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KCW17x 3-PHASE GENERATOR REVERSE POWER AND OVERLOAD GUARD • Precision Generator kW Load Protection, not affected by heavily distorted waveforms • Total processing time less than 50mS • 3 or 4-wire systems. Definite time trip delays • 2-level overload protection (F version) • Optional fast analogue kW-signal output, <50mS • Wide range setting of overload contact hysteresis • Optional DIN96 Slave Indicator with status LEDs Application Specifications Monitored Voltage: Optional Separate Auxiliary Voltage DC: 100-120V, 200-240V, 380-415V, 440-460 or 480VAC 40-70Hz (Fuse 0,5A) 24, 48 or 110VDC (Fuse 2A) (Add nr 2 for models with separate aux. supply. ex: KCW171C2) Current Input: Contact rating: 1 or 5A C.T. <0,1VA AC: 100VA - 250V/2A max. DC: 50W - 100V/1A max. Adjustments available: Depending of selected model (see page 3 and 4) Analogue outputs: Up to 20mA, max 500ohm Up to 10VDC, min 100kohm (other outputs available on request) Temperature: -20 to +70ºC Weight: 0.6kgs Front protection: IP21 The digital controlled KCW17x range provides precision (1.0%) reverse power and overload protection and monitoring of three phase generators. Available for 3-phase 3-wire (2W3) and 4-wire (3W4) systems. The unit measures the voltage and current true r.m.s. value, and accuracy is independent of any wave form distortion. As standard the auxiliary voltage is taken from the unit monitored voltage input. A separate DC auxiliary voltage is optionally available. A green LED indicates POWER on. Start of monitoring function is delayed when power is switched on (default 2 secs delay). In this way false tripping during power up is avoided. The DIN-rail mounted instrument reads the power level directly in kW. The optional slave watt-meter and the triple-zone status LEDs at a glance gives the clear safety message: - OVERLOAD - NORMAL - REVERSE POWER The unit meets IEC60092-504 and the relevant environmental and EMC tests specified in IEC60068/60092 and IEC61000/60533 respectively, to comply with the requirements of the major Classification Societies. RELAY OUTPUTS Relay operation depends on the selected model. Other combinations are available on request. OUTPUTS If output is used for remote meter reading, we recommend 0-1mAfor the slave indicator. Related information: The KCW17x-range is also available for rail mounting as KPW17x. Norway Denmark United Kingdom www.megacon.com ELECTRONIC CONTROL AND INSTRUMENTATION Page: 1 of 4 REF: Datasheet.KCW17x - REV: 1.08/04.2016 © All rights reserved to Megacon Megacon reserves the right to make any changes to the information at any time KCW17x 3-PHASE GENERATOR REVERSE POWER AND OVERLOAD GUARD Description Relay Operation KCW171C - KCW171H & KCW176A - KCW176H Reverse power relay (R3) is used to trip the generator breaker. The overload relay (R1) can be used for non-essential load release or as start signal to standby generator etc. A wide range overload hysteresis can be set to enable R1 to be used for non-essential load to be reconnected or as standby generator stop signal. Configuration: 3-Phase, 3-Wire (2W3) Relay R2 is intended for notification of a reverse power condition, or can be used for local indication, as input to an alarm system etc. R2 and R3 will latch after trip. Model Latch KCW171C* X KCW171H KCW176A* X KCW176H - KCW171F & KCW171HF - KCW176F & KCW176HF Reverse power relay (R1) is used to trip the generator breaker. The two individual settable overload relays (R2 and R3) can be used for non-essential load release or as start signal to standby generator etc. REVERSE POWER R1 R2 R3 OVER LOAD  N/A Meter: Bi-Polar 1 Fail Safe    Bi-Polar 1 Output X X 100 Fixed Hysteresis Normal 0  REVERSE POWER  Trip level 0-100% of FSD 0-20% of FSD 2-50% Delay 0-30secs 0-30secs Neg. 10 Configuration: 3-Phase, 3-Wire (2W3) R1 R2 R3 Adjustable Hysteresis * * Adjustments Overload: Reverse Power: Hysteresis: Pos. 50 Latch OVER LOAD 1 OVER LOAD 2 Fail Safe  Meter: Bi-Polar 1 Latch Fixed Hysteresis Adjustable Hysteresis *     R2 and R3 are non-latching and have a 10% fixed hysteresis. Model Latch KCW171F* X KCW171HF KCW176F* X KCW176HF - Bi-Polar 1 Output X X 100 Adjustments Overload 1: Overload 2: Reverse Power: Hysteresis: Pos. 50 Normal 0 Neg. 10 Configuration: 3-Phase, 3-Wire (2W3) KCW172A - KCW178A The overload relay (R2) can be used for non-essential load release or as start signal to standby generator etc. A wide range adjustment for overload contact hysteresis can be set to enable R2 to be used for non- essential load to be reconnected or as standby generator stop signal. Reverse overload relay (R1 & R3) is reverse over load protection when generator is running as motor. Reverse power relays can be used for generator trip, local indication, alarm system etc. R1 R2 R3 Model KCW172A KCW178A REVERSE POWER  OVER LOAD N/A Fail Safe Trip level 0-100% of FSD 0-100% of FSD 0-20% of FSD Fixed 10% Delay 0-30secs 0-30secs 0-30secs Meter: Bi-Polar 2 Latch Fixed Hysteresis Adjustable Hysteresis    Latch - Bi-Polar 2 Output X 100 Pos. Adjustments Overload: Reverse Power: Hysteresis: 0 Normal Normal Trip level 0-100% of FSD 0-100% of FSD 2-50% Delay 0-30secs 0-30secs Neg. -100 KCW172B - KCW178B The overload relay (R2) can be used for non-essential load release or as start signal to standby generator etc. A wide range adjustment for overload contact hysteresis can be set to enable R2 to be used for non- essential load to be reconnected or as standby generator stop signal. Configuration: 3-Phase, 3-Wire (2W3) Reverse overload relay (R1 & R3 with different setting range) is reverse over load protection when generator is running as motor. Reverse power relays can be used for generator trip, local indication, alarm system etc. Model KCW172B KCW178B R1 R2 R3 REVERSE POWER 1  REVERSE POWER 2 OVER LOAD   Latch - Output X Bi-Polar 2 0 Normal Normal Neg. -100 The MEGACON policy is one of continuous improvement, consequently equipment supplied may vary in detail from this publication. 100 Pos. Fail Safe  Meter: Bi-Polar 2 Latch Fixed Hysteresis    Adjustments Overload: Reverse Power 1: Reverse Power 2: Hysteresis: Adjustable Hysteresis Trip level 0-100% of FSD 0-20% of FSD 0-100% of FSD Fixed 2% Delay 0-30secs 0-30secs 0-30secs Depending on application, select the model that matches the electrical installation. If none of the listed models fit your purpose please contact Megacon for customer adaptation. Norway Denmark United Kingdom Page: 2 of 4 www.megacon.com ELECTRONIC CONTROL AND INSTRUMENTATION Innovation Beyond Tradition Uniquely MEGACON, simpler it can't be! KCW17x 3-PHASE GENERATOR REVERSE POWER AND OVERLOAD GUARD Description Relay Operation KCW174C - KCW174H & KCW177A - KCW177H Reverse power relay (R3) is used to trip the generator breaker. The overload relay (R1) can be used for non-essential load release or as start signal to standby generator etc. A wide range overload hysteresis can be set to enable R1 to be used for non-essential load to be reconnected or as standby generator stop signal. Configuration: 3-Phase, 4-Wire (3W4) Relay R2 is intended for notification of a reverse power condition, or can be used for local indication, as input to an alarm system etc. R2 and R3 will latch after trip. Model Latch KCW174C* X KCW174H KCW177A* X KCW177H - KCW174F & KCW174HF - KCW177F & KCW177HF Reverse power relay (R1) is used to trip the generator breaker. The two individual settable overload relays (R2 and R3) can be used for non-essential load release or as start signal to standby generator etc. REVERSE POWER R1 R2 R3 OVER LOAD  N/A Meter: Bi-Polar 1 Fail Safe    Bi-Polar 1 Output X X 100 Fixed Hysteresis Normal 0  REVERSE POWER  Trip level 0-100% of FSD 0-20% of FSD 2-50% Delay 0-30secs 0-30secs Neg. 10 Configuration: 3-Phase, 4-Wire (3W4) R1 R2 R3 Adjustable Hysteresis * * Adjustments Overload: Reverse Power: Hysteresis: Pos. 50 Latch OVER LOAD 1 OVER LOAD 2 Fail Safe  Meter: Bi-Polar 1 Latch Fixed Hysteresis Adjustable Hysteresis *     R2 and R3 are non-latching and have a 10% fixed hysteresis. Model Latch KCW174F* X KCW174HF KCW177F* X KCW177HF - Bi-Polar 1 Output X X 100 Adjustments Overload 1: Overload 2: Reverse Power: Hysteresis: Pos. 50 Normal 0 Neg. 10 Configuration: 3-Phase, 4-Wire (3W4) KCW175A - KCW179A The overload relay (R2) can be used for non-essential load release or as start signal to standby generator etc. A wide range adjustment for overload contact hysteresis can be set to enable R2 to be used for non- essential load to be reconnected or as standby generator stop signal. Reverse overload relay (R1 & R3) is reverse over load protection when generator is running as motor. Reverse power relays can be used for generator trip, local indication, alarm system etc. R1 R2 R3 Model KCW175A KCW179A REVERSE POWER  OVER LOAD N/A Fail Safe Trip level 0-100% of FSD 0-100% of FSD 0-20% of FSD Fixed 10% Delay 0-30secs 0-30secs 0-30secs Meter: Bi-Polar 2 Latch Fixed Hysteresis Adjustable Hysteresis    Latch - Bi-Polar 2 Output X 100 Pos. Adjustments Overload: Reverse Power: Hysteresis: 0 Normal Normal Trip level 0-100% of FSD 0-100% of FSD 2-50% Delay 0-30secs 0-30secs Neg. -100 KCW175B - KCW179B The overload relay (R2) can be used for non-essential load release or as start signal to standby generator etc. A wide range adjustment for overload contact hysteresis can be set to enable R2 to be used for non-essential load to be reconnected or as standby generator stop signal. Configuration: 3-Phase, 4-Wire (3W4) Reverse overload relay (R1 & R3 with different setting range) is reverse over load protection when generator is running as motor. Reverse power relays can be used for generator trip, local indication, alarm system etc. Model KCW175B KCW179B R1 R2 R3 REVERSE POWER 1  REVERSE POWER 2 OVER LOAD   Latch - Output X Bi-Polar 2 0 Normal Normal Neg. -100 The MEGACON policy is one of continuous improvement, consequently equipment supplied may vary in detail from this publication. 100 Pos. Fail Safe  Meter: Bi-Polar 2 Latch Fixed Hysteresis    Adjustments Overload: Reverse Power 1: Reverse Power 2: Hysteresis: Adjustable Hysteresis Trip level 0-100% of FSD 0-20% of FSD 0-100% of FSD Fixed 2% Delay 0-30secs 0-30secs 0-30secs Depending on application, select the model that matches the electrical installation. If none of the listed models fit your purpose please contact Megacon for customer adaptation. Norway Denmark United Kingdom Page: 3 of 4 www.megacon.com ELECTRONIC CONTROL AND INSTRUMENTATION Innovation Beyond Tradition Uniquely MEGACON, simpler it can't be! KCW17x 3-PHASE GENERATOR REVERSE POWER AND OVERLOAD GUARD (Dotted connections are for 4-wire sytems) Analogue Output L1 K L KCW176A, KCW176H, KCW176F, KCW176HF, KCW178A, KCW178B, KCW177A, KCW177H, KCW177F, KCW177HF, KCW179A and KCW179B have an analogue output proportional to kW-meter reading. The signal is specifically intended as input to a control system for kW monitoring, load sharing, load shedding etc. L2 K Supply L L3 K L N Add to type designation suffix from table below to designate output required: 1 2 3 4 5 6 7 8 9 10 O/P1 O/P2 O/P3 O/P4 O/P5 KCW17x R1 11 12 13 14 15 R2 R3 + - + Analogue output (Optional) O/P6 O/P7 O/P8 O/P9 O/P10 -10 - 0 - +10mA -20 - 0 - +20mA 0 - 10V 0,2 - 10V 4,3 - 20mA 16 17 18 19 20 21 22 23 24 Relays shown de-energised, a fail-safe relay energises when the unit is powered. **Separate DC Aux (Optional) 0 - 10mA 0 - 20mA 4 - 20mA 4 - 12 - 20mA 4 - 5,45 - 20mA Cabel with RJ12 plug to optional slave indicator MWI96 40 0 500 30 0 20 0 To ensure correct kW measurement voltage phase sequence and CT connections MUST be as shown on connection diagram. 10 0 0 *Relay Reset Any latched relay is reset by linking terminals 12 and 13 or by interrupting voltage input to terminal 1. **Optional separate aux. Supply: Add nr 2 for models with separate aux. supply. (Exemple: KCW171C2) O V E R LO A D R EV E R S E POWER B I- D I RE CT I O N AL A C PO W E R G UA R D 50 Relay Configurations The relay operation is delayed in the arrow direction, the reset is instantaneous. Both trip levels can, independently, individually set over the scale range (0-100% FSD). The Bi-Polar 1 version is available with 10% negative scale (standard version). The Bi-Polar 2 version is available with100% negative scale (optional version) 100 50 100 Pos. Pos. 0 Normal Normal Normal 0 Neg. Neg. -100 10 Bi-Polar 1 Bi-Polar 2 Dimensions 75mm 100mm 85mm Slave Indicator A B C DIN96 96 x 96mm 92 x 92mm 64mm Panel cut-out Maximum panel thickness 10mm DIN Rail The MEGACON policy is one of continuous improvement, consequently equipment supplied may vary in detail from this publication. ORDERING EXAMPLE: Type: Aux. Supply: Input Voltage: Input Current: Range: Analogue O/P: KCW176A2 24VDC 440VAC 1500/5A -150/0/+1500kW 4/5,45/20mA Norway Denmark United Kingdom Page: 4 of 4 www.megacon.com ELECTRONIC CONTROL AND INSTRUMENTATION Innovation Beyond Tradition Uniquely MEGACON, simpler it can't be!