Transcript
PARTS LIST FOR MODELS
RJ-350 * RC-350 * SERIAL NUMBER 89578-90187
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IMPORTANT Please provide complete model and selial number when ordering parts. This wlllavoid delays In processing your order. <
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OOOCE CI1'Y. IC.tHSAS
1.0. Plate location shown above
BROCE MANUFACTURING COMPANY 1460 South 2nd Ave - P.O. Box 680 DODGE CITY, KS 67801 Tel. (316) 227-8811 Fax (316) 227-3012
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Instrument Panel & Components 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
Part no. 1-217-AR 1-218-R S-248-E SM-249-E S-251-E __ S-251-E S-254-B 1-222-B 1-220-V 1-219-R 1-222-HO 1-221-R 1-223-R
Description Dash Housing Dash Back Cover Power Steering Unit Power Steering Unit Mount Steering Column Access Cover Steering Wheel Hom Button Tachometer Voltmeter Temperature Gauge . Hour Meter Oil Pressure Gauge Fuel Gauge
BROCE Mfg. Co.
HS-231-A
15. 1-225-J ARS1481 1-225-C 1-225-CK 16. HS-230-A HS-230-C HS-231-A HS-231-C 17. HS-230-B 18. DA-813-1 19. 23836 20. 21. 2-687-67 22. R-254-1R
HS-230-A
Ignition Switch RJ350 (John Deere) Spare Key for RJ350 (John Deere) Ignition Switch RC350 (Cummins) Spare Key for RC350 (Cummins) Shifter Assembly (2 speed) Shifter Cable (not shown) Shifter Boot Shifter Knob Universal Accessory switch Light Switch Wiper Switch Heater Switch (2 speed)
Main Frame Component Parts Onlv : .. Part no. F-201-R F-206-RS F-206-R 3. F-20S-R F-20S-RW 4. F-204-R F-204-RW S. F-209-EX F-209-R 6. F-20S-BL 7. F-20S-BR S. VF-207-C 9. P-310-R P-309-R 10. F-202 1. 2.
11. C-11S-B BS-I0SS 12. 1-217-AR 13. F-S26 14. VF-20S-C
BROCE Mfg. Co.
Description Main frame with decking Main deck (smooth) Main deck (Diamond trd) Diagonal deck (w/o water sys.) Diagonal deck (with water sys.) Front deck (w/o water sys.) Front deck (with water sys.) Deck step (expanded metal) Deck step (Diamond trd) Left rear fender Right rear fender Firewall Roll bar (two post) RoUbar (four post) Frame step Seat support base (non-suspension) Seat support (for llIISpeI1Sion seat) Dash (cabinet only) Front Fenders (pair) Engine Hood
Main Frame Weldment Part Number F-201-R (order by serial no.) Frame complete with decking
IS. VF-800-R 16. VF-SOI-R
Hood Support (right)JD&Cummins Hood Support (left)John Deere Hood Support (left) Cummins 17. VF-317-B Hinge IS. VF-S03-R Hood Catch (rubber strap only) 19. VF-319-RA Catch Assy. (complete)
ELECTRICAL ACCESSORIES
GAUGES & SENDERS
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Notes
1-222-HO 1-221-R 1-223-R I-22O-V 1-219-R 1-222-8 1S-219-R 1S-219-WC 1S-221-R 1S-221-WC 1-228-R R4022 1-224-R
HOURMETER OIL PRESSURE GAUGE FUEL GAUGE VOLTMETER TEMPERATURE GAUGE (Engine) TACHOMETER TEMPERATURE SENDER TEMP. SENDER WI CONTACT OIL PRESSURE SENDER PRESSURE SENDER WI CONTACT HYDRAUUC TEMPERATURE GAUGE ISSPRO SHUTDOWN UNIT FUEL SENDER ITEMS NOT SHOWN
1-22O:A 4-305
AMME I ER COMBINATION TACH & HOURMETER
Use with warning or ahutdown system. Use with warning or Ihutdown system.
Mechanical, 12' Capillary Engine Safety Shutdown
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SEAT ASSEMBLY R~
1 2 3 4 5 6 7 8 9 10 11 12 NOT
PaILt NwnbeJL
.BS-1050 BS-1051 BS-1052 BS-1053-R BS-1053-L . BS-1056 C-115-B BS-1055 BS-1054 BS-1056 BS-1057 VM-212-C VM-212-D T-213-R SHOWN BS':'1058 BS-1059 T-214-R C-21l-R
VuCJLi.pilon
SEAT ASSEMBLY BACK REST SEAT CUSHION RIGHT ARMREST PAD LEFT ARMREST PAD ADAPTOR SEAT SUPPORT SUSPENSION BASE SUSPENSION· ASSY FREE TRACK CONTROL TRACK VALVE MOUNT (STANDARD) VALVE MOUNT (SUSPENSION TYPE) THROlTLE CABLE COMPLETE STANDARD SEAT ASSY. (REPLACES OLDER STYLE SEATS. INCLUDES ITEMS 1,5,9,10) COMPLETE SUSPENSION SEAT ASSY. (REPLACES OLDER STYLE SEATS. ·INCLUDES ITEMS 1,7,8,9,10,11) CHOKE CABLE SEAT BELT
HYDROSTATIC CONTROL ASSEMBLIES G)
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1 2 3 4 :; 6
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HC-226-R HC-U9-B HCUS-IIB HCl1.S-E HC-U6-HA HC-228-QH
CONTROL PEDAL MSY 1/4" CLEVIS WIPIN HYDRO-BACK DEVICE HYDRO-BACK CABLE BAND CONTROL KIT HAND CONTROL CABLE
CODtreI Cllhl,
CeJIV!IU reet centrol to Iumd control
BRAKE CONTROL ASSEMBLIES
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BRAKE CONTROL ASSEMBLIES Item #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
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Description
B-240-B BM-245-R B-284 B-239-R B-243-R B-285 B-238-R B-241-R BM-244-R B-242-R BLS-15 PBS-13 PB-237 PB-233-C PB-229-C PB-235-C . PB-270-C
DUAL MASTER CYLINDER MASTER CYLINDER MOUNT RUBBER BOOT PUSH ROD PUSH ROD BOLT (Eccentric) PUSH ROD BUSHING BRAKE PEDAL BRAKE PEDAL PAD PEDAL MOUNT PEDAL BUSHING BRAKE LIGHT SWITCH PARKING BRAKE SWITCH PARKING BRAKE CABLE BRAKE LEVER ASSEMBLY CLEVIS (3/8 Fine Thread) PRIMARY PARKING BRAKE CABLE PARKING BRAKE ADJUSTER
Not Shown
F97935
MASTER CYL. REPAIR KIT (B-240-B)
Notes
2 Required
2 Required
Circle Frame & Components Part no. 1.
2. 3. 4. 5. 6. 7. 8. 9. 10. II.
9
11
2
C-102 216 208 D-21-ST D-20-R D-21-R C-109 RC-19 B-I05 B-I04 B-103
Description Circle Frame Shift Cylinder Lift Cylinder Safety Stop Shock Absorber Shock Pin Hinge Pin Cylinder Pin Bearing Brkt. Assy Bearing Brkt Circle Bearing
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Direct Drive Core Assembly 1.
2. 3. 4.
5. 6.
7. 8. 9.
Part no. C-108-SPC 0-12-8 0-15-SPC 0-17 0-16 0-11 00-256-C MR-16-SPC 00-257-R MR-16-LR
10. 11. 0-13 12. F-811-B
BROCE Mfg. Co.
Description Core Support Core Cover Core Spindle End Cap Support Bracket Hyd Motor Hyd MotorMnt. Splioed Hub LockRing Pillow Block Brg. RubberRockGuard
6
FRONT AXLE & STEERING
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Item, 1 2
3 4 5 6· 7 8 9 10
Part, FA-258-C FA-306-R FA-185-R W-30S-A FA-262-C BF4465R BF4471 BF4472· BF4470 FA-259-R
Notes
FRONT AXLE ASSY BRAKE HOSE BOLSTER ASSY WHEEL TIE ROD END (Complete) TIE ROD END JAM NUT TIE ROD TUBE JAM NUT STEERING CYUNDER
Complete 2Req WhIte, 8 Spoke
Includes Itema 6-9
FA-25~~
FRONT AXLE· PARTS
Item, 1 2 3 4.. 5 6 7 8
9 10 11 12 13 14 15 16 17 18
Part'
BF4455 BF4456L BF4456R . BF4460 BF4461 BF4461 X BF4457 BF1019 69957B BF4462 BF4462X BF4463 BF4464 BF4458 FA-26Q.C BF4459 BF4465L BF4470 BF4466 BF4471 BF4465R
Notes
KING PIN KIT KNUCKLE W/SPINDLE (Left) KNUCKLE W/SPINDLE (Right) SEAL INNER BEARING . INNER BEARING KIT HUB & DRUM ASSY•. WHEEL STUD WGNUT OUTER BEARING . OUlER BEARING KIT WASHER LOCKNUT HUBCAP CYUNDER MOUNT ASSY CYUNDER MOUNT BUSHING LEFT TIE ROD END JAM NUT TIE ROD TUBE JAM NUT RIGHT TIE ROD END
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1 2 3 4 5 6 7· 8 9 10 11 12.
BF4473L BF4473R BF4476 BF4474 BF4480 BF4479 . BF44n BF4478 BF4482L BF4482R BF4481 BF4475 BF4483 BF4484
BACKING PLATE ASSY BACKING PLATE ASSY PIN COVER SPRING ADJUSTING SCREW ASSY HOLD DOWN SPRING CUP •WHEEL CYUNDER WHEEL CYUNDER PUSH ROD SHOE SET RETURN SPRING ANCHOR
Left
Right 2 Req per wheel
2 Req per wheel 2 Req per wheel Left Right
2 Req per wheel 2 Req per wheel
PLEASE NOTE . THESE B~KES ARE NOT SELF ADJUSTING. PERIODIC ADJUSTMENT IS REQUIRED.
HYDRAUUC SYSTEM
HYDROSTATIC DRIVE" SYSTEM EATON hydrostatic components
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SU-181-EB SU-ZSI-EBR* . SU-ZSO-E" SU-l80-ER* 1508-EB 9Z104-E OlOl-E SK-908-E SK-904-E
VARIABLE DISPLACEMENT PUMP VARIABLE DISPLACEMENT PUMP FIXED DISPLACEMENT MOTOR FIXED DISPLACEMENT MOTOR O-RING (Seal between pumps) NEUTRAL SAFETY SWITCH FRONT SEAL (Not shown) SEAL KIT for SU-181-E SEAL KIT for SU-1SO-E * ReboOt Components subject to availabutty.
N/1tu
RebuDt Relndlt
I1U Pump &. Motor (Not Shown) (Not ShoWII)
HYDRAUUC SYSTEM
HYDRAULIC GEAR PUMP BRUSH & STEERING
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SU-1Sl-EB 150S-EB SK-930-EB
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O-RING SEAL KIT
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GEAR PUMP
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Wllatep Dow divider Seal between I!1IIIIDI (Not Shown)
HYDRAUUC SYSTE~
LIFT, SHIFT, & ..STEERING CYLINDERS
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Notes
1 2 3 4 5 6 7 8
208 RC-15 RC-16 RC-1U RC-17 RC-13-8 RC-18 RC-11-8
UFT CYUNOER . ClEVIS
HEAD PISTON ROD PISTON
TUBE BASE llEBOLT
9
1C-4244
SEAL KIT
10 11 12 13
216 RC-14-16 RC-13-16 RC-11-16
SHIFT CYUNDER PISTON ROD
14
FA-259-R
llEBOLT STEERING CYUNDER
15 16 17
5508-34 RC-19 D-21-R
ClEVIS PIN SHOCK PIN
Replaces PIN RC-20
TUBE " Required
SEAL KIT 2 ReqWed for ShIft Cytinder
2 Required for lift CylInder
If steering cyflnder rod becomes damaged or broken, it Is not economicaUy feasible to replace. Therefore the entire cylinder must be replaced.
Raise/Lower Cylinder Head End
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Positioning Cylinder Head End
Pressure Core Motor
1"1 H)
C
Relief Vent To Tank
3000 PSI Inlet Relief Valve
1"1 ("'I"
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Pump
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Tank out"let
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Raise/Lower Cylinder Cap End Pos ioning Cy:tinder Cap End
Return Core Motor
BRAND 3-SECT:ION
Spool Control Valve pIN 34A048130
Standard for RC & RJ350 Start Date:1/S/98
REAR AXLE & DRIVE AsSeMBLIES
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Item. 1 2
P.rtt/. PB-237 RA-293-R
Dacdptlon
Ds-311-R D8-299-C
PARKING BRAKE CABLE REAR AXLE ASSEMBLY XHD REAR AXLE ASSEMBLY U-BOLT DRIVE UNE ASSEMBLY(Comp~ete)
7
D8-298-R Ts-302-C Ts-302-CR H8-231-C
UNIVERSAL JOINT ASSEMBLY 2-SPEED GEARBOX . 2-SPEED GEARBOX (Reconditioned) SHIFT CABLE
8 9
HS-306-c HC-229-R
10 11 12 13
BL-296-R
CONTROL LEVER ASSEMBLY 318"CLEVIS ASSEMBLY WIPIN BRAKE UNE ASSEMBLY
RA-29~O
3·
4
5 6
RA-2!J.4-R
BREATHER
BL-297-R
BRAKE UNE ASSEMBLY UNION TEE
RA-295-C
Notes
2 Required Stancfanf Equipment Optional Dana Model 60
. 2RequIred
2 Required
SUbfec:t to availability
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REAR BRAKE ASSY Item. 1 2 3
4 5' 6 7 8 9 10 11 12 13 14 15 16 17 18 ·19 20 21·
22
".ft.
.«02AL «02AR «14A «08A «09A 4409 4406L 4406R 4407A 4411A 4410A 4418 4415 4413AL 4413AR 4401A 4425A 4424A 4416 4417 '4419AL .' «19AR 4422AL 4422AR . 4426 «04A 4427 JUOOAL 44OOAR.
Description
BACKING PLATE ASSY . BACKING PLATE ASSY SHOE SET ANCHOR RETURN SPRING RETURN SPRING WHEel CYUNDER .. WHEEl CYUNDER PUSH ROD STRUT SPRING GUIDE
QtyReq.
(lEFT) (RIGHn' (4 SHOES) (FRONT) (REAR)
(lEFT) (RIGHl)
CABLE PARKING BRAKE LEVER PARKING BRAKE u:vER PIN, SHOE HOLD DOWN HOLD DOWN SPRING CUP, HOLD DOWN SPACER RETAINER ADJUSTING LEVER ADJUSTING LEVER ADJUSTING SCREW ASSY ADJUSTING SCREW ASSY SPRING BRAKE DRUM WHEEL CYL. REPAIR KIT COMPlETE ASSY '. COMPLETE ASSY
(LEFQ (RIGHT)
(LEF!) (RIGHT)
(LEF!) (RIGHT)
1 1 1 1 1 1 1 1 2 1 1 1 1 1
1 2 2 2 1 1 1 1 1 .1 1 1
AIR (LEFT) (RIGH7J
RA-293 MODEL 44 INDUSTRIAL AXLE Rtff
1 2 3 4 5 6
7 8 9
10 11 12 13 14 15 16
17 18 19
I
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/'M/1U1IJ!Mr
OtrreM!'
~59109C94
AXlE HOUSING GEAR & PINION J.SS'f INNER PINION BEARING SHIM----·-
NSS 706031X NSS 30765 NSS 70603lX 13575 35723 3-4·5761 X • 30186 t! 30185 NlA 343825 • •• 34685 36472 34279 'NSS 500400-20
II",
'20
: 21 22 23
24 25 26 27 28 29
BAFFlE SHIM OUTER ANION BEARNG SUNGER SEAL YOKEASSY WASHER NUT
OOVER GASKET PLUG hOLT
CAP BOLT
30
31 32 33 34 35 36 37 38
o..re1*'l'
PldIXl'l16M'
'706032X NSS 32684 30187
'
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•• NSS •• NSS ··-NSS •• NSS •• 13449 34616-1 35704 + 34419 ++ 36797 ++ 565903 ++ :J5239 ++ :)5490 ' ++ '26728'350191 I
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BEARING KIT (2 Beatings' SHIM, DIFFERENTlAL CASE BOLT PINION GEAR ' ' DIFFERENTlALGEAR -_ THRUST WASHER 'THRU~WASHER
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•• INClUOED./1VKlTNUM8ER 7060(7)( + .u4YSEElIMINATEa AXlEBEARINGS H1'lL. RECEIVEl1l8R1C4TlON
fl10M HYFOIO GEAR LVBE".·
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++ INClllDEDINKffNUM8ER26702 (AX1.ESHAFTa)MPlETE) NSS NOTS£RVlCEDSEP'EM TEl. Y
SHAFT' LOCK PIN BOLT NUT, SEAl:. flNBOARD} RETAINING RING BEARING ASSY SEAL {OUTBOARD} RETAINER AXLE SHAFT
WHEEL§Jl.f
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TS-302-C TWO SPEED GEARBOX Item 1 . '2 3 4 5 6 7 8 9. 10 11 . 12 13 14 15 16 11
. 18 .. 19 20
Part number 2S-11 2S-12 2S-13 2S-14 2S-15 2S-16 2S-17 2S-18 2S-19 2S-20 2S-21 2S-22 2S-23 2S-24 2S-25
2S-26 . 2S-27 . 2S-28 2S-29 2S-30
·Oescription . MAIN HOUSING 'HOUS ING COVER BEARING CAP '. BEARING & SEAL CAP VENT PLUG BEARING ASSY. PINION -GEAR W/KEY [NPUT SHAFT BEARING ASSY SHIFT RAIL SHIFT FORK SEAL, SHIFT RAIL GEAR, HIGH RANGE .SLIDING COLLAR . GEAR, LOW RANGE OUTPUT SHAFT SEAL. OUTPUT SHAFT OUTPUT FLANGE JAM NUT DETENT KIT
Qty 1 1 1 1 1 1 1
1
3
1 1
2 1 1 1 1 1 1 1 1
Not Shown 2S;"31
SHIM KIT
1
TOW BAR ASSEMBLIES
0= Pert.
4201P 4201A 42018
TOW BAR WITH 3- PINTl.E TOW BAR WITH 2" RECEIVER TOW BAR WITH 2-5116"" RECEIVER
TOW BARS COME AS COMPLETE KIT. KIT INCLUDES MOUNTS, CHAINS AND PIN. NO OTHER CHANGES NEED TO BE MADE TO THE MACHINE. ALL BROCE BROOMS ARE TOWABLE AS LONG AS THE GEARBOX IS IN NEUTRAL AND TH"E PARKING BRAKE IS RELEASED.
CAB ASSEMBLY ~
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VIEW FROM INSIDE OF LEFT DOOR
Notu
1 2 3
P-315-8 P-3S3-R P-352-B
..
P-344-R
5
P-32O-B P-342-BL P-342-BR P-354-B P-341-R P-321-R P-325-R P-316-R
6 7 8 9.
CAB ASSY, COMPLETE WEST COAST STYLE MIRROR STRUT OUTSIDE DOOR HANDLE STRIKERASSY LATCH ASSY (LEF!) LATCH ASSY (RlGHTI INSIDE DOOR HANDLE OOORSEAL . OFFSET RUBBER MOULDING FLOOR MAT
CAN BE USED ON PREVIOUS CABS
14'PEROOOR AS REQUIRED 5'X4' BLANK
Notes: 1. Items 8 & 9 are sold by the fool Floor mat Is· a -Cut to Fit" item. 2. New style cab wiD fit aD rear engine Broce Brooms without water systems. Units with the 137 gallon fiberglass system .and the 150 gaDon round system may require some modification. Consult factory for details.
ROLL OVER PROTECTION STRUCTURE & RELATED PARTS
V
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1 2 3 " .. 5 6
7 8 9
P-31O-R P-311-R C-211-SH C-211-R C-211-RT P-312-R " P-356-R P-325-R P-355-R
lWO POST ROll. BAR
"For use on rear engine Broce Brooms only.
CANOPy SEAT BELT WI SHOULDER HARNESS RETRACTABLE SEAT BELT TETHER STRAP SET WINDSHIELD FRAME WI MouJcflOg " REAR VIEW MIRROR OFFSET RUBBER MOULDING RUBBER TRIM
Optional EquIpment
Standard EquIpment For use with suspension .eat Safety gIasa nat Included (See nate)
Notes: 1.
Due to the abundant avaiiabDity of automotive safety gfass from local vendors and the likelihood of breakage during shipment, the windshield frame is sold without gfass.
2.
Seat belt tether straps MUST be used on suspeilsion seats.
3.
Items 8 & 9 are sold by the fool
ELECTKI(';AL . . '. A(;CE~~UKlt:~ .
WINO'SHIELOWIPERS,& WASHER ,, I
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"-It Number 1 2 3
5 6 7 8 9 10 11 12 13 14
1-182-54MO LE581 022-1 ·2-615-2218 2-615-2214 1-182-54 1-182-54R 2-615-15 BK721 005 lE22001 2-615-19 2-615-60 2-615-17 721014 2-615-21 2-615-2218 2-686-67 66-01 66-01 A
Descrlptlon
WIPER MOTOR DRIVE ARM 18"BLADE .14" BLADE WIPER KIT - CANOPY WINDSHIElD REAR WIPER KIT WIPER MOTOR , WIPER MOTOR MOUNT WIPER DRIVE ARM WIPER DRIVE ARM WIPER SHAFT & ARM ASSY PANTOGRAPH ADAPTOR & GASKET UNK '& BOLT KIT PANTOGRAPH DRIVE ARM 18" BLADE TWO SPEEOWrPER SWITCH WASHER PUMP & RESERVOIR WASHER KIT
Notes
,'. For Canopy WIndshIekI , For Rear WIper , Incl. motor, blade & 111m
For Flat Sided Motor Shaft For T~ Motor Shaft
Incl. bolts, washers & clips to mount motor.
Push to Wash
Incl. Tubing & Hardware tor new installation Notes: 1. Part number 159-1-32 Wiper Gasket, for "Thru Windshield" mount, is no longer available. Fabricate from rubber. 2. Prior to serial number 86141, kit number 1-182-54 was the front wiper installed on cab windshields. "
ELECTRICAL ACCESSORIES
MISC. SWITCHES, FUSES, ETC.
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Part' PBL-12 PBS-13 307098 46050-12 46050-10
46050-8
4
8 9 10 11 12 13 14
WH4411201 46330 23836 R-254-1R
2-687-67 WH46242 WH-767-FH X770050 BLS-15 76052 1-225-J 1-22~
1-225-R
WARNING UGHT PARKING BRAKE SWITCH FUSE BLOCK (12 Fuse Capacity) FUSE BLOCK (10 Fuse Capacity) FUSE BLOCK (8 Fuse Capacity) FUSE BLOCK (6 Fuse Capacity) REI.AY - AJr Conditioning Shutoff 30 AMP. BREAKER UNIVERSAL ACCESSORY SWITCH lWO SPEED HEATER SWITCH WIPER! WASHER SWITCH 40 AMP. MAXI FUSE MAXI FUSE HOLDER AIR RESTRICTION SENDER STOP UGHT SWITCH . PRESSURE SWITCH IGNmON SWlfCH for RJ300 IGNmON SWITCH for RC300 UNIVERSAL IGNITION SWITCH
Not Shown SepenlteIy
AR51481
® Notes
4605~
5 6 7
/ /
JOHN DEERE IGNmON KEY
Parking Brake. Engine Condition
All Cleaner Indicator All Conditioner Shut-otf
Spare keys not available Spare keys not available
. ELECTRICAL ACCESSORIES
LIGHTS - HORNS
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10 11
Part, 9-50004 9-50004-SBA 4-75001 6-70001 16-35800 23836 550 550FH LG-1oo LG-100-SBA 7-40004 3614A RH-250
12 13
4-302
Item, 1
2
3 4 5 6 7
8 9
. . . .-.--.-.-.. . .-.
-.-.-.-.-.----~:~®
LDA~0-1R
DRMNG UGHT (Standard) DRMNG UGHT (Use with Blade Attacllment) TURN SIGNAL STOPITURN SIGNAL TURN SIGNAL SWITCH UNIVERSAL ACCESSORY SWITCH FLASHER FLASHER SOCKET UGHT GROUP KIT UGHT GROUP KIT f'N/950004-SBA Driving Ughts) AMBER BEACON . AMBER STROBE UGHT REVERSE ALARM REVERSE ALARM SWITCH TRAFFIC HORN
NOTE:
Ught Group Kit, (PIN LG-100) Contains aD signals, switches, 6gh1s and wiring harness required for field InstaUation
QlY IVR
IVR 2 2
1 1 1 1 SEE NOTE
IVR IVR 1 1 1
ELECTRICAL ACCESSORIES
CAB PRESSURIZER
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_ _ _ 8 _ _ _ _ _ 8 _ _ _ _ _ _ _ _8 _ _ _ Item#
1 2 3
4 5 6 7 8 9 10 11 12
Part.
Description
2-682-52R 7000645 1-182-15 1-182-94 169-36-3 169-36-2 7000641 1-7282-1 7000643 1-7279-1 5300004 1-182-7
PRESSURIZER ASSY. MOTORIBLOWER ASSEMBLY MOTOR BLOWER WHEEL INLET SHIELD PRESSURIZER ADAPTOR PRESSURIZER FILTER LOUVER FILTER PAN CONTROL KNOB RHEOSTAT SWITCH TOGGLE SWITCH
The following numbers are no longer available. Replacements shown at right. N/A 1-182-13 1-182-92 1-182-93 7000642
Replace with
Bracket 7000645 MotorlBlower assy Housing 7000645 MotorlBlower assy Housing 7000645 MotorlBlower assy Console sub-assy 2-682-52R Pressurizer assy
Items Not Specifically shown:
7000646 Fuse Holder 7000644 Dome Light
Notes
For New style cabs
ELECTRICAL ACCESSORIES
CAB HEATERS
'.
Item #
1 2 3
Part #
Description
R-254-4 R-254-4K R-254-1R 1-4010FD
CAB HEATER CAB HEATER KIT TWO SPEED HEATER SWITCH DEFROSTER FAN
NOTES
1. Heater kits include all hardware necessary for field installation.
Floor mount Inc!. Hose, frttings & hardware Squirrel cage type fan no longer avail.
RED DOT 'AIR CONDITIONER ASSEMBLIES , R-134a
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Part #
Description
Notes
1
AC-6000-RC
2
AC-9727-RC AC-9727-RJ AC-785-R AC-760-R AC-764-R AC-708-R po~ 3851 AC-709-R P109144 P102980 P103113
STD. AIR CONDITIONING KIT (RC300) STD. AIR CONDITIONING KIT (RJ300) PRESSURIZED AIR CONDo KIT (RC300) PRESSURIZED AIR CONDo KIT (RJ300) BREATHER CAP RUBBER ELBOW STRAP AIR CLEANER ASSY. (COMPLETE) CLAMP ELEMENT WING NUT BAFFLE CUP
2 Required
AC~OOO-RJ
3 4 5 6 7 8 9 10 11
Items 6-11
'All air conditioner kits are designed for R-134a refrigerant. Kits include everything required for new installation except :Freon. .
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!Upgrade kits are available to change existing units from R-12 to R-134a. I
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AIR CONDITIONER APPLICATION HARDWARE R-134a Item. 1
Pvt'
75R 7240 75R~7200
2 3 4 5 6 7 8 9
10 11 12 13 14 15
75R~1202
BL'()659 BL-0660 75R-5671 75R·5678 70R-4301 70R-4408 70R-4491 70R-4498 ACM~4O-RC
ACM-840-RJ WH4-411201 76052 46330 AC·9727-UK AC-6000-UK AC-9727-PU AC-6000-PU AC-8-41-RC AC-842-RC AC-841~RJ
AC·842·RJ UPGRADE KITS:
o.clPflan COMPRESSOR COMPRESSOR CLUTCH
I'
COMPRESSOR BELT COMPRESSOR BELT RC SERVICE V/lJ..VE iLow SIde} SERVICE V~VE (High SIde} CRIMP AlTING {Low Side} CRIMP AlTING (High Side} CRIMP FIniNG ~low Side} CRIMP FiniNG {Hfgh Side} COMPRESSOR MOUNT COMPRESSOR MOUNT RELAY PRESSURE SWITCH CIRCUIT BREAKER R-134a UPGRADE KIT R·134. UPGRADE KIT R-134. UPGRADE KIT~Partia~ R-134a UPGRADE KrT{P8rtia~ HOSE KIT {Ac-6000} HOSE KiT (AC-9727) HOSE KiT (Ac-6000) HOSE KIT AC-9727
App/icMion
ALL All AU. ALl All All ALL AC.oOOO AC-6000 AC·9727 AC·9727
Not.
ua..tIh R·134a On/)' UMwIh R·12 Only
Ute wIIh R·13-Ca 0nIt UN wIIh R·134a ~ R·134a CompaUbIe
R·,34a eomp.dbIe R·134a Compatille R·13.Ca CompC!lle° Brace muat be welded after ina:aIIa!Ion Weld in type
sya.m ShUl<)ff ~emSh&:t<)ff
AC·9727 AC-6000 AC-9727 AC-6DOO RC350 RC350 RJ350 RJ350
See Nate BeloW
See Note Below See Note SeIaw SeeHOIe!elow
Use wI:tI R·'34a Only
u.. wItt\ R·'34a Only Ute with R·13-Ca Only Use with R·134a Ortt
Brace Upgrade kits "UK"' are designed for older m.cnines bull before 1"". Prior to t::at ti:ne. rnoct of the c=nponlt1lS ~ designed tor R-12. Current air conditioning componera are designed to ce used with R.-:2 or R.134a. MacI'.I:1el ~ since ,993 may.,..,. componentl subtile for R-134a. Check the air conditioner unit hIIf. The compone:a wi! be IGeItd -R.13"- Co:npalib:a- If 1hay..... If you .... una&n of a componenta ~, I II best 10 ,.plac:e It. Partial ~-pgraee kl:s "'PU'" Ire designed for thai. unIta v&,., R·13la compatitlla companantI. Condensers and ~ wtves neccI not be replacacl. In tome CHe&, • II po~ to reuse h current col11JQAOr. In 1M Inter. of Icrg tlrm rallal)lllty, _ HI:Io.~ ,.canvMnCI t..,iI. If you chooH 10 keep lh. uistng compressor. a campld. flushing wi! be r.ed becauH R-1~ IpI.me req..:irelhe ~se of IynIhItic: ccmprellar lubricants. Nan-RltnOftble service patt adaptorl mutt be Installed on thI cDmprnsor.
0uI1cItI inI;IucIe the 'oUawing lIema: AC4727-UK Compraaar Se~Va/w1
AC4000.uK
ComprH&OI'
Service Valvel
UrMrseI hotIe ,$lamb...
Universal hal. usemCl1a1
ReeeiverlOrier
R·134a corJ1PZ'l* ~'1It
Binary awttcn Expanllan val .... Conde:lser AC.s727oPU Compreuor
Service YaMI UM;~uI hou auernblies Rec411.,.,/Drier
Binary IWitch
1.C4000oPU Comprenar S.rvIc:a YaMs
Univetnl hose _emblia R.celv8r1Orler Trinary IWIIch
:Ither wey you choose to proceed, aU retrofll. end or .. lVIc. mUlt be accomPlished by an ME C.nlned Technician. "co:npIete guide o the R.134. retrofit procesl II awllable at no charge by ~ Broce ManufiClJring Cemptny at (316) 2:27-8811
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DTAC NO. 315-12C
12 VOLT
Cool Only W/Switch, Ceiling Mount Unit
ITEM
DTAC NO.
31-50001
Housing Lid
2
07-00316
Evaporator Coil
3
04-15004
Expansion Valve
4
50-50500
Expansion Bracket
5
02-17003 02-17103 02-16020
12V Motor (2) 24V Motor (2) Blower Wheel (4)
7
80-00017
Intake Filter (2)
8
31-50002
Bottom Housing
9
03-13006
Switch
10
03-14002
Thermostat
11
12-50419
Face Plate
6
12
03-00161
Thermostat Knob
13
03-00162
Fan Knob
14
12-16061
3.5" Louver (6)
15
12-16060
Top & Bottom Housings
*
12-00315
Wiring Harness
*
NOT SHOWN
ORANGE RED YELLOW
12 OR 24V POWER SOURCE ORANGE RED YELLOW
ORANGE RED YELLOW
ORANGE REO YELLOW
R D 10 GA.
FAN SWITCH BLACK WHITE
BLACK/WHITE
TO CLUTCH
..
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Wiring Schematic
39
DESCRIPTION
1
THERMOSTAT
WHITE
DTAC NO. 07-34001-12
12 VOLT
Remote Mount Condenser ITEM
1 2 3 4 5 6 * *
___3
*
DTAC NO.
DESCRI PTION
02-4014S 02-4014S-24 34-00002
Fan Assembly, 14" Puller - 12V Fan Assembly, 14" Puller - 24V Condenser Housing
07-00340 34-00004 34-00005
Condenser Coil Tube Brace Tube Retainer
34-00006
End Plate (2)
12-00098 03-01702 03-01704 NOT SHOWN
Wiring Hamess Relay-12V Relay- 24V
.. -
DTAC NO. 11-52105 Remote Mount Filter
I
5
ITEM
DTAC NO.
1
11-51449
Filter Housing
DESCRIPTION
2
11-51450
Housing Cover (2)
3 4 5 6
P137523 03-34070 06-10108 06-12028
Filter Binary Switch Drier Bracket Reciever Drier
G) . -. ; ;; Remote Mount Filter
Serial Number - 90042 and Up
1 2 3 4 5 6 7 8 9
AC-785-R AC-760-R AC-764-R AC-708-R POO 3851 AC-709-R P109144 P102980 P103113
OID ,
®
om \L..tJ
BREATHER CAP f3""'\/ RUBBER ELBOW '0 STRAP (2 Required) AIR CLEANERASSY. (COMPLETE) CLAMP ELEMENT WING NUT BAFFLE CUP
40
.
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SCRAPER BLADE HYDRAULICS ~#
1 2 3
"
5 6 7
PART NUMBER
208 SBA05437 SBA01007· SBA01009 . SBA01007A SBAQ1007B SBAFGOOS
DESCRIPTlON
Q]YREQ
1
UFTCYUNDER ·ANGLE CYUNDER 2~POOLCONTROLVALVE
VALVE MOUNT HANOLEUNK VALVE HANDLE FLOW REGULATOR
2 1 1 ASREQ ASREQ
1
HOSES QlY
2 2 1 1 1
DESCRIP110N
". UFT CYUNOER ANGLE CYUNDER INPUT (from steering unit) RETURN POWER BEYOND
LENGTH
318 X 12' 318x11' 318)c6' 3" 318xZ 1· 318 x l' 6"
FITTING lYPE
.
(2) 90 Deg. Female JlC Sw.iVei (1) 90 Deg. Female JIC SWivel (1) Straight Female JIC Swivel (2) Straight Female. JIC Swivel . (2) Straight Female JIC S'!ViVei (1) gO.Deg.. Femaie JIC Swiv~ (1) Straight Female JIC Swivei
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6
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SCRAPER BLADE ASSY ITEM.
1 2
3 4 5 6 7 8 9 10
11 12
PART NUMBER
SBA09796 SBA09251 : SBA01005 SBA01004 SBA01002 SBA01003A SBA07017 SBA010P6 SBA09126 SBA09126A SBA08541 SBA01001 SBA08562 : SBA08184
* Optional Equipment
OESCRtPTlON
CUTTING EDGE (HIGH CARBON STEEL) MOLDBOARD ASSY FRAME BRACE FRAME MOUNT PIVOT FRAME UFTFRAME TIP SPRING UFTARM SHOEASSY CASTER (OPTIONAL) PIVOT PIN SET (2 Pins) A-FRAME ASSY HINGE PIN SET (2 Pins) CUTTING EDGE· BOLT SET (Not shown)
Q1YREQ
1 1 1 1 1 1 3 1 2* 2* ·1 1
1 1
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REL..~\.TEV
PARTS
PART #
DESC'RIPTION
1
VF-2Q7-C
FIREWALL
1
2
'VF-20S-C
COVER
1,
3
VL-S09-R
DECAL SHEET
1
4
VL-S07-B
LOGO
(12"
X 3 11
5
VL-SO,S-B
LOGO
(24"
X S")
6
VL-S06-R
STRIPING
7
VF-S02-R
UPPER
S
'JF-S03-R
HOOD CATCH
2
9
'JF-S04-R
LOWER
2
10
VF-319-RA
CATCH ASSY., COMPLETE
2
11
VF-317-B
H,INGE 'SET"(MATCHED,>
1
12
VF-SOO-R
RIGHT SUPPORT ARM
1
13
VF-S01-R
LEFT SUPPORT ARM
1
14
FHT-2;S3-B
FUEL & HYDRAULIC TANK
1
15
T-703-B
HYDRAU'LIC CAP
1,
16
T-702-B
FUEL CAP
1
17
T-701~R
TANK' STR.AP
2
18
T-S05-R
RUBBER TANK ,PAD
ITEM
QTY
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KIT
BRACKET'
BRACKET
2
2
1 2
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KANSAS
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Raise/Lower Cylinder Head End
Positioning Cylinder Head End
Pressure Core Motor
Relief Vent To Tank
3000 PSI Inlet Relief Valve
~.
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Pump Inlet Tank outlet
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Raise/Lower Cylinder Cap End
><
Pos oning Cy,linder Cap End
Return Core Motor
BRAND 3-SECTIOH Spool Control Valve P/N.34A048130 Standard for RC , RJ3S0
Start Date:1/S/98
REAR AXLE & DRWE ASSEMBUES
" 1!
Bm!Jf. lm.I!
De!g1pt1oa
lim!. .
1 t
1'8-237 RA-2',.,R RA-DUO
PARKING BRAKE CABLE
3
~ll-R
tReqaked Scaaclanl Eqalpmea.t Optlollll DaDa Model. GO tRequired
.
,
DS-t"-A DS-tta-R
"7 I
HS-231-C HCU'-R BL-tH-R RA-t'''-R
5
9 10
TS.3OZ-A
~AXLEASSEMBLY
XHD REAR AXLE ASSEMBLY U-BOLT . DlUVE LINE ASSEMBLY (CGmpkte) UNIVERSAL JOINT ASSEMBLY UPEED GEARBOX smnCABLE 318" CLEVIS ASSEMBLY wfPlN BRAKE LINE ASSEMBLY BREAllIER
11
BL-l97-R
BRAKE LINE ASSEMBLY
1%
RA-t9S-C
UNION TEE
tRcquired
#J4A048130 Spool Control Valve Ral.e/Lover CYlinder Head End
Po.ltlonln9 cylinder Head End
Pre •• ure Coro Kotor
U:::=~-IPU.p Inlet
.J-
#34D2
- - - _ I Brush (OniOn) Detent
#34A048130-K Complete Seal Kit (not shown)
#P1l68 Knob (only)
#P1163 Handle (only)
#RLC75-3000
External Relief Cartridge (3000 PSI) #34RI0 Reller Valve
REAR AXLE & DRIVE ASSEMBliES
,/
CD'
Descrlptioa
1'i!f.K .
PB-237 RA-Z93-R RA-Z93-60 DS-3l1-R DS-299-A J>S.298-R TS-302-A HS-231.C HCZZ'-R BL-Z'6-R RA-Z'4-R
PARKING BRAKE CABLE REAJ,tAXLE ASSEMBLY XHD REAR AXLE ASSEMBLY U-BOLT DRIVE LINE ASSEMBLY (Complete) UNIVERSAL JOINT ASSEMBLY %-SPEED GEARBOX SHIFT CABLE 318" CLEVIS ASSEMBLY wlPlN BRAKE LINE ASSEMBLY BREATIlER
2 Required Standard Equipment Optloaal Dana Model 60 2 Required
BL..297-R
BRAKE LINE ASSEMBLY
RA-2'S-C
UNION TEE
Item. # Part # I
2 3
"5 6 7 8
9 10 11 U
2 Required
