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Instruction Manual - Serpent Model Racing Cars

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INSTRUCTION MANUAL & REFERENCE GUIDE INTRODUCTION Serpent developed the S120 LTR model car for demanding racers in the highly competitive electric 1/12th scale pan car market, which like all our previous cars, has been designed to win straight from the box. Featuring a number of very effective features such as a fully adjustable front end, machined aluminium rear pod, side-links combined with ball-link tube-system to control chassis roll and grip, top-mounted shockabsorber, quick and easy tweak adjustment and top quality materials throughout, the S120–LTR should see you in the winners circle in no time. In fact everything associated with this car is of the highest quality, from the packaging and supplied manuals, right through to the product and race support. For latest information about S120-LTR check on: www.serpent.com/410006 Enjoy racing ! Team Serpent INSTRUCTIONS Serpent’s long tradition of excellence extends to the instruction manuals, and this instruction manual is no exception. The easy-to-follow layout is richly illustrated with 3D-rendered full-color images to make your building experience quick and easy. Following the instructions will result in a well-built, high-performance race-car that will soon be able to unleash its full potential at the racetrack. Instructions, how to use The kit includes bags, with bagnumbers, which refer to the same step in the manual. Open only the indicated bag(s) per step and finish that part of the assembly. Remaining parts will be needed lateron in the assembly process. SETUP In certain assembly steps you need to make basic adjustments, which will give you a good initial setup for your Serpent S120–LTR. Fine-tuning the initial setup is an essential part of building a high-performance racecar like yourS120–LTR. EXPLODED VIEWS AND PARTS LIST The exploded views and parts lists for the Serpent S120–LTR are presented in the Reference Guide section in the back of this manual. The exploded views show all the parts of a particular assembly step along with the Serpent part number. The parts lists indicate the part number andname of each part for easy reference when ordering. Customer service Serpent has made a strong effort to make this manual as complete and clear as possible. Additional info may be published in our website: www.serpent.com or you may ask your dealer or the Serpent distributor for advice, or email Serpent direct: [email protected] The Serpent Facebook, Twitter and Youtube pages give additional means of support and communications. Safety Read and take note of the ‘Read this First section’ before proceeding to assemble the car-kit. This car-kit is intended for persons aged 16 or older. Read this first! - This is a highly technical hobby product, intended to be used in a safe racing environment. This car is capable of speeds in excess of 80 km/h or 50mph. Please follow these guidelines when building and operating this model. - Parental guidance is required when the builder/user of this car is under 16. - Follow the building instructions. If in doubt, contact your dealer or importer. - Be sure to use the proper tools when assembling the car. Always exercise caution when using electric tools, knives and other sharp objects. - Be careful when using liquids like lubrication oil, fuel or glue. Do not swallow. - Follow the manufacturer’s instruction in case you experience irritation after using the product. - Be careful when operating the car. Stay away from any rotating parts such as wheels, gears and transmission. Stay away from motor, engine and exhaust pipe system or speedo during and immediately after use, as these parts may be very hot. We advise to use protective hand cloves. - Only operate this car in a safe environment, like a special racing track or a closed parking lot. Avoid using this car on public roads, crowded places or near infants. - Before operating this car, always check the mechanical status of the car. Also check that the transmitter and receiver frequencies correspond and are not used by any other racer at the same time. Check that the batteries of the transmitter and receiver- are fully charged. - After use, always check all the mechanics of the car. We advise to clean the car immediately after use, and inspect the parts for wear or fractures. Replace when necessary. Do not use water, methanol, thinner or other solvents to clean the car. - Empty the fuel tank (depending on model) if needed and disconnect the receiver battery. - Store the car in a dry and heated place to avoid corrosion of metal parts. - Avoid using this car in wet conditions as the water will cause corrosion on the metal parts and bearings and these parts will cease to function properly. If driven in the wet, ensure that all the electric equipment is waterproofed and after use, that all moving parts are dried immediately. CONTENTS FRONT ASSEMBLY REAR ASSEMBLY BALL DIFF ASSEMBLY SHOCK ASSEMBLY ELECTRONICS ASSEMBLY FINAL ASSEMBLY REFF GUIDE 4 7 11 14 15 19 20 USING THE MANUAL Each step contains a variety of numbers, lines, and symbols. The numbers represent the order in which the parts should be assembled. The lines and symbols are described below. 1 Step number; the order in which you should assemble the indicated parts Length after assembly Assembly path of one item into another Group of items (within lines) should be assembled first Direction the item should be moved Glue one item to another Press/Insert one item into another Connect one item to another Gap between two items Apply transmission grease (Grey), threadlock* (Blue), CA glue* (Red) or silicone grease (Orange). (*Items not included.) Apply silicone oil, ASSEMBLY INSTRUCTIONS CA Glue STEP 1 To prevent the risk of the carbon fibre splitting in the event of a crash you should apply CA Glue around the chassis’ edge and the power pod plate external and internal edge as shown in red below. KIT FRONT ASSEMBLY Nylock Nut M2.2 STEP 2 M2.2x12 Bag 1 1 Nylock Nut M2.2 1 STEP 3 2 2 M2.2x12 1 0.5mm Ride Height Spacer 1mm Ride Height Spacer 2 Page 4 M3x8 M3x8 STEP 4 M3x8 1 M3x8 2 M3x8 1 M3x8 2 5.1 STEP 5 Bag 2 3.2 mm 5.2 3 M3x3 3 M3x3 Front suspension brackets up INSIDE OUTSIDE 1 1 Default setup 2 2 Page 5 STEP 6 6.1 3x5x2 Default ackerman position in the steering block lever. Note orientation of the king pin insert. 3x5x4 Steering block King pin inserts King pin angle adjustable from 0 to 4 degrees. 0º 1º 2º 3º 4º Nylock Nut M3 Default setup M3x12 R2.3 1 6.2 2 3x5x0.3 3x5x1 3x5x2 3 4 R2.3 STEP 7 Bag 3 4 7.1 M2.5x5 4 3 3 M2.5x5 M3x5 7.2 M3x3 M3x5 Note the corrrect ball type to use here 1 M3x8 M3x6 M3x6 2 2 M3x6 4 mm Page 6 M3x6 REAR ASSEMBLY STEP 8 M3x6 2 M3x6 1 M3x6 M3x6 M3x6 Nylock Nut M3 STEP 9 Note the corrrect ball type to use here 1 2 NOTE Do no overtight to ensure free rotation of the pivot ball. M3x8 Page 7 STEP 10 3x5x0.3 1 STEP 11 Bag 4 3 8 M3x6 Note the corrrect ball type to use here M3x5 M3x6 2 Page 3 Nylock nut M3 STEP 12 2 1 M2x6 2 Adjust movement and play with these screws 1 M2x6 M3x5 Note the corrrect ball type to use here 3 3 M3x5 A) OUTSIDE SIDE SPRING CONFIGURATION (DEFAULT) STEP 13A 1 M3x10 2 3 Page 9 B) INSIDE SIDE SPRING CONFIGURATION M3x16 STEP 13B 1 2 3 STEP 14 14.1 M3x10 Apply the silicone oil on the inner tube, see CST value in the setup sheet 14.2 Page 10 BALL DIFF ASSEMBLY STEP Note spring washer orientation 15 Bag 5 Apply silicone grease 2 1/4x3/8 1 1/4x3/8 1/4x3/8 Flanged 1/4x3/8 Flanged M3X8 STEP 16 6.5x8x0.25 1/4x3/8 Flanged 6.5x8x0.25 Rear ride height inserts The rear ride height is adjustable in steps of 0.5mm increments using different rear axle bearing adapters. The ride height decreases if the axle is placed higher. 0\0 0\05 0\10 0\15 0\20 0\25 0\30 0\35 0\40 Default setup Page 11 STEP 17 Bag 6 17.1 Check how many teeth your servo spline has (23, 24 or 25) and use the right inserts. NOT INCLUDED NOTE: 1) Servo mounts are excentric for ensuring that steering servo could be assembled perfecly centerd. 3x5x1 M3X5 M3X8 2) Use chassis slot to center the steering servo 17.2 3x5x1 M3X8 3x5x1 M3X8 M3X6 Page 12 18.1 STEP 18 19.5 mm 18.2 STEP 19 NOTE The M3x3 set screw will fix the antenna. Do not fully tighten till step 22 after antenna is assembled. 3 1 Note position of the shockball M3X3 2 M2.5x6 M3X5 4 M3X6 Page 13 SHOCK ASSEMBLY 1 20.1 20.2 STEP 2 20 3 Use some silicone oil during assembly NOTE: For the correct piston check the set-up sheet. Bag 7 1 20.3 20.4 2 20.5 M3X10 M3X3 20.7 20.6 Close the shock slowly. Important: do not crossthread! Oil will overflow through the built-in bleed channel. Filling: Fill the shock body with shock absorber oil. Check the oil CST value in the setup sheet. Tighten carefully until the bottom half sits against the shock body Bleeding: Let the oil settle and allow the air to escape. 20.8 2 STEP 21 Page 14 1 3 STEP 22 3 Bag 2 8 1 M3X10 M3X10 M3X10 M3X10 A) LONGITUDINAL BATTERY CONFIGURATION (DEFAULT) STEP NOT INCLUDED 23A Tip: Use double sided tape to mount the ESC and RX to the chassisplate. NOT INCLUDED Page 15 NOTE Tighten the M3x3 set screw assembled in the Step 18 right after assembling the antenna. B) TRANSVERSAL BATTERY CONFIGURATION STEP 23B NOT INCLUDED NOT INCLUDED Tip: Use double sided tape to mount the ESC and RX to the chassisplate. NOTE Tighten the M3x3 set screw assembled in the Step 18 right after assembling the antenna. A) LONGITUDINAL BATTERY CONFIGURATION (DEFAULT) STEP 24A NOTE S120 LTR desing allows to assemble the battery longitudinal, right or left of the car. Default configuration is longitudinal left. NOT INCLUDED Nylock Nut M3 NOTE Use glass-tape (not included) to fix the battery to the chassis. Nylock Nut M3 M3X6 M3X6 Page 16 B) TRANSVERSAL BATTERY CONFIGURATION STEP 24B NOT INCLUDED Nylock Nut M3 Nylock Nut M3 NOTE Use glass-tape (not included) to fix the battery to the chassis. M3X6 M3X6 Detail view longitudinal battery configuration (default) Page 17 Detail view transversal battery configuration FINAL ASSEMBLY STEP 25 Pinion is NOT INCLUDED in the kit. Assemble the proper pinion for your set-up M3X10 Page 18 NOT INCLUDED STEP 26 Body, wheels and tyres are NOT included M3X8 1/8X5/16 Nylock Nut M3 Page 19 REFERENCE GUIDE Page 20 FRONT ASSEMBLY 411049 401025 411320 411049 110166 411042 411142 401058 411321 110122 411163 110408 110116 411182 110128 110166 110122 110104 411081 110104 411325 411026 401025 411059 411084 110206 411326 411201 110128 110116 411326 110114 411201 411049 411181 411086 110406 110104 110104 110160 411042 411033 411182 411142 411034 411084 411319 411085 411163 401025 110122 401043 110408 411042 401042 401043 110411 411322 110402 411323 411064 110104 411324 110112 411163 Please click here to check all the Optional Parts Page 21 411218 411219 411220 Front spring 22lbs S120L (2) Front spring 18lbs S120L (2) Front spring 26lbs S120L (2) BALL DIFF ASSEMBLY 411262 120024 120025 120026 120027 120028 120029 120030 411186 411075 Spur Spur Spur Spur Spur Spur Spur diff diff diff diff diff diff diff gear gear gear gear gear gear gear 64P/86T 64P/90T 64P/94T 64P/98T 64P/102T 64P/106T 64P/110T 411069 411186 411075 411185 411074 411251 411166 411168 Please click here to check all the Optional Parts REAR ASSEMBLY 411061 110122 411009 110122 110128 411074 411224 411072 110122 411279 411328 401025 110408 110402 411326 411072 411074 411329 411199 411207 411331 411187 411188 110402 110154 110128 110171 411259 110116 401025 411207 411334 411332 411206 411023 411258 411048 110122 NOT INCLUDED 110157 411327 401025 110124 401042 110128 401042 110122 411277 110124 110104 110122 110157 110154 411202 411192 411208 411209 411210 411211 411212 411213 Page 22 Side Side Side Side Side Side spring spring spring spring spring spring 4.5lbs 5.0lbs 5.5lbs 6.0lbs 6.5lbs 7.0lbs S120L (2) S120L (2) S120L (2) S120L (2) S120L (2) S120L(2) 411199 110157 110161 Please click here to check all the Optional Parts 110122 SHOCK ABSORBER ASSEMBLY 411207 411020 411165 411045 411141 411044 411097 411140 411057 411041 411162 411203 411046 411162 411019 411214 411215 411216 411217 Center Center Center Center spring spring spring spring 12lbs 14lbs 16lbs 18lbs 110154 S120L S120L S120L S120L 411207 Please click here to check all the Optional Parts FINAL ASSEMBLY 411040 411007 411070 Body, wheels and tyres are NOT included 411040 NOT INCLUDED 411254 411061 110183 110109 411077 411077 110402 Page 23 Please click here to check all the Optional Parts 411092 TEAM SERPENT NETWORK S120 LTR SPARE PARTS S120 LTR OPTIONAL PARTS SERPENT TOOLS SERPENT MERCHANDISING website and blog Page 24 social media S120 LTR version 1 www.serpent.com - [email protected]