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Intelidrive Dcu Marine - Madhura International

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InteliDrive DCU Marine MODULAR ENGINE CONTROLLER FOR MARINE APPLICATIONS Description The InteliDrive DCU Marine is an engine controller specifically designed to meet the demanding requirements of the marine market. The unit provides a high level of performance with extensive communications and safety functions, as well as primary/ secondary power switching. The controller is easily integrated into the ship’s control system and has the capability fully communicate with electronic engines. ComAp developed this capability for their market leading genset controllers, and adapted it to function in the marine environment through the use of J1939 communication buses. The InteliDrive DCU Marine has an engine specific approach which allows the unit to communicate fully with the engine’s Electronic Control Unit (ECU), delivering a greater range of values, and most importantly, delivering all diagnostic information in easy to read text, rather than potentially confusing codes or flashing lights. The InteliDrive DCU Marine provides users with a highly flexible control solution, with configurable inputs and outputs allowing the controller to be customized to a particular application without the need for complicated programming. MEMBER ComAp is a member of AMPS (The Association of Manufacturers of Power generating Systems). ComAp products meet the highest standards, with every stage of production undertaken in accordance with the ISO certification obtained in 1998. Benefits  Integrated solution with hardwired safety functions – less wiring and components  Full communication support of engines with ECU – simpler wiring, access to information from ECU via Modbus  Event driven history record, easy backtracking and problem solving  Load sharing for propulsion engines – better utilization of power from installed engines  Slave panel available – economical solution for remote control  Integrated clutch control – less wiring and components  Many types of communication – easy supervision and servicing  Perfect price/performance ratio  Type approval from major certification societies  Different engine application support: Auxiliary, Emergency/Harbour, Propulsion  Clutch control for propulsion engines  Symmetrical load sharing for propulsion engines with J1939 (via CAN bus)  Extension modules for expandable number of Inputs/Outputs (connected via CAN bus)  Slave panels for remote control available  Inputs/Outputs configuration  Configurable list of values that are read from J1939 bus  Support of redundant J1587 communication bus  Direct speed/load control via J1939 or J1587 buses  Diagnostic information from J1939 or J1587 displayed in plain easy to read  Configurable Modbus and Modbus TCP support for easy integration into the ship’s control system Features     Redundant power module ID-RPU Engine control, monitoring and protection 14 binary inputs and outputs, 8 analog inputs RS232/Modem/Modbus/Internet communication Redundant module ID-RPU with hardwired safety functions activated in backup mode Switching between primary and secondary battery (with ID-RPU module) Automatic switchover to backup mode in case of detection of main unit failure Internal – configurable PLC functions Graphical screen with icons and bar graphs Event and time driven history record for backtracking             Supervision of InteliDrive DCU Marine in stand by mode Automatic backup mode activation if the main unit fails Hardwired safety functions in backup mode 1 emergency stop normally opened 5 shutdown channels with broken wires detection Fuel and Stop solenoids with broken wires detection Automatic switchover between primary and secondary battery  Common alarm and Common shutdown outputs  It is possible to use ID-SCM when ID-RPU is not connected Schematic diagram 16 NO, NC T C CONTA PC PLY R SUP POWE VDC 8 TO 36 + 14 YB TER YA TER 2 UTS Y OUTP BINAR URABLE G CONFI D WRN S 16/8 IS-BIN CY DAN REDUN LINE ne ri ID-RPU 8 IS-AIN CAN1 Mari U C D ve SUPPLY InteliD arine on 8 M InteliVisi RS 232C CE FA INTER TS Y INPU BINAR URABLE G CONFI 14 BAT BAT ARY OND ARY PRIM SEC I-RB16 M MODE I-AOUT8 CAN2 ID-COM TS G INPU ANALO URABLE G CONFI IGS-PTM arine on 8 M InteliVisi T A Bridge-N Internet Req ted ues 15 IGL-RA lit N Back on 5 CA InteliVisi IG-IB ter ed Spe RPM Star RPM wn t Do Shu id leno noid Sole l So Fue Stop 6 8 N I-RD-CA I-LB+ X I-CB/X ration 7 8/J158 J170 DANCY REDUN ECU peed top + S Start/S L/GAS DIESE InteliDrive DCU Marine E ENGIN Request J1939 Values + Faul t Codes gene the next -NT is IG-IB etBridge A Intern s superseded ha that Communication modules and PC tools Extension modules and remote displays  InternetBridge-NT – Communication module with cellular/ethernet connection  IG-IB – Internet bridge  I-LB+ – Local bridge  I-CB – ECU communication bridge  DriveMonitor – PC monitoring tool  WinScope – Special graphical controllers‘ monitoring software  DriveConfig – PC configuration tool  InteliMonitor – PC monitoring tool  InteliSupervisor – PC tool for genset or machines fleet management       Communication interface ID-COM Relay board I-RB8 / I-RB16  Multi-controller and/or Remote display communication and/or IG-IB and/or InternetBridge-NT and/or I-LB+  Redundancy line J1708/J1587  8 or 16 relays for InteliDrive DCU Marine (ID-RPU) binary outputs separation  Each channel has both n.o. and n.c. contacts available  LED state indication     up to 4× I-AOUT8 – Analog output extension module up to 4× IGL-RA15 – Remote annunciator up to 4× IGS-PTM – Analog/binary input/output module up to 4× IS-AIN8 – Analog input module up to 3× IS-BIN16/8 – Binary input/output module up to 5× I-RD-CAN – Remote display with CAN bus Interface (possible extension up to 5× I-RD-CAN) up to 4× InteliVision 8 – Controller colour display unit up to 4× InteliVision 8 Marine – Controller colour display unit up to 5x InteliVision 5 CAN - Controller colour display unit up to 5× InteliVision 5 CAN Backlit – Controller colour display unit Order code Typical application SHIP CONTROL SYSTEM Controller Order code InteliDrive DCU Marine ID-DCU MARINE 7 J158 MO TCP GE BUS MOD TCP e Marin DCU rive InteliD S DBU BRID T RNE E e Marin DCU rive InteliD 9 J193 1 BUS MOD TCP RTU BUS MOD mA 4–20 STED UE REQ PEED S L TCH CLU TRO CON 7 J158 2 mA R TTE A SPLI 20m 2 × 4/ 4/20 e Marin DCU rive InteliD CAN 9 J193 2 BUS MOD TCP mA 4–20 STED UE REQ PEED S TRO CON RTU BUS mA R TTE A SPLI 20m 2 × 4/ 4/20 MOD BUS MOD TCP INE ENG RTU BUS 2 939 e J1 Marin DCU rive CAN 7 InteliD J158 2 9 J193 e Marin DCU rive InteliD L TCH CLU TRO CON CU 1 E CM 2 E MOD M2 ROO RTU BUS MOD INE ENG 7 J158 RTU BUS MOD BUS MOD TCP RTU US L TCH CLU 7 J158 B MOD ETH 7 J158 1 9 J193 BUS L MOD Y PANE LA DISP M1 ROO e Marin DCU rive InteliD 9 J193 L TCH CLU CU 1 E Description: 2 TRO CON ECM Scope of supply:  Small ferries typically feature two propellers, one in bow and one in stern. Propellers  6× InteliDrive DCU Marine can rotate by 360° to give requested maneuverability to the ferry.  6× ID-RPU  Each propeller is driven by two engines located in two separate engine rooms.  4× ID-COM  In each engine room is also one auxiliary genset.  6× Modbus RTU/TCP converter  Propulsion engines are controlled by InteliDrive DCU Marine, in PROP configuration, (not delivered by ComAp) via J1939 bus. Redundant J1587 bus is used in case of J1939 failure.  Requested speed is defined by 4–20 mA signal from the bridge.  InteliDrive controllers make propulsion load-sharing to keep engines evenly loaded.  Engines of auxiliary gensets are controlled by InteliDrive DCU Marine in AUX configuration.  InteliDrive controllers communicate to a ship’s control and visualization system via Modbus RTU/TCP converter and Ethernet bus.  Optimal configurable structure of InteliDrive’s Modbus message together with high communication speed of Ethernet bus gives immediate information on engine speed and torque required on the bridge of a quickly maneuvering ship. InteliDrive DCU Marine RELATED PRODUCTS InteliVision 8 Marine MARINE APPROVED 8“ COLOUR DETACHABLE DISPLAY UNIT  InteliVision 8 Marine is a colour display unit for either InteliDrive DCU, InteliDrive Mobile, InteliGenNT, InteliSysNT or InteliMainsNT controllers. It is designed as a simple, easy to use Plug and Play solution. The InteliVision 8 Marine screen features many significant improvements such as the large high-resolution colour TFT display, which helps visibility and definition for onscreen information. The control interface has also been updated with user-friendly intuitive active buttons – giving users access to more information in less time. InteliVision 8 also features our unique TRENDS monitoring as a standard feature, helping you evaluate past events easily on one screen. InteliVision 5 CAN Backlit MARINE APPROVED 5,7” COLOUR DISPLAY UNIT WITH CAN BUS INTERFACE AND BACKLIT BUTTONS  InteliVision 5 CAN Backlit is a new generation remote display unit for either InteliDrive DCU, InteliDrive Mobile, InteliGenNT, InteliSysNT or InteliMainsNT controllers. The unit offers user screen layout customization, extended hardware features as IP 65 protection from all sides, galvanically separated CAN interface, analog input for backlight dimming etc. InteliDrive Nano / InteliDrive Nano WP ENGINE CONTROLLER FOR MARINE NOT APPROVED APPLICATIONS  The InteliDrive Nano and InteliDrive Nano WP are cost effective engine controllers, which feature outstanding control, monitoring and protection for electronic and conventional diesel/gas engines. All settings can be configured using the controller buttons or DriveEdit PC software. The controller uses a symbol-based graphic display so users to quickly and easily interpret information. Its history-log aids troubleshooting and helps protect the equipment warranty. For more information about our products and applications visit www.comap.cz MANUFACTURER: LOCAL DISTRIBUTOR / PARTNER: ComAp a.s. Czech Republic Phone: + 420 246 012 111 Fax: + 420 266 316 647 E-mail: [email protected] Internet: www.comap.cz Customer satisfaction is our mission. We continuously develop our people to be the best to succeed in our mission. © ComAp. Features and specification are subject to change without prior notice. 2013-04/CPLEIDMA