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Jcy-1800/1850

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JCY-1800/1850 VOYAGE DATA RECORDER SIMPLIFIED VOYAGE DATA RECORDER INSTALLATION GUIDE For further information,contact: Not use the asbestos URL http://www.jrc.co.jp Marine Service Department Telephone : +81-3-3492-1305 +81-3-3779-1420 Facsimile : [email protected] e-mail : AMSTERDAM Branch Telephone : +31-20-658-0750 +31-20-658-0755 Facsimile : [email protected] e-mail : SEATTLE Branch Telephone : +1-206-654-5644 Facsimile : +1-206-654-7030 e-mail : [email protected] CODE No.7ZPJD0387D 01ETM NOV. 2007 Edition 5 ISO 9001, ISO 14001 Certified JRC Printed in Japan JCY-1800/1850 VDR/S-VDR Installation Guide RECORD OF REVISIONS Rev 1.0 2.0 2.1 3.0 4.0 Description Date First edition 24-July-06 Second edition (revision: A) Additional item 2.3, 6.2, 9.4, 9.5, etc. Third edition (revision: B) Revised the connection table in the clause 4.2.2. 4th edition (revision: C) The description about maintenance software is deleted from the 6th clause by release of the operation manual of maintenance software. 5th edition (revision D) Adding the new Capsule (NDH-317A) for S-VDR Adding procedure of Exchanging and Checking the Beacon Adding procedure of Installing the FGB(CKA-137A) to the NWP-46 Adding procedure of Installing the FGB(CKA-137A) to the NWP-46 1-Aug-06 29-Aug-06 10-Oct-06 26-Aug-07 DOC No. 7ZPJD0387C JCY-1800/1850 VDR/S-VDR Installation Guide DOC No. 7ZPJD0387C JCY-1800/1850 VDR/S-VDR Installation Guide SYMBOL MARKS In this manual, and on the product, we use international warning signs to call your attention to important items that, if not handled correctly, could present danger to yourself or property. These warning note classifications are shown below. Understand the meanings of the signs before proceeding to read the manual. DANGER Indicates danger items that, if ignored, may result in serious personal injury or even death. WARNING Indicates warning items that, if ignored, may result in serious personal injury or even death. CAUTION Indicates cautionary items that, if ignored, may result in personal injury or physical damage. Examples of Symbol Marks The symbol indicates that it calls for a caution or even a warning. The illustration in the symbol indicates what should be watched out for. In this case, you Electric shock have to pay attention to electric shock. The symbol indicates prohibition. What is prohibited is depicted in or around the symbol. The sign in the left indicates that Disassembly prohibited disassembly is prohibited. The symbol z indicates a specific action to be taken or an instruction to be followed, which is depicted in the symbol. Remove Plug The sign in the left requests you to disconnect the electrical plug from the outlet. Warning Labels Do not remove, damage, or alter the labels attached to the equipment. i DOC No. 7ZPJD0387C JCY-1800/1850 VDR/S-VDR Installation Guide Never short-circuit the + and – pins. Never disassemble, modify, destroy, throw into fire, heat, use with non-specified applications and use after the expiry date. Above acts may cause leakage of fluid, generation of heat, fire, explosion, destruction, or injury by heat. The Power Supply Unit (NBL-327) of this equipment incorporates a battery. The battery contains dilute sulfuric acid. When the leaked liquid of the battery had a direct contact with your clothes or skin, wash off with clean water. When the liquid infringes into your eye, wash with clean water immediately then go to a doctor. Do not disassemble or remodel this equipment. Such an action may result in a fire, an electric shock, or fault of the equipment. Do not use any power supply voltage other than the specified ones. Such an action may result in a fire, an electric shock, or an equipment fault. Turn off the power supply switch before connecting or disconnecting the cable to any external equipment. Ignoring the caution may result in a fire or an electric shock. If the power supply cable is damaged, please ask for the replacement to the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. The use of damaged cable may result in a fire or an electric shock. ii DOC No. 7ZPJD0387C JCY-1800/1850 VDR/S-VDR Installation Guide If water enters into the equipment, turn off the power supply switch, pull out the plug from the outlet, and contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. The water inside the equipment may result in a fire, an electric shock, or a fault. Do not attempt checking or repairs on the internal part of the equipment by yourself. Checking or repairs by anyone other than qualified maintainer may result in a fire or an electric shock. Ask for internal check or repairs of the equipment to the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. If a fault has occurred, turn off the power supply of the equipment, pull out the plug, and contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. The continuous use of the equipment may result in a fire or an electric shock. The Recording Control Unit (NDV-1800/1850) of this equipment incorporates a battery. The battery needs to be replaced periodically. Continuous use of a life-expired battery may result in a fire. Never replace the battery by yourself. Replacement by anyone other than qualified maintainer may result in a fire, an electric shock, or a fault. For battery replacement, contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. The Recording Control Unit (NDV-1800/1850) of this equipment incorporates a battery. Used batteries are to be recycled. Regarding the replacement and recycle, contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them the replacement and recycle. The Main Control Board (CDJ-2304), the Remote Maintenance Board (CDK-287) and the Underwater Acoustic Beacon on the PCU of this equipment incorporate a lithium battery. Used batteries are to be recycled. Regarding the replacement and recycle, contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them the replacement and recycle. When disposing of this unit, abide the local laws and regulations. Contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace it without discarding the battery. iii DOC No. 7ZPJD0387C JCY-1800/1850 VDR/S-VDR Installation Guide Do not remove, damage, or alter the labels attached to the equipment. Do not install the equipment, if the location is infringed by water, humid, dusty, or with soot. Ignoring the caution may result in a fire, an electric shock, or a malfunction. Hands off the equipment if your hand or glove is wet either with freshwater or seawater. Ignoring the caution may result in a fire, an electric shock, or a fault. Be sure to hold the power supply plug when pulling it out from the outlet. Pulling the electric cable without holding the plug could damage the cable, resulting in a fire or an electric shock. Do not remove or insert the power supply plug with wet hand. Ignoring the caution may result in an electric shock. Although the UTILITY OUTLET looks like the one of AC100V, the input voltage of the Recording Control Unit directly comes out from it. i.e.; In case the 220VAC is supplied, the same voltage comes out from UTILITY OUTLET. Ignoring the caution may result in failures. If the FAN ABNORMAL LED lights up, either of the two fans of the Power Supply Unit is out of order and needs to be replaced. Ignoring the caution may result in failures. Contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace it. If the equipment is splashed either with seawater or fresh water, wipe it dry immediately. Ignoring the caution may result in failures or operational malfunctions. Do not use organic solvent such as thinner or benzine to clean the surface. These agents damage the surface coating. Be sure to remove dirt and dust, if any, from the surface and wipe it with a clean dry cloth. iv DOC No. 7ZPJD0387C JCY-1800/1850 VDR/S-VDR Installation Guide TABLE OF CONTENTS 1. SPECIFICATIONS................................................................................................................................................................1 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 1.7. 1.8. 1.9. 1.10. 2. INSTALLATION PROCEDURES .....................................................................................................................................27 2.1. 2.2. 2.3. 3. Recording Control Unit (NDV-1800 / 1850) ...............................................................................................................95 Operation Panel Unit (NCG-169)..............................................................................................................................102 SETTING ...........................................................................................................................................................................107 6.1. 6.2. 6.3. 6.4. 6.5. 7. Cabling of the Protective Capsule NDH-316/317/317A..............................................................................................69 Cabling of the Recording Control Unit NDV-1800/1850 ............................................................................................70 Cabling of the Digital Signal Converter NCT-72 / 63 (VDR option) ..........................................................................84 Cabling of the Radar Interface Unit NWP-46 (VDR option) ......................................................................................87 Assembling an Ethernet Connector (RJ-45 type) ........................................................................................................89 INSTRUCTION ...................................................................................................................................................................95 5.1. 5.2. 6. Protective Capsule: NDH-316/317/317A ....................................................................................................................37 Connection Box: NQE-3163 .......................................................................................................................................43 Recording Control Unit: NDV-1800 / NDV-1850 .......................................................................................................47 Operation Panel Unit: NCG-169 .................................................................................................................................50 Microphone Unit: NVT-161 ........................................................................................................................................52 Waterproof Microphone Unit: NVT-162 (Option).......................................................................................................54 Digital Signal Converter: NCT-72 - 64ch - (VDR Option)..........................................................................................56 Digital Signal Converter: NCT-63 - 16ch - (VDR Option)..........................................................................................58 Radar Interface Unit: NWP-46 (Option) .....................................................................................................................60 CABLING.............................................................................................................................................................................69 4.1. 4.2. 4.3. 4.4. 4.5. 5. General Installation Procedures...................................................................................................................................27 Points of installation....................................................................................................................................................28 FGB Kit (7ZZJD0052) Installation Procedure .........................................................................................................33 MECHANICAL INSTALLATION.....................................................................................................................................37 3.1. 3.2. 3.3. 3.4. 3.5. 3.6. 3.7. 3.8. 3.9. 4. Outline of the Equipment ..............................................................................................................................................1 Feature of new VDR/S-VDR.........................................................................................................................................1 Difference between VDR and S-VDR...........................................................................................................................4 JCY-1800 Configuration................................................................................................................................................6 JCY-1850 Configuration................................................................................................................................................8 Present and New model Comparison table ..................................................................................................................10 JCY-1800 System Diagram .........................................................................................................................................12 JCY-1850 System Diagram .........................................................................................................................................13 Functions of electrical circuit board ............................................................................................................................14 Specifications of each unit...........................................................................................................................................16 Recording Control Unit (NDV-1800/1850) setup......................................................................................................107 Digital Signal Converter (NCT-72/63) setup.............................................................................................................107 Analog Signal Converting Board (CEF-60) setup .....................................................................................................108 Main Control Board (CDJ-2304) ／(RMB: CDK-287) DIP-SW setting..................................................................109 Frame Grabber Board (CKA-129) Strap and DIP-SW setting................................................................................... 110 ERROR DISPLAY............................................................................................................................................................. 111 7.1. 7.2. Recording Control Unit (NDV-1800/1850) ............................................................................................................... 111 Operation Panel Unit (NCG-169).............................................................................................................................. 112 v DOC No. 7ZPJD0387C JCY-1800/1850 8. TROUBLESHOOTING .................................................................................................................................................... 115 8.1. 8.2. 8.3. 9. VDR/S-VDR Installation Guide The Recording Control Unit (NDV-1800/1850)........................................................................................................ 115 The Operation Panel Unit (NCG-169)....................................................................................................................... 117 LED Display of LAN Connector...............................................................................................................................121 MAINTENANCE...............................................................................................................................................................123 9.1. 9.2. 9.3. 9.4. 9.5. 9.6. Parts list for Maintenance..........................................................................................................................................123 How to replace the fans .............................................................................................................................................124 How to replace the battery.........................................................................................................................................125 Checking a Connection cable in the RCU .................................................................................................................127 Connection table of each Terminals ..........................................................................................................................129 Checking and Exchanging the Beacon ......................................................................................................................132 10. CONNECTION BLOCK DIAGRAMS............................................................................................................................137 10.1. 10.2. System Diagram ........................................................................................................................................................137 Interconnection Wiring Diagrams .............................................................................................................................139 11. SCHEMATIC DIAGRAMS (Circuit Diagrams) .............................................................................................................153 11.1. 11.2. 11.3. 11.4. 11.5. 11.6. 11.7. 11.8. 11.9. 11.10. NDV-1800 Recording Control Unit of VDR .............................................................................................................153 NDV-1850 Recording Control Unit of S-VDR..........................................................................................................154 NCG-169 Operation Panel Unit ................................................................................................................................155 NVT-161 Microphone Unit .......................................................................................................................................156 NVT-162 Waterproof Microphone Unit (Option)......................................................................................................157 NCT-72 Digital Signal Converter 64CH (Option).....................................................................................................158 NCT-72 Digital Signal Converter 64CH + A/D Option Board (Option)....................................................................159 NCT-63 Digital Signal Converter 16CH (Option).....................................................................................................160 NCT-63 Digital Signal Converter 16CH + A/D Option Board (Option)....................................................................161 NWP-46 Radar Interface Unit (Option).............................................................................................................162 12. CONFIGURATION OF CONNECTION INTERFACE ................................................................................................163 12.1. 12.2. 12.3. 12.4. 12.5. Ship Identification Information .................................................................................................................................163 Ship Specification Information (for reference to installation work) ..........................................................................163 Other Ships’ Information...........................................................................................................................................163 List of Equipment and Connection interface .............................................................................................................164 Recording Data..........................................................................................................................................................167 13. SPARE PARTS...................................................................................................................................................................169 13.1. 13.2. 13.3. Spare Parts List for the Recording Control Unit NDV-1800/1850 ............................................................................169 Spare Parts List for the Digital Signal Converter NCT-72/63 ...................................................................................170 Spare Parts List for the Radar Interface Unit NWP-46..............................................................................................171 14. MAINTENANCE CHECK LIST FOR VDR/S-VDR .....................................................................................................173 15. ANNUAL INSPECTION...................................................................................................................................................187 15.1. 15.2. 15.3. Declaration on completion of annual inspection for VDR.........................................................................................187 Declaration on completion of annual inspection for S-VDR .....................................................................................188 Annual Inspection Procedures...................................................................................................................................189 INSPECTION CHEC LIST FOR VDR/S-VDR ......................................................................................................................193 vi DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1. SPECIFICATIONS 1.1. Outline of the Equipment This equipment let the helps to detect the causes of marine accidents to prevent the recurrence in the future. The equipment records voyage data, as required by the International Standard, during the navigation and the hull data of the vessel. 1.2. Feature of new VDR/S-VDR 1.2.1. Common features in VDR/S-VDR 1) Black Box ▪ The operation panel on the door of RCU is removed. ▪ The external Operation Panel Unit is added to a standard equipment. 2) Radar image (option for S-VDR) ▪ 2 input ports for radar image Selectable recording is normal function. Recording Radar image from both of channels is optional function. Refer to the 1.2.6 clause for details. 3) New Playback software ▪ Playback software for users is attached standard. CF card adapter is attached standard. Real time monitor and prolonged backup into HDD can be active. ▪ Replay software for accident investigators is attached standard. The recorded data on capsule can be downloaded. 1.2.2. VDR (JCY-1800) 1) Reception of serial data (NMEA) ▪ Serial reception function is combined to RCU unit. (Combine DAU function) ▪ 32 input channels standard 2) Fixed capsule ▪ Using new VDR capsule produced by L-3 3) Diagnosis of JRC equipment by remote maintenance ▪ Remote maintenance function of JRC equipment is preinstalled. Acquire maintenance data out put from JRC equipment The acquired data can be downloaded. 1 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.2.3. S-VDR (JCY-1850) 1) Reception of serial data (NMEA) ▪ Serial reception function is combined to RCU unit. (Combine DAU function) ▪ 16 input channels standard 2) Radar image ▪ Prepare option kit (cable and BNC connector) for FGB connection Extends on ship 3) NSK board ▪ NMEA conversion board of synchrony or step signal (for ship’s heading) and pulse signal (for ship’s speed) is preinstalled. 4) Fixed capsule ▪ Using new VDR capsule produced by L-3 5) Correspondence of Float-free capsule ▪ Only fixed capsule ▪ The L-3 float-capsule in future 1.2.4. Option Unit 1）New digital signal converter ▪ 64 contacts type (NCT-72) or 16 contacts type (NCT-63) can be selected. ▪ Option board for A/D conversion (8 CH) can be added. 2）New Radar Interface Unit New model is a NWP-46. It is same as NWP-42 (current model). 1.2.5. Points of Instruction 1) Backup media Backup media is changed into CF card from ATA card. Adapter of CF card is a standard accessory. 2) Initial setting of ship’s heading When connecting a heading data by a Synchro or Pulse signal, alarm is outputted at the startup of VDR. Input the initial value of the heading by the Operation Panel unit. 3) Operation Panel unit Operation Panel unit indicates the error cause by the error codes. The table of error code is described on the Instruction Manual. 2 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.2.6. Operation of inputting two Radar images 1) General description of operation FGB creates PNG files from RGB signals of radar and transmits PNG files via Ethernet. FGB have two input ports for connecting to radar. FGB selects a recording channel from both channels. FGB CH1 INPUT PORTS for RGB signals PNG file A/D LAN CH2 2) Timing chart 15s CH1 7.5s 15s 7.5s CH2 CH1 Recording CH select CH2 Recording PNG file FGB creates PNG files from both channels usually and FGB selects the one PNG file for recording. 3) Operation mode ▪ Connecting the only main radar, recording the main radar image (Standard) ▪ Connecting both main radar and sub radar, recording activated radar image (Standard) ▪ Connecting both main radar and sub radar, recording both radar image (Option) In this case, the storage capacity of a capsule and CF card is changed into 4GB. 4) Real time monitor data In spite of not recording, the Radar image of both channels is captured in a cycle of 15 seconds. All captured image data is outputted to a real-time monitor. The image which is not recorded is also outputted to the real-time monitor. The real-time monitor receives an image in a cycle of 7.5 seconds. 3 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.3. Difference between VDR and S-VDR 1.3.1. Main Specifications Item JCY-1800 Capsule Main Unit Serial Data recording Audio recording Video recording Operation Panel of RCU External Operation Panel Unit Backup Media JCY-1850 NDH-316 (New capsule is made by L-3.) Recording Control Unit (RCU) Function of DAU is Included into the RCU Including serial interface into the RCU Input channel: 32 ports for IEC61162-1/-2 Input CH: 9 sets for microphone unit (Recording channel are 3) 3 sets for VHF radio (Recording channel is 1) Compressing format: G726 Input CH: 2CH for analog RGB (selectable recording) Compressing format: PNG No operation panel in the RCU Remark NDH-317/317A (New capsule is made by L-3.) Same as VDR (JCY-1800) Only fixed capsule Unification of RCU and DAU Including serial interface into the RCU Input channel: 16 ports for IEC61162-1/-2 Same as VDR (JCY-1800) RMB is not installed to the NDV-1850 Option (remove the FGB, cable and BNC) connector) Same as VDR (JCY-1800) Including Video selector RCU is the Black Box Standard Same as VDR (JCY-1800) Same as VDR (JCY-1800) With CF card adapter UPS Compact Flash Card Capacity: 2GB Backup voltage is DC24V (5Ah) Same as VDR (JCY-1800) NSK Interface Including NSK interface (option) Including NSK interface (standard) Dry Contact signal Option Unit: NCT-72 Input channel: 64 ports for dry contact signal Option Unit: NCT-63 Input channel: 16 ports for dry contact signal Option board for NCT-72 / 63 Input channel: 8 ports for analog signal Same as VDR (JCY-1800) New type small battery for synchro , step and pulse signal Selectable 64ch or 16ch Analog signal Same as VDR (JCY-1800) Built in the NCT-72 / 63 1.3.2. System components 1) Standard system No. Unit 1 2 3 4 6 Protective Capsule Unit Recording Control Unit Operation Panel Unit Microphone Unit Connection Box VDR S-VDR NDH-316 NDV-1800 NDH-317/317A (Fixed type) NDV-1850 NCG-169 NVT-161 NQE-3163 4 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 2) Option system No. Unit VDR S-VDR 1 2 Waterproof Microphone Unit NVT-162 NSK interface board CHM-378 NVT-162 (Standard) 3 4 5 6 7 Frame Grabber Board Kit (Standard) FGB CH2 Kit (Standard) Digital Signal Converter (64CH) Digital Signal Converter (16CH) Analog signal Converting Board NCT-72 NCT-63 CEF-60 Remark 7ZZJD0052 ( FGB: CKA-137 ,RGB Cable, LAN Cable, BNC Connector (5 pieces)) 7ZZJD0055 Installed into the RCU Only CH 1 is connectable. Additional CH 2 is connectable. (Connectable) (Connectable) (Connectable) Installed into the NCT-72 / 63 5 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 1.4. VDR/S-VDR Installation Guide JCY-1800 Configuration 1) Standard configuration of the equipment No. Name of Component Type Name Qty 1 Protective Capsule Unit NDH-316 1 2 Connection Box NQE-3163 1 3 Recording Control Unit NDV-1800 1 3-1 Data Processor Unit NDL-46 1 3-2 3-3 Audio Junction Board Power Supply Unit CQD-2041 NBL-327 1 1 4 Operation Panel Unit NCG-169 1 5 Microphone Unit NVT-161 3 Function y Records data on the recording medium in the recovery Protective Capsule. y At the time of sinking, the underwater acoustic beacon helps the searchers to detect the position of the Protective Capsule Unit. y Connects the Protective Capsule Unit and the Recording Control Unit with a power supply cable and a LAN cable. y Outputs the recorded data to the Protective Capsule Unit and the CF CARD. y Inputs radar images, audio data and IEC61162-1/-2 data. y Monitors and controls the conditions of the system. y Frame Grabber Board (FGB) for recording Radar images is optional board. FGB is not a standard component. y Main control processing part with a built-in backup CF CARD. y Audio I/F to relay the MIC and VHF signals. y Power supply equipped with a secondary battery and a charging circuit. y Displays the status of S-VDR. ALARM BUZZER, an ALARM ACK SWITCH, and LEDs are equipped. y Records the conversation in the bridge and outputs into the Recording Control Unit. Accessories 6 Spare Parts for RCU 7ZXJD0080 1 7 8 9 CF Card adaptor LAN cable SLCFADU KB-10T5-03LBK 1 1 Playback software CYC-315 1 Playback Software / Real Time Monitor CYC-316 1 10 6 DOC No. 7ZPJD0387C y Spares for the NDV-1800 y Fans, Fuse y for record data playback y 3m y Only for the use by the Investigation Authorities. y Attached inside the NDV-1800. y For the User. y Attached inside the NDV-1800. 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 2) Options configuration of the equipment No. Name of Optional Component 1 Microphone Unit NVT-161 2 Waterproof Microphone Unit NVT-162 NSK interface board CHM-378 4 Digital Signal Converter (64CH) NCT-72 5 Digital Signal Converter (16CH) NCT-63 6 Analog signal Converting Board Radar Interface Unit 3 7 Type Name Function y To use an “Exposed” type, remove the flange of “Built in the ceiling” one. y Maximum nine sets of microphones can be installed, inclusive of standard configuration. y Records the conversation in the wing and outputs into the Recording Control Unit. y Maximum nine sets of microphones can be installed, inclusive of standard configuration and NVT-161 type. y Optional interface board for heading in synchro or step signal and ship’s speed by pulse. y Installed in the NDV-1800. y Outputs IEC61162-1 data converted from 64 dry contacts. y Outputs IEC61162-1 data converted from 8 analog signals by adding the optional CEF-60. y Outputs IEC61162-1 data converted from 16 dry contacts. y Outputs IEC61162-1 data converted from 8 analog signals by adding the optional CEF-60. y Converts eight analog signals to IEC61162-1 data. y Installed in the NCT-72/63 y Required when connecting the radar of UXGA display. CEF-60 NWP-46 Accessories 8 Spare Parts for the DSC 7ZXJD0092 9 Spare Parts for the RIF 7ZXJD0093 y Spares for the NCT-72/63 y Fuse y Spares for the NWP-46 y Fan, Fuse 7 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.5. JCY-1850 Configuration 1) Standard configuration of the equipment No. Name of Component Type Name Qty 1 Protective Capsule Unit NDH-317A or NDH-317 1 2 Connection Box NQE-3163 1 3 Recording Control Unit NDV-1850 1 3-1 Data Processor Unit NDL-46 1 3-2 3-3 Audio Junction Board Power Supply Unit CQD-2041 NBL-327 1 1 3-4 NSK interface board CHM-378 1 4 Operation Panel Unit NCG-169 1 5 Microphone Unit NVT-161 3 Function y Records data on the recording medium in the recovery Protective Capsule. y At the time of sinking, the underwater acoustic beacon operates to detect the position of the Protective Capsule Unit. y The performance of NDH-317A and NDH-317 is equivalent; both models are capsule for the JCY-1850. Mounting dimensions are the same. y Connects the Protective Capsule Unit and the Recording Control Unit with a power supply cable and a LAN cable. y Outputs the recorded data to the Protective Capsule Unit and the CF CARD. y Inputs radar images, audio data and IEC61162-1/-2 data. y Monitors and controls the conditions of the system. y Frame Grabber Board (FGB) for recording Radar images is an option, FGB is not a standard component. y Main control processing part with a built-in backup CF CARD. y Audio I/F to relay the MIC and VHF signals. y Power supply equipped with a secondary battery and a charging circuit. y Interface board for heading in synchro or step signal and ship’s speed by pulse. y Displays the status of S-VDR. ALARM BUZZER, an ALARM ACK SWITCH, and LEDs are equipped. y Records the conversation in the bridge and outputs into the Recording Control Unit. Accessories 6 Spare Parts for RCU 7ZXJD0080 1 7 8 9 CF Card adaptor LAN cable Playback software SLCFADU KB-10T5-03LBK CYC-315 1 1 10 Playback Software / Real Time Monitor CYC-316 1 1 8 DOC No. 7ZPJD0387C y Spares for the NDV-1850 y Fans, Fuse y for record data playback y 3m y Only for the use by the Investigation Authorities. y Attached inside the NDV-1850. y For the User. y Attached inside the NDV-1850. 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 2) Options configuration of the equipment No. Name of Optional Component 1 Microphone Unit NVT-161 Type Name 2 Waterproof Microphone Unit NVT-162 3 Frame Grabber Board Kit 7ZZJD0052 4 Second Video Channel Kit 7ZZJD0055 5 Radar Interface Unit NWP-46 Function y To use an “Exposed” type, remove the flange of “Built in the ceiling” one. y Maximum nine sets of microphones can be installed, inclusive of standard configuration. y Records the conversation in the wing and outputs into the Recording Control Unit. y Maximum nine sets of microphones can be installed, inclusive of standard configuration and NVT-161 type. y Kit for recording RADAR image. y Consists of; CKA-137(FGB), BNC-Dsub15 cable (1pc.), LAN cable, BNC-JJ (5pc.), BNC connector for 3C-2V (5pc.) y Installed in the NDV-1850. y Kit for second RADAR video channel. y Consists of; BNC-JJ (5pcs.) BNC-Dsub15 cable (1pc.), BNC connector for 3C-2V (5pc.) y Installed in the NDV-1850. y Required when connecting the radar of UXGA display. Accessories 6 Spare Parts for the RIF z y Spares for the NWP-46 y Fan, Fuse 7ZXJD0093 When radar images cannot be recorded, the output data of AIS must be recorded instead. 9 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.6. Present and New model Comparison table 1.6.1. VDR Item Capsule JCY-1700 JCY-1800 NDH-288A/B (made by L-3) NDH-316 (New capsule is made by L-3.) Beacon Beacon Cover: Yes Water Pressure Switch: No Water Switch: Dual Pins Recording Control Unit (RCU) Data Acquisition Unit (DAU) Including into the door of RCU Beacon Beacon Cover: No Water Pressure Switch: Yes Water Switch: Single Pin Recording Control Unit (RCU) Function of DAU is Included into the RCU Including serial interface into the RCU Input channel: 32 ports for IEC61162-1/-2 Input CH: 9 sets for microphone unit (Recording channel are 3) 3 sets for VHF radio (Recording channel is 1) Compressing format: G726 Input CH: 2CH for analog RGB (selectable recording) Compressing format: PNG No operation panel in the RCU Option Standard UPS PC Card (ATA type) Capacity: 2GB Backup voltage is DC24V (8Ah) Compact Flash Card Capacity: 2GB Backup voltage is DC24V (5Ah) NSK Interface Option unit: NCT-27B Including NSK interface (option) Dry Contact signal Option Unit : NCT-57 Input channel: 64 ports for dry contact signal Analog signal Option board for DAU Input channel: 4 ports for analog signal Option unit: NQA-4091A Input channel: 8 ports for analog signal Option Unit: NCT-72 Input channel: 64 ports for dry contact signal Option Unit: NCT-63 Input channel: 16 ports for dry contact signal Option board for NCT-72 / 63 Input channel: 8 ports for analog signal Main Unit Serial Data recording Audio recording Video recording Operation Panel of RCU External Operation Panel Unit Backup Media DAU: Input channel: 16 ports for IEC61162 4 ports for analog signal (op.) Input CH: 9 sets for microphone unit (Recording channel are 3) 3 sets for VHF radio (Recording channel is 1) Compressing format: G726 Input CH: 1ch for analog RGB Compressing format: PNG 10 DOC No. 7ZPJD0387C Remark Only fixed capsule Unification of RCU and DAU IEC61162-2 for AIS Including Video selector RCU is the Black Box With CF card adapter New type small battery for synchro , step and pulse signal Selectable 64ch or 16ch Built in the NCT-72 / 63 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.6.2. S-VDR Item Capsule JCY-1700S JCY-1850 NDH-317 / NDH-317A (New capsule is made by L-3.) NDH-317 (New capsule is made by L-3.) Beacon Beacon Cover: No Water Pressure Switch: Yes Water Switch: Single Pin Same as VDR (JCY-1700) Same as VDR (JCY-1700) Remark New fixed type capsule Audio recording Video recording Same as VDR (JCY-1700) Option (remove the FGB) Operation Panel of RCU External Operation Panel Unit Backup Media UPS NSK Interface Same as VDR (JCY-1700) Beacon Beacon Cover: No Water Pressure Switch: Yes Water Switch: Single Pin Same as VDR (JCY-1800) Including serial interface into the RCU Input channel: 16 ports for IEC61162-1/-2 Same as VDR (JCY-1800) Option (remove the FGB, cable and BNC) connector) Same as VDR (JCY-1800) Same as VDR (JCY-1700) Same as VDR (JCY-1800) Same as VDR (JCY-1700) Same as VDR (JCY-1700) Same as VDR (JCY-1700) Same as VDR (JCY-1800) Same as VDR (JCY-1800) Including NSK interface (standard) Dry Contact signal Analog signal Same as VDR (JCY-1700) Same as VDR (JCY-1700) Same as VDR (JCY-1800) Same as VDR (JCY-1800) Main Unit Serial Data recording IEC61162-2 for AIS Refer to a VDR comparison table for details. for synchro , step and pulse signal 11 DOC No. 7ZPJD0387C DOC No. 7ZPJD0387C 12 Figure 1: System Diagram DGPS (Yard) AIS (Yard) Speed Log (Yard) Gyro Compass (Yard) Auto Pilot (Yard) Rudder Angle Indicator (Yard) Echo Sounder (Yard) Anemometer (Yard) Engin Telegraph (Yard) Remote Control System (Yard) Other (Yard) X-Band Radar (JRC) Other (Yard) Other (Yard) * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1Q * TTYCS-1Q * TTYCS-1Q * TTYCS-x Analog (Yard) * MPYC-xx Dry Contact (Yard) * TTYCS-1Q From AC Distributor * TTYCS-x Analog (Yard) * MPYC-xx Dry Contact (Yard) V synch *3C-2V H synch *3C-2V B *3C-2V G *3C-2V R *3C-2V *TTYCS-1Q *TTYCS-1Q *TTYCS-1Q *TTYCS-1Q From AC Distributor *TTYCYS-1Q *TTYCYS-1Q * MPYC-2 Speed Log [Pulse] (Yard) * MPYC-7 Gyro Compass [Synchro] (Yard) * MPYC-4 Gyro Compass [STEP] (Yard) * TTYCS-1 MIC8(W.P.) Mic-8 MIC7(W.P.) Mic-7 MIC5 Mic-5 MIC4 Mic-4 MIC2 Mic-2 MIC1 Mic-1 VHF Telephone No.1 * TTYCS-1 VHF Telephone No.2 *TTYCS-1Q *DPYC-2.5 AC220V 60Hz 1 phase 1.7. JCY-1800 System Diagram JCY-1800/1850 VDR/S-VDR Installation Guide 1. Specifications DOC No. 7ZPJD0387C 13 Figure 2: System Diagram DGPS (Yard) AIS (Yard) Speed Log (Yard) Gyro Compass (Yard) Auto Pilot (Yard) Rudder Angle Indicator (Yard) Echo Sounder (Yard) Anemometer (Yard) Engin Telegraph (Yard) Remote Control System (Yard) Other (Yard) X-Band Radar (JRC) Other (Yard) Other (Yard) * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1Q * TTYCS-1Q V synch *3C-2V H synch *3C-2V B *3C-2V G *3C-2V R *3C-2V *TTYCS-1Q *TTYCS-1Q *TTYCS-1Q *TTYCS-1Q *TTYCYS-1Q *TTYCYS-1Q * MPYC-2 Speed Log [Pulse] (Yard) * MPYC-7 Gyro Compass [Synchro] (Yard) * MPYC-4 Gyro Compass [STEP] (Yard) * TTYCS-1 MIC8(W.P.) Mic-8 MIC7(W.P.) Mic-7 MIC5 Mic-5 MIC4 Mic-4 MIC2 Mic-2 MIC1 Mic-1 VHF Telephone No.1 * TTYCS-1 VHF Telephone No.2 *TTYCS-1Q *DPYC-2.5 AC220V 60Hz 1 phase 1.8. JCY-1850 System Diagram JCY-1800/1850 VDR/S-VDR Installation Guide 1. Specifications 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.9. Functions of electrical circuit board Main electrical circuit table of NDV-1800 (VDR) Unit Circuit name Model Function S-VDR PSU NBL-327 Power supply board (PSB) Thermo sensor board Main Control Board (MCB) CBM-168 Battery backup for 2 hours same CHG-213 same Audio Recording Board (ARB) CHA-387 Frame Grabber Board (FGB) CKA-137A Remote Maintenance Board (RMB) CDK-287 Temperature monitoring of a battery Main control HUB unit: 1port + 4ports 16ports for IEC61162-1 / 2 Internal operation panel Input CH: 9 sets for microphone unit (Recording channel are 3) 3 sets for VHF radio (Recording channel is 1) Compressing format: G726 Input CH: 2CH for analog RGB (selectable) Compressing format: PNG 16ports for IEC61162-1 / 2 NSK Interface Board (NIB) CHM-378 (Option) To record gyro compass signal (Synchro / Step) and/or Ship’s speed log signal as IEC61162-1 sentence formatter Standard Data Processor Unit NDL-46 Option Board CDJ-2304 14 DOC No. 7ZPJD0387C Remark same same Option Not installed Main Control Board for Remote Maintenance System 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide RCU: NDV-1800/1850 PSU: NBL-327 MCB: CDJ-2304 (ARB: CHA-387) CF Cars CF Cars Audio Interface Board FGB: CKA-137A RMB: CDK-287 Mother Board NIB: CHM-378 NIB: CHM-378 Terminals for serial data BNC connector for RGB Battery AC Input terminal AC Output terminal OPU: NCG-169 Display: Error Code display Software version Heading value in case of Synchro or Step signal connecting 15 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.10. Specifications of each unit 1.10.1. Protective Capsule Unit: PCU (NDH-316) (1) Function: The protective capsule unit (PCU) records navigation data, hull data, conversation in the bridge, conversation over VHF radio, and radar image data to the recording medium in the PCU. When submerged, the Underwater Acoustic Beacon with PCU, which is a battery-powered, transmits a pulsed acoustic signal for capsule searchers. (2) Performance: a) Interface: 1) Standard: IEEE802.3 (10Base-T/ 100Base-TX) 2) Protocol: TCP/IP b) Recording duration and capacity: 1) Duration: 12 hours 2) Capacity: 2.0GB (flash memory) c) Data Recording Interval: 1) Sensor Data: depends on the input from the sensors (normally 1 second) 2) Audio Data: continuous (1 audio file / minute) 3) Image Data: 1 image per 15 second (Option) d) Acoustic underwater beacon: 1) Operating frequency: 37.5kHz ±1kHz 2) Operating time: minimum 30 days after submerged in the water 3) Detectable range: 1800m - 3600m 4) Battery life: maximum 5-years (depends on surrounding environment) (3) Environmental condition There shall be neither the damage of the final record media nor the loss of recorded data under the conditions shown below. a) Shock: A half sine-wave pulse of 50G, with an interval of 11msec b) Penetration: A mass of 250 kg with a pin of 100mm diameter, dropped from 3m c) Fire: 10 hours with 260 °C fire 1 hour with 1100 °C fire d) Deep-sea water pressure: 60 Mpa (equivalent to 6000m of depth) General environmental condition e) Operating temperature: -25°C to +55°C (IEC 60945 exposed type) f) Storage temperature -55°C to +70°C (IEC 60945 exposed type) g）Vibration: 2Hz to 13.2Hz ±1.0mm 13.2Hz to 100Hz 0.7G (4) General specification a) Input voltage range: 19.5 - 36.5VDC b) Power consumption: 3W c) Size: 182.4(W) x 206.5(D) x 218.3(H) mm d) Mass: 8.7kg e) Color: fluorescent orange 16 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.10.2. Protective Capsule Unit: PCU (NDH-317A/317) (1) Function: The Protective Capsule Unit (PCU) is not a float-free type but a fixed type. The PCU records navigation data, hull data, conversation in the bridge, conversation over VHF radio, and radar image data to the recording medium in the PCU. When submerged, the Underwater Acoustic Beacon with PCU, which is a battery-powered, transmits a pulsed acoustic signal for capsule searchers. (2) Performance: a) Interface: 1) Standard: IEEE802.3 (10Base-T/ 100Base-TX) 2) Protocol: TCP/IP b) Recording duration and capacity: 1) Duration: 12 hours 2) Capacity: 2.0GB (flash memory) c) Data Recording Interval: 1) Sensor Data: depends on the input from the sensors (normally 1 second) 2) Audio Data: continuous (1 audio file / minute) 3) Image Data: 1 image per 15 second (Option) d) Acoustic underwater beacon: 1) Operating frequency: 37.5kHz ±1kHz 2) Operating time: minimum 30 days after submerged in the water 3) Detectable range: 1800m - 3600m 4) Battery life: maximum 5-years (depends on surrounding environment) (3) Environmental condition There shall be neither the damage of the final record media nor the loss of recorded data under the conditions shown below. a) Shock: b) Fire: A half sine-wave pulse of 50G, with an interval of 11msec 10 hours with 260 °C fire 1 hour with 1100 °C fire c) Deep-sea water pressure: 60 Mpa (equivalent to 6000m of depth) General environmental condition a) Operating temperature: -25°C to +55°C (IEC 60945 exposed type) b) Storage temperature -55°C to +70°C (IEC 60945 exposed type) c）Vibration: 2Hz to 13.2Hz ±1.0mm 13.2Hz to 100Hz 0.7G (4) General specification a) Input voltage range: 19.5 - 36.5VDC b) Power consumption: 3W c) Size: NDH-317A 186(W) x 209(D) x 217(H) mm NDH-317 182(W) x 206(D) x 215(H) mm d) Mass: e) Color: NDH-317A 7.6kg NDH-317 8.1kg fluorescent orange / White 17 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide Present and New model Comparison table of the Capsule for S-VDR No. Item Present model New model 1 2 3 4 5 6 Type name Memory Capacity Size [mm] Mass [kg] Mounting dimensions Beacon 7 DC Power wiring 8 LAN wiring 9 10 LAN interface Compass safe distance 11 12 Input voltage range Power consumption NDH-317 2.0GB 182.4(W) x 206.5(D) x 215.2(H) 8.1 Radius: 87.64mm, 120degree Water Pressure Switch Water Switch: Single Pin Wiring to the Junction Box 1: Shield 2: Red (+24V) 3: Black (GND) Wiring to the Junction Box 4: White/Orange (Tx+) 5: Orange (Tx-) 6: White/Green (Rx+) 7: Green (Rx-) 8: Shield 10/100Base-T Standard: 1.3m Steering: 0.8m 24Vdc (19.5 - 36.5Vdc) 3.0W NDH-317A 2.0GB 186.2(W) x 209.3(D) x 217.4(H) 7.6 Radius: 87.64mm, 120degree Water Pressure Switch Water Switch: Single Pin Wiring to the Junction Box 1: Green 2: Red (+24V) 3: Black (GND) Wiring to the Junction Box 4: White/Orange (Tx+) 5: Orange (Tx-) 6: White/Green (Rx+) 7: Green (Rx-) 8: Shield 10/100Base-T Standard: 0.5m Steering: 0.4m 24Vdc (19.5 - 36.5Vdc) 3.0W 18 DOC No. 7ZPJD0387C Remark same almot the same almost the same same same ??? same improvement 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.10.3. Recording Control Unit: RCU (NDV-1800/1850) 1.10.3.1. Operation Panel (Internal) (1) Performance: a) Button operation: 1) Recording stop: Stop to record data to PCU 2) Recording restart: Restart to record data to PCU 3) Card recording stop: Stop to record data to CF card. (enables to take out CF card from RCU) b) LED Indication: 1) Recording status Recording / Recording stop 2) CF card status Recording / Recording stop (enables to take out CF card) 3) CF card Media error Access error to CF card 1.10.3.2. Data Processor Unit (1) Function: a) Control of recording navigation and hull data to PCU. b) Collects data of navigation and hull condition according to IEC61162-1/2. The data collected are as follows according to the IEC61996-2 1) Date and Time (UTC) 2) Ship’s position measured by the electronic position fixing system 3) Ship’s speed (over ground/water) 4) Ship’s heading with a gyrocompass or magnetic compass 5) Under keel clearance 6) Main alarms (indicated in the bridge) 7) Rudder order and response data 8) Engine order and response data 9) Hull opening status (for RO-RO passenger ships and ferry ships only) 10) Watertight door / Fire door status 11) Bow acceleration and hull stress data (only for the ships mandatorily having hull stress indicator) 12) Wind direction / wind speed data (only when the vessel is equipped with anemometer) 13) AIS data (S-VDR) When radar images cannot be recorded, the output data of AIS must be recorded as a substitute. However, JCY-1800/1850 can also record both AIS data and radar images. In case of S-VDR: If the sensor outputs no data by IEC61162, items 5)-12) are not recorded. c) Capturing, encoding and recording of conversation audio on the bridge, VHF communications audio and radar image shown on the display. d) Copying the recording data to the CF card. e) Monitoring and control of the system. (2) Performance: a) Communication to PCU: 1) Standard: IEEE802.3 (10Base-T/ 100Base-TX ) 2) Protocol: TCP/IP b) Sensor data input : 1) Input channel: NDV-1800 (VDR): up to 32 (channels) NDV-1850 (S-VDR): up to 16 (channels) 2) Data input interface: IEC61162-1/-2 (RS-422) 19 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 3) Recording interval: depends on the input from the sensors (normally 1 second) c) Bridge audio input: 1) Input channel: up to 9 (channels) 2) Input sensitivity: 6kHz 3) Recording interval: continuous (1 audio file / minute) d) VHF communications input (audio): 1) Input channel: up to 3 (channels) 2) Input sensitivity: 3.5kHz 3) Input level: 0 dBm 600-ohm balance 4) Recording interval: continuous (1 audio file / minute) e) Radar image data input (input of No1. X band radar is recommended): 1) Input channel: 2 (channels) Auto selection of a radar image from both channels (If the radar is of JRC make, automatic selection of on-operation radar is possible.) 2) Input interface: analog RGB/Hs/Vs - RGB: 0.7Vp-p (video signal) - Hs: TTL - Vs: TTL 3) Resolution: 640 x 350 – 1600 x 1200 pixel (conforms to VESA DMTS) 4) Refresh rate: 60 - 85 Hz (conforms to VESA DMTS) (Resolution 1600 x 1200 pixel 60Hz only) 5) Recording interval: 1 image every 15 seconds f) Recording data backup: 1) Media: CF card (Adapter for PCMCIA type-2 is attached to the RCU.) 2) Storage capacity: 2.0GB g) Blackout processing: 1) Recording duration: 2 hours while blackout (during the blackout, only the conversation in the bridge is recorded) 2) Restoration time required: less than 1 minute (Recovery time from blackout operation to normal operation on restoration of ship’s generator.) h) GPS select signal input: 1) Interface: Dry (voltage free) contact closure 2) Operation: Recording GPS selection (active open/close) (Commonly used with External Contact Input ) i) RADAR select signal input: (Only JMA-9900, JMA-900M, JMA-5300 1) Interface of JRC radar: IEC61162-1 (RS-422) 2) Operation of JRC radar: Active radar selection by JRC original sentence 3) Interface of other radar: Dry (voltage free) contact closure 4) Operation of other radar: Recording RADAR selection by dry contact closure (active open/close) (Commonly used with External Contact Input ) j) External Contact Input (dry contact): 1) Number of input: maximum 3 dry contacts (voltage free) (Commonly used with the input signals which select RADAR or GPS.) 2) Output sentences: Registers sentences at the time of their making and opening 20 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.10.3.3. Power Supply Unit (1) Function: a) Power supply to RCU and PCU in normal operation b) Power supply to RCU and PCU for 2 hours on blackout. (2) Performance: a) Input voltage range: 100 - 120VAC +/- 10% 1-phase 50/60Hz +/-5% 200 - 240VAC +/- 10% 1-phase 50/60Hz +/-5% (Auto switching) b) Output voltage: 5VDC, 12VDC, 24VDC c) Maximum power output: 140VA d) Battery capacity: 24VDC 5Ah e) Expectant battery age: max 4-years (Depending on circumstance. This age is based on ambient operating temperature: 25 deg., load 70%) 1.10.3.4. External Interface a) External alarm lamp output: 1) Interface: Dry (voltage free) contact closure 2) Operation: System down (normal-close or open) 3) Current: 1A or less at 24VDC / 0.5A or less at 125VAC b) External alarm buzzer output: 1) Interface: Dry (voltage free) contact closure 2) Operation: System down (normal-close or open) 3) Current: 1A or less at 24VDC / 0.5A or less at 125VAC 1.10.3.5. Environmental condition (1) Operating temperature: -15°C to +55°C (IEC 60945 protected type) (2) Temperature and humidity: +40°C, 93% (3) Vibration: 2Hz to 13.2Hz ±1.0mm 13.2Hz to 100Hz 0.7G 1.10.3.6. General specification (1) Power voltage: 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945) 200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945) (2) Power consumption: (including capsule unit & operation panel unit & microphone phantom power) 90VA in UPS battery charge 50VA in normal operation (3) Size: 419.5(w) x 250(d) x 480(h) mm (4) Mass: 23.0kg (NDV-1800), 21.0kg (NDV-1850) (5) Color: N7 semi-gloss texture 21 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.10.3.7. NSK interface (VDR: option, S-VDR: standard) Records gyro compass signal (Synchro / Step) and/or Ship’s speed log signal as IEC61162-1 sentence formatter (1) Function: (2) Performance: a) Signal input: Synchro signal for Gyro compass Ratio: 360X, 180X, 90X, 36X, 1X Primary voltage: AC50 – 115V, 50/60Hz Secondary voltage: AC20 – 90V, 50/60Hz Step signal for Gyro compass Ratio: 360X, 180X, 90X, 36X, 1X Voltage: DC24V / 35V / 50V / 70V Pulse signal for speed log Pulse number: 200P / 400P / 100P / 160P (per NM) Interface: Opto-Isolation / dry contact signal b) Recoding data: Data type: IEC61162-1 Heading Sentence formatter: HDT Sip speed Sentence formatter: VBW 1.10.3.8. Radar switching recording function Specification of radar switching recording function when connecting two radars is as follows: (1) Function: a) The radar screen in operation is automatically identified and recorded. Automatic identification can be performed by monitoring the operation conditions of the scanners, which can be judged by the original sentences conforming to IEC61162 outputted from JRC radars. b）Switching recording function is only available when JRC radars are connected. The radars corresponding to this switching recording function are the current models or newer (JMA-5300, JMA-9900, JMA-900M). The older models do not correspond. (2) Performance: Radar switching recording function supports for connecting two non-JRC radars (refer to 2 and 3 below). However, for non-JRC radars, we do not recommend using switching recording function because automatic identification of the working radar is not functional under the normal operation conditions. For using switching recording function in the case of non-JRC radars, read the following specification for proper recording of the working radar images. a) Current JRC radars (JMA-5300, JMA-9900, JMA-900M) Operation conditions of scanners are monitored by the sentences conforming to IEC61162 outputted from X-band radars. When the scanner of X-band radar is in operation, the radar image connecting to CH1 will be recorded. When the scanner of X-band radar is not in operation, the radar image connecting to CH2 will be recorded. b) Switching SW connection Recording modes can be selected by connecting the switching SW of the following specification to the dry contact input (PI_1 and PI_2 of TB406) of Recording Control Unit (RCU). ¾ AUTO mode: Images of CH to which the synchronized signals are outputted are automatically selected and recorded. If the synchronized signals are outputted from both CH1 and CH2, CH1 has the priority to be selected. 22 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 ¾ CH1 recording mode: VDR/S-VDR Installation Guide Images of CH1 are forced to be recorded. If no images are inputted to CH1, the image data will not be recorded. ¾ CH2 recording mode: Images of CH2 are forced to be recorded. If no images are inputted to CH2, the image data will not be recorded. PI_1（TB406） PI_ 2（TB406） RADAR Recording Mode OPEN OPEN AUTO OPEN CLOSE CH1 record CLOSE OPEN CH2 record When in operation by AUTO mode, the objective radar images will be recorded if the power of nonoperational radar is turned off. If the nonoperational radar is set standby, outputting radar images is not stopped and therefore, only the X-band radar screen without any echoes will be recorded. c) Continuous AUTO mode When the switching SW is not connected and two radars are connected, images will be recorded continuously by AUTO mode. 1.10.4. Operation Panel Unit: OPU (NCG-169) (1) Function: Visible indication and audible alarm for VDR system alarm in the Wheelhouse Display of the cause of an error Input of Heading initial value (2) Performance: a) Type: Flush mount type or Wall mount type b) Power supply: Supplied from the Recording Control Unit NDV-1800/1850 c) Indication: LED lighting for alarm indication 4 digit LED for error code indication Buzzer (mutable by ACK switch) d) Operation: Alarm acknowledgement Dimmer of LED (3) NSK operation: (When the NSK interface board is added.) a) Operation Entry of the initial value of heading b) Indication Heading value indication (4) Environmental condition: a) Operating temperature: -15°C to +55°C (IEC 60945 protected type) b) Temperature and humidity: +40°C, 93% c) Vibration: 2Hz to 13.2Hz ±1.0mm 13.2Hz to 100Hz 0.7G (5) General specification: a) Size: 145(w) x 50(d) x 165(h) mm b) Mass: 0.3kg c) Color: N4 semi-gloss texture 23 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide 1.10.5. Microphone Unit (NVT-161) (1) Function: Acquisition of W/H conversation, Alarms and sounds etc. in W/H (2) Performance: a) Type: Ceiling mount type, wall mount type b) Device: Electoret condenser microphone c) Directivity: Hemispherical and omnidirectional d) Receiving range: 2.5m of radius e) Power supply: Phantom powered by 12VDC f) Test device: Built-in speaker for audio acquisition test (3) Environmental condition: a) Operating temperature: -15°C to +55°C (IEC 60945 protected type) b) Temperature and humidity: +40°C, 93% c) Vibration: 2Hz to 13.2Hz ±1.0mm 13.2Hz to 100Hz 0.7G (4) General specification a) Size: 110(w) x 44.5(d) x 160(h) mm b) Mass: 0.2kg c) Color: N4 semi-gloss texture 1.10.6. Waterproof Microphone Unit (NVT-162) (1) Function: -Option- Acquisition of wing conversation etc. (2) Performance: a) Type: Wall mount type b) Device: Electoret condenser microphone c) Directivity: Hemispherical and omnidirectional d) Receiving range: 2.5m of radius e) Power supply: Phantom powered by 12VDC f) Test device: Built-in speaker for audio acquisition test (3) Environmental condition: a) Operating temperature: -25°C to +55°C (IEC 60945 exposed type) b) Temperature and humidity: +40°C, 93% c) Vibration: 2Hz to 13.2Hz ±1.0mm 13.2Hz to 100Hz d) Waterproof grade: 0.7G IPx6 (4) General specification a) Size: 126(w) x 93(d) x 110(h) mm b) Mass: 1.2kg c) Color: N7 semi-gloss 24 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 1.10.7. Digital Signal Converter (NCT-72) 64CH (1) Function: VDR/S-VDR Installation Guide -Option- The Digital signal converter should acquire alarms or status condition via dry contact closure. (2) Performance: a) Dry contact Input port: Dry (voltage free) contact closure Max. 64 port b) Contact closure interface: 1) Driving power supply: +12VDC 2) Status: Normal Close / Normal open c) Communication port To the NDV-1800 RCU d) Data output interface Data type: IEC61162-1 (3) Optional Analog interface: a) Analog signal Input port: (When the optional Analog signal converting board CEF-60 is added.) Max. 8 port b) Signal input: 1) Voltage: +/-500mV, 2) Current: +/-20mA +/-5V, +/-10V c) Communication port Same port as dry contact signals d) Data output interface Data type: IEC61162-1 Analog Sentence formatter: XDR (4) Environmental condition: a) Operating temperature: -15°C to +55°C (IEC 60945 protected type) b) Temperature and humidity: +40°C, 93% c) Vibration: 2Hz to 13.2Hz ±1.0mm 13.2Hz to 100Hz 0.7G (5) General specification a) Power voltage: 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945) 200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945) b) Power consumption: 25VA c) Size: 300(w) x 130(d) x 420(h) mm d) Mass: 5kg e) Color: N7 semi-gloss 1.10.8. Digital Signal Converter (NCT-63) 16CH (1) Function: -Option- The Digital signal converter should acquire alarms or status condition via dry contact closure. (2) Performance: a) Dry contact Input port: Dry (voltage free) contact closure Max. 16 port b) Contact closure interface: 1) Driving power supply: +12VDC 2) Status: Normal Close / Normal open c) Communication port To the NDV-1800 RCU d) Data output interface Data type: IEC61162-1 (3) Optional Analog interface: a) Analog signal Input port: (When the optional Analog signal converting board CEF-60 is added.) Max. 8 port b) Signal input: 1) Voltage: +/-500mV +/-5V +/-10V 2) Current: +/-20mA 25 DOC No. 7ZPJD0387C 1. Specifications JCY-1800/1850 VDR/S-VDR Installation Guide c) Communication port d) Data output interface Same port as dry contact signals Data type: IEC61162-1 Analog Sentence formatter: XDR (4) Environmental condition: a) Operating temperature: -15°C to +55°C (IEC 60945 protected type) b) Temperature and humidity: +40°C, 93% c) Vibration: 2Hz to 13.2Hz ±1.0mm 13.2Hz to 100Hz 0.7G (5) General specification a) Power voltage: 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945) 200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945) b) Power consumption: 25VA c) Size: 300(w) x 130(d) x 230(h) mm d) Mass: 2.9kg e) Color: N7 semi-gloss 1.10.9. Radar Interface Unit (NWP-46) (1) Function: -Option- The NWP-46 is required when a high resolution (UXGA) radar display is connected to the VDR/S-VDR. The NWP-46 is an option unit in order to install a FGB near the radar, because high resolution RGB signals can not be extended to the VDR/S-VDR, The Frame Grabber Board (FGB) in the NWP-46 is moved from the Recording Control Unit. (2) Performance: a) Basic performance: It is the same as the Radar image input specification of the Recording Control Unit. b) Communication port To the NDV-1800/1850 RCU via Ethernet (3) Environmental condition: a) Operating temperature: -15°C to +55°C (IEC 60945 protected type) b) Temperature and humidity: +40°C, 93% c) Vibration: 2Hz to 13.2Hz ±1.0mm 13.2Hz to 100Hz 0.7G (4) General specification a) Power voltage: 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945) 200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945) b) Power consumption: 10VA c) Size: 255(w) x 160(d) x 72(h) mm d) Mass: 1.5kg e) Color: N4 semi-gloss 26 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 VDR/S-VDR Installation Guide 2. INSTALLATION PROCEDURES 2.1. General Installation Procedures 1) 2) 3) 4) 5) Install every unit. Connect the units with cables according to the installation drawing of the ship. Connect cables to the sensors onboard according to the installation drawing of the ship. Check if the wirings are done correctly. Run a burn-in test. (For the RCU, make sure that it runs on the battery power, which automatically turns on during blackout.) 6) Check the communications between the units and from the sensors onboard. 7) Check the recorded data. 27 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 VDR/S-VDR Installation Guide 2.2. Points of installation 2.2.1. Capsule 1) Connection box Connection box is wired the same as current box. Power line of capsule is 24 voltages line, and power cable is composed with 2 lines of power line and a shield line. In order to use 100Mbps Ethernet line, LAN cable shall be wired near terminal in twist status. 2) RCU wiring In order to connect with RJ-45 connector, the connector is attached on ship. The connector is attached standard in product, but serviceman shall prepare pressure implement for LAN cable. 3) Beacon Beacon electrode is protected by water pressure sensor. Beacon protection cover (plastic case) is not necessary. To measure beacon battery voltage, shall measure voltage by digital tester between beacon electrode and frame after removing water pressure sensor. (The performance degradation of a water pressure sensor shall be prevented.) At First installation, voltage measurement is not necessary. But the voltage shall be measured at annual check. 4) Mounting direction As the cable of Capsule turns to a stern, the Capsule should be installed. (preventive measures against water intrusion) 2.2.2. Operation panel unit 1) wiring Wiring of DC 12V line and RS-485 communication line 2) Installation place Shall be installed in bridge The installation is not necessary near VDR main unit. 2.2.3. Microphone unit 1) Wiring It shall be wired the same as previous model (JCY-1700). 2.2.4. Radar Image Since FGB unit is option in case of S-VDR, the following option kit shall be installed on ship. 1) CH1 connection Frame Grabber Board Kit: 7ZZJD0052 FGB: CKA-137 • RGB cable（DSUB15－BNCx5） • LAN cable • BNC connector x5（attached insulated ring） 2) CH2 connection When two radars are connected to VDR, CH2 connection kit shall be added. • FGB CH2 Kit: 7ZZJD0055 • RGB cable (DSUB15－BNCx5） • BNC connector x5（attached insulated ring） 28 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 VDR/S-VDR Installation Guide 2.2.5. Serial data（NMEA） 1） Wiring It shall be wired the same as previous model (JCY-1700). 2） Reception lamp There is not OK/NG lamp (Green/Red). Reception status is shown on the maintenance software. 3） Operation panel unit Error information of reception is shown by error code on operation panel unit. (Therefore main unit lamp is not necessary to check.) If error code is shown, the code means unit ID assigned every unit, not connection channel, Unit ID is assigned by maintenance software. E.g. GPS: Error code: 6041 60 = Serial data reception is NG. 41 = GPS unit ID When “Other” is selected as unit ID, the connection CH is shown as error code. 2.2.6. Option unit Connected equipment by RS-422 port 1） Connection CH It shall be connected from CH13 to CH16. When the option unit is connected, shall be connected in order of CH16, CH15, CH14 and CH13. 29 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 VDR/S-VDR Installation Guide 2.2.7. Switching Radar When two radars are connected and VDR record one of two radar images by switching. 1） In case of JRC Radar The following radars output a PJRC sentence which includes a status of transmitting RF signal. When main radar is transmitting, main radar image is recorded. When main radar is not transmitting, sub radar image is recorded. Connect a serial output data from Radar unit to the RCU. Model PJRC JMA-5300 JMA-9900 JMA-900 Other old model Support Support Support Not support Remark Ver. 2.0.8 or later Outputting sentence of the Radar unit $PJRC, RA, 15, ?, xxxxxxxxxx*hh ? = 1: transmitting RF 0: not transmitting RF 2） In case of switching signal by dry-contacts In order to switch by dry-contacts, it is necessary to set the logic of dry- contact (Open/Close) for radar selection (Auto selection/Main/sub) E.g.）Setup Table PI_1 OPEN OPEN CLOSE CLOSE PI_2 OPEN CLOSE OPEN CLOSE MODE AUTO CH1 record CH2 record － PI_1 PI_2 3） In case of none switching signal by dry-contact Radar image in CH input image signal is recorded. When radar images are input to both of CH, CH1 image is recorded. 30 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 VDR/S-VDR Installation Guide 2.2.8. GPS selection In the following case, GPS selection should be set up. Connecting two GPS units to one port via a switcher Connecting a dry contact signal of switcher 1) Change a recording GPS When the selection information of GPS is connected with a dry contact signal, VDR records change information. (This is not mandatory.) Set the logic of the dry contacts by the maintenance software. Ex) OPEN: Main GPS Close: Sub GPS 2.2.9. Radar Interface Unit NWP-46 1) Summary of Radar Interface unit (NWP-46) When VDR is connected with the Radar which has the 1600 x 1200 (UXGA ) screen resolution, VDR requires a Radar Interface unit. Since UXGA image data has the very high frequency, an RGB cable is inextensible to VDR. This problem is solved by changing connection between VDR and Radar into LAN connection by the Radar Interface unit. Therefore it is necessary to install the Radar Interface unit near the Radar. 2) Radar At present, although NWP-42 is required only for the time of connecting Chart Radar and VDR, all Radar with UXGA screen resolution will require it from now on. 3) Components of NWP-46 NWP-46 are composed by “FGB: Frame Grabber Board” (CKA-137) , and AC/DC power supply. FGB is removed from RCU to NWP-46 when NWP-46 is connected to Radar, although FGB is built in RCU usually. 31 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 VDR/S-VDR Installation Guide 4) System configuration diagram ● Normal system ( XGA or SXGA etc. ) An RGB cable is extended from radar and it connects to VDR. ● Chart radar system with NWP-46 (only UXGA) By connecting NWP-46 to Radar, a LAN cable is extended and it connects to VDR. 5) Shipment units and parts ・ NWP-46 (The piece of Velcro for fixation to Radar is stuck on the bottom of the NWP-46.) ・ DVI-Dsub15 Display cable ( Radar - NWP-46) ・ LAN connector and Cover : five pieces (Connector is crimped to a LAN cable.) ・ (Two pieces are used by NWP-46 and RCU sides. Three pieces are spares. ) ・ Base for cable clamp : five pieces ・ Cable clamp : five pieces 32 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 2.3. FGB Kit (7ZZJD0052) VDR/S-VDR Installation Guide Installation Procedure 2.3.1. Components No. Parts Type Qty Remark 1 2 3 4 5 6 FGB (Frame Grabber Board) RGB cable J-J type BNC connector LAN cable Screws BNC connector CKA-137 7ZCJD0281 BCJ-JR 7ZCJD0284 1 1 5 1 3 5 Fixed to frame metal D-SUB (15)-BNC (x5) Fixed to frame metal Connection between the FGB and the MCB For J-J type BNC connector frame installation For a Radar unit connection to the S-VDR BCP-H3B 2.3.2. Installation procedure STEP Procedure 1 Cover Remove a cover of slot for the FGB installation. Unscrew two screws to fix the cover. 33 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 VDR/S-VDR Installation Guide 2 FGB Set the FGB (CKA-137) to the slot. Screw the two screws to fix the FGB. 3 R: Red G: Green B: Blue H: Gray V: Black Connect the RGB cable to the five BNC connectors on the backside of frame. Caution) The cable of an assignment color is connected to the appointed location. R: Red G: Green B: Blue H: Gray V: Black 4 BNC connector frame Three screws Install the BNC connector frame with three screws. Screw the three screws. 34 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 VDR/S-VDR Installation Guide 5 RGB cable Cable clamp: 2 points Cable clamp: 2 point Cable length is adjusted so that it may not interfere with the door of RCU. Lay the RGB cable. Fix the RGB cable by four cable clamps in the ceiling panel section, and connect with the "RGB1" D-SUB connector of FGB. Shorten the RGB cable length of the FGB side for not touching against door of RCU. 6 LAN cable Connect the LAN cable between the FGB and the MCB. Connect the LAN cable to any LAN port of VDR-LAN on the MCB. 35 DOC No. 7ZPJD0387C 2. Installation Procedures JCY-1800/1850 VDR/S-VDR Installation Guide 2.3.3. Setup procedure The configuration file for connection Radar unit is uploaded to the FGB. Upload the configuration file with the maintenance software. Refer to the 6.1.7th clause for details. 2.3.4. Check a Radar image Check the recording radar image with the Radar monitoring function of maintenance software. 36 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3. MECHANICAL INSTALLATION 3.1. Protective Capsule: NDH-316/317/317A 3.1.1. Selecting the Location The Protective Capsule contains the final recording medium. If the capsule should sink into the sea, it would be retrieved by ROV (Remote Operation Vehicle) or by divers. To ensure its continuous normal operation and also to ease its recovery and maintenance, the capsule needs to be mounted at a suitable location and in an appropriate way. It should be recommended that the capsule be mounted at a place that satisfies the following conditions. 1) 2) 3) 4) 5) 6) External open deck, e.g. compass deck A place where the capsule can be appropriately grounded to the ship’s hull A place where unobstructed open space can be secured in its vicinity A place as close to the central line of the ship as possible A place where a compass safety distance over 3m in radius can be secured A place that allows easy recovery of the capsule, should the ship sink into the sea 37 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 3.1.2. VDR/S-VDR Installation Guide Installing the Capsule 3.1.2.1. Mounting the Capsule 1) NDH-316 for VDR Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the grounding of the capsule, do not paint the contact surface of the mounting bracket. ＶＯＹＡＧＥＤＡＴＡＲＥＣＯＲＤＥＲＤＯＮＯＴＯＰＥＮＲＥＰＯＲＴＴＯＡＵＴＨＯＲＩＴＩＥＳ FIG. 3-1-1: Mounting the Protective Capsule NDH-316 38 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 2) NDH-317 for S-VDR Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the grounding of the capsule, do not paint the contact surface of the mounting bracket. ＶＯＹＡＧＥＤＡＴＡＲＥＣＯＲＤＥＲＤＯＮＯＴＯＰＥＮＲＥＰＯＲＴＴＯＡＵＴＨＯＲＩＴＩＥＳ FIG. 3-1-2: Mounting the Protective Capsule NDH-317 39 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 2) NDH-317A for S-VDR Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the grounding of the capsule, do not paint the contact surface of the mounting bracket. ＶＯＹＡＧＥＤＡＴＡＲＥＣＯＲＤＥＲＤＯＮＯＴＯＰＥＮＲＥＰＯＲＴＴＯＡＵＴＨＯＲＩＴＩＥＳ FIG. 3-1-3: Mounting the Protective Capsule NDH-317 40 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.1.2.2. Fastening the Capsule Fasten the capsule with external tooth lock washers to the mounting bracket on the external deck. Then, apply a waterproof treatment of RTV (Room Temperature Vulcanizing) sealing material to secure its grounding to the ship’s hull. ＶＯＹＡＧＥＤＡＴＡＲＥＣＯＲＤＥＲＤＯＮＯＴＯＰＥＮＲＥＰＯＲＴＴＯＡＵＴＨＯＲＩＴＩＥＳ FIG. 3-1-4: Grounding to the Hull The procedures for fastening the Capsule are: i. ii. iii. iv. v. vi. Remove the painting around the three holes in the mounting brackets of the Protective Capsule (NDH-316/317/317A). Place an external tooth lock washer on each of the three holes in the mounting brackets. Apply RTV (Room Temperature Vulcanizing) sealants around the mounting holes. Place the Protective Capsule (NDH-316/317/317A) on the mounting brackets. Adjust the capsule’s position so that its three holes coincide with those of the mounting brackets. Put steel bolts in the holes. Fasten the bolts with nuts. 41 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.1.2.3. Vicinity clearance of the Capsule To ease the maintenance of the Protective Capsule and its recovery in the event of any sea accident, make sure that its vicinity is clear and free from obstacles. ＶＯＹＡＧＥＤＡＴＡＲＥＣＯＲＤＥＲＤＯＮＯＴＯＰＥＮＲＥＰＯＲＴＴＯＡＵＴＨＯＲＩＴＩＥＳ FIG. 3-1-5: Vicinity of the Capsule: NDH-316 / NDH-317 / NDH-317A 42 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.2. Connection Box: NQE-3163 3.2.1. Selecting the Location The Connection Box connects the Protective Capsule and the Recording Control Unit with a data line and a power supply line. It should be recommended that its location should be selected to meet the following conditions. 1) The location needs to be within 1.5m from the Protective Capsule. (The cable attached with the Protective Capsule is 3.0m in length.) 2) The location needs to be free from excessive vibrations. 3.2.2. Mounting the Connection Box Fix the Connection Box to handrail or the support pole provided for this box. The length between the Protective Capsule and the Connection Box should be within 1.5m. ● Seal up four cable grand with silicon or putty sealant. (The water intrusion to a junction box is reported. It is necessary to seal up for preventing against water intrusion.) FIG. 3-2-1: Mounting the Connection Box 43 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide ＬＶＯＹＡＧＥＤＡＴＡＲＥＣＯＲＤＥＲＤＯＮＯＴＯＰＥＮＲＥＰＯＲＴＴＯＡＵＴＨＯＲＩＴＩＥＳＴＡＲＥＣＯＲＤＥＲＴＯＰＥＮＡＵＴＨＯＲＩＴＩＥＳ 3.2.3. Mounting the Capsule (NDH-316) and the Connection Box of VDR (JCY-1800) FIG. 3-2-2: Location for Mounting the Capsule (NDH-316) and the Connection Box 44 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide ＶＯＹＡＧＥＤＡＴＡＲＥＣＯＲＤＥＲＤＯＮＯＴＯＰＥＮＲＥＰＯＲＴＴＯＡＵＴＨＯＲＩＴＩＥＳＬＴＡＲＥＣＯＲＤＥＲＴＯＰＥＮＡＵＴＨＯＲＩＴＩＥＳ 3.2.4. Mounting the Capsule (NDH-317) and the Connection Box of S-VDR (JCY-1850) FIG. 3-2-3: Location for Mounting the Capsule (MDH-317) and the Connection Box 45 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide ＶＯＹＡＧＥＤＡＴＡＲＥＣＯＲＤＥＲＤＯＮＯＴＯＰＥＮＲＥＰＯＲＴＴＯＡＵＴＨＯＲＩＴＩＥＳＬＴＡＲＥＣＯＲＤＥＲＴＯＰＥＮＡＵＴＨＯＲＩＴＩＥＳ 3.2.5. Mounting the Capsule (NDH-317A) and the Connection Box of S-VDR (JCY-1850) FIG. 3-2-4: Location for Mounting the Capsule (NDH-317A) and the Connection Box 46 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.3. Recording Control Unit: NDV-1800 / NDV-1850 3.3.1. Selecting the Location It should be recommended that the location for mounting the Recording Control Unit (NDV-1800/1850) be selected to meet the following conditions. It should be recommended that the Recording Control Unit to be mounted in the wheelhouse. The international standards require the Operation Panel Unit (NCG-169) to be mounted in the wheelhouse. 1) The length of the cable between the Recording Control Unit and the Protective Capsule (NDH-316/317/317A) should not exceed 30m. 2) The lengths of cables connected to the units installed in the wheelhouse should be as short as possible. 3) The Recording Control Unit should be protected from bad weathers, and the temperature around it should be kept at a comfortable level. 4) The Recording Control Unit should be free from excessive vibrations. 5) The Recording Control Unit should be within a compass safety distance of 1.2m. 6) The Recording Control Unit should be distant enough from electric apparatuses such as a RADAR and radio communication devices that emit excessive electromagnetic field. 7) The maintenance operations such as backing up the data and replacing the battery of the power supply unit should be easy enough. 3.3.2. Fastening the Recording Control Unit 3.3.2.1. Connecting Cables 1) Wiring hole: The Recording Control Unit is connected with cables from the Protective Capsule, the Operation Panel Unit, the Radar video, the Microphone Units, the Sensor signal (IEC61162-1/2) and so on. The Recording Control Unit therefore has holes in its bottom for these cables to come through. 2) Grounding terminal: To ensure continuous and stable operations, the Recording Control Unit needs to be grounded to the ship’s hull 3.3.2.2. Vicinity Clearance of the Recording Control Unit The Recording Control Unit has a front door. To allow the door to open easily at anytime, the area within 0.43m of the front door should be kept obstacle-free. 3.3.2.3. Fastening the Recording Control Unit Fasten the Recording Control Unit onto a bulkhead with four M8 steel bolts (φ10mm). The bulkhead has to sustain the weight of 23kg of the Recording Control Unit. 47 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 1) NDV-1800 FIG. 3-3-1: Mounting Outline and Vicinity Clearance of the Recording Control Unit NDV-1800 48 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 1) NDV-1850 FIG. 3-3-2: Mounting Outline and Vicinity Clearance of the Recording Control Unit NDV-1850 49 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.4. Operation Panel Unit: NCG-169 3.4.1. Selecting the Location The Operation Panel Unit should be installed in the bridge console panel or a bulkhead in the wheelhouse. 3.4.1.1. Recommended Location The following is the recommended location for mounting the Operation Panel Unit. It should be in the wheelhouse. 1) The bridge console panel 2) The panel in the back of the wheelhouse 3.4.1.2. Note on selection Consider the followings when selecting a location for mounting the Operation Panel Unit. 1) In the event of an alarm going off, one, while piloting the ship, should hear the alarm tone sounding and see the alarm lamp lighting. 2) The Operation Panel Unit should be away from electric apparatuses such as the RADAR transceiver, radio communication equipment, and so on that may emit an excessive electromagnetic field. 3) The Operation Panel Unit should be free from excessive vibrations. 4) The Operation Panel Unit should be within a compass safety distance of 0.1m. 3.4.2. Fastening the Operation Panel Unit The Operation Panel Unit can be fastened on or in the bulkhead or console panel. When it is placed in the bulkhead or the console panel, the surface of the panel needs to be cut out in the shape shown in the Figure 3-6 in the next page. When it is fastened on the bulkhead or the console panel, remove its flange. It has 2 wiring holes in the bottom and the back for cables to come in through. 50 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide ＮＣＧ－１６９ＶＤＲＯＰＥＲＡＴＩＯＮＰＡＮＥＬ FIG. 3-4-1: Mounting Outline and Vicinity Clearance of the External Alarm Unit (Built-in Type) ＮＣＧ－１６９ＶＤＲＯＰＥＲＡＴＩＯＮＰＡＮＥＬ FIG. 3-4-2: Mounting Outline and Vicinity Clearance of the External Alarm Unit (Exposed Type) 51 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.5. Microphone Unit: NVT-161 3.5.1. Selecting the Location The Microphone Unit collects conversations in the bridge, other voices through the public addressor and the intercom, and alarms buzzers of the group panel installed in the bridge. The locations of the microphones should be carefully selected so that they can record vital voice communications. 3.5.1.1. Recommended Location Although the number of microphones needed depends on the bridge layout, in most cases three microphones will do. The recommended locations for mounting microphones are: 1) The overhead panel or the ceiling above the main conning station. 2) The overhead panel or the ceiling above the main route planning station i.e., the chart table. 3) The overhead panel or the ceiling in the vicinity of the radio transceiver. 3.5.1.2. Notes on selection Consider the followings when selecting a location for mounting a Microphone Unit. Microphones can collect conversations within a radius of 2.5m. Any obstacles or sources of noise (60dB or more) should be kept out of this range. 1) The microphone unit should be away from any ventilator or draft. 2) The microphone unit should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field. 3) The microphone unit should not be exposed to excessive vibration. 4) The microphone unit should be in a compass safety distance of 0.5m. 3.5.2. Fastening a Microphone Unit A Microphone Unit can be mounted in or on the ceiling, a bulkhead, or a console panel. When mounting it in a console panel, cut out the panel surface in the shape as shown in the figure in the next page. Or when mounting it on the surface, remove the flange from the Microphone Unit. Any Microphone Unit has 2 wiring holes. It has a label for the unit number on it. Confirm the location of the label and make sure that the unit number on the label is equal to what is written in the instruction drawing. 52 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide FIG. 3-5-1: Mounting Outline and Installation Clearance of the Microphone Unit (Built-in Type) FIG. 3-5-2: Mounting Outline and Installation Clearance of the Microphone Unit (Exposed Type) 53 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.6. Waterproof Microphone Unit: NVT-162 (Option) 3.6.1. Selection of mounting location Waterproof Microphone Units collect conversations about controlling the ship and other voices through the public addressor in the wing. The locations of Waterproof Microphone Units should be carefully selected so that they can collect vital voice communications. The selected locations should meet the following conditions. 3.6.1.1. Recommended Location Although the number of waterproof microphones needed depends on the wing width, in most cases, the wings can be covered by two waterproof microphones. The following is the recommended location for mounting waterproof microphones. 1) The overhead panel nears the talkback equipment. 3.6.1.2. Note on selection Consider the followings when selecting a location for mounting a Waterproof Microphone Unit. Waterproof microphones can collect conversations within a radius of 2.5m. Any obstacles or sources of noise (60dB or more) should be kept out of this range. 1) The waterproof microphone unit should be away from any ventilator or draft. 2) The waterproof microphone unit should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field. 3) The waterproof microphone unit should be free from excessive vibrations. 4) The waterproof microphone unit should be in a compass safety distance of 0.4m. 3.6.2. Fastening a Waterproof Microphone Unit Mount a Waterproof Microphone Unit on a bulkhead in a wing. The unit has 2 holes (φ10mm) on its sides. Insert M8 steel bolts in them and fasten the unit with them. It has a label for the unit number on it. Confirm the location of the label and make sure that the unit number on the label is equal to what is written in the instruction drawing. 54 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide FIG. 3-6-1: Outline of the Waterproof Microphone NVT-162 More than 60 degrees 55 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.7. Digital Signal Converter: NCT-72 - 64ch - (VDR Option) 3.7.1. Selecting the Location The location of a Digital Signal Converter should meet the following conditions. 1) The length of the cable to each sensor should be as sort as possible. 2) The Digital Signal Converter should be protected from bad weathers, and the temperature around it can be kept at an appropriate level. 3) The Digital Signal Converter should be free from excessive vibrations. 4) The compass safety distance of 0.2m can be secured. 5) The Digital Signal Converter should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field. 6) The maintenance and inspections should be easy enough. 7) The grounding wire to the ship’s hull should be as short as possible. 3.7.2. Fastening the Digital Signal Converter 3.7.2.1. Connecting Cables 1) Wiring hole: Any Digital Signal Converter is connected with cables from the Recording Control Unit and various sensors. It therefore has wiring holes in its back and bottom for these cables to come in through. 2) Grounding terminal: To ensure continuous and stable operations, any Digital Signal Converter needs to be grounded appropriately to the ship’s hull. 3.7.2.2. Vicinity Clearance of a Digital Signal Converter Any Digital Signal Converter has a cover on top. To allow the cover to open easily at anytime for maintenance and inspections, the area within 0.43m of the top cover should be kept obstacle-free. 3.7.2.3. Fastening a Digital Signal Converter Fasten a Digital Signal Converter onto a bulkhead with four M6 steel bolts (φ7.5mm). The bulkhead has to sustain the weight of 5.0kg of the Digital Signal Converter. 56 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide FIG. 3-7-1: Mounting Outline and Vicinity Clearance of a Digital Signal Converter 57 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.8. Digital Signal Converter: NCT-63 - 16ch - (VDR Option) 3.8.1. Selecting the Location The location of a Digital Signal Converter should meet the following conditions. 1) The length of the cable to each sensor should be as sort as possible. 2) The Digital Signal Converter should be protected from bad weathers, and the temperature around it can be kept at an appropriate level. 3) The Digital Signal Converter should be free from excessive vibrations. 4) The compass safety distance of 0.2m can be secured. 5) The Digital Signal Converter should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field. 6) The maintenance and inspections should be easy enough. 7) The grounding wire to the ship’s hull should be as short as possible. 3.8.2. Fastening the Digital Signal Converter 3.8.2.1. Connecting Cables 1) Wiring hole: Any Digital Signal Converter is connected with cables from the Recording Control Unit and various sensors. It therefore has wiring holes in its back and bottom for these cables to come in through. 2) Grounding terminal: To ensure continuous and stable operations, any Digital Signal Converter needs to be grounded appropriately to the ship’s hull. 3.8.2.2. Vicinity Clearance of a Digital Signal Converter Any Digital Signal Converter has a cover on top. To allow the cover to open easily at anytime for maintenance and inspections, the area within 0.43m of the top cover should be kept obstacle-free. 3.8.2.3. Fastening a Digital Signal Converter Fasten a Digital Signal Converter onto a bulkhead with four M6 steel bolts (φ7.5mm). The bulkhead has to sustain the weight of 2.9kg of the Digital Signal Converter. 58 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide FIG. 3-7-2: Mounting Outline and Vicinity Clearance of a Digital Signal Converter 59 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.9. Radar Interface Unit: NWP-46 (Option) 3.9.1. Installing the FGB into the NWP-46 Move the FGB (CKA-137/A) in the RCU to the Radar Interface Unit (NWP-46). 1) Remove the FGB from the RCU. Unscrew two screws to fix the FGB. FGB: CKA-137/A 2) Set the cover to the slot for the FGB. Screw the two screws to fix the cover. The cables connected to the FGB board are not used. Fix the cables to the interior of RCU. Cover 3) Remove the FGB from the base plate. Unscrew five screws to fix the FGB. The base plate is not used. five screws 60 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 4) Open the top cover of the Radar Interface Unit (NWP-46). Unscrew eight screws to fix the top cover. Eight screws • four screws on the top cover • two screws on the both side cover 5) Remove the base plate for mounting the FGB from the Radar Interface Unit. Unscrew four screws to fix the base plate. four screws base plate 6) Check that the power switch of power supply board is turned ON. Turn on the power switch if the power switch is turned OFF. Mount the base plate after pulling up two power cables for connecting the FGB. (Refer to the upper picture.) Power switch I: ON / O: OFF two power cables 61 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 7) Mount the FGB on the base plate. Screw five screws to fix the FGB. Connect the two power cables to J1 and J2 of the FGB. two power cables five screws 8) Close the top cover of the Radar Interface Unit. Screw eight screws to fix the top cover. 62 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.9.2. Selecting the Location The location of a Radar Interface Unit should meet the following conditions. 1) The length of the RGB cable to Radar unit should be as sort as possible. 2) The Radar Interface Unit should be protected from bad weathers, and the temperature around it can be kept at an appropriate level. 3) The Radar Interface Unit should be free from excessive vibrations. 4) The compass safety distance of 0.5m can be secured. 5) The maintenance and inspections should be easy enough. 6) The grounding wire to the ship’s hull should be as short as possible. 7) Install in the space on the background of a liquid crystal Radar display. Radar Interface Unit 3.9.3. Fastening the Radar Interface Unit 3.9.3.1. Connecting Cables 1) Grounding terminal: To ensure continuous and stable operations, any Radar Interface Unit needs to be grounded appropriately to the ship’s hull. 3.9.3.2. Fastening a Radar Interface Unit Fasten a Radar Interface Unit on a Radar unit with Velcro. 63 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide FIG. 3-9-1: Mounting Outline and Vicinity Clearance of a Radar Interface Unit 64 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3.9.4. Connection to the JMA-900 Chart Radar Unit 3.9.4.1. Fastening the Radar Interface Unit on the JMA-900 Chart Radar Unit Install the Radar Interface unit (NWP-46) as follows procedure. 1）Remove the front cover of Radar Remove the cover of Radar with reference to a “Radar installation guide”. Assemble the laid LAN cable and Power cable. 2）Connect the display cable to Radar Connect the DVI plug of an attached display cable to the jack on the AGP slot of the Radar. Caution Do not remove this connector when the Chart Radar is turned on. An image data is no longer outputted from Radar. 65 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 3) Wiring in the Radar Fix the display cable by the attached clamp. Earth the shield of LAN cable and Power cable to bottom chassis of the Radar. Fix the two cables on the comb type base. Fix the two cables at optimal position by attached clamps. Pull out the three cables from a feed port. Fix the three cables by an attached clamp. Cables: Display cable LAN cable Power cable Pull up the three cables through this space. 66 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide 4）Connect to a Radar Interface unit Connect the power cable to the terminal. Connect the plug of display cable in the “RGB IN” jack. Caution Do not remove this connector when Chart Radar is turned on. An image data is no longer outputted from Radar. Connect the plug of LAN cable in the “LAN” jack. Make the power switch into the position of ON. So a Radar Interface unit (NWP-46) will be interlocked with the power supply of RCU. 5） Install a Radar Interface unit Install a Radar Interface unit by the piece of Velcro on a Radar body. Fix the three cables by a attached clamp. 3.9.4.2. Edit a setup file of a Chart Radar (JMA-900M series) to output a image data for VDR The output port of Chart Radar which connected Radar Interface unit is not outputting image data in the default setting. It needs to be setting changed for outputting an image data for VDR from a Chart Radar. ● Edit a setup file with reference to the installation guide of a Chart Radar (JMA-900M series). Caution A Chart Radar is watching whether a Radar Interface unit is connected to the image output port. When a Radar Interface unit is not connected, a Chart Radar stops image data output, but also initialize a setup file. → Do not remove the display cable when a Chart Radar（JMA-900M series） is turned on. When it has removed, it is necessary to edit a setup file again for outputting image data for a VDR. 3.9.4.3. Check the function ・・ Turn on the RCU and check that green LED of the LAN connector of the Radar Interface unit lights up. When green LED does not light up, it is a mistake in wiring with RCU. When green LED lights up, get a Radar image data by a maintenance software. 67 DOC No. 7ZPJD0387C 3. Mechanical Installation JCY-1800/1850 VDR/S-VDR Installation Guide This page is intentionally left blank 68 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4. CABLING 4.1. Cabling of the Protective Capsule NDH-316/317/317A 4.1.1. Protective Capsule NDH-316/317 – Connection Box NQE-3163 Two 3m cables are connected to the Protective Capsule NDH-316/317. One is used for power supply, while the other is for data communication; the shielded twist pair cable of Ethernet category-5 based on TIA/EIA-568A standard. These cables are connected to the terminal board in the Connection Box NQE-3163. Connection Table: Term. # Cable Color Signal Name Power Cable of the Protective Capsule (Red Cable) 1 SHIELD Hull Ground 2 RED 24VDC 3 BLACK 24VDC Return Shielded Twist Pair Cable (Ethernet cable) of the Protective Capsule (Black Cable) 4 WHITE/GREEN TX (+) 5 GREEN TX (-) 6 WHITE/ORANGE RX (+) 7 ORANGE RX (-) 8 SHIELD Hull Ground 4.1.2. Protective Capsule NDH-317A – Connection Box NQE-3163 Two 3m cables are connected to the Protective Capsule NDH-317A. One is used for power supply, while the other is for data communication; the shielded twist pair cable of Ethernet category-5 based on TIA/EIA-568A standard. These cables are connected to the terminal board in the Connection Box NQE-3163. The NDH-317A has two positive cables and two negative cables. So, each two cables are connected to the terminal board for power connection. Connection Table: Term. # Cable Color Signal Name Power Cable of the Protective Capsule (Red Cable) 1 SHIELD Hull Ground 2 RED, RED (with Black marking) 24VDC 3 BLACK, BLACK (with Gray marking) 24VDC Return Shielded Twist Pair Cable (Ethernet cable) of the Protective Capsule (Black Cable) 4 WHITE/GREEN TX (+) 5 GREEN TX (-) 6 WHITE/ORANGE RX (+) 7 ORANGE RX (-) 8 SHIELD Hull Ground 69 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2. Cabling of the Recording Control Unit NDV-1800/1850 The following cables are connected to the Recording Control Unit (RCU). 1) The power supply cable and the LAN cable of the Ethernet category-5 between the Connection Box and the RCU. 2) The cable of the RS-485 between the Operation Panel Unit and the RCU. 3) The cables from the Microphone Units. 4) The cables from the VHF radio telephones. 5) The co-axial cables for video signals from the RADAR equipment. 6) The data cable between the NMEA output sensor and the RCU. 7) The communication cable between the Dry Signal Converter and the RCU. 8) The cable for Synchro/Step signal from the Gyro. 9) The cable for Pulse signal from the Speed log. 10) The power cable from the Power Distribution Board. 11) The cable for supplying AC power to the Option Units. 4.2.1. Recording Control Unit NDV-1800/1850 –Connection Box NQE-3163 Connect the power supply cable and LAN cable from the Connection Box to the Recording Control Unit. The length of each cable should be 30m or less. Connection table for power line: RCU Connection Box Signal Name Term # Term # TB406 TB1 1 [DC24V] 2 DC Line + (DC 19.5V~36V) 2 [GND] 3 DC Line - (DC 19.5V~36V) Cable Clamp 1 Shield Cable Specification 2 (wires) x 2.5 mm2 , shielded waterproof cable Connection table for data line: RCU Connection Box Term # Term # Cdj-2304 J503 [VDR-LAN] TB1 RJ-45 CONNECTOR 1 [TXP] 4 2 [TXN] 5 3 [RXP] 6 4 5 6 [RXN] 7 7 8 SHIELD 8 Cable Specification Ethernet TX (+) White / Green Ethernet TX (-) Green Ethernet RX (+) White / Orange Blue White / blue Ethernet RX (-) Orange White / Brown Brown SHIELD Shielded twist pair waterproof cable of Category-5 Ethernet complying with TIA/EIA-568A 70 DOC No. 7ZPJD0387C Comments 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2.2. Recording Control Unit NDV-1800/1850 – Operation Panel Unit NCG-169 Connect the power supply cable and RS-485 serial cable from the Recording Control Unit to the Operation Panel Unit. The length of each cable should be 30m or less. Connection table for communication and power line: RCU OPU Signal Name Term # Term # CQD-2040 TB403 [OPU] TB1101 1 [+12V] 1 +12V 2 [GND] 2 GND 3 [T/R +] 3 TX/Rx + 4 [T/R -] 4 Tx/Rx FG Shield 2-pair x twisted pair x 0.75mm2, shielded Cable Specification 4.2.3. Recording Control Unit NDV-1800/1850 – Microphone Unit NVT-161 Connect cables to the TB1 of the Microphone Units. Connect the cables from the Microphone Units to the 5P detachable terminals of the RCU. Be sure that the unit number corresponds to the terminal number of the RCU. The length of each cable should be 30m or less. Connection Table: RCU Connector Pin# CQD-2041 J901 [MIC-1] / J902 [MIC-2] / J903 [MIC-3] / J904 [MIC-4] / J905 [MIC-5] / J906 [MIC-6] / J907 [MIC-7] / J908 [MIC-8] / J909 [MIC-9] 1 [MIC+] Microphone Unit Term # TB1 1 2 [MIC-] 2 3 [MIC-GND] 3 4 [SPK+] 5 [SPK-] 4 5 Cable Specification Signal Name HOT line of Microphone (Phantom powered line: 12VDC) COLD line of Microphone (Phantom powered line: 12VDC) GND line of Microphone (Phantom powered line: 12VDC return) HOT line of Self-test Speaker COLD line of Self-test Speaker 2-pair x twisted pair x 0.75mm2, shielded 71 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2.4. Recording Control Unit NDV-1800/1850 – Waterproof Microphone Unit NVT-162 The connection table is the same as that of the Microphone Unit NVT-161 except the cable specification. Make sure that the unit number of the Waterproof Microphone Unit coincides with the terminal number of the RCU. The length of each cable should be 30m or less. Cable Specification 2-pair x twisted pair x 0.75mm2, shielded and waterproof 4.2.5. Recording Control Unit NDV-1800/1850 – VHF Radio telephone equipment Connect a cable to an audio signal output of a VHF radiotelephone. Connect the cable to the detachable 3P of the RCU. RCU Connector Pin# CQD-2041 J910 [VHF-1]/ J911 [VHF-2]/ J912 [VHF-3] 1 [+] 2 [-] 3 [Shield] Cable Specification VHF set Term # Comments VHF audio output (HOT line) VHF audio output (COLD line) Shield 1-pair x twisted pair x 0.75mm2 , shielded * Signal Specification for VHF radiotelephone connected to the RCU Output impedance: 600-ohm balanced Output signal level: 0 dBm In case the signals of the VHF radiotelephone are unbalanced, do not short circuit between the [C] terminal and the [SHIELD] terminals. 4.2.6. Recording Control Unit NDV-1800/1850 – RADAR video Connect the coaxial cable to a video signal output of the RADAR equipment. In case the video output connector is HD (3WAY), it needs to be transformed into BNC connector. Use the attached BNC plug when connecting the Video cable to the RCU. Connection table: Video input CH1 RCU RADAR set Signal Name Connector # Connection # RGB Connector panel R Red signal J101 [R] G Green signal J102 [G] B Blue signal J103 [B] Hs Horizontal sync pulse J104 [H] Vs Vertical sync pulse J105 [V] 72 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide Connection table: Video input CH2 RADAR set RCU Signal Name Connector # Connection # RGB Connector panel R Red signal J106 [R] G Green signal J107 [G] B Blue signal J108 [B] Hs Horizontal sync pulse J109 [H] Vs Vertical sync pulse J110 [V] Cable Specification Coaxial cable of 75-ohm impedance e.g. 3C-2V / RG-59/U 4.2.6.1. Signal format of RADAR video The video output format for a color raster scan display employs the five different signal types: R Signal Name RED G GREEN B BLUE Hs HORIZONTAL Sync Vs VERTICAL Sync Details of signal The red intensity amplitude. The standard voltage level is 0.7V peak. Impedance is 75-ohm. The green intensity amplitude. The standard voltage level is 0.7V peak. Impedance is 75-ohm. The blue intensity amplitude. The standard voltage level is 0.7V peak. Impedance is 75-ohm. Synchronized signals of the horizontal line (positive/negative), Signal is in TTL level. Synchronized signals of the vertical line (positive/negative), Signal is in TTL level. 73 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2.6.2. Monitor Timing of the RADAR Video The monitor timing of the RADAR video signal is decided based on the VESA DTMS. The VESA DTMS stands for Video Electronics Standards Association Discrete Monitor Timings Standard. With the VDR, the following signals can be input. 1) 2) 3) 4) 5) Resolution: Refresh rate: Pixel frequency: Scan method: Synchronize method: Resolution 640 x 350 pixels 640 x 400 pixels 720 x 400 pixels 640 x 480 pixels 800 x 600 pixels 1024 x 768 pixels 1152 x 864 pixels 1280 x 960 pixels 1280 x 1024 pixels 1600 x 1200 pixels Up to 16000 x 1200 pixels Up to 85 Hz (depending on resolution) Up to 162.0 MHz interlaced / non-interlaced Separate / Synch on Green Refresh Rate 85 Hz 85 Hz 85 Hz 60 Hz 72 Hz 75 Hz 85 Hz 56 Hz 60 Hz 72 Hz 75 Hz 85 Hz 60 Hz 70 Hz 75 Hz 85 Hz 75 Hz 60 Hz 60 Hz 75 Hz 85 Hz 60 Hz Horizontal Frequency 37.9 kHz 37.9 kHz 37.9 kHz 31.5 kHz 37.9 kHz 37.5 kHz 43.3 kHz 31.5 kHz 37.9 kHz 48.1 kHz 46.9 kHz 53.7 kHz 48.4 kHz 56.5 kHz 60.0 kHz 68.7 kHz 67.5 kHz 60.0 kHz 64.0 kHz 80.0 kHz 91.1 kHz 75.0 kHz Pixel Frequency 31.500 MHz 31.500 MHz 35.500 MHz 25.175 MHz 31.500 MHz 31.500 MHz 36.000 MHz 36.000 MHz 40.000 MHz 50.000 MHz 49.500 MHz 56.250 MHz 65.000 MHz 75.000 MHz 78.750 MHz 94.500 MHz 108.000 MHz 108.000 MHz 108.000 MHz 135.000 MHz 157.500 MHz 162.000 MHz * Scan method is non-interlaced for all the resolutions. 74 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2.6.3. Connectability of JRC RADAR Series The Connectability of JRC RADAR equipment is tabulated as below. All the RADAR equipment other than JMA-9900 / 9800mk2 needs an additional video buffer inside. 1) JMA-9900 / 9800mk2 series Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level 1024 x 768 pixel Non-interlaced Color R / G / B / Vs / Hs D-SUB15 60 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 48.36 kHz Sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Video Pixel frequency 125.000 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive The type of its output connector, HD (3WAY), is different from that of the input connectors of the VDR, BNC. A connection kit (CQD-1891) is therefore needed to connect them. * JMA-9900 / 9800mk2 series Radar should be connected to the S-VDR 2) JMA-5300 series Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level 1280 x 1024 pixel Non-interlaced Color R / G / B / Vs / Hs D-SUB15 60 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Positive Horizontal Frequency 64.0kHz Sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Positive Video Pixel frequency 108.000 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive *To make the output to the VDR viable, please incorporate an amplifier (CAD-249), RGB cable (CFQ-8914) and VDR connection kit (CQD-1891) into the RADAR equipment, using a kit provided by JRC. * JMA-5300 series Radar should be connected to the S-VDR 75 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 3) JMA-900M series (Chart Radar) Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level 1600 x 1200 pixel Non-interlaced Color R / G / B / Vs / Hs BNC 60 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 75 kHz Sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Positive Video Pixel frequency 162.000 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive * If the Radar equipment is JMA-900M, the Radar Interface Unit (NWP-46) should be installed. Connection cable (DVI-DSUB15) is an accessory of NWP-46. * JMA-900M series Radar should be connected to the S-VDR 4) JMA-9800 series Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level 1024 x 768 pixel Non-interlaced Color R / G / B / Vs / Hs BNC 60 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 48.36 kHz Sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Video Pixel frequency 125.000 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive *To make the output to the VDR viable, please incorporate an amplifier (NAD-30) and VDR connection kit (MPBC36097) into the RADAR equipment, using a kit provided by JRC. * JMA-9800 series Radar should be connected to the S-VDR 76 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 5) JMA-9000 / 7000 series Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level 1312 x 928 pixel Non-interlaced Monochrome VD / Vs / Hs BNC 45.5 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 43.88 kHz sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Video Pixel frequency 67.4043 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive *To make the output to the VDR viable, please incorporate an amplifier (NAD-30) and VDR connection kit (MPBC35722) into the RADAR equipment, using a kit provided by JRC. * JMA-9000/7000 series Radar could be connected to the S-VDR 6) JMA-7700 series Resolution Scan Color Output Signal Connector Vertical Refresh rate sync Impedance Signal level 1024 x 768 pixel Non-interlaced Color R / G / B / Vs / Hs BNC 68.6 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 54.44 kHz sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Video Pixel frequency 71.4286 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive *To make the output to the VDR viable, please incorporate a VDR connection kit (CFQ-8914, CQD-1891) into the RADAR equipment, using a kit provided by JRC. * JMA-7700 series Radar could be connected to the S-VDR 77 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2.7. Recording Control Unit NDV-1800/1850 – Sensor NMEA data The following cables are connected to the Recording Control Unit for recoding NMEA data. • NDV-1800 has 32 ports for inputting NMEA data. • NDV-1850 has 16 ports for inputting NMEA data. (not installed TB404, 405) Connection table for sensors: ch1 ~ ch12 RCU Sensor Term # Term # CQD-2040 TB401 NMEA0183 [CH-1 to 12] OUT 1/3/5/7/9/11/13/15/17/19/21/23 [RX+] TX+ 2/4/6/8/10/12/14/16/18/20/22/24 [RX-] TXCable Cramp SHIELD Connection table for sensors: ch13 ~ ch16 RCU Sensor Term # Term # CQD-2040 TB402 NMEA0183 [CH-13 to 16] OUT 1/6/11/16 [RX+] TX+ 2/7/12/17 [RX-] TXCable Cramp SHIELD Signal Name NMEA Output (Positive) NMEA Output (Negative) SHIELD Signal Name NMEA Output (Positive) NMEA Output (Negative) SHIELD Connection table for sensors: ch17 ~ ch24 (only NDV-1800) RCU Sensor Signal Name Term # Term # CQD-2040 TB404 NMEA0183 [CH-17 to 24] OUT 1/3/5/7/9/11/13/15 [RX+] TX+ NMEA Output (Positive) 2/4/6/8/10/12/14/16 [RX-] TXNMEA Output (Negative) Cable Cramp SHIELD SHIELD Connection table for sensors: ch25 ~ ch32 (only NDV-1800) RCU Sensor Signal Name Term # Term # CQD-2040 TB405 NMEA0183 [CH-25 to 32] OUT 1/3/5/7/9/11/13/15 [RX+] TX+ NMEA Output (Positive) 2/4/6/8/10/12/14/16 [RX-] TXNMEA Output (Negative) Cable Cramp SHIELD SHIELD Cable Specification 1-pair x twist pair x 0.75mm2 , shielded 78 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 Default interface condition: Signal type Baud rate Data bits Parity Start bits Stop bits VDR/S-VDR Installation Guide EIA-422 / EIA-485 4800 bps / 38400bps (for AIS) 8 (d7 = 0) None One One ■ AIS data When radar images cannot be recorded, the output data of AIS must be recorded as an alternative. However, JCY-1800/1850 can also record both all AIS data and radar images. ■ Setup by Maintenance soft ware for recording the AIS data Only by changing the following setup, the data outputted from AIS is recordable by the same setup as other NMEA sentences. • Baud rate : 38400 • Header :! 4.2.8. Recording Control Unit NDV-1800/1850 – Digital Signal Converter (NCT-72/63) When mounting a Digital Signal Converter, connect the serial data line to ch13 through ch16 of the RCU. For each Digital Signal Converter, two way communications port is needed to allow the writing of the setting information or the updating of the software version. Connection table: Communication line for DSC RCU DSC Signal Name Term # Term # CQD-2040 CDJ-2333 TB402 TB101 [422] [CH-13 to 16] 1/6/11/16 [RX+] 1[TX+] NMEA OUTPUT (Positive) 2/7/12/17 [RX-] 2[TX-] NMEA OUTPUT (Negative) 3/8/13/18 [TX+] 4[RX+] INPUT FOR SETTING (Positive) 4/9/14/19 [TX-] 5[RX-] INPUT FOR SETTING (Negative) 5/10/15/20 [GND] 3[GND] GND Cable Cramp Cable Cramp SHIELD Cable Specification Default interface condition: Signal type Baud rate Data bits Parity Start bits Stop bits 4 (pairs) x twist pair x 0.75 mm2,, Shielded EIA-422/EIA-485 4800 bps 8 (d7=0) None 1 1 79 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2.9. Recording Control Unit NDV-1800/1850 – Gyro output the Synchro/Step signal The following cables are connected to the Recording Control Unit for recoding Heading sentence converted from synchro/step signal. 1) Synchro signal RCU Term # CHM-378 TB1002 1 [S1] 2 [S2] 3 [S3] 4 [Ref1] 5 [Ref2] Cable Cramp Cable Specification DSC Term # Signal Name Synchro signal OUT S1 S2 S3 R1 R2 Cable Cramp Syncro1 Syncro2 Syncro3 Reference-1 Reference-2 SHIELD 5 x 0.75 mm2,, Shielded Default interface condition: Primary voltage AC50-115V, 50/60Hz Secondary voltage AC20-90V, 50/60Hz Ratio 36 / 90 / 180 / 360 / 1 Direction Order / Reverse 2) Step signal RCU Term # CHM-378 TB1001 1 [S1] 2 [S2] 3 [S3] 4 [COM] Cable Cramp Cable Specification DSC Term # Signal Name Step signal OUT S1 S2 S3 COM Cable Cramp Syncro1 Syncro2 Syncro3 Common SHIELD 4 x 0.75 mm2,, Shielded Default interface condition: Voltage DC24V / 35V / 50V / 70V Ratio 36 / 90 / 180 / 360 / 1 Direction Order / Reverse 80 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2.10. Recording Control Unit NDV-1800/1850 – Speed log output the Pulse signal The following cables are connected to the Recording Control Unit for recoding Speed sentence converted from Pulse signal. Pulse signal RCU Term # CHM-378 TB1003 1 [LP] 2 [LPE] Cable Cramp DSC Term # Signal Name Pulse signal OUT + Cable Cramp Cable Specification Pulse GND SHIELD 2 x 0.75 mm2,, Shielded Default interface condition: Pulse / NM 100 / 160 / 200 / 400 Interface Photo-coupling / Dry contact 4.2.11. Recording Control Unit NDV-1800/1850 – Emergency Power Distribution Board Connect the power supply line of the RCU to the Emergency Power Distribution Board Connection table for power line: RCU Term # Emergency Power Distribution Board TB101 AC IN 1 [U] 2 [V] 3 [E] Cable Specification Signal Name Term # AC Line U (AC85V~132V, AC170V~265V) AC Line V (AC85V~132V, AC170V~265V) SHIELD 2 (wires) x 2.5 mm2 , shielded 81 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2.12. Recording Control Unit NDV-1800/1850 – External Alarm Lamp Connect the RCU to the External Alarm Lamp, which is incorporated into the External Alarm Console. - Connecting the two lines [A]-[C]: Normal open contact - Connecting the two lines [B]-[C]: Normal close contact Once an alarm is detected in the VDR, the alarm status is displayed. When everything has been restored, the normal status is displayed. Connection table for External Alarm Lamp: RCU External Alarm Console Remarks Term # CQD-2040 TB406 ERROR 3 [A] Normal Open Contact 4 [C] Common 5 [B] Normal close Contact Cable Specification 2 (wires) x 0.75 mm2 4.2.13. Recording Control Unit NDV-1800/1850 – External Alarm Buzzer Connect the RCU to the External Alarm Buzzer, which is incorporated into the External Alarm Console. - Connecting the two lines [A]-[C]: Normal open contact - Connecting the two lines [B]-[C]: Normal close contact Once an alarm is detected in the VDR, the alarm status is displayed. Press the [ACK] switch, and the normal status is displayed. Connection table for External Alarm Buzzer: RCU External Alarm Console Remarks Term # CQD-2040 TB406 ALARM 6 [A] Normal Open Contact 7 [C] Common 8 [B] Normal close Contact Cable Specification 2 (wires) x 0.75 mm2 82 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.2.14. Recording Control Unit NDV-1800/1850 – GPS Switch/RADAR Switch When the RCU is connected to either the GPS Switch or the RADAR Switch, it receives dry contact feedback signals from the switch. These signals enable the RCU to display which of the GPS or the RADAR devices is connected to it. These select input ports can use general dry contact input ports when these ports not use as GPS (or RADAR) signal select input ports. Connection table for GPS Switch or RADAR Switch (or general dry contact output unit): RCU GPS switch etc. Remarks Term # CQD-2040 TB406 SELECT 9 [PI1+] RADAR Select Signal or Dry Contact Input 1 10 [PI1-] RADAR Select Signal or Dry Contact Input 1 11 [PI2+] RADAR Select Signal or Dry Contact Input 2 12 [PI2-] RADAR Select Signal or Dry Contact Input 2 13 [PI3+] GPS Select Signal Dry Contact Input 3 14 [PI3-] GPS Select Signal Dry Contact Input 3 Cable Specification 2 (wires) x 0.75 mm2 Radar selection table by dry contact state P11 PI2 Ch1 RADAR Ch2 RADAR Close Open Recording Open Close Recording Open Open Auto selecting 83 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.3. Cabling of the Digital Signal Converter NCT-72 / 63 (VDR option) The following cables are connected to the Digital Signal Converter (DSC). 1) A data cable between Non voltage Digital Signal Converters and the DSC 2) A serial data cable between the DSC and the RCU 3) Power Supply cable 4.3.1. Digital Signal Converter NCT-72/63 – Dry contacts output Equipments The Digital Signal Converters are connected to sensors that output dry contact signals. • NCT-72 has 64 ports for inputting Dry contact data. • NCT-63 has 16 ports for inputting Dry Contact data. (not installed TB2, 3, 4) Connection table for sensors: ch1 ~ ch16 (NCT-72 and NCT-63) DSC Sensor Signal Name Term # Term # CQD-2081/2012 TB1 [CH-1 to 16] 1/3/5/7/9/11/13/15/17/19/21/2 OUT+ Dry Contact Signal: 3/25/27/29/31 [IN+] 2/4/6/8/10/12/14/16/18/20/22/ OUTDry Contact Signal: 24/26/28/30/32 [IN-] [IN-] line is commonly shared by all. Cable Cramp SHIELD SHIELD Connection table for sensors: ch17 ~ ch32 (NCT-72 only) DSC Sensor Signal Name Term # Term # CQD-2081/2012 TB2 [CH-17 to 32] 31/29/27/25/23/21/19/17/15/13 OUT+ Dry Contact Signal: /11/9/7/5/3/1 [IN+] 32/30/28/26/24/22/20/18/16/14 OUTDry Contact Signal: /12/10/8/6/4/2 [IN-] [IN-] line is commonly shared by all. Cable Cramp SHIELD SHIELD Connection table for sensors: ch33 ~ ch48 (NCT-72 only) DSC Sensor Signal Name Term # Term # CQD-2081/2012 TB3 [CH-33 to 48] 1/3/5/7/9/11/13/15/17/19/21/2 OUT+ Dry Contact Signal: 3/25/27/29/31 [IN+] 2/4/6/8/10/12/14/16/18/20/22/ OUTDry Contact Signal: 24/26/28/30/32 [IN-] [IN-] line is commonly shared by all. Cable Cramp SHIELD SHIELD 84 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide Connection table for sensors: ch49 ~ ch64 (NCT-72 only) Sensor DSC Signal Name Term # Term # CQD-2081/2012 TB4 [CH-49 to 64] 31/29/27/25/23/21/19/17/15/13 OUT+ Dry Contact Signal: /11/9/7/5/3/1 [IN+] 32/30/28/26/24/22/20/18/16/14 OUTDry Contact Signal: /12/10/8/6/4/2 [IN-] [IN-] line is commonly shared by all. Cable Cramp SHIELD SHIELD 4.3.2. Digital Signal Converter NCT-72/63 – Analog output Sensors (Option) As an option, the A/D convert Board (ADC: CEF-60) can be incorporated into the DSC. The DSC can have up to 8 channels for inputting Analog signals. Connection table for analog output sensors: DSC Sensor Term # Term # ADC CEF-60 Sensor Output TB301 -[CH-0-3] (Voltage/Current) 1 [ANALOG IN CH0+] OUT + 2 [ANALOG IN CH0-] OUT 3 [ANALOG IN CH1+] OUT + 4 [ANALOG IN CH1-] OUT 5 [ANALOG IN CH2+] OUT + 6 [ANALOG IN CH2-] OUT 7 [ANALOG IN CH3+] OUT + 8 [ANALOG IN CH3-] OUT ADC CEF-60 Sensor Output TB302 -[CH-4-7] (Voltage/Current) 1 [ANALOG IN CH4+] OUT + 2 [ANALOG IN CH4-] OUT 3 [ANALOG IN CH5+] OUT + 4 [ANALOG IN CH5-] OUT 5 [ANALOG IN CH6+] OUT + 6 [ANALOG IN CH6-] OUT 7 [ANALOG IN CH7+] OUT + 8 [ANALOG IN CH7-] OUT Cable Specification Interface condition: Signal type Voltage signal Current signal Signal Name Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output - Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output - 1-pair x twist pair x 0.75mm2 , shielded Input Signal Range +/-500mV, +/-5V, +/-10V +/-20mA 85 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.3.3. Digital Signal Converter NCT-72/63 – Recording Control Unit NDV-1800/1850 1) Communication line Connect the serial data line to ch13 through ch16 of the RCU. For each Digital Signal Converter, two way communications port is needed to allow the writing of the setting information or the updating of the software version. Connection table: Communication line for RCU DSC RCU Signal Name Term # Term # CQD-2040 CDJ-2333 TB402 TB101 [422] [CH-13 to 16] 1/6/11/16 [RX+] 1[TX+] NMEA OUTPUT (Positive) 2/7/12/17 [RX-] 2[TX-] NMEA OUTPUT (Negative) 3/8/13/18 [TX+] 4[RX+] INPUT FOR SETTING (Positive) 4/9/14/19 [TX-] 5[RX-] INPUT FOR SETTING (Negative) 5/10/15/20 [GND] 3[GND] GND Cable Cramp Cable Cramp SHIELD Cable Specification Default interface condition: Signal type Baud rate Data bits Parity Start bits Stop bits 4 (pairs) x twist pair x 0.75 mm2,, Shielded EIA-422/EIA-485 4800 bps 8 (d7=0) None 1 1 2) Power source Connect the power supply line of the DSC to the AC output terminal of RCU. Connection table: Power line from RCU DSC RCU Term # Term # TB1 on PCB AC IN TB102 AC OUT 1 [U] 1 [U] 2 [V] 2 [V] 3 [E] 3 [E] Cable Specification AC Line U (AC85V~132V, AC170V~265V) AC Line V (AC85V~132V, AC170V~265V) SHIELD 2 (wires) x 2.5 mm2 , shielded 86 DOC No. 7ZPJD0387C Signal Name 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.4. Cabling of the Radar Interface Unit NWP-46 (VDR option) The following cables are connected to the Radar Interface Unit (RIU). 1) RGB(Video) cable between Radar Unit and the RIU 2) Ethernet cable between the RIU and the RCU 3) Power Supply cable 4.4.1. Radar Interface Unit NWP-46 – Radar Unit (UXGA resolution) The Radar Interface Unit is connected to Video signal output port of a Radar Unit. The Radar Interface Unit has two ports for main Radar unit and sub Radar Unit. Prepare connectable cables which should be selected by output connector type of a Radar unit. The RIU is an option unit for connecting the JRC Chart radar (JMA-900M series). Therefore connectable cable to JMA-900M is an accessory of NWP-46. Connection table for Video signal: Main Radar RIU input port Radar output port Signal Name Video signal: RGB,Vs,Hs RGB1 (D-SUB15) Connection table for Video signal: Sub Radar RIU input port Radar output port Signal Name Video signal: RGB,Vs,Hs RGB2 (D-SUB15) ■ JMA-900Mseries Chart Radar DVI type connector Connect the DVI plug of an attached display cable to the jack on the AGP slot of the Radar. Caution Do not remove this connector when a Chart Radar is turned on. Image data is no longer outputted from Radar. 87 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.4.2. Radar Interface Unit NWP-46 – Recording Control Unit NDV-1800/1850 1) Ethernet line Connect the Ethernet line to any VDL-LAN port of the RCU. Connection table: Ethernet line to RCU RIF port RCU port LAN port VDR-LAN port One of LAN ports of J503 RJ-45 CONNECTOR RJ-45 CONNECTOR 1 [TXP] 1 [TXP] 2 [TXN] 2 [TXN] 3 [RXP] 3 [RXP] 6 [RXN] 6 [RXN] Cable Specification Signal Name Ethernet TX (+) Ethernet TX (-) Ethernet RX (+) Ethernet RX (-) Shielded twist pair waterproof cable of Category-5 Ethernet complying with TIA/EIA-568A 2) Power source Connect the power supply line of the RIF to the AC output terminal of RCU. Connection table for power line: RIF RCU Term # Term # AC INPUT TB101 TB102 AC OUT 1 [U] 1 [U] 2 [V] 2 [V] 3 [E] 3 [E] Cable Specification AC Line U (AC85V~132V, AC170V~265V) AC Line V (AC85V~132V, AC170V~265V) SHIELD 2 (wires) x 2.5 mm2 , shielded 88 DOC No. 7ZPJD0387C Signal Name 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4.5. Assembling an Ethernet Connector (RJ-45 type) Assemble an Ethernet connector according to the following procedure. 4.5.1. Assemble outside sheath of an Ethernet cable Cut off outside sheath except for inner LAN Cable at the cable let-in hole. Only shielding wire needs to leave length to a chassis. Wire an inner LAN cable with sheath into Radar. 4.5.2. How to assemble an Ethernet connector 1 Let the Ethernet cable pass through the cable boot. 2 Measure the length of the cable sheath that is to be peeled. NOTE: The rough standard is the length of your thumb (about 5 to 6 cm). 3 Make a cut in the sheath by a wire stripper. NOTE: Do not rotate the stripper over 360 degrees. 89 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 4 Check by bending the cable that the foil inside is not damaged. If the foil inside is damaged, cut the cable there and go back to the procedure 2 again. 5 Failure example [Failure example] The foil is torn and the core wires inside can be seen. 6 Cut the sheath by a cutter ver-tically from the cut line made by the stripper in the procedure 3. NOTE: Do not damage the foil inside. 7 Twist the cable to split off the sheath. Peel the sheath along the cut lines made by the stripper and the cutter. 8 Check that the foil is not damaged after the sheath is peeled. The foil is OK if it is not torn by the pull of the arrow direction shown in the left figure. 90 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 9 Fold back the foil and roll it up around the cable. The blue surface of the foil must be touched to the sheath. 10 As the same way, fold back the drain wire to attach to the sheath. 11 Cut off the vinyl covering the core wires by scissors. NOTE: Cut the vinyl off at the bottom-most of the bare core wires for not blocking the connector to put in. 91 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 12 Untwist the core wires and straighten each wire. 13 After straightening, arrange the core wires so that the wires are aligned in the wiring order. NOTE: Above picture shows the order of “Wiring A.” 14 Wiring A Green White/ green Blue White/ orange Orange Brown White/ blue A pin number is 1 to 8 in an order from the left. White/ brown Wiring B Orange White/ orange Blue White/ green Green White/ blue Brown 1 2 3 4 5 6 7 8 W/G G W/O Bl W/Bl O W/Br Br Tx+ Tx- Rx+ Rx- White/ brown 15 Gather all the core wires with maintaining the order. 16 Cut off the core wires at 16mm from the sheath. Useful tip: First, cut them 1 to 3 mm longer. Then, adjust by inserting the connector. 92 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 17 Insert the core wires into the STP connector. Check that the leading edges of the wires reach to the connector edge. NOTE: Also check that the foil and the drain wire are touched to the metal part inside the connector. 18 A pin number is 1 to 8 in an order from the left. 19 Calk by a calking tool. 20 Cut off the unnecessary foil and drain wire by scissors. 93 DOC No. 7ZPJD0387C 4. Cabling JCY-1800/1850 VDR/S-VDR Installation Guide 21 Attach the cable boot. The cable assembling procedure is completed. 94 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide 5. INSTRUCTION 5.1. Recording Control Unit (NDV-1800 / 1850) 5.1.1. Names of Parts of the Recording Control Unit (NDV-1800 / 1850) 1) Keyhole Figure 5-1: The Recording Control Unit (The front door is closed) 2) Power Supply Unit 3) Data Processor Unit 4) I/F for connecting external signals 5) Battery Figure 5-2: The Recording Control Unit (The front door is open) 95 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide Table 5-1: Names and Functions of the Recording Control Unit No. 1) 2) 3) 4) 5) Names and Functions Keyhole: Used for opening and closing the front door. Power Supply Unit: Incorporated into the Recording Control Unit. It has an external battery and supplies power to the Protective Capsule Unit, the Operation Panel Unit and the Microphone Unit in case of a blackout. Data Processor Unit: The main processing unit of the Recording Control Unit. It has a CARD slot for a backup CF CARD. I/F for connecting external signals: • RGB Connector Panel: RGB connector relay panel for connecting to the RADAR (BNC connector) • AUDIO Interface Board: Interface board for connecting to the Microphone Units and VHF • Terminals: Terminals for inputting IEC61162-1/2 signals and connecting to the Protective Capsule Unit and the Operation Panel Unit • Utility Outlet: The electricity outlet for maintenance facilities (AC100-240V) Battery: Battery is connected to the Power Supply Unit. Supplies DC24V power for 2 hours to the Recording Control Unit, the Protective Capsule Unit, the Operation Panel Unit and the Microphone Unit. CAUTION Although the UTILITY OUTLET looks like the one of AC100V, the input voltage of the Recording Control Unit directly comes out from it. i.e.; In case the 220VAC is supplied, the same voltage comes out from UTILITY OUTLET. Ignoring the caution may result in failures. 96 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide 5.1.2. Power Supply Unit 5.1.2.1. Names and functions of each part of the Power Supply Unit 1) POWER SWITCH 7) BLACKOUT TEST SWITCH 2) FUSE 3) POWER LED 8) BATTERY VOLTAGE TEST TERMINAL 9) FAN 4) BATTERY ABN. LED 5) BATTERY OP. LED 6) FAN ABN. LED Figure 5-3 Names of parts of the Power Supply Unit Table5-2: Names and Functions of the Power Supply Unit No. 1) 2) 3) 4) 5) 6) 7) 8) 9) Names and Functions POWER SWITCH: The main power switch of the Recording Control Unit. FUSE: Glass fuse (5A) for protecting the power supply line from outside. POWER LED: Lights when the AC power is supplied from outside. It turns off when the power is supplied by the Battery at the time of blackout. BATTERY ABN. LED: Lights up when the Battery is not ready. BATTERY OP. LED: Lights up when the Battery is in operation. FAN ABN. LED: Lights up when either of the two fans stops operation. BLACKOUT TEST SWITCH: Used to test the blackout functions. When it is held down, the AC power from outside is shut out. When it is released, the power is restored. BATTERY VOLTAGE TEST TERMINAL: Used to measure the voltage of the Battery by a multimeter. The charging voltage can be monitored when the equipment is operated by AC power. To monitor the battery voltage, be sure that the POWER SWITCH is off. (Battery voltage: +24V or more) FAN (2 sets: Right side of the Power Supply Unit): Used to cool down the AC/DC power source. (Its rpm can be monitored) 5.1.2.2. How to operate the Power Supply Unit 1. Starting the power source: 1) Turn on the POWER SWITCH. 2) Then the POWER LED lights up. 2. Stopping the power source: 1) Before turning off the power source, press the CARD STOP SWITCH to stop the backup of CF CARD. 97 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide ATTENTION Before turning off the power source, be sure that the CARD LED on the Main Control Board is off. Turning off the POWER SWITCH while the CARD LED is on may result in the physical damage to the CF CARD. Make sure to stop the backup by pressing the CARD STOP SWITCH. 2) 3) 4) 5) 3. Press the CARD STOP SWITCH on the Main Control Board. Make sure that the CARD LED on the Main Control Board is off. Turn off the POWER SWITCH. Then all the LEDs turn off. Blackout Test: 1) Hold down the BLACKOUT TEST SWITCH. (While it is held down, AC power input is cut off.) 2) While the BLACKOUT TEST SWITCH is held down, check the following items. If they all happen, the Battery is in normal operation. y The POWER LED of the Power Supply Unit turns off. y The BATTERY OP. LED of the Power Supply Unit lights up. y The ALARM BUZZER of the Operation Panel Unit sounds. y The ALARM LED and the ERROR CODE LEDs on the Operation Panel Unit blink. (Error Code: 10__) y The POWER LED on the Operation Panel Unit blinks. 3) 4. Release the BLACKOUT TEST SWITCH, then the following happens. y The POWER LED of the Power Supply Unit lights up. y The BATTERY OP. LED of the Power Supply Unit turns off. y The ALARM BUZZER of the Operation Panel Unit stops sounding. y The ALARM LED and the ERROR CODE LEDs on the Operation Panel Unit turn off. y The POWER LED on the Operation Panel Unit lights up. If the FAN ABN. LED lights up: Follow the procedures described in Trouble Shooting. CAUTION If the FAN ABN. LED lights up, either of the two fans of the Power Supply Unit is out of order and needs to be replaced. Ignoring the caution may result in failures. Please contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace. 98 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide 5.1.3. Data Processor Unit 5.1.3.1. Names of each part of the Data processor Unit 9) AUDIO IN CONNECTOR 17) RGB1 IN CONNECTOR 18) RGB2 IN CONNECTOR 7) CF CARD 2) REC START SWITCH 8) CF CARD EJECT BUTTON 12) RMS OP. LED 1) REC LED 13) RMS SYS. LED 4) CARD LED 14) DATA LED 5) MEDIA LED 15) HUB (JRC-LAN) 3) REC STOP SWITCH 6) CARD STOP SWITCH 16) LAN CONNECTOR (EXT-LAN) 10) HUB (VDR-LAN) 19) LAN CONNECTOR (VDR-LAN) 11) LAN CONNECTOR (JRC-LAN) REMOTE MAINTENANCE BOARD MAIN CONTROL BOARD （AUDIO RECORDING BOARD on MCB） FRAME GRABBER BOARD Figure 5-4: The Data Processor Unit Table 5-3: Names and Functions of BOARDS in the Data Processor Unit Board name Function MAIN CONTROL BOARD (MCB) The main processing module of the Recording Control Unit. Records all the data to the Protective Capsule Unit and the CF CARD. Used to receive the IEC61162-1/2 signals (CH01-CH16) and AUDIO signals. REMOTE MAINTENANCE BOARD (RMB) Used to receive the IEC61162-1/2 signals (CH17-CH32), and send them to the Main Control Board. FRAME GRABBER BOARD (FGB) Used to capture the image signals from the RADAR, compress them, and send them to the Main Control Board via HUB. 99 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide Table 5-4: Names and Functions of the Data Processor Unit No. 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) Names and Functions REC LED (MCB): Lights up when the data are being successfully recorded into the Protective Capsule Unit. REC START SWITCH (MCB): Used to restart recording the data into the Protective Capsule Unit. REC STOP SWITCH (MCB): Used to stop recording the data into the Protective Capsule Unit. CARD LED (MCB): Lights up when the data are being successfully recorded into the CF CARD. Turned off when the CF CARD is on operation. MEDIA LED (MCB): Blinks when a CF CARD is not loaded or does not record data correctly. CARD STOP SWITCH (MCB): Used to stop recording the data into the CF CARD. CF CARD (MCB): Used as an alternative record media onto which the same data as the one stored in the Protective Capsule Unit are recorded. CF CARD EJECT BUTTON (MCB): Used to remove the CF CARD from the system. Confirm that CARD LED is off then press CARD STOP SWITCH to eject the CF CARD. AUDIO IN CONNECTOR (MCB): Used as a connector through which audio signals that are received from the Microphone Unit and the VHF radio equipment are input. It is connected to the Audio Junction Board of the external interface. HUB (MCB): The HUB Unit with four port switching functions. One of the components of VDR-LAN. LAN CONNECTOR (MCB): Connected to the external HUB Unit. RMS OP. LED (RMB): Lights up when the Remote Maintenance Board is operating. RMS SYS. LED (RMB): Lights up when the Remote Maintenance Board is operating abnormally. DATA LED (RMB): Lights up when the Remote Maintenance Board can not receive any data. HUB (RMB): The HUB Unit with four switching function. One of the components of JRC-LAN. LAN CONNECTOR (RMB): Connected to the external HUB Unit. RGB1 IN CONNECTOR (FGB): Used as a connector through which the image signals from the main RADAR are input. Connected to the RGB connector panel. RGB2 IN CONNECTOR (FGB): Used as a connector through which the image signals from the sub RADAR are input. Connected to the RGB connector panel. LAN CONNECTOR (FGB): Connected to the HUB Unit of the MCB. 100 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide 5.1.3.2. How to operate the Data Processor Unit 1. To stop the recording of data onto the Protective Capsule Unit ATTENTION Do not halt the recording of data onto the Protective Capsule Unit while the ship is navigating. Otherwise no data would be recorded, even in case of an accident. 1) Press the REC STOP SWITCH on the Main Control Board. 2) The REC LED on the Main Control Board blinks. 3) After about a minute, the blinking REC LED on the Main Control Board and RECORDING LED on the Operation Panel Unit turn off and the recording of the data into the Protective Capsule Unit stops. 4) When the Recording Control Unit stops recording to the Protective Capsule Unit, the Recording Alarm is generated. (Error code: 22__) 2. To restart the recording of data into the Protective Capsule Unit 1) Press the REC START SWITCH on the Main Control Board. 2) The REC LED on the Main Control Board lights up. 3) The RECORDING LED on the Operation Panel Unit lights, and the recording of the data into the Protective capsule Unit starts. 4) When the Recording Control Unit restarts recording to the Protective Capsule Unit, the Recording alarm stops. 3. To back up the data stored in the CF CARD ATTENTION Do not remove the CF CARD while the CARD LED on the Main Control Board is on. It could damage the CF CARD. Make sure that CARD LED is off. 1) Make sure that the CARD LED on the Main Control Board is on. 2) Press the CARD STOP SWITCH on the Main Control Board. 3) The CARD LED on the Main Control Board blinks for about 5 seconds. 4) Make sure that the CARD LED on the Main Control Board turns off. And press the CF CARD EJECT BUTTON. 5) Take out the CF CARD. Insert the CF CARD with a CARD ADAPTER into the PC that has a PCMCIA slot and copy the data into the PC. 6) After the copy has been finished, insert the CF CARD into the CARD slot on the Main Control Board. (Be sure that the CF CARD JRC-label side is pointing right.) 7) Make sure that the CARD LED lights up. 8) Then the recording of data into the CF CARD starts automatically. 9) The old data which had been recorded over 13.5hours previously in the CF CARD is erased. ATTENTION When the CARD LED is left turned off for 10 minutes or more, the MEDIA LED lights up on the Main Control Board and the Operation Panel Unit gives the alarm with ALARM BUZZER. ALARM lamp and ERROR CODE LEDs will be blinking. ( Error Code: 31__ ) If a CF CARD is inserted into the CARD slot in the Main Control Board, the ALARM BUZZER stops and ALARM LEDs will be off. 101 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide 5.2. Operation Panel Unit (NCG-169) 5.2.1. Names and functions of each part of the External Operation Board 7) HEADING LED 8) ALARM DETAIL LED ＨＥＡＤＩＮＧＡＬＡＲＭＤＥＴＡＩＬ 1) POWER LED ＰＯＷＥＲＭＯＤＥ 9) MODE SWITCH ＲＥＣＯＲＤＩＮＧ 2) RECORDING LED ＳＹＳＴＥＭ 10) ERROR CODE LED ＣＯＤＥＡＬＡＲＭ 3) ALARM LED ＡＣＫ 11) CURSOR SWITCH ＤＩＭ 5) ALARM ACK SWITCH ＥＮＴ 12) ENTER SWITCH 4) DIMMER SWITCH 6) ALARM BUZZER ＮＣＧ－１６９ＶＤＲＯＰＥＲＡＴＩＯＮＰＡＮＥＬ Figure 5-5: Operation Panel Unit Table 5-5: Names and Functions of the Operation Panel Unit No. 1) 2) 3) 4) 5) 6) 7) 8) Names and Functions POWER LED: Lights when the Recording Control Unit is in normal operation with the power supplied from outside. Blinks when there is a blackout during the operation. If the blackout lasts, it turns off in 2 hours. (automatic shutdown) RECORDING LED: Lights when the output data from the Recording Control Unit is recorded into the Protective Capsule Unit. ALARM LED: Blinks when an error(s) is (are) detected in the S-VDR. Pressing the ALARM ACK SWITCH changes it from blinking to lighting. It is turned off when all the errors detected are restored to normal. DIMMER SWITCH: Controls the brightness. Press the switch then the brightness changes cyclically. ALARM ACK SWITCH: Used to stop the ALARM BUZZER. When more than one error is detected, press the switch as many times as the errors arose. ALARM BUZZER: Sounds when an error is detected in the S-VDR. To stop press the ALARM ACK SWITCH. HEADING LED: Lights when the Operation Panel Unit is operated in NSK mode. The HEADING LED blinks when the initial value of heading is not registered. The NSK mode is usable when the NSK-I/F Board is activated. If the NSK-I/F Board is not activated, the HEADING LED is turned off all the time. ALARM DETAIL LED: Lights when the Operation Panel Unit is operated in normal mode. The ALARM DETAIL LED is always on as long as S-VDR is operated without any problem. 102 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 No. 9) 10) 11) 12) VDR/S-VDR Installation Guide Names and Functions MODE SWITCH: Used to change the operation mode. Press the switch then the operation mode is changed from normal mode to NSK mode or vice versa. In case the heading data is supplied in serial format, NSK mode is not necessary therefore the mode is not changed by the switch. ERROR CODE LED: The four digit LEDs. These stand for ERROR code or HEADING value. • Normal mode; ERROR code when the ALARM DETAIL LED lights up. • NSK mode; HEADING value when the HEADING LED lights up. CURSOR SWITCH: Used to display the next error code when two or more errors are arisen or to set the initial value of heading. • Normal mode; Press the UP/DOWN SWITCH or RIGHT/LEFT SWITCH in order to display other error codes. • NSK mode; Press the RIGHT/LEFT SWITCH to select the digit where the value is to be altered. Press the UP/DOWN SWITCH to select the heading value that is displayed on ship’s Gyro. ENTER SWITCH: Used to display the software version or to establish the initial value of heading. • Normal mode; When the ENTER SWITCH is pressed on the Normal mode, the operation mode is changed to the SOFTWARE VERSION display mode. When the ENTER SWITCH is pressed on the SOFTWARE VERSION display mode, the operation mode is returned to the Normal mode. The SOFTWARE VERSION display mode is returned to the Normal mode automatically in five minutes. • NSK mode; The entered heading angle is registered to the S-VDR as an initial value. The operation mode is returned to the normal mode after entering. 5.2.2. How to operate the Operation Panel Unit (Normal mode) 1. If an error is detected: 1) The ALARM BUZZER sounds if an error is detected in the S-VDR. 2) The ALARM LED blinks. 3) The four digits ERROR CODE LEDs blink. 4) Press the ALARM ACK SWITCH until the buzzer stops. 5) Check the contents of the error code referring to table 8. 6) Follow the procedure described in Trouble Shooting. 2. If multiple errors are detected: 1) The ALARM BUZZER sounds if a new error is detected in the S-VDR. 2) The ALARM LED blinks. 3) The latest four digits ERROR CODE LEDs blink. 4) Press the ALARM ACK SWITCH until the buzzer stops. 5) When two or more errors are detected at a time, press the switch as many times as the errors arose. 6) Check the contents of the error code referring to table 8. • Auto scroll When multiple errors are detected, different four digits ERROR CODE LEDs light up every 3 seconds to indicate all the relevant errors. • Manual scroll Press the UP/DOWN SWITCH or RIGHT/LEFT SWITCH in order to change the error code. 7) Follow the procedure described in Trouble Shooting. 103 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide 3. In case of blackout: 1) The ALARM BUZZER sounds in case a power failure happens. 2) Both the POWER LED and ALARM LED blink. 3) The ERROR CODE LEDs blink indicating “10__”. 4) Press the ALARM ACK SWITCH to stop the buzzer. However, during the blackout, unless the ALARM ACK SWITCH is turned on within 2 minutes, the ALARM BUZZER stops automatically. 5) At the time of power failure, only the voice from the Microphone Unit is recorded. The other data are not recorded. 6) If the power failure lasts for 2 hours, the Power Supply Unit in the Recording Control Unit automatically cuts off the power output. 7) If the detected power failure is false, follow the procedure described in 3.3: Trouble Shooting. 8) If the blackout is restored in less than 2 hours, the Recording Control Unit returns to normal operation automatically. 4. To adjust the brightness of LEDs: 1) Press the DIMMER SWITCH to adjust the brightness of the LEDs. 2) Press the switch again then the LEDs become darker. The brightness changes cyclically. 3) Even at the darkest brightness, the LED is still on. 5. To check the version of the software 1) Press the ENTER SWITCH on the Operation Panel Unit. 2) The operation mode is changed to the software version display mode. 3) The ERROR code LEDs show the software version number. 4) When the software version is shown, the ALARM DETAIL LED is blinking. 5) The information displayed on LED is changed by UP and DOWN switch as following sequence. ENTERN ▼ ▼ ▼ ▼ ▼ 6) 7) SYSTEM Version MCB maintenance number ARB maintenance number FGB maintenance number RMB maintenance number OPB maintenance number 0xxx 1xxx 3xxx 2xxx 5xxx 4xxx When the ENTER switch is pressed at this stage, the operation mode is returned to the normal mode. Even when the ENTER SWITCH is not pressed, the operation mode is returned to the Normal mode in five minutes. 104 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide 5.2.3. How to operate the Operation Panel Unit (on NSK mode) The NSK mode is usable only when the NSK-I/F Board is activated. The board is needed to receive ship’s heading angle either in Synchro or in step mode or to input log speed in pulse. When the NSK-I/F Board is not activated, the Operation Panel Unit is not operated in NSK mode. The NSK-I/F Board is an optional unit for the VDR. 1. Establish the initial value of HEADING: 1) Turn on the RECORDING CONTROL UNIT. 2) The ALARM BUZZER sounds as the initial HEADING angle has not been registered. 3) ALARM LED and the four digit ERROR CODE LEDs (“01__ “and “6033”) blink. 4) Press the ALARM ACK SWITCH until the buzzer stops. 5) Press the MODE SWITCH, and the Operation Panel Unit is operated in NSK mode. 6) The HEADING LED blinks until the initial value will be registered. 7) Confirm the HEADING angle displayed on ship’s Gyro. 8) Enter the value to the Operation Panel Unit. • The blinking digit accepts input. Select the digit with RIGHT/LEFT SWITCH. • Adjust the input value by UP/DOWN SWITCH. • Repeat above procedure until the HEADING angle is inputted successfully. 9) Press the ENTER SWITCH, and the initial value of HEADING is registered into the S-VDR. 10) The HEADING LED lights up. 11) The four digits LED repeats the heading angle shown on ship’s Gyro. 2. Return the Normal mode from the NSK mode: To return to the normal mode follow the next procedure. • Press the MODE SWITCH. • The Mode automatically returns back to Normal mode in five minutes. 105 DOC No. 7ZPJD0387C 5. Instruction JCY-1800/1850 VDR/S-VDR Installation Guide This page is intentionally left blank 106 DOC No. 7ZPJD0387C 6. Setting JCY-1800/1850 VDR/S-VDR Installation Guide 6. SETTING 6.1. Recording Control Unit (NDV-1800/1850) setup All setup items are set up with maintenance software. Refer to the instruction manual of maintenance software for setup details 6.2. Digital Signal Converter (NCT-72/63) setup All setup items are set up with maintenance software. Refer to the instruction manual of maintenance software for setup details 1) Status display of dry contact signal A junction board of DSC has green LEDs which shows status of each dry contact signals. Check the change of state of dry contact signals by the display of LEDs. • OPEN: • CLOSE: Green LED put out lights Green LED lights up 107 DOC No. 7ZPJD0387C 6. Setting JCY-1800/1850 VDR/S-VDR Installation Guide 6.3. Analog Signal Converting Board (CEF-60) setup The parameter setup of the following input signal is set up by the strap on PCB. Other setup items are set up with maintenance software. Refer to the instruction manual of maintenance software for details 1) Setting parameter of each channel Items Input channel use Input signal Range Parameter YES (enable) / NO (disable) Voltage ±1V ±5V ±10V Current 4-20mA Remark Set “YES” by connecting analog signal or “NO” by connecting no signal. Chooses the kind of signal. Choose the range of input signal. A range setup is changed according to the kind of signal. 2) Setting strap on the PCB (CEF-60) CH0 CH1 CH2 CH3 108 DOC No. 7ZPJD0387C CH4 CH5 CH6 CH7 6. Setting JCY-1800/1850 VDR/S-VDR Installation Guide 6.4. Main Control Board (CDJ-2304) ／(RMB: CDK-287) DIP-SW setting Change a setup of DIP-SW if needed after understanding the purpose of a facility enough. Initial states are all the switches OFF. CONF 0 * Function EEPROM 1 Radar image error 2 Both radar image error 3 4 * SPARE EEPROM 5 CF Card release 6 CF Card format 7 * Safe mode (The * is marked to the switch which can use in the CDK-287..) Setting Remark Initialize a configuration data in EEPROM. Be sure to return to OFF after OFF: not initialize initialization. ON: Initialize by both of switches 0 and 4 are ON Alarm as no image signal Turn ON to inhibit an alarm OFF: Activate an alarm at receiving no image signal by turning off Radar. ON: Inhibit an alarm Alarm as no image signal from both channel Turn ON the switch 1 to OFF: Activate an alarm at receiving no image signal alarm. from both channels. ON: Activate an alarm at receiving no image signal from any channel. Initialize a configuration data in EEPROM. OFF: not initialize ON: Initialize by both of switches 0 and 4 are ON Waiting time to release the card OFF: 5 seconds ON: 60 seconds Formatting CF card OFF: Card is formatted, when abnormalities are detected on card format at startup. ON: Card is formatted at startup. Maintenance mode for MCB OFF: Normal mode ON: Safe mode Be sure to return to OFF after initialization. Choose 60 seconds mode to record the last 1minutes data. Don't change CONF DIP-SW 109 DOC No. 7ZPJD0387C 6. Setting JCY-1800/1850 VDR/S-VDR Installation Guide 6.5. Frame Grabber Board (CKA-137/A) Strap and DIP-SW setting Factory setting of Strap and DIP-SW are shown below. Do not change the following setting. 110 DOC No. 7ZPJD0387C 7. Error Display JCY-1800/1850 VDR/S-VDR Installation Guide 7. ERROR DISPLAY 7.1. Recording Control Unit (NDV-1800/1850) 7.1.1. Power Supply Unit Refer to the 5th clause. Error display of the Power Supply Unit No. 4) 5) 6) Names and Functions BATTERY ABN. LED: Lights up when the Battery is not ready. BATTERY OP. LED: Lights up when the Battery is in operation. FAN ABN. LED: Lights up when either of the two fans stops operation. 7.1.2. Data Processor Unit Refer to the 5th clause. 1) VDR / S-VDR Error display of the Data Processor Unit No. 5) Names and Functions MEDIA LED (MCB): Blinks when a CF CARD is not loaded or unable to record data correctly. 2) RMS (Remote Maintenance System) Error display of the Data Processor Unit No. 13) 14) Names and Functions RMS SYS. LED (RMB): Lights up when the Remote Maintenance Board is operating abnormally. DATA LED (RMB): Lights up when the Remote Maintenance Board can not receive any data. 111 DOC No. 7ZPJD0387C 7. Error Display JCY-1800/1850 VDR/S-VDR Installation Guide 7.2. Operation Panel Unit (NCG-169) ERROR CODE LED: The four digit LEDs on OPU panel show ERROR codes as follows: Table 7-1: ERROR code table of the Operation Panel Unit (1/3) ALARM DETAIL SYSYTEM 0 0 0 1 1 0 1 1 1 2 2 0 2 1 2 2 CODE CONTENTS CATEGORY System PSU Capsule Initial error There is a discrepancy in the configuration data between the Protective Capsule Unit and the Recording Control Unit. Initial Heading Angle Unregistered The initial value of HEADING is not established. Input the angle. Blackout alarm The Power Supply Unit is in operation using the backup Battery. PSU FAN alarm Either of two fans inside the Power Supply Unit is out of order. PSU connection alarm The cable between the Power Supply Unit and the Mother Board is disconnected. Capsule LAN error The Recording Control Unit does not communicate with the Protective Capsule Unit via LAN. Bit Error Rate error The Protective Capsule Unit sensed higher BER than 10-8 during the readout check of the recorded data. Recording stop alarm S-VDR stops recording data as the REC STOP SWITCH on the Recording Control Unit has been pressed. Table 7-1: ERROR code table of the Operation Panel Unit (2/3) ALARM DETAIL SYSYTEM 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 CODE CONTENTS CATEGORY MCB MCB Initialize error An abnormality has been detected in the Main Control Board. CF CARD alarm Ten minutes or more has passed since the CF CARD was taken out. CF CARD media error The CF CARD does not record data correctly. Time adjustment error Time data is not received from GPS, therefore the internal clock of S-VDR cannot be calibrated. RTC error An internal lithium battery for a Real Time Clock IC has run out of the life. EEPROM check sum error An abnormal data has been detected in configuration data registered on the EEPROM of the MCB. EEPROM access error The access to the EEPROM IC on the MCB, where setup data are registered. Flash ROM check sum error An abnormal data has been detected in configuration data registered on the Flash ROM of the MCB. 112 DOC No. 7ZPJD0387C 7. Error Display JCY-1800/1850 3 8 4 0 4 1 4 2 5 1 : 9 6 0 * * 6 1 * * ARB MIC Serial data (NMEA) VDR/S-VDR Installation Guide Wrong data registered to MCB The value registered to the configuration data of the EEPROM on MCB is not correct. ARB Initialize error An abnormality has been detected in the Audio Recording Board on the MCB. ARB control error The MCB did not fetch the audio data from the ARB successfully. ARB error The ARB did not compress/decompress the audio signal successfully. MIC test error An abnormality has been detected during the microphone checkups carried out at the startup of the equipment and every 12 hours during the operation. The second digit (1-9) identifies the Microphone Unit out of order. “2nd number (1-9) identify an abnormal Microphone Unit number. “51__”: MIC1 --- “59__”: MIC9 Serial data (IEC61162-1/2 ) reception error The input received from the sensor is not normal. "**" identifies the sensor that has sent the unreadable data. Refer to table 9. Serial data (IEC61162-1/2 ) setup error The setup to receive NMEA serial data is in the wrong. "**" identifies the equipment. Refer to table 9. Table 7-1: ERROR code table of the Operation Panel Unit (3/3) ALARM DETAIL SYSYTEM 7 0 7 1 7 2 7 3 7 4 7 5 7 6 8 0 CODE CONTENTS CATEGORY FGB RMB CH1 Radar image data error The FGB does not receive RGB signals from Radar connected to CH1. CH2 Radar image data error The FGB does not receive RGB signals from Radar connected to CH2. FGB Communication error The MCB does not communicate with the FGB normally via LAN. FGB Setup data reception error The MCB does not receive the setup data of FGB successfully. FGB Control error The MCB did not communicate with FGB successfully. FAN alarm of NWP-46 FAN built in NWP-46 (Radar Interface Unit) is out of order. FGB Real time monitor data transmission error The IP address for transmitting image data is not registered in the FGB yet. RMB communication error The MCB do not communicate to the RMB normally via LAN. RMB Control error The MCB is unsuccessful in control of the RMB. 113 DOC No. 7ZPJD0387C 7. Error Display JCY-1800/1850 VDR/S-VDR Installation Guide Table 7-2: The conversion table of a code and equipment A connection channel is displayed when the equipment which is not defined by the following table is connected. The codes from 01 to 32 identify connection channel. (S-VDR: 01 to 16) ALARM DETAIL SYSYTEM 6 0/1 Equipment CODE 4 4 4 4 4 4 4 4 4 5 5 5 1 2 3 4 5 6 7 8 9 0 1 2 GPS AIS Speed Log Gyro Compass Auto Pilot Rudder Angle Indicator Echo Sounder (Bow) Anemometer Engine Telegraph M/E Remote Control System ECDIS Thruster 5 3 Bow1 Thruster 5 4 Bow2 Thruster 5 5 Stern1 Thruster 5 5 6 7 Stern2 Thruster Hull Stress Monitor 5 8 Radar 5 9 Echo Sounder (Stern) 6 0 Digital Signal Converter 1 (VDR option unit) 6 6 1 2 Digital Signal Converter 2 (VDR option unit) Digital Signal Converter 3 (VDR option unit) 6 3 Digital Signal Converter 4 (VDR option unit) 6 6 6 6 6 6 7 7 7 7 3 3 4 5 6 7 8 9 0 1 2 3 3 4 Digital Signal Converter with optional A/D Converter 1 (VDR option unit) Digital Signal Converter with optional A/D Converter 2 (VDR option unit) Digital Signal Converter with optional A/D Converter 3 (VDR option unit) Digital Signal Converter with optional A/D Converter 4 (VDR option unit) NAV-I/F unit (VDR option unit) Spare NSK unit (NCT-27) Main GPS and Sub GPS with Switcher Sub GPS (connection with a CH different from the Main GPS) Magnetic Compass NSK board (VDR option unit) for Heading NSK board (VDR option unit) for Ship speed 114 DOC No. 7ZPJD0387C 8. Troubleshooting JCY-1800/1850 VDR/S-VDR Installation Guide 8. TROUBLESHOOTING If the equipment does not function correctly, check the equipment referring to the list down below. Take the action recommended in the list. If the malfunction still lasts, contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. 8.1. The Recording Control Unit (NDV-1800/1850) 8.1.1. Symptom Table for The Power Supply Unit (NBL-327) Symptom POWER LED fails to light. Causes Actions to be taken No power is supplied from the switchboard. Check the switchboard. POWER SWITCH is not on. Turn on the POWER SWITCH. The AC-line fuse is blown. Check the AC-line fuse in the Power Supply Unit. If it is blown, replace it with a spare. Fault in the Power Supply Unit Contact us. The BATTERY OP. LED lights up. No power is supplied from the switchboard. Check the switchboard. The fuse for the AC power source is blown. Check the fuse for the AC power source and, if it is blown, replace it with a spare. BATTERY ABNORMAL LED lights up. The battery cable is disconnected. Check if the battery cable is connected. The fuse for the battery is blown. Check the fuse in the middle of the battery cable. If it is blown, replace it with a spare fuse. The battery is deteriorated. Check the expiry date of the battery. If the battery has expired, exchange a battery. The fan is not working. Check the cable that connects the fans and the DC/DC power supply. If there is no problem, replace the fans. FAN ABNORMAL LED lights up. 115 DOC No. 7ZPJD0387C 8. Troubleshooting JCY-1800/1850 VDR/S-VDR Installation Guide 8.1.2. Symptom Table for The Data Processor Unit (NDL-46) Symptom REC LED fails to light. CARD LED fails to light up. MEDIA LED blinks. Causes Actions to be taken The Recording Control Unit is off. The power is not supplied to the Protective Capsule Unit. Check the switchboard. Turn on the Power Supply Unit. The recording of data onto the Protective Capsule Unit has been stopped manually. Press the REC START SWITCH on the Main Control Board and restart the recording of data. Faulty wiring between the Recording Control Unit and the Protective Capsule Unit Check the Connection Box. Check the LAN communication by a PING command. MCB: PING 192.168.110.3 Capsule: PING 192.168.110.2 In case a no response MCB (CDJ-2304) : Fault in a circuit board or setting data Capsule : Fault in a circuit board or setting data Fault in the Recording Control Unit Fault in the Protective Capsule Unit Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. Exchange a broken Unit (MCB or Capsule). The CARD STOP SWITCH is left on. Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again. No CF CARD is loaded. Insert a CF CARD into the CARD slot of the Main Control Board. Fault in the Recording Control Unit Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. Fault in the CF CARD Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again. In not activating, format the CF card into FAT32 with PC. No CF CARD is loaded. Insert a CF CARD into the CARD slot of the Main Control Board. Fault in the Recording Control Unit Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. 116 DOC No. 7ZPJD0387C 8. Troubleshooting JCY-1800/1850 VDR/S-VDR Installation Guide 8.2. The Operation Panel Unit (NCG-169) All failures of the Recording Control Unit are indicated by the Operation Panel Unit as an error code. Symptom Causes Actions to be taken All LEDs blink and the ALARM BUZZER sounds. The software of the Recording Control Unit lost control. Reboot the Recording Control Unit. Faulty wiring between the Recording Control Unit and the Operation Panel Unit. Check the wiring between the Recording Control Unit and the Operation Panel Unit. In case a correct wiring MCB (CDJ-2304) : Fault in a circuit board or setting data OPB (CCK-935) : Fault in a circuit board or setting data RECORDING LED fails to light. The Recording Control Unit is off. The power is not supplied to the Protective Capsule Unit. Check the switchboard. Turn on the Power Supply Unit. Stop manually the recording of data onto the Protective Capsule Unit. Press the REC START SWITCH on the Main Control Board in the Recording Control Unit and restart the recording of data. Faulty wiring between the Recording Control Unit and the Protective Capsule Unit Check the Connection Box. Fault in the Recording Control Unit Fault in the Protective Capsule Unit Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. ERROR CODE: “01__” lights up. Initial value of HEADING is not registered yet. Enter the initial value of HEADING ERROR CODE: “31__” lights up. The CARD STOP SWITCH is left on. Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again. No CF CARD is loaded. Insert a CF CARD into the CARD slot of the Main Control Board. Fault in the Recording Control Unit Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. Fault in the CF CARD Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again. In not activating, format the CF card into FAT32 with PC. Fault in the Recording Control Unit Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. Mismatching in the information between the Recording Control Unit and the Protective Capsule Unit. Press and hold the REC START SWITCH for ten seconds. Faulty wiring between the Recording Control Unit and the Protective Capsule Unit. Check the Connection Box. Fault in the Recording Control Unit Fault in the Protective Capsule Unit Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. ERROR CODE: “32__” lights up. ERROR CODE: “00__” lights up. 117 DOC No. 7ZPJD0387C 8. Troubleshooting JCY-1800/1850 VDR/S-VDR Installation Guide Symptom ERROR CODE: “20__” lights up. Causes Actions to be taken Faulty wiring between the Recording Control Unit and the Protective Capsule Unit Check the Connection Box. Check the LAN communication by a PING command. MCB: PING 192.168.110.3 Capsule: PING 192.168.110.2 In case a no response MCB (CDJ-2304) : Fault in a circuit board or setting data Capsule : Fault in a circuit board or setting data Fault in the Recording Control Unit Fault in the Protective Capsule Unit Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Exchange a broken Unit (MCB or Capsule). ERROR CODE: “21__” lights up. Fault in recording the data in the Protective Capsule Unit The BER ERROR could occur temporarily. The error is canceled in less than 2 days automatically. If the error is not canceled after 2 days, contact us. Fault in the Capsule Exchange the capsule. ERROR CODE: “60**” lights up. Fault in sensors Check the sensor equipment shown by error code. Faulty wiring between the Recording Control Unit and the sensors Check the wiring between the Recording Control Unit and the sensors. Check the receiving data and setting data by the Maintenance software. Fault in the Recording Control Unit Reboot the Recording Control Unit. See if the symptom persists. If so, contact us. ERROR CODE: “61**” lights up. Fault on setting up the Main Control Board Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Check the setting data by the Maintenance software. ERROR CODE: “5*__” lights up. Fault in the Audio Recording Board Fault in the Microphone Unit Check the wiring between the Microphone Unit and the Recording Control Unit. Alarm was raised due to a large noise. Reboot the Recording Control Unit in noise-free environment. In case a correct wiring Fault in a Microphone Unit Exchange a Microphone Unit. Power failure Check the power supply in the Recording Control Unit. No power is supplied from the switchboard. Check the switchboard. The fuse for the AC power source is blown. Check the fuse for the AC power source and, if it is blown, replace it with a spare fuse. ERROR CODE: “11__” lights up. The fan of Power Supply Unit is not working. Exchange two fans in the Power Supply Unit. ERROR CODE: “30__” / “35__” / “36__” / “37__” / “38__” light up. Fault in the Main Control Board Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Fault in the MCB (CDJ-2304) Exchange the MCB. ERROR CODE: “10__” lights up. 118 DOC No. 7ZPJD0387C 8. Troubleshooting JCY-1800/1850 Symptom VDR/S-VDR Installation Guide Causes Actions to be taken ERROR CODE: “33__” lights up. GPS is faulty or setting error on the Main Control Board Check the GPS. If the GPS is error-free, contact us. Check the receiving data and setting data by the Maintenance software. Check that ZDA or RMC sentence is received and recorded from CH which is connected to a main GPS. ERROR CODE: “34__” lights up. An internal battery for a Real Time Clock IC has run out of the life. Exchanging the lithium battery on the MCB (CDJ-2304). ERROR CODE: “40__”/“41__”/ “42__” lights up. Fault in the Audio Recording Board Reboot the Recording Control Unit, and see if the symptom persists or not. If yes, contact us. Fault in the ARB (CHA-387) Exchange the ARB. ERROR CODE: “70__” / “71__” lights up. Fault in RGB signals from a RADAR 70__: CH1 71__: CH2 Check the RADR. If an image is displayed on the screen, check the wiring between the RADAR and the Recording Control Unit. In the case of a Chart Radar, check whether the image signals is outputted. ERROR CODE: “72__” lights up. Faulty wiring between the Frame Grabber Board and the Main Control Board Check the wiring between the Frame Grabber Board and the Main Control Board. Check the LAN communication by a PING command. MCB: PING 192.168.110.3 FGB: PING 192.168.110.151 In case a no response MCB (CDJ-2304) : Fault in a circuit board or setting data FGB (CKA-137) : Fault in a circuit board or setting data Fault in the Frame Grabber Board Fault in the Main Control Board Reboot the Recording Control Unit, and see if the symptom persists or not. If yes, contact us. FGB (CKA-137) : Fault in a circuit board or setting data Exchange the FGB. ERROR CODE: “73__” / “76__” lights up. Fault on setting up the Frame Grabber Board Reboot the Recording Control Unit, and see if the symptom persists or not. If yes, contact us. Upload a configuration file which is set up for a connecting Radar unit to the FGB by the Maintenance software. ERROR CODE: “74__” lights up. Fault in the Frame Grabber Board Reboot the Recording Control Unit, and see if the symptom persists or not. If yes, contact us. ERROR CODE: “75__” lights up. The fan of NWP-46 is out of order. Exchange a fan in the NWP-46. ERROR CODE: “12__” lights up. Faulty wiring between the Power Supply Unit and the Main Control Board Reboot the Recording Control Unit, and see if the symptom persists or not. If yes, contact us. Check the W103 cable connection. 119 DOC No. 7ZPJD0387C 8. Troubleshooting JCY-1800/1850 VDR/S-VDR Installation Guide Symptom ERROR CODE: “80__” lights up. ERROR CODE: “81__” lights up. Causes Actions to be taken Faulty wiring between the Remote Maintenance Board and the Main Control Board Check the wiring between the Remote Maintenance Board and the Main Control Board. Check the LAN communication by a PING command. MCB: PING 192.168.110.3 FGB: PING 192.168.60.3 In case a no response MCB (CDJ-2304) : Fault in a circuit board or setting data RMB (CDK-287) : Fault in a circuit board or setting data Fault in the Remote Maintenance Board Fault in the Main Control Board Reboot the Recording Control Unit, and see if the symptom persists or not. If yes, contact us. RMB (CDK-287) : Fault in a circuit board or setting data Exchange the RMB. Fault in the Remote Maintenance Board Reboot the Recording Control Unit, and see if the symptom persists or not. If yes, contact us. RMB (CDK-287) : Fault in a circuit board or setting data Exchange the RMB. 120 DOC No. 7ZPJD0387C 8. Troubleshooting JCY-1800/1850 VDR/S-VDR Installation Guide 8.3. LED Display of LAN Connector An LED is incorporated into every LAN connector to display the status. The units equipped with the LAN connector are: 1) HUB Unit on the Main Control Board 2) HUB Unit on the Remote Maintenance Board 3) Frame Grabber Board The lighting specifications of the LEDs of the Main Control Board and the Optional Board: LED Name LINK/ACT LED (Yellow) SPEED LED (Green) Lighting Specifications Lights when the LINK is established Blinks at the time of receiving or sending data. Lights or blinks continuously in normal operation Check the wiring and the power source when it is off. Lights when the LINK is established on 100BASE-TX. Off when the LINK is established on 10BASE-T. Lights or off in normal operation The lighting specifications of the LEDs of the Frame Grabber Board: LED Name LINK LED (Green/Orange) ACTIVE LED (Yellow) Lighting Specifications Lights green when the LINK is established on 100BASE-TX. Lights orange when the LINK is established on 10BASE-T. Lights green continuously in normal operation. Check the wiring and the power source when it is off. Lights at the time of receiving or sending data. Blinks in normal operation 8.3.1. Recording Control Unit NDV-1800/1850 1) LED Display of the LAN connector of the Main Control Board and the Remote Maintenance Board LINK/ACT LED (YELLOW) SPEED LED (GREEN) FIG. 9-1: LAN CONNECTOR OF THE MAIN CONTROL BOARD AND THE REMOTE MAINTENANCE BOARD 121 DOC No. 7ZPJD0387C 8. Troubleshooting JCY-1800/1850 VDR/S-VDR Installation Guide 2) LED Display of the LAN connector of the Frame Grabber Board LINK / SPEED LED (GREEN/ORANGE) ACTIVE LED (YELLOW) FIG. 9-2: LAN CONNECTOR OF THE FRAME GRABBER BOARD 122 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide 9. MAINTENANCE 9.1. Parts list for Maintenance Unit Recording Control Unit Model NDV-1800 /1850 Operation Panel Unit NCG-169 Option Unit Digital Signal Converter NCT-72 Digital Signal Converter NCT-63 Radar I/F unit NWP-46 Parts Mother Board (VDR) Mother Board (S-VDR) Main Control Board Audio Recording Board Frame Grabber Board Remote Maintenance Board Audio Junction Board NSK Interface Board AC/DC Power Supply Board Thermo Sensor Board Battery CF Card CF Card (4GB) Card adaptor FAN of UPS Operation Panel Board Parts code CQD-2040 CQD-2057 CDJ-2304 CHA-387 CKA-137 CDK-287 CQD-2041 CHM-378 CBM-１68 CHG-213 7ZBJD0006B 7HRJD0002 7HRJD0003 5JWYF00002 7ZBJD0010 CCK-935 Dry Contact Control Board Dry Contact Input Board Line Filter Board PSU A/D Convert Board Dry Contact Control Board Dry Contact Input Board DSC Chassis Line Filter Board PSU A/D Convert Board PSU FAN Line Filter Board CDJ-2333 CQD-2081 CBJ-147 AES30-12 CEF-60 CDJ-2333 CQD-2012 CWB-1332 CBJ-147 AES15-12 CEF-60 AES15-5 7BFNA4001 CBJ-147 VDR S-VDR ● ● ● ● ● ● ● op ● ● ● op ● ● ● ● ● ● ● ● ● op op ● ● Spare parts ● ● *op: Option 123 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide 9.2. How to replace the fans If a fan alarm buzzer of the Power Supply unit (NBL-327) sounds, replace the fans with spare ones. 1) Turn off the Power Supply Unit of the Recording Control Unit. 2) Turn off the circuit breaker of the electricity distribution board, to which the Recording Control Unit is connected. 3) Remove the power input junction connector, J201and J202, which is mounted below the left of the Power Supply Unit. 4) Remove the power output connector, J40, J402 and J403 which is mounted on the upper side of the Mother Board. 5) Open the clamp fastening the power output cable. 6) Undo the 2 fastening screws of the Power Supply Unit 7) Pull the Power Supply Unit out of the Recording Control Unit slowly. 8) Remove the 2 fan connectors, J309 and J310, in the front of right side of the Power Supply Unit. 9) Pull each of the fan cables out of the cable holes. 10) For each fan, undo the 8 fastening crews. 11) In the reverse way, mount new fans on the Power Supply Unit, and put the Power Supply Unit into the Recording Control Unit. 12) Be careful that direction of both fans is outward. FIG. 9-3: Fans in the Power Supply Unit 124 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide 9.3. How to replace the battery Never short-circuit the + and – pins. Never disassemble, modify, destroy, throw into fire, heat, use with non-specified applications and use after the expiry date. Above acts may cause leakage of fluid, generation of heat, fire, explosion, destruction, or injury by heat. The battery contains dilute sulfuric acid. When the leaked liquid of the battery had a direct contact with your clothes or skin, wash off with clean water. When the liquid infringes into your eye, wash with clean water immediately then go to a doctor. Used batteries are to be recycled. Regarding the replacement and recycle, contact the Sales Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them the replacement and recycle. When to replace the battery is written in the label on the front panel of the battery. Replace the battery before its life expires. The procedures to replace it are: 1) Turn off the Power Supply unit of the Recording Control Unit. 2) Turn off the circuit breaker of the electricity distribution board to which the Recording Control Unit is connected. 3) Remove the battery connector, J404, which is mounted lower side of the Mother Board. 4) Remove the connector for measuring the temperature of the battery, J405, which is mounted lower side of the Mother Board. 5) Undo the 2 fastening screws of the Battery 6) Pull out the battery unit slowly. (The battery unit weighs about 5kg. Hold the bottom, instead of holding its sides, to draw it out completely. It does not have a stopper, so pull it out slowly and carefully.) 7) Undo the 4 screws for fastening the battery anchor. 8) Remove the battery anchor. 9) Remove the battery. (Watch out! The battery weighs about 5kg.) 10) Mount a new battery. 11) In the reverse way, fasten the battery in the Power Supply Unit. 12) Put the Power Supply Unit in the Recording Control Unit. 13) Place the two connector to the Mother board. 125 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide Thermo-sensor board is attached on the battery. FIG. 9-4: Battery in the Power Supply Unit 126 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide 9.4. Checking a Connection cable in the RCU These lists show each signals of assembling cable. Refer to these lists for checking a wiring-break. 9.4.1. Cable list No. Part No. Code PIN Connection Signal Connection numbers Unit Part No. Unit Part No. PSB(CBM-168) J301 PSU Chassis J201 1 W201 7ZCJD0273 3 AC input 2 W202 7ZCJD0274 2 AC Output J302 J202 3 S201 7SAJD0001 4 AC Power switch J303 S201 4 Battery switch J304 4 S202 7SCJD0002 2 Blackout test switch J305 S202 5 Z201 7ZBJD0010 3 FAN J309 FAN 6 Z202 7ZBJD0010 3 FAN J310 7 W105 7ZCJD0279 2 Battery connection J306 MB J403 8 W104 7ZCJD0278 10 PSU control and Thermo J307 (CQD-2040/2057) J402 9 W103 7ZCJD0277 10 DC output 10 W101 7ZCJD0275 3 AC input (junction) J201 11 W102 7ZCJD0276 2 AC output (junction) J202 12 Z101 7ZBJD0006 2 Battery Battery - MB 13 W111 7ZCJD0282 4 Thermo Sensor TSB(CHG-213) - (CQD-2040/2057 14 W112 7ZCJD0283 6 NSK interface NIB(CHN-378) J1001 MCB(CDJ-2304) FAN sensor J308 15 W109 7ZCJD0284 8 LAN 16 W110 7ZCJD0284 8 LAN 17 W106 7ZCJD0280 50 MIC, VHF 18 W107 7ZCJD0281 15 CH1 RGB signals J401 RCU Chassis TB101 TB102 J404 J405 J409 J503 FGB(CKA-137) J802 J502 RMB(CDK-287) J702 ARB(CHA-387) J602 AIB(CQD-2041) J901 FGB(CKA-137) J803 BNC connector J101J105 19 W108 7ZCJD0281 15 CH2 RGB signals J804 J106 J110 9.4.2. Signals of Each cables No. Part Code No. 1 2 3 W201 W202 S201 7ZCJD0273 7ZCJD0274 7SAJD0001 Connection list Remark Part No Pin No. Signal Part No. J301 1 U J201 AC input junction 2 V 3 E 1 U J202 AC output junction 2 V S201 Power switch S202 Battery switch J302 J303 J304 1, 4 SW1 (ON: CLOSE) 2, 3 SW2 (ON: CLOSE) 1, 2 SW1 (ON: CLOSE) 3, 4 SW2 (ON: CLOSE) (Dual contact) (Dual contact) 4 S202 7SCJD0002 J305 1, 2 SW (ON: OPEN) S202 5 Z201 7ZBJD0010 J309 1 +12V FAN 6 Z202 7ZBJD0010 J310 2 GND 3 Alarm 1 DC+24V 2 GND 7 W105 7ZCJD0279 J306 Normal: H / Alarm: L J403 Battery DC 127 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 No. Part VDR/S-VDR Installation Guide Code No. Connection list Part Pin No. Remark Signal Part No 8 9 10 11 12 13 14 15 W104 W103 W101 W102 Z101 W111 W112 W109 7ZCJD0278 7ZCJD0277 7ZCJD0275 7ZCJD0276 7ZBJD0006 7ZCJD0282 7ZCJD0283 7ZCJD0284 J307 J308 J201 J202 - J1001 J503 16 W110 7ZCJD0284 J502 17 W106 7ZCJD0280 J602 No. J402 Stop: H / Normal: L 1 Stop the backup DC 2 Blackout detection Blackout: L / Normal: H 3 Stop the un-backup DC Stop: H / Normal: L 4 FAN alarm ALARM: L / Normal: H 5 DC for thermo sensor (VS) +12V 6, 7 Thermo sensor output (VOUT) 8 Thermo sensor GND GND 9, 10 Check a connection with PSU Connection: L / Dis-cnct: H 7 Backup DC +5V 10 Un-backup DC +5V 9 Backup DC +12V 3 Un-backup DC: +12V 1 Backup DC +24V 2, 4, 5, 6, 8 GND 1 L 2 N 3 E 1 L 2 N 1 DC+24V 2 GND 1 DC for thermo sensor (VS) 2, 3 Thermo sensor output (VOUT) 4 Thermo sensor GND 5, 6 Un-backup DC +5V 7, 8 GND 1, 2, 3 Synchro / Step: GRY_1, 2, 3 4 Pulse : 1, 2 Tx+, Tx- 3, 6 RX, Rx- J401 DC output TB101 AC input junction TB102 AC output junction J404 Battery DC J405 Thermo Sensor J409 NSK interface SPEED+ 4, 5, 6, 8 5, 6, 30, 31 MIC1: MIC1+, MIC1- SPK+, SPK- 7, 8, 32, 33 MIC2: MIC1+, MIC1- SPK+, SPK- 9, 10, 34, 35 MIC3: MIC1+, MIC1- SPK+, SPK- 11, 12, 38, 39 MIC4: MIC1+, MIC1- SPK+, SPK- 13, 14, 40, 41 MIC5: MIC1+, MIC1- SPK+, SPK- 15, 16, 42, 43 MIC6: MIC1+, MIC1- SPK+, SPK- 19, 20, 44, 45 MIC7: MIC1+, MIC1- SPK+, SPK- 21, 22, 46, 47 MIC8: MIC1+, MIC1- SPK+, SPK- 23, 24, 48, 49 MIC9: MIC1+, MIC1- SPK+, SPK- 26, 27 VHF1: VHF1+, VHF1- 1, 2 VHF2: VHF1+, VHF1- 28, 29 VHF3: VHF1+, VHF1- 3, 4, 17, 18, AGND J802 J702 J901 25 36, 37, 50 18 19 W107 W108 7ZCJD0281 7ZCJD0281 J803 J804 1/6 RED / SHIELD 2/7 GREEN / SHIELD 3/8 BLUE / SHIELD 14 / 10 Vs / SHIELD 13 / 11 Hs / SHIELD 4,5 SHIELD 9, 12, 15 N.C. 128 DOC No. 7ZPJD0387C J101 – RGB signals J105 BNC connector x5 J106 – J110 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide 9.5. Connection table of each Terminals Unit Part No. PIN No. Signal Connection data Connection equipment MB (CQD-2040 / 2057） TB406 1 RX1+ CH1: Serial data receive Sensor CH2: Serial data receive Sensor CH3: Serial data receive Sensor CH4: Serial data receive Sensor CH5: Serial data receive Sensor CH6: Serial data receive Sensor CH7: Serial data receive Sensor CH8: Serial data receive Sensor CH9: Serial data receive Sensor CH10: Serial data receive Sensor CH11: Serial data receive Sensor CH12: Serial data receive Sensor Sensor TB402 2 Rx1- 3 Rx2+ 4 Rx2- 5 Rx3+ 6 Rx3- 7 Rx4+ 8 Rx4- 9 Rx5+ 10 Rx5- 11 Rx6+ 12 Rx6- 13 Rx7+ 14 Rx7- 15 Rx8+ 16 Rx8- 17 Rx9+ 18 Rx9- 19 Rx10+ 20 Rx10- 21 Rx11+ 22 Rx11- 23 Rx12+ 24 Rx12- 1 Tx13+ CH13: 2 Tx13- Serial data transmit / receive 3 Rx13+ Option unit 4 Rx13- 5 GND 6 Tx14+ CH14: 7 Tx14- Serial data transmit / receive 8 Rx14+ VDR 9 Rx14- 10 GND 11 Tx15+ CH15: 12 Tx15- Serial data transmit / receive 13 Rx15+ 14 Rx15- 15 GND 16 Tx16+ CH16: 17 Tx16- Serial data transmit / receive 18 Rx16+ 19 Rx16- 20 GND transmits an error sentence. 129 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide Unit Part No. PIN No. Signal Connection data Connection equipment MB (CQD-2040 / 2057） TB401 1 +24V Capsule Power Capsule 2 GND 3 ERR_A Error output by dry contact 4 ERR_C signal (Lamp) 5 ERR_B Power off / Error: AC close 6 ARM_A Alarm output by dry contact 7 ARM_C signal (Buzzer) 8 ARM_B Power off / Alarm: AC close 9 PI1+ 10 PI1- NDH-316 / 317 Alarm board Normal: AC open Alarm board Normal AC open TB403 11 PI2+ 12 PI2- 13 PI3+ 14 PI3- 1 +12V 2 GND- 3 T / R+ 4 T / R- Unit Part No. PIN No. AIB (CQD-2041） TB901-TB909 1 MIC+ 2 MIC- 3 GND TB910-TB912 Signal 4 SPEAKER+ 5 SPEAKER- 1 VHF+ 2 VHF- 3 GND 130 DOC No. 7ZPJD0387C Dry contact input port-1 Main alarm / Radar switcher Dry contact input port-2 Main alarm / Radar switcher Dry contact input port-3 Main alarm / GPS switcher OPU DC power OPU NCG-169 OPU RS-425 interface Connection data Connection equipment Microphone signal Microphone 1 - 9 NVT-161 / 162 Speaker signal VHF VHF transceiver 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide Unit Part No. PIN No. Signal Connection data Connection equipment MB (CQD-2040） TB404 1 RX17+ CH17: Serial data receive Sensor 2 Rx17- 3 Rx18+ CH18: Serial data receive Sensor CH19: Serial data receive Sensor CH20: Serial data receive Sensor CH21: Serial data receive Sensor CH22: Serial data receive Sensor CH23: Serial data receive Sensor CH24: Serial data receive Sensor CH25: Serial data receive Sensor CH26: Serial data receive Sensor CH27: Serial data receive Sensor CH28: Serial data receive Sensor CH29: Serial data receive Sensor CH30: Serial data receive Sensor CH31: Serial data receive Sensor CH32: Serial data receive Sensor Connection data Connection equipment Step signal Gyro compass TB405 Unit Part No. NIB (CHM-378） TB1001 TB1002 TB1003 4 Rx18- 5 Rx19+ 6 Rx19- 7 Rx20+ 8 Rx20- 9 Rx21+ 10 Rx21- 11 Rx22+ 12 Rx22- 13 Rx23+ 14 Rx23- 15 Rx24+ 16 Rx24- 1 Rx25+ 2 Rx25- 3 Rx26+ 4 Rx26- 5 Rx27+ 6 Rx27- 7 Rx28+ 8 Rx28- 9 Rx29+ 10 Rx29- 11 Rx30+ 12 Rx30- 13 Rx31+ 14 Rx31- 15 Rx32+ 16 Rx32- PIN No. Signal 1 STEP1 2 STEP2 3 STEP3 4 COM 1 SYNC1 2 SYNC2 3 SYNC3 4 REF1 5 REF2 1 PULSE+ 2 PULSE- Synchro signal Pulse signal Speed log 131 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide 9.6. Checking and Exchanging the Beacon Exchange the Beacon, when the expiry date of a battery becomes within one year, or when a battery voltage is less than [ 2.97V ]. 9.6.1. DK120 type beacon (NDH-316／317／317A) 9.6.1.1. Exchanging the beacon No. 1 2 3 4 5 Parts Beacon Water pressure switch Bolts Washers O-Ring Q’tys 1 1 4 4 1 1) Unscrew four bolts and remove the Beacon with brackets from the Capsule. 132 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide 2) Attach the water pressure switch to the new Beacon and fix the new Beacon with the two brackets to the Capsule. Screw four bolts to fix the brackets. • Attach the water pressure switch to a polarity pin side. * The DK120 type has a polarity pin only in one side. • Stick the water pressure switch and the Beacon. 3) Screw four bolts with washers to fix the brackets. 9.6.1.2. Checking a condition of the Beacon (DK120) Check a condition of the Beacon. Exchange the Beacons, in corresponding to the following conditions. 1) Expiry date of a battery Exchange the Beacon, when the expiry date of a battery becomes within one year. The Expiry date of a battery is shown on a label stuck on the Beacon. 2) Battery Voltage Measure the battery voltage of the Beacon. Exchange the Beacon, when the battery voltage is less than [ 2.97V ]. ● The frame of the Beacon is a positive polarity plate. The polarity pin is a negative pole. ● Use a digital voltage meter (high impedance) to measure a battery voltage. Do not use an analog tester (low impedance). The analog tester indicates a lower voltage value than real voltage value. ● Remove the Beacon from the capsule in measuring a battery voltage. If the water pressure switch is pushed in order to measure the battery voltage of the Beacon attached in the Capsule, the water pressure switch may be destroyed. Positive Negative 133 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide 3) Checking the beacon operation Monitor an outputting acoustic signal from the beacon. • Turn on the beacon tester with turning a volume switch. • Short-circuit the polarity pin and frame in order to operate the Beacon. • If the oscillation sound of the Beacon can be heard, judge that the Beacon is operating normally.. ● Remove the Beacon from the capsule in checking the Beacon operation. If the water pressure switch is pushed in order to operate the Beacon attached in the Capsule, the water pressure switch may be destroyed. ● Beacon tester Type: 7HMNA4001 9.6.2. DK480 type beacon (NDH-288A／288B) 9.6.2.1. Exchanging the beacon 134 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 No. 1 2 3 4 5 6 Parts Beacon Water pressure switch Bolts Washers Brackets O-Ring VDR/S-VDR Installation Guide Q’tys 1 1 4 4 4 1 1) Unscrew four bolts and remove the Beacon with brackets from the Capsule. 2) Attach the water pressure switch to the new Beacon and fix the new Beacon with the two brackets to the Capsule. Screw four bolts to fix the brackets. • Attach the water pressure switch to a polarity pin side which arranged three holes. * The DK480 type has two polarity pins in both sides. • Stick the water pressure switch and the Beacon. Three holes 3) Screw four bolts with washers to fix the brackets. 4) When you bind bolts tight, press the water pressure switch to the Beacon. 135 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide Right and left of the crevice between brackets should become equal. Correct Incorrect 9.6.2.2. Checking a condition of the Beacon (DK480) Check by the same method as DK120 type beacon. The DK480 type has two polarity pins in both sides. Positive Negative ● Use a digital voltage meter (high impedance) to measure a battery voltage. Do not use an analog tester (low impedance). The analog tester indicates a lower voltage value than real voltage value. ● Remove the Beacon from the capsule in measuring a battery voltage. If the water pressure switch is pushed in order to measure the battery voltage of the Beacon attached in the Capsule, the water pressure switch may be destroyed. 136 DOC No. 7ZPJD0387C DOC No. 7ZPJD0387C 137 DGPS (Yard) AIS (Yard) Speed Log (Yard) Gyro Compass (Yard) Auto Pilot (Yard) Rudder Angle Indicator (Yard) Echo Sounder (Yard) Anemometer (Yard) Engin Telegraph (Yard) Remote Control System (Yard) Other (Yard) X-Band Radar (JRC) Other (Yard) Other (Yard) * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1Q * TTYCS-1Q * TTYCS-1Q * TTYCS-x Analog (Yard) * MPYC-xx Dry Contact (Yard) * TTYCS-1Q From AC Distributor * TTYCS-x Analog (Yard) * MPYC-xx Dry Contact (Yard) V synch *3C-2V H synch *3C-2V B *3C-2V G *3C-2V R *3C-2V *TTYCS-1Q *TTYCS-1Q *TTYCS-1Q *TTYCS-1Q From AC Distributor *TTYCYS-1Q *TTYCYS-1Q * MPYC-2 Speed Log [Pulse] (Yard) * MPYC-7 Gyro Compass [Synchro] (Yard) * MPYC-4 Gyro Compass [STEP] (Yard) * TTYCS-1 MIC8(W.P.) Mic-8 MIC7(W.P.) Mic-7 MIC5 Mic-5 MIC4 Mic-4 MIC2 Mic-2 MIC1 Mic-1 VHF Telephone No.1 * TTYCS-1 VHF Telephone No.2 *TTYCS-1Q *DPYC-2.5 AC220V 60Hz 1 phase 10.1.1. VDR JCY-1800 10.1. System Diagram 10. CONNECTION BLOCK DIAGRAMS JCY-1800/1850 VDR/S-VDR Installation Guide 9. Maintenance 138 DGPS (Yard) AIS (Yard) Speed Log (Yard) Gyro Compass (Yard) Auto Pilot (Yard) Rudder Angle Indicator (Yard) Echo Sounder (Yard) Anemometer (Yard) Engin Telegraph (Yard) Remote Control System (Yard) Other (Yard) X-Band Radar (JRC) Other (Yard) Other (Yard) DOC No. 7ZPJD0387C * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1Q * TTYCS-1Q V synch *3C-2V H synch *3C-2V B *3C-2V G *3C-2V R *3C-2V *TTYCS-1Q *TTYCS-1Q *TTYCS-1Q *TTYCS-1Q *TTYCYS-1Q *TTYCYS-1Q * MPYC-2 Speed Log [Pulse] (Yard) * MPYC-7 Gyro Compass [Synchro] (Yard) * MPYC-4 Gyro Compass [STEP] (Yard) * TTYCS-1 MIC8(W.P.) Mic-8 MIC7(W.P.) Mic-7 MIC5 Mic-5 MIC4 Mic-4 MIC2 Mic-2 MIC1 Mic-1 VHF Telephone No.1 * TTYCS-1 VHF Telephone No.2 *TTYCS-1Q *DPYC-2.5 AC220V 60Hz 1 phase 10.1.2. S-VDR JCY-1850 JCY-1800/1850 VDR/S-VDR Installation Guide 10. Connection Block Diagrams DOC No. 7ZPJD0387C 139 * Category-5 Ethernet shield twist pair cable with waterproof (Max. 30m) CABLE CLAMP TXP TXN RXP CONNECTION BOX: NQE-3163 / TB1 RXN 1: +24V 2: GND 24V GND *DPYCYS-1.5 CABLE CLAMP A C B A C B PI1+ PI1PI2+ PI2PI3+ PI3- *TTYCS-1Q +12V GND +12V GND T/R+ OPERATION PANEL UNIT: NCG-169 / TB1101 T/R+ T/R- T/R- 10.2.1. NDV-1800/1850 Recording Control Unit – Page 1 - 10.2. Interconnection Wiring Diagrams JCY-1800/1850 VDR/S-VDR Installation Guide 9. Maintenance 140 U V 3C-2V 3C-2V 3C-2V 3C-2V 3C-2V No.1 Microphone Unit: NVT-161 Steering Stand area * TTYCS-1Q H C GND H C No.2 Microphone Unit: NVT-161 Bridge Console area * TTYCS-1Q H C GND H C H C GND H C No.4 Microphone Unit: NVT-161 Chart table area * TTYCS-1Q H C GND H C No.5 Microphone Unit: NVT-162 Communication Workstation area * TTYCS-1Q H C GND H C H C GND H C No.7 Waterproof Microphone Unit: NVT-162 PORT Wing area * TTYCYS-1Q H C GND H C * DPYCS-1.5 DOC No. 7ZPJD0387C No.8 Waterproof Microphone Unit: NVT-162 STBD Wing area * TTYCYS-1Q H C GND H C H C GND H C * DPYCS-2.5 * TTYCS-1 H C Shield * TTYCS-1 H C Shield H C Shield 10.2.1 NDV-1800/1850 Recording Control Unit – Page 2 - JCY-1800/1850 VDR/S-VDR Installation Guide 10. Connection Block Diagrams * TTYCS-1 CABLE CLAMP * TTYCS-1 CABLE CLAMP * TTYCS-1 CABLE CLAMP 5 6 RX+ RX- CH3 3 4 RX+ RX- CH2 1 2 RX+ RX- CH1 TB401 RX+ RX- CH14 TB402 CH15 CH25 CH26 CH27 CH28 CH29 TB405 (1850 no terminal) 13 14 15 16 11 12 9 10 7 8 5 6 CH22 CH23 CH24 3 4 CH18 CH19 CH20 CH21 13 14 15 16 1 2 CH17 11 12 *:yard supply cables CH30 CH31 CH32 RECORDING CONTROL UNIT (NDV-1800/1850): INTERCONNECTION WIRING (3/4) RECORDING CONTROL UNIT: NDV-1800 CQD-2040 : MOTHER BOARD CH10 CH11 CH12 CH9 RX+ RX- RX+ RX- 9 10 RX+ RX- RX+ RX- 7 8 RX+ RX- RX+ RXTX+ TXGND 5 6 RX+ RX- RX+ RXTX+ TXGND 3 4 RX+ RX- CH7 CH8 CH16 7 8 RX+ RX- CH13 9 10 RX+ RX- RX+ RX- CH4 11 12 RX+ RX- TB404 (1850 no terminal) 13 14 15 16 17 18 RX+ RX- RX+ RX- CH6 19 20 21 22 23 24 RX+ RX- RX+ RX- CH5 1 2 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 RX+ RXTX+ TXGND * TTYCS-1 RX+ RXTX+ TXGND Shield wire CABLE CLAMP RX+ RX- Shield wire RX+ RX- Shield wire RX+ RX- Shield wire RX+ RX- Gyro Compass RX+ RX- DGPS RX+ RX- Auto Pilot RX+ RX- AIS RX+ RX- CH17-CH32 JCY-1800/1850 RX+ RX- 10.2.1 CH01-CH16 9. Maintenance VDR/S-VDR Installation Guide NDV-1800/1850 Recording Control Unit – Page 3 - 141 DOC No. 7ZPJD0387C DOC No. 7ZPJD0387C 142 * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP * TTYCS-1 RX+ RX- CABLE CLAMP RX+ RXTX+ TXGND RX+ RXTX+ TXGND RX+ RXTX+ TXGND RX+ RXTX+ TXGND * MPYCS-4 S1 S2 S3 COM CABLE CLAMP * MPYCS-7 S1 S2 S3 R1 R2 CABLE CLAMP * MPYCS-2 LP LPE CABLE CLAMP 10.2.1 NDV-1800/1850 Recording Control Unit – Page 4 - JCY-1800/1850 VDR/S-VDR Installation Guide 10. Connection Block Diagrams INSIDE of NDV-1800/1850 24V GND * Category-5 Ethernet shield twist pair cable with waterproof (Max. 30m) CABLE CLAMP * DPYCYS-1.5 TXRXSHIELD 7 8 TX+ 4 RX+ DC GND 3 6 +24V DC 2 5 SHIELD orange white/orange green white/green black red COLOR Cable attached with HVR for Ethernet Black Cable (3m) Cable attached with HVR for POWER Supply Red Cable (3m) JCY-1800/1850 1 orange white/orange green white/green black red shield 9. Maintenance VDR/S-VDR Installation Guide 10.2.2. NQE-3163 Connection Box 143 DOC No. 7ZPJD0387C 10. Connection Block Diagrams JCY-1800/1850 VDR/S-VDR Installation Guide 10.2.3. NVT-161 / NVT-162 Microphone Unit / Waterproof Microphone unit MICROPHONE UNIT NVT-161 NVT-162 MIC TB101 SPKR + - s + 1 2 3 4 5 MICROPHONE ALLOCATION 3 4 5 2 3 4 5 H C H 1 C MIC GND J901 - J909 MIC CONNCTION of NDV-1800/1850 LOCATION connector 1 Steering stand area J901 2 Bridge console area J902 3 (None Connected) J903 4 Chart table area J904 5 Communication workstation area J905 6 (None Connected) J906 7 PORT Wing area J907 8 STBD Wing area J908 9 (None Connected) J909 INSIDE of NDV-1800/1850 2 *TTYCS-1Q 1 MICROPHONE No. SPK AUDIO INTERFACE BOARD CQD-2041 *:yard supply cable MICROPHONE UNIT (NVT-161) / WATERPROOF MIC UNIT (NVT-162): INTERCONNECTION WIRING 144 DOC No. 7ZPJD0387C 9. Maintenance JCY-1800/1850 VDR/S-VDR Installation Guide INSIDE of NDV-1800/1850 Shield C H * TTYCS-1 + - 10.2.4. VHF Line Connection 145 DOC No. 7ZPJD0387C 10. Connection Block Diagrams JCY-1800/1850 VDR/S-VDR Installation Guide GND T/R+ GND T/R+ 146 DOC No. 7ZPJD0387C INSIDE of NDV-1800/1850 T/R- * TTYCS-1Q T/R- +12V +12V 10.2.5. NCG-169 Operation Panel Unit DOC No. 7ZPJD0387C 147 CH7 CH8 INPUT CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON TB2 CH19 CH20 CH21 CH22 CH23 CH24 INPUT CH25 CH26 CH27 CH28 CH29 Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON 1 3 2 *0.5t x 25 E Shield wire *:yard supply cable 1 2 EMERGENCY AC POWER SWITCHBORD (AC Distributor) AC100V 60Hz TB101 Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON CABLE CRAMP 3 CH32 4 AC IN 5 6 7 CH31 8 CH30 DIGITAL SIGNAL CONVERTER (NCT-72): INTERCONNECTION WIRING (1/3) CH18 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 * MPYC-19 CH17 Shield wire CABLE CRAMP 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CH6 note: Each CH's(-) terminal on Junction Board is common line. (Negative common) 8 7 6 5 CH5 JUNCTION BOARD CQD-2081 4 3 2 1 CH4 (RAYTHEON) DIGITAL SIGNAL CONVERTER: NCT-72 TB1 Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Auto-pilot CH29(+) Nauto Pilot 2015 CH29(-) CH3 CH1(+) CH3(+) CH30(-) CH30(+) CH31(+) CH2 CH1(-) CH3(-) CH13(-) CH15(-) CH16(-) CH24(-) CH26(-) CH28(-) U V CH31(-) CH1 * MPYC-19 CH2(-) CH2(+) CH4(-) CH4(+) CH5(+) CH5(-) CH6(+) CH6(-) CH7(+) CH7(-) CH8(+) CH8(-) CH9(+) CH9(-) CH10(+) CH10(-) CH11(+) CH11(-) CH12(+) CH12(-) CH13(+) CH14(+) CH14(-) CH15(+) CH16(+) CH17(+) CH17(-) CH18(+) CH18(-) CH19(+) CH19(-) CH20(+) CH20(-) CH21(+) CH21(-) CH22(+) CH22(-) CH23(+) CH23(-) CH24(+) CH25(+) CH25(-) CH26(+) CH27(+) CH27(-) CH28(+) * DPYCS-2.5 E CH32(-) CH32(+) 10.2.6. NCT-72 Digital Signal Converter – Page 1 JCY-1800/1850 VDR/S-VDR Installation Guide 9. Maintenance 10. Connection Block Diagrams JCY-1800/1850 10.2.6 VDR/S-VDR Installation Guide NCT-72 Digital Signal Converter – Page-2 - 148 DOC No. 7ZPJD0387C DOC No. 7ZPJD0387C 149 * TTYCS-1 Telegraph order CH0 (+) [+/-10V] CH0 (-) CABLE CRAMP * TTYCS-1 CH1 (+) CH1 (-) Telegraph order [+/-10V] CABLE CRAMP * TTYCS-1 CH2 (+) CH2 (-) Telegraph order [+/-10V] CABLE CRAMP CH3 (+) CH3 (-) CH4 (+) CH4 (-) CH5 (+) CH5 (-) CH6 (+) CH6 (-) CH7 (+) CH8 (-) 10.2.6 NCT-72 Digital Signal Converter – Page-3 JCY-1800/1850 VDR/S-VDR Installation Guide 9. Maintenance 1 DOC No. 7ZPJD0387C 2 CH2 3 4 CH3 5 150 7 8 CH5 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 2 3 TB101 2 4 5 6 Shield wire 5 14 15 4 *:yard supply cable CONTROL BOARD CDJ-2333 1 12 13 1 16 17 18 19 TB402 / CH16 DIGITAL SIGNAL CONVERTER (NCT-63): INTERCONNECTION WIRING (1/2) Shield wire CABLE CRAMP 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CH6 DIGITAL SIGNAL CONVERTER: NCT-63 6 CH4 (RAYTHEON) JCY-1800/1850 JUNCTION BOARD CQD-2012 TB1 CH1 Auto-pilot Nauto Pilot 2015 10. Connection Block Diagrams VDR/S-VDR Installation Guide 10.2.7. NCT-63 Digital Signal Converter – Page 1 - DOC No. 7ZPJD0387C 151 * TTYCS-1 Telegraph order CH0 (+) [+/-10V] CH0 (-) CABLE CRAMP * TTYCS-1 CH1 (+) CH1 (-) Telegraph order [+/-10V] CABLE CRAMP * TTYCS-1 CH2 (+) CH2 (-) Telegraph order [+/-10V] CABLE CRAMP CH3 (+) CH3 (-) CH4 (+) CH4 (-) CH5 (+) CH5 (-) CH6 (+) CH6 (-) CH7 (+) CH8 (-) 10.2.7 NCT-63 Digital Signal Converter – Page-2 JCY-1800/1850 VDR/S-VDR Installation Guide 9. Maintenance DOC No. 7ZPJD0387C 152 CF VDR-LAN J503 Shield wire LAN CDJ-2304:Main Control Board (MCB) Shield wire J802 CKA-137:Frame Grabber Board (FGB) J502 TB102 TB101 Radar Interface Unit (NWP-46) Connection Diagram RADAR INTERFACE UNIT (NWP-46): INTERCONNECTION WIRING RECORDING CONTROL UNIT: NDV-1800/1850 Video output port Display cable Display cable 2 2 3 3 AC OUT U V E 1 1 U V E *:yard supply cables JCY-1800/1850 Sub Radar Video output port Main Radar 10. Connection Block Diagrams VDR/S-VDR Installation Guide 10.2.8. NWP-46 Radar Interface Unit Switched POWER OUT for Option unit and FGB unit AC85～132V or AC170～265V POWER IN AC85～132V or AC170～265V AC OUTLET AC85～132V or AC170～265V W3 Thermo-Sensor CHG-213 7PCJD0221 Z101 7ZBJD0006B BATTERY W102 7ZCJD0276 W101 7ZCJD0275 J201 (3) AC IN J301 (3) W201 7ZCJD0273 FS302 W202 7ZCJD0274 FUSE W1201 7ZCJD0282 24V 5Ah 5A x 2 J202 (2) AC OUT J302 (2) FAN ALARM BATTERY OPERATION BATTERY ABNORMAL RX13+ RX13TX13+ TX13GND RX14+ RX14TX14+ TX14GND RX15+ RX15TX15+ TX15GND RX16+ RX16TX16+ TX16GND RX1+ RX1RX2+ RX2RX3+ RX3RX4+ RX4RX5+ RX5RX6+ RX6RX7+ RX7RX8+ RX8RX9+ RX9RX10+ RX10RX11+ RX11RX12+ RX12- W103 7ZCJD0277A RX25+ RX25RX26+ RX26RX27+ RX27RX28+ RX28RX29+ RX29RX30+ RX30RX31+ RX31RX32+ RX32- RX17+ RX17RX18+ RX18RX19+ RX19RX20+ RX20RX21+ RX21RX22+ RX22RX23+ RX23RX24+ RX24+12V GND T/R+ T/R- +24V GND ERR_A ERR_C ERR_B ARM_A ARM_C ARM_B PI1+ PI1PI2+ PI2PI3+ PI3- Mother Board (MB) CQD-2040 7PCJD0216C RCU Chassis CWB-1378 (Option) W110 7ZCJD0283 (Option) J802 TB1001 TB1003 NSK Interface Board (NIB) CHM-378 7PCJD0219B TB1002 Frame Grabber Board (FGB) CKA-137A 7PCJD0211B Remote Maintenance Board (RMB) CDK-287 7PCJD0215B Audio Recording Board (ARB) CHA-387 7PCJD0214B J505 J601 (40) Main Control Board (MCB) CDJ-2304 7PCJD0213C COM S3 S2 S1 REF2 REF1 S3 S2 S1 PULSPULS+ W105 7ZCJD0280 W107 7ZCJD0281 W106 7ZCJD0281 Speed log data Pulse signal Heading data Synchro signal Step signal Option Z102 7HRJD0002A TB906 TB1101 7JTJD0037 BUZZ DIMME R ALARM RECORDING ACK IEC61162-1/2: 32CH Dry Contact I/F Output ports : 2CH Input ports : 3CH Sub RADAR R,G,B,Vs,Hs Main RADAR R,G,B,Vs,Hs VHF max.3 OPU Chassis CWB-1410 CKK-935 7PCJD0220B HEADING SYSTEM DAU CH ENT MODE MODE MIC max.9 Indoor type： NVT-161 Waterproof type： NVT-162 Maintenance PC Capsule (HVR) NDH-316 POWER Operation Panel Unit (OPU) NCG-169 W1101 7ZCJD0285 T/R+ T/R+12V GND Junction Box (JB) NQE-3163 7ZZJD0050 J110 TB1201 J109 J105 J108 J104 J103 J107 MIC x 9 J106 TB909 VHF x 3 J102 TB908 TB907 TB903 TB912 J101 TB905 TB902 TB904 TB901 TB911 Audio Interface Board (AＩB) CQD-2041 7PCJD0217A TB910 W111 3m LAN cable (Accessory) JCY-1800/1850 TB102 POWER TERMINAL W2 POWER TERMINAL TB101 5A 5A FS301 POWER Power Supply Board (PSB) CBM-168 7EPJD0013 Uninterruptible Power Supply NBL-327 W104 7ZCJD0278 UPS Chassis CWB-1385 S202 7SCJD0002 S201 7SAJD0001A FUSE Z202 7ZBJD0010 Z201 7ZBJD0010 DATA PROCESSOR UNIT (NDL-46) 11. Schematic Diagrams (Circuit Diagrams) VDR/S-VDR Installation Guide 11.SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS) 11.1. NDV-1800 Recording Control Unit of VDR 153 DOC No. 7ZPJD0387C DOC No. 7ZPJD0387C 154 Switched POWER OUT for Option unit and FGB unit AC85～132V or AC170～265V POWER IN AC85～132V or AC170～265V AC OUTLET AC85～132V or AC170～265V TB102 W3 POWER TERMINAL W2 POWER TERMINAL TB101 5A 5A Thermo-Sensor CHG-213 7PCJD0221 Z101 7ZBJD0006B BATTERY W102 7ZCJD0276 W101 7ZCJD0275 J201 (3) AC IN J301 (3) FS302 FS301 FUSE W1201 7ZCJD0282 24V 5Ah 5A x 2 J202 (2) W202 7ZCJD0274 AC OUT J302 (2) FAN ALARM BATTERY OPERATION BATTERY ABNORMAL POWER Power Supply Board (PSB) CBM-168 7EPJD0013 NBL-327 W201 7ZCJD0273 W104 7ZCJD0278 UPS Chassis CWB-1385 S202 7SCJD0002 S201 7SAJD0001A FUSE Z202 7ZBJD0010 Z201 7ZBJD0010 Uninterruptible Power Supply RX13+ RX13TX13+ TX13GND RX14+ RX14TX14+ TX14GND RX15+ RX15TX15+ TX15GND RX16+ RX16TX16+ TX16GND RX1+ RX1RX2+ RX2RX3+ RX3RX4+ RX4RX5+ RX5RX6+ RX6RX7+ RX7RX8+ RX8RX9+ RX9RX10+ RX10RX11+ RX11RX12+ RX12- W103 7ZCJD0277A +12V GND T/R+ T/R- +24V GND ERR_A ERR_C ERR_B ARM_A ARM_C ARM_B PI1+ PI1PI2+ PI2PI3+ PI3- Mother Board (MB) CQD-2057 7PCJD0218B RCU Chassis CWB-1401 W110 7ZCJD0283 TB1001 TB1003 NSK Interface Board (NIB) CHM-378 7PCJD0219B TB1002 Frame Grabber Board (FGB) CKA-137A 7PCJD0211B Option J802 Audio Recording Board (ARB) CHA-387 7PCJD0214B J505 J601 (40) Main Control Board (MCB) CDJ-2304 7PCJD0213C DATA PROCESSOR UNIT (NDL-46) COM S3 S2 S1 REF2 REF1 S3 S2 S1 PULSPULS+ W107 7ZCJD0281 Option W106 7ZCJD0281 Option W105 7ZCJD0280 Speed log data Pulse signal Heading data Synchro signal Step signal Z102 7HRJD0002A Option TB1101 7JTJD0037 BUZZ DIMME R ALARM RECORDING ACK IEC61162-1/2: 16CH Dry Contact I/F Output ports : 2CH Input ports : 3CH Sub RADAR R,G,B,Vs,Hs Main RADAR R,G,B,Vs,Hs VHF max.3 OPU Chassis CWB-1410 CKK-935 7PCJD0220B HEADING SYSTEM DAU CH ENT MODE MODE MIC max.9 Indoor type： NVT-161 Waterproof type： NVT-162 Maintenance PC Capsule (ＳVR) NDH-31７A/137 POWER Operation Panel Unit (OPU) NCG-169 W1101 7ZCJD0285 T/R+ T/R+12V GND J110 J105 Junction Box (JB) NQE-3163 7ZZJD0050 J109 J104 TB1201 J108 J103 J107 Option MIC x 9 J106 TB909 TB906 VHF x 3 J102 TB908 TB903 TB912 J101 TB905 TB907 TB902 TB904 TB901 TB911 Audio Interface Board (AＩB) CQD-2041 7PCJD0217A TB910 W111 3m LAN cable (Accessory) JCY-1800/1850 11. Schematic Diagrams (Circuit Diagrams) VDR/S-VDR Installation Guide 11.2. NDV-1850 Recording Control Unit of S-VDR 11. Schematic Diagrams (Circuit Diagrams) JCY-1800/1850 VDR/S-VDR Installation Guide 11.3. NCG-169 Operation Panel Unit J1101 155 DOC No. 7ZPJD0387C DOC No. 7ZPJD0387C 156 RED BLUE YELLOW WHITE CN1 1 2 3 4 TB1:WAGO 255 Series MIC AMP Board MIC-P2(R1) TB1 1 2 3 4 5 SHIELD SP+ SP- MIC+ MIC- Microphone Unit (NVT-161)Connection Diagram SPEAKER + + - MIC TTYCS-1Q RCU JCY-1800/1850 11. Schematic Diagrams (Circuit Diagrams) VDR/S-VDR Installation Guide 11.4. NVT-161 Microphone Unit 11. Schematic Diagrams (Circuit Diagrams) JCY-1800/1850 VDR/S-VDR Installation Guide 11.5. NVT-162 Waterproof Microphone Unit (Option) 157 DOC No. 7ZPJD0387C POWER IN AC85～132V or AC170～265V FUSE O I DOC No. 7ZPJD0387C AC Filter Board CBJ-147 CN1 P1 AC/DC Power Supply Unit AES30-12 7ZCJD0286 W102 CH20 CH28 CH21 CH29 CH22 CH30 CH23 CH31 CH24 CH32 CH04 CH12 CH05 CH13 CH06 CH14 CH07 CH15 CH08 CH16 158 CH40 CH48 CH39 CH47 CH38 CH46 CH37 CH45 CH36 CH44 CH35 CH43 CH34 CH42 7ZCJD0189A W101 J103 CH55 CH63 CH54 CH62 CH53 CH61 CH52 CH60 CH51 CH59 CH50 CH58 5 1 Tx+ TxGND Rx+ Rx- TB101 32 CH56 CH64 1 Dry Contact Control Board CDJ-2333 J102 J2 TB4 32 CH49 CH57 Dry Contact Input Board CQD-2081 1 TB3 1 CH33 CH41 Digital Signal Convertor 64CH (NCT-72) Connection Diagram J104 CH19 CH27 CH03 CH11 32 CH18 CH26 CH02 CH10 TB2 32 CH17 CH25 TB1 1 CH01 CH09 RCU NMEA data output Dry Contact in x64ch JCY-1800/1850 11. Schematic Diagrams (Circuit Diagrams) VDR/S-VDR Installation Guide 11.6. NCT-72 Digital Signal Converter 64CH (Option) FUSE O I POWER IN AC85～132V or AC170～265V 7ZCJD0286 7ZCJD0238 W105 CH20 CH28 CH04 CH12 CH23 CH31 CH24 CH32 CH07 CH15 CH08 CH16 1 CH40 CH48 CH39 CH47 CH38 CH46 J102 J2 7ZCJD0189A W101 5 1 Tx+ TxGND Rx+ Rx- TB101 8 CH0CH1+ CH1CH2+ CH2CH3+ CH3- 8 CH4CH5+ CH5CH6+ CH6CH7+ CH7- TB301 TB302 1 CH0+ 1 CH4+ 7ZCJD0263 W104 A/D Convert Board CEF-60 J303 J103 CH55 CH63 CH54 CH62 CH53 CH61 CH52 CH60 CH51 CH59 CH50 CH58 32 CH56 CH64 1 Dry Contact Control Board CDJ-2333 J302 J104 CH22 CH30 CH06 CH14 CH37 CH45 CH36 CH44 CH35 CH43 CH34 CH42 TB4 32 CH49 CH57 Dry Contact Input Board CQD-2081 CH21 CH29 CH05 CH13 32 CH19 CH27 CH03 CH11 TB3 1 CH33 CH41 Analog data in x8ch RCU NMEA data output Dry Contact in x64ch JCY-1800/1850 Digital Signal Convertor 64CH (NCT-72) + Option: A/D Board 8CH Connection Diagram AC Filter Board CBJ-147 CN1 P1 AC/DC Power Supply Unit AES30-12 W102 CH18 CH26 CH02 CH10 TB2 32 CH17 CH25 TB1 1 CH01 CH09 11. Schematic Diagrams (Circuit Diagrams) VDR/S-VDR Installation Guide 11.7. NCT-72 Digital Signal Converter 64CH + A/D Option Board (Option) 159 DOC No. 7ZPJD0387C POWER IN AC85～132V or AC170～265V FUSE O I DOC No. 7ZPJD0387C AC Filter Board CBJ-147 CN1 P1 AC/DC Power Supply Unit AES15-12 W102 7ZCJD0286 160 J103 5 1 32 Tx+ TxGND Rx+ Rx- TB101 Digital Signal Convertor 16CH (NCT-63) Connection Diagram J104 7ZCJD0189A W101 Dry Contact Control Board CDJ-2333 J102 J2 Dry Contact Input Board CQD-2012 CH08 CH16 CH07 CH15 CH06 CH14 CH05 CH13 CH04 CH12 CH03 CH11 CH02 CH10 TB1 1 CH01 CH09 RCU NMEA data output Dry Contact in x16ch JCY-1800/1850 11. Schematic Diagrams (Circuit Diagrams) VDR/S-VDR Installation Guide 11.8. NCT-63 Digital Signal Converter 16CH (Option) FUSE O I POWER IN AC85～132V or AC170～265V 7ZCJD0238 W105 J302 J104 7ZCJD0189A W101 A/D Convert Board CEF-60 J303 J103 8 CH0CH1+ CH1CH2+ CH2CH3+ CH3- TB301 1 CH0+ 7ZCJD0263 W104 Dry Contact Control Board CDJ-2333 J102 J2 Dry Contact Input Board CQD-2012 CH07 CH15 Tx+ TxGND Rx+ Rx- TB101 32 8 CH4CH5+ CH5CH6+ CH6CH7+ CH7- TB302 1 CH4+ 5 1 CH08 CH16 Analog data in x8ch RCU NMEA data output Dry Contact in x16ch JCY-1800/1850 Digital Signal Convertor 16CH (NCT-63) + Option: A/D Board 8CH Connection Diagram AC Filter Board CBJ-147 CN1 P1 AC/DC Power Supply Unit AES-30-12 CH05 CH13 CH06 CH14 W102 7ZCJD0286 CH04 CH12 CH03 CH11 CH02 CH10 TB1 1 CH01 CH09 11. Schematic Diagrams (Circuit Diagrams) VDR/S-VDR Installation Guide 11.9. NCT-63 Digital Signal Converter 16CH + A/D Option Board (Option) 161 DOC No. 7ZPJD0387C 11. Schematic Diagrams (Circuit Diagrams) JCY-1800/1850 VDR/S-VDR Installation Guide 11.10. NWP-46 Radar Interface Unit (Option) 162 DOC No. 7ZPJD0387C 12. Configuration of Connection Interface JCY-1800/1850 VDR/S-VDR Installation Guide 12.CONFIGURATION OF CONNECTION INTERFACE 12.1. Ship Identification Information Items Information Ship’s Name Not yet determined IMO ID Not yet determined Remarks 12.2. Ship Specification Information (for reference to installation work) Items Specifications Rudder number Single Engine type Diesel plant Engine number 1 Shaft number 1 Propeller Type FPP Bow thruster None Stern thruster None Remarks 12.3. Other Ships’ Information Data Details of device Source device Manufacturer Type Serial # IEC61162-1 Sentence Talker ID & Header Date and Time DGPS JRC JLR-7700MKII GPZDA Ship’s Position DGPS JRC JLR-7700MKII GPGGA Items Specifications Type of ship Tanker Class of ship NK Ship registration Panama Emergency Power Source AC220V 60Hz Place of RCU Wheelhouse Registry # QQ-TAN-01/05-01 Remarks 163 DOC No. 7ZPJD0387C 12. Configuration of Connection Interface JCY-1800/1850 VDR/S-VDR Installation Guide 12.4. List of Equipment and Connection interface 12.4.1. IEC61162-1/2 Connection Interface *S-VDR: The “Port No. marked *” should be recorded when the data interface is IEC-61162 standard. When radar images cannot be recorded, the output data of AIS must be recorded as an alternative. JCY-1800/1850 can also record both all AIS data and radar images. Port No. Equipment Name Manufacturer Model Serial # IEC61162-1/2 sentence Data description JLR-7700MKII Date and Time Ship’s position Local geodetic datum ZDA GGA DTM YDK CMZ700 Ship’s Heading (Gyro: true) HDT Consilium SAL860 Ground / Water speed AIS JRC JHS-182 Ship identification VBW VDO,VDM ALR,TXT 5* Echo sounder JRC JFE-585 Depth DPT 6* Anemometer Wind direction MWV 1 DGPS JRC 2 Gyro Compass 3 Speed Log 4 Wind speed 7* 8* 9* Fire detection Fire alarms FIR system ALA DATACHEIF System abnormal Steering gear unit No.1 S/G stop No.1 S/G Overload No.1 S/G Power Fail No.1 S/G Phase Loss No.1 S/G Hyd. Oil Low level No.2 S/G stop No.2 S/G Overload No.2 S/G Power Fail No.2 S/G Phase Loss No.2 S/G Hyd. Oil Low level Steering gear control unit No.1 S/G Control Power Fail No.2 S/G Control Power Fail M/E Auto Shutdown C-20 M/E Manual Shutdown Steering engine Engine monitor NORCONTROL NOLCONTROL system DATACHEIF C-20 ETL ALA M/E Starting air pressure low ALA M/E Alarm panel system power fail Bilge Alarm 10* Door status Yard supply WAT Watertight door status monitor Fire door status DOR Hull door status 11* 12* 13* Auto-pilot ARPA/RADAR YDK JRC PT500 Rudder order, manual JMA-9823 Heading / Track control setting Rudder response, Automatic auto-navigation system Rudder response, manual Rudder order, Automatic auto-navigation system (if fitted) Own ship information HTD via RSA via HTC OSD Recording RADAR selection PJRC M/E Remote M/E RPM set order PRC Control System M/E RPM actual response RPM M/E Remote Control system abnormal ALA M/E Telegraph power fail 164 DOC No. 7ZPJD0387C 12. Configuration of Connection Interface JCY-1800/1850 Port No. Equipment Name Manufacturer Model Serial # VDR/S-VDR Installation Guide IEC61162-1/2 sentence Data description 14 Not connected ----- ----- ----- ----- ----- 15 Not connected ----- ----- ----- ----- ----- 16 Not connected ----- ----- ----- ----- ----- 17 Not connected ----- ----- ----- ----- ----- 18 Not connected ----- ----- ----- ----- ----- 19 Not connected ----- ----- ----- ----- ----- 20 Not connected ----- ----- ----- ----- ----- 21 Not connected ----- ----- ----- ----- ----- 22 Not connected ----- ----- ----- ----- ----- 23 Not connected ----- ----- ----- ----- ----- 24 Not connected ----- ----- ----- ----- ----- 25 Not connected ----- ----- ----- ----- ----- 26 Not connected ----- ----- ----- ----- ----- 27 Not connected ----- ----- ----- ----- ----- 28 Not connected ----- ----- ----- ----- ----- 29 Not connected ----- ----- ----- ----- ----- 30 Not connected ----- ----- ----- ----- ----- 31 Not connected ----- ----- ----- ----- ----- 32 Not connected ----- ----- ----- ----- ----- 12.4.2. Connection Interface for Audio Signal equipment 12.4.2.1. Bridge Audio Microphone # Microphone Location Remarks 1 Conning position Non-waterproof type 2 Bridge Console Non-waterproof type 3 Not connected 4 Maneuvering & surveillance position Non-waterproof type 5 Chart table space Non-waterproof type 6 Not connected 7 Starboard Wing Waterproof type 8 Port Wing Waterproof type 9 Not connected 12.4.2.2. VHF Communication audio VHF # Equipment Name Manufacturer Model 1 VHF Radio No.1 JRC JHS-32B 2 VHF Radio No.2 JRC JHS-32B 3 VHF Radio No.3 Not connected Serial No. Location Specification Remarks 600-ohm 0-dBm unbalance 600-ohm 0-dBm unbalance 165 DOC No. 7ZPJD0387C 12. Configuration of Connection Interface JCY-1800/1850 VDR/S-VDR Installation Guide 12.4.2.3. RADAR Signal Contact Interface Equipment Name X Band RADAR Manufacturer JRC Model Serial No. Specification Remarks R/G/B/Hs/Vs: BNC connection 1024 x 728 pixels Video: 0.7V peak at 75-ohm Vs: 60 Hz / TTL / Negative Hs: 48.36 kHz / TTL / Negative JMA-9823-7XA Primary X-band RADAR 12.4.2.4. Dry Contact Signal Connection Interface (For NCT-72(64CH)/63(16CH) DSC) Port No. Equipment Name 1 No.1 S/G 2 Alarm Panel Manufacturer Model Not yet decided Not yet decided 3 4 Serial # Data description No.1 S/G No voltage Normal close ALA No.1 S/G Lost phase Normal close ALA No.1 S/G Low level of Normal close No.1 S/G Control power Normal close failure 6 No.2 S/G 7 Alarm Panel Not yet decided Not yet decided 8 9 No.2 S/G No voltage Normal close ALA ALA ALA No.2 S/G Overload Normal close ALA No.2 S/G Lost phase Normal close ALA No.2 S/G Low level of Normal close oil pressure No.2 S/G Control power 10 Normal close failure Auto pilot power source Source Device ALA No.1 S/G Overload oil pressure 5 IEC61162-1 sentence Normal close ALA ALA 11 Auto Pilot Not yet decided Not yet decided 12 P.A. main unit Not yet decided Not yet decided 13 Not connected ----- ----- ----- ----- ----- ----- 14 Not connected ----- ----- ----- ----- ----- ----- 15 Not connected ----- ----- ----- ----- ----- ----- 16 Not connected ----- ----- ----- ----- ----- ----- failure P.A Main unit (E/E/R) Normal close [emergency alarm] ALA ALA ● ● ● 60 Not connected ----- ----- ----- ----- ----- ----- 61 Not connected ----- ----- ----- ----- ----- ----- 62 Not connected ----- ----- ----- ----- ----- ----- 63 Not connected ----- ----- ----- ----- ----- ----- 64 Not connected ----- ----- ----- ----- ----- ----- 166 DOC No. 7ZPJD0387C 12. Configuration of Connection Interface JCY-1800/1850 VDR/S-VDR Installation Guide 12.5. Recording Data Signals of sensors, bridge conversations, VHF communications, and RADAR images are recorded in chronological order to the final recording medium in the Protective Capsule Unit via the Recording Control Unit. However, the information on the initial settings of the system configuration is recorded before the equipment is shipped from a JRC factory or at the time of its installation on the ship. The Recording Control Unit records such signals with time-stamps at an interval of 0.01 seconds. 12.5.1. Timing of Data Acquisition When and how such signals are recorded onto the Protective Capsule Unit varies with their types. 1) Data sentences from sensors / devices: The signals from sensors / devices are recorded onto the Protective Capsule Unit as they are received. 2) Bridge conversations: The signals of the conversations in the bridge are pooled, and then recorded at an interval of 1 minute in the form of a data stream (not as a file) onto the Protective Capsule Unit. 3) VHF communications: The signals of the radio communications are pooled, and then recorded at an interval of 1 minute in the form of a data stream (not as a file) onto the Protective Capsule Unit. 4) RADAR images: The signals of the RADAR images are pooled, and recorded at an interval of 15 seconds in the form of a data stream (not as a file) onto the Protective Capsule Unit. 12.5.2. Recording Capacity Any data stream is recorded to the final recording medium in the Protective Capsule Unit. For each type of data, the memory area is assigned in the final recording medium and can store up to 12 hours’ recording in the specific format depicted below. 1) Data acquired from sensors or devices Up to 73 sentences with the maximum number of 82 characters in each sentence. approx. 6400 characters per second) All AIS data can be recorded by increased storage capacity. (i.e. 2) Bridge conversation data: Up to 315 kB in audio data size per minute for each channel (a channel consists of 3 microphones). The maximum number of channels is 3 (i.e., 3 channels accounts for 9 microphones). 3) VHF communication data Up to 180 kB in a single audio data size per minute for each channel (a channel consists of 3 VHF radiotelephones). 4) RADAR image data 167 DOC No. 7ZPJD0387C 12. Configuration of Connection Interface JCY-1800/1850 VDR/S-VDR Installation Guide For a single frame size, up to 300 kB per 15 seconds. Data are recorded continuously, and when they are overlimited, the old ones are deleted. 12.5.3. Memory Assignment of Each Data Format The Protective Capsule contains a solid state Flash Memory array, which stores data. The Protective Capsule Unit receives data from the Recording Control Unit via a TCP/IP-based network. The received data are then recorded to their corresponding memory areas assigned to the final recording medium in the Protective Capsule Unit. The memory areas are assigned for the following data categories. 1) 2) 3) 4) 5) 6) 7) Settings of the system configuration Sensor data in the form of IEC61162-1/2 Audio signal data of bridge conversations (ch #1: microphones 1-3) Audio signal data of bridge conversations (ch #2: microphones 4-6) Audio signal data of bridge conversations (ch #3: microphones 7-9) Radio communication data from the VHF radio communication equipment (VHF 1-3) RADAR video data 168 DOC No. 7ZPJD0387C 13. Spare Parts JCY-1800/1850 VDR/S-VDR Installation Guide 13. SPARE PARTS 13.1. Spare Parts List for the Recording Control Unit NDV-1800/1850 SHIP NO. SPARE PARTS LIST FOR SETS PER VESSEL USE NDV-1800/1850 RECORDING CONTROL UNIT JCY-1800/1850 VOYAGE DATA RECORDER ITEM NO. NAME OF PART OUTLINE (DIMENSION IN M/M) QUANTITY SPARE WORKING PER PER SET VESS REMARKS SUB MARK DESCRIPTION OF BOX JRC CODE NO. NO. 2 FAN 160 15 MFR’S NAME 4 - 8 MF60NR5 5ZFAA00103 CNT FUSE 6.4 1 60 30 2 - 2 7ZBJD0010 60 JAPAN RADIO CO. , LTD. DWG. NO H-7ZXJD0080 169 DOC No. 7ZPJD0387C 13. Spare Parts JCY-1800/1850 VDR/S-VDR Installation Guide 13.2. Spare Parts List for the Digital Signal Converter NCT-72/63 SHIP NO. SPARE PARTS LIST FOR SETS PER VESSEL USE NCT-72/63 DIGITAL SIGNAL CONVERTER JCY-1800/1850 VOYAGE DATA RECORDER ITEM NO. NAME OF PART OUTLINE (DIMENSION IN M/M) QUANTITY WORKING SPARE PER PER SET VESS REMARKS DESCRIPTION SUB MARK OF BOX JRC CODE NO. NO. 30 FUSE MFR’S NAME 6.4 1 1 JAPAN RADIO CO. , LTD. 2 DWG. NO 170 DOC No. 7ZPJD0387C - MF60NR3.15 5ZFAA00138 7ZXJD0092 13. Spare Parts JCY-1800/1850 VDR/S-VDR Installation Guide 13.3. Spare Parts List for the Radar Interface Unit NWP-46 SHIP NO. SPARE PARTS LIST FOR SETS PER VESSEL USE NWP-46 RADAR INTERFACE UNIT JCY-1800/1850 VOYAGE DATA RECORDER ITEM NO. NAME OF PART OUTLINE (DIMENSION IN M/M) QUANTITY WORKING SPARE PER PER SET VESS REMARKS DESCRIPTION SUB MARK OF BOX JRC CODE NO. NO. 2 FAN 15 MFR’S NAME 1 - 2 MF60NR2 5ZFAA00136 CNT FUSE 6.4 1 60 30 1 - 1 7BFNA4001 60 JAPAN RADIO CO. , LTD. DWG. NO H-7ZXJD0093 171 DOC No. 7ZPJD0387C 13. Spare Parts JCY-1800/1850 VDR/S-VDR Installation Guide This page is intentionally left blank 172 DOC No. 7ZPJD0387C 14. Maintenance Check List JCY-1800/1850 VDR/S-VDR Installation Guide 14. MAINTENANCE CHECK LIST FOR VDR/S-VDR Ship’s Date: Name: Installation Check List for VDR / S-VDR Ship’s Information Ship’s General Information Items Ship’s Name IMO Number Type of Ship Flag State Classification Society Information Remarks Ship’s Propulsion /Rudder System Configuration Items Specifications Number of Rudder Main Engine type Number of Main Engine Number of Shaft Type of Propeller Bow Thruster Stern Thruster Remarks 173 DOC No. 7ZPJD0387C 14. Maintenance Check List JCY-1800/1850 VDR/S-VDR Installation Guide Records for Inspections For Initial Installation of VDR / S-VDR 1. Inspection Ship’s Name IMO Number Place of Inspection Date of Inspection Inspection Attachments for records 2. VDR Information Product 3. Installation /Manuals Ship’s Information (Up-date etc.) General Condition Verification of the VDR/S-VDR functions Verification of Input date and Data stored in the capsule Installation Check List Input Data as at / / / Data/Output Information in the capsule Manufacturer Name/Model Serial Number Certificate Number Installation Date Manufactured Date Manuals Installation Manual Operation Manual Playback Equipment Operation Manual 174 DOC No. 7ZPJD0387C VDR/S-VDR Installation Guide Name Section company MB 175 DOC No. 7ZPJD0387C (Refer to the 4.2 clause for details of Installation report file.) 6) Upload the Installation report file to the “Ship list” on the Marine service WEB. 5) Send this Installation Checking list to the Marine service Department after installation. 4) Please write down the contents of operations, the modification operations space, as you carried-out the modification operations. 3) Please draw a slant line the check space of the item of the unit not contained in composition. 2) Please fill in “v” mark the check space of carried-out operations. 1) Please check installation operations, using this Checking-List. In the case of VDR/S-VDR installation operation. General description of work Installation Person Installation Period VDR or S-VDR VDR / S-VDR Serial Number Installation Ship Number & Ship Name Installation Dock Yard VDR/S-VDR (JCY-1800/1850) INSTALLATION CHECKING LIST JCY-1800/1850 14. Maintenance Check List VDR/S-VDR Installation Guide 176 Preparation before installation The following are prepared before installation 1) Drawing for installation 2) Installation Checking-List (this sheets: appends to equipment) 3) Installation guide 4) Maintenance software for JCY-1800/1850 5) Personal computer for maintenance (with LAN port) 6) LAN cable for maintenance (appends to equipment) DOC No. 7ZPJD0387C 1.1 No. Check items Unit name Protective Capsule Unit Recording Control Unit Operation Panel Unit Microphone Unit Waterproof Microphone Unit Connection Box Digital Signal Converter 64ch Digital Signal Converter 16ch Analog signal Converting Board NAV-I/F Unit NSK interface board Radar I/F Unit 1. The check before power on ACB NAV NSK RIF Abbreviation PCU RCU OPU MIC WPMIC CB DSC Check Name of check person Type (VDR / S-VDR) NDH-316/317/317A NDV-1800/1850 NCG-169 NVT-161 NVT-162 NQE-3163 NCT-72 NCT-63 CEF-60 NCT-52A CHM-378 NWP-46 This Checking-List is using abbreviations of each composition unit. The abbreviations list is shown below. Abbreviations list of each composition unit JCY-1800/1850 14. Maintenance Check List Modification operations Remark Installation situation Installation situation of each composition unit is checked. 1) Is it fixed firmly? 2) Is waterproofing processing of PCU OK? 3) Is waterproofing processing of CB OK? 4) Is waterproofing processing of WPMIC OK? 1.3 177 Installation position The installation position of each composition units is filled in ( ). 1) PCU ( 2) CB ( 3) RCU ( 4) OPU ( 5) MIC1 ( 6) MIC2 ( 7) MIC3 ( 8) MIC4 ( 9) MIC5 ( 10) MIC6 ( 11) MIC7 ( 12) MIC8 ( 13) MIC9 ( 14) DSC1 ( 15) DSC2 ( 16) DSC3 ( 17) DSC4 ( 18) NAV ( 19) RIF ( Check items 1.2 No. ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) JCY-1800/1850 Check DOC No. 7ZPJD0387C Name of check person VDR/S-VDR Installation Guide 14. Maintenance Check List Modification operations RIF shall install near the RADAR Display Unit. OPU shall install at the Wheel House or un-waterproofing. A microphone unit fills in waterproofing Board is filled in by DSC. The existence of an Analog Converting not contained in composition. Horizontal line is drew in ( ) of the unit Remark DOC No. 7ZPJD0387C 178 Power line wiring Power line wiring is checked as the breaker of the switchboard is turned on. The power-supply switch of each composition unit is turned off. 1) Is each composition unit supplied from the emergency power supply? 2) Is the input power-supply voltage of each composition unit as the drawing for installation? (PCU, OPU, MIC and WPMIC exclude.) 1.5 RCU DSC1 DSC2 DSC3 DSC4 NAV RIF Wiring situation Wiring situation of each composition unit is checked. 1) Is the wiring to CB as the drawing for installation? 2) Is the wiring to RCU as the drawing for installation? 3) Is the wiring to OPU as the drawing for installation? 4) Is the wiring to MIC as the drawing for installation? 5) Is the wiring to WPMIC as the drawing for installation? 6) Is the wiring to DSC as the drawing for installation? 7) Is the wiring to NAV as the drawing for installation? 8) Is the wiring to RIF as the drawing for installation? Check items VDR/S-VDR Installation Guide 1.4 No. JCY-1800/1850 14. Maintenance Check List Check V V V V V V V Name of check person Modification operations PCU ,MIV, WPMIC and OPU need to turn ON the power supply of RCU. It is check needlessness. Horizontal line is drawn on the unit not contained in composition. Remark The check of RCU before power on RCU is checked in the following procedure, before power on 1) Connect with the LAN port of PC for maintenance, and VDR-LAN port of RCU by the LAN cable for maintenance. 2) Start up PC for maintenance, and start up the maintenance software. 3) Set up to “192.168.110.200” IP address of PC for maintenance. The check of RCU after power on RCU is checked in the following procedure, after power on 1) Check whether the VDR/S-VDR system starts up. (REC LED and CARD LED on the internal operation panel light up.) 2) Receive the configuration data from RCU on the SYSTEM screen of Maintenance software. Check that connection information of VDR/S-VDR system on the SYSTEM screen is correct. 3) Start up a Diagnostic function on the SYSTEM screen. Check that the result of diagnosis is displayed on the SYSTEM screen. Each diagnosis lamp is colored to RED, GREEN or ORANGE. 4) Check the color of Entry lamp. When the color of entry lamp is yellow, set the configuration data to non-inputting items on Detail screen. (Ship’s name, IMO number, etc.) The check of PCU after power on PCU (RCU) is checked in the following procedure, after power on 1) Check in CB that power-supply voltage is less than DC24V –10% to +10%. 2) Check that diagnosis lamp of VDR section on the SYSTEM screen of Maintenance software is displayed as GREEN. When the color is RED, open the system status window of VDR section. Check that the initial error lamp is displayed as GREEN. 3) Check that all diagnosis lamp of Capsule section on the SYSTEM screen of Maintenance software are displayed as GREEN. (These lamps indicate state of communication to the capsule.) 2.1 2.2 2.3 179 Check items No. 2. The check after power on JCY-1800/1850 V Check DOC No. 7ZPJD0387C Name of check person VDR/S-VDR Installation Guide 14. Maintenance Check List Modification operations If the life time of a battery of underwater acoustic beacon unit becomes within one year, an error judging of capsule section will be carried out in a diagnostic function. If the life time of a battery and the expiry date of FAN become within one year, an error judging will be carried out in a diagnostic function. Remark Checking RADAR image data (If RADAR image is available) RADAR image data is checked in the following procedure. 1) Open the detail window of Radar section on the SYSTEM screen of Maintenance software. Check that Radar images are displayed on window of real time monitor every 15 seconds. 2) Enter the all information of Radar unit connected to the VDR/S-VDR. 3) Enter the judgment (OK/NG) on the Image Quality Check window. 4) Check that all diagnosis lamp of Radar section on the SYSTEM screen of Maintenance software are displayed as GREEN. The check of MIC after power on Each MIC (RCU) is checked in the following procedure, after power on 1) Check that diagnosis lamps for each MIC of Microphone section on the SYSTEM screen of Maintenance software are displayed as GREEN. (These lamps are indicated as results of MIC test.) 2.6 2.7 180 Checking Sensor data Sensor data is checked in the following procedure. Check the all channels by same procedure. 1) Open the detail window of Sensor section on the SYSTEM screen of Maintenance software. Check that recording data is displayed on window of real time monitor. 2) Enter the all information of each sensor connected to the VDR/S-VDR. 3) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN. 2.5 DOC No. 7ZPJD0387C The check of OPU after power on OPU (RCU) is checked in the following procedure, after power on 1) Push the ENTER switch on the panel of OPU. 2) Check that software version is displayed on the 4 digit LED. Check items VDR/S-VDR Installation Guide 2.4 No. JCY-1800/1850 14. Maintenance Check List Check Name of check person Modification operations When a surrounding noise is large, Since it may be set to NG, cautions are required. Some S-VDR is connected to a Radar unit. Check the Radar image of both channels, when main Radar unit and sub Radar unit are connected to the VDR/S-VDR. When two or more sentences are registered for one port as recording data, When all sentences should be received. When the color of lamp is RED, It checks that data is outputted from the sensor equipment. Remark Checking MIC audio data MIC audio data is checked in the following procedure. 1) Open the detail window of Microphone section on the SYSTEM screen of Maintenance software. Select one by one MIC1-3, MIC 4-6 and MIC 7-9. Check that each audio quality is good. 2) Enter the installed position and type (Indoor type/Waterproof type) of each microphone. 3) Enter the judgment (OK/NG) on the Audio Quality Check window. 4) Check that all diagnosis lamp of Microphone section on the SYSTEM screen of Maintenance software are displayed as GREEN. Checking VHF audio data VHF audio data is checked in the following procedure. 1) Open the detail window of VHF section on the SYSTEM screen of Maintenance software. Check that VHF audio quality is good. 2) Enter the all information of VHF transceiver connected to the VDR/S-VDR. 3) Enter the judgment (OK/NG) on the Audio Quality Check window. 4) Check that all diagnosis lamp of VHF section on the SYSTEM screen of Maintenance software are displayed as GREEN. The check of DSC after power on (If DSC is available) DSC is checked in the following procedure, after power on 1) Open the detail window of sensor CH connected to the DSC in Sensor section on the SYSTEM screen of Maintenance software. 2) Change the dry contact data is connected to the DSC. Check that sentence data is displayed on window of real time monitor. Check that the content of recorded sentence is same as state of dry contact data. 3) Enter the all information of DSC connected to the VDR. 4) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN. 2.8 2.9 2.10 181 Check items No. JCY-1800/1850 Check DOC No. 7ZPJD0387C Name of check person VDR/S-VDR Installation Guide 14. Maintenance Check List Modification operations State of dry contact CLOSE: Green LED lights up OPEN: Green LED lights out LED on the junction board of DSC Remark DOC No. 7ZPJD0387C 182 Check items The check of ACB after power on (If the ACB is installed into DSC) ACB is checked in the following procedure, after power on DSC. 1) Check the voltage value inputted into each input CH of ACB with the tester. 2) Check the full-range of each input CH of ACB in the drawing for installation. 3) Check that setting position of strap is correct as specification of inputting analog data. (enable/disable, voltage/current, range) 4) Open the detail window of sensor CH connected to the DSC in Sensor section on the SYSTEM screen of Maintenance software. 5) Check that sentence data is displayed on window of real time monitor. Check that % value to a full-range is outputted. Output sentences are as follows. $VRXDR,G,+50,0,,G,+10,1,,G,+5,2,,G,+68,3*hh CH1 CH2 CH3 CH4 $VRXDR,G,+90,4,,G,+40,5,,G,+25,6,,G,+78,7*hh CH5 CH6 CH7 CH8 6) Carry out variable of the output signal of the sensor that is connected to each input CH. It checks that the input signal to ACB changes synchronizing with it. 7) Enter the all information of equipment outputted Analog data connected to the ACB in DSC. 8) Enter the coefficient of a linear equation for converting from percent value to real value. 9) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN. 2.11 VDR/S-VDR Installation Guide No. JCY-1800/1850 14. Maintenance Check List Check Name of check person Modification operations The conversion equation is not offset value and gain value of an equation of 1st. Ex1: In the case of -10V to +10V range: +8V = +80% Ex2: In the case of -20mA to +20mA range: 50-ohm resistance is added. 4mA = +20% (0.2V) 10mA = +50% (0.5V) Remark 2.13 The check of NAV after power on (If NAV is available) NAV is checked in the following procedure, after power on 1) Open the detail window of sensor CH connected to the NAV in Sensor section on the SYSTEM screen of Maintenance software. 2) Set the parameter (ratio, direction) for receiving signal. 3) Enter the initial value for rudder angle. 4) Check that sentence data is displayed on window of real time monitor. Check that the value of each item of the following sentences and the value currently outputted from the sensor are in agreement. $ANADATA,-12.5,123,10.3,------------Rudder angle, wind direction, wind speed 2.12 183 The check of NSK (Heading) after power on (If NSK is available) NSK are checked in the following procedure, after power on RCU 1) Confirm a Heading alarm which indicates an initial value of Heading not entered. 2) Open the detail window of sensor CH 33 in Sensor section on the SYSTEM screen of Maintenance software. 3) Set the parameter (ratio, direction) for receiving signal. 4) Enter the initial value for heading. 5) Check that sentence data is displayed on window of real time monitor. Check that the value of heading in the recording sentences and the value currently outputted from the Gyro are in agreement. 6) Enter the all information of Gyro connected to the NSK in RCU. 7) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN. 5) Enter the all information of NAV connected to the VDR. 6) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN. Check items No. JCY-1800/1850 Check DOC No. 7ZPJD0387C Name of check person VDR/S-VDR Installation Guide 14. Maintenance Check List Modification operations Only when NSK is connected to Gyro. Only when NAV is contained in composition Rudder angle + means PORT side, Rudder angle – means STBD side. The units of rudder angle and wind direction are degree. The unit of wind speed is m/s. Remark DOC No. 7ZPJD0387C 184 Check items The check of NSK (Ship speed) after power on (If NSK is available) NSK are checked in the following procedure, after power on RCU 1) Open the detail window of sensor CH 34 in Sensor section on the SYSTEM screen of Maintenance software. 2) Set the pulse number for receiving signal. 3) Check that sentence data is displayed on window of real time monitor. Check that the value of speed in the recording sentences and the value currently outputted from the Speed Log are in agreement. 4) Enter the all information of Speed log connected to the NSK in RCU. 5) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN. 2.14 VDR/S-VDR Installation Guide No. JCY-1800/1850 14. Maintenance Check List Check Name of check person Modification operations Remark Only when NSK is connected to Speed Log Checking record data of PCU Data of recording to PCU are checked in the following procedure. 1) Click the REC stop button on the internal operation panel of RCU. 2) Check that the RECORD LED puts out the light. 3) Download a record data from the Capsule by the Playback software in Maintenance software. Set the backup data size as 5%. 4) Check that record data is recorded normally. Checking Blackout detection Blackout detection function is checked in the following procedure. 1) Push the Blackout Test switch on the Power Supply Unit of RCU for 3 seconds. 2) Confirm that BATTERY OP. LED on the Power Supply Unit of RCU lights up. 3) Confirm that Power LED is blinking and blackout alarm (error code: 10__) is indicated on the OPU. 3.2 3.3 185 Checking record data of CF CARD Data of recording to CF CARD are checked in the following procedure. 1) Press the CARD Stop switch on the internal operation panel of RCU. 2) After CARD lamp is off. Eject CF CARD and press the CARD Eject button. 3) Set the CF card to adaptor appended to the RCU. 4) Insert CF card into the PCMCIA slot of maintenance PC. Start up the Playback software in Maintenance software. Copy to HDD from CF CARD by the Playback software. 5) Eject CF CARD after it is enable to eject from PCMCIA slot of maintenance PC. Insert the CF card without adaptor to CARD slot of RCU. 6) Check the CARD lamp on the internal operation panel of RCU light up. 7) Check that record data is recorded normally by the Playback software. Check items 3.1 No. 3. The total check after power on JCY-1800/1850 Check DOC No. 7ZPJD0387C Name of check person VDR/S-VDR Installation Guide 14. Maintenance Check List Modification operations Remark A check of spare parts Spare parts are checked. 1) Check that all spare parts are complete. Notes at the time of the handling explanation to a Captain Following items is explained to a Captain 1) When an accident occurs, store the record data in the capsule. 2) When the Echo Sounder, Speed Log and Autopilot are power off, VDR generate sensor data error, but this operation is normal, VDR is not failure. 3) When NSK I/F Unit is connected to Gyro, a heading setting alarm occurs at the time of VDR reboot. This operation is normal VDR is not failure. 4) Don’t use the Playback Software for marine accident investigator. 4.3 DOC No. 7ZPJD0387C 186 Back up the Installation result report Backup the report data in the following procedure and transmit it to JRC. 1) Click the [Report] button. Folder named VDR report is saved automatically on the desktop of maintenance PC by the Maintenance software. 2) Compress the VDR report folder with all files in this folder. 3) Upload those files to the “Ship list” on the Marine service WEB. 4.2 4.4 Final Check 1) Reboot the RCU. 2) Open the SYSTEM screen of Maintenance software and start the diagnostic function. 3) Check that the all Diagnosis and Entry lamp are displayed as GREEN. 4.1 No. Check items VDR/S-VDR Installation Guide 4. The final check JCY-1800/1850 14. Maintenance Check List Check Name of check person Modification operations Remark 15. Annual Inspection JCY-1800/1850 VDR/S-VDR Installation Guide 15. ANNUAL INSPECTION 15.1. Declaration on completion of annual inspection for VDR DECLARATION ON COMPLETION OF ANNUAL INSPECTION FOR VDR PERFORMANCE TEST Date: To Vessel : (Name) IMO Number : 1. 2. This is to certify that the annual inspection for the VDR on board the captioned vessel have been completed satisfactorily as follows. 1) Date of Completion of Inspection: 2) Place of Inspection: 3) Name/Model of VDR: 4) Serial Number: 5) Manufacturer: 6) Certificate Number of Type approval: The items of performance test have been examined and recorded in accordance with the requirements of SOLAS V/18.8 and found to be in compliance with the IMO Resolution A.861(20) . □ Annual Inspection Check □ Ship’s Information up-date □ General Condition □ Verification of the VDR Functions □ Verification of Input Data and Data Stored in the Capsule (□ Tick as appropriate) Inspection Company: Signature of Inspector: (Name: ) 187 DOC No. 7ZPJD0387C 15. Annual Inspection JCY-1800/1850 VDR/S-VDR Installation Guide 15.2. Declaration on completion of annual inspection for S-VDR DECLARATION ON COMPLETION OF ANNUAL INSPECTION FOR S-VDR PERFORMANCE TEST To Date: Vessel : (Name) IMO Number : 3. 4. This is to certify that the annual inspection for the S-VDR on board the captioned vessel has been completed satisfactorily as follows. 1) Date of Completion of Inspection: 2) Place of Inspection: 3) Name/Model of S-VDR: 4) Serial Number: 5) Manufacturer: 6) Certificate Number of Type approval: The items of performance test have been examined and recorded in accordance with the requirements of SOLAS V/18.8 and found to be in compliance with the IMO Resolution MSC.163(78) . □ Annual Inspection Check □ Ship’s Information up-date □ General Condition □ Verification of the S-VDR Functions □ Verification of Input Data and Data Stored in the Capsule (□ Tick as appropriate) Inspection Company: Signature of Inspector: (Name: 188 DOC No. 7ZPJD0387C ) 15. Annual Inspection JCY-1800/1850 VDR/S-VDR Installation Guide 15.3. Annual Inspection Procedures A. Information of Ship and VDR Information of ship and VDR are checked at first. No. 1 2 Procedure Check the Ship name, IMO number and ship type. Check the VDR type, serial number, manufactured date, installed date and type approval number. B. General Inspection 1. Installation condition of component units No. 1 2 3 4 Procedure & Specification Check the installation condition of each component unit. Check the connection condition of external wiring. Check the installation condition of each cable. Make sure that the label and nameplate of each component unit are correctly fitted. 1.1 Installation condition of the Capsule No. 1 2 3 4 5 6 7 Procedure & Specification Check the condition of the capsule circumference. Check that no damage or corrosion on the release lever is found. Check that no submergence inside the connection box for the capsule is found. Check the visibility of marking and retro-reflective materials shall be clear. Check that no fading of the seal or the painting color of fluorescent orange is found. Check that no damage or corrosion on the water switch pin of the underwater acoustic beacon is found. Check that the validity term of the battery of the underwater acoustic beacon is left more than one year. 8 Connect the digital tester to the water switch pin of the underwater acoustic beacon. Check if the battery voltage of the underwater beacon is DC2.97V or more. If you use an analog tester, the voltage of the beacon may be measured lower than the necessary value although the actual voltage is normal. 1.2 Installation condition of the Recording Control Unit No. 1 2 3 4 Procedure & Specification Check that the validity term of the UPS battery is left more than one year. Check the input voltage. Check the output voltage. Check the output voltage for the capsule. 1.3 Installation condition of the other component units No. 1 Procedure & Specification Check the input voltage. 189 DOC No. 7ZPJD0387C 15. Annual Inspection JCY-1800/1850 VDR/S-VDR Installation Guide 2. Functional inspection No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Procedure & Specification Make sure that on cutting off the power supply from ship’s main, VDR power management shall shift to battery backup mode, which is to supply power source from built-in batteries. Make sure that on cutting off the power supply from ship’s main, audible and visible alarms shall occur. (Audible alarm shall terminate after 2 minutes.) Check that no sensor error occurs when all sensors are in normal condition. Check that no microphone error occurs. Check that no video board (Frame Grabber Board) error occurs. Check that no capsule error occurs. Check that no initial error occurs. Check that no BER error occurs. Check that no power supply error occurs. Check that no other errors occur. Make sure that pressing the “RECORD STOP” button shall terminate data recording on the capsule. Make sure that pressing the “RECORD RESTART” button shall restart data recording on the capsule. Make sure that pressing the “ALARM ACK” button shall terminate an alarm buzzer. 3. Validity and verification of recording data / Serviceability check of sensors and devices Verify the recording data acquired from sensors/devices is conformable to the connected equipment and interface condition that are described in final drawing (last plan). In addition, check serviceability and accuracy of sensors and/or devices connected to VDR system. 3.1 Configuration data No. 1 2 3 4 5 Procedure & Specification Check the recording of the ship name and IMO number by the maintenance software. Check the recording of the type approval country and the certificate number by the maintenance software. Check the recording of the software version number by the maintenance software. Check the recording of the registrants of the initial configuration data and the amendment configuration data by the maintenance software. Check the recording of the registration dates of the initial configuration data and the amendment configuration data by the maintenance software. 190 DOC No. 7ZPJD0387C 15. Annual Inspection JCY-1800/1850 VDR/S-VDR Installation Guide 3.2 Sensor data No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Procedure & Specification Date and time data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Ship’s position data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Ship speed data (either over-the-ground or through-water) shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Ship’s heading data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Water depth data from echo sounder shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Rudder order data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Actual rudder angle (rudder response) data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Engine order data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Engine order response data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Hull door status data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* In case of the RO-RO passenger ship that is obliged to indicate to the bridge. Watertight door status data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* In case of the ship that is obliged to indicate to the bridge.] Fire door status data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* In case of the ship that is obliged to indicate to the bridge.] Hull stress monitoring data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* In case of the ship that is obliged to install by IMO regulation.] Wind direction and speed data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* If fitted with wind direction and speed meter (anemometer).] 3.3 Bridge Audio data No. 1 Procedure & Specification Audio signals at microphones placed in bridge shall be recorded continuously. And audio signals are played back. Check the installation positions of the microphones. And check number of the installed microphone. 3.4 Communication Audio data No. 1 Procedure & Specification Audio signals from VHF radiotelephone connected to VDR system shall be recorded continuously. And VHF audio signals are played back. Check the output equipment. And check number of the connected VHF radiotelephones. 3.5 RADAR Video data No. 1 Procedure & Specification Video signals from selected RADAR/ARPA equipment connected with VDR system shall be recorded every 15 seconds. And video signals are played back. Check the output equipment. 191 DOC No. 7ZPJD0387C 15. Annual Inspection JCY-1800/1850 VDR/S-VDR Installation Guide 3.6 Main Alarm data No. 1 2 3 4 5 6 7 8 9 *b 10 *b 11 *b 12 *b 13 *b 14 *b 15 *c 16 17 18 *b 19 *b*c 20 *c 21 *c 22 *c 23 *a Procedure & Specification Main alarm data on the bridge shall be acquired and recorded. Check that the data is accurately acquired. Main and auxiliary steering gear power unit alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Main and auxiliary steering gear control system alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Steering gear, low hydraulic fluid level alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Propulsion machinery remote control system failure data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Propulsion machinery low starting air pressure alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Automatic shutdown of propulsion machinery alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Fault requiring action by or attention of the OOW data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Alarm system normal power supply failure data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Watertight door low hydraulic fluid level alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Watertight door low gas pressure, loss of stored energy alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Watertight door electrical power loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. High water alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Shell door position indicator alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Water leakage detection indicator alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Local automatic halon release alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Fire detection in automated or remotely controlled machinery space alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Fire detection or automatic sprinkler operation alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Smoke detection system power loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Smoke detection system alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Halon system loss of container alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Halon system electric circuit fault or power loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Halon system-hydraulic or pneumatic pressure loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Personnel alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. These tables do not include the alarms separately identified for specialist vessels such as gas carriers, fishing vessels, nuclear ships, high-speed craft or mobile offshore drilling units. *b Applicable to vessels constructed on or after February 1992. *c These alarms may be omitted if they are provided at the central fire control station. 192 DOC No. 7ZPJD0387C Voltage of main power source Voltage of emergency power source Voltage of reserve power source G. / N.G. G. / N.G. ＶＶＶ Condition of wiring Condition of the release mechanism for the protective capsule Condition of connectors and grounds Condition of installation Acoustic underwater Operation of the beacon beacon fitted the protective capsule Battery for the beacon Date of Expiry Recording control unit Confirmation of operating function and data acquisition unit Activation of mutable audible alarm and persistent visual indication Dedicated reserve power source Power source Surroundings condition of the protective capsule Condition of labels and markings G. / NG. Manufactured date Manufacturer 2 General check items Suitability of components Serial number Type 1 General descriptions of the equipment Ship’s name INSPECTION CHEC LIST FOR VDR/S-VDR m. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. y. y. y. m. G. / N.G. G. / N.G. G. / N.G. G. / N.G. m. d. Date: (Note: Renewed / No renewed) G. / N.G. G. / N.G. Date: (Note: Renewed / No renewed) Mean of protection against tampering the data Date of Expiry Change over from main power source to emergency power source Visual check for integrity and water tightness of the protective capsule Condition of operation knobs and switches Condition of indication lamps and equipment Installed date Type approval number Test date G. / N.G. The confirmation of the protection such as the cover to prevent an electric shock 6.1 Recorded data (except the alarm data on the bridge) 6.2 Alarm data on the bridge G. / N.G. The confirmation of the synthetic operation after maintenance is finished G. / N.G. 5 Accuracy of recorded data （if accuracy is prescribed） 6 Recording integrity (details to be checked by Annexes A and B) G. / N.G. G. / N.G. Apply annex A Apply annex B G. / N.G. G. / N.G. G. / N.G. 1 Recorded data that was retain for 12 h 2 Co-relation in date and time of all data items 3 Recording interval of all data items 4 Continuity of sequential records G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G G. / N.G. 2 IMO vessel identification number 3 Software version(s) used 4 Microphone locations and recording port allocation 5 VHF communications to be recorded 6 Date and time – from which source obtain 7 Ship’s position – from which EPFS obtain and relative position of antenna of EPFS on vessel 8 Other data inputs - identification of which equipment is supplying recorded data; sign conventions and identity of All alarm/door inputs 9 Automatic Insertion date and time of last amendment Judgment G. / N.G. Subject of confirmation 1 Type approved authority and reference 5 Note (describe if repair and /or replacement is done) Self check function 4 Final check items Operational data items to be recorded in the final recording medium System configuration information and data source identity to be recorded in the final recording medium Confirmation items 3 Function check items Recorded data (except the alarm data on the bridge) Test date 9-1 Rudder order and response 9-2 Engine order and response 10 Hull openings (doors) status 11-1 Watertight door status 11-2 Fire door status (If sensor is provided) 12-1 Hull stresses 12-2 Accelerations (If sensor is provided) 13-1 Wind speed 13-2 Wind direction 8 Depth by echo sounder (If radar images cannot be recorded) AIS 1 Date and time 2 Ship’s position 3 Speed 4 Heading 5 Bridge audio 6 Communications audio 7 Radar data – post-display selection Data items Date and time of confirmation Indicator data or other data on the bridge Recorded data When radar images cannot be recorded, the output data of AIS must be recorded as an alternative. * S-VDR: The sensor data marked “*” should be recorded when the data interface is IEC-61162 standard. Annex A: G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. * * * G. / N.G. * * * * * * * G. / N.G. Notes In case of S-VDR Connection is unnecessary when the radar does not have RGB signals port In case of S-VDR It is not necessary when radar images can be recorded. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. Judgment b 15 Local automatic halon release *c 14 Water leakage detection indicator * 13 Shell door position indicator * b Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual 10 Watertight door low gas pressure, loss of stored energy *b 11 Watertight door electrical power loss *b 12 High water alarm *b Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Recorded alarm data Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Alarm on the bridge 8 Alarm system normal power supply failure 9 Watertight door low hydraulic fluid level *b OOW 4 Propulsion machinery remote controller system failure 5 Propulsion machinery low starting air pressure 6 Automatic shut-down of propulsion machinery 7 Fault requiring action by or attention of the 3 Steering gear, low hydraulic fluid level system Date and time of confirmation G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. Judgment Test date Activation of system to release halon RO-RO passenger vessels. Door open or locking device not secured. System to have mode switch for ‘sea or harbor ’. System active in ‘sea’ mode Vessels item 13. Leakage of water into RO-RO cargo spaces or special category spaces through shell doors Vessels item 9. Failure of electrical power to operating or control system High water level in space where water has drained from enclosed cargo space or freeboard deck Passenger ships constructed on or after 1 February 1992 with hydraulic power operated sliding watertight doors. Low level of fluid in hydraulic reservoir Vessels item 9. Low gas pressure or loss of stored energy in operating hydraulic accumulator Vessels item 6. Failure of normal power supply to alarm plant Vessels item 6. Vessels with periodically unattended machinery spaces. Shut-down of propulsion and other machinery due to serious malfunction Vessels item 4. Low start air pressure but further starting of propulsion machinery possible For vessels with bridge control of propulsion machinery and manned engine room; failure of remote control of propulsion machinery Low level of fluid in hydraulic fluid reservoir Failure of power to control system Failure of power to steering gear power unit, operation of devices for short circuit protection, overload, loss of phase in three-phase system Notes Alarm data on the bridge*a (S-VDR: Connection is unnecessary when the sensor does not have IEC61162-1 signal port.） 1 Main and auxiliary steering gear power units 2 Main and auxiliary steering gear control Data items Annex B: c Date and time of confirmation Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Alarm on the bridge Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Recorded alarm data G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. Judgment Activation of system Safety. Personnel on watch alone in an engine room or entering machinery space alone Loss of pressure to pneumatic or hydraulic circuit for gas release Failure of electric power to circuits connecting containers for gas release Decrease in pressure of gas in containers Equipment item 18. Sample extraction smoke-detection systems. Failure of power to the system Activation of sprinkler or fire detection system. Also additional alarm to show fault or loss of power to either system Activation of detection system Notes *b *c These alarms may be omitted if they are provided at the central fire control station. Applicable to vessels constructed on or after February 1992. units. *a These tables do not include the alarms separately identified for specialist vessels such as gas carriers, fishing vessels, nuclear ships, high-speed craft or mobile offshore drilling 23 Personnel alarm pressure loss *c 22 Halon system –hydraulic or pneumatic 21 Halon system electric circuit fault of power loss *c 20 Halon system loss of container *c 19 Smoke detection * * b 16 Fire detection in automated or remotely controlled machinery space 17 Fire detection or automatic sprinkler operation 18 Smoke detection system power loss *b Data items JCY-1800/1850 VOYAGE DATA RECORDER SIMPLIFIED VOYAGE DATA RECORDER INSTALLATION GUIDE For further information,contact: Not use the asbestos URL http://www.jrc.co.jp Marine Service Department Telephone : +81-3-3492-1305 +81-3-3779-1420 Facsimile : [email protected] e-mail : AMSTERDAM Branch Telephone : +31-20-658-0750 +31-20-658-0755 Facsimile : [email protected] e-mail : SEATTLE Branch Telephone : +1-206-654-5644 Facsimile : +1-206-654-7030 e-mail : [email protected] CODE No.7ZPJD0387D 01ETM NOV. 2007 Edition 5 ISO 9001, ISO 14001 Certified JRC Printed in Japan

Jcy-1800/1850

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