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Instruction Sheet FIBERGUIDE TECP-95-009 Issue 1, June 2016 FiberGuide® FlexVertical™ System FLEX EXIT FLEXVERTICAL 26324-A FlexVertical Single Trough Extension Content Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Trademark Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 300100117610 Rev A www.commscope.com 2.1 2x2 Single Trough Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 2x2 Dual Trough Extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3 2x2 Rack Mount Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 TECHNICAL ASSISTANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Page 1 © 2016 CommScope. All Rights Reserved. TECP-95-009 • Issue 1 • June 2016 INTRODUCTION This user manual describes the FlexVertical product line and tells how to install FlexVertical on an existing FiberGuide system. Revision History ISSUE 1 DATE REASON FOR CHANGE June 2016 Original. Trademark Information CommScope (logo), CommScope, FiberGuide, and FlexVertical are trademarks. Disclaimer CommScope reserves the right to revise and improve its products as it sees fit. This publication describes the state of the product at the time of its publication, and may not reflect the product at all times in the future. Specification and price change privileges reserved. 1 GENERAL DESCRIPTION Note: FlexVertical is intended for vertical installation. Note: FlexVertical is not intended to be installed in Plenum air space. FlexVertical is a FiberGuide add-on consisting of hand-configurable components that install on an existing FiberGuide exit (or similar fitting such as a downspout). Once in place, an “extension” composed of these components can be flexed to provide a vertical conduit through mis-aligned or constricted spaces. The “2x2 main” is the basic component in a FlexVertical construction. Each 2x2 main has a ball and socket joint by which it may be attached to another 2x2 main or mating component. The ball and socket joint permits the 2x2 main to be bent at an angle of up to 30 degrees left to right or front to back with respect to the component it is joined to. Figure 1 shows the three kits documented in this user manual; • 2x2 single trough extension; • 2x2 dual trough extension; and • 2x2 rack mount vertical extension. Figure 1 also shows several key features of the FlexVertical system, including its ability to be joined to an existing FiberGuide system, the flexibility provided by the ball and socket joint, and the ability to transition from a 4 inch FiberGuide system to dual 2 inch troughs. Page 2 © 2016 CommScope. All Rights Reserved. TECP-95-009 • Issue 1 • June 2016 The “universal adapter” shown in the figure provides the transition to the existing FiberGuide system and has a break off side panel that, in a rack mount extension, can be used to provide a horizontal exit from the extension to rack mount equipment. JUNCTION JOINS TO EXISTING FIBERGUIDE SYSTEM 4-T0-2 ADAPTER TRANSITIONS FROM 4- TO 2-INCH SYSTEM UNIVERSAL TROUGH TRANSITIONS FROM 2-INCH JUNCTION MULTIPLE TO 2X2 MAIN UNIVERSAL MULTIPLE 2X2 MAIN’ S ADAPTERS FORM CONFIGURABLE FORM VERTICAL GUIDE VERTICAL GUIDE SINGLE 2X2 EXTENSION DUAL 2X2 EXTENSION BALL AND SOCKET BALL AND SOCKET JOINT JOINTS PROVIDE FLEXIBILITY IN CONFIGURATION 2x2 RACK MOUNT 26338-A Figure 1. FlexVertical Features 2 INSTALLATION Refer to the following topics: • Topic 2.1, 2x2 Single Trough Extension, on Page 4; • Topic 2.2, 2x2 Dual Trough Extension, on Page 6; or Page 3 © 2016 CommScope. All Rights Reserved. TECP-95-009 • Issue 1 • June 2016 • Topic 2.3, 2x2 Rack Mount Extension, on Page 8. 2.1 2x2 Single Trough Extension To create a 2x2 single trough extension, use the following procedure referring to Figure 2. 3.0 INCHES (7.62 CM) EXISTING FIBERGUIDE EXIT 2X2 JUNCTION UNIVERSAL ADAPTER 2X2 MAIN 30O MAXIMUM LEFT/RIGHT MULTIPLE OR FRONT/BACK 2X2 MAIN’S 26328-A Figure 2. Single 2x2 Extension 1. Identify the existing FiberGuide 2-inch exit (or downspout) on which the extension will be installed, and visually plan how the extension will be routed. Page 4 © 2016 CommScope. All Rights Reserved. TECP-95-009 • Issue 1 • June 2016 2. Install the 2x2 junction on the existing exit as shown in Figure 2. 3. Using a snips, separate the universal adapter at the break line into two parts (a ball end and a socket end), as shown in Figure 3. Take care not to break off the side panel. DO NOT REMOVE SIDE EXIT PIECES (4 PLACES) SNIPS BALL END SOCKET END NOTE: USE SNIPS TO START BREAK OFF POINT. LEAVE SIDE PANEL IN PLACE. 26328-A Figure 3. Breaking the Universal Adapter Into Ball End and Socket End 4. Insert the ball end half of the universal adapter into the junction by inserting the side panels into the grooves of the junction, as shown in Figure 2. 5. Install a 2x2 main on the universal junction, as shown in Figure 2, by mating the socket end of one component with the ball end of the other. 6. Install a second 2x2 main on the first 2x2 main, again by mating the ball and socket as shown in Figure 4. SOCKET BALL 26328-A Figure 4. Joining 2x2 Main’s Page 5 © 2016 CommScope. All Rights Reserved. TECP-95-009 • Issue 1 • June 2016 7. Continue adding 2x2 main’s as needed to form an extension of the desired length. 8. Position the extension as desired, noting the 30 degrees maximum bend. 9. Add socket end of universal adapter to end of run if attaching to vertical 2x2 trough. 10. The individual 2x2 main’s and/or universal adapter can be secured to a bracket or frame with #12-24 threaded holes or clearance holes as shown in Figure 5. PANHEAD SCREW HEXHEAD SCREW (#12-24 X .75) (#12-24 X .75) WASHER OPTION 1: MOUNTED ON OPTION 2: MOUNTED IN AND NUT THREADED HOLE BRACKET CLEARANCE HOLE BRACKET 26332-A Figure 5. Hardware Options for Securing 2x2 Main to Bracket or Frame 2.2 2x2 Dual Trough Extension To create a dual 2x2 extension, use the following procedure referring to Figure 6. 1. Identify the existing FiberGuide 4-inch exit (or downspout) on which the extension will be installed, and visually plan how the extension will be routed. 2. Install the 4x4 junction on the existing exit. 3. Install the 4x4 to dual 2x2 adapter on the 4x4 junction. 4. Install 2x2 junctions on the dual 2x2 adapter. 5. Using a snips, separate a universal adapter at the break line into two parts (a ball end and a socket end), as shown in Figure 3 on Page 5. Take care not to break off the side panels. 6. Repeat the previous step to separate a second universal adapter into two parts. 7. Insert the ball end halves of the universal adapters into the two 2x2 junction by inserting the side panels into the grooves of the junctions. 8. Do the following for each of two troughs of the dual extension, referring to Figure 6: a. Install a 2x2 main on the universal junction by mating the socket end of one component with the ball end of the other. b. Install a second 2x2 main on the first 2x2 main, again by mating the ball and socket. c. Continue adding 2x2 main’s as needed to form an extension of the desired length. Page 6 © 2016 CommScope. All Rights Reserved. TECP-95-009 • Issue 1 • June 2016 d. Position the extension as desired, noting the 30 degrees maximum bend. 9. Add socket end of universal adapter to end of run if attaching to vertical 2x2 trough. 10. The individual 2x2 main’s and/or universal adapter can be secured to a bracket or frame with #12-24 threaded holes or clearance holes as shown in Figure 5 on Page 6. EXISTING FIBERGUIDE EXIT 4X4 JUNCTION 9.0 INCHES (22.86 CM) 4X4 TO 2X2 ADAPTER 30O MAXIMUM 2X2 JUNCTION (2x) LEFT/RIGHT OR FRONT/BACK UNIVERSAL ADAPTER (2x) FRONTVIEW 26331-A MULTIPLE 2X2 MAIN’S Figure 6. Dual 2x2 Extension Page 7 © 2016 CommScope. All Rights Reserved. TECP-95-009 • Issue 1 • June 2016 2.3 2x2 Rack Mount Extension To create a 2x2 rack mount extension, use the following procedure, referring to Figure 7. SCREW, WASHER, AND NUT BRACKET IN FIRST ORIENTATION BRACKET IN SECOND ORIENTATION 32 in STRAP MULTIPLE UNIVERSAL ADAPTERS (UP TO 14) GROMMET FOR OPTIONAL SIDE EXIT UNIVERSAL ADAPTERS DETACHED FROM FRAME 26332-A FRONT OBLIQUE VIEW WITH EXTENSION INSTALLED Figure 7. 2x2 Rack Mount Extension 1. If needed, install the mounting brackets on the frame, selecting from the mounting options shown in Figure 8. 2. Construct a chain of universal adapters as shown in Figure 9 by joining the ball and socket joints. To do this, orient the socket end on one universal adapter to mate it with the ball end on another universal trough. Snap the universal adapters together. Note: Universal adapters will be installed on the frame with ball end down. Page 8 © 2016 CommScope. All Rights Reserved. TECP-95-009 • Issue 1 • June 2016 HARDWARE FRAME FRAME HARDWARE OPTION 1: DIRECT TO FRAME OPTION 3: NESTED BRACKETS 26335-A OPTION 2: FACING BRACKETS Figure 8. Mounting Options for Rack Mount Extension 26336-A SOCKET BALL Figure 9. Joining Two Universal Troughs 3. If side exits will be used for patch cord routing, snip top tab on side to be removed, press out the side pieces, and install a grommet (provided) as shown in Figure 9. SNIP SOCKET END PRESS OUT BALL END 26337-A GROMMET PANEL TO BE BROKEN OUT FOR SIDE ENTRY Figure 10. Universal Trough Side Cable Entry Page 9 © 2016 CommScope. All Rights Reserved. TECP-95-009 • Issue 1 • June 2016 4. Secure the universal adapters to the mounting brackets or directly to the rack using the hardware provided, as shown in Figure 11. PANHEAD SCREW HEXHEAD SCREW (#12-24 X .75) (#12-24 X .75) WASHER OPTION 1: MOUNTED ON OPTION 2: MOUNTED IN AND NUT THREADED HOLE BRACKET CLEARANCE HOLE BRACKET 26332-A Figure 11. Securing Universal Trough to Rack 3 TECHNICAL ASSISTANCE Contact the Technical Assistance Center (TAC) for technical question. Call 800.830.5056 or send an email to [email protected]. Page 10 © 2016 CommScope. All Rights Reserved.