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Interconnect and Termination Devices INTRODUCTION A Comprehensive Range of INTERCONNECTION DEVICES For all electronic systems, sealed or unsealed, and high or low temperatures 6 Interconnection and termination devices offer an inexpensive, single step, easy to use method of producing high quality wire splicing, solder crimp and sealing in one operation, strain relieving and coaxial shield terminations. A large range products are available, providing solutions for industrial applications, through to the high performance demands of the Aerospace and Motorsport markets. Temperature capabilities range from -55ºC to +260ºC. Wire to Wire Splicing We offer many products for wire to wire splicing: SolderSleeve® splicing devices, Soldergrip®, DuraSeal® and MiniSeal® crimp splices, which are rugged, reliable and easy to install. Sealed Terminals and Disconnects DuraSeal® devices are simple and quick to install using a crimp tool and a heat source. They accommodate a wide range of wire sizes and are colour coded. SolderGrip® devices utilise a spiral copper coil that grips and compresses the conductors, allowing the pre-fluxed solder ring to flow to the splicing area. Coaxial Cable terminations Coaxial cable terminators allow reliable, easy terminations in a variety of coaxial cable applications, including printed circuit boards. Cable to Cable Splicing Kits Wire splicing and shield continuity solutions using MiniSeal wire crimps and SolderShield® solder/ fluxed impregnated copper braid encased in a heatshrinkable insulation sleeve. Shielded Connector Contacts SolderTact® contacts are designed to provide reliable, one-piece solder terminations for circular and rectangular connectors. These controlled soldering contacts help speed installation and reduce installed costs while eliminating the variables associated with hard to handle crimped terminators. Databus Components Brief overview of a full product line of data bus products that offers complete system interconnection hardware for all MIL-STD-1553B multiplexing needs. Wire Terminations to Pins, Posts and Tabs SolderSleeve® terminators offer easy, one step solutions for wire connections to pins, posts, tabs and mass wire terminations. Braid / Shield Termination SolderSleeve® shield grounding terminators provide an environmentally sealed, strain relieving, insulated and encapsulated solder connection for a variety of sizes and temperatures. © 2015 IS-Group all rights reserved no unauthorised reproduction 206 www.isgroup-international.com Interconnect and Termination Devices INDEX SELECTION GUIDE Reference chart Wire to Wire Splicing: Introduction page 209 CWT, B-155, D-1744, Series SolderSleeve page 211 SGRS Series Closed end device page 216 D-406 Series DuraSeal splice page 217 D-436-Cold Series Cold applied splice page 218 D-436 Series MiniSeal splice page 219 D200 Series MiniSeal splice 200ºC page 221 Terminals & Disconnects: Introduction and overview page 223 B-106 Series Sealed Nylon Crimps page 224 SGRT Series SolderGrip page 228 page 208 Pin, Post & Tabs Termination: Introduction and overview page 229 CWT, B155, D-1XX Series page 230 Shield Termination: Introduction and overview page 232 CWT and S03 Series page 235 B-15X and B-155 Series page 236 ST18 and ST63 Series page 237 S01 and S02 Series page 238 S063, S096 and S0175 Series, page 239 S200, B023 Series page 240 Coaxial Cable Termination: Introduction and overview page 241 CWT, B-155 Terminator two part, 125ºC page 243 B-02X, B-04X Terminator one part, 150ºC page 244 D-181 Terminator two part, 150ºC 6 page 245 PCB Coaxial Termination: Introduction and overview page 246 D-607 & B-046 PCB Terminator one part page 247 Shielded & Coaxial Splices: Introduction and overview page 248 D-150 Series, Multiconductor page 250 D-150 and B-202 Series, Coaxial page 251 Shielded Connector Contacts: Introduction D600 Series page 252 MIL-DTL-26482 page 253 MIL-DTL-28748 page 254 MIL-DTL-38999 Series I, III, IV page 255 MIL-DTL-38999 Series II page 256 Subminiature page 257 Databus Components: D500 Series, Microcouplers page 258 Cables page 259 © 2015 IS-Group all rights reserved no unauthorised reproduction www.isgroup-international.com 207 Interconnect and Termination Devices Selection Guide Overview Application Type Connection Type Pin, Post & Tab SolderSleeve wire splices CWT B-155 150ºC SolderSleeve wire splices D-1744 125ºC SolderGrip closed end connector SGRS 216 125ºC DuraSeal crimp splices D-406 217 155ºC MiniSeal crimp splices D-436 218 200ºC MiniSeal crimp splices D-200 221 Crimp 125ºC DuraSeal crimp terminals & disconnects B-106 224 Coil & Solder 150ºC SolderGrip terminals SGRT 228 125ºC SolderSleeve wire terminators CWT 125ºC RoHS SolderSleeve wire terminators B-155 150ºC SolderSleeve wire terminators D-129, D-141 Coil & Solder Solder 125ºC Solder 150ºC 175ºC Coax Cable Termination Connector Contacts Databus SolderSleeve shield terminators CWT SolderSleeve shield terminators B-15x RoHS SolderSleeve shield terminators B-155 NAS1747 SolderSleeve shield terminators ST18 NAS1747 SolderSleeve shield terminators ST63 SAE-AS83519 SolderSleeve shield terminators SO63 M83519, SolderSleeve shield terminators S01, S02 & SO3 SolderSleeve shield terminators S096 SolderSleeve shield terminators - Bi-alloy SO175 200ºC SolderSleeve shield terminators S200 260ºC SolderSleeve shield terminators B-023 SolderSleeve coaxial cable terminators CWT 125ºC Solder 150ºC PCB Coax Termination Cable to Cable RoHS, SolderSleeve coaxial cable terminators B-155 SolderSleeve coaxial cable terminators B-02x & B-04x SolderSleeve coaxial cable terminators D-181 SolderSleeve coaxial PCB terminators Solder & Crimp Solder - 150ºC 150ºC 200ºC D-607 B-046 SolderShield cable splices - Multiconductor D-150 SolderShield cable splices - Coaxial D-150, B-202 SolderTacts for MIL-DTL-26482 D-602 SolderTacts for MIL-DTL-28748 D-602, D-610 SolderTacts for MIL-DTL-38999 Series I, III, IV D-602, D-610 SolderTacts for MIL-DTL-38999 Series II D-602 SolderTacts for Subminiature D-602 Databus microcouplers - MIL-STD-1553B D-500 © 2015 IS-Group all rights reserved no unauthorised reproduction 208 Page RoHS SolderSleeve wire splices 6 Shield Termination Part Series 125ºC Crimp Terminal Disconnects Product Description 125ºC Solder Wire to Wire Splicing Max Temp. www.isgroup-international.com 211 230 232 241 246 248 252 258