Transcript
SERVICE PARTS MANUAL
FLOOR/CEILING SPLIT ROOM AIR CONDITIONERS 53KLE-H SERIES HEAT PUMP 53KLE-E SERIES COOL/ELECTRIC HEAT 53KLE-C SERIES COOL ONLY COOL/HEAT System
Indoor Unit
Outdoor Unit
53KLE14-H 53KLE22-H 53KLE28-H 53KLE32-H 53KLE39-E
42KLE14-H 42KLE22-H 42KLE28-H 42KLE32-H 42KLE39-E
38KLE14-H 38KLE22-H 38KLE28-H 38KLE32-H 38KLE39-C
COOL ONLY System
Indoor Unit
Outdoor Unit
53KLE14-C 53KLE22-C 53KLE28-C 53KLE32-C 53KLE39-C
42KLE14-C 42KLE22-C 42KLE28-C 42KLE32-C 42KLE39-C
38KLE14-C 38KLE22-C 38KLE28-C 38KLE32-C 38KLE39-C
ES
P/N: 035 – 02523
ISO 9001/2000
March 2004 Revision (1)
TABLE OF CONTENTS
PAGE NO.
1. UNIT MODEL DESIGNATION & IDENTIFICATION
1
2. UNIT MODELS & PART NUMBERS
1
3. EXPLODED VIEW OF INDOOR UNIT
2
4. PART LIST OF INDOOR UNIT
3
5. CABINET SUBASSEMBLY
5
6. EXPLODED VIEW OF OUTDOOR UNIT
7
7. PART LIST OF OUTDOOR UNIT
7
8. STANDARD ACCESSORIES OF INDOOR UNIT
9
9. OPTIONAL ACCESSORIES OF INDOOR UNIT
10
1. UNIT MODEL DESIGNATION & IDENTIFICATION UNIT MODEL DESIGNATION
42 38
42 = Indoor Unit 38 = Outdoor Unit
IDENTIFICATION (ID)
KLE
28
Unit Family
Compressor Cooling Capacity in MBTU/HR at ASHARE Conditions
H E C
Unit Type H = Heat Pump E = Cool/Electric Heat C = Cool Only
2. UNIT MODELS & PART NUMBERS INDOOR UNIT V±10%/1PH/50HZ 200-220 200-240 200-240 200-240 220-240
COOL/HEAT Model 42KLE14-H 42KLE22-H 42KLE28-H 42KLE32-H 42KLE39-E
P/N 463-02213 463-02216 463-02219 463-02222 463-02243
ID H H H H E
V±10%/1PH/50HZ 200-220 200-240 200-240 200-240 220-240
Cool Only Model 42KLE14-C 42KLE22-C 42KLE28-C 42KLE32-C 42KLE39-C
P/N 463-02214 463-02217 463-02231 463-02223 463-02225
ID C C C C C
OUTDOOR UNIT V±10%/1PH/50HZ 200-220 200-240 200-240 200-240
V±10%/1PH/50HZ 200-220 200-240 200-240 200-240 220-240
Heat Pump Unit Compressor Model Type 38KLE14-H Rotary Rotary 38KLE22-H Reciprocating Rotary 38KLE28-H Reciprocating 38KLE32-H Reciprocating Cool Only Unit Compressor Model Type 38KLE14-C Rotary Reciprocating 38KLE22-C Rotary Rotary 38KLE28-C Reciprocating 38KLE32-C Reciprocating 38KLE39-C Reciprocating
1
P/N
ID
463 – 03305 463 – 03366 463 – 03306 463 – 03367 463 – 03307 463 – 03308
H H H H H H
P/N
ID
463 – 03309 463 – 03310 463 – 03368 463 – 03369 463 – 03311 463 – 03312 463 – 03313
C C C C C C C
3. EXPLODED VIEW OF INDOOR UNIT 12/1
1/4
12/4 & 12/5 1
12
12/3
1/8
1/4 1/5 1/1
1/2
12/2
1/7
1/5
1/3
1/6
Pour 42KLE39
3 12
11
4/1 4/2 4/9
4/5
4/8 4/7
4/6
4/4
4/3
6/6
5
6/1 7
8
8 6/3
6/4
9 6/2
10
6/5
2
4. PART LIST OF INDOOR UNIT SR. 1
DESCRIPTION Chassis Subassy
1.1 Chassis Side LH Subassy 1.2 Chassis Back
1.3 1.4 1.5 1.6
Fan Deck Support Plug Chassis Side RH Subassy Motor Capacitor 1.6.1 Capacitor 3MFD +/- 5 % , 450 VAC 1.6.2 Capacitor 5MFD +/- 5 % , 450 VAC 1.7 Capacitor Clamp 1.8 Terminal Block 1.8.1 Terminal Block 6 Poles-30Amps 1.8.2 Terminal Block 4 Poles-30Amps 2
3
Evaporator Coil & Headers Subassy
Blower Deck Subassy
3.1 Blower Deck
3.2 Blower 3.2.1 Blower 155 mm Diam x 177.8 mm Width 3.2.2 Blower 155 mm Diam x 228.6 mm Width 3.2.3 Socket Set Screw – Blower 3.3 Thermistor Clip Nylon 3.4 Rubber Ring For Housing 3.5 Motor Support
3.6 Motor Clamp Kit C/W Screw & Nut 3.7 Evaporator Motor 3.7.1 Motor 1/15 HP – 1200/1100/950/800 RPM 3.7.2 Motor 1/10 HP – 1200/1100/950/800 RPM 3.7.3 Motor 1/8 HP – 1220/1100/950 RPM 3/8 Blower Housing RH 3.9 Blower Housing LH 3.10 Complement – Motor Shaft 3.11 Coupling Rubber/Metal – Motor 3.12 Bearing & Support Assy – Motor 4
Drain Pan Subassy
PART NUMBER 363-13331 363-13332 363-13333 363-13327 063-01800 063-01801 063-01802 028-02318 028-02319 363-13329 024-00302 024-00332 028-04077
42KLE-H 22 28 1 1
14 1
1 1
1 1
2 1 1
2 1 1
1
1
1
1
1
2 1 1
2 1 1
1 1
1 1
1
1
025-01433 025-01413
1
1
1
026-00180 026-00181 026-00182 026-00119 026-00120
1
363-13319 363-13320 363-13396 063-01807 063-01808 063-01809
1
024-00096 024-00097 024-00178 028-02328 028-02329 028-02326 028-02327 024-00203 024-00204 024-00205 363-13334 363-13335 363-13336
1 1
1 2 1 1
1
22 1
1
1
1 1
028-02324 028-02325 021-00317 021-00846 028-00685 063-01810 063-01625 063-07403 021-00913
32
QTY./UNIT 42KLE-E 39 14 1
1 1
1 1
2 1 1
2 1 1
1
1
42KLE-C 28
32
1
1
1
1
1
1
2 1 1
2 1 1
1 2 1 1
1 1
1 1
1
1
1
1
1 1
1
1
1
39
1 1
1 1
1 1
1 1
1 1
1
1 1
1
1
1
1
1
1 1
1
1 1
1
1
1
1
1
1 2
2
2 1 8 1
2 1 8 1
2
2
1
1
2 2 1 8
2 2 1 8
1
1
2
2
1
1
3 3 1 12
1 2
1 2
2
2
2
1 8 1
1 8 1
2
2
1
1
2 2 1 8
2 2 1 8
1
1
2
2
1
1
1 2
2 2
2
2
1
2
2
1
1
2
2
1 1
3
2
3 1 1 1
1
1 2
1 2
3
2
3 3 1 12
2
2
3
2
2
3 1 1 1
1
1
1 1
PART LIST OF INDOOR UNIT (Cont.) SR. 5
DESCRIPTION Electrical Box Subassy
PART NUMBER 363-13338
14
42KLE-H 22 28
1
1
1
32
QTY./UNIT 42KLE-E 39 14
22
42KLE-C 28
32
1
1
1
1
1
363-13364
1
39
1
5.1
Main PCB
025-03019
1
1
1
1
1
1
1
1
1
1
5.2
Room Sensor 530 ± 30 mm
025-03102
1
1
1
1
1
1
1
1
1
1
5.3
Indoor Coil Sensor 530 ± 30 mm
025-03119
1
1
1
1
1
2
2
2
2
2
5.4
Cable Main PCB – Led PCB
025-01566
1
1
1
1
1
1
1
1
1
1
5.5
Cable Main PCB Step Motor
025-01567
1
1
1
1
1
1
1
1
1
1
5.6
Evap. Electrical Box
028-02334
1
1
1
1
1
1
1
1
1
1
5.7
Set of Cables
025-00883
1
1
1 1
1
1
025-00884
1
025-00885 6
Cabinet Subassy
363-13303
(See Details Pages 5 & 6)
363-13304
1 1
1
1
1
1 1
1
1
363-13305
1
1
1
1
7
Air Filter-Anti Bacteria
028-02303
3
3
4
4
5
3
3
4
4
5
8
Spring for Return Grille
063-01829
1
1
1
1
1
1
1
1
1
1
9
Return Grille Subassy
363-13300
1
1
1
1 1
1
363-13301
1
1
363-13302
1
1
10
Wireless Remote Control
025-03100
1
1
1
1
1
1
1
1
1
1
11
Battery 1.5 Volt Size AAA - Alkaline
025-01125
2
2
2
2
2
2
2
2
2
2
12
Electric Heater Subassy (Only For 42KLE39-E)
363-19007
1
12.1 Electric Heater Aluminum 4.0 kW
025-00181
1
12.2 Heater Fuse – One Shot
025-01100
1
12.3 Heater Thermostat – Manual Reset
025-01101
1
12.4 Power Relay Heater G7L-2A-T
024-00451
1
12.5 Bracket For Relay
024-00456
1
12.6 Heater Support RH
063-01628
1
12.7 Heater Support LH
063-01627
1
12.8
063-01629
1
Heater Support Cover
4
5. CABINET SUBASSEMBLY (A) EXPLODED VIEW
18.1
18.2 10 SEE DETAILS
18.3
4 6 2 14
1 3 10 DETAILS
9
8
5
13
5
4&6
CABINET SUBASSEMBLY (Cont.) (B) PART LIST SR. 1
DESCRIPTION Cabinet Front Subassy
PART NUMBER 363-13312
14
42KLE-H 22 28
1
1
363-13313
1
32
QTY./UNIT 42KLE-E 39 14
22
1
1
1
363-13314
42KLE-C 28
32
1
1
1
39
1
2
Cabinet Side RH
028-02305
1
1
1
1
1
1
1
1
1
1
3
Holder Support
028-02321
1
1
1
1
1
1
1
1
1
1
4
Display & Receiver PCB
025-01561
1
1
1
1
1
1
1
1
1
1
5
Cable Main PCB – Led PCB
025-01563
1
1
1
1
1
1
1
1
1
1
6
Receiver Cover
028-02323
1
1
1
1
1
1
1
1
1
1
7
Half Moon Nameplate
029-00108
1
1
1
1
1
1
1
1
1
1
8
Step Motor MP35EAM
024-00167
1
1
1
1
1
1
1
1
1
1
9
Motor Support
028-02314
1
1
1
1
1
1
1
1
1
1
10
Gear
028-02315
1
1
1
1
1
1
1
1
1
1
11
Spacer For Step Motor
063-01839
1
1
1
1
1
1
1
1
1
1
12
Support RH – Flap
028-02311
1
1
1
1
1
1
1
1
1
1
13
Carrier Logo
035-00092
1
1
1
1
1
1
1
1
1
1
14
Cabinet Side LH
028-02304
1
1
1
1
1
1
1
1
1
1
15
Holder Support
028-02321
1
1
1
1
1
1
1
1
1
1
16
Support LH – Flap
028-02309
1
1
1
1
1
1
1
1
1
1
17
Bearing LH – Flap
028-02316
1
1
1
1
1
1
1
1
1
1
18
Flap Subassy
363-11309
1
1
1
1 1
1
363-11310
1
1
363-11311 18.1 Flap
028-02306
1 1
1
028-02307
1 1
1
1
1
028-02308
1
1
1
1
18.2 Blade
028-02312
12
12
16
16
20
12
12
16
16
20
18.3 Blade Bar
028-02313
3
3
4
4
5
3
3
4
4
5
6
6. EXPLODED VIEW OF OUTDOOR UNIT 18
4 5 6 12 8
9
10
2 13
17
3 1
7 19/1
19/2
19/5 19/4
15
11
19/6 19/3 19/3
20
16
14
21 22
7
7. PART LIST OF OUTDOOR UNIT SR. 1
DESCRIPTION
QTY./UNIT
PART NUMBER
14
38KLE-H 22 28
32
14
22
38KLE-C 28
32
39
COMPRESSOR COMPLETE WITH GROMMETS & SPACERS 1.1
Sanyo Comp. 80614444
015-00235
1
1
1.2
Mitsushita Comp. 2JS324D3AD07
015-00240
1
1
OR
Bristol Comp. H2EB243ABBA
015-00218
1
1
1.3
Mitsushita Comp. 2JS438D3FE02
015-00241
1
1
OR
Copeland Comp. CR32KQ-PFT
015-01007
1
1
1.4
Copeland Comp. CR37KQ-PFT
015-00256
1.5
Copeland Comp. CR47KQ-PFZ
015-00172
1
1 1
2
COND. BASE
063-07404
1
1
1
1
1
1
1
1
1
3
SUPPORTING FOOT ASSY
363-14043
2
2
2
2
2
2
2
2
2
4
COND. PARTITION
063-07407
1
1
1
1
1
1
1
1
063-07436 5
1
CONDENSER COIL SUBASSY. 5.1 Cond. Coil 1 Row – 33.46” x 22” - 12FPI
026-00227
5.2 Cond. Coil 1 Row – 33.46” x 22” - 15FPI
026-00228
5.3 Cond. Coil 2 Row – 33.15” x 22” - 14FPI
026-00229
5.4 Cond. Coil 2 Row – 33.15” x 28” - 15FPI
026-00231
6
CONDENSER MOTOR SUPPORT SUBASSY.
363-18330
1
1
1
1
1
1
1
7
CONDENSER MOTOR 7.1 Motor 1/10 HP-860 RPM
024-00154
1
1
1
1
1
1
1
7.2 Motor 1/6 HP-860 RPM***
024-00152
1
1
1
1
7.3 Motor 1/5 HP-860 RPM
024-00179
PROPELLER – 4 BLADES – 444 MM DIAM.
026-00441
1
1
1
1
1
1
1
1
1
1
8
1
1 1
1 1
1
1
1
1 1
1
1 1
C/W Socket Set Screw 8 x 8 mm 9
ORIFICE PROPELLER
028-03112
1
1
1
1
1
1
1
1
10
COND. SHROUD
063-07406
1
1
1
1
1
1
1
1
063-07435
1
21
CARRIER LOGO
029-00615
1
1
1
1
1
1
1
1
1
12
HANDLE
028-03110
1
1
1
1
1
1
1
1
1
13
GUARD PROPELLER
028-03113
1
1
1
1
1
1
1
1
1
14
COND. BACK PANEL
063-07409
1
1
1
1
1
1
1
1
063-07434
1
15
COUPLING PANEL
063-07410
1
1
1
1
1
1
1
1
1
16
SERVICE DOOR
028-03106
1
1
1
1
1
1
1
1
1
17
COIL GUARD
028-03114
1
1
1
1
1
1
1
1
028-03115 18
COND. COVER
1
063-07400
1
8
1
1
1
1
1
1
1
1
PART LIST OF OUTDOOR UNIT (Cont.) QTY./UNIT SR. 19
19.1
19.2
19.3
19.4 19.5 19.6
20
21 22 23 24
DESCRIPTION ELECTRICAL BOX SUBASSY
DUAL CAPACITOR 19.1.1 Dual Capacitor 30 + 5 MFD/370 VAC 19.1.2 Dual Capacitor 45 + 5 MFD/370 VAC * OR Dual Capacitor 35 + 5 MFD/440 VAC ** 19.1.3 Dual Capacitor 50 + 5 MFD/440 VAC 19.1.4 Dual Capacitor 60 + 5 MFD/440 VAC CONTACTOR FOR COMPRESSOR 19.2.1 Contactor 2 poles – 25 Amps 19.2.2 Contactor 2 poles – 25 Amps*** 19.2.3 Contactor 2 poles – 30 Amps TERMINAL BLOCKS 19.3.1 Terminal Block 6 Poles-30 Amps 19.3.2 Terminal Block 4 Poles-30 Amps 19.3.3 Terminal Block 3 Poles-30 Amps COND. ELECTRICAL BOX CAPACITOR CLAMP STARTER FOR COMPRESSOR 19.6.1 PTC Starter Model SPP POW-R-PAK **** 19.6.2 PTC Starter Model SPP5 REVERSING VALVE
COIL – REVERSING VALVE ACCUMULATOR ***** SENSOR – OUTDOOR COIL TUBING 24.1 Tubing (For Unit With Sanyo Comp.) 24.2 Tubing (For Unit With Mitsushita Comp.) 24.3Tubing (For Unit With Bristol Comp.) 24.4 Tubing (For Unit With Mitsushita Comp.) 24.5 Tubing (For Unit With Copeland Comp.) 24.6 Tubing (For Unit With Copeland Comp.) 24.7 Tubing (For Unit With Copeland Comp.) 24.8 Tubing (For Unit With Sanyo Comp.) 24.9 Tubing (For Unit With Mitsushita Comp.) 24.10 Tubing (For Unit With Bristol Comp.) 24.11 Tubing (For Unit With Mitsushita Comp.) 24.12 Tubing (For Unit With Copeland Comp.) 24.13 Tubing (For Unit With Copeland Comp.)
Notes: * ** *** **** *****
PART NUMBER 363-14064 363-14019 363-13886 363-14020 363-13888 363-14045 363-13908 363-13904 363-14021 363-13905 363-14022 363-13906 363-13907
14 1
38KLE-H 22 28
32
14
38KLE-C 28
32
39
1 1 1 1 1 1 1 1 1 1 1 1
024-00380 024-00644 024-00376 024-00379 024-00377
1
024-00580 024-00583 024-00572
1 1
1 1
1 1
1 1
025-01433 025-01405 025-01315 063-07405 063-01283
1
1
1
1
1 1 1
1 1 1
1 1 1
1 1 1
1 1* 1**
1* 1** 1
1
1
1 1
025-01579 025-01578
1 1
1 1
1 1
1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1
1 1
1 1 1 1
1 1
022-00405 022-00404 025-02507 023-01012 025-03121
1
1
1
1 1 1
1 1 1
1 1 1
363-13856 363-13971 363-13861 363-13975 363-13866 363-14047 363-13940 363-13900 363-13979 363-13911 363-13983 363-13917 363-13934
1
1 1 1 1
1 1 1 1 1
Dual Capacitor 45+5 MFD/370 VAC with Mitsushita Rotary Compressor. Dual Capacitor 35+5 MFD/370 VAC with Bristol Reciprocating Compressor. (For Kuwait) Only for Kuwait Option for units sizes 14, 22 and 28 Only for Bristol or Copeland Reciprocating compressor. (For Kuwait)
9
22
1 1 1 1 1 1 1
8. STANDARD ACCESSORIES OF INDOOR UNIT FLOOR MOUNT GROMMETS FOR FLOOR INSTALLATION - Part Number SR. 1
DESCRIPTION
PART NUMBER
Floor Mount Grommet
14 4
028-03109
QTY./UNIT 42KLE 22 28 32 4 4 4
39 4
9. OPTIONAL ACCESSORIES OF INDOOR UNIT CEILING MOUNT KIT FOR CEILING INSTALLATION - Part Numbers SR. 1
DESCRIPTION
PART NUMBER
Ceiling Mount Kit
14 1
463-00828 463-00829 463-00830
QTY./UNIT 42KLE 22 28 32 1 1 1
39
1
- Details of Ceiling Mount Kit: Description
Configuration
Qty. 3
H Support Parts Ceiling Support RH
Use To mount indoor unit for ceiling application.
Ceiling Support LH Slot 12X38 mm Ceiling Long Support
To be fixed with chassis right side
Chassis Support RH
1
Chassis Support LH
1
Screw size 4.8 x 12mm
6
To fix chassis supports RH and LH
Rivet size 5 x 10 mm
4
To fix H Support parts
Complementary drain hose
1
Complementary drain tube
1
Fixing clip
3
10
To be fixed with chassis left side
To be connected with the main drain tube
