Transcript
BD9:AL&-'*
&.=:6KN9JIN 76C9H6L
DLC:G HB6CJ6A ;DGBD9:AHB6CJ;68IJG:9H>C8:($&'
E]dcZ/ (+% ,()"()-'Dca^cZIZX]c^XVaHjeedgi/iZX]"hjeedgi5h]de[dm#W^o 8DENG><=I?JC:!'%&'7NLDD9HID8@>CI:GC6I>DC6A!>C8# L6GC>CDCD;I=>HB6CJ6AB6N7:G:EGD9J8:9>C6CNH=6E:DG;DGBL>I=DJI I=:LG>II:C6EEGDK6AD;LDD9HID8@>CI:GC6I>DC6A!>C8# &).*%@CEg^ciZY^cIV^lVc
K_`jdXelXcgifm`[\jZi`k`ZXcjX]\kp`ejkilZk`fejfek_\gifg\ij\klg# fg\iXk`fe#dX`ek\eXeZ\#Xe[j\im`Z\f]k_`jdXZ_`e\&kffc%JXm\k_`j [fZld\ek#i\]\ikf`kf]k\e#Xe[lj\`kkf`ejkilZkfk_\ifg\iXkfij% =X`cli\kfi\X[#le[\ijkXe[Xe[]fccfnk_\`ejkilZk`fej`ek_`jdXelXc dXpi\jlck`e]`i\fij\i`fljg\ijfeXc`ealipÇ`eZcl[`e^XdglkXk`fe# \c\ZkifZlk`fe#fi[\Xk_% K_\fne\if]k_`jdXZ_`e\&kffc`jjfc\cpi\jgfej`Yc\]fi`kjjX]\lj\% K_`ji\jgfej`Y`c`kp`eZcl[\jYlk`jefkc`d`k\[kfgifg\i`ejkXccXk`fe`e XjX]\\em`ifed\ek#g\ijfee\ckiX`e`e^Xe[ljX^\Xlk_fi`qXk`fe# gifg\i`ejg\Zk`feXe[dX`ek\eXeZ\#dXelXcXmX`cXY`c`kpXe[Zfdgi\$ _\ej`fe#Xggc`ZXk`fef]jX]\kp[\m`Z\j#Zlkk`e^&jXe[`e^&^i`e[`e^kffc `ek\^i`kp#Xe[k_\ljX^\f]g\ijfeXcgifk\Zk`m\\hl`gd\ek% K_\dXel]XZkli\in`ccefkY\_\c[c`XYc\]fi`ealipfigifg\ikp [XdX^\]ifde\^c`^\eZ\#`dgifg\ikiX`e`e^#dXZ_`e\df[`]`ZXk`fejfi d`jlj\%
Jfd\[ljkZi\Xk\[Ypgfn\ijXe[`e^#jXn`e^#^i`e[`e^#[i`cc`e^#Xe[ fk_\iZfejkilZk`feXZk`m`k`\jZfekX`ejZ_\d`ZXcjbefnekfk_\JkXk\f] :Xc`]fie`XkfZXlj\ZXeZ\i#Y`ik_[\]\Zkjfifk_\ii\gif[lZk`m\_Xid% Jfd\\oXdgc\jf]k_\j\Z_\d`ZXcjXi\1 C\X[]ifdc\X[$YXj\[gX`ekj% :ipjkXcc`e\j`c`ZX]ifdYi`Zbj#Z\d\ekXe[fk_\idXjfeipgif[lZkj% 8ij\e`ZXe[Z_ifd`ld]ifdZ_\d`ZXccp$ki\Xk\[cldY\i% Pflii`jb]ifdk_\j\\ogfjli\jmXi`\j#[\g\e[`e^fe_fnf]k\epfl [fk_`jkpg\f]nfib%Kfi\[lZ\pfli\ogfjli\kfk_\j\Z_\d`ZXcj1 Nfib`eXn\ccm\ek`cXk\[Xi\X#Xe[nfibn`k_Xggifm\[jX]\kp\hl`g$ d\ek#jlZ_Xjk_fj\[ljkdXjbjk_XkXi\jg\Z`Xccp[\j`^e\[kf]`ck\i flkd`ZifjZfg`ZgXik`Zc\j%
J8=
L@;<G8><C89 ?% ? @ +##( ## *H!+ ?H%%J K NHN?%HQ KN X X=%N YZ% % X[ @[ ?%+ ) H\H ] \HH=> ^_K)! => =_*?? % %\H (%X% ( [ @[ KN K J ?> )@(Q ^HN % X%=% % `$%Z ` % %N >+H % ` XQ / ` @@ @@* = = + J
-3-
@EKIF;L:K@FE
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&() #NHN?H( #? >{%( X #? >+` ! < +` <* ) %` + ` J < | ! < {%` }H ` ` % +X%` }H ` ` % }HQ @ @NN" }H=> ~=H @@ =' = + )!< = / = =' ! < *%= ( ! < +'*% ] +'J % ^ KH %` + ] = %}%H? \% J* ? \%*_#%HKHNHNJ* ` *%N `> *%N {% ?NH%` ? \% +X% ?NH%` ? \% =% >H% ?Z% %!*%N X%? $ N% ! < ! < ^HN %$H% $H%Q ` $ @ K \Y/@@ * %> ] ?H%>YY% = X %% > ] % % ^HN %+ \$+ {%?Z% ?HN%KN >H=N (H%
-4-
@EKIF;L:K@FE
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
:fekifcjXe[=\Xkli\j Hinged Wheel Cover Blade Tracking Window Tension Indicator Window
Guide Post Handwheel Cutting Height Scale
Blade Tension Handwheel
Guide Post Key Switch, Start and Stop Buttons
Miter Gauge Dust Port 4"
Fence Locking Lever Foot Brake
Hinged Wheel Cover Eye Bolt Blade Tracking Knob Quick Release Blade Tension Lever Blade Tracking Lock Lever Guide Post Lock Knob
Ball Bearing Blade Guides
Rip Fence Table Pin Table Tilt Handwheel
Table Tilt Scale
Magnetic Switch
Table Tilt Lock Lever Foot Brake
Motor Dust Port 4"
=`^li\(% W1825 controls and features. -5-
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
J8=GIFK<:K@FE% Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
GFNGIFGD8:?@EKFFCJ% Never leave adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!
:?<:B;8D8><;G8IKJ% Regularly inspect machine for damaged parts, loose bolts, mis-adjusted or mis-aligned parts, binding, or any other conditions that may affect safe operation. Always repair or replace damaged parts, wires, cords, or plugs before operating machine.
J<:LI@E>NFIBG@<:<% When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine. =<<;;@I<:K@FE% Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.
D8@EK8@EGFNL8I;J :FM;@==@:LCK@K<:?E@HL% Always support/ feed small or narrow workpieces with a push =<<;I8K<% To avoid the risk of the workpiece slipping and causing operator injury, always feed stick, jig, vise, or some type of clamping stock evenly and smoothly. DO NOT force or twist fixture. Supporting these types of workpieces the blade while cutting, especially when sawing by hand requires you to get closer to the small curves. blade, which increases your risk of serious personal injury. NFIBG@<:<D8KL@;<JLGGFIK% To reduce the and firm against the table when cutting. If exposure of the operator to the blade and necessary, use a jig or other work-holding provide maximum support for the blade, keep device. the upper blade support and guide bearings adjusted to just clear the workpiece. 9C8;<JLGGFIK% The blade tension and guide/ support bearings keep the blade straight when cutting. Always keep the blade tension and guide thrust bearings properly adjusted and positioned to reduce the risk of the blade bending or breaking with the forces of the cutting operation.
-8-
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
ifle[`e^I\hl`i\d\ekj
Xl^\J`q\Xk))'M%%%%%%%%%%%%%%%%%%%%%% (+8N> DXo`dldC\e^k_ J_fik\i`j9\kk\i %%%%%%%%%%%%%%%%,']k%
-10-
Ef X[Xgk\i j_flc[ Y\ lj\[ n`k_ k_\ i\hl`i\[ gcl^% @] k_\ gcl^ [f\j efk ]`k k_\XmX`cXYc\i\Z\gkXZc\#fik_\dXZ_`e\ dljk Y\ i\Zfee\Zk\[ kf X [`]]\i\ek kpg\f]Z`iZl`k#k_\i\Zfee\Zk`fedljk Y\dX[\YpXe\c\Zki`Z`XefihlXc`]`\[ j\im`Z\ g\ijfee\c Xe[ `k dljk Zfdgcp n`k_XcccfZXcZf[\jXe[fi[`eXeZ\j%
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
J. Table Tilt Handwheel .....................................1 ?% Fence Assembly ............................................1 @% Resaw Fence................................................1 A% Foot Brake (Pre-Installed/not shown) ..................1
I C
H G
D
E F =`^li\*. W1825 inventory components.
@] pfl ZXe k ]`e[ Xe `k\d fe k_`j c`jk# Z_\Zb k_\ dflek`e^ cfZXk`fe fe k_\ dXZ_`e\ fi \oXd`e\ k_\ gXZbX^`e^ dXk\i`Xcj ZXi\]lccp% FZZXj`feXccp n\ gi\$`ejkXccZ\ikX`eZfdgfe\ekj]fijX]\i j_`gg`e^%
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
:c\Xe`e^DXZ_`e\ To prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound. If you are unprepared or impatient, this compound can be difficult to remove. To ensure that the removal of this coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below: • • • •
Cleaner/degreaser designed to remove storage wax and grease Safety glasses & disposable gloves Solvent brush or paint brush Disposable Rags
JXjfc`e\Xe[g\kifc\ld gif[lZkj_Xm\cfn]cXj_ gf`ekjXe[ZXe\ogcf[\ fiZXlj\]`i\`]lj\[kf Zc\XedXZ_`e\ip%8mf`[ lj`e^ k_\j\ gif[lZkj kf Zc\Xe dXZ_`e\ip% DXep Zc\Xe`e^ jfcm\ekj Xi\ kfo`Z `] `e_Xc\[% D`e`d`q\ pfli i`jb Yp fecp lj`e^ k_\j\ gif[lZkj `e X n\cc m\ek`cXk\[Xi\X%
EFK@:< @e X g`eZ_# Xlkfdfk`m\ [\^i\Xj\ij# d`e\iXcjg`i`kjfiN;+'ZXeY\lj\[ kf i\dfm\ iljk gi\m\ekXk`m\ ZfXk`e^% 9\]fi\ lj`e^ k_\j\ gif[lZkj# k_fl^_# k\jkk_\dfeXe`eZfejg`ZlfljXi\Xf] pfligX`ekkfdXb\jli\k_\pn`ccefk [XdX^\`k%
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
N\`^_kCfX[
G_pj`ZXc\k _\cg n_\e c`]k`e^ Xe[ lj\ gifg\i c`]k`e^ k\Z_e`hl\j kf i\[lZ\ k_\ i`jb f] `ealip% 7.
8.
Secure the table to the trunnion using (4) M8-1.25 x 25 hex bolts, 8mm lock washers, and 8mm flat washers, as shown in =`^li\((.
=`^li\((% Mounting the table.
x4
Loosen the (4) M8-1.25 x 20 button head cap screws that secure the guide bracket to the guide bracket plate shown in =`^li\(). =`^li\()% Table tilt assembly screws. -16-
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&() 9.
Attach the sliding plate to the underside of the table, with the channel positioned to the right, using (2) M6-1 x 12 cap screws, 6mm lock washers, and 6mm flat washers, as shown in =`^li\j(*Æ(+.
KXYc\ Jc`[`e^ GcXk\
Kilee`fe
K`g1@ejkXcc_Xi[nXi\cffj\cplek`cXccZfdgfe\ekj Xi\`egcXZ\%K_`jXccfnjZfdgfe\ekjkfgifg\icp j\Xkn_\epfl]`e`j_$k`^_k\ek_\_Xi[nXi\% 10. Secure the table tilt tube to the sliding plate with (1) M8-1.25 x 55 hex bolt, 8mm flat washer, and M8-1.25 lock nut. Do EFKovertighten—doing so will prevent the table tilt mechanism from operating properly (see =`^li\(+).
:_Xee\cGfj`k`fe\[ kfk_\I`^_k =`^li\(*% Sliding plate channel alignment.
x1
11. Retighten the (4) M8-1.25 x 20 button head cap screws loosened in Jk\g/. 12. Finish-tighten all other table hardware. The table tilt assembly should look like =`^li\(,.
x2
Efk\1K_\]ffkYiXb\Xe[`kjdflek`e^_Xi[nXi\`j XkkXZ_\[kfk_\YiXb\c\m\i]fij_`gg`e^%
=`^li\(+. Table tilt tube secured to sliding plate.
14. Re-install the blade (refer to :_Xe^`e^9cX[\jon GX^\+(for detailed instructions). Table
(,. Install the table insert and table pin (see =`^li\(-). Efk\1K_\kXYc\g`eb\\gjk_\kXYc\Xc`^e\[Xe[ j_flc[XcnXpjY\i\gcXZ\[X]k\iYcX[\Z_Xe^\jfi fk_\idX`ek\eXeZ\k_Xki\hl`i\j`kji\dfmXc%
Foot Brake Figure (,. Table and foot brake installed. Table Insert
Table Pin =`^li\(-. Table pin and insert installed. -17-
J
Figure )*. Center tracking profiles. Blade Tension Scale
Blade Tension Handwheel
=`^li\)+% Blade tensioning controls. To center track the blade, do these steps: (%
DISCONNECT BANDSAW FROM POWER!
)%
Make sure the upper and lower blade guides are adjusted away from the blade.
*%
Engage the quick-tension lever and turn the blade tension handwheel until the tension scale (see =`^li\ )+) reads between 4 and 6.
-20-
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&() 4.
Spin the upper wheel by hand at least three times and watch how the blade rides on the crown of the wheel. Refer to Figure )* for an illustration of this concept. — If the blade rides in the center of the upper wheel and is centered on the peak of the wheel crown, then the bandsaw is already tracked properly and no further adjustments are needed at this time. — If the blade does not ride in the center of the upper wheel and is not centered on the peak of the wheel crown, then continue with the following steps. Loosen the lock lever (see =`^li\),) so that the blade tracking knob can rotate.
-%
Spin the upper wheel with one hand and rotate the blade tracking knob with the other hand to make sure the blade rides in the center of the bandsaw wheel tire.
.%
Tighten the lock lever and close the upper wheel cover.
Additional "fine tune" tracking may be done X]k\i the bandsaw is connected to power. This is done while the bandsaw is running, using the wheel tilt knob to make small adjustments while watching the blade tracking through the window shown in Figure 26.
-21-
Lock Lever =`^li\),% Blade tracking controls.
Jl`[\ 9\Xi`e^j The blade guides provide side-to-side support to keep the blade straight while cutting. The blade guides are adjustable in two ways—forward/backward and sideto-side. Make sure the blade is tracking properly and is correctly tensioned before adjusting the blade guide bearings.
Guide Block Assembly Cap Screws
Blade Guide Bearings
To adjust the upper blade guides, do these steps: DISCONNECT BANDSAW FROM POWER!
2.
Familiarize yourself with the upper blade guide controls shown in Figures *'Æ*(.
3.
Loosen the lateral adjustment rod bolt, loosen the support bearing adjustment shaft cap screw, and adjust the blade guides until the edges of the bearings are 1/16" behind the blade gullets, as illustrated in Figure *).
J\e\iXc This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. @]XkXep k`d\pflXi\\og\i`\eZ`e^[`]]`Zlck`\jg\i]fid`e^Xep fg\iXk`fe#jkfglj`e^k_\dXZ_`e\ If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced bandsaw operator before performing any unfamiliar operations. 8Yfm\Xcc#pfli jX]\kpj_flc[Zfd\]`ijk
I<8;Xe[le[\ijkXe[k_`j\ek`i\`ejkilZ$ k`fe dXelXc Y\]fi\ lj`e^ k_`j dXZ_`e\% J\i`flj g\ijfeXc `ealip dXp fZZli `] jX]\kpXe[fg\iXk`feXc`e]fidXk`fe`jefk le[\ijkff[ Xe[ ]fccfn\[% ;F EFK i`jb pflijX]\kpYpefki\X[`e^
FGXl^\: Allows for controlled cutting at various angles. <%
B
=ffk9iXb\: Stops the motor and quickly stops the bandsaw blade.
E
FGl`[\Gfjk?Xe[n_\\cXe[CfZbBefY: Moves blade guide support quickly to the desired height on the guide post; locks setting (refer to GX^\*-).
F G
H
>% 9cX[\KiXZb`e^BefYXe[CfZbC\m\i1 Moves and locks blade tracking. ?% Hl`Zb$I\c\Xj\9cX[\K\ej`feC\m\i1Adjusts blade tension for quick blade changes. @%
KXYc\K`ck?Xe[n_\\c1Tilts the table 5º to the left or 45º to the right.
I
A% KXYc\K`ckCfZbC\m\i1Locks or unlocks the table at the current angle. J
=`^li\+/% Rear controls. -33-
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
Fg\iXk`feFm\im`\n The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.
9Xj`Z:lkk`e^K`gj ?\i\Xi\jfd\YXj`Zk`gjkf]fccfnn_\e fg\iXk`e^k_\YXe[jXn1 •
Keep the upper blade guide assembly adjusted to within 1" of the workpiece.
•
Replace, sharpen, and clean blades as necessary. Make adjustments periodically to keep the saw running in top condition.
•
Use light and even pressure while cutting. Light contact with the blade makes it easier to follow lines and prevents extra friction, which reduces blade life.
Examines the workpiece to make sure it is suitable for cutting.
•
Adjusts the fence away from the blade the same width of the desired cut or out of the way for curve cutting and then locks it in place.
Avoid twisting the blade when cutting around tight corners. Allow the blade to saw around the corners.
•
Do not back the workpiece away from the blade while the saw is running.
Due to the generic nature of this overview, it is efk intended to be an instructional guide. To learn more about specific operations, read this entire manual and seek additional training from experienced machine operators, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites. KfZfdgc\k\Xkpg`ZXcfg\iXk`fe#k_\fg\iXkfi[f\jk_\ ]fccfn`e^1 (%
FGi\\eJkfZb1 Cutting wood with a moisture content over 20% causes unnecessary wear on the blade and yields poor results.
•
l`[\Gfjk The guide post, shown in =`^li\,), connects the upper blade guide assembly to the bandsaw. The guidepost allows the blade guide assembly to move up or down to be as close to the workpiece as possible. In order to cut accurately and safely, the bottom of the blade guide assembly must be no more than 1" above the workpiece at all times—this positioning provides the greatest blade support and minimizes the amount of moving blade exposed to the operator.
Guide Post Handwheel Guide Post Lock Knob
KfX[aljkk_\YcX[\^l`[\Xjj\dYcpfek_\^l`[\gfjk# [fk_\j\jk\gj1
Guide Post Blade Guard
(% DISCONNECT BANDSAW FROM POWER! )%
Make sure that the blade tension, blade tracking, support bearings, and blade guides are adjusted correctly.
*%
Loosen the guide post lock knob shown in =`^li\,).
-36-
Blade Guide Assembly =`^li\ ,). Guide post controls.
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
9cX[\J\c\Zk`fe Selecting the right blade for the cutting task requires knowledge about blade characteristics and cutting priorities (i.e. speed, finish, etc.).
A
9cX[\K\id`efcf^p
B
A. Kerf: The amount of material removed by the blade during cutting. B.
Tooth Set: The amount each tooth is bent left or right along the blade.
C E D
H
F
C. Gauge: The thickness of the blade. G D. Blade Width: The widest point of the blade measured from the tip of the tooth to the back edge of the blade. E.
Tooth Rake: The angle of the tooth face from a line perpendicular to the length of the blade.
F.
Gullet Depth: The distance from the tooth tip to the bottom of the curved area (gullet).
I
=`^li\,*% Bandsaw blade components.
G. Tooth Pitch: The distance between tooth tips.
FG\e\iXc For optimum performance from your machine, follow this maintenance schedule:
;X`cp • • • •
Check/correct loose mounting bolts. Check/correct damaged saw blade. Check/correct worn or damaged wires. Correct any other unsafe condition.
Dfek_cp • • •
Check for V-belt tension, damage, or wear. Remove blade and thoroughly clean all built-up sawdust from the rubber tires on the wheels. Clean/vacuum dust buildup from inside cabinet and off motor.
D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc dX`ek\eXeZ\ gif$ Z\[li\j@]k_`jnXie`e^`j`^efi\[#j\i`$ fljg\ijfeXc`ealipdXpfZZli%
:c\Xe`e^ Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning.
Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of general lubricants. If the table becomes difficult to tilt, remove it and lubricate the trunnion and the slides in the trunnion base with multi-purpose grease.
9ilj_\j The bandsaw is equipped with two lower brushes. The brushes should be checked daily and cleaned when they become dirty. There are adjustment brackets that allow the brushes to be adjusted for bristle wear. Refer to 8[aljk`e^N_\\cXe[9cX[\9ilj_\j on GX^\,' for adjustment details. -45-
D8@EK\e\iXc This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q.
:_\Zb`e^Xe[K\ej`fe`e^ M$9\ck
D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc dX`ek\eXeZ\ gif$ Z\[li\j@]k_`jnXie`e^`j`^efi\[#j\i`$ fljg\ijfeXc`ealipdXpfZZli%
To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension. The belt should be checked for cracks, fraying, and wear. Belt tension should be checked at least every 3 months—more often if the bandsaw is used daily. GXikjE\\[\[1 Ef% V-belt A42 ............................................. X1825093 KffcjE\\[\[1 Hkp Ruler ..............................................................1 Hex Wrench 6mm ...............................................1 Wrench 17mm ...................................................1
Dfkfi N_\\c
:_\Zb`e^M$9\ck (%
DISCONNECT BANDSAW FROM POWER!
Jl`[\Gfjk KiXm\c The guide post assembly should remain parallel with the blade front-to-back and side-to-side along its length of travel. If it does not, follow these instructions to correctly adjust it.
9cX[\
Tools Needed: Machinist's Square ..............................................1 Small Ruler .......................................................1 Hex Wrench 4mm & 5mm ................................1 Ea. Metal Shims ........................................ (As Needed)
JhlXi\ KXYc\ Figure .-. Squaring table to blade.
To adjust the guide post travel, do these steps: 1.
DISCONNECT BANDSAW FROM POWER!
2.
Tighten the blade to the same tension that will be used during operation.
3.
Loosen the guide post lock knob, raise the guide post and lock it in place, then place a machinist’s square on the table next to the side of the blade, as illustrated in Figure .-.
4.
Adjust the table square with the blade using the table tilt knob, then secure it with the table tilt lock lever.
5.
Loosen the guide post lock knob, lower the guide post to within 1" of the table top, then tighten the knob.
6.
Place a machinist's square on the table next to the right hand side of the guide post, as illustrated in Figure 77.
— If there is a gap between the square and the guide post, the guide post is not parallel to the blade. Go to Step 7. 7.
Loosen each of the four screws shown in Figure 78 ⁄4 turn.
1
-51-
=ifekM`\n
JhlXi\ KXYc\ Figure ... Example of checking guide post squareness.
Figure ./. Guide post adjustment screws. 8.
Gently tap the lower part of the guide post in the appropriate direction until there is no gap between the square and the guide post.
9.
Re-tighten the screws loosened in Jk\g..
Jl`[\GfjkGXiXcc\cn`k_k_\9cX[\=ifek$kf$9XZb on GX^\,).
>l`[\ Gfjk
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
:_\Zb`e^&8[aljk`e^ >l`[\ Gfjk GXiXcc\c n`k_ 9cX[\=ifek$kf$9XZb 2.
Loosen the guide post lock knob, lower the blade guide assembly to within 1" of the table top, then tighten the lock knob.
3.
Remove the screws that secure the guide post guard and move it up and out of the way.
4.
Measure the distance "A" between the top front face of the guide post rack and the back of the blade (see =`^li\.0).
5.
Measure the distance "B" between the bottom front face of the guide post rack and the back of the blade (see Figure 79).
I`^_kJ`[\M`\n
>l`[\Gfjk
DISCONNECT BANDSAW FROM POWER!
9cX[\
1.
;`jkXeZ\8
;`jkXeZ\9 Figure .0. Example of measuring distance between rack and blade at top of guide post.
— If the measurements taken in Jk\gj+Æ, are equal, no adjustments need to be made. Go to Jk\g0. — If the measurements taken in Jk\gj+Æ, are not equal, go to Step 6. Place the guide post guard on top of the guide post assembly so you can access the guide post bracket.
7.
Loosen the four screws shown in Figure /'enough to fit metal shims between the frame and the guide post bracket (see Figure 81).
Jl`[\ 9iXZb\k
C\]kJ`[\M`\n
J_`d8 >l`[\ Gfjk Figure /(. Location for placing shims.
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
I\gcXZ`e^9iXb\J_f\ The brake shoe should be replaced when it takes noticeably longer to stop the blade when the foot brake is pushed or if the foot brake makes metal-to-metal grinding sounds. Contact Woodstock International Technical Support at (360) 734-3482 to order the replacement brake shoe. :fdgfe\ekjXe[?Xi[nXi\E\\[\[1 Replacement Brake Shoe (Part X1825099) ..................1 KffcjE\\[\[1 Hex Wrench 5mm ...............................................1 Hex Wrench 6mm ...............................................1 Wrench 10mm ...................................................1 Wrench 17mm ...................................................1 Kfi\gcXZ\k_\YiXb\j_f\#[fk_\j\jk\gj1 (%
DISCONNECT BANDSAW FROM POWER!
)%
Follow Jk\gj($+in I\gcXZ`e^M$9\ckj onGX^\+0.
*%
Remove the cap screws, lock washers, and bushings that secure the brake shoe to the brake lever, then remove the brake shoe (see =`^li\/)).
+%
Install a new brake shoe onto the brake lever with the cap screws, lock washers, and bushings removed in Jk\g*.
,%
Re-install the V-belts onto the pulleys, then slide the lower wheel back onto the bearing shaft.
-%
Tension the V-belts (see K\ej`fe`e^M$9\ckj on GX^\ +0).
.%
Re-install the bandsaw blade, adjust blade tension and tracking, then adjust the upper and lower blade guides and support bearings as needed.
Cap Screws =`^li\/)% Brake shoe location.
Close the wheel covers.
-53-
JXl^\
>Xl^\Gfj`k`fej
KiXZb`e^ BefY N_\\cj 8[aljkd\ek ?lY
Place your coplanarity gauge up against both wheels in the positions shown in =`^li\/+.
=`^li\/+% Checking for coplanarity. -54-
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&() —If the wheels are coplanar (=`^li\/,, 8), the straightedge will evenly touch the top and bottom of both wheels.
— If the straightedge does not touch both wheels evenly, the lower wheel needs to be adjusted (=`^li\/,# :) or the upper wheel needs to be shimmed (=`^li\/,# ;).
9
:fgcXeXi
:fgcXeXi`kp>Xl^\
—If the wheels are not coplanar (=`^li\/,, 9), place the straightedge on the lower wheel first (ensuring that it touches both the top and bottom rim), then adjust the upper wheel tracking knob to make the upper wheel coplanar and parallel with the lower wheel.
8
EfkGXiXcc\c
Jfclk`fe1 8[aljk KiXZb`e^ BefY
>Xl^\ :fekXZkjKfg 8e[9fkkfdf] 9fk_N_\\cj
>Xl^\Fecp :fekXZkj9fkkfd N_\\c%KfgN_\\c E\\[jkf9\K`ck\[%
J_`dd`e^Lgg\iN_\\c (%
DISCONNECT BANDSAW FROM POWER!
)%
Make sure the top wheel is adjusted parallel with the bottom wheel.
*%
With a straightedge touching both points of the wheel that does not need to be adjusted, measure the distance away from the wheel that is out of adjustment (see =`^li\/-).
+%
,%
;
CdiEVgVaaZa Cdi6a^\cZY
Determine how many shim washers are needed to compensate for the distance measured in Jk\g*, and place them on the wheel shaft.
.%
Tighten the blade, then check the wheels with the coplanarity gauge. (Wheel coplanarity changes as the blade is tightened, so it is best to check the wheel alignment when the blade is tensioned as it would be for normal operations.)
/%
When the wheels are coplanar, place a mark on each wheel where you held the straightedge. This provides you with a future reference point to help assure repeated accuracy every time you adjust your wheels. Efk\1 N_\en_\\cjXi\gifg\icpZfgcXeXi#k_\YcX[\ dXpefkY\Z\ek\i\[fek_\Zifnef]k_\n_\\c#Ylk `kn`ccY\YXcXeZ\[% -55-
>Xl^\:fekXZkj N_\\cjLe\m\ecp
>Xl^\Fecp :fekXZkj9fkkfd N_\\c
Jfclk`fe1 8[aljk Cfn\i N_\\c ?lY
=`^li\/,. Coplanar diagram.
Difference Between Wheels Wheel Out of Adjustment
=`^li\/-% Determining distance needed to shim upper wheel.
JXl^\ To ensure accuracy, the miter gauge should be calibrated to the blade when it is mounted in the miter slot. KfZXc`YiXk\k_\d`k\i^Xl^\#[fk_\j\jk\gj1 Place one edge of a machinist's square against the face of the miter gauge and place the other edge against the blade face, as shown in =`^li\ 0'.
)%
Loosen the lock knob on the miter gauge, and adjust the gauge flush with the edge of the square.
*%
Tighten the lock knob and verify the setting.
Efk\1Jfd\k`d\jk_\k`^_k\e`e^gifZ\[li\ZXe X]]\Zkk_\X[aljkd\ek%
+%
Loosen the screw that secures the angle pointer, and adjust the pointer to the 0˚ mark on the scale.
,.
Retighten the screw that secures the angle pointer.
=`^li\/0. Fence pointer adjustment screws.
Angle Pointer Screw
Lock Knob =`^li\0'. Example of squaring miter gauge to blade.
-57-
D8@EK;FEFKdXb\XepX[aljkd\ekjlek`cgfn\i`j[`jZfee\Zk\[Xe[ dfm`e^gXikj_Xm\Zfd\kfXZfdgc\k\jkfg GIF9C% The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box. -% DF;@=@:8K@FEJ% Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
)% HL8C@=@<;<% Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
.% :8G8:@KFIJ&@EM;@==@:LCK@ifle[ > ?fk ))' M8:
))'M-$(,Gcl^ 8jI\Zfdd\e[\[
?fk
:fekifcGXe\c M`\n\[]ifd9\_`e[
DX^e\k`ZJn`kZ_8jj\dYcp 8
( J
I
C(&(
C)&*
C*&,
))
<
)
(+
EF(*
Gfn\i Jn`kZ_
)( (*
( >ifle[
:fekXZkfi J;<D8$(/ E:(, E:(-
)) K(&)
K)&+
K*&-
)( FE
<
EF(+
(*
(+
=ffk9iXb\ Jn`kZ_
* * Iifle[
Dfkfi
Read Page 62
JKFG Before Wiring
-63-
Jl`[\j (.0 0$(/ 0$(0 0$(' 0$(( 0$(0 0$() 0$/ 0$(* 0$. 0$(+ 0$(, 0$( 0$0$(. 0$(0$) 0$0 0$+ 0$, 0$*
(*) (*+ (** ()0 (*' (*( (,*$, (,*$(,*$. (,*$(' (,*$((
(,*
(,)$* (,)$/ (,)$.
(,)$((
(,*$0
(,)$0 (,)$('
(++ (+*
0
(,)$)
(,)$( (,)$+ (,)$, (,)$-
(,*$/
(/' (/(
(,)
(,)$/
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
X1825009 XPSS07M XPCAP01M XPS38M XPN04M X1825009-5 X1825009-6 X1825009-7 X1825009-8 XPLW04M X1825009-10 X1825009-11 X1825009-12 X1825009-13 X1825009-14 X1825009-15 XPCAP11M XPFH31M XPN05M X1825009-19 XPCAP50M XPW02M X1825131 X1825132 X1825133 X1825134
UPPER GUIDE POST ASSEMBLY SET SCREW M5-.8 X 5 CAP SCREW M6-1 X 16 PHLP HD SCR M4-.7 X 10 HEX NUT M4-.7 RACK GUIDE POST LOCK COLLAR BUSHING LOCK WASHER 8MM GUIDE POST BRACKET WORM SHAFT FIXED PLATE GEAR 15T GEAR STEP BOLT COVER PLATE CAP SCREW M8-1.25 X 16 FLAT HD SCR M4-.7 X 8 HEX NUT M16-1.5 BRACKET SET SCREW PLASTIC CAP SCREW M5-.8 X 10 FLAT WASHER 5MM GUIDE POST COVER STEP SCREW SLIDING COVER FLAT WASHER FIBER
143 144 152 152-1 152-2 152-3 152-4 152-5 152-6 152-7 152-8 152-9 152-10 152-11 153 153-5 153-6 153-7 153-8 153-9 153-10 153-11 179 180 181
X1825143 XPCAP02M X1825152 XPCAP01M X1825152-2 XPSS01M X1825152-4 X1825152-5 X1825152-6 XPR05M XP6202ZZ X1825152-9 XPCAP48M X1825152-11 X1825153 X1825153-5 XPCAP01M X1825153-7 XPR05M XP6202ZZ X1825153-10 XPCAP48M X1825179 XPLW04M XPW01M
GUIDE POST HANDWHEEL CAP SCREW M6-1 X 20 UPPER BLADE GUIDE ASSEMBLY CAP SCREW M6-1 X 16 GUIDE POST CONNECTOR SET SCREW M6-1 X 10 BRACKET ROD UPPER BLADE GUIDE BRACKET BIAS SHAFT EXT RETAINING RING 15MM BALL BEARING 6202ZZ BEARING BUSHING CAP SCREW M6-1 X 35 ADJUSTMENT ROD LOWER BLADE GUIDE ASSEMBLY GUIDE BRACKET CONNECTOR CAP SCREW M6-1 X 16 BIAS SHAFT EXT RETAINING RING 15MM BALL BEARING 6202ZZ BEARING BUSHING CAP SCREW M6-1 X 35 BUTTON HD CAP SCR M8-1.25 X 30 LOCK WASHER 8MM FLAT WASHER 8MM
G8IKJ
REF 9 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19 129 130 131 132 133 134
-69-
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
CXY\cGcXZ\d\ek )') )(-
)'0 )'+ )',
)(, )'* )')'.
)'/
)'+
)(* )(' )(( )()
)'(
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
201 202 203 204 205 206 207 208
X1825201 X1825202 XLABEL-11 XLABEL-03 X1825205 XLABEL-12 XLABEL-04 X1825208
MODEL NUMBER LABEL SHOP FOX NAMEPLATE LARGE SAFETY GLASSES LABEL OPEN DOOR HAZARD LABEL SCALE DIRECTIONS LABEL READ MANUAL LABEL ELECTRICITY LABEL BLADE HAZARD LABEL
209 210 211 212 213 215 216
X1825209 XPPAINT-1 X1825211 X1825212 XLABEL-07A X1825215 X1825216
BLADE MOVING/ADJUSTING LABEL SHOP FOX WHITE TOUCH-UP PAINT TABLE LOCK LABEL WOODSTOCK STRIPE LABEL DISCONNECT BANDSAW LABEL BLADE TENSION LABEL MACHINE ID LABEL
G8IKJ
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-70-
Df[\cN(/), =fiDXZ_`e\jD]^%J`eZ\*&()
FOLD ALONG DOTTED LINE
Place Stamp Here
NFF;JKF:B@EK?8D#N80/)).$)*'0
FOLD ALONG DOTTED LINE
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
N8II8EKP N8II8EKP Nff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_`e\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`g Xe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]ifdk_\[Xk\f]fi`^`eXcgliZ_Xj\Ypk_\fi`^`eXcfne\i% K_`jnXiiXekp[f\jefkXggcpkf[\]\Zkj[l\[`i\Zkcpfi`e[`i\Zkcpkfd`jlj\#XYlj\#e\^c`^\eZ\fi XZZ`[\ekj#cXZbf]dX`ek\eXeZ\#fii\`dYlij\d\ekf]k_`i[gXikp\og\ej\j`eZlii\[% Nff[jkfZb@ek\ieXk`feXc#@eZ%n`cci\gX`ifii\gcXZ\#Xk`kj\og\ej\Xe[Xk`kjfgk`fe#k_\J_fg=fo dXZ_`e\fidXZ_`e\gXik#n_`Z_`eefidXclj\_Xjgifm\ekfY\[\]\Zk`m\#gifm`[\[k_Xkk_\fi`^`eXc fne\ii\kliejk_\gif[lZkgi\gX`[kfXJ_fg=fo]XZkfipj\im`Z\Z\ek\in`k_giff]f]k_\`igliZ_Xj\ f]k_\gif[lZkn`k_`eknfp\Xij#Xe[gifm`[\jNff[jkfZb@ek\ieXk`feXc#@eZ%i\XjfeXYc\fggfikle`kpkf m\i`]pk_\Xcc\^\[[\]\Zkk_ifl^_`ejg\Zk`fe%@]`k`j[\k\id`e\[k_\i\`jef[\]\Zk#fik_Xkk_\[\]\Zk i\jlck\[]ifdZXlj\jefkn`k_`ek_\jZfg\f]Nff[jkfZb@ek\ieXk`feXc@eZ% jnXiiXekp#k_\ek_\fi`^`eXc fne\idljkY\Xik_\Zfjkf]jkfi`e^Xe[i\klie`e^k_\gif[lZk% K_`j`jNff[jkfZb@ek\ieXk`feXc#@eZ% jjfc\ni`kk\enXiiXekpXe[XepXe[XccnXiiXek`\jk_XkdXp Y\`dgc`\[YpcXn#`eZcl[`e^Xepd\iZ_XekXY`c`kpfi]`ke\jj#]fiXepgXik`ZlcXigligfj\#Xi\_\i\Yp c`d`k\[kfk_\[liXk`fef]k_`jni`kk\enXiiXekp%N\[fefknXiiXekk_XkJ_fg=fodXZ_`e\ipZfdgc`\j n`k_k_\gifm`j`fejf]XepcXnfiXZkj%@eef\m\ekj_XccNff[jkfZb@ek\ieXk`feXc#@eZ% jc`XY`c`kple[\i k_`jnXiiXekp\oZ\\[k_\gliZ_Xj\gi`Z\gX`[]fik_\gif[lZk#Xe[Xepc\^XcXZk`fejYifl^_kX^X`ejk Nff[jkfZb@ek\ieXk`feXc#@eZ%j_XccY\ki`\[`ek_\JkXk\f]NXj_`e^kfe#:flekpf]N_XkZfd%N\j_Xcc `eef\m\ekY\c`XYc\]fi[\Xk_#`eali`\jkfg\ijfejfigifg\ikpfi]fi`eZ`[\ekXc#Zfek`e^\ek#jg\Z`Xcfi Zfej\hl\ek`Xc[XdX^\jXi`j`e^]ifdk_\lj\f]fligif[lZkj% ciZgcVi^dcVa!>cX#XVgg^Zhi]djhVcYhd[egdYjXihYZh^\cZY idbZZii]ZcZZYhd[idYVn hlddYldg`ZghVcYbZiValdg`Zgh# 6h`ndjgYZVaZgVWdjii]ZhZ[^cZegdYjXih/
