Transcript
Instruction Manual 2-in-1 Flooringde Nailer / Stapler Manual instrucciones
ITEM NO. 827-1777 ARTÍCULO No. v070910
THANK YOU for your purchase of this Vulcan Air Tool. With proper care and use you can expect your purchase to provide years of trouble free service! SHOULD YOU HAVE A QUESTION OR A PROBLEM WITH YOUR VULCAN TOOL, PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT TOLL FREE AT:
1-800-482-0131 Please have the tool, model number and instruction manual at hand before calling.
ONE YEAR LIMITED CONSUMER WARRANTY If you have a question or should you have a problem with any Vulcan Air Tool, call the Vulcan Customer Service line at 1-800-482-0131. This product is warranted to be free from defects to material and workmanship for a period of ONE YEAR from date of purchase. If defective the product will be repaired or replaced. Call the Vulcan Power Tool customer service line at 1-800482-0131 and a customer representative will attempt to help resolve any issue. If directed by a representative, return the product along with proof of purchase to your dealer. Normal wear, damage due to abuse or mishandling or unauthorized repair is not covered. This warranty does not apply to accessories. This warranty gives you specific legal rights that vary from state to state. This tool is intended for consumer use and is not a commercial tool. In the event the tool is used commercially, the warranty should be for a period of 30 days.
VULCAN AIR TOOLS ARE MADE EXCLUSIVELY FOR:
Memphis, TN 38101
SAFETY RULES FOR ALL TOOLS !
WARNING
Work Area
Read and understand all instructions. Failure to follow all instructions listed below may result in serious personal injury.
SAVE THESE INSTRUCTIONS
Employers must enforce compliance with the safety warnings and all other instructions in this manual. Keep it available for use by everyone assigned to use this tool.
Keep work area clean and well lit. Cluttered benches and dark areas invite accidents. Keep by-standers, children, and visitors away while using your tool. All children should be kept away from the work area. Don’t let them handle machines, tools or extension cords. Visitors can be a distraction and are difficult to protect from injury. Distractions can cause you to lose control.
Tool Use and Care Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. Store idle equipment. Store equipment in a dry area to inhibit rust. Equipment also should be in a high location or locked up to keep out of reach of children. Don’t force the tool. It will do the job better and more safely at the rate for which it was intended. Use the right tool. Don’t force a small tool or attachment to do the work of a larger industrial tool. Don’t use a tool for a purpose for which it was not intended Extension cords. Observe warnings that accompany air compressors concerning the use of correct gauge and and concerning insulation for outdoor use.
Personal Safety Stay alert. Watch what you are doing & use common sense. Keep hands and body away from the path of any potential fired fastener. Do not operate any tool when you are tired, under the influence of drugs, alcohol, or medication. A moment of inattention while operating this tool may result in serious injury. Dress properly. Do not wear loose clothing or jewelry; they can be caught in moving parts. Protective, non-electrically conductive gloves and non-skid footwear are recommended when working. Wear protective hair covering to contain long hair and keep it from harm. Keep hands dry, clean and free from oil and grease. Safety glasses To prevent eye injuries, the tool operator and all persons in the work area must wear ANSI Z87.1 approved safety glasses with permanently attached, rigid side shields. Ear protection. Wear ear protection to safeguard against possible hearing loss. Guard against electric shock. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Before driving fasteners into walls, floors, or wherever “live” electrical wires may be encountered, try to ascertain whether there is a danger of shock. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across machines which are running.
Service Check for damaged parts. Before using this tool, any part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mountings, and other conditions that may affect its operation. Inspect screws and tighten any ones that are loose. Any part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in the instruction manual. Have defective switches replaced by an authorized service center. Don’t use the tool if switch does not turn it on and off properly.
When servicing tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of injury. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
User service. Some user-serviceable components are described in the Troubleshooting section. We cannot guarantee repairs made or attempted by anyone other than authorized agencies. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in risk of injury. For example, internal wires may be misplaced or pinched, safety guard return springs may be improperly mounted.
SAFETY RULES FOR AIR NAILERS & STAPLERS Disconnect tool from air supply hose before doing any disassembly, maintenance, clearing a jammed fastener, leaving the work area, moving the tool to another location, or handing the tool to another person. Never use a tool that is leaking air, has missing or damaged parts, or requires repair. Make sure all screws and caps are securely tightened. Check for damaged parts. Never use a tool if safety, trigger, or spring are inoperable, missing or damaged. Do not alter or remove safety, trigger, or springs. Make daily inspections for the free movement of trigger and safety mechanism. Replacement parts. When servicing, use only identical replacement parts and fasteners recommended by us. Be sure the tool is disconnected from the air supply before loading the fasteners. Take care on re-connection: fasteners may be fired accidentally during connection. The fastener driving mechanism may cycle when the tool is connected to the air supply. Assume the tool contains fasteners at all times. Always keep it pointed away from yourself and others. No horseplay. Respect the tool as having lethal potential. Do not load fasteners with trigger or safety depressed. The tool may unintentionally fire a fastener. Do not depress the trigger when not driving fasteners. Never carry tool with finger on or touching the trigger mechanism: tool may fire an unwanted fastener.
Guard against electric shock. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Before driving fasteners into walls, floors, or wherever “live” electrical wires may be encountered, try to ascertain whether there is a danger of shock. Ear protection. Wear ear protection when using the tool for extended periods. Prolonged exposure to high intensity noise can cause hearing loss. Safety glasses To prevent eye injuries, the tool operator and all persons in the work area must wear approved safety glasses conforming to ANSI Z87.1 specifications with permanently attached, rigid side shields. Use clean, dry, regulated, compressed air at 60 to 100 psi. Do not connect tool to pressure which potentially exceeds 200 psi. Air hose. Only use hose that is rated for a minimum working pressure of 150 psi or 150% of the maximum system pressure, whichever is greater. Never use oxygen, carbon dioxide, combustible gases or any other bottled gas as a power source for this tool. Explosion and serious personal injury could result. Couplings. Connect tool to air supply hose with a 1/4” npt coupling that removes all pressure from the tool when the coupling is disconnnected. Be aware of air hoses and their connections. Don’t trip over hoses. Make sure all connections are tight.
Do not drive fasteners on top of other fasteners, or with the tool at too steep an angle: the fasteners can ricochet causing personal injury. Do not drive fasteners too close to the edge of the workpiece. The workpiece is likely to split, allowing the fasteners to fly free or ricochet causing personal injury.
Fire fasteners into work surface only and never into materials too hard to penetrate Grip tool firmly to maintain control while allowing the tool to recoil away from the work surface as the fastener is driven. If the safety is allowed to recontact the work surface before the trigger is released, an unwanted fastener will be fired.
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WARNING
The warnings, cautions, and instructions detailed in this manual cannot cover all possible conditions and situations that occur. It must be understood by the operator that COMMON SENSE AND CAUTION ARE FACTORS that cannot be built into this product, but MUST BE SUPPLIED BY THE OPERATOR.
Nomenclature for No. 827-1777 Flooring Nailer / Stapler
SPECIFICATIONS
KEY A
Hammer Face
B
Long Arm
C
Air Inlet
D
Magazine Lock
E
Fixed Magazine
F
Shoe
Characteristic
Value
Minimum Operating Air Pressure 60 PSI Maximum Operating Air Pressure 100 PSI Nail
Standard flooring cleat nails
Nail Length
1-1/2” - 2”
Nail Capacity
100
Staples
15-1/2 ga. 1/2” crown flooring staples
Staple Length
3/4” - 2”
Staple Capacity
80
Air Inlet
1/4” NPT
Air Consumption
5 CFM @ 80 PSI
Tool Weight
11.5 lbs
OPERATION & USE INSTRUCTIONS !
WARNING BE SURE THAT YOU READ, UNDERSTAND AND FOLLOW THE SAFETY RULES THAT ACCOMPANY THIS MANUAL. THIS WILL ALLOW FOR BEST USE AND MAXIMUM USER SATISFACTION.
SETUP & OPERATION
UNPACKING Check and make sure one of each of the following are all included. l Hammer l Nailer/Stapler l S3 Hex Key l S4 Hex Key l S5 Hex Key l Air Tool Oil l Instruction Manual l 25/32” Spacer (Installed) l 1/2” Spacer AIR SYSTEM l The nailer/stapler is designed to operate on clean, dry, compressed air, regulated at 60-100 psi. The preferred system would include a filter, a pressure regulator with a gauge, and an automatic oiler located downstream from the main air supply, as close to the tool as possible (within 15 feet is ideal). Do not use bottled air or gases. Please see figure below:
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All compressed air contains moisture and other contaminants that can harm the internal components of the tool. An air line filter will remove most of these and significantly prolong the life of the tool. Ensure the in-line oiler has sufficient oil. If an in-line oiler is not available, place 2 drops of oil into the tool’s air inlet at the beginning of each workday. More than this will be expelled from the tool’s exhaust during firing. Air Fitting: The nailer/stapler should be equipped with a 1/4” NPT male plug to fit a ‘quick connector’ coupling. To prevent accidental cycling even though disconnected, the tool must always be connected to the air supply in such a way that all air pressure in it is released when the coupling is disconnected.
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CAUTION All air line components (including hoses, pipe, connectors, filters, & regulators, etc.) must be rated for a minimum working pressure of 150 psi or 150% of the maximum system pressure, whichever is greater. Disconnect the tool from the air supply before performing maintenance, clearing a jammed fastener, leaving the work area, moving the tool to another location, or handing it to another person.
LOADING THE FASTENERS !
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CAUTION Keep the tool pointed away from yourself and others at all times. Do not load fasteners with safety or trigger depressed. Always wear approved safety glasses and hearing protection when preparing or operating this tool. Never use a tool that leaks air or needs repair. Be sure the tool is disconnected from the air supply BEFORE loading fasteners
A. Loading Staples: 1. Hold the tool firmly, press the LOCK (Parts List, 46) and pull the MOVABLE MAGAZINE (Parts List, 35). 2. Place the specified type and size of staples in the FIXED MAGAZINE (Parts List, 58) from the topside. 3. Push and lock the movable magazine (Parts List, 35) B. Loading “L” Cleat Nails 1. Hold the tool firmly, press the LOCK (Parts List, 46) and pull the MOVABLE MAGAZINE (Parts List, 35). 2. Place the specified type and size of “L” cleats in the magazine from the side. The head of the “L” cleats should be inserted into the notch on the fixed magazine. 3. Push and lock the MOVABLE MAGAZINE (Parts List, 35) CONNECTING THE TOOL 1. Turn the compressor on. 2. Set the regulator to proper pressure for the size and type of fasteners being used. 3. After reading and understanding this entire manual, connect tool to air supply. OPERATING THE TOOL 1. The depth to which a fastener is driven is determined by the supplied air pressure. 1a. Test fire a fastener into a sample of the material you will be working on and check depth.
1b. 1c.
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2. 3. 4. 5. 6. 7. 8.
Adjust the regulator to supply air at a higher pressure if increase drive depth is desired. Decreasing supplied air pressure will result in the fastener driven depth also being decreased. Test fire another fastener and check depth again.
CAUTION Keep tool pointed in a safe direction at all times. Never attempt to drive fasteners into materials too hard to penetrate, at too steep an angle, or too near the edge of the workpiece. The fastener can ricochet causing personal injury. Disconnect tool from air supply before loading fasteners, doing any disassembly, maintenance, clearing a jammmed fastener, leaving the work area, moving the tool to another location, or handing the tool to another person. Clean and inspect the tool daily. Carefully check for proper operation of trigger and safety mechanism. Do not use the tool unless both the trigger and the safety mechanism are functional, or if the tool is leaking air or needs any other repair. Load the fasteners following the directions in the LOADING THE FASTENERS section. Connect the tool to the air supply. Make sure the air pressure is within the minimum and maximum operating pressures as noted in the SPECIFICATIONS section. Hold the LONG ARM (Parts List, 66) and press the SHOE (Parts List, 28) against the work surface. Strike the HAMMER FACE (Parts List, 10) with the provided HAMMER (Parts List, 68) to drive the fastener out. Lift the tool off of the work surface. In certain tight spaces, it may be useful to remove the handle. Two spacers are provided, (Schematic, 32 & 32a). They provide a non-marring surface on the bottom of the shoe. Choose the spacer thickness that places a fastener correctly in the apex of the angle between the flooring tongue and its vertical edge.
CLEARING A JAMMED FASTENER ! CAUTION Disconnect the tool from the air supply. 1. 2. Open the magazine cover. Remove any remaining fasteners from the tool. 3. Use a slender, soft steel rod to push the drive blade to its uppermost position. Remove the jammed fastener with needle nose pliers. 4. Follow instructions in LOADING THE FASTENERS to reload fasteners.
MAINTENANCE DAILEY MAINTENANCE
CAUTION
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5. 6. 7.
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Disconnect tool from air supply before cleaning and inspection. Correct all problems before putting the tool back in service. Wipe tool clean and inspect for wear or damage. Use non-flamable cleaning solutions to wipe exterior of tool only if necessary. Do Not Soak tool with cleaning solutions. Such solutions can damage internal parts. Inspect trigger and safety mechanism to assure system is complete and functional: no loose or missing parts, no binding or sticking parts. Keep all screws tight. Loose screws can cause personal injury or damage the tool. If the tool is used without an in-line oiler, place 2 drops of air tool oil into the air inlet of the tool at the beginning of each workday and after about 1 hour of continuous use. Frequent but not excessive lubrication is required for best performance. Oil added through the airline connection will lubricate all internal parts. Use only air tool oil. Do not use oil with detergents or other additives. These can cause damage through accelerated wear to the seals in the tool. Use a small amount of oil on all exterior moving parts and pivots. Dirt and water in the air supply are major causes of pneumatic tool wear. See the section on SETUP: AIR SYSTEM for more information. Keep tools clean for better and safer performance. Use non-flammable cleaning solutions sparingly and only if necessary. Do not soak parts in the solutions.
CAUTION Such solutions may damage O-rings and other parts.
TROUBLESHOOTING STOP using the tool immediately if any of the following problems occur. Serious personal injury could occur. Any repairs or replacements must be done by a qualified person or an authorized service center only. !
CAUTION
n Disconnect the tool from air supply before performing any service procedure. n When inserting new or re-installing O-rings, make sure they are clean and lubricated with an O-ring lubricant. PROBLEM
CAUSE
SOLUTION
Air leaking in cylinder cap
Loose nose screws
Tighten and recheck
Gasket is cracked/worn
Replace gasket
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TROUBLESHOOTING PROBLEM
CAUSE
SOLUTION
Lack of power, slow to cycle. Poor power of shooting and returning
Tool is too dry
Place 2 drops of oil into the air plug
Air pressure too low
Check air supply equipment
Exhaust blocked
Clean exhaust channel
Damaged pusher spring
Replace spring
Wrong size of fastener
Use standard fasteners
Magazine or wear plate is dirty
Clean magazine and nose
Driver channel is worn
Replace wear plate
Driver is broken/worn
Replace driver
Bent fasteners
Use standard fasteners
Shooting no fastener or intermittent feeding
Fastener is jammed in tool
WARNING Repairs should be made by an authorized repair center.
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Opening this tool could invalidate your warranty.
PARTS LIST
Please refer to the schematic drawing on page 13 ITEM
DESCRIPTION
ITEM
DESCRIPTION
1
Cylinder Bushing
14
Spring Washer 4
2
Plunger
15
Poppet Actuator
3
O-Ring 19.2 x 1.8
16
O-Ring 54.2 x 3.5
4
O-Ring 15.9 x 1.8
17
Seal
5
Poppet
18
Body
6
O-Ring 42.5 x 5.4
19
Bumper
7
O-Ring 17.5 x 2.6
20
Nose
8
O-Ring 57.4 x 3.5
21
Screw M3 x 20
9
Piston Assembly
22
Spring Pin 3 x 14
10
Hammer Face
23
Baffle Plate
11
Screw M5 x 20
24
Screw M5 x 14
12
Cylinder Cap
25
Spring Washer 5
13
Screw M4 x 20
26
Blade Guide
11
PARTS LIST
Please refer to the schematic drawing on page 13 ITEM
DESCRIPTION
ITEM
DESCRIPTION
27
Limited Nail Plate
48
Spring Washer 4
28
Shoe
49
Bushing
29
Joint Guider
50
Spring Pin 3 x 12
30
Bushing
51
Washer 4
31
Screw M6 x 16
52
Pothook
32
25/32” Spacer
53
Screw M3 x 5
32a
1/2” Spacer
54
Spring Washer 3
33
Screw M6 x 12
55
Washer 3
34
Spring Pin 2 x 14
56
Leaf Spring
35
Movable Magazine
57
Screw M3 x 8
36
Spring Washer 6
58
Fixed Magazine
37
Screw M6 x 35
59
Spring Pin 2.5 x 10
38
Feeder Shoe
60
Screw M3 x 6
39
Spring
61
Magnet
40
Baffle Lock
62
Rail
41
Magazine Plate
63
Nut M4
42
Screw
64
Washer
43
Spring
65
Clamp Screw
44
Screw M4 x 16
66
Air Plug
45
Limited Plate
67
Arm
46
Lock
68
Hammer
47
Nut M4
12
SCHEMATIC DRAWING
13
