Transcript
78102 POLY HOPPER ELECTRIC SPREADER CAB CONTROL
INSTALLATION INSTRUCTIONS
OPERATING INSTRUCTIONS
WARNING
WARNING
Do not install this product in deployment path of an air bag. Refer to vehicle manufacturer's manual for air bag deployment area(s).
Before starting the spreader, the driver shall verify all bystanders are a minimum of 25 feet away from operating spreader.
NOTE: Cab control can be top or bottom mounted using supplied mounting bracket. Cab Control SPINNER
MIN
SPINNER
START
BLAST
MAX
Diagnostic Indicator Light
START/BLAST Button
Spinner Speed Dial
START
BLAST
CONVEYOR
CONVEYOR
MIN
MAX
OFF
MIN
MAX
MIN
MAX
OFF
Mounting Bracket
OFF Button (Emergency Stop)
Starting and Stopping Motor
Mounting Surface
SPINNER
MIN
START
BLAST
MAX
1.
CONVEYOR
MIN
To start the spreader, press the START/BLAST button and release. Both the START/BLAST and OFF buttons will be backlit when the vehicle ignition is ON. When the spreader is ON, the lights around the knobs will also be illuminated.
MAX
OFF
1.
Conveyor Speed Dial
2. Press the OFF button to stop the spreader. The OFF button operates as emergency stop when required.
Locate a convenient position in the cab to mount the control that will not interfere with other equipment and will avoid unintentional starting of the spreader.
NOTE: The truck ignition must be ON to start the spreader.
2. Attach the mounting bracket to the vehicle with three #10 x 3/8" tapping screws, #10 spring lock washers and #10 nuts as shown.
NOTE: If truck ignition is turned OFF while spreader is running, the motors will stop.
3. Place the control with a 1/4" nylon washer on each side into the mounting bracket and secure with the 1/4" x 3/8" machine screws and flat washers through the nut inside the slot on each side.
Adjusting Spinner/Conveyor Speed
4. Plug the 4-way connector from the vehicle wiring harness into the matching connector at the rear of the cab control.
1.
The speed setting can be adjusted when the spreader is either ON or OFF. Turn the speed dial clockwise. The speed will increase as the number of green LEDs illuminated on the speed dial increase.
2. Turning the speed dial counterclockwise will decrease speed. Lit. No. 94189, Rev. 00
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A DIVISION OR SUBSIDIARY OF DOUGLAS DYNAMICS, L.L.C.
May 1, 2009
78102 POLY HOPPER ELECTRIC SPREADER CAB CONTROL
Blast/Maximum Speed
Diagnostic Indicator Light and Audio Beep
1.
The diagnostic indicator light located beneath the START/BLAST button remains dark unless a problem with the motor or wiring is detected. The light will flash in coordination with an audio beep a number of flashes/beeps in a row, pause, then repeat. Count the flashes/beeps and refer to diagnostic chart below to determine the nature of the malfunction.
Press and hold the START/BLAST button as long as maximum speed is needed.
2. Release the button when maximum speed is no longer needed. The control automatically returns to the "ON" position and speed shown on the speed dial.
NOTE: Always close the lids on hopper to prevent moisture buildup. Do not let spreader sit idle with material in hopper for an extended period of time. This can cause material to compact, reduce or stop the flow of material and cause permanent hopper body deformation.
NOTE: When BLAST is used, the speed dial does not move to the maximum speed setting, but remains at the preset speed.
# of Flashes/Beeps
Problem
0 1
No Error No Communication
2 3 4 5,8 6 7 9 10 11
Possible Cause
– Loss of communication between spreader module and cab control. Vehicle cable assembly is disconnected or faulty. Empty Hopper Spreader is empty or material has bridge in the hopper. Conveyor Over Current Over 70 Amps for up to 3 seconds. Conveyor Chain is stalled. No Power Battery fuse is blown or vehicle cable assembly is disconnected or faulty. Over Temp Motor is OFF due to spreader module overheating from high-current draw over a long period of time. Battery Saver Reduced spreader performance due to vehicle voltage drop. Spreader will function at reduced output until vehicle voltage increases. Spinner Over Current Over 32 amps for up to 3 seconds. Spinner is stalled. Sander Reset Module came out of reset. Momentary loss of power. Restart unit, check power wiring. Cool Down If the unit gets more than 5 faults with each fault starting within 60 seconds from the last, it will not start for 60 seconds from the last fault to allow the unit to cool. Low Battery Low battery voltage or poor electrical connection of vehicle cable assembly.
The company reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. This equipment manufacturer or the vehicle manufacturer may require or recommend optional equipment for spreaders. Do not exceed vehicle ratings with a spreader. The company offers a limited warranty for all spreaders and accessories. See separately printed page for this important information.
Printed in U.S.A. Lit. No. 94189, Rev. 00
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May 1, 2009
