Transcript
IMPORTANT MANUAL
Do Not Throw Away
03090
REPAIR PARTS MANUAL
MODEL:
PBGT26H54
WARNING: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury.
GARDEN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com
423350 Rev 1 02.11.09 TH
Printed in U.S.A.
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 DECALS
4
3
5
10
2
3
13 14
1
12 8
9
16
15
6
11
KEY NO. 1 2 3 4 5 6 8 9 10 11
PART NO. 411658 402355 402525 411140 423398 408843 198785 145005 402357 178502
DESCRIPTION Decal, Operator's Decal, Hood RH Decal, Dash Lower Decal, Replacement Decal, Strg Whl Decal, Engine HP Decal, Mower Sch. Decal, Battery Dnge/Poi Decal, Hood LH Decal, Mower Caution
WHEELS AND TIRES 1 2
11 3 7
4
10 5
6
9 8
KEY NO.
PART NO.
DESCRIPTION
12 13 14 15 16 ------
170563 172740 408796 408948 408949 166960 193279X428 193101X428 423349 423350
Decal,MowerWarningKeepHandAway Decal, Fender Decal, Panel SD Decal, Fender SD LH Decal, Fender SD RH Decal, Bypass Pad, Footrest, LH Pad, Footrest, RH Manual, Operator's (Eng & French) Manual, Parts
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 --
PART NO. 59192 65139 106228X421 8134H 106230X 278H 9040H 104757X421 105588X 7154J 124074X421 144334
DESCRIPTION Cap, Valve, Tire Stem, Valve Rim Assembly, Front Tube, Front (Service Item Only) Tire, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Cap, Axle (Front Wheel Only) Tire, Rear Tube, Rear (Service Item Only) Rim Assembly, Rear Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm wheel_art_1-vgt
2
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
SCHEMATIC SCH12
BATTERY
SOLENOID
STARTER
M
RED
A
RED
FUSE
AMMETER (OPTIONAL)
BLACK
ELECTRIC CLUTCH WHITE
S
G
WHITE
A
D
RED
B
E
C
A1 L
BLACK
WHITE
H
BLACK
M
B
PTO SWITCH (DISENGAGED)
GRAY
A2
RED
CLUTCH/BRAKE (PEDAL UP)
BLACK
REVERSE SWITCH (NOT IN REVERSE)
BLACK BLACK
2
BLACK
3
BLACK BLACK
SEAT SWITCH (NOT OCCUPIED)
BLACK BLACK
1 6
GRAY
BLACK /WHITE
JUNCTION CONNECTOR
C F H
SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES)
IGNITION UNIT
B E G
(OPTIONAL)
A D
HOUR METER
BLACK
BLUE
PTO SWITCH
SHORTING CONNECTOR
CHASSIS HARNESS
FUEL LINE
(MATING SIDE)
BLACK
BLUE
POWER OUTLET (OPTIONAL)
BLUE
CHARGING SYSTEM OUTPUT 9 - 1 6 AMP DC @ 3600 RPM
FUEL SHUT-OFF SOLENOID (IF EQUIPPED)
NOTES
BLACK
12V
REGULATOR
ORANGE
RED
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED) BROWN
BLACK
LIGHT SWITCH HEADLIGHTS
IGNITION SWITCH POSITION
CIRCUIT
OFF RUN/OVERRIDE
M+G+A1 B+A1
RUN START
B+A1 B + S + A1
3
6
2 1
6
3
5
5
2
4
4
1
“MAKE”
L+A2
CHASSIS HARNESS CONNECTOR (MATING SIDE)
DASH HARNESS CONNECTOR
3
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE CONNECTIONS
REMOVABLE CONNECTIONS
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 ELECTRICAL T09S
33
22
90
79
30 21
27
2 1
24
91 99 100
34
8
27
42
43 41 40
26
25 55
28
16
With 12V Outlet Option
103
71
59
29 With Service Minder Option 141
46
4
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 ELECTRICAL
KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 34 40 41 42 43 46 50 55 71 79 90 91 99 100 141
PART NO. 163465 74760412 186491 176138 175688 4152J 400253 412895 175158 73510400 145491 401545 193350 411935 110712X 401104 17720408 131563 192507 401763 174653 17060512 194276 175242 400724 190270 17670412 19091416 421225
DESCRIPTION Battery Bolt Hex Head 1/4-20 x 3/4 Box Battery Switch Interlock Push-In Harness Socket Light W/4152J Bulb Light Cable Battery Cable Start Red 17.5" 6 Ga. Fuse Nut Keps Hex 1/4-20 unc Cable, Ground Switch, Seat Switch, Ignition Key/Chain Switch Light / Reset Harness Ign. Dash Screw Thd Cut 1/4-20 x 1/2 Cover, Terminal Solenoid Gauge Hourmeter Switch, PTO Screw Thdrol 5/16-18 x 3/4 TYTT Harness Ignition, Chassis Bulbholder Asm. Incan Descent Cover Terminal Battery Strap Battery Mount Front Screw Hexwsh Thdrol 1/4-20 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Kit G700 ROS
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 CHASSIS
5
153
206
176 130 18
148 176 176
177
130
14
150
175 205
182 181
176
198
235
196 199
36
68
236
194
161
122
68
235
36
236 194
68 34
278
139
183 162
68 183
222
68
162
180
37
228
181
189
194
58 165
189
189
228 152
189
chassis-tex_Stealth II PL_6
6
139
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 CHASSIS
KEY NO.
PART NO.
DESCRIPTION
5 14 18 34 36 37 58 68 122 130 139 148 150 152 153 161 162 165 175 176 177 178 180 181 182 183 189 194 195 196 198 199 205 206 222 228 235 236 278
195102X428 175260X428 175289X428 196125 17060512 400009X428 194314 17490508 192512 416358 196539 164655 175351 199535 161840 193097X428 142432 196826 193236 400776 195227 195651 195477 193102X428 192551 74780520 17000512 73900500 401556X428 193098X428 197300X421 196377 169847X428 169848X428 137729 195161 406129 73930500 196394
Dash Hood Grille Plate Engine Screw 5/16-18 x 3/4 Fender Bracket Fender Screw Thdrol 5/16-18 x 1/2 Screw WSHD Hex 10-32 x 5/8 Screw #10 x .750 BOS Thread Bolt Shoulder Bumper Duct Heat Hood Shield Browning/Debris Lens Bar Console Fuel Window Screw Hex Wsh Hi-Lo 1/4 x 1/2 Bracket Support Tank Crossmember Screw #10-24 x 5/8 Rnd Qudrx Bushing Steering Cargo Asm. Net Chassis Bushing Mtg. Fender Crgo. Dash Lower Bolt Fin Hex 5/16-18 unc x 1-1/4 Screw 5/16-18 x 3/4 Nut Lock Hex Flange 5/16-18 Plug Hole Dash Lower Console Asm. Deck Lift Indicator Deck Lift Plate Deck Lift Skirt Hood RH Skirt Hood LH Screw Thd Roll 1/4-20 x 5/8 Stud Fastener Spacer Fender Nut Center Lock 5/16-18 unc Bracket Pickoff Hood
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
7
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 DRIVE
207
221
125
92
224 184
206
56
213
116
221
160 209 35
26
48 74
197
42
125
160
64
80
203
167
125
160
49
186
159
121 15
9
114
49
7
153
189 190
187
69
2
29
51
210
211
51
51
214
208 125
50 3
125
286
188 33
196
161
222
52 15
215
116 163 306
145 73
211
166
17 153 1
2 99
3 145
69 33 drive-tex_G700_pedal_1_r3
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TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 DRIVE
KEY NO.
PART NO.
1
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2 3 7 9 15 17 26 29 33 35 42 48 49 50 51 52 56 64 69 73 74 80 92 99 114 116 121 125 145 153 159
7070E 7563R 199837 140080 19131316 197296 199679 418186 12000053 197275 8883R 72110612 72110614 194327 73900600 194326 140294 197865 123800X 74490548 142432 418184 74760520 418188 73800500 73900500 175611 17000512 163168 4497H 76020412
DESCRIPTION Transaxle, Hydro G7-BCBB1XDC-1ECX Key 1/4 x 2.5 Washer Thrust Axle Hardened Hub Asm. Wheel Bolt Hub Wheel Washer 13/32 x 13/16 x 16 Ga. Spring, Brake Spring Return Cruise Rod, Brake Ring E Rod, Brake, Park Cover, Foot Pedal Bolt Carr. SH 3/8-16 x 1-1/2 Gr. 5 Bolt Pulley Idler Flat Lock Nut 3/8-16 Idler V-Groove 910" Offset V-Belt, Drive Shaft Asm. Pedal Brake Control Washer 1-1/32 x 1-5/8 x 16 Ga. Bolt Hex 5/16-18 x 3 Gr. 5 Screw 1/4 x 1/2 Strap Torque Bolt 5/16-18 x 1/2 Spring Bypass Nut Lock Hex W/Ins. 5/16-18 unc Nut Lock Hex Flange 5/16-18 Bracket Strap Torque Screw 5/16-18 x 3/4 Washer Axle Flange Retainer Spring Pin Cotter 1/8 x 3/4
KEY NO.
PART NO.
160 161 163 166 167 184 186 187 188 189 190 196 197 203 206 207 208 209 210 211 213 214 215 221 222 224 225 286 306
169484 105709X 418185 197290 405257 195361X505 194321 19133210 194323 407504 407505 17000616 199769 19111116 197867 197868 197869 199466 197860 120183X 195352X428 197302X428 197301X428 403187 79212010 193099X428 418187 72110522 76020416
DESCRIPTION Retainer Clip Spring, Return, Clutch Rod Pedal Control Nut Push .625 Latch Brake Parking Handle Parking Brake Spacer Retainer Washer Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Screw 3/8-16 x 1 Bracket Clutch Anti-Rotation Washer 11/32 x 11/16 x 16 Ga. Bracket Mount Latch Cruise Latch Control Cruise Gear Sector Control Cruise Rod Control Cruise Rocker Asm. Pedal Control Bearing Nylon Knob Control Cruise Pedal Forward Pedal Reverse Retainer Spring Clip Handle Washer 21/32 x 1-1/4 x 10 Ga. Console Toolbox Keeper Belt T/A Bolt 5/16-18 x 2.75 Pin Cotter 1/8 x 1
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
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TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 STEERING ASSEMBLY
9
8 7
2
9
8
7
6
6
STEERING TEX?34$(23?
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TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 STEERING ASSEMBLY
KEY NO.
PART NO.
1 2 4 5 6 7 8 9 13 14 15 16 19 20 21 22 26 28 35 45 51 53 57 58 59 60 61 62 63 64 66 67 68 69 70
414803X428 195968 403089 403090 6266H 121748X 12000029 121232X 121749X 10040600 73540600 408219 194729 195626X428 186737 194845 414854X428 17000612 194732 19183812 73940800 188967 197246 194747 194748 73971000 194740 194741 17000512 199849 71020748 194737 73900700 199162 196197
DESCRIPTION Wheel, Steering Axle Asm., Front Spindle Asm., LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #T5304-75 Cap, Spindle Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy Hlcl Spr 3/8 Nut, Crown Lock 3/8-24 unf Shaft Steering Plate Steering Boot, Steering Adapter, Wheel Steering Bushing, Strg. Blk Insert, Wheel Steering Screw 3/8-16 x 3/4 Gear, Sector Plate Washer 9/16 x 2-3/8 x 12 Ga. Nut Hex Jam Toplock 1/2-20 unf Washer Hardened .793 x 1.637 x .060 Bracket Upstop Bolt Shoulder Sector Pivot CFM Washer Thrust Sector Steering Nut Flange Lock 5/8-11 Draglink LH Draglink, RH Screw 5/16-18 x 3/4 Retainer Clip Spring Steering Bolt Hex Fghd 7/16-14 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7/16-14 Gr. 5 Washer 1.5 x .505 x .118 Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
11
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 ENGINE
1 21 20
87 45
22
62
84 37 28
81 82
18
69
37
71 12
15
11
70
41 42
79
85 2 9 29
30!2+ª!22%34%2ª+)4 90
engine-tex_bs-2cyl_21
12
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 ENGINE
KEY NO.
PART NO.
DESCRIPTION
1 2 9 11 12 15 18 20 21 22 28 29 37 41 42 45 62 69 70 71 79 81 82 84 85 87 90
-----149723 408667 179335 194343 193499 195951 175437X421 416358 187767X428 401135 137180 123487X 126197X 10040700 73510400 146629 165391 159955 160589 183906 148456 181654 17060620 179953 198239 17000616
Engine B&S Model No. 445877-0760-B1 Muffler Keeper Belt Engine Clutch Electric Pulley Engine Tank Fuel 4.0 Cap Asm Control Throttle Screw #10 x .750 BOS Thread Control Choke Fuel Line Spark Arrester Kit Clamp Hose Washer 1-1/2 OD x 15/32 ID x .250 Washer Lock 7/16 Nut Keps Hex 1/4-20 unc Shield Heat Muffler Gasket Tube Exhaust LH Tube Exhaust RH Screw Socket Head Tube Drain Oil Easy Plug Drain Oil Screw 3/8-16 x 1-1/4 Bolt Hex 7/16-20 x 3.75 Gr. 5 Bolt 5/16-18 unc x 1 w/Sems Screw 3/8-16 x 1
NOTE: AllcomponentdimensionsgiveninU.S.inches 1 inch = 25.4 mm
Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
13
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 MOWER DECK
MOWER?DECKª TEX??R
14
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 MOWER DECK KEY NO.
PART NO.
1 6 7 8 11 12 13 14 15 16 18 19 21 24 25 26 27 29 30 31 32 33 34 39 43 46 47 49 50
195632X421 196066 197181 193003 187256 400337 187291 187281 110485X 19131312 72140505 194208 73680500 105304X 178102 110452X 187257X428 131491 173984 187690 153535 400234 73680600 197380 196065 137729 196103 73900600 72110616
DESCRIPTION Deck Weldment Mower Cover Mandrel LH Cover Mandrel RH Bolt 7/16 Asm. Blade Blade Bagging Rod Anti-Sway Shaft Asm. w/Lower Bearing Housing, Mandrel Bearing, Ball, Mandrel Washer 13/32 x 13/16 x 12 Ga. Bolt Carr. 5/16-18 x 5/8 Pin Cotter 5/16 Bow Tie Lock Nut, Crownlock 5/16-18 unc Cap Sleeve Spring, Torsion Nut, Push Deflector Shield Rod, Hinge Screw, Thdroll Washer Head Washer, Spacer Mower Vented Pulley, Mandrel Nut, Flg. Top Lock Nut Crownlock 3/8-16 unc Pulley, Idler, Stationary Arm, Idler Screw, Thdroll. 1/4-20 x 5/8 V-Belt, Mower Nut, Lock Flg. 3/8-16 unc Bolt Rdhd Sqnk 3/8-16 unc x 2
KEY NO. 52 58 59 60 97 98 113 114 116 117 120 122 185 187 188 189 190 192 194 195 241 242 --
PART NO. 197379 187342 187344 187607 178515 196105 72110508 187556 193406 174873 19132012 187557 73900700 195161 73900500 195185 196539 198468 72140716 72140620 415598 152927 187292
--
418076
DESCRIPTION Pulley Idler 4.50 Baffle Right Baffle Left Baffle Center Washer Hardened Spring Drive Bolt Rdhd Sqnk 5/16-18 x 3/4 Rod Tension Relief Bolt, Shoulder Gauge Wheel Washer 13/32 x 1-1/4 x 12 Ga. Bushing Tension Relief Nut Lock Flange 7/16-14 Gr. 5 Stud Fastener w/"D" Anti-Rotation Nut Lock Hex Flange 5/16-18 Arm Susp. Mower Rear Bolt Shoulder Keeper Belt Idler Bolt Carr Sqnk 3/8-16 x 2-1/4 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 Port Washout Screw TT #10-32.5 3/8 FLG Mandrel Asm. Service (Includes Key Nos. 13-15 and 33) Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
15
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 SEAT ASSEMBLY
1
8 8 7 7
8 41
8
40
10
21
6
37 37
44 2
43
21
3 seat-tex_6-tex LT
KEY NO. 1 2 3 6 7 8 10 21
PART NO. 406623 180166 140675 73800600 124181X 171877 196977 171852
DESCRIPTION Seat Bracket Pivot Fender Strap, Asm Fender Nut, Lock W/Ins. 3/8-16 unc Spring, Seat Cprsn Bolt 5/16-18 unc x 3/4 w/Sems Pan, Seat Bolt, Shoulder 5/16-18
KEY NO.
PART NO.
37 40 41 43 44
73800500 197661 198200 74760612 19133812
DESCRIPTION Nut, Lock 5/16-18 unc Handle Slide Seat Spring Latch Seat Bolt Fin Hex 3/8-16 unc x 3/4 Washer 13/32 x 2-3/8 x 12 Ga.
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
16
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40 MOWER LIFT 7
87 87
90
98
89 3 10
88 97 2
97
91 87
89
lift-tex_3
89 87
KEY NO.
PART NO.
2 3 7 10 87 88 89 90
195223 195230 196492X421 196314 194209 195304 19191912 194208
DESCRIPTION Shaft Asm., Lift Lever Asm., Lift RH Grip, Lever Spring Torsion Pin Cotter 7/16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5/16 Bow Tie Lock
KEY NO.
PART NO.
91 97 98
403407 17000612 195264
DESCRIPTION Link Lift Susp Mower Rear Screw 3/8-16 x .75 Link Lift Susp. Front Mower
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
17
