : Directive sur les machines 98 / 37 / EC en application de EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). Directive sur la basse tension 73 / 23 / EEC en application de IEC60950 (1999) et EN60950 (2000) derogations. Directive de compatibilité électromagnétique 89 / 336 / EEC d’après EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001). Fr
DICHIARAZIONE DI CONFORMITÁ DUPLO COPRORATION sita a 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, dichiara che il seguente prodotto, Nome del prodotto
Modello
• Rilegatrice, • Regolatore, • Impilatore, • Impilatore, • Estrattore,
DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K
220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III
è conforme ai requisiti definiti dalle norme sotto elencate. Direttiva Bassa Tensione :
Direttiva sui macchinari 98 / 37 / CE in base a EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). Direttiva relativa alle apparecchiature a bassa tensione 73 / 23 / CEE in base a IEC60950 (1999) incluso EN60950 (2000) deviazioni. Direttiva EMC 89 / 336 / CEE in base a EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001). It
DECLARACIÓN DE CONFORMIDAD DUPLO CORPORATION, con domicilio en 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, declara que el producto siguiente, Nombre del producto • Realizador de folletos dinámico, • Cortadora, • Apilador, • Apilador, • Desplazadora,
Modelos DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K
220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III
Cumple las disposiciones definidas por las siguientes reglamentaciones. Reglamentaciones :
Directiva 98 / 37 / CE sobre máquinas bajo EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). Directiva sobre baja tensión 73 / 23 / CEE bajo IEC60950 (1999) incluyendo las derogaciones EN60950 (2000). Directiva sobre CEM89 / 336 / CEE bajo EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001). Sp
Applicable to the 120 V machine This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
INTRODUCTION Thank you for purchasing this Duplo equipment. To ensure correct usage, please read this instruction manual thoroughly, especially the section entitled "Safety Precautions". The aim of this instruction manual is to ensure safe and proper use of the equipment. For this reason, do not attempt to remodel, modify or adapt this equipment or to use it for any other purpose than that intended by the manufacturer. After reading, please keep this instruction manual handy for future reference.
CONTENTS 1.
SAFETY PRECAUTIONS ................................ 2
2.
USAGE PRECAUTIONS ................................. 5
3.
2-1.
Power Supply .................................................. 5
2-2.
Operating Environment ................................... 5
2-3.
Storage Conditions ......................................... 5
NAMES AND FUNCTIONS ............................. 6
9.
VARIOUS SETTINGS .................................... 49 9-1.
Fine Adjustment Menu .................................. 49
9-2. 9-3.
Option Menus ................................................ 54 Accessory Menus .......................................... 56
9-4.
Adjusting the Press Pressure and Conveyance Pressure ........................................................ 59
9-5.
External Parts ................................................. 6
Adjusting the Saddle Stitching Guide/Side Stitching Guide .............................................. 59
3-2.
Internal Parts ................................................... 8
10. ERROR MESSAGES ..................................... 60
3-3.
Downstream Unit (Optional) .......................... 11
10-1. Emergency Stop ........................................... 60
3-4.
Accessories ................................................... 11
10-2. Covers ........................................................... 60
4.
NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) ................................... 12
10-3. Paper Jam ..................................................... 61 10-4. Wire Feed Detection ..................................... 61
5.
PREPARING FOR BINDING ......................... 14
3-1.
6.
7.
8.
5-1.
Power ON ..................................................... 14
5-2.
Binding Procedure ........................................ 15
5-3.
Binding Settings ............................................ 19
SADDLE STITCHING BINDING PROCEDURE ................................................ 26 6-1.
Binding Settings ............................................ 26
6-2. 6-3.
Changing Size ............................................... 29 Adjustments Using the Step Mode ................ 29
6-4.
Checking the Bound State ............................ 32
SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE ................................ 34
10-5. Paper Tray Full ............................................. 61 10-6. Motor Error .................................................... 62 10-7. Service Person Error ..................................... 62 10-8. Shutter .......................................................... 62
11. CORRECTING PAPER JAMS ...................... 63 12. STITCHER HEAD .......................................... 64 12-1. Names and Functions ................................... 64 12-2. Wire ............................................................... 65 12-3. Feeding the Wire ........................................... 66 12-4. Stitching Tests .............................................. 68 12-5. Removing Wire ............................................. 69 12-6. Adjustments .................................................. 70 12-7. Maintenance ................................................. 71
7-1.
Binding Settings ............................................ 34
7-2.
Changing Size ............................................... 37
13. TROUBLESHOOTING .................................. 72
7-3.
Adjustments Using the Step Mode ................ 38
14. CLEANING .................................................... 74
7-4.
Checking the Bound State ............................ 41
NO-STITCHING FOLDING BINDING PROCEDURE ................................................ 42 8-1.
Binding Settings ............................................ 42
8-2.
Changing Size ............................................... 44
8-3.
Adjustments Using the Step Mode ................ 45
8-4.
Checking the Bound State ............................ 47
15. SPECIFICATIONS ......................................... 75
1
1. SAFETY PRECAUTIONS Always observe the cautions and warnings given below to prevent personal injury or property damage. The degree of danger and damage that could occur is indicated on two levels by the following marks.
WARNING: Ignoring this mark could result in the possibility of serious injury or even death. CAUTION: Ignoring this mark could result in the possibility of injury or physical damage. The following graphic symbols indicate the various types of action to be performed or avoided. This graphic symbol indicates a forbidden action. means “Do not disassemble.” means “Do not touch.” This graphic symbol indicates actions that must be performed. means “Disconnect the power plug.”
WARNING: Do not place metal objects or vessels containing liquids on top of the unit. The entry of any metal object or liquid could result in a fire or an electrical shock.
Do not insert any metal or easily-combustible object inside this unit. This could result in a fire or an electrical shock.
Do not touch or insert foreign objects into any rotating part during operation. This could result in injury.
Do not remove the cover or back panel. This unit contains high-voltage components that could cause an electrical shock.
Do not disassemble, modify or repair this unit. There is a danger of fire, electrical shock or injury. Contact your dealer when repairs are necessary.
Use only the power supply voltage specified on the main nameplate. Using other voltages could result in a fire or an electrical shock.
Keep this unit and the power cord away from heaters and heater vents. Excessive heat could melt the cover or power cord covering, and result in a fire or an electrical shock.
2
1. SAFETY PRECAUTIONS
Do not use flammable sprays or solvent inside or near the unit (e.g. when cleaning the unit). Such flammable gas or solvent may ignite and cause a fire or combustion. Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch a fire. Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend. Accumulated dust could result in a fire.
If any foreign object such as metal or liquid should enter this unit, immediately turn the unit off at the power switch and disconnect the power plug from the power outlet. Failure to do so could result in a fire or an electrical shock. Contact your dealer immediately. Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.) This could result in damage, a fire or an electrical shock. Always grip the plug when disconnecting the power plug from the power outlet. Forcibly pulling on the power cord could cause damage, resulting in a fire or an electrical shock.
Do not touch the power plug or power switch with wet hands. This could result in an electrical shock.
Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug from the power outlet. Accidental operation of the unit during cleaning could result in injury.
3
1. SAFETY PRECAUTIONS
Safety The following shows the location of the safety devices and warning/Caution label.
Top cover (Back)
Top cover (Front) Emergency Stop Switch
Shutter
Labels are pasted to ensure the safety of users. Do not remove nor change them.
Note If a label becomes dirty or missing, be sure to contact your dealer for a new one.
The actual control panel and emergency stop switch of this machine may be located opposite to the locations shown in the above figure.
4
2. USAGE PRECAUTIONS 2-1. Power Supply • This equipment shall be installed near the socket-outlet where the plug on the power supply cord is easily accessible. • Make sure the power supply used is always within the following range. 220-240V AC 50Hz/120V AC 60H • When you power other appliances from the same AC outlet, make sure that the combined power consumption does not exceed the power supply capacity. Rated power of this equipment : 3.8A/6.5A
2-2. Operating Environment Operate this unit in the following environment: • where the temperature range is between 5 and 35°C/41 and 95°F, • where the humidity range is between 20 and 85%RH (no dew condensation), • which is not subject to direct sunlight, • which is subject to little or no vibration, • where there are no harmful chemicals, • which is reasonably free from dust, • which is free from air-borne salt, and • where the equipment will not be exposed to water.
2-3. Storage Conditions Store this unit in the following environment: • where the temperature range is between –10 and +50°C/14 and 122°F, • where the humidity range is between 10 and 85%RH (no dew condensation), • which is not subject to direct sunlight, • which is subject to little or no vibration, • where there are no harmful chemicals, • which is reasonably free from dust, • which is free from air-borne salt, and • where the equipment will not be exposed to water.
5
3. NAMES AND FUNCTIONS 3-1. External Parts In this manual, the left side of the paper conveyance direction is indicated as L side and the right side as R side.
4 L side
Paper direction
3
2 R side
bl
bm
6 7 8 9
1 bk No.
1 2
Name
Function
Power switch
Refer to “5-1. Power ON”. (
Emergency stop button
Press to stop the machine in emergency. Paper being fed will stop halfway. To resume operations, remove this paper. To stop the machine normally, use the [Stop Key] on the upstream unit or this machine. To release this switch, rotate it to the right.
3
Front top cover
Cover for ensuring user safety This machine will not operate if open.
4
Rear top cover
Cover for ensuring user safety This machine will not operate if open.
Option connector
Optional power connector
E port connector-1
Connects the E port cable from the upstream unit.
E port connector-2
Connects the E port cable to the downstream unit.
D port connector-1
Connects the D port cable from the upstream unit.
D port connector-2
Connects the D port cable to the downstream unit.
Power cord
Supplies power to this machine.
5 6 7 8 9 bk bl bm 6
5 Refer to page 14.)
Remote switch
Refer to “5-1. Power ON”. (
Stacker connector
Connects the power cord of the belt stacker.
Refer to page 14.)
3. NAMES AND FUNCTIONS
bn
bo
ck R side L side
bt
bp cl cm
Paper direction
bs br cp
cn bq No.
bn bo bp bq br bs bt ck cl cm cn co cp
Name
cp
co Function
Wire reel
Stitches paper
Control panel
Refer to “Description of Control Panel”. (
Folding stopper adjustment dial
Adjusts the angle of the folding stopper to correct folding misalignment.
Deflector strip
Holds booklets sent to the side stitching stacker.
Side stitching stacker
Receives booklets which are side stitched (corner stitched).
Stacker plate
Receives booklets which are saddle stitched, and folded. When stacked poor due to small booklet size, use it at upper position.
Belt stacker
Sends booklets folded into two to the stacker plate. Connect the power cord plug of the Belt Stacker Unit to the outlet of the DBM-500
Paper guide wheel
Holds paper sent to the stacker and feeds to the stacker plate.
Shutter
Opening for inserting the handle Normally leave closed. This machine will not operate if the shutter is open. ( Refer to pages 63 and 74.)
Handle
Used to remove jammed paper and clean the folding stopper
Side stitching stopper
Stops booklets which have been side stitched (corner stitched).
Side stitching stopper adjustment knob
Adjusts the position of the side stitching stopper.
Ejection roller
Ejects side stitched (corner stitched) booklets.
Refer to page 12.)
7
3. NAMES AND FUNCTIONS
3-2. Internal Parts
Paper direction 3
1
1
3
4
2
5
2
5
6
8 7 When the conveyance roller open No.
1 2 3 4 5 6 7 8
8
Name
Function
Stitcher head
Binds paper with wire.
Side jogger
Aligns the sides of paper.
Side stitching stopper
Rises during side stitching (corner stitching) to stop paper.
Side stitching guide
Prevents paper from curling during side stitching (corner stitching).
Back jogger
Aligns the leading and trailing edges of paper.
Conveyance driven roller
Helps to convey paper to the paper alignment section.
Conveyance roller lifting handle
Lift to remove paper jammed at the paper alignment section.
Conveyance roller
Conveys paper to the paper alignment section.
3. NAMES AND FUNCTIONS
Paper direction bl
bn
bl bm
bk
9 bm No.
9 bk bl bm bn
Name
Function
Saddle stitching stopper
Rises to stop paper during saddle stitching.
Ejection driven roller
Helps to deliver stitched booklets to the folder.
Saddle stitching guide
Prevents paper from curling during saddle stitching. The height can be adjusted. ( Refer to page 59.)
Folding side guide
Holds both ends of booklets during folding.
Ejection roller
Ejects stitched booklets to the folder.
9
3. NAMES AND FUNCTIONS
Paper direction bp bo
bp
bs
“Roller attaching position”
bo br br
bq
bq bt bp ck
No.
bo bp bq br bs bt ck
10
Name Folding roller
Function Roller for folding booklets into two
Press roller
Presses booklets folded into two.
Pressure adjustment hook
Adjusts the pressure of the press roller.
Conveyance pressure adjustment hook
Switches the conveyance pressure of booklets folded into two.
Folding stopper
Stops booklets during folding.
Folding back guide lifting handle
Lift to remove booklets when paper jams at the folding unit.
Folding back guide
Presses the ends of booklets during folding.
ck
3. NAMES AND FUNCTIONS
3-3. Downstream Unit (Optional)
DBM-500T (Optional) This machine DBM-K (Optional)
DBM-LSI (Optional)
3-4. Accessories
Paper guide wheel
Adjusting handle
Corner stitching paper holder
11
4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) The control panel is composed of the touch panel and numerical pad. The following describes the main menu which is the standard screen displayed normally, and the numerical pad.
1
5
MAINMENU
2
6
ADJUST
3
7 4
OPTION
bq
br
ACCESSOR
420. 0 x 297 . 0 207. 0 01 00000
9 bp
bm
bn
bk
bl
bo
8
bs
ck
[Touch Panel]
No.
1 2 3 4 5
cl [Numerical Pad]
Name
Function
Main menu tab
Displays the main menu.
Fine adjustment menu tab
Displays fine adjustment menus. (
Option menu tab
Displays option menus. (
Accessory menu tab
Displays accessory menus. (
Stitch setting display
Displays the stitch setting of the memory number currently selected.
Refer to page 49.)
Refer to page 54.) Refer to page 56.)
Indicates that saddle stitching is selected.
Indicates that side stitching (corner stitching) is selected.
Indicates that “Stitch Off” is selected.
6
Fold setting display
Displays the fold setting of the memory number currently selected.
Indicates that “Fold On” is selected.
Indicates that “Fold Off” is selected.
12
bt
4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) No.
7
Name Trim setting display
Function Displays the trim setting of the memory number currently selected. Note: This is not displayed when not connected with the DBM-500T, or when “Fold Off” is selected.
Indicates that “Trim On” is selected.
Indicates that “Trim Off” is selected.
8
Sheet size display
Displays the paper size of the memory number currently selected in the following format. length x width
finished length after trimming
Note: “Finished length after trimming” is not displayed when not connected with the DBM-500T, or when “Trim Off” is selected.
9 bk
Memory number display
Displays the memory number of the binding mode currently selected.
Memory number selection key
Selects the memory number. The selected memory number is displayed at “ settings are displayed at to .
5 8
bl bm bn bo bp bq br bs bt
9 Memory number display”, and the
Setting key
Displays the setting menu of the memory number of the binding mode currently selected.
Processed number display
Displays the number of sets processed by this machine.
Processed number clear key
Clears the “Processed number display” to 0. Press for more than 1 second.
Size change key
Changes the settings of the memory number currently selected. Press for more than 1 second.
Message display
Displays messages.
Numerical keys
Enters values such as paper size, etc.
Clear key Return key
bq Numerical keys” to 0. Confirms values entered using “bq Numerical keys” to 0. Clears the value entered using “
Jog key
Step-ejects paper forcibly. ( Refer to page 16.) Press for more than 1 second.
ck
Start key
Starts the system. Press for more than 1 second.
cl
Stop key
Stops the system including this machine.
13
5. PREPARING FOR BINDING 5. PREPARING FOR BINDING
5-1. Power ON This machine has a power switch and remote switch. Turn On the power switch, and set the remote switch to “ ”. As the power of this machine is turned On/Off together with the power switch of the upstream unit by the remote function, there is no need to turn On and Off these two switches for this machine.
Note
Remote switch
To turn the power of this machine On/Off by itself, set the remote switch to “I” and the power switch On. When operating the remote switch, do so after turning Off the power switch. If an upstream unit is connected, do not turn On/Off the power of this machine by itself. This may cause the machine to operate abnormally. Be sure to turn On/Off the power switch of the upstream unit instead. Power switch
Power switch
DBM-LS1
DBM-500T
This machine
LUL-HM
DC-10/60
When DC-10/60 is connected
DBM-LS1
DBM-500T
This machine When DSF-2000 is connected
14
DSF-2000 Power switch
5. PREPARING FOR BINDING
5-2. Binding Procedure Memory No.
MAINMENU
Size change key
ADJUST
OPTION
Clear key
ACCESSOR
420. 0 x 297 . 0 207. 0 01 00000
Processed number display
Processed number clear key
Message
Return key
Start key
Stop key
Jog key
❊ Memory No. The memory number consists of 1 to 12 for registering binding setting (binding mode) such as paper size, stitching, and folding to each memory. Default settings at shipment are as follows. Memory No. 1 2 3 4 5 6 7 8 9 10 11 12
Paper size (mm) (inch) 420 x 297 (A3) (17.00 x 11.00 (Double letter)) 297 x 210 (A4) (11.00 x 08.50 (Letter)) 210 x 297 (A4) (08.50 x 11.00 (Letter)) 210 x 148 (A5) (08.50 x 05.83 (Letter)) 364 x 257 (B4) (08.50 x 05.83) 257 x 182 (B5) (10.12 x 07.17) 182 x 257 (B5) (07.17 x 10.12) 431.8 x 279.4 (17.00 x 11.00) 355.6 x 215.9 (14.00 x 08.50) 215.9 x 355.6 (08.50 x 14.00) 279.4 x 215.9 (11.00 x 08.50) 215.9 x 279.4 (08.50 x 11.00)
Stitching Saddle stitching Saddle stitching Side stitching Saddle stitching Saddle stitching Saddle stitching Side stitching Saddle stitching Saddle stitching Side stitching Saddle stitching Side stitching
Folding Folding Folding No folding Folding Folding Folding No folding Folding Folding No folding Folding No folding
Each memory number can be overwritten. Register the 12 settings usually used for convenience. Select the memory number of the binding mode to be used, change the size and begin binding. ( Refer to page 55.) Memory No. 1 to 12 can also be set so that settings are not overwritten. (
Refer to page 16.)
About Memory No. 0 Use Memory No. 0 to set a binding mode that is slightly different from the current settings just only for this time. The settings set at Memory No. 0 cannot be saved. Select a memory number from Memory No. 1 to 12, and change the size. Then select Memory No. 0. The same settings as the memory number for which size was changed will be displayed. Press the [Setting key] on the touch panel, and change the binding mode using Memory No. 0. Press the [Return key] on the touch panel to confirm the settings of Memory No. 0. Change the size again to proceed with the binding work. Settings of the previously selected memory number are not updated so that the original settings can be selected again.
15
5. PREPARING FOR BINDING
❊ Size change Size change is the process of returning guides to their standard points once, and then moving them to the positions set according to the settings of the memory number selected. Pressing the [Size Change key] changes the size. This process is required after the power is turned on, and after the memory number is changed. When the message display shows “Perform paper size change” and the [Size Change key] blinks, size change is also required. Normally, the stitcher will not return to its standard point. But pressing the [Size Change key] while pressing the [Clear key] returns the stitcher to its standard position and moves it to the set position.
Note
While “Perform paper size change” is displayed, this machine will not operate.
❊ Processed number display Counts up the number of sets normally processed. The display can be reset to 0 using the [Processed number clear key]. The count is reset to 0 when the power is turned off.
❊ Starting/stopping processing Pressing the [Start key] of this machine or the upstream machine starts processing. Pressing the [Stop key] ejects all paper being processed, after which this machine stops. If an error occurs during processing, this machine will stop according to the situation. If an error of the emergency stop switch, top cover, or shutter occurs during processing, the machine will also stop immediately.
❊ Step-ejection Pressing the [Jog key] binds paper left in the machine and ejects them. Perform the following procedure using the [Jog key]. 1. This machine will keep running while the [Jog key] is held down. 2. When the [Jog key] is released, paper inside the machine will to be stitched or folded, and move to next step. The machine will then wait for the next jog key operation. When paper jams inside the machine, a paper jam message appears and the machine stops. However, visually check the machine because the machine will stop due to paper jam without displaying the paper jam message in some cases. In such cases, open the top cover and remove the paper. 3. When conveyance is being carried out continuously, press the [Jog key] several time to execute stitching or folding, and eject the processed sets. If paper is forcibly ejected by the upstream unit, this machine will also perform conveyance motion.
Note The paper will stop at the stitching area but this machine will not advance the paper fed. Open the top cover and remove the paper conveyed to this machine.
16
5. PREPARING FOR BINDING
❊ Aligning the paper passage lines After preparing this machine for binding operations, check that the paper passage line is aligned to that of the upstream unit. When paper conveyed from the upstream unit is conveyed to this machine, check that there is even space between the left and right side joggers and paper. If not even, adjust the position of this machine to avoid paper jams. Move this machine at other fine adjustment screens of the fine adjustment menu, until the space becomes even. ( Refer to page 53.)
Side jogger
Side jogger
Paper
Space
Space
❊ Stitching range Saddle stitching
When less than 140 mm/5.51 inch, the stitching width is 70 mm/2.76 inch (minimum stitching width). The stitching width (the ratio) can be changed. ( to page 51.)
Stitching position
240 (9.45)
60 60 (2.36) (2.36) 180 (7.09)
Paper conveyance direction
1
Stitching position
60 60 (2.36) (2.36)
For example, if the paper width is 240 mm/9.45 inch, stitching is carried out at the 60 mm/2.36 inch and 180 mm /7.09 inch positions from the paper edge.
Stitching position label
: 2 :
When paper is more than 140 mm/5.51 inch wide, the standard stitching width is determined by the ratio of 1:2:1. Stitching width is the center to center distance between the two stitches. However, if the stitching position lies inside the stitch prohibited area, it will be set at a position avoiding this area.
Pointer
1
Stitching is carried out at the positions indicated by the pointer. Normally, stitching is done at two positions. * This can be increased to four positions by factory options.
Unit: mm (inch)
Refer
17
15
The stitching position cannot be within 15 mm/0.59 inch) from both edges of the paper. The stitching width cannot be within 70 mm/2.76 inch.
(0.59)
5. PREPARING FOR BINDING
35 35
(2.76) (2.76)
15
Paper conveyance direction
(0.59)
120 to 356
Stitching position
Stitching position
Center line of paper width Unstitchable area Unit: mm (inch)
The stitching position is about 6 mm/0.24 inch from the leading edge of the paper, and cannot be changed vertically. The stitching position along the width of the paper is the same as saddle stitching.
Paper width
Side stitching (corner stitching)
Paper conveyance direction
Unit: mm (inch)
6 (0.24)
❊ Stitch prohibited area The position at which the folding knife and a stitch coincide is called the stitch prohibited area. During folding operations, the folding knife may bend the stitch if they touch. When a standard stitching position determined by the paper width entered is inside the stitch prohibited area, the position avoids this area automatically.
Stitching position label
Mark (Stitch prohibited area) A
Pointer A
Note
When adjusting the stitching width, avoid the stitching prohibited area.
Make sure the mark does not enter area A
18
5. PREPARING FOR BINDING
❊ When paper is fed at an upstream unit (Refer to the instruction manual on upstream unit for details of manual feed) There is a need to enter values for “processed sheets” and “number of jogs” on the control panel. Refer to “Option Menu 2” on page 54 for “number of jogs” and “Option Menu 3” on page 55 for “processed sheets”.) ( Set the number of jogs to two or three times, and increase this number if paper alignment is poor. Manual feeding from DC-10/60, DC-8/32 Set only the number of sheets to be inserted at LUL-HM at “processed sheets”. Merging-collation mode with DC-10/60 or DC-8/32 Set the total number of sheets fed from the LUL-HM and the collator at “processed sheets”. Manual feeding from DSF-2000 After feeding one set of paper into this machine, press the [Jog key] of this machine. Binding operation starts. In normal operations, “processed sheets” and “number of jogs” are automatically set, and need not be entered.
❊ Precautions on connecting and using DSF-2000 When using DSF-2000 in the random mode or as a barcode kit or intelligent kit, there is a need to enter the “processed sheets” on the control panel of this machine beforehand. At this time, the processed sheets differ according to the set. Enter the minimum number of sheets of each set at “processed sheets”.
5-3. Binding Settings Perform binding settings. Select the memory number whose setting is to be changed, and press the [Setting key]. The memory number to be used can be saved at the last. If not saving, use Memory No. 0. ( Refer to page 15.)
Memory number selection key
MAINMENU
ADJUST
OPTION
ACCESSOR
420. 0 x 210 . 0 207. 0 01 00250 Memory No.
Setting key
Screen
19
5. PREPARING FOR BINDING
❊ Selecting the binding mode Select the binding mode.
4
1
2 5
3
Set the stitching mode. To perform saddle stitching, select “1 Saddle stitching”, to perform side stitching, select “2 Side stitching”, and if not performing stitching, select “3 Stitch Off”. Select “2 Side stitching” also for corner stitching. Selecting “Saddle stitching” automatically sets the folding mode to “Fold On”. (Can be changed) Selecting “Side stitching” automatically sets the folding mode to “Fold Off” and the trimming mode to “Trim Off”. (Can be changed) Set the folding mode. To perform folding, select “4 Fold On”. If not performing folding, select “5 Fold Off”. Selecting “Fold Off” sets the trimming mode to “Trim Off”. Set the trimming mode. To perform trimming, select “6 Trim On”. If not performing trimming, select “7 Trim Off”. (When DBM-500T is not connected, or when “Fold Off” is selected, “Trim On” cannot be selected.) After setting the binding mode, press the [Forth key] to proceed to the [Enter paper size] screen. Pressing the [Cancel key] cancels the values entered, and then returns to the main menu.
20
6
7
Cancel key
