Transcript
®
Jaguar Z1 (EB) S2007JGNEREBG
2007
Illustrated Parts Manual
TABLE OF CONTENTS 2007 Jaguar Z1 (EB) (Model No. S2007JGNEREBG) SKI AND SPINDLE ASSEMBLY ........................................................................................................................... 1 A-ARM AND SWAY BAR ASSEMBLY .................................................................................................................. 2 SHOCK ABSORBER ASSEMBLY ........................................................................................................................ 3 FRONT SUSPENSION SHOCK ABSORBER ...................................................................................................... 4 STEERING POST ASSEMBLY ............................................................................................................................ 5 TIE ROD ASSEMBLY ........................................................................................................................................... 6 STEERING SUPPORT ASSEMBLY ..................................................................................................................... 7 HANDLEBAR AND CONTROLS ........................................................................................................................... 8 HYDRAULIC BRAKE ASSEMBLY ........................................................................................................................ 9 DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ........................................................................................... 10 GEARCASE ASSEMBLY .................................................................................................................................... 11 SLIDE RAIL AND TRACK ASSEMBLY .............................................................................................................. 12 IDLER WHEEL ASSEMBLY ............................................................................................................................... 13 REAR SUSPENSION FRONT ARM ASSEMBLY ............................................................................................... 14 REAR SUSPENSION FRONT ARM SHOCK ABSORBER ................................................................................ 15 REAR SUSPENSION REAR ARM ASSEMBLY ................................................................................................. 16 REAR SUSPENSION REAR ARM SHOCK ABSORBER ................................................................................... 17 CHASSIS ASSEMBLY ........................................................................................................................................ 18 HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY ............................................................................. 19 HEADLIGHT AND WIRING ASSEMBLIES ......................................................................................................... 20 CONSOLE ASSEMBLY ...................................................................................................................................... 21 BATTERY AND TRAY ASSEMBLY .................................................................................................................... 22 SKID PLATE AND SIDE PANEL ASSEMBLY .................................................................................................... 23 BELT GUARD ASSEMBLY ................................................................................................................................. 24 GAS TANK ASSEMBLY ..................................................................................................................................... 25 FUEL PUMP ASSEMBLY ................................................................................................................................... 26 SEAT SUPPORT ASSEMBLY ............................................................................................................................ 27 SEAT ASSEMBLY .............................................................................................................................................. 28 REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY .................................................................... 29 COOLING ASSEMBLY ....................................................................................................................................... 30 ENGINE AND RELATED PARTS ....................................................................................................................... 31 EXHAUST ASSEMBLY ....................................................................................................................................... 32 AIR SILENCER ASSEMBLY ............................................................................................................................... 33 OIL TANK ASSEMBLY ....................................................................................................................................... 34 DRIVE CLUTCH ................................................................................................................................................. 35 DRIVEN CLUTCH ............................................................................................................................................... 36 CYLINDER HEAD ASSEMBLY .......................................................................................................................... 37 CRANKCASE ASSEMBLY ................................................................................................................................. 38 MAGNETO COVER ............................................................................................................................................ 39 PISTON AND CRANKSHAFT ASSEMBLY ........................................................................................................ 40 STARTER CLUTCH ASSEMBLY ....................................................................................................................... 41 CRANK BALANCER ASSEMBLY ....................................................................................................................... 42 CAM CHAIN ASSEMBLY ................................................................................................................................... 43 CAMSHAFT/VALVE ASSEMBLY ....................................................................................................................... 44 INTAKE PIPE ASSEMBLY ................................................................................................................................. 45 OIL PAN ASSEMBLY ......................................................................................................................................... 46 OIL PUMP ASSEMBLY ...................................................................................................................................... 47 OIL COOLER ASSEMBLY .................................................................................................................................. 48 WATER PUMP ASSEMBLY ............................................................................................................................... 49 WATER HOSE ASSEMBLY ............................................................................................................................... 50 THROTTLE BODY ASSEMBLY ......................................................................................................................... 51 STARTER MOTOR ASSEMBLY ........................................................................................................................ 52 MAGNETO ASSEMBLY ..................................................................................................................................... 53 RELATED ITEMS ..................................................................................................................................Back Cover NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2007 model year. 2006 Arctic Cat Inc. Printed March 2006 ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
2007 Jaguar Z1 (EB)
SKI AND SPINDLE ASSEMBLY 0741-338
1 2 3 4
2603-588 2603-397 2603-598 1703-478 1703-479 5 8047-486 6 2703-160
2 4 2 1 1 6 1
2703-161
1
1603-895 1623-654 2603-382 2603-622 2603-623
4 2 4 1 1
7 8 9 10
Ski, Plastic - Black Insert Handle, Plastic - Black Wearbar - Right Wearbar - Left Nut, Lock Spindle, Steering - Right - Platinum (inc. 7-13) Spindle, Steering - Left - Platinum (inc. 7-13) Bearing Fitting, Grease Washer, Thrust Arm, Spindle - Right - Platinum Arm, Spindle - Left - Platinum
11 12 13 14 15 16 17 18 19 20 21 22 23
0623-872 0623-796 0603-158 2603-548 0603-036 0623-776 0123-458 0623-728 0123-296 8017-587 8047-366 8017-582 0623-831
2 2 4 2 2 2 2 4 2 2 4 2 2
Screw, Cap Ring, Retaining Bearing Axle, Spindle Damper, Ski Screw, Cap Pin, Cotter Washer Nut, Lock Screw, Machine Nut, Lock Screw, Machine Cap, Spindle
1
2007 Jaguar Z1 (EB)
A-ARM AND SWAY BAR ASSEMBLY 0741-339
1 2 3 4 5 6 7 8 9 10
2
8427-602 2 Nut, Lock 2603-450 2 Bracket, Mounting - Sway Bar 2603-587 1 Bar, Sway 1623-437 2 Screw, Cap 0423-087 2 Washer 2603-449 2 Link, Sway Bar 1703-914 2 A-Arm, Lower (inc. eight No. 8) 1603-895 16 Bearing 2603-577 4 Bearing, Split 8408-070 4 Screw, Cap
11 12 13 14 15 16 17 18 19 20
4606-402 1 Brace, Lower A-Arm 2603-544 2 Axle, Inner - Lower A-Arm - Front 2603-543 2 Axle, Inner - Lower A-Arm - Rear 8427-002 10 Nut, Lock 8408-065 4 Screw, Cap 8408-090 2 Screw, Cap 2603-643 2 Axle, Spindle 2703-075 2 A-Arm, Upper - Front (inc. four No. 8) 2703-076 2 A-Arm, Upper - Rear (inc. four No. 8) 2603-634 4 Axle, Inner - Upper A-Arm
2007 Jaguar Z1 (EB)
SHOCK ABSORBER ASSEMBLY 0741-340
1 1703-764 2 1603-890 3 3604-109
2 2 4
Shock, Ski Retainer, Spring Sleeve, Shock
4 8408-055 5 8427-002 6 2703-128
4 4 2
Screw, Cap Nut, Lock Spring, Compression - Green
3
2007 Jaguar Z1 (EB)
FRONT SUSPENSION SHOCK ABSORBER (Complete Shock Absorber p/n 1703-764) 0741-341 *Not Illustrated
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4
1603-501 1604-262 1604-397 0603-991 2603-630 1703-452 1604-271 1604-272 2603-055 2603-065 2603-075 2603-095 2603-125 0603-878 2603-074 2603-134 0603-953
1 2 2 1 1 1 1 1 2 2 2 2 2 1 1 1 1
Eyelet, Shock Bushing, Shock Sleeve, Eyelet Bumper, Shock Rod, Shock End Cap, Shock (inc. 7) O-Ring Washer, Top Out Valve, 0.800 x 0.010 in. Valve, 0.900 x 0.010 in. Valve, 1.000 x 0.010 in. Valve, 1.100 x 0.010 in. Valve, 1.250 x 0.010 in. Valve, 0.700 x 0.012 in. Valve, 1.000 x 0.008 in. Valve, 1.300 x 0.008 in. Piston, 0.093 in. - Orifice
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 *
1604-274 1 2603-124 1 2603-094 1 2603-054 1 1604-273 1 0623-696 1 0704-791 1 2604-152 1 2604-153 1 2603-012 1 1603-911 1 2603-400 1 2604-164 2 2604-649 1 2604-162 1 0624-433 1 4639-366 AR
Strap, Piston - Teflon Valve, 1.250 x 0.008 in. Valve, 1.100 x 0.008 in. Valve, 0.800 x 0.008 in. Washer, Backup Nut, Lock Piston, Floating (inc. 25-26) O-Ring Strap, Piston - Teflon Sleeve, Protector Nut, Adjuster Body, Shock Bushing, Shock Valve, Pressure (inc. 32) O-Ring, Valve Screw, Valve Oil, Gas Shock - 1 qt
2007 Jaguar Z1 (EB)
STEERING POST ASSEMBLY 0741-342
1 2 3 4 5 6 7
1705-104 0605-837 0605-828 1705-195 0605-832 0605-833 1623-018
1 1 1 1 1 1 2
Lever, Cam - Assembly Washer, Cam Lever Cup, Cam Lever Block, Riser - Assembly Retainer, Riser Block - Right Retainer, Riser Block - Left Screw, Self-Tapping
8 9 10 11 12 13 14
0605-831 0605-840 1705-157 1705-087 8408-614 8050-282 8427-002
1 2 1 1 4 1 1
End, Lock Rod Spring, Bottom Cap Post, Steering Bracket, Bearing - Upper Screw, Cap Washer Nut, Lock
5
2007 Jaguar Z1 (EB)
TIE ROD ASSEMBLY 0741-343
1 2 3 4 5 6 7 8 9 10
6
8427-802 2603-436 1707-007 1623-010 8408-885 1705-015 0605-760 0605-764 8408-840 8408-065
4 2 2 2 2 1 2 2 2 1
Nut, Lock Axle, Steering Arm Arm, Steering - Assembly (inc. 4) Fitting, Grease Screw, Cap Drag Link (inc. 7) Bearing Axle, Drag Link Screw, Cap Screw, Cap
11 12 13 14 15 16 17 18 19 20
8408-045 8427-002 0605-752 8420-002 0605-751 0423-013 0605-753 0605-754 0605-755 4606-818
1 4 3 3 2 3 2 1 1 2
Screw, Cap Nut, Lock Ball Joint, Tie Rod - Right-Hand Thread Nut, Hex - Right-Hand Thread Tube, Tie Rod - Spindle Nut, Hex - Left-Hand Thread Ball Joint, Steering - Left-Hand Thread Tube, Tie Rod Ball Joint, Tie Rod - Left-Hand Thread Cap, Tie Rod
2007 Jaguar Z1 (EB)
STEERING SUPPORT ASSEMBLY 0741-344
1 2 3 4 5 6 7 8 9 10 11
8408-840 4 Screw, Cap 8427-802 4 Nut, Hex 0607-814 2 Frame, Upper - Front 8408-635 15 Screw, Cap 8427-602 43 Nut, Lock 3706-659 1 Bracket, Support - Headlight w/Heatshield 1707-100 1 Gusset, Support - Steering - Right 0630-010 1 Alarm, Reverse (inc. 9) 0630-017 1 Ring, Retaining 0630-201 1 Unit, Chassis Control - CCU 0605-862 1 Support, Steering - Assembly (inc. six No. 5 and 12-14) 12 4606-771 1 Plate, Nut 13 0623-574 1 Screw, Self-Tapping 14 0423-577 1 Clip, U-Nut
15 16 17 18 19 20 21 22 23 24 25 26 27 28
8408-625 2 Screw, Cap 0607-897 1 Gusset, Support - Steering - Left 8408-630 17 Screw, Cap 3706-634 1 Bracket, Footrest - Outer Right 3706-635 1 Bracket, Footrest - Outer Left 1623-130 4 Rivet 8408-616 1 Screw, Cap 4606-408 1 Bracket, Support - Clutch Guard 3007-237 1 ECU 0645-506 1 Mount, ECU 0123-903 1 Cable Tie 3002-964 3 Clip, Wire 0623-562 2 Plug 2612-061 1 Pin, Resonator 3706-682 1 Bracket, Mounting - Coolant Tank
7
2007 Jaguar Z1 (EB)
HANDLEBAR AND CONTROLS 0741-345 *Included in Kit
1 2 3 4 5 6 7 8 9 10 11 12 13
8
0687-195 1 Cable, Throttle 0123-788 AR Cable Tie - 8 in. 1606-442 2 Grip, Handlebar 0609-750 1 Control, Throttle - Rear - Right (inc. 5-8) 0609-799 1 Kit, Throttle Lever Mounting (inc. 6-7) * 1 Axle, Lever - Throttle * 2 Cap, Lever Axle 0609-796 1 Lever, Throttle 0609-775 1 Element, Thumbwarmer 0617-248 1 Pad, Insulator 0609-595 1 Clip, Retaining 0609-753 1 Control, Throttle - Front - Right 7611-770 1 Decal, Reverse - Throttle Control - Right
14 15 16 17 18 19 20 21 22 23 24 25
0609-792 0609-793 0609-791 1705-092 0609-805 0609-756 0609-762 0609-763 0623-128 3606-693 1686-319 0123-811 0623-269
1 1 8 1 1 1 1 1 2 1 1 1 2
Cover, Connector Screw, Self-Tapping Screw, Machine Handlebar Control, Dimmer - Front - Left Control, Dimmer - Rear - Left Element, Handwarmer - Right Element, Handwarmer - Left Screw, Self-Tapping Pad, Handlebar - Adjustable Harness, Handlebar Cable Tie - 4 in. Clip
2007 Jaguar Z1 (EB)
HYDRAULIC BRAKE ASSEMBLY 0740-889 *Not Illustrated
1 2 3 4 5 6 7
1602-930 1602-929 1602-931 1602-932 1602-933 1602-934 1602-935
1 1 1 1 1 2 1
Brake Assembly (inc. 2-10) Master Cylinder - Assembly Lever, Brake (inc. 4) Lock, Brake Lever - Kit Cover, Reservoir Screw, Reservoir Cover - Kit Clamp, Brake
8 9 10 11 12 13 *
1602-936 2 1602-937 1 1602-938 1 0423-178 2 0423-413 1 1602-926 1 0436-908 AR
Screw, Brake Clamp - Kit Pin, Brake Lever - Kit Switch, Brake Washer, Crush Bolt, Banjo Fitting Brakeline, Hydraulic Fluid, Brake - High Temperature - 12 oz
9
2007 Jaguar Z1 (EB)
DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES 0741-346 *Not a Service Part
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
10
1602-957 1623-461 1602-656 1602-480 0728-147 0702-880 1602-783 1602-984 0702-819 1623-355 0702-918 8427-802 0648-442 0648-443 0726-245 1623-072 1623-275 0648-441 0648-714 0648-715 0648-716 0648-741 8047-426 1602-979 1623-359 *
1 1 1 1 1 1 2 1 1 7 1 8 AR AR 1 1 1 1 AR AR AR 1 5 1 4 1
Nut, Retaining Screw, Cap Disc, Brake Spacer, Brake Caliper Track, Drive - Assembly (inc. 6-8) Driveshaft Sprocket, Drive Seal, Slinger Plate, Mounting - Reverse Nut, Push Gearcase Assembly Nut, Lock Washer Washer Clutch, Driven Washer Screw, Cap O-Ring Washer Washer Washer Adjuster, Sheave Nut, Lock Caliper, Brake - Assembly (inc. 22-39) Bolt, Carriage - Ribbed Housing
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
1602-458 1602-461 1602-669 0702-563 1602-466 1602-467 1602-464 * 0602-729 0402-165 1602-671 1602-670 1602-515 1602-462 1602-463 1602-456 1602-978 4606-309 1623-641 0630-207 8060-602 0608-486 0708-487 8476-830 8017-676 0123-788
1 2 2 2 4 1 1 1 1 4 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1
Fitting, Bleed Piston O-Ring Pad, Brake - Set (inc. 28-29) Clip, Anti-Rattle Clip, Hairpin Pin, Retaining - Brake Pad Housing O-Ring, Housing Washer Screw, Cap Screw, Cap Spacer, Speedometer Bracket Bearing Sleeve, Driveshaft Ring, Retaining Fitting, Inlet Plate, Mounting - Speedometer Sensor Screw, Machine Sensor, Speedometer Rivet Snubber, Rubber Bracket, Snubber Screw, Machine Screw, Machine Cable Tie
2007 Jaguar Z1 (EB)
GEARCASE ASSEMBLY (Complete Gearcase Assembly p/n 0702-918) 0741-347 *Not Illustrated
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
0702-812 1602-915 1602-916 1602-949 1602-993 0423-396 1602-917 7999-272 1623-644 0702-835 2602-013 1602-914 1602-970 1602-847 0702-910 2602-055 0702-722 1602-980 1602-842 1602-848 1602-849 1602-920 1602-824 2602-041
1 2 1 1 1 2 3 1 3 1 1 2 1 2 1 1 1 1 1 4 4 4 1 1
Gearcase (inc. 2-4) Pin, Dowel Bearing Seal, Oil Protector, Reverse Gearcase Screw, Self-Tapping Plug, Plastic Actuator, Shift Screw, Machine Fork, Shift - Assembly (inc. 11-13) Seal, Oil Ring, Retaining Arm, Shift Fork Block, Slider Slider, Outer - Assembly (inc. 16-24) Ring, Retaining Shaft,Output (inc. 18-19) Bearing Bearing Spring, Compression Washer Pin Slider, Inner Slider, Outer
25 26 27 28 29 30 31 32 33
0702-867 1602-833 1602-844 1602-838 1602-839 1602-825 1602-822 0702-721 0702-779
34 35 36 37 38 39 40 41 42 43 44 45 46 *
1602-840 1602-841 1602-981 0702-688 0702-814 1602-875 1602-982 0630-224 0623-293 1602-213 0812-006 0830-017 8468-616 4639-362
1 1 1 3 3 1 1 1 1
Gear, Output - Assembly (inc. 26-32) Ring, Retaining Collar, Output - Bearing Washer, Thrust Bearing, Thrust Carrier, Bell Gear, Ring - 76T/60T Gear, Planetary - Assembly Gear, Transfer - 63T/34T (inc. 34-35 and one No. 36) 1 Washer, Thrust 1 Bearing, Thrust 2 Bearing 1 Shaft, Input - 57T (inc. one No. 36) 1 Cover, Gearcase (inc. 39-45) 1 Seal, Oil 1 Bearing 1 Switch, Gear Indicator 1 Plug, Gearcase 1 O-Ring 1 Plug, Drain - Magnetic 1 Gasket, Metal 7 Screw, Machine AR Fluid, Gearcase - 8 oz
11
2007 Jaguar Z1 (EB)
SLIDE RAIL AND TRACK ASSEMBLY (Complete Skid Frame Assembly p/n 7999-459) 0741-348
1 2 3 4 5 6 7 8 9 10 11 12 13
12
3604-108 1623-502 0604-426 2604-281 8002-043 8050-217 2604-842 8047-366 2604-257 0123-859 8060-633 0604-918 0604-967
2 4 2 1 2 4 2 8 2 2 8 4 8
Rail, Formed Screw, Cap Axle, Inner Spacer Screw, Cap Washer End Cap, Slide Rail Nut, Lock Wearstrip, Slide Rail Screw, Machine Rivet, Blind Pad, Shock Bracket, Retaining
14 15 16 17 18 19 20 21 22 23 24 25 26
8020-132 4 0704-395 2 8047-426 4 1623-248 2 0604-930 1 8020-226 2 1704-554 2 2604-046 2 8041-486 2 0704-352 2 8002-042 4 1602-976 1 2602-037 32
Screw, Cap Bracket, Mounting - Front Arm Nut, Lock Screw, Cap Axle, Aluminum Screw, Cap Block, Rear Arm Coupler Bushing, Rear Arm Coupler Nut, Lock Adjuster, Track Screw, Cap Track Assembly (inc. 26) Clip, Guide
2007 Jaguar Z1 (EB)
IDLER WHEEL ASSEMBLY 0741-349
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
3604-047 2 Wheel, Idler - Red (inc. two No. 2-3) 3604-033 6 Bearing 0623-946 8 Ring, Retaining 8050-282 8 Washer 8020-232 6 Screw, Cap 1604-952 4 Cap, Idler Wheel 8020-224 6 Screw, Cap 2604-579 6 Block, Mounting - Idler Wheel 8047-486 14 Nut, Lock 1623-037 1 Screw, Cap 8050-272 1 Washer 1604-793 2 Spacer, Shock - Front Arm 0623-912 2 Washer 1604-792 1 Axle 8047-490 1 Nut, Lock
16 17 18 19 20 21 22 23 24 25 26 27 28 29
8020-227 2604-516 2604-600 3604-039 1604-810 3604-015 3604-049 3604-033 1704-489 3604-053 0623-664 1623-545 8042-486 0623-123
2 2 2 4 1 1 2 2 4 2 2 2 2 2
Screw, Cap Slide, Spring Block, Slide Wheel, Idler (inc. two No. 2-3) Spacer, Rear Wheel Axle, Rear Wheel, Idler (inc. 23 and two No. 3) Bearing Bushing, Adjuster Wheel, Idler (inc. two No. 2-3) Washer Screw, Cap Nut Screw, Cap
13
2007 Jaguar Z1 (EB)
REAR SUSPENSION FRONT ARM ASSEMBLY 0741-350
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
14
1704-478 1623-010 3604-141 0104-386 2604-963 2603-497 8047-490 0623-664 0623-044 1623-037 8041-486 1704-473 1603-895 2603-305 8002-227
1 1 2 2 1 2 1 1 1 1 2 1 2 1 1
Arm, Front Suspension (inc. 2-4) Fitting, Grease Bumper, Front Slider Bushing Axle, Front Arm - Inner Bushing, Front Arm Nut, Lock Washer Washer Screw, Cap Nut, Lock Pivot, Rear Shock (inc. 13) Bearing Axle, A-Arm - Lower - Inner Screw, Cap
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
3604-138 8047-366 0623-875 8002-041 8002-045 3604-120 1704-414 2604-996 1623-536 1704-555 1603-531 8020-226 3604-190 1704-461 0604-790
2 4 6 2 2 1 2 4 2 1 1 1 1 1 1
Strap, Limiter Nut, Lock Washer Screw, Cap Screw, Cap Axle, Front Slider Bushing, Shock (inc. 23) Bearing Screw, Cap Shock Absorber, Front Arm Axle, Shock Screw, Cap Retainer, Spring Spring, Compression Cover, Shock
2007 Jaguar Z1 (EB)
REAR SUSPENSION FRONT ARM SHOCK ABSORBER (Complete Shock Absorber p/n 1704-555) 0741-351 *Not Illustrated
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1604-796 3604-140 1703-453 1604-271 1604-272 2603-055 0603-880 2603-076 2603-096 2603-135 0603-953 1604-274 2603-125 2603-095
1 1 1 1 1 2 1 1 1 1 1 1 1 1
Eyelet, Shock Rod, Shock Cap, Shock (inc. 4) O-Ring Washer, Top Out Valve, 0.800 x 0.010 in. Valve, 0.900 x 0.012 in. Valve, 1.000 x 0.012 in. Valve, 1.100 x 0.012 in. Valve, 1.300 x 0.010 in. Piston, 0.093 in. - Orifice Strap, Piston - Teflon Valve, 1.250 x 0.010 in. Valve, 1.100 x 0.010 in.
15 16 17 18 19 20 21 22 23 24 25 26 27 *
2603-075 1 2603-065 1 1604-273 1 0623-696 1 0704-791 1 2604-152 1 2604-153 1 1603-911 2 3604-139 1 2604-156 1 2604-649 1 2604-162 1 0624-433 1 4639-366 AR
Valve, 1.000 x 0.010 in. Valve, 0.900 x 0.010 in. Washer, Backup Nut, Lock Piston, Floating (inc. 20-21) O-Ring Strap, Piston - Teflon Nut, Spring Adjuster Body, Shock Sleeve, Shock Eyelet Valve, Pressure (inc. 26) O-Ring, Valve Screw, Valve Oil, Gas Shock - 1 qt
15
2007 Jaguar Z1 (EB)
REAR SUSPENSION REAR ARM ASSEMBLY 0741-352
1 1704-552 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
16
1623-011 1623-010 2604-663 2604-664 8047-490 8050-272 1623-627 8047-486 1623-037 1704-398 1604-100 2604-370 1604-204 1604-205 0623-138 0114-254 1704-504 1704-505 2604-699
1 1 2 1 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 2
Arm, Rear - Black (inc. 2 and one No. 3) Washer, Grease Fitting Fitting, Grease - Self-Tapping Axle, Rear Arm - Inner Bushing, Rear Arm Nut, Lock Washer Screw, Cap Nut, Lock Screw, Cap Arm, Idler - Black (inc. 12 and one No. 3) Bushing, Flared Axle, Steel Block, Spring Adjuster - Right Block, Spring Adjuster - Left Ring, Retaining Sleeve, Spring Spring, Suspension - Right Spring, Suspension - Left Wheel, Idler (inc. 19-20)
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
0107-598 0123-798 1704-443 1704-522 8047-426 8020-138 3604-028 3604-158 1604-187 0623-044 8051-277 8002-224 1704-509 1604-139 8020-226 8041-486 0704-350 1604-498 8002-233 0704-854
2 2 2 2 4 4 2 2 2 2 2 2 1 2 1 3 2 4 2 1
Bearing Ring, Retaining Spacer, Pivot - Idler Arm Arm, Pivot Idler (inc. 23-25) Nut, Lock Screw, Cap Bushing, Flared Axle, Powder Metal Washer, Pivot - Idler Arm Washer Washer, Lock Screw, Cap Shock Absorber - Rear Arm Sleeve, Shock Screw, Cap Nut, Lock Link, Rear Shock - Black Axle, Link - Flanged Screw, Cap Spacer, Shock Link - Black
2007 Jaguar Z1 (EB)
REAR SUSPENSION REAR ARM SHOCK ABSORBER (Complete Shock Absorber p/n 1704-509) 0741-353 *Not Illustrated
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1603-503 1604-262 1604-397 2604-599 1703-452 1604-271 1604-272 2603-065 2603-075 2603-095 2603-125 2603-042 2603-096 2603-134 1603-731
1 2 2 1 1 1 1 2 2 2 1 1 1 1 1
Eyelet, Shock Bushing, Shock Sleeve, Eyelet Rod, Shock End Cap, Shock w/Bleed (inc. 6) O-Ring Washer, Top Out Valve, 0.900 x 0.010 in. Valve, 1.000 x 0.010 in. Valve, 1.100 x 0.010 in. Valve, 1.250 x 0.010 in. Valve, 0.700 x 0.006 in. Valve, 1.100 x 0.012 in. Valve, 1.300 x 0.008 in. Piston, 0.052 in. - Orifice
16 17 18 19 20 21 22 23 24 25 26 27 28 *
1604-274 1 2603-126 1 2603-055 1 1604-273 1 0623-696 1 0704-791 1 2604-152 1 2604-153 1 2604-598 1 2604-164 2 2604-649 1 2604-162 1 0624-433 1 4639-366 AR
Strap, Piston - Teflon Valve, 1.250 x 0.012 in. Valve, 0.800 x 0.010 in. Washer, Backup Nut, Lock Piston, Floating (inc. 22-23) O-Ring Strap, Piston - Teflon Body, Shock Bushing, Shock Valve, Pressure (inc. 27) O-Ring Screw, Valve Oil, Gas Shock - 1 qt
17
2007 Jaguar Z1 (EB)
CHASSIS ASSEMBLY 0741-354
1 3706-392 1 Chassis - Assembly 2 7611-800 1 Decal, Reflector - Right 7611-801 1 Decal, Reflector - Left 3 4606-454 1 Strap, Hold-Down - Right 4606-455 1 Strap, Hold-Down - Left 4 2606-007 4 Foil, Protective 5 1623-637 2 Clip, U-Nut 6 0423-577 14 Clip, U-Nut 7 1623-625 4 Plug 8 1670-826 1 Bracket, Fuel Filter 9 8060-628 1 Rivet 10 3706-412 1 Bracket, Toe Hook - Right 3706-413 1 Bracket, Toe Hook - Left 11 3706-410 1 Shield, Toe - Right 3706-411 1 Shield, Toe - Left 12 8471-616 12 Screw, Machine
18
13 0623-101 14 0707-977
2 1
15 0605-763 16 1623-443 17 0607-806 0607-807 18 8408-625 19 8427-602 20 4606-308 21 0612-111 22 0423-029 23 4606-770 24 8408-620 25 8427-802 26 8408-820
4 2 1 1 4 8 1 1 2 1 4 4 4
Cable Tie, Push-Mount Bracket, Mounting - Front Suspension (inc. 15-16) Bushing Bolt, Ribbed Frame, Mounting - Shock - Upper - Right Frame, Mounting - Shock - Upper - Left Screw, Cap Nut, Lock Close-Off, Cover - Front End Bumper, Rubber Screw, Self-Tapping Tab, Mounting - Resonator Screw, Cap Nut, Lock Screw, Cap
2007 Jaguar Z1 (EB)
HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY 0741-355
1 2718-033 1 2 2718-032 1 3 4606-358 1 4606-359 1 4 4606-384 1 4606-385 1 5 3606-670 1 3606-671 1 6 3706-348 1 3706-347 1 7 1623-469 4 8 1623-611 2 9 1623-614 1 1623-615 1 10 1623-610 2 11 7611-562 1 7611-563 1 12 7611-560 1 13 3706-352 1 3706-353 1 14 1623-129 11
Hood w/Decals - Green (inc. 2-12) Hood w/o Decals - Green (inc. 3-10) Vent, Hood - Outer Front - Right Vent, Hood - Outer Front - Left Vent, Hood - Outer Rear - Right Vent, Hood - Outer Rear - Left Vent, Hood - Inner - Right Vent, Hood - Inner - Left Bracket, Hinge - Right Bracket, Hinge - Left Nut, Stamped Clip, Retaining Clip, Rubber - Hood Hold-Down - Right Clip, Rubber - Hood Hold-Down - Left Pin, Retaining Decal, Hood - Right Decal, Hood - Left Decal, Hood - Crest Panel, Side - Lower - Front - Right Panel, Side - Lower - Front - Left Screw, Self-Tapping
15 4606-318 4606-319 16 3606-700 17 4606-782 4606-783 18 4606-393 4606-392 19 1623-647 20 0623-785 21 3606-701 22 4606-274 23 3706-351 24 3706-349 25 4606-170 4606-171 26 3706-350 27 0623-966 28 0423-355 29 8427-602 30 0423-130 31 8424-602
1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 4 4 4 4
Bezel, Intake - Right Bezel, Intake - Left Base, Windshield Latch, Windshield - Right Latch, Windshield - Left Plate, Backing - Latch - Right Plate, Backing - Latch - Left Screw, Thumb Screw, Self-Tapping Windshield Grommet Fascia, Bumper - Upper Bumper, Front Vent, Bumper - Right Vent, Bumper - Left Fascia, Bumper - Lower Screw, Self-Tapping Screw, Shoulder Nut, Lock Screw, Body Nut
19
2007 Jaguar Z1 (EB)
HEADLIGHT AND WIRING ASSEMBLIES 0741-356
1 0609-780 0609-781 2 0609-783 3 0609-782 4 0609-779 5 1686-304 6 1686-226 7 0486-164
20
1 1 2 2 2 1 1 1
Lens/Reflector - Headlight - Right (inc. 2-4) Lens/Reflector - Headlight - Left (inc. 2-4) Bulb, Headlight - Low Beam Bulb, Headlight - High Beam Adjuster, Headlight - Assembly Harness, Console Harness, Main (inc. 7-12 and two No. 13) Tether, Accessory Connector
8 9 10 11 12 13 14 15
0530-008 1 Cover, Fuse Block 0430-037 1 Holder, Fuse 0430-031 5 Fuse - 15 Amp 0430-033 2 Relay 7611-796 1 Decal, Fuse Block 0123-788 AR Cable Tie - 7.5 in. 0623-677 10 Cable Tie, Push-Mount 0619-776 AR Conduit - 5 ft
2007 Jaguar Z1 (EB)
CONSOLE ASSEMBLY 0741-357
1 2 3 4 5 6 7 8 9 10 11 12
2718-031 1 Housing, Speedometer/Tachometer (inc. 2) 7611-572 1 Decal, Warning - Handlebar Riser 0620-301 1 Speedometer/Tachometer (inc. 4-5) 0620-281 1 Bracket, Retaining 0620-280 4 Nut w/Washer 1623-129 6 Screw, Self-Tapping 1623-463 1 Screw, Self-Tapping 2718-028 1 Console - Green (inc. 9-13) 0619-946 AR Foam, Tape - 1 ft 7611-575 1 Decal, Caution - English 7611-574 1 Decal, Caution - French 7611-427 1 Decal, Warning - English
13 14 15 16 17 18 19 20 21 22 23
7611-428 0617-522 0609-698 0409-059 8468-680 1623-591 0641-897 1623-621 0623-785 3706-012 0423-396
1 1 1 1 2 2 1 2 2 1 2
Decal, Warning - French Foam, Console Switch, Ignition (inc. 16) Key Blank Screw, Machine Spacer Outlet, Accessory - 12V Screw, Self-Tapping Screw, Self-Tapping Close-Off, Handlebar Screw, Self-Tapping
21
2007 Jaguar Z1 (EB)
BATTERY AND TRAY ASSEMBLY 0741-368
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
22
0645-480 0617-526 0617-527 0745-267 8060-486 0745-265 8427-602 8408-630 0645-468 0745-262 1623-430 8050-217 0745-263 8408-635 0645-479
1 1 1 1 3 1 3 2 1 1 1 1 1 1 1
Battery Pad, Foam - Battery - Bottom Pad, Foam - Battery - Side Tray, Battery - Inner Rivet Tray, Battery - Outer Nut, Lock Screw, Cap Shield, Heat - Battery Rod, Battery Heat Shield Nut, Wing Washer Rod, Battery - Top Screw, Cap Spacer, Battery Rod
16 17 18 19 20 21 22 23 24 25 26 27 28 29
0645-485 1 Cable, Battery/Solenoid (inc. 17) 0645-521 1 Boot, Terminal - Battery 0645-484 1 Cable, Battery/Ground (inc. 19) 0645-520 1 Boot, Terminal - Battery 8476-830 1 Screw, Machine 8427-802 2 Nut, Lock 1623-450 2 Bolt, Starter Motor 0645-486 1 Cable, Solenoid/Starter (inc. 24-25) 0619-342 AR Conduit 0645-522 1 Boot, Terminal 0645-505 1 Cable, Starter-to-Ground (inc. 24) 3007-219 1 Motor, Starter 1623-451 1 Bolt, Starter Motor w/Washer 3002-964 1 Clip, Wire
2007 Jaguar Z1 (EB)
SKID PLATE AND SIDE PANEL ASSEMBLY 0741-358
1 3706-356 3706-357 2 4606-354 4606-355 3 0617-528 4 0617-514 0617-515 5 7611-564
1 1 1 1 2 1 1 1
7611-565
1
6 7611-566
1
7611-567
1
7 7611-568
1
7611-569
1
8 3706-523 9 3706-358 3706-359
4 1 1
Panel, Side - Upper - Right Panel, Side - Upper - Left Vent, Upper Side Panel - Rear - Right Vent, Upper Side Panel - Rear - Left Foam, Upper Side Panel - Rear Foam, Upper Side Panel - Right Foam, Upper Side Panel - Left Decal, Vent - Upper Side Panel - Upper Right Decal, Vent - Upper Side Panel - Upper Left Decal, Vent - Upper Side Panel - Center Right Decal, Vent - Upper Side Panel - Center Left Decal, Vent - Upper Side Panel - Lower Right Decal, Vent - Upper Side Panel - Lower Left Retainer, Hinge - Side Panel Panel, Side - Lower - Right Panel, Side - Lower - Left
10 0617-530 0617-531 11 0617-516 0617-517 12 8408-620 13 8427-602 14 3706-565 4606-707 15 1712-328 16 2612-122 17 1712-329 18 8060-510 19 0623-778 20 8061-708 21 8408-635 22 0623-966 23 4606-799 24 4606-796 25 4606-797 26 3002-964 27 7611-798
1 1 1 1 6 8 1 1 1 1 1 5 8 9 2 4 1 1 1 1 2
Foam, Lower Side Panel - Rear - Right Foam, Lower Side Panel - Rear - Left Foam, Lower Side Panel - Right Foam, Lower Side Panel - Left Screw, Machine Nut, Lock Plate, Skid - Right Plate, Skid - Left Plate, Exhaust - Outlet Seal, Exhaust - Outlet Shield, Heat - Exhaust Outlet Rivet, Blind Rivet, Bulb Rivet, Blind Screw, Cap Screw, Self-Tapping Foil, Protective Foil, Protective Foil, Protective Clip, Wire Decal, Reflector
23
2007 Jaguar Z1 (EB)
BELT GUARD ASSEMBLY 0741-359
1 2 3 4 5
24
0607-847 0607-892 1623-130 0607-909 0707-582
1 1 4 1 2
Guard, Belt Bracket, Latch Rivet Guard, Belt - Front Retainer, Drive Belt
6 7 8 9
8427-602 8408-620 7611-330 1611-565
4 4 1 1
Nut, Lock Screw, Machine Decal, Clutching Chart Decal, Warning - Belt Guard
2007 Jaguar Z1 (EB)
GAS TANK ASSEMBLY 0741-360
1 2 3 4 5 6 7 8 9 10 11
1670-841 1670-812 1670-835 1670-839 1670-838 1670-890 7611-810 1670-817 1670-837 1670-814 1670-816
1 1 1 1 2 1 1 1 1 1 1
Tank, Gas (inc. 2-14) Cap, Gas Tank - Assembly (inc. 3-11) Latch, Gas Tank Cap Spring, Latch - Gas Tank Cap Pin, Latch - Gas Tank Cap Cap, Gas Tank (inc. 7) Decal, Gas Tank Cap Pin, Gas Tank Cap Spring, Hinge - Gas Tank Cap Hinge, Gas Tank Cap Seal, Gas Tank Cap
12 13 14 15 16 17 18 19 20
8479-365 2 Screw, Machine 1670-325 1 Grommet 1670-494 1 Fitting, Elbow 1623-233 1 Clamp, Hose 6101-001 AR Hose, Gasline - 100 ft 6101-009 AR Hose, Gasline - 50 ft 3706-408 1 Knee Pad, Right 3706-409 1 Knee Pad, Left 8470-510 4 Screw, Machine 0423-101 2 Screw, Body 0423-577 2 Clip, U-Nut
25
2007 Jaguar Z1 (EB)
FUEL PUMP ASSEMBLY 0741-361
1 1670-797 2 1670-892 3 1670-834
Pump, Fuel (inc. 2) Arm, Float Filter, Fuel - Assembly (inc. one No. 4 and 5-7) 4 0610-419 2 Clamp, Hose 5 0610-075 AR Hose, Gasline - 10 ft 6 1670-825 1 Filter, Fuel
26
1 1 1
7 8 9 10 11 12
1670-878 1 Fitting, Quick-Connect 0716-507 AR Conduit, High-Temperature - 26 in. 0610-563 4 Clamp, Hose 1670-618 1 Pickup, Fuel 1670-617 1 Pickup, Fuel 0123-788 1 Cable Tie
2007 Jaguar Z1 (EB)
SEAT SUPPORT ASSEMBLY 0741-362
1 3706-354 1 Panel, Side - Upper - Rear - Right 3706-355 1 Panel, Side - Upper - Rear - Left 2 0423-396 4 Screw, Self-Tapping 3 8470-510 2 Screw, Machine 4 0423-355 4 Screw, Shoulder 5 8427-602 4 Nut, Lock 6 4606-329 1 Bracket, Crossover 7 8060-484 14 Rivet 8 4606-324 1 Bracket, Slide - Right 4606-325 1 Bracket, Slide - Left
9 4606-326 4606-327 10 8060-488 11 8470-520 12 4606-323 13 8408-535 14 8408-625 15 4606-328 16 1623-637 17 0623-302
1 1 9 6 1 4 4 1 4 1
Tube, Support - Right Tube, Support - Left Rivet Screw, Machine Plate, Support - Lower Screw, Cap Screw, Cap Plate, Support - Upper Clip, U-Nut Screw, Self-Tapping
27
2007 Jaguar Z1 (EB)
SEAT ASSEMBLY (Complete Seat Assembly p/n 7999-034) 0741-363
1 2 3 4 5 6 7 8 9 10 11
28
2706-951 1 Cover, Seat 0617-467 1 Foam, Seat 0624-528 AR Staple 3706-284 1 Base, Seat - Assembly (inc. 5-18) 3606-662 1 Base, Seat 0423-060 2 U-Nut 0123-788 1 Cable Tie 4606-337 1 Cable, Seat Adjuster 4606-380 1 Lever, Seat Adjuster Cable 3706-641 1 Frame, Seat 8061-688 4 Rivet, Blind
12 13 14 15 16 17 18 19 20 21 22
4606-338 1623-658 1623-524 1623-525 4606-339 1623-542 8060-686 4606-225 0623-797 4606-345 1623-463
2 2 2 2 2 2 6 1 2 1 2
Pin, Slide - Bottom Shim Washer, Slide - Bottom Washer, Slide - Top Pin, Slide - Top Nut, Slide - Top Rivet Panel, Seat-Base Screw, Self-Tapping Housing, Cable - Seat Adjuster Screw, Self-Tapping
2007 Jaguar Z1 (EB)
REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY 0741-364
1 2 3 4 5 6 7 8 9 10 11 12 13
3706-025 3606-676 1623-463 3706-057 7611-561 1406-599 7611-570 7611-571 3706-130 7611-432 7611-433 0423-101 0509-022 0509-025
1 1 4 1 1 1 1 1 1 1 1 4 1 1
Box, Storage - Rear Cover, Taillight Screw, Self-Tapping Lid, Storage Box Decal, Storage Box - Lid Latch, Storage Box Decal, Storage Box - Right Decal, Storage Box - Left Fender, Rear - Tunnel Decal, Warning - Towing (French) Decal, Warning - Towing (English) Screw, Body Taillight w/Socket Assembly (inc. 13-15) Housing, Taillight
14 15 16 17 18 19 20 21 22 23 24 25 26
0409-056 0409-057 8053-212 0623-301 4606-416 4606-418 4606-419 8476-630 8427-602 1623-428 3606-666 1623-532 0423-396 1623-022
1 1 2 2 1 1 1 4 4 2 1 2 2 6
Bulb, Taillight Socket, Taillight Washer, Lock - External Tooth Screw, Self-Tapping Bumper, Rear Cover, Bracket - Rear Bumper - Right Cover, Bracket - Rear Bumper - Left Screw, Machine Nut, Lock Screw, Cap Snowflap Screw, Self-Tapping Screw, Self-Tapping Screw, Pan Head
29
2007 Jaguar Z1 (EB)
COOLING ASSEMBLY 0741-365
1 2 3 4 5 6 7 8 9 10 11 12
30
1623-278 2 Clamp, Hose 0610-657 1 Hose, Coolant - Bypass 0770-712 1 Tank, Separator 0610-684 2 Clamp, Hose 0610-666 1 Hose, Breather - Drain 1623-285 1 Clamp, Hose 1623-291 1 Clamp, Hose 0610-665 1 Hose, Breather - Separator 1623-288 1 Clamp, Hose 8408-610 3 Screw, Cap 1670-660 1 Tank, Coolant 0610-692 AR Hose - Green - 25 ft 0610-693 AR Hose - Green - 100 ft
13 14 15 16 17 18 19 20 21 22 23
4606-209 0623-736 0610-640 0610-639 0610-638 8408-020 3706-369 0623-540 0123-788 1623-092 0623-373
1 5 1 1 1 1 1 3 1 1 1
Cap, Coolant Tank Clamp, Hose Hose, Coolant - Coolant Tank/Engine Hose, Coolant - Heat Exchanger Hose, Coolant - Engine/Heat Exchanger Screw, Cap Bracket, Coolant Hose Cable Tie, Triple Cable Tie Clamp Clamp, Hose
2007 Jaguar Z1 (EB)
ENGINE AND RELATED PARTS 0741-366
1 2 3 4 5 6 7 8
0662-452 0627-047 0725-565 1623-649 1623-620 0608-458 1623-437 8427-002
1 1 1 1 1 2 4 3
Engine, AA11L1 Belt, Drive Clutch, Drive Washer, High Collar Bolt, Clutch Mount, Engine - Rear Screw, Cap Nut, Lock
9 10 11 12 13 14 15
0608-457 0708-465 8408-020 8451-182 8427-802 8450-157 1623-449
2 1 2 2 4 1 1
Mount, Engine - Front Bracket, Mounting - Engine Screw, Cap Washer, Lock Nut, Lock Washer Screw, Cap
31
2007 Jaguar Z1 (EB)
EXHAUST ASSEMBLY 0741-367 *Included in Chassis Assembly
1 2 3 4 5 6 7
32
1712-391 1612-059 1712-131 1712-390 0612-668 1712-173 0612-111
1 2 1 1 9 1 3
Resonator Gasket, Exhaust Pipe, Exhaust Manifold, Exhaust Spring, Extension Bracket, Exhaust Bumper, Molded
8 9 10 11 12 13
8060-686 1712-139 8427-802 8476-835 1612-927 1623-379
4 1 4 4 1 1
Rivet Bracket, Mounting - Resonator* Nut, Lock* Screw, Machine* Washer, Tab Clip, Hairpin
2007 Jaguar Z1 (EB)
AIR SILENCER ASSEMBLY 0741-369
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
0770-709 1670-732 1670-828 1670-829 1670-733 0623-784 1670-830 1670-831 4606-276 8408-625 4606-275 1623-612 8427-602 0617-540 1670-802 1670-891 8470-520
1 1 1 1 1 9 1 1 4 2 2 2 2 1 1 1 7
Intake, Support - Assembly (inc. 2-6) Intake, Support - Top Resonator, Top - Plenum Baffle, Top - Plenum Intake, Support - Bottom Screw, Self-Tapping Cover, Top Plenum - Right Cover, Top Plenum - Left Grommet Screw, Cap Grommet Spacer Nut, Lock Foam, Intake Support Silencer, Air - Assembly (inc. 15-16) Seal Screw, Machine
17 18 19 20 21 22 23 24 25 26 27 28 29
3706-636 1 Bracket, Sensor - Map 0619-206 AR Foil, Protective - 6 in. 1670-785 1 Grommet 1670-784 1 Fitting, Elbow - Plastic 1623-292 2 Clamp, Hose 0610-667 1 Hose, Breather 1670-731 1 Boot, Dual Intake 0623-165 4 Clip, Retaining 8476-612 1 Screw, Machine 0423-029 1 Screw, Machine 1670-325 1 Grommet 1670-324 1 Fitting, Elbow 0610-692 AR Hose - Green - 25 ft 0610-693 AR Hose - Green - 100 ft 30 0617-542 1 Foam, Air Silencer - Right 31 0617-543 1 Foam, Air Silencer - Left 32 0123-788 1 Cable Tie
33
2007 Jaguar Z1 (EB)
OIL TANK ASSEMBLY 0741-370
1 0770-703 2 3 4 5 6 7 8 9 10
34
1
Tank, Oil - Assembly (inc. 2-9 and two No. 10) 1623-573 3 Bushing, Flanged 1670-729 3 Grommet 1670-819 1 Screen, Oil Tank 1670-870 1 Washer, Crush 1670-820 1 Plug, Drain 0610-641 1 Hose, Oil - Feed 0610-642 1 Hose, Oil - Return 0706-548 AR Foil, Protective 1623-515 4 Clamp, Hose
11 12 13 14 15 16 17 18 19 20 21
0648-441 8408-616 1670-727 1670-726 0610-664 1623-287 0423-391 8408-630 1670-872 1670-823 1623-289
2 4 1 1 1 1 3 3 1 1 1
O-Ring Screw, Cap Fitting, Oil Supply - Engine Fitting, Oil Return - Engine Hose, Breather - Oil Tank Clamp, Hose Insert Screw, Cap Cap, Oil Tank (inc. 20) Seal, Cap - Oil Tank Clamp, Hose
2007 Jaguar Z1 (EB)
Cam Arm Kit - p/n 4639-217 (inc. 3-5 and 7-8) Uncalibrated Drive Clutch - p/n 0746-179
DRIVE CLUTCH (Assembly p/n 0725-565) 0741-371
1 2 3 4 5 6
0746-753 0746-173 0646-372 0646-747 1602-692 0746-788 0746-787 0746-789 7 1623-183
1 1 8 4 8 4 4 4 4
Sheave, Stationary Sheave, Movable (inc. 3) Bearing Pin, Cam Arm O-Ring Arm, Cam (inc. 7) Arm, Cam (inc. 7) (5-9,000 ft Alt.) Arm, Cam (inc. 7) (Over 9,000 ft Alt.) Screw, Set
8 9 10 11 12 13 14 15
8048-366 0646-265 0646-266 0746-171 0646-376 0646-140 0746-169 1623-486
4 2 1 1 1 1 1 8
Nut, Lock Spacer Spacer Spider Assembly Spring, Drive Clutch - Gold Nut Cover Screw, Machine
35
2007 Jaguar Z1 (EB)
DRIVEN CLUTCH (Assembly p/n 0726-245) 0740-718
1 0748-645 0748-622
1 1
2 3 4 5 6 7
1 1 2 1 1 1
36
0648-433 0648-009 0648-713 0648-774 0648-753 0748-613
Bracket, Torque 48°/40° (inc. 2-3) Bracket, Torque 36° (inc. 2-3) (Over 5,000 ft Alt.) Ring, Snap Bearing Seat, Spring - Driven Clutch Spring, Driven Clutch - Orange Spacer Sheave, Stationary (inc. 8-10)
8 9 10 11 12 13 14 15 16
0648-097 6 Pin, Cam Roller 0648-139 6 Roller, Cam 8070-224 6 Pin, Spring 0648-650 1 Retainer, Torque Bracket 0748-617 1 Sheave, Movable 1623-517 9 Screw, Machine 0648-437 1 Seat, Spring 0623-914 18 Screw, Self-Tapping 0648-728 2 Cover, Sheave
2007 Jaguar Z1 (EB)
CYLINDER HEAD ASSEMBLY 0741-382
1 2 3 4 5 6 7 8 9 10 11 12 13
3007-068 1 Head, Cylinder - Assembly (inc. 2-4) 3007-069 8 Guide, Valve 3007-070 12 Bolt, Camshaft Housing 3007-071 4 Pin, Dowel 3007-072 1 Gasket, Cylinder Head 3006-598 1 Bolt, Air-Release 3003-290 1 Gasket, Air-Release Bolt 3007-073 6 Bolt, Cylinder Head 3423-675 6 Washer, Cylinder Head Bolt 3423-098 2 Bolt, Cylinder Head 3007-074 6 Bolt, Stud 3004-326 6 Nut 3003-290 1 Gasket, Oil Plug
14 15 16 17 18 19 20 21 22 23 24 25 26
3423-389 3423-088 3007-075 3007-076 3007-077 3007-078 3423-646 3423-680 3423-043 0217-711 3007-079 3007-236 3004-376
1 2 1 1 1 2 4 4 2 2 1 2 2
Plug, Oil Pin, Dowel Fitting, Water Bypass Hose Cover, Cylinder Head Gasket, Cylinder Head Cover Gasket, Cylinder Head Cover Bolt Washer Pin, Dowel Plug, Spark (CR8EKB) Bracket, Harness Coil, Ignition Bolt, Ignition Coil
37
2007 Jaguar Z1 (EB)
CRANKCASE ASSEMBLY 0741-384
1 2 3 4 5 6 7 8 9 10 11 12 13 14
38
3007-080 3004-822 3007-081 3002-431 3402-444 3004-705 3007-083 3423-352 3402-556 3403-004 3007-084 3007-085 3007-086 3007-087
1 3 1 2 1 1 3 3 6 6 1 1 2 3
Crankcase Assembly (inc. 2) Pin, Dowel Bolt, Stud Bolt, Stud Gasket, Water Drain Bolt Bolt, Water Drain Gasket, Oil Plug Plug, Oil Gasket, Oil Plug Plug, Oil Gasket, Oil Plug Plug, Oil O-Ring, Crankcase Bolt
15 16 17 18 19 20 21 22 23 24 25 26 27
3007-088 9 Bolt 3007-089 6 Bolt 3004-369 4 Bolt 0693-397 2 Bolt 3004-370 4 Bolt 3007-090 1 Plate, Oil Separator - Right 3007-091 1 Plate, Oil Separator - Left 3007-092 10 Bolt 3004-652 8 Washer 3007-093 1 Fitting, Water Bypass Hose 3402-013 1 Gasket, Water Bypass Hose Fitting 3007-094 2 Jet, Piston Cooling 3423-051 2 O-Ring
2007 Jaguar Z1 (EB)
MAGNETO COVER 0741-385
1 2 3 4 5 6
3007-095 1 3006-598 1 3003-290 1 3007-096 1 3007-097 2 0693-327 18
Cover, Magneto Bolt, Air-Release Gasket Gasket, Magneto Cover Pin, Dowel - Magneto Cover Bolt, Magneto Cover
7 8 9 10 11 12
3402-013 3423-180 3402-898 3423-061 3403-106 3007-085
1 1 1 1 1 1
Gasket Plug, TDC Plug, Crankshaft Hole O-Ring Gasket, Oil Plug Plug, Oil
39
2007 Jaguar Z1 (EB)
PISTON AND CRANKSHAFT ASSEMBLY 0741-389
1 2 3 4 5 6 7 8
40
3007-103 3007-104 3007-105 3008-529 3007-106 3007-107 3007-108 3007-109 3007-110 3007-111 3007-112
2 2 2 4 2 4 4 4 4 4 4
Piston Ring Set, Piston Pin, Piston Circlip, Piston Connecting Rod - Assembly (inc. 6-7) Bolt, Connecting Rod Pin, Connecting Rod Bearing, Crankshaft Pin - Green Bearing, Crankshaft Pin - Black Bearing, Crankshaft Pin - Brown Bearing, Crankshaft Pin - Yellow
9 3007-113 10 3007-114 11 3007-115 3007-116 3007-117 3007-119 3007-120 12 3007-121 3007-122 3007-123 13 3007-124
1 1 1 1 1 1 1 6 6 6 1
Crankshaft Bearing, Crankshaft Thrust - Green Bearing, Crankshaft Thrust - Red Bearing, Crankshaft Thrust - Black Bearing, Crankshaft Thrust - Blue Bearing, Crankshaft Thrust - Yellow Bearing, Crankshaft Thrust - White Bearing, Crankshaft - Green Bearing, Crankshaft - Black Bearing, Crankshaft - Brown Seal, Oil
2007 Jaguar Z1 (EB)
STARTER CLUTCH ASSEMBLY 0741-390
1 2 3 4
3007-125 3007-126 3007-127 3007-128
1 1 1 2
Limiter, Starter Idler Gear Gear, Starter Idler - No. 2 Clutch, Starter - One-Way Pin, Starter Idler
5 6 7 8
3007-129 3007-130 3007-131 3007-132
1 6 2 1
Gear, Starter Clutch Screw, Machine Spacer, Idler Gear Spacer, Idler Gear - No. 2
41
2007 Jaguar Z1 (EB)
CRANK BALANCER ASSEMBLY 0741-391
1 3007-133 1 2 3007-134 1 3 3007-135 12 3007-136 12 3007-137 12
42
Balancer, Crank - No.1 Balancer, Crank - No. 2 Bearing, Crank Balancer - Green Bearing, Crank Balancer - Black Bearing, Crank Balancer - Brown
4 3007-138
2
Plug, Crank Balancer
2007 Jaguar Z1 (EB)
CAM CHAIN ASSEMBLY 0741-392
1 2 3 4 5 6 7
3007-141 3007-140 3007-139 3007-142 3007-143 3423-204 3007-144
1 1 1 1 2 2 1
Guide, Cam Chain - No. 2 Guide, Cam Chain - No.1 Chain, Drive Tensioner, Cam Chain Bolt, Cam Chain Guide/Tensioner Washer Adjuster, Tensioner - Assembly (inc. 8-9)
8 9 10 11 12 13
3007-145 3007-146 3007-147 3007-148 3530-047 3004-475
1 1 1 1 1 2
Spring Ball Gasket, Tensioner Adjuster Bolt, Tensioner Adjuster Washer Screw, Machine
43
2007 Jaguar Z1 (EB)
CAMSHAFT/VALVE ASSEMBLY 0741-393
1 2 3 4
44
3007-150 3007-151 3402-851 3402-852 3402-853 3402-854 3402-855 3402-856 3402-857 3402-858 3402-859 3402-860 3402-861 3402-862 3402-863 3402-864 3402-865 3402-866
1 1 8 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
Camshaft, Intake Camshaft, Exhaust Tappet Shim, Tappet - 2.30 mm Shim, Tappet - 2.35 mm Shim, Tappet - 2.40 mm Shim, Tappet - 2.45 mm Shim, Tappet - 2.50 mm Shim, Tappet - 2.55 mm Shim, Tappet - 2.60 mm Shim, Tappet - 2.65 mm Shim, Tappet - 2.70 mm Shim, Tappet - 2.75 mm Shim, Tappet - 2.80 mm Shim, Tappet - 2.85 mm Shim, Tappet - 2.90 mm Shim, Tappet - 2.95 mm Shim, Tappet - 3.00 mm
5 6 7 8 9 10 11
3402-867 3402-868 3402-869 3402-870 3402-871 3402-872 3402-873 3402-874 3402-875 3402-876 3007-152 3007-153 3007-154 3007-155 0693-281 3007-156 3402-226
AR AR AR AR AR AR AR AR AR AR 4 4 8 8 16 8 8
Shim, Tappet - 3.05 mm Shim, Tappet - 3.10 mm Shim, Tappet - 3.15 mm Shim, Tappet - 3.20 mm Shim, Tappet - 3.25 mm Shim, Tappet - 3.30 mm Shim, Tappet - 3.35 mm Shim, Tappet - 3.40 mm Shim, Tappet - 3.45 mm Shim, Tappet - 3.50 mm Valve, Intake Valve, Exhaust Spring, Valve Retainer, Valve Spring Cotter, Valve Seat, Valve Spring Seal, Valve Stem
2007 Jaguar Z1 (EB)
INTAKE PIPE ASSEMBLY 0741-394
1 2 3 4
3007-157 3007-158 3423-347 3423-726
2 2 4 2
Pipe, Intake O-Ring Bolt Clamp, Intake Pipe
5 6 7 8
3007-159 3007-160 3004-279 3004-326
2 2 6 6
Clamp, Air Silencer Gasket, Exhaust Pipe Bolt, Stud Nut
45
2007 Jaguar Z1 (EB)
OIL PAN ASSEMBLY 0741-388
1 2 3 4 5 6
46
3007-099 1 Gasket, Oil Pan 3007-100 1 Pan, Oil 3423-162 12 Bolt 3423-007 2 Bolt 3402-011 1 Gasket, Oil Drain Plug 3007-101 1 Plug, Oil Drain
7 8 9 10 11 12
3402-556 3403-004 3007-102 3007-092 3007-093 3402-013
1 1 1 7 1 1
Gasket, Oil Plug Plug, Oil Plate, Oil Pan Bolt Fitting Gasket
2007 Jaguar Z1 (EB)
OIL PUMP ASSEMBLY 0741-395
1 2 3 4 5 6 7 8 9
3007-161 3423-098 3007-162 3423-307 3423-119 3405-206 3007-163 3007-164 3007-165
1 4 1 2 2 2 2 2 2
Pump, Oil - Feed Bolt Pump, Oil - Scavenger Bolt Bolt Pin, Dowel Seal, Oil Gear, Driven Washer, Driven Gear
10 11 12 13 14 15 16 17
3007-166 3423-358 3007-167 3007-168 3007-169 3007-170 3007-171 3007-172
2 2 1 1 1 1 1 1
Pin, Driven Gear Circlip Valve, Oil-Relief Seat, Oil Feed Check Valve Spring, Oil Feed Check Valve Ball, Oil Feed Check Valve Filter, Oil Strainer, Oil
47
2007 Jaguar Z1 (EB)
OIL COOLER ASSEMBLY 0741-396
1 2 3 4
48
3007-173 3007-174 3007-175 3007-176
1 1 1 1
Bolt, Oil Cooler Union Cooler, Oil Washer O-Ring, Oil Cooler
5 3007-177 6 3006-601 7 3423-424
1 1 4
Hose, Oil Cooler - Inlet Hose, Oil Cooler - Outlet Clamp, Hose
2007 Jaguar Z1 (EB)
WATER PUMP ASSEMBLY 0741-397
1 2 3 4 5
3007-178 3007-179 3007-180 3003-615 3402-465
1 1 1 1 1
Pump, Water - Assembly (inc. 2-9) Impeller/Shaft Seal, Mechanical Bearing Seal, Oil
6 7 8 9 10
3007-181 3423-404 3003-484 3423-403 0693-327
1 1 2 1 2
O-Ring O-Ring Screw E-Ring Bolt
49
2007 Jaguar Z1 (EB)
WATER HOSE ASSEMBLY 0741-398
1 2 3 4 5 6 7 8
50
3007-182 3003-924 3004-756 3007-183 3007-184 3007-185 3007-186 3007-187
1 1 3 1 1 1 1 1
Thermostat Cap, Thermostat Bolt Hose, Water Inlet Hose, Water Bypass - No. 1 Hose, Water Bypass - No. 2 Hose, Water Bypass - No. 3 Pipe, Water
9 10 11 12 13 14 15 16
3007-188 3007-189 3008-488 3004-786 3007-190 3007-191 3004-507 3007-079
1 2 3 2 1 1 2 1
Clip, Water Bypass Hose - No. 1 Clip, Water Bypass Hose - No. 3 Clip, Water Bypass Hose Clamp, Hose Fitting, Water Inlet Hose O-Ring Bolt Bracket, Harness
2007 Jaguar Z1 (EB)
THROTTLE BODY ASSEMBLY 0741-399
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
3007-193 3007-194 3007-195 3007-196 3007-197 3007-198 3007-199 3007-200 3007-201 3007-202 3007-203 3007-204 3007-205 3007-206 3007-207
1 2 2 2 2 1 2 1 1 1 1 1 1 2 1
Body, Throttle - Assembly (inc. 2-18) Injector, Fuel - Assembly (inc. 3-4) O-Ring O-Ring Screw Rail, Fuel Clip Screw, Stop (inc. 9) Nut Sensor, Throttle - Assembly (inc. 11) O-Ring Screw, Torx-Head Valve, ISC - Kit Screw Screw
16 17 18 19 20 21 22 23 24 25 26 27 28 29
3007-208 3007-209 3007-210 3006-588 3006-844 3007-211 3007-212 3007-213 3007-214 3530-047 3007-216 3004-377 3007-218 0623-540
1 2 1 1 1 1 1 1 2 2 1 1 1 2
Joint Pipe, Rubber Pipe, Rubber Sensor, Oxygen Switch, Oil Pressure Sensor, Boost Sensor, Air Pressure Cover Sensor, Air/Water Temperature Gasket, Temperature Sensor Sensor, Cam Position Bolt, Cam Position Sensor Protector, Cam Position Sensor Cable Tie - Triple
51
2007 Jaguar Z1 (EB)
STARTER MOTOR ASSEMBLY (Complete Starter Motor Assembly p/n 3007-219) 0741-407
1 2 3 4 5 6
52
3007-230 3007-220 3007-221 3007-222 3007-223 3007-224
1 1 1 1 1 2
Relay, Starter Motor Housing - Assembly (inc. 3) Seal, Oil O-Ring Brush Assembly O-Ring
7 8 9 10 11 12
3007-225 3007-226 3007-227 3007-228 3007-229 0693-397
2 1 1 1 1 2
Bolt Armature Assembly (inc. 9) Ring, Snap Plate, Locking Shim Screw, Cap
2007 Jaguar Z1 (EB)
MAGNETO ASSEMBLY 0741-409
1 2 3 4
3007-231 3007-232 3007-233 3007-234
1 1 1 1
Stator Rotor/Flywheel Bolt Washer
5 6 7 8
3005-564 3005-524 3007-235 3004-540
3 3 1 1
Screw, Machine Screw, Machine Clamp, Lead Wire Key, Rotor/Flywheel
53
RELATED ITEMS 2007 Jaguar Z1 (EB) (Model No. S2007JGNEREBG)
4639-606 4639-607 3639-019 4639-382 2257-231 0639-456
Altitude Kit (5-9000 ft) Altitude Kit (Over 9000 ft) Cover, Machine (Storage) Cover, Machine (Premium) Handbook, Safety (E/F) Handlebar Muffs
2257-805 2257-553 0652-099 0652-100 3706-372
Manual, Illustrated Parts Manual, Operator’s Paint, Hood - Green (1/2 oz) Paint, Hood - Black (1/2 oz) Tool Kit
NOTE: For a complete list of related items, refer to the current accessory catalog.
Printed in U.S.A
p/n 2257-805
