Kit No. 317-1 09/18/09

Transcript

R 1-800-669-9690 O A D M A S T E R MOUNTING BRACKET KIT INSTALLATION INSTRUCTIONS ROADMASTER, Inc. 6110 NE 127th Ave. Vancouver, WA 98682 1-800-669-9690 fax 360-735-9300 www.roadmasterinc.com KIT NO. 317-1 09/18/09 IMPORTANT: All All brackets brackets must must be be assembled assembled with with all all the the bolts bolts left left loose loose for for final final adjustment adjustment and and positioning positioning (before (before tightening) tightening) IMPORTANT: unless otherwise instructed. All bolts must be torqued for proper strength. If more than one bolt is used per fastening point, unless otherwise instructed. All bolts must be torqued for proper strength. If more than one bolt is used per fastening point, the diagram may only show one. the diagram may only show one. Use flat flat washers washers over over all all slotted slotted holes holes •• Use Use lock lock washers washers on on all all fasteners fasteners •• Use ROADMASTER Limited Warranty, including One-Year Conditional Warranty Text and Product Registration Card, in Carton. ROADMASTER Limited Warranty, including One-Year Conditional Warranty Text and Product Registration Card, in Carton. Failure to follow these instructions Failure to follow these instructions can result in property damage, percan result in property damage, personal injury or even death. sonal injury or even death. • Installation of most mounting brackets requires moderate mechanical Installation ofskills. most mounting mounting brackets requires moderate mechanical aptitude and We strongly recommend professional installation by •• Installation of most brackets requires moderate mechanical aptitude and skills. skills. We strongly strongly recommend recommend professional professional installation installation by by an experienced installer. aptitude and We an experienced installer. installer. • an Theexperienced installer must read the instructions and use all bolts and parts The installer installer must read the instructions instructions and use all bolts bolts andthread parts supplied. When theread instructions require theand reuse of all factory bolts, •• The must the use and parts supplied. Failure to securely securely fasten the bracket could result result in loss loss fasten of the the lock and/or lock washers must alsothe be bracket used. Failure to securely supplied. Failure to fasten could in of towed vehicle. the bracket could result in loss of the towed vehicle. towed vehicle. Do not not use use this this document document for for custom custom fabrication, fabrication, as as itit may may not not show show all all •• Do parts or or structural structural components. components. Custom Custom fabrication fabrication or or an an attempt attempt to to copy copy parts this bracket bracket design design could could result result in in loss loss of of the the towed towed vehicle. vehicle. this Every 3,000must miles, the owner must inspect the fasteners for proper •• The owner inspect all mounts and brackets before each use torque, according the bolt torque requirements on the last of for cracks or othertosigns of fatigue. Also, inspect chart the fasteners for page proper these instructions. The owner must also inspect allchart mounts andlast brackets torque, according to the bolt torque requirements on the page. for cracks other 3,000vehicle. miles. Failure to do so Failure to doorso couldsigns resultofinfatigue loss ofevery the towed could resultmust in loss of the towed vehicle. • The owner check the vehicle manufacturer's instructions for the • proper The owner must check vehicle instructions for the procedure(s) to the prepare themanufacturer's vehicle for towing. Some vehicles proper prepare the lube vehicle foran towing. Some vehicles must be procedure(s) equipped with to a transmission pump, axle disconnect, drivmust disconnect be equippedorwith a transmission pump, axlebedisconnect, driveline free-wheeling hubslube before theyancan towed. Failure eline disconnect free-wheeling hubs before can be Failure to properly equip or the vehicle will cause severethey damage to towed. the transmisto properly equip the vehicle will cause severe damage to the transmission. • Ifsion. running changes were made by the vehicle manufacturer after this • bracket If running byother the vehicle manufacturer afterhardthis was changes designed,were somemade bolts or fasteners in the included bracket was designed, some bolts or other fasteners the included hardware pack may no longer be the correct size. It is theininstaller’s responware pack may no longer be the correct size.fastened It is the installer’s responsibility to verify that the bracket is securely to the vehicle, and sibility to the verify that the brackettois account securelyfor fastened to the vehicle, fitted with correct hardware, these changes. Failureand to WARNING WARNING fitted with the correct hardware, to account for these changes. Failure to securely fasten fasten the the bracket bracket could could result result in in loss loss of of the the towed towed vehicle. vehicle. securely • If the towed vehicle has been in an accident, it must be properly repaired • If the towed vehicle has been in an accident, it must be properly repaired before attaching attaching the the bracket. bracket. Do Do not not install install the the bracket bracket ifif any any structural structural before frame damage damage is is found. found. Failure Failure to to repair repair the the damage damage could could result result in in the the frame loss of of the the towed towed vehicle. vehicle. loss Some motorhome motorhome chassis chassis have have such such aa tight tight turning turning radius radius that that you you can can •• Some damage your your motorhome, motorhome, towed towed vehicle, vehicle, tow tow bar bar or or bracket bracket while while turning turning damage sharply. Before Before getting getting on on the the road, road, test test your your turning turning radius radius in in an an empty empty sharply. parking lot. lot. Turning Turning too too sharply sharply could could result result in in non-warranty non-warranty damage damage to to parking towing system, system, motorhome motorhome and/or and/or towed towed vehicle. vehicle. towing Do not not back back up up with with the the towed towed vehicle vehicle attached attached or or non-warranty non-warranty damdam•• Do age will will occur occur to to your your towing towing system, system, motorhome motorhome and/or and/or towed towed vehicle. vehicle. age The safety safety cables cables must must connect connect the the towing towing vehicle vehicle to to the the towed towed veve•• The hicle frame frame to to frame, frame, with with the the cables cables crossed, crossed, with with enough enough slack slack for for hicle sharp turns. turns. Refer Refer to to the the cable cable instructions instructions for for proper proper routing. routing. Failure Failure to to sharp leave enough enough slack slack in in the the safety safety cables, cables, or or failure failure to to connect connect the the safety safety leave cables frame frame to to frame, frame, will will result result in in the the loss loss of of the the towed towed vehicle. vehicle. cables • This bracket is designed for use with ROADMASTER tow bars and ROADROAD• This bracket is designed for use with ROADMASTER tow bars and MASTER adaptors adaptors only. only. Using Using this this bracket bracket with with other other brands, brands, without without an an MASTER approved ROADMASTER ROADMASTER adaptor, adaptor, may may result result in in non-warranty non-warranty damage damage approved or injury. injury. or Upon final final installation, installation, the the installer installer must must inspect inspect the the bracket bracket to to ensure ensure •• Upon adequate clearance, clearance, particularly particularly around around hoses, hoses, air air conditioner conditioner lines, lines, adequate radiators, etc., etc., or or non-warranty non-warranty damage damage to to the the towed towed vehicle vehicle will will result. result. radiators, This bracket bracket is is only only warranteed warranteed for for the the original original installation. installation. Installing Installing •• This used bracket bracket on on another another vehicle vehicle is is not not recommended recommended and and will will void void the the aa used warranty. warranty. R 1-800-669-9690 O A D M A S T E R MOUNTING BRACKET KIT INSTALLATION INSTRUCTIONS ROADMASTER, Inc. 6110 NE 127th Ave. Vancouver, WA 98682 1-800-669-9690 fax 360-735-9300 www.roadmasterinc.com KIT NO. 317-1 1. This XL bracket kit consists of two receiver braces, two front braces and a hardware pack. It utilizes existing threaded holes in the front frame bottom and the tie down loops as main anchor points. Note: some vehicles may have mounted tow hooks utilizing these holes. Remove the tow hooks on these vehicles. 2. Important: please use all supplied bolts and parts and read all instructions carefully before beginning this installation. The majority of questions you may have can be answered within the text, and proper installation will ensure safe and secure travel. Now, begin the installation. Beginning with the passenger side brace, insert a ¾" x 2" bolt through the side hole of the receiver brace. Mount the brace to the inside of the tie down plate underneath the frame. Secure with a ¾" flat washer, lock washer and nut on the outside of the plate. Now, check the hole line up underneath the frame, some vehicles may have to be shimmed with a ¾" flat washer to match. 3. Bolt through the slotted holes into the frame bottom using the 12mm x 1.25 x 30mm bolts, lock washers and flat washers provided. Note: some vehicles may have a weld nut in the frame missing or misaligned. If this is this case, ½" x 1½" carriage bolts and ½" x 1" x 2" backing plates have been provided to be fish wired through the front or side of the frame into the mounting hole. You may have to enlarge an existing access hole. Finish with a ½" flat washer, lock washer and nut. Repeat for the driver's side. 4. Insert the front braces into the receiver braces and secure with 5/8" draw pins and spring pins. 5. Mount and align the tow bar according to the manufacturer’s instructions. Hardware ITEM QTY NAME 1 ............... 2 ............... 3/4" x 2" BOLT .......................................................... 2 ............... 4 ............... 3/4" FLAT WASHER ................................................. 3 ............... 2 ............... 3/4" LOCK WASHER ............................................... 4 ............... 2 ............... 3/4" HEX NUT ........................................................... 5 ............... 2 ............... 1/2" x 1 1/2" CARRIAGE BOLT .............................. 6 ............... 2 ............... 1/2" FLAT WASHER ................................................. 7 ............... 2 ............... 1/2" LOCK WASHER ............................................... 8 ............... 2 ............... 1/2" HEX NUT ........................................................... 9 ............... 4 ............... 12mm x 1.25 x 35 mm BOLT .................................. 10 ............. 4 ............... 12mm LOCK WASHER ............................................ 11 ............. 4 ............... 7/16" FLAT WASHER ............................................... 12 ............. 2 ............... 5/8" DRAW PIN W/ CLIP ......................................... 13 ............. 2 ............... QUICK LINK .............................................................. 14 ............. 2 ............... SAFETY CABLE 10" ................................................ 15 ............. 2 ............... 1/4" x 1" x 2" SQ. HOLE BACKING PLATE ......... 16 ............. 1 ............... DRIVER SIDE RECEIVER ...................................... 17 ............. 1 ............... PASSENGER SIDE RECEIVER ............................. 18 ............. 1 ............... DRIVER SIDE ARM ................................................. 19 ............. 1 ............... PASSENGER SIDE ARM ........................................ MATERIAL 350386-00 350314-20 350315-00 350264-00 350362-00 350308-00 350309-00 350258-00 357002-00 355725-00 350306-00 357035-00 200008-00 650646-10 A-000040 C-001891 C-001892 C-001893 C-001894 09/18/09 BOLT TORQUE REQUIREMENTS Note: The torque values represented below are intended as general guidelines. Torque requirements for specific applications may vary. Roadmaster does not warrant this information to be accurate for all applications and disclaims all liability for any claims or damages which may result from its use. STANDARD BOLTS Thread Size Grade METRIC BOLTS Torque 5/16 ................... 5 ......................... 13 3/8 ...................... 5 ......................... 23 7/16 ................... 5 ........................ 37 1/2 ...................... 5 ........................ 56 5/8 ...................... 5 ...................... 150 3/8 ...................... 5 ...................... 270 ft./lb. ft./lb. ft./lb. ft./lb. ft./lb. ft./lb. Thread Size Grade 8mm-1.0 ......... 8mm-1.25 ....... 10mm-1.25 ..... 10mm-1.5 ....... 8.8 8.8 8.8 8.8 METRIC BOLTS Plated / Unplated ...... 20 ft./lb. ...... 19 ft./lb. ..... 38 ft./lb. ..... 37 ft./lb. 18 18 36 35 ft./lb. ft./lb. ft./lb. ft./lb. Thread Size Grade 12mm-1.25 ..... 12mm-1.5 ....... 12mm-1.75 ..... 14mm-2.0 ....... 8.8 8.8 8.8 8.8 Plated / Unplated ...... 70 ft./lb. ...... 66 ft./lb. ..... 65 ft./lb. ... 104 ft./lb. 65 61 60 97 ft./lb. ft./lb. ft./lb. ft./lb. All illustrations and specifications contained herein are based on the latest information available at the time of publication approval. ROADMASTER, INC. reserves the right to make changes at any time without notice in material, specification and models or to discontinue models.