Transcript
Form RZ-NA CP-OPT-GCSK New
®
Instructions for Installing Replacement Solenoid Kit Applies to Modulating Gas Control Options AG39, AG40, AG41 and AG42
Application/ Components
This kit is designed to replace the solenoid actuator on units equipped with modulating gas control Option AG39, AG40, AG41, or AG42. Components vary by voltage. Verify that the voltage of the kit matches the unit. Voltage Kit P/N Solenoid Actuator Hinge Pin Palnut
115V or 575V 203039 174814 195109 (2) 63559
208/230V 203040 174846 195109 (2) 63559
460V 203041 174847 195109 (2) 63559
Depending on the date of manufacture of the unit, the solenoid actuator may be located in either of two places. This kit may be used to replace the solenoid actuator in either arrangement.
WARNING: This replacement kit is to be installed by a qualified agency in accordance with these instructions and in compliance with all codes and requirements of authorities having jurisdiction. Failure to follow instructions could result in death, serious injury, and/or property damage. The qualified agency performing this work assumes responsibility for this installation.
Instructions
FIGURE 1 - Location of Solenoid Actuator
1. Turn off the gas supply at the shutoff valve upstream of the combination valve and turn off the electrical supply. 2. Open the control compartment and locate the flue duct assembly and the solenoid actuator. See FIGURE 1.
Location on units manufactured beginning 8/01.
Location on units manufactured prior to 8/01.
Flue Duct Assembly
Flue Duct Assembly
Solenoid Actuator
Solenoid Actuator
3. On the top of the solenoid actuator, remove the palnuts and slide the hinge pin out to disconnect the linkage. 4. Remove the solenoid from its mounting plate. Save the hardware. 5. Attach the new solenoid to the mounting plate using the same hardware. Form RZ-NA CP-OPT-GCSK, Mfg No. 203054R1, Page 1
Instructions (cont’d) FIGURE 2 - Connect the Linkage from the Solenoid
6. Using the hinge pin and the palnuts in the kit, reconnect the linkage. Lubricate the hinge pin with silicone grease before installing. See FIGURE 2.
Units manufactured prior to 8/01
Flapper Linkage Arm Attach solenoid to linkage arm with new hinge pin and palnuts. Before installing, lubricate hinge pin with field-provided silicone grease.
Solenoid - Attach new solenoid to mounting plate
Units manufactured beginning 8/01 NOTE: Depending on when the unit was manufactured, it may not have a bushing in the linkage and may not appear exactly as illustrated, but the solenoid is in this location and the linkage attaches to the plate with the hinge pin and palnuts.
Install new hinge pin to attach solenoid to flapper bracket. Lubricate hinge pin with silicone grease before installing. Fasten on each end with palnut.
Flapper
3
Bushing Plate Assembly See Note. If there is a bushing, position it between the arms on the solenoid.
1 3
2
1
Solenoid - Attach to mounting plate.
and 2 - Lubricate with field-suppied silicone spray. - Lubricate the hinge pin with field-supplied silicone grease.
7. Turn on the electric and the gas. Check for proper operation.
(800) 695-1901 www.ReznorOnLine.com Form RZ-NA CP-OPT-GCSK, Page 2
©2014 Reznor, LLC. All rights reserved. Printed in the U.S.A. MANUFACTURER OF HEATING, COOLING, AND VENTILATING SYSTEMS Trademark Note: Reznor® is registered in the United States and other countries. 9/02 POD Form RZ-NA CP-OPT- GCSK (Version 0.1)
