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R south America BRASIL EUROPE AUSTRIA BELGIUM BULGARIA DENMARK FRANCE GERMANY GREECE ITALY NORWAY THE NETHERLANDS POLAND PORTUGAL Czech republic ROMANIA RUSSIA SPAIN SWEDEN SWIZERLAND TURKEY UKRAINE NORTH AFRICA EGYPT TUNISIA Middle East IRAN ISRAEL SOUTHERN AFRICA SOUTH AFRICA ASIA KOREA CHINA JAPAN INDIA INDONESIA PAKISTAN SINGAPORE TAIWAN THAILAND OCEANIA AUSTRALIA NEW ZEALAND DEBEM s.r.l. via Del Bosco 41 - 21052 Busto Arsizio (Va) - Italy GPS: latitude 45°36’8.25”N - longitude 8°52’24.11”E tel. +39 0331 074034 - fax +39 0331 074036 www.debem.it - [email protected] All the values shown are approximate and not binding. Debem reserves the right to implement changes without prior notice. DIN EN ISO 9001:2000 INDUSTRIAL PUMPS petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic industry general catalogue imaginaria - www.imaginariaweb.com - tel. +39 0331361397 Debem in the world DEBEM petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic industry GEN80 - 06/08 EN INDUSTRIAL PUMPS R DEBEM DEBEM industrial pumps Made in Italy DIN EN ISO 9001:2000 www.debem.it INDEX Explosion proof Air supply Electric supply page CUBIC and BOXER 9 DIAPHRAGM PUMPS Air-operated diaphragm pumps feature strength, power, self-priming operation (can run dry and with negative suction heads) even under exacting conditions and the ability to handle high viscosity fluids containing suspended particles. EQUAFLUX Materials: PP - PVDF/ECTFE ALU - Aisi 316 Self-priming capacity: max 6m Max. head: 70m Max. flow rate: 5 - 900 l/min Viscosity: up to 50000 cps 31 PULSATION DAMPENERS Air-operated automatic diaphragm pulsation dampeners are installed on discharge lines with variations in fluid pressure in order to reduce pulsations and consequent vibrations or water hammer, thus protecting process equipment. MB HORIZONTAL CENTRIFUGAL PUMPS Resin-encased horizontal centrifugal pumps that operate with a direct-drive electric motor and are particularly suitable for fixed positive suction head installations with the pump outside the tank, high flow rate and fast transfer speed of corrosive liquids; IM VERTICAL CENTRIFUGAL PUMPS Resin-encased vertical centrifugal pumps coupled with an electric motor designed for fixed installations with pump immersed in the tank, high flow rate and fast transfer speed of extremely dirty liquids. TR TRANSFER PUMPS Drum transfer pumps coupled with a compressed-air or electric motor (see models). Being portable, they are ideal for fast transfer of clean corrosive liquids from drums. Materials: PP, PVDF, PPS-V, AISI 316 Air supply: 2 - 7 bar 39 Materials: PP - PVDF Max. head: 7.2 - 38 m Max. flow rate: 6 - 75 m3/h Viscosity: up to 500 cps European voltage motors: IP 55 F class 55 Materials: PP - PVDF Max. head: 7.2 - 38 m Max. flow rate: 6 - 75 m3/h Viscosity: up to 500 cps European voltage motors: IP 55 F class Column lenght: 500/800/1000/1250 mm 71 Materials: PP - PVDF - Aisi 316 Max. head: up to 16 m Max. flow rate: up to 90 l/min Viscosity: up to 900 cps European voltage motors: IP 54 F class Colum lenght: 900 mm - 1200 mm www.debem.it about us AN IDEAL A clear idea in mind: to design innovative high-tech pumps with components and materials capable of withstanding even the most testing and aggressive conditions. Easy-to-install, high-performance pumps. Reliable, long-lasting operation. MORE THAN 30 YEARS AT YOUR SERVICE Debem has been operating in the liquid transfer sector for more than 30 years. A pioneering business specialising in industrial pumps for highly corrosive and aggressive applications. The entire company philosophy hinges on close cooperation with the end user and customer feedback, thus establishing a highly-effective technological design and development system for products and services that has gained the approval of an increasing number of leading players in various sectors. DIN EN ISO 9001:2000 1 www.debem.it Debem offers a new range of effective services, supplying customers with technical and sales information that helps to select the right product for every type of use. SALES INFORMATION AND TECHNICAL SUPPORT CALL CENTRE Customers can phone for advice in making the right choice of product and chemical compatibility. THE TECHNICAL SUPPORT AND SALES SERVICE You can phone or e-mail in order to receive advice on technical specifications, pump and system installation and optimisation or the fluid pumping process. [email protected] THE WEBSITE At the Debem website you can request the dimensional drawing of every single pump, available in dwg, dxf or PDF formats, and the chemical compatibility tables. Registering enables you to receive the latest product updates. www.debem.it THE QUALITY MANAGEMENT SYSTEM The certified Quality Management System is the basic tool used by Management in establishing the Corporate Quality Policy, aimed at complete Customer satisfaction and demonstrable ability to provide products/services that meet Customer and applicable regulatory requirements. he quality management system is certified to UNI EN ISO 9001 and for DEBEM represents a point of both arrival and departure: ARRIVAL: because the corporate quality system is an organisational and management tool developed in-house. DEPARTURE: because designing the quality system has stimulated a phase of analysis that will lead to the establishment of new improvement and growth targets. Corporate quality is therefore considered an invitation to provide objective evidence, both internally and externally, of the company’s ongoing progress, as well as solid guarantees of reliability, precision and quality for the public at large DEBEM’s aim is to help and encourage its staff to work together for customer satisfaction. Its mission is to obtain customer satisfaction. The objectives are to consolidate and strengthen its relationship with existing customers and acquire new ones by offering systems designed to offer what the market actually wants. The combined efforts of our various departments aim to ensure that the customer wants DEBEM products. In addition to ongoing technological breakthroughs, the improvement achieved day by day embraces changes to corporate mentality and organisation. This strong motivation to obtain continual improvement stems from the knowledge that survival and success are dependent on recording better performance than the competition. 3 www.debem.it ENGINEERING DEPARTMENT The entire range of pumps is designed, developed and manufactured by Debem that also owns the patents. The Debem engineering department, and in particular the research and development department, is continually involved in new projects and product innovation. The primary objective of customer satisfaction has led to the introduction of modular pump design allowing tailor-made assembly with suitable components and materials for the intended use. WAREHOUSE AND ASSEMBLY A management system that controls the minimum stock of every component and preassembled part of all pumps in the catalogue means that when receiving an order Debem can advise product availability in real time with fast assembly and certain delivery times. TESTING AND INSPECTION Quality certification procedures specify the tests and inspections to be carried out on each and every pump, therefore no random sampling, either during assembly whilst dry or operation when filled with fluid. The data obtained is used to check compliance with the required parameters. ATEX COMPLIANCE Debem has filed with the TÜV NORD certification body the documentation certifying ATEX compliance pursuant to Directive 94/9/EC for its ranges of BOXER and CUBIC pneumatic diaphragm pumps and EQUAFLUX automatic pulsation dampeners, as described in the following table. They are manufactured in a STANDARD, class 3/3 GD c IIB T 135°C version or - upon request - with special construction materials in a CONDUCT, class 2/2 GD c IIB T 135°C version. The equipment user is responsible for classifying its area of use. On the other hand, the manufacturer shall identify and affix the certification class of the manufactured equipment. PRODUCT SERIES DESCRIPTION STANDARD version - CUBIC - BOXER - EQUAFLUX Made from non-conductive plastic and/ or with non-conductive centre casing or from metal with non-conductive centre casing. CONDUCT version - CUBIC - BOXER - EQUAFLUX Built with pump casings and/or manifolds (PP + carbon fibre, ECTFE/ PVDF + carbon fibre), made from conductive plastic and metal materials (aluminium, stainless steel). CERTIFICATION CLASS II 3/3G D IIB T 135°C (for zone 2) II 2/2GD c IIB T 135°C (for zone 1) Safety symbols in accordance with DIN 40012 Annex A II 2/2 GD: Surface equipment for use in zones in which gases, vapours or mists and clouds of combustible dust in air occur in normal operation occasionally (EN 1127-1 subclause 6.3) in both the external and internal zone. II 3/3 GD: Surface equipment for use in zones in which gases, vapours or mists and clouds of combustible dust in air are not likely to occur in normal operation or may occur rarely for a short period only in both the external and internal zone. c: Equipment protected by constructional safety (EN 13463-5). IIB: Exclusion of the following products: Hydrogen, acetylene, carbon disulphide. T 135°: Allowed temperature class. The user shall process fluids in accordance with the corresponding temperature classification, bearing in mind the instructions in the manual and the provisions of current legislation. The user shall also consider the ignition temperatures of gases, vapours or mists and clouds of combustible dust in air in the area of use. 5 www.debem.it MODULAR DESIGN, RESEARCH AND QUALITY* I met Pietro Vagliviello - company general manager and partner - who explained the company’s various lines of business to me. “Our entire range of pumps is exclusively designed, developed and manufactured by our technical staff and we own the patents. Our flagship is a modular pump design that allows custom assembly using components and materials that suit individual customer requirements. We can advise availability in real time thanks to a system that manages and controls the minimum stock of every component and preassembled part of all pumps in the catalogue. All our diaphragm pumps are available ready-assembled for immediate delivery. It requires just a few minutes for them to be configured to customer specifications and then shipped. Likewise all spares are kept in our warehouse ready for immediate shipment, whilst the customer has the option of purchasing individual spares or complete kits.” “We are certified to ISO 9001 and our quality procedure stipulates the tests and inspections to be performed on every pump we manufacture and not randomly - Vagliviello added - we have developed a highly-effective technological design and development system for products and services as a result of close cooperation with the end user”. FOCUS ON DIAPHRAGMS “Diaphragms are the element subjected to greatest wear and stress during suction and pumping, a process in which they must also withstand chemical attack - our guide explains, getting to the root of an essential technical aspect - correct assessment and choice is therefore of crucial importance to the life of a diaphragm, as well as to investment decisions and maintenance costs. Thanks to a modern design process, destructive tests and in-depth analysis of the results, we have developed a new generation of long-life diaphragms whose shape and size offer a greater working surface and improved load redistribution that reduces material stress and yield to a minimum”. Debem diaphragm pumps have been issued with ATEX certification by TÜV Hanover in accordance with Directive 94/9/EC and can therefore be used in explosive or potentially-explosive atmospheres according to the construction materials. PRODUCTION RANGE Debem offers five extensive product ranges designed for specific applications: • Cubic and Boxer pumps: air-operated diaphragm pumps feature strength, power, self-priming operation (can run dry and with negative suction heads) even under exacting conditions and the ability to handle high viscosity fluids containing suspended particles; • MB pumps: resin-encased horizontal centrifugal pumps that operate with a direct-drive electric motor and are particularly suitable for fixed positive suction head installations with the pump outside the tank, high flow rate and fast transfer speed of corrosive liquids; • IM pumps: resin-encased vertical centrifugal pumps coupled with an electric motor designed for fixed installations with pump immersed in the tank, high flow rate and fast transfer speed of extremely dirty liquids; •TR pumps: drum transfer pumps coupled with a compressed-air or electric motor (see models). Being portable, they are ideal for fast transfer of clean corrosive liquids from drums; • Equaflux dampeners: air-operated automatic diaphragm pulsation dampeners are installed on discharge lines with variations in fluid pressure in order to reduce pulsations and consequent vibrations or water hammer, thus protecting process equipment. “The Boxer and Cubic series are both fitted with a special pneumatic exchanger to the shaft and without external components - advises Pietro Vagliviello - this is a unique piece of engineering, offering excellent protection against the formation of ice and something you will still not find in other pumps currently on the market. Polypropylene, ECTFE, PVDF, aluminium and AISI 316 stainless-steel versions are available. All pumps in these two series are tested to ensure maximum safety under difficult conditions (i.e. in the presence of particularly aggressive and viscous fluids), they can run whilst dry without suffering damage, do not require an air lubricant and are self-priming. Components are easily replaceable, whilst unskilled staff can perform maintenance without problems”. Debem introduced its range for the painting and general surface treatment sector at the “Saloni della Verniciatura: Polveri, Cleantech, Ecocoating 2007” Trade Show held in Verona from the 14th to 16th June, offering advice on fluid transfer systems, in particular paints. *Excerpt from interview in “Verniciatura industriale” - May 2007 7 www.debem.it FIELD OF USE Mechanical industry Biodiesel production and storage Chemical industry Food industry Ceramic industry Naval and petrochemical industry Painting industry Textile industry ... graphic, ecological, galvanic, pharmaceutical, tanning, paper industry and more ... CUBIC and BOXER Cubic mini diaphragm pumps and Boxer diaphragm pumps provide exceptional performance, power and strength, making them ideal for pumping liquids with very high apparent viscosity of up to 50000 cps (at 20°C), even if containing suspended solids. self-priming capacity even with considerable suction head, fine tuning of speed without pressure loss and the possibility of dry operation without suffering damage mean that these pumps offer unrivalled versatility. In addition, the huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. They are specifically designed for demanding applications with high humidity or in potentially explosive atmospheres (ATEX certification). DEBEM DIAPHRAGM PUMPS II 2/2GD c IIB T135°C (zone1) II 3/3GD c IIB T135°C (zone2) 9 www.debem.it CUBIC and BOXER Available in PP, PVDF/ECTFE, ALUMINIUM and AISI 316 STAINLESS STEEL; Fine tuning of motor speed at constant pressure; Use in potentially-explosive atmospheres (ATEX zone 1-2 certification); Twin-manifold option (two suction and two delivery); Suitable for demanding applications and high-humidity environments; Bench or ceiling installation; Dry operation; Dry self-priming; User-friendly maintenance and parts replacement; Actuated using non-lubricated air; Excellent performance and value for money. Three suction and delivery positions; Adjustable flow rate and head; DESCRIPTION OF THE PUMP E F Debem diaphragm pumps consist of a centrallyhoused pneumatic exchangers. The new generation diaphragms (Long Life profile) are fitted to its shaft. At the two ends, the two pump casings house the ball valves and seats of the product suction and delivery duct. A A B B C2 C1 A = ball valves B = pumping chamber C1 = product-side diaphragm C2 = air-side diaphragm D = suction manifold E = delivery manifold F = pneumatic exchengers D HOW IT WORKS The compressed air introduced by the pneumatic exchanger (A) behind one of the two diaphragms generates compression and pushes the product into the delivery duct (B], at the same time the opposing diaphragm that is integral with the exchanger shaft creates a vacuum and intakes the fluid (C). Once the stroke has been completed, the pneumatic exchanger diverts the compressed air behind the opposing diaphragm and the cycle is reversed. For further information regarding operation, please visit our website: www.debem.it/ing/animazione.html B B A A C C CUBIC and BOXER PNEUMATIC EXCHANGERS The heart of an air-operated diaphragm pump consists of the pneumatic exchanger that DEBEM has succeeded in developing and innovating in a revolutionary manner, patenting the most durable and reliable system the market currently has to offer. This device introduces compressed air to alter the pressure balance of the diaphragms assisted by a stallprevention circuit that ensures optimum performance even under the most critical conditions. THE COMPONENTS It has an extremely compact footprint and the small number of components ensures exceptional sturdiness and service life even under the most exacting conditions. The air passages are carefully designed and optimised to prevent the formation of ice even in low-temperature and high-head applications. The DEBEM pneumatic exchanger is an integrated system with a single central cartridge that does not require additional external components. OPERATION The range of DEBEM diaphragm pumps features a pneumatic exchanger that guarantees faultless operation even with low-pressure compressed air supplies (min 2 bar). Air-chamber volumes and airways are carefully designed to optimise consumption. Speed and flow rate can be easily adjusted by regulating air flow, whilst head can be adjusted as a function of compressed air supply pressure. 11 www.debem.it CUBIC and BOXER DEBEM DIAPHRAGMS Diaphragms are the components subjected to greatest stress during suction and pumping, when they must also withstand the liquid’s chemical attack and temperature. Correct assessment and selection is therefore crucial for diaphragm service life, investment decisions and maintenance costs. A modern process of design, destructive testing and careful analysis of results has enabled DEBEM to develop LONG LIFE new generation diaphragms. The shape and profile of these products provides a greater working surface and improved load redistribution, thus reducing material stress and yield to a minimum. NBR RUBBER DIAPHRAGMS EPDM They are made from rubber compounds with special additives that improve chemical properties as well as mechanical bending and strength characteristics. These diaphragms have a nylon backing cloth that improves stress distribution: NBR: inexpensive and particularly suited to petroleum- and oil-based liquids; EPDM: good acid, alkaline and abrasion resistance, as well as good flexibility even at low temperatures. THERMOPLASTIC DIAPHRAGM Polyurethane HYTREL SANTOPRENE They are made from thermoplastic polymers that provide high mechanical stress resistance and distribution. POLYURETHANE: excellent abrasion resistance and ideal for general use; HYTREL: good abrasion resistance and suitable for food processing. SANTOPRENE®: excellent acid and alkaline resistance, high flexural strength and good abrasion resistance; PTFE DIAPHRAGM This material is noted for its excellent resistance to high temperatures, chemicals and corrosive agents. DEBEM PTFE diaphragms are subjected to a double heat treatment in order to increase elasticity and service life. Each batch undergoes random destructive testing in order to verify its performance. This diaphragm can be fitted together with one of those previously mentioned in order to increase resistance to the liquid’s corrosive chemicals and temperature. PTFE CUBIC and BOXER INSTALLATION Diaphragm pumps should be bolted horizontally to the feet or holes provided with the exchanger shaft positioned horizontally. Installations: drum transfer (with max. viscosity 10000 cps at 20° C) self-priming (with max. viscosity 10000 cps at 20° C) under head (with max. viscosity 50000 cps at 20° C) immersed (with max. viscosity 50000 cps at 20° C) twin suction and delivery manifold (with max. viscosity 50000 cps at 20° C) twin delivery manifold (with max. viscosity 50000 cps at 20° C) Drum transfer Self-priming air connection Positive suction head Immersed air bleeder Twin suction and delivery manifold 13 Warning: special version only available on request Twin suction manifold www.debem.it CUBIC and BOXER CUBIC and BOXER CHEMICAL COMPATIBILITY Stainles Steel AISI 316 NBR (Perbunan®) PPS-V (Ryton®) fpm (Viton®) Santoprene® PE-UHMW (Poleszene®) D B A D A - A A D - B C A A A A - A A B - - Vinyl acetate B1 A2 A1 B D B2 - A2 - A1 - D Acetylene PTFE (Teflon®) Aluminium A1 A1 Polyurethane PVDF ECTFE (Halair®) Acetaldehyde Acetamide SUBSTANCE EPDM (Dutral®) Polypropylene The type of liquid, temperature and working environment are factors to be considered when deciding on the best choice of construction materials for the pump and its correct chemical compatibility. Some examples are given in the following table: A1 A A A B A D A A A - - Vinegar A B D A B A D A A A - A Acetone A D A A D A D A A D A1 A2 Fatty acids A A A A B D D A - A D A A = very good B = good C = poor, not recommended D = severe etching, not recommended - = information not available 1 = satisfactory up to 22°C (72°F) 2 = satisfactory up to 48°C (120°F) For further information, please do not hesitate to contact DEBEM’s technical service department. BOXER PUMPS COMPOSITION CODES ex. B81PDTAPDXC Boxer 81 in PP + diaphragm EPDM + diaphragm PTFE + balls Aisi 316 + ball seats PP + O rings EPDM + twin manifold + conduct B81 Pump model Mid - Midgetbox Cu15 - Cubic 15 MICR - Microboxer Min - Miniboxer B50 - Boxer 50 B80 - Boxer 80 B81 - Boxer 81 B100 - Boxer 100 B150 - Boxer 150 B250 - Boxer 250 B251 - Boxer 251 B502 - Boxer 502 B503 - Boxer 503 15 P Pump body P - Polypropylene F - PVDF E - ECTFE (Halar) AL - Aluminium A - AISI 316 D T A P D X C Air side diaphgragm Fluid side diaphgragm Balls Ball seats O Rings Twin manifold Conduct version N - NBR D - EPDM U - Polyurethane H - Hytrel M - Santoprene T - PTFE T - PTFE A - AISI 316 D - EPDM *C - Ceramic *G - Glass P - Polypropylene F - PVDF A - AISI 316 I - PE-UHMW R - PPS-V E - ECTFE D - EPDM V - Viton S - Silicone N - NBR T - PTFE   X (zone 1) if requested II 2/2GD c IIB T135°C C if requested Components on request available up the size B80 * www.debem.it BOXER FLANGED PUMPS BOXER pumps are also available with a flange coupling Model flange stub-end material size MINIBOXER PP PN 16 in PVC PP DN 15 BOXER 81 PP PN 16 in PVC PP DN 25 BOXER 100 PP PN 16 in PVC PP DN 25 BOXER 150 PP PN 16 in PVC PP DN 32 BOXER 250 PP PN 16 in PVC PP DN 40 BOXER 502 PP PN 16 in PVC PP DN 50 BOXER 503 PP PN 16 in PVC PP DN 80 MINIBOXER PVDF PN 16 in PVC PVDF DN 15 BOXER 81 PVDF PN 16 in PVC PVDF DN 25 BOXER 100 PVDF PN 16 in PVC PVDF DN 25 BOXER 150 PVDF PN 16 in PVC PVDF DN 32 BOXER 250 PVDF PN 16 in PVC PVDF DN 40 BOXER 502 PVDF PN 16 in PVC PVDF DN 50 BOVER 503 PVDF PN 16 in PVC PVDF DN 80 MINIBOXER AISI 316 PN 10 in AISI 304 AISI 316 DN 15 BOXER 80 AISI 316 PN 10 in AISI 304 AISI 316 DN 25 BOXER 100 AISI316 PN 10 in AISI 304 AISI 316 DN 25 BOXER 150 AISI 316 PN 10 in AISI 304 AISI 316 DN 32 BOXER 251 AISI 316 PN 10 in AISI 304 AISI 316 DN 40 BOXER 502 AISI 316 PN 10 in AISI 304 AISI 316 DN 50 Intake/delivery connections 1/4” - flow rate 5 l/min MIDGETBOX PP construction materials: Intake/delivery connections Air connection Max. self-priming capacity* Max. flow rate* Max. head* Max. air supply pressure Max. diameter of passing solids (spherical particles) Net weigth MIDGETBOX pressione aria di alimentazione (zone 2) 60°C Max. temp. TECHNICAL DATA consumo aria NI/min Air supply pressure Air consumption NI/min 80 0 0,2 0,3 0,5 U.S. g.p.m./min 0,6 0,7 0,9 1,0 1,1 1,3 1,4 1,5 70 262,4 229,6 7 bar 60 40 196,8 6 bar 50 164,0 75 5 bar 40 131,2 4 bar 30 98,4 3 bar 20 Head m 0,5 Kg *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. PP PERFORMANCE PP G 1/4” G 1/8” 3m 5 l/min 70 m 7 bar 0 mm 65,6 2 bar 10 32,8 0 0 H (m) H (ft) 0 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 DIMENSIONS litri/min Flow rate litres/min. www.debem.it - [email protected] MANDATA DELIVERY 1/4" G 16 60 25 AIRATTACCO CONNECTION ARIA 1/8"G 44 75 121 ASPIRAZIONE INTAKE 1/4” G1/4" G The dimensions shown are in mm All the values shown are approximate and not binding 17 www.debem.it Intake/delivery connections 3/8” flow rate 17 l/min CUBIC 15 construction materials: Intake/delivery connections Air connection Max. self-priming capacity* Max. flow rate* Max. head* Max. air supply pressure Max. diameter of passing solids (spherical particles) Net weigth PP ECTFE 1 Kg 1.5 Kg PP - ECTFE G 3/8” G 3/8” 3m 17 l/min 70 m 7 bar 0,5 mm (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. PP *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. CUBIC 15 TECHNICAL DATA consumo aria NI/min Air supply pressure Air consumption Nl/min 80 0 0,5 1,0 U.S. g.p.m./min 1,5 2,1 2,6 3,1 3,6 4,2 4,7 5,2 80 70 PERFORMANCE pressione aria di alimentazione 262,4 229,6 7 bar 60 50 164,0 5 bar 40 ECTFE 196,8 100 6 bar 4 bar 131,2 150 250 3,5bar 30 98,4 3 bar Head m H (m) 20 65,6 2 bar 10 0 H (ft) 32,8 0 2 4 6 8 10 12 14 16 18 20 0 www.debem.it - [email protected] 194 105 49 78,5 105 78,5 DELIVERY MANDATA 3/8" G ATTACCO ARIA AIR CONNECTION 3/8" G ASPIRAZIONE INTAKE 3/8" G 60 140 7 The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS litri/min Flow rate litres/min. Intake/delivery connections 1/2” - flow rate 30 l/min MICROBOXER construction materials: PP - PVDF - ALU - Aisi 316 Intake/delivery connections Air connection Max. self-priming capacity* Max. flow rate* Max. head* Max. air supply pressure Max. diameter of passing solids (spherical particles) Net weigth PP PVDF Alu Aisi 316 PP PERFORMANCE 0 200 147,6 350 40 131,2 4 bar 35 30 114,8 98,4 3 bar 25 PVDF 82,0 20 Head m 229,6 164,0 5 bar 45 65,6 2 bar 15 49,2 10 32,8 5 16,4 0 (zone 2) 95°C Max. temp. 180,4 50 H (m) 3.8 Kg 196,8 6 bar 55 (zone 2) 95°C Max. temp. 213,2 250 60 2 Kg U.S. g.p.m./min 1,3 1,9 2,6 3,1 3,9 4,2 4,7 5,2 5,8 6,6 7,1 7,3 7,9 8,1 8,4 9,2 9,7 7 bar 65 (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. TECHNICAL DATA consumo aria NI/min Air supply pressure Air consumption Nl/min 70 1.6 Kg 1.9 Kg *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. MICROBOXER pressione aria di alimentazione G 1/2” G 1/4” 6m 30 l/min 70 m 7 bar 2 mm 0 H (ft) 0 5 7,5 10 12 15 16 18 20 22 25 27 28 30 31 32 35 37 Flow rate litres/min. DIMENSIONS litri/min www.debem.it - [email protected] 80 DELIVERY MANDATA 1/2" G 165 136 ATTACCO ARIA AIR CONNECTION 1/4" G 16 168 ALU 70 120 6 120 ASPIRAZIONE INTAKE 1/2" G The dimensions shown are in mm All the values shown are approximate and not binding 19 AISI 316 www.debem.it Intake/delivery connections 1/2” - flow rate 50 l/min MINIBOXER construction materials: Intake/delivery connections Air connection Max. self-priming capacity* Max. flow rate* Max. head* Max. air supply pressure Max. diameter of passing solids (spherical particles) Net weigth PP - PVDF - Aisi 316 G 1/2” G 3/8” 5m 50 l/min 70 m 7 bar 3 mm PP PVDF 3.6 Kg 4.2 Kg (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. Aisi 316 6.5 Kg (zone 2) 95°C Max. temp. *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. MINIBOXER Aisi 316 TECHNICAL DATA consumo aria NI/min Air supply pressure Air consumption Nl/min 80 0 5,2 6,6 7,9 9,2 10,5 11,8 13,2 350 196,8 164,0 500 5 bar 40 131,2 4 bar 30 98,4 3 bar 20 262,4 229,6 6 bar 50 Head m 3,9 U.S. g.p.m./min 7 bar 60 H (m) 2,6 200 70 PP 1,3 PERFORMANCE pressione aria di alimentazione 65,6 2 bar 10 H (ft) 32,8 0 0 0 5 10 15 20 25 30 35 40 45 50 241 MANDATA 1/2" DELIVERY 1/2” GG ARIA 3/8" G AIRATTACCO CONNECTION 94 198 234 PVDF 18 RESET 168 9 ASPIRAZIONE INTAKE 1/2" G 79 152 The dimensions shown are in mm. The drawing refers to the plastic pump All the values shown are approximate and not binding DIMENSIONS Flow rate litres/min. litri/min Intake/delivery connections 1/2” - flow rate 50 l/min BOXER 50 construction materials: ALU Intake/delivery connections Air connection Max. self-priming capacity* Max. flow rate* Max. head* Max. air supply pressure Max. diameter of passing solids (spherical particles) Net weigth MINIBOXER PERFORMANCE 0 3,9 U.S. g.p.m./min 5,2 6,6 7,9 9,2 10,5 11,8 13,2 350 196,8 6 bar 50 164,0 500 5 bar 40 131,2 4 bar 30 98,4 3 bar 20 262,4 229,6 7 bar 60 Head m 2,6 200 70 H (m) 1,3 (zone 2) 95°C Max. temp. TECHNICAL DATA consumo aria NI/min Air supply pressure Air consumption Nl/min 80 4 Kg *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ALU pressione aria di alimentazione Alu G 1/2” G 3/8” 5m 50 l/min 70 m 7 bar 4 mm 65,6 2 bar 10 H (ft) 32,8 0 0 0 5 10 15 20 25 30 35 40 45 50 DIMENSIONS Flow rate litres/min. litri/min DELIVERY 1/2”G MANDATA 1/2" G 241 100 198 234 AIRATTACCO CONNECTION ARIA 3/8" G 18 RESET 168 6,50 85 INTAKE 1/2” G1/2" G ASPIRAZIONE 153 The dimensions shown are in mm All the values shown are approximate and not binding 21 www.debem.it Intake/delivery connections 1” - flow rate 90 l/min BOXER 80 construction materials: Intake/delivery connections Air connection Max. self-priming capacity* Max. flow rate* Max. head* Max. air supply pressure Max. diameter of passing solids (spherical particles) 10.5 Kg (zone 2) 95°C Max. temp. Aisi 316 *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. pressione aria di alimentazione consumo aria NI/min Air supply pressure Air consumption Nl/min 80 0 7 bar 60 U.S. g.p.m./min 7,9 10,5 13,2 15,8 18,4 21,1 23,7 196,8 164,0 131,2 4 bar 30 3 bar 20 98,4 900 65,6 2 bar 10 0 262,4 229,6 500 5 bar 40 Head m 5,2 6 bar 50 H (m) 2,6 300 70 PERFORMANCE TECHNICAL DATA BOXER 80 H (ft) 32,8 0 10 20 30 40 50 60 70 80 90 0 www.debem.it - [email protected] DELIVERY G MANDATA 1” 1" G 303 115 AIR CONNECTION 3/8”GG ATTACCO ARIA 3/8" 27 RESET 214 8 93 INTAKE 1” G 1" G ASPIRAZIONE 170 The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS litri/min Flow rate litres/min. 271 Aisi 316 G 1” G 3/8” 5m 90 l/min 70 m 7 bar 4 mm 217 Net weigth Aisi 316 Intake/delivery connections 1” - flow rate 100 l/min BOXER 81 construction materials: PP - PVDF - ALU Intake/delivery connections G 1” Air connection G 3/8” Max. self-priming capacity* 6m Max. flow rate* 100 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids (spherical particles) 4 mm Net weigth PP PERFORMANCE 60 50 40 30 20 2,6 5,2 7,9 6.5 Kg (zone 2) 95°C Max. temp. U.S. g.p.m./min 10,5 13,2 15,8 18,4 21,1 23,7 26,4 262,4 500 300 229,6 7 bar 196,8 6 bar 5 bar 164,0 1100 131,2 4 bar 98,4 3 bar PVDF 65,6 2 bar H (m) Head m Alu consumo aria NI/min Air supply pressure Air consumption Nl/min 70 (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. TECHNICAL DATA pressione aria di alimentazione 80 5 Kg 6.5 Kg *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. BOXER 81 0 PP PVDF H (ft) 10 32,8 0 0 0 10 20 30 40 50 60 70 80 90 100 DIMENSIONS Flow rate litres/min. litri/min www.debem.it - [email protected] 308 AIRATTACCO CONNECTION ARIA 3/8” 3/8" G DELIVERY 1”GG MANDATA 1" 115 274 219 ALU RESET INTAKE 1” G1" G ASPIRAZIONE 213 6,50 92 170 The dimensions shown are in mm. The drawing refers to the plastic pump All the values shown are approximate and not binding 23 www.debem.it Intake/delivery connections 1” - flow rate 150 l/min BOXER 100 construction materials: PP - PVDF - ALU - Aisi 316 Intake/delivery connections G 1” Air connection G 1/2” Max. self-priming capacity* 5m Max. flow rate* 150 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids (spherical particles) 4 mm Net weigth PP PVDF 7.5 Kg 8.5 Kg (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. Alu 8.2 Kg (zone 2) 95°C Max. temp. Aisi 316 11 Kg (zone 2) 95°C Max. temp. *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ALU BOXER 100 TECHNICAL DATA consumo aria NI/min Air supply pressure Air consumption Nl/min 80 0 10,5 500 70 13,2 15,8 PERFORMANCE pressione aria di alimentazione U.S. g.p.m./min 18,4 21,1 23,7 26,4 29,0 31,7 34,3 36,9 39,6 42,2 262,4 229,6 1500 7 bar 60 196,8 1600 6 bar 164,0 50 5 bar 40 PP 131,2 4 bar 2100 98,4 30 3 bar Head m H (m) 20 65,6 2 bar 0 H (ft) 32,8 10 0 40 50 60 70 80 90 100 110 120 130 140 150 160 0 www.debem.it - [email protected] MANDATA 1” 1" G DELIVERY G 329 131 263 RESET 325 PVDF 31 ATTACCO ARIA AIR CONNECTION 1/2" 110 8 228 INTAKE 1” G 1" G ASPIRAZIONE 202 The dimensions shown are in mm. The drawing refers to the plastic pump Aisi 316 All the values shown are approximate and not binding DIMENSIONS litri/min Flow rate litres/min. Intake/delivery connections 1” 1/4 - flow rate 220 l/min BOXER 150 construction materials: PP - PVDF - ALU - Aisi 316 Intake/delivery connections G 1” 1/4 Air connection G 1/2” Max. self-priming capacity* 5m Max. flow rate* 220 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids (spherical particles) 5 mm Net weigth BOXER 150 PERFORMANCE 80 5,2 10,5 21,1 26,4 31,7 36,9 42,2 47,5 52,8 16 Kg (zone 2) 95°C Max. temp. Aisi 316 21 Kg (zone 2) 95°C Max. temp. 58,1 262,4 229,6 1900 7 bar 60 Alu U.S. g.p.m./min 15,8 1500 70 (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. TECHNICAL DATA consumo aria NI/min Air supply pressure Air consumption Nl/min 0 12 Kg 14 Kg *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ALU pressione aria di alimentazione PP PVDF 196,8 6 bar 50 40 4 bar 30 Head m 2500 131,2 1000 PP 98,4 3 bar 20 H (m) 164,0 5 bar 65,6 2 bar 32,8 10 H (ft) 0 0 0 20 40 60 80 100 120 140 160 180 200 220 DIMENSIONS Flow rate litres/min. litri/min www.debem.it - [email protected] DELIVERY 1/4” MANDATA 111/4" GG 399 150 PVDF 386 302 RESET 42 ATTACCO ARIA AIR CONNECTION 1/2" G 122 8 267 INTAKE 1 1/4” G G ASPIRAZIONE 1 1/4" 220 The dimensions shown are in mm. The drawing refers to the plastic pump All the values shown are approximate and not binding 25 AISI 316 www.debem.it Intake/delivery connections 1” 1/2 - flow rate 340 l/min BOXER 250 construction materials: PP - PVDF Intake/delivery connections G 1” 1/2 Air connection G 1/2” Max. self-priming capacity* 5m Max. flow rate* 340 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids (spherical particles) 6 mm 16 Kg 20 Kg (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. PP BOXER 250 TECHNICAL DATA pressione aria di alimentazione consumo aria NI/min Air supply pressure Air consumption Nl/min 70 0 PERFORMANCE PP PVDF U.S. g.p.m./min 15,8 21,1 26,4 31,7 36,9 42,2 47,5 52,8 58,1 63,4 68,6 73,9 79,2 84,5 89,8 95,1 229,6 1000 7 bar 60 196,8 1500 6 bar 50 164,0 2700 5 bar 2000 40 131,2 4 bar 30 PVDF 20 Head m H (m) 98,4 3 bar 65,6 2 bar 32,8 10 H (ft) 0 0 0 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 Flow rate litres/min. litri/min www.debem.it - [email protected] MANDATA DELIVERY 1 1/2" G 484 160 38 ATTACCO ARIA AIR CONNECTION 1/2" G 491 415 RESET 8 325 138 ASPIRAZIONE INTAKE 1 1/2" G 254 The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS Net weigth Intake/delivery connections 1” 1/2 - flow rate 340 l/min BOXER 251 construction materials: ALU - Aisi 316 Intake/delivery connections G 1” 1/2 Air connection G 1/2” Max. self-priming capacity* 6m Max. flow rate* 340 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids (spherical particles) 6 mm Net weigth BOXER 250 PERFORMANCE pressione aria di alimentazione (zone 2) 95°C Max. temp. (zone 2) 95°C Max. temp. TECHNICAL DATA consumo aria NI/min Air supply pressure Air consumption Nl/min 0 21 Kg 32 Kg *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. ALU 70 Alu Aisi 316 U.S. g.p.m./min 15,8 21,1 26,4 31,7 36,9 42,2 47,5 52,8 58,1 63,4 68,6 73,9 79,2 84,5 89,8 95,1 229,6 1000 7 bar 60 196,8 1500 6 bar 50 164,0 2700 5 bar 2000 40 131,2 4 bar 30 20 Head m H (m) 98,4 3 bar AISI 316 65,6 2 bar 32,8 10 H (ft) 0 0 0 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 Flow rate litres/min. litri/min DIMENSIONS www.debem.it - [email protected] DELIVERY MANDATA111/2” 1/2" G G 160 475 38 417 ATTACCO ARIA AIR CONNECTION 1/2" G 493 RESET 138 9,50 327 ASPIRAZIONE INTAKE 1 1/2" G 254 The dimensions shown are in mm All the values shown are approximate and not binding 27 www.debem.it Intake/delivery connections 2” - flow rate 650 l/min BOXER 502 construction materials: PP - PVDF Intake/delivery connections G 2” Air connection G 1/2” Max. self-priming capacity* 4m Max. flow rate* 650 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids (spherical particles) 8 mm Net weigth PP PVDF 54 Kg 65 Kg (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. PP PERFORMANCE TECHNICAL DATA BOXER 502 Air supply pressure Air consumption Nl/min U.S. g.p.m./min 80 PVDF Head m H (m) 0 13,2 26,4 39,6 52,8 66,0 79,2 92,4 105,6 118,8 132,0 145,2 158,5 171,7 262,4 1500 70 7 bar 60 6 bar 229,6 3000 196,8 4000 164,0 50 5 bar 40 4 bar 131,2 30 3 bar 98,4 20 2 bar 65,6 5000 0 H (ft) 32,8 10 0 50 100 150 200 250 300 350 400 450 500 550 600 0 650 580 DELIVERY 2” G MANDATA 2" G 250 350 400 INTAKE 2” G 2" G ASPIRAZIONE 726 ATTACCO ARIA AIR CONNECTION 1/2" G 606 www.debem.it - [email protected] 200 404 The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS litri/min Flow rate litres/min. Intake/delivery connections 2” - flow rate 650 l/min BOXER 502 construction materials: Aisi 316 Intake/delivery connections G 2” Air connection G 1/2” Max. self-priming capacity* 4m Max. flow rate* 650 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids (spherical particles) 8 mm Net weigth Aisi 316 49 Kg (zone 2) 95°C Max. temp. *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. Aisi 316 PERFORMANCE BOXER 502 TECHNICAL DATA Air supply pressure Air consumption Nl/min 80 Head m H (m) 0 13,2 26,4 U.S. g.p.m./min 39,6 52,8 66,0 79,2 92,4 105,6 118,8 132,0 145,2 158,5 171,7 262,4 1500 70 7 bar 60 6 bar 229,6 3000 196,8 4000 164,0 50 5 bar 40 4 bar 131,2 30 3 bar 98,4 20 2 bar 65,6 5000 32,8 10 0 H (ft) 0 50 100 150 200 250 300 350 400 450 500 550 600 0 650 litri/min DIMENSIONS Flow rate litres/min. ww.debem.it - [email protected] 470 DELIVERY 2”GG MANDATA 2" ATTACCO ARIA AIR CONNECTION 1/2" G 35 582 88 705 0 364 11 ASPIRAZIONE INTAKE 2" G 250 404 The dimensions shown are in mm All the values shown are approximate and not binding 29 www.debem.it 3” - flow rate 900 l/min Intake/delivery connections BOXER 503 construction materials: PP - PVDF Intake/delivery connections G 3” Air connection G 3/4” Max. self-priming capacity* 5m Max. flow rate* 900 l/min Max. head* 70 m Max. air supply pressure 7 bar Max. diameter of passing solids (spherical particles) 10 mm (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. *The curves and performance values refer to pumps with submerged suction and a free delivery outlet with water at 20°C, and vary according to the construction material. PVDF BOXER 503 TECHNICAL DATA pressione aria di alimentazione consumo aria NI/min Air supply pressure Air consumption Nl/min 90 0 80 7 bar 60 92,4 118,8 145,2 171,7 198,1 237,7 295,2 262,4 229,6 3000 3500 196,8 5 bar 40 Head m 66,0 6 bar 50 H (m) 39,6 U.S. g.p.m./min 1500 70 PP 13,2 164,0 5000 131,2 4 bar 5500 30 3 bar 98,4 20 2 bar 65,6 10 0 PERFORMANCE 56 Kg 67 Kg H (ft) 32,8 0 50 150 250 350 450 550 650 750 900 0 litri/min Flow rate litres/min. www.debem.it - [email protected] 585 250 DELIVERY G MANDATA 3” 3" G ATTACCO ARIA AIR CONNECTION 3/4" G 350 400 INTAKE 3” G 3" G ASPIRAZIONE 200 404 The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS PP PVDF 606 726 Net weigth EQUAFLUX EQUAFLUX automatic diaphragm pulsation dampeners feature solid build and high performance. They are fitted to the discharge line of diaphragm pumps in order to smooth pulsating flows and can be used with liquids having apparent viscosity of up to 50000 cps (at 20°C) even if containing suspended solids of considerable size. EQUAFLUX dampeners automatically adapt to system conditions without the need for manual adjustment or calibration. The ability to minimise pulsations, vibrations and water hammer means that this component provides excellent protection and smooth system flow. The huge choice of construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. Dampeners are also available for use in potentially explosive atmospheres (ATEX certification). DEBEM PULSATION DAMPENERS II 2/2GD c IIB T135°C (zone1) II 3/3GD c IIB T135°C (zone2) 31 www.debem.it EQUAFLUX Available in PP, PVDF, PPS-V, AISI 316 Actuated using non lubricated air; Automatic dampening control; Range of construction materials ensures correct fluid compatibility; Suitable for demanding applications; Use in potentially-explosive atmospheres; (ATEX certifications) Use in environments subject to high humidity and condensation; User-friendly parts replacement and maintenance; Excellent performance and value for money. Dry operation; DESCRIPTION OF THE DAMPENER A B1 B2 C D Diaphragm pulsation dampeners consist of a pneumatic actuator connected to the new generation diaphragm (Long Life profile). The sturdy outer body forms the actuator’s compressedair chamber for suppressing pressure surges on one side of the diaphragm and the chamber through which the fluid flows on the other. A = expansion opening B1 = air-side diaphragm B2 = fluid-side diaphragm C = automatic pneumatic valve D = compressed-air chamber HOW IT WORKS The compressed air entering the back-pressure chamber behind the diaphragm creates a pneumatic cushion that adjusts automatically to compensate the shock produced by the pressure pulse of the fluid generated by the pump. Air supply Delivery connections Intake EQUAFLUX INSTALLATION Diaphragm dampeners should be installed on the discharge side of pneumatic pumps or where pressure surges in the fluid occur. CHEMICAL COMPATIBILITY The type of liquid, temperature and working environment are factors to be considered when deciding on the best choice of construction materials for the pump and its correct chemical compatibility. The table below gives some examples of the most commonly-used substances: Polypropylene ECTFE (Halair®) PTFE (Teflon®) PPS-V (Ryton®) fpm (Viton®) Santoprene® A = very good Acetaldehyde A1 D A D A - 1 = satisfactory up to 22°C (72°F) Acetamide A1 C A B A - 2 = satisfactory up to 48°C (120°F) Vinyl acetate B1 A2 A2 A1 B2 - Acetylene A1 A A A A - SUBSTANCE B = good C = poor, not recommended D = severe etching, not recommended - = information not available Vinegar A B A A A - Acetone A D A D A A1 Fatty acids A A A A D D For further information, please do not hesitate to contact DEBEM’s technical service department. EQUAFLUX COMPOSITION CODES ex. EQ100PHTC Equaflux 100 in PP + Hytrel diaphragm + PTFE diaphragm + conduct EQ100 P H T C Dampener model Dampener body Air side diaphragm Product side diaphramg Coduct version H - Hytrel M - Santoprene T - PTFE (zone 1) EQ 51 - Equaflux 51 EQ 100 - Equaflux 100 EQ 200 - Equaflux 200 EQ 300 - Equaflux 300 EQ 302 - Equaflux 302 EQ 303 - Equaflux 302 P - Polypropylene F - PVDF R - PPS-V A - Aisi 316 II 2/2GD c IIB T135°C C - if requested 33 www.debem.it EQUAFLUX 51 construction materials: Product connection Air connection Max. air supply pressure PP - PVDF - PPS-V G 3/4” ø 6 mm 7 bar For pumps: MIDGETBOX, CUBIC 15, MICROBOXER Net weigth PP PVDF 0.5 Kg 0.5 Kg (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. PPS-V 0.6 Kg (zone 2) 95°C Max. temp. The values shown depend on the construction materials PVDF Pump Material EQUAFLUX 51 PP MIDGETBOX CUBIC 15 MICROBOXER PP PP PP EQUAFLUX 51 PVDF CUBIC 15 MICROBOXER MICROBOXER ECTFE PVDF Aisi 316 EQUAFLUX 51 PPS-V MICROBOXER ALU PP 45 29 35,5 ATTACCO PRODOTTO PRODUCT CONNECTION 3/4" G F 19 PPS-V 66,5 AIR CONNECTION ATTACCO ARIA FOR HOSE O6 6 PER TUBO 45 117 The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS Dampener APPLICABILITY TECHNICAL DATA EQUAFLUX 100 construction materials: PP - PVDF - PPS-V Product connection Air connection Max. air supply pressure G 1” ø 6 mm 7 bar For pumps: MINIBOXER, BOXER 50 BOXER 80, BOXER 81 and BOXER 100 Net weigth PP PVDF 1.5 Kg 1.7 Kg (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. PPS-V 1.7 Kg (zone 2) 95°C Max. temp. The values shown depend on the construction materials PP APPLICABILITY TECHNICAL DATA Dampener Pump Material EQUAFLUX 100 PP MINIBOXER BOXER 81 BOXER 100 PP PP PP EQUAFLUX 100 PVDF MINIBOXER MINIBOXER BOXER 80 BOXER 81 BOXER 100 BOXER 100 PVDF Aisi 316 Aisi 316 PVDF PVDF AISI 316 BOXER 50 BOXER 81 BOXER 100 ALU ALU ALU DIMENSIONS EQUAFLUX 100 PPS-V AIR CONNECTION ATTACCO ARIA FOR PER HOSE TUBO O6 6 83 PPS-V 15 177 29 79 50 PVDF 46 170 ATTACCO PRODUCT CONNECTION 1” G F PRODOTTO 1" G F The dimensions shown are in mm All the values shown are approximate and not binding 35 www.debem.it EQUAFLUX 200 construction materials: Product connection Air connection Max. air supply pressure PP - PVDF - PPS-V G 1” 1/2 ø 6 mm 7 bar For pumps: BOXER 150, BOXER 250 e BOXER 251 Net weigth PP PVDF 3.8 Kg 4.5 Kg (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. PPS-V 4.5 Kg (zone 2) 95°C Max. temp. The values shown depend on the construction materials Dampener Pump Material EQUAFLUX 200 PP BOXER 150 BOXER 250 PP PP EQUAFLUX 200 PVDF BOXER 150 BOXER 150 BOXER 250 BOXER 251 PVDF Aisi 316 PVDF Aisi 316 EQUAFLUX 200 PPS-V BOXER 150 BOXER 251 ALU ALU PP 60 AIR CONNECTION 65 123,5 FOR HOSEARIA O6 ATTACCO PER TUBO 6 45 114,7 283,2 PVDF 59 254 PRODUCTPRODOTTO CONNECTION ATTACCO 1" 1/2 G F The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS TECHNICAL DATA APPLICABILITY PPS-V EQUAFLUX 302 construction materials: PP - PVDF - Aisi 316 Product connection Air connection Max. air supply pressure G 2” Ø 8 mm 7 bar For pumps: BOXER 502 Net weigth PP PVDF Aisi 316 (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. 26 Kg (zone 2) 95°C Max. temp. The values shown depend on the construction materials PP APPLICABILITY 23 Kg 28.5 Kg TECHNICAL DATA Dampener Pump Material EQUAFLUX 302 PP BOXER 502 PP EQUAFLUX 302 PVDF BOXER 502 PVDF PVDF DIMENSIONS EQUAFLUX 302 Aisi 316 BOXER 502 Aisi 316 CONNECTION ATTACCO 2" 2” CONNECTION 2” 516 ATTACCO 2" CONNECTION 2” ATTACCO 2" 350 175 330 398 182,4 260 55 Aisi 316 ATTACCO ARIA 8 mm AIR CONNECTION The dimensions shown are in mm All the values shown are approximate and not binding 37 www.debem.it EQUAFLUX 303 construction materials: Product connection Air connection Max. air supply pressure PP - PVDF G 3” Ø 8 mm 7 bar For pumps: BOXER 503 Net weigth PP PVDF 23 Kg 28.5 Kg (zone 2) 60°C Max. temp. (zone 2) 95°C Max. temp. The values shown depend on the construction materials Dampener Pump Material EQUAFLUX 303 PP BOXER 503 PP EUAFLUX 303 PVDF BOXER 503 PVDF PVDF 516 55 350 175 CONNECTION 3” ATTACCO 3" 330 398 CONNECTION ATTACCO 3” 3" ATTACCO 3" 182,4 260 CONNECTION 3” AIR CONNECTION ATTACCO ARIA 8 mm The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS TECHNICAL DATA APPLICABILITY PP MB Debem-manufactured resin-encased horizontal centrifugal pumps are high-performance pumps operated by a direct-drive motor (max 3000 rpm) for fast fluid transfer and/or drainage with flow rates ranging from 6 to 75 m3/hour. Their special openimpeller design allows continuous pumping even with very dirty liquids having apparent viscosity of up to 500 cps (at 20°C) and small suspended solids. There are two versions available with different internal mechanical seal depending on use, TL (lip seal) and TS (bellows seal). 39 DEBEM HORIZONTAL CENTRIFUGAL PUMPS www.debem.it MB Available in polypropylene, PVDF; Usable even with extremely dirty liquids (TS seal); Positive suction head operation; High flow rates: from 6 to 75 m3/hour; Weldless; Quick and easy maintenance; Mechanical lip or bellows seal; Inexpensive spares. DESCRPTION OF THE PUMP Resin-encased horizontal centrifugal pumps feature a solid pump casing and a lantern for connecting the electric motor and inspection of the mechanical seal. The open impeller is fitted to the pump shaft that is integral with the drive shaft of the electric motor. The shaft mechanical seal is housed at the rear of the impeller. A = electric motor B = inspection lantern C = mechanical seal D = impeller E = delivery duct F = intake duct A B C D E F MB HOW IT WORKS The impeller is integral with the shaft and direct-drive electric motor and is rotated at a preset speed with the centrifugal effect producing suction on the intake side and discharge on the delivery side. TL = lip seal A B A - Ceramic bushing B - O-ring C - Bushing spacer D - Gasket E - Seal-holding flange C TS = bellows seal E D A B A - Bellows B - Dynamic seal ring C - Static seal ring D - Spring E - Washer F - Circlip G - Seal-holding flange E D C G 41 F www.debem.it MB INSTALLATION MB horizontal centrifugal pumps should only be installed with the shaft positioned horizontally in a positive suction head arrangement. Suitable devices should be fitted to prevent dry running and the formation of a vortex and possible air suction. Horizontal centrifugal pumps should only operate WHILST FILLED. Running dry or with air bubbles can cause damage to the mechanical seal. CHEMICAL COMPATIBILITY The type of liquid, temperature and working environment are factors to be considered when deciding on the best choice of construction materials for the pump and its correct chemical compatibility. The table below gives some examples of the most commonly-used substances: Polypropylene PVDF (Halair®) EPDM (Dutral®) fpm (Viton®) A = very good Acetaldehyde A1 D A D 1 = satisfactory up to 22°C (72°F) Acetamide A1 C A B 2 = satisfactory up to 48°C (120°F) Vinyl acetate B1 A2 B2 A1 Acetylene A SUBSTANCE B = good C = poor, not recommended D = severe etching, not recommended - = information not available A1 A A Vinegar A B A A Acetone A D A D Fatty acids A A D A For further information, please do not hesitate to contact DEBEM’s technical service department. MB PUMPS COMPOSITION CODES ex. MB80PTLVN MB 80 in PP +Viton lip seal + Three-phase motor MB80 Pump model MB 80 - MB 80 MB 100 - MB 100 MB 110 - MB 110 MB 120 - MB 120 MB 130 - MB 130 MB 140 - MB 140 MB 150 - MB 150 MB 155 - MB 155 MB 160 - MB 160 MB 180 - MB 180 P Pump material P - Polypropylene F - PVDF TLV N Type of seal Motor TLV - Viton lip seal TLD - EPDM lip seal TSV - Viton bellow seal TSD - EPDM bellow seal * Standard motor is the three-phase induction type with European voltage (2-pole) 50Hz N* - Three-phase motor M - Single-phase motor A - ATEX motor MB FLANGED PUMPS MB pumps are also available with a flange coupling Model flange stub-end material size MB 80 PP PN 16 in PVC PP INTAKE DN 40 - DEL. DN 25 MB 100 PP PN 16 in PVC PP INTAKE DN 40 - DEL. DN 25 MB 110 PP PN 16 in PVC PP INTAKE DN 50 - DEL. DN 40 MB 120 PP PN 16 in PVC PP INTAKE DN 50 - DEL. DN 40 MB 130 PP PN 16 in PVC PP INTAKE DN 50 - DEL. DN 40 MB 140 PP PN 16 in PVC PP INTAKE DN 50 - DEL. DN 40 MB 150 PP PN 16 in PVC PP INTAKE DN 65 - DEL. DN 50 MB 155 PP PN 16 in PVC PP INTAKE DN 65 - DEL. DN 50 MB 160 PP PN 16 in PVC PP INTAKE DN 65 - DEL. DN 50 MB 180 PP PN 16 in PVC PP INTAKE DN 65 - DEL. DN 50 MB 80 PVDF PN 16 in PVC PVDF INTAKE DN 40 - DEL. DN 25 MB 100 PVDF PN 16 in PVC PVDF INTAKE DN 40 - DEL. DN 25 MB 110 PVDF PN 16 in PVC PVDF INTAKE DN 50 - DEL. DN 40 MB 120 PVDF PN 16 in PVC PVDF INTAKE DN 50 - DEL. DN 40 MB 130 PVDF PN 16 in PVC PVDF INTAKE DN 50 - DEL. DN 40 MB 140 PVDF PN 16 in PVC PVDF INTAKE DN 50 - DEL. DN 40 MB 150 PVDF PN 16 in PVC PVDF INTAKE DN 65 - DEL. DN 50 MB 155 PVDF PN 16 in PVC PVDF INTAKE DN 65 - DEL. DN 50 MB 160 PVDF MB 180 PVDF PN 16 in PVC PN 16 in PVC PVDF PVDF INTAKE DN 65 - DEL. DN 50 INTAKE DN 65 - DEL. DN 50 43 www.debem.it MB 80 construction materials: Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 1” 1/2 f G 1” m 6 m3/h 7,2 m TL - TS 0.37 kW - 0.5 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PP - PVDF 5 mm 500 cps 8.5 Kg 9.5 Kg 60°C Max. temp. 90°C Max. temp. PVDF * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. Q = U.S. g.p.m. 0 H (m) Head H=m 0,5 0,7 1,0 1,3 1,5 1,8 2,1 10 32,8 9 29,5 8 26,2 7 22,9 6 19,6 5 16,4 4 13,1 3 9,8 2 6,5 1 3,2 0 0 1 2 3 4 5 6 7 8 H (ft) 0 Q = m3/h flow rate Q=m3/h 40 DELIVERY 1”1" mm GAS MANDATA GAS 35 30 328 47 48 19 25 175 15 71 η (%) 70 20 10 5 152 0 197 90 N°4 HOLES FORI 8O 8 112 140 INTAKE 1” 1/2 f1" GAS ASPIRAZIONE 1/2 f GAS 0,4 m = male - f = female 0,3 Np (kW) 0,2 The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS 45 1 PP 0,2 PERFORMANCE PRESTAZIONI/PERFORMANCES TECHNICAL MB80 DATA RPM: 2900 (acqua/water 20°C) MB 100 construction materials: PP - PVDF Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 1” 1/2 f G 1” m 9 m3/h 10.5 m TL - TS 0.55 kW - 0.75 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PVDF 7 mm 500 cps 8.5 Kg 9.5 Kg 60°C Max. temp. 90°C Max. temp. * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. PERFORMANCE MB100 PRESTAZIONI/PERFORMANCES TECHNICAL RPM: 2900 (acqua/water 20°C) DATA Q = U.S. g.p.m. 12 Head H=m H (m) 0 0,2 0,5 0,7 1,0 1,3 1,5 1,8 2,1 2,3 2,6 39,3 11 36,0 10 32,8 9 29,5 8 7 26,2 22,9 6 19,6 5 16,4 4 13,1 3 9,8 2 6,5 1 0 3,2 0 0 1 2 3 4 5 6 7 8 9 PP H (ft) 10 flow Q=m3/h Q = rate m3/h DIMENSIONS 50 45 MANDATA GAS DELIVERY 1”1"mmGAS 40 35 328 47 48 19 30 175 20 15 71 η (%) 70 25 5 152 0 1 10 197 90 FORI 8O 8 N°4 HOLES 112 140 ASPIRAZIONE 1/2 f GAS INTAKE 1” 1/2 f1" GAS m = 0,6 male - f = female The dimensions shown are in mm 0,5values shown are approximate and not binding All the 45 0,4 www.debem.it MB 110 construction materials: Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 2” m G 1” 1/2 m 20 m3/h 15 m TL - TS 1.1 kW - 1.5 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PP - PVDF 2 mm 500 cps 16 Kg 17 Kg 60°C Max. temp. 90°C Max. temp. PP MB110 TECHNICAL DATA *The curves and performance values refer to pumps spare delivery outlet and water at 20°C. PRESTAZIONI/PERFORMANCES Q = U.S. g.p.m. Head H=m PVDF H (m) 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 1,3 0 2,6 5 3,9 10 5,2 15 6,6 20 25 7,9 55,7 52,4 49,2 45,9 42,6 39,3 36,0 32,8 29,5 26,2 22,9 19,6 16,4 13,1 9,8 6,5 3,2 0 H (ft) PERFORMANCE RPM: 2900 (acqua/water 20°C) 30 m3/h 50 40 MANDATA 1" 1/2 1/2 m GAS DELIVERY 1” GAS 30 20 406 75 40 10 27 η (%) 191 103 0 80 5 4 3 NPSH (m) 2 1 26 207 247 100 N°4 FORI 10O 10 N°4 HOLES 125 203 0 2” m GAS APSIRAZIONE 2" m GAS INTAKE m = male Np (kW) 1,6 1,4 1,2 1 0,8 0,6 0,4 The dimensions shown are in mm All the values shown are approximate and not binding DIMENSIONS Qflow = rate Q=m3/h MB 120 construction materials: PP - PVDF Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 2” m G 1” 1/2 m 25 m3/h 16 m TL - TS 1.5 kW - 2 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PP 6 mm 500 cps 20 Kg 21 Kg 60°C Max. temp. 90°C Max. temp. * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. PERFORMANCE MB120 PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) TECHNICAL DATA Q = U.S. g.p.m. Head H=m 18 17 16 15 14 13 12 11 10 H (m) 0 1,3 2,6 3,9 5,2 6,6 7,9 9,2 59,0 55,7 52,4 49,2 45,9 42,6 39,3 36,0 32,8 29,5 26,2 22,9 19,6 16,4 13,1 9,8 6,5 3,2 0 35 9 8 7 6 5 4 3 2 1 0 0 5 10 15 20 25 30 PVDF H (ft) 3 /h3/h =m flow Qrate Q=m DIMENSIONS 60 50 40 MANDATA 1/2m mGAS GAS DELIVERY 1”1"1/2 30 426 75 η (%) 20 40 27 10 210 90 26 211 10 NPSH (m) 4 3,5 3 2,5 2 1,5 1 0,5 0 103 0 100 257 140 203 FORI 10 N°4 HOLES O 10 ASPIRAZIONE 2" m GAS INTAKE 2 2” m GAS 1,8 m =1,6 male 1,4 1,2 1 0,8 0,6 0,4 0,2 All the Np (kW) 47 The dimensions shown are in mm values shown are approximate and not binding 0 5 10 15 20 25 30 35 3 Q = m /h www.debem.it MB 130 construction materials: Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 2” m G 1 1/2” m 30 m3/h 20 m TL - TS 2.2 kW - 3 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PP - PVDF 6 mm 500 cps 22.5 Kg 23.5 Kg 60°C Max. temp. 90°C Max. temp. PVDF MB130 TECHNICAL DATA * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. Q = U.S. g.p.m. PVDF Head H=m H (m) 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 0 0 1,3 2,6 5 10 3,9 15 5,2 6,6 20 25 7,9 30 9,2 72,1 68,8 65,6 62,3 59,0 55,7 52,4 49,2 45,9 42,6 39,3 36,0 32,8 29,5 26,2 22,9 19,6 35 H (ft) PERFORMANCE PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) 103 27 40 NPSH m = male 10 7 6 5 26 211 4 3 (m) 257 2 1 ASPIRAZIONE 2" m GAS INTAKE 2” m GAS 0 90 210 η 70 60 50 MANDATA GAS DELIVERY 1/21/2 mm GAS 40 1” 1" 448 (%) 30 75 20 10 0 125 N°4 FORI HOLES10O 10 140 203 The dimensions shown are in mm 3 2,5 2 Np (kW) 1,5 1 0,5 All the values shown are approximate and not binding DIMENSIONS 3/h Qflow = mrate Q=m3/h MB 140 construction materials: PP - PVDF Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 2” m G 1 1/2” m 40 m3/h 21 m TL - TS 3 kW - 4 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PVDF 500 cps 29 Kg 30 Kg 60°C Max. temp. 90°C Max. temp. * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. MB140 PERFORMANCE 12 mm PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) TECHNICAL DATA Q = U.S. g.p.m. Head H=m 0 H (m) 1,3 2,6 3,9 5,2 6,6 7,9 24 9,2 10,5 11,8 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 12 39,3 10 32,8 8 26,2 6 19,6 PP H (ft) 13,1 4 0 5 10 15 20 25 30 35 40 45 Q = m3/h flow rate Q=m3/h DIMENSIONS 60 50 40 DELIVERY MANDATA1”1"1/2 1/2m mGAS GAS 30 η (%) 505 75 20 40 27 10 227 6 5 100 4 2 1 26 0 233 1,5 3 NPSH (m) 103 0 296 160 203 N°4 N°4 FORI HOLES12O 12 140 INTAKE ASPIRAZIONE 2 " m GAS 4 2” m GAS 3,5 3 The dimensions shown are in mm m = 2,5 male Np (kW) 2 1,5 All the1values shown are approximate and not binding 0,5 49 0 5 10 15 20 25 30 35 40 45 Q = m3/h www.debem.it MB 150 construction materials: Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 2” 1/2 f G 2” m 42 m3/h 25 m TL - TS 4 kW - 5.5 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PP - PVDF 2 mm 500 cps 8.5 Kg 9.5 Kg 60°C Max. temp. 95°C Max. temp. PP MB150 TECHNICAL DATA PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) PERFORMANCE * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. Q = U.S. g.p.m. 0 PVDF Head H=m H (m) 2,6 5,2 7,9 10,5 13,2 15,8 26 85,3 24 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 12 39,3 10 32,8 8 H (ft) 26,2 0 10 20 30 40 50 60 η (%) 60 50 MANDATA 2" m GAS DELIVERY 2” m GAS 40 30 527 68 20 10 96 133 25 0 112 4 NPSH (m) 13 3 2 241 1 N°4 FORI 12O 12 N°4 HOLES 190 275 140 300 0 ASPIRAZIONE 2" 1/2 f GAS INTAKE 2” 1/2 f GAS The dimensions shown are in mm m = male - f = female Np (kW) 5 4,5 4 3,5 3 2,5 2 1,5 1 All the values shown are approximate and not binding 0 10 20 30 40 50 60 DIMENSIONS Q = rate m3/h flow Q=m3/h MB 155 construction materials: PP - PVDF Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 2” 1/2 f G 2” m 45 m3/h 28 m TL - TS 5.5 kW - 7.5 HP IP55 - F Class - 2-pole - 400/690 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PP 500 cps 60 Kg 63 Kg 60°C Max. temp. 95°C Max. temp. * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. MB155 PERFORMANCE 3 mm PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) TECHNICAL DATA Q = U.S. g.p.m. 0 Head H=m H (m) 2,6 5,2 7,9 10,5 13,2 15,8 18,4 30 98,4 28 91,8 26 85,3 24 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 12 39,3 10 32,8 8 H (ft) PVDF 26,2 0 10 20 30 40 50 60 70 3/h 3/h flowQrate = mQ=m DIMENSIONS 60 50 DELIVERY MANDATA 2" GAS m GAS 40 2” m η (%) 30 619 68 20 96 10 312 5 132 4 3 2 252 1 0 18 NPSH (m) 133 25 0 329 216 300 O 12 N°4 HOLES FORI 12 140 ASPIRAZIONE 2" 1/2 f GAS INTAKE 2” 1/2 f GAS 7 The dimensions shown are in mm m = male - f = female 6 5 4 All the values shown are approximate and not binding 3 Np (kW) 51 2 1 0 10 20 30 40 50 60 70 www.debem.it MB 160 construction materials: Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 2” 1/2 f G 2” m 55 m3/h 32 m TL - TS 7.5 kW - HP 10 IP55 - F Class - 2-pole - 400/690 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PP - PVDF 9 mm 500 cps 70 Kg 73 Kg 60°C Max. temp. 90°C Max. temp. PVDF * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. MB160 RPM: 2900 (acqua/water 20°C) TECHNICAL DATA PERFORMANCE PRESTAZIONI/PERFORMANCES Q = U.S. g.p.m. 0 PP Head H=m H (m) 2,6 5,2 7,9 10,5 13,2 15,8 18,4 34 111,5 32 104,9 30 98,4 28 91,8 26 85,3 24 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 H (ft) 39,3 12 0 10 20 30 40 50 60 70 Q =rate m3/h flow Q=m3/h 50 40 DELIVERY 2”2" mm GAS MANDATA GAS η (%) 30 20 645 68 10 96 310 132 6 5 3 2 18 4 NPSH (m) 133 25 0 258 1 0 216 300 N°4 1212 N°4 HOLES FORI O 140 335 ASPIRAZIONE 1/2 f GAS INTAKE 2” 1/2 f2" GAS The dimensions shown are in mm m = male - f = female 8 7 6 Np (kW) All the values shown are approximate and not binding 5 4 3 2 0 10 20 30 40 50 60 70 DIMENSIONS 60 MB 180 construction materials: PP - PVDF Intake connection Delivery connections Max. flow rate* Max. head* Seal Motor power Motor G 2” 1/2 f G2m 75 m3/h 38 m TL-TS 11 kW - HP 15 IP55 - F Class - 2-pole - 400/690 V 50 Hz - three-phase - 2900 RPM Diameter of passing solids Max. viscosity Net weigth PP PVDF PP PERFORMANCE MB180 9 mm 500 cps 96 Kg 99 Kg 60°C Max. temp. 95°C Max. temp. * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) TECHNICAL DATA Q = U.S. g.p.m. Head H=m 42 H (m) 0 10 20 30 40 50 60 70 80 90 40 137,7 131,2 38 124,6 36 118,1 34 111,5 32 104,9 30 98,4 28 91,8 26 24 85,3 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 PVDF H (ft) 39,3 12 0 10 20 30 40 50 60 70 80 90 DIMENSIONS /h 3/h Q rate = m3Q=m flow MANDATA2”2"mmGAS GAS 695 68 96 25 η (%) 80 70 60 50 DELIVERY 40 30 20 10 0 132 NPSH (m) 310 7 6 5 4 18 3 2 1 0 335 216 N°4 O 12 N°4HOLES FORIØ 12 178 Ø 300 INTAKE 2” 1/2 f2" GAS ASPIRAZIONE 1/2 f GAS m= 12 11 male 10 9 8 7 6 5 4 3 2 0 Np (kW) All the 53 The dimensions shown are in mm f = female values shown are approximate and not binding 10 20 30 40 50 60 70 80 90 www.debem.it IM The IM series of resin-encased vertical centrifugal pumps features high-performance pumps for fixed installations with pump immersed directly in the tank and operated by a directdrive electric motor (max 3000 rpm) for fast fluid drainage with flow rates ranging from 6 to 75 m3/hour. The special design of this type of pump avoids the use of internal mechanical seals (subject to heavy wear) and ensures that any accidental spillages are collected in the tank. The open impeller allows continuous pumping even with very dirty liquids having apparent viscosity of up to 500 cps (at 20°C) and small suspended solids. The choice of pump construction materials allows selection of optimum chemical compatibility with the fluid and/or environment without neglecting the temperature range. 55 DEBEM VERTICAL CENTRIFUGAL PUMPS www.debem.it IM Construction materials: PP, PVDF; Pump immersed in the tank; Motor replaceable without dismantling pump; Motor removable even with pump installed; User-friendly bushing replacement; Weldless; Quick and easy maintenance; Usable even with extremely dirty liquids; Fully-removable; High flow rates: from 6 to 75 m3/hour; Also available without motor. DESCRIPTION OF THE PUMP Debem resin-encased vertical centrifugal pumps consist of a solid pump casing and a column fitted to the baseplate supporting the lantern that in turn supports the electric motor. The direct-drive motor is connected by a flexible coupling on the pump shaft. The open impeller is fitted to the other end of the shaft that is supported by a radial bearing. This pump’s special design allows the motor to be stripped without the need to disconnect the pump from the system. A = electric motor B = drive coupling C = lantern D = radial bearing E = outer column F = shaft sleeve G = ceramic bushing H = impeller I = delivery duct L = intake duct M = bushing A B C D I E M F G H L HOW IT WORKS The impeller is integral with the shaft and direct-drive electric motor and is rotated at a preset speed with the centrifugal effect producing suction on the intake side and discharge on the delivery side. www.debem.it IM INSTALLATION IM vertical centrifugal pumps should only be installed with the shaft positioned vertically and the pump immersed in the tank. Suitable devices should be fitted to prevent dry running and/or the formation of a vortex and possible air suction. These pumps should only operate WHILST FILLED; running dry or with air bubbles can cause damage to the internal bushing. CHEMICAL COMPATIBILITY The type of liquid, temperature and working environment are factors to be considered when deciding on the best choice of construction materials for the pump and its correct chemical compatibility. The table below gives some examples of the most commonly-used substances: Polypropylene PVDF (Halair®) EPDM (Dutral®) PTFE (Teflon®) fpm (Viton®) A = very good Acetaldehyde A1 D A A D 1 = satisfactory up to 22°C (72°F) Acetamide A1 C A A B 2 = satisfactory up to 48°C (120°F) Vinyl acetate B1 A2 B2 A2 A1 Acetylene SUBSTANCE B = good C = poor, not recommended D = severe etching, not recommended - = information not available A1 A A A A Vinegar A B A A A Acetone A D A A D Fatty acids A A D A A For further information, please do not hesitate to contact DEBEM’s technical service department. IM PUMPS COMPOSITION CODES ex. IM95PV0800N IM95 in PP + 0 RING Viton + column length 800 + Three-phase motor IM95 Pump model IM 80 - IM 80 IM 90 - IM 90 IM 95 - IM 95 IM 110 - IM 110 IM 120 - IM 120 IM 130 - IM 130 IM 140 - IM 140 IM 150 - IM 150 IM 155 - IM 155 IM 160 - IM 160 IM 180 - IM 180 P V 0800 N Pump material 0 RING Column length Motor P - Polypropylene F - PVDF D - EPDM V - Viton 0250 - 250 mm** 0500 - 500 mm 0800 - 800 mm 1000 - 1000 mm 1250 - 1250 mm N* - Three-phase motor M - Single-phase motor A - ATEX motor * Standard motor is the three-phase induction type with European voltage (2-pole) 50Hz - ** only available for IM 80/90 pumps 57 www.debem.it IM FLANGED PUMPS IM pumps are also available with a flange coupling model flange stub-end material size IM 80 PP PN 16 in PVC PP DEL. DN 25 IM 90 PP PN 16 in PVC PP DEL. DN 25 IM 95 PP PN 16 in PVC PP DEL. DN 40 IM 110 PP PN 16 in PVC PP DEL. DN 40 IM 120 PP PN 16 in PVC PP DEL. DN 40 IM 130 PP PN 16 in PVC PP DEL. DN 40 IM 140 PP PN 16 in PVC PP DEL. DN 40 IM 150 PP PN 16 in PVC PP DEL. DN 50 IM 155 PP PN 16 in PVC PP DEL. DN 50 IM 160 PP PN 16 in PVC PP DEL. DN 50 IM 180 PP PN 16 in PVC PP DEL. DN 50 IM 80 PVDF PN 16 in PVC PVDF DEL. DN 25 IM 90 PVDF PN 16 in PVC PVDF DEL. DN 25 IM 95 PVDF PN 16 in PVC PVDF DEL. DN 40 IM 110 PVDF PN 16 in PVC PVDF DEL. DN 40 IM 120 PVDF PN 16 in PVC PVDF DEL. DN 40 IM 130 PVDF PN 16 in PVC PVDF DEL. DN 40 IM 140 PVDF PN 16 in PVC PVDF DEL. DN 40 IM 150 PVDF PN 16 in PVC PVDF DEL. DN 50 IM 155 PVDF PN 16 in PVC PVDF DEL. DN 50 IM 160 PVDF PN 16 in PVC PVDF DEL. DN 50 IM 180 PVDF PN 16 in PVC PVDF DEL. DN 50 IM 80 TECHNICAL DATA construction materials: PP - PVDF Lenght column Intake Delivery connections Max. flow rate* Max. head* Motor power Motor G 1” 1/2 f G 1” m 6 m3/h 7.5 m 0.37 kW - 0.5 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM Max. temperature PP 60° - PVDF 95° Diam. of passing solids 7 mm Max. viscosity 500 cps PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) 250 500 800 Weight column (PVDF) + Motor 15 Kg 16 Kg 19 Kg * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. IM80 Q = U.S. g.p.m. 0 H (m) Head H(m) PERFORMANCE Weight column (PP) + Motor 14.5 Kg 15.5 Kg 18.5 Kg 0,2 0,5 0,7 1,0 1,3 1,5 1,8 2,1 10 32,8 9 29,5 8 26,2 7 22,9 6 19,6 5 16,4 4 13,1 3 9,8 2 6,5 1 3,2 0 0 1 2 3 4 5 6 7 Flow Q rate = H (ft) 0 8 3 3 Q=m m /h/h PP m = male40 - f = female - Available L 250-500-800 35 250 119 25 η (%) 170 20 184,82 5 30 419 DIMENSIONS 45 15 1'' m GAS 10 Ø 13 5 184,82 300 0 110 119 71 1” 1/2 f GAS Np (kW) 0,2 220 42 110 0,3 ,6 Ø 152,5 L MAX. LEVEL INVASO MAX.200 MIN. LEVEL INVASO MIN. 0,4 Ø 140 The dimensions shown are in mm PVDF 0,1 0 1 2 3 4 5 7 All the values shown are approximate and not6 binding 3 8 Q = m /h 59 www.debem.it - [email protected] www.debem.it IM 90 Max. temperature Diam. of passing solids Max. viscosity Lenght Weight Weight G 1” 1/2 f column column (PP) column (PVDF) G 1” m 3 + Motor + Motor 9 m /h 250 14.5 Kg 15 Kg 10,5 m 500 15.5 Kg 16 Kg 0.55 kW - 0.75 HP 800 18.5 Kg 19 Kg IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM PP 60° - PVDF 95° 10 mm * The curves and performance values refer to pumps 500 PRESTAZIONI/PERFORMANCES cps spare delivery outlet and water at 20°C. IM90 RPM: 2900 (acqua/water 20°C) Q = U.S. g.p.m. 12 Head H(m) H (m) 0 0,2 0,5 0,7 1,0 1,3 1,5 1,8 2,1 2,3 2,6 39,3 11 36,0 10 32,8 9 29,5 8 7 26,2 22,9 6 19,6 5 16,4 4 13,1 3 9,8 2 6,5 1 0 3,2 0 0 1 2 3 4 5 6 7 PP 8 9 H (ft) 10 3 Flow rate Q=m /h 3 Q = m /h DIMENSIONS 50 m = male -45 f = female - Available L 250-500-800 40 250 119 5 35 30 419 170 η (%) 184,82 25 20 15 1'' m GAS 10 Ø 13 5 184,82 300 0 110 2,6 220 1'' 1/2 f GAS 0,4 Np (kW) 110 0,5 71 Ø4 152,5 INVASO MIN. MIN. LEVEL L 119 LEVEL INVASO MAX. 200 MAX. 0,6 PVDF PERFORMANCE Intake Delivery connections Max. flow rate* Max. head* Motor power Motor TECHNICAL DATA PP - PVDF construction materials: Ø 140 The dimensions shown are in mm 0,3 All the values shown are approximate and not binding 0,2 0,1 0 1 2 3 4 5 6 7 8 9 10 IM 95 TECHNICAL DATA construction materials: Intake Delivery connections Max. flow rate* Max. head* Motor power Motor Lenght column G 2” m G 1” 1/2 m 16 m3/h 14 m 0.75 kW - HP 1 IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM Max. temperature PP 60°C - PVDF 90°C PRESTAZIONI/PERFORMANCES Diam. of passing solids 6 mm RPM: 2900 (acqua/water 20°C) Max. viscosity 500 cps M95 500 800 1000 1250 Weight column (PVDF) + Motor 28 Kg 32 Kg 35 Kg 37 Kg * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 H (m) 0 0 1,3 0 5 2,6 3,9 10 5,2 15 6,6 52,4 49,2 45,9 42,6 39,3 36,0 32,8 29,5 26,2 22,9 19,6 16,4 13,1 9,8 6,5 3,2 0 25 20 H (ft) 3 3 Flow rate /h /h QQ=m = m PP m = male - f = female - Available L 500-800-1000-1250, for special sizes refer to Debem -Y- 135 25 50 40 165 60 200 300 20 10 25 25 210 150 1" 1/2 m GAS 0 124,5 η (%) 250 419 30 25 25 DIMENSIONS Weight column (PP) + Motor 27 Kg 31 Kg 34 Kg 36 Kg Q = U.S. g.p.m. Head H(m) PERFORMANCE PP - PVDF 310 25 360 50 VISTA DA - Y VISTA DA - X - INVASO MAX MAX. LEVEL L 26 Np (kW) R3 1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 2,5 310 203 INVASO MIN MIN. LEVEL 0 5 2" m GAS -X- 10 15 20 299 25 The dimensions shown are in mm 3 Q = m /h PVDF All the values shown are approximate and not binding 61 ebem.it - [email protected] www.debem.it IM 110 IM110 Head H(m) Q = U.S. g.p.m. 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 H (m) 0 0 1,3 0 5 2,6 3,9 10 5,2 15 6,6 20 7,9 25 55,7 52,4 49,2 45,9 42,6 39,3 36,0 32,8 29,5 26,2 22,9 19,6 16,4 13,1 9,8 6,5 3,2 0 H (ft) 30 3 QFlow = mrate /hQ=m3/h PP m = male - f = female - Available L 500-800-1000-1250, for special sizes refer to Debem -Y- 50 135 25 40 150 250 50 25 25 L 25 VISTA DA - X - R3 2,5 310 203 INVASO MIN MIN. LEVEL 0 5 10 26 Np (kW) 310 360 VISTA DA - Y - INVASO MAX MAX. LEVEL 1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 60 25 25 210 300 1" 1/2 m GAS 0 124,5 419 20 10 165 200 30 η (%) PVDF TECHNICAL DATA Max. temperature Diam. of passing solids Max. viscosity G 2” m Lenght Weight Weight column column (PP) column (PVDF) G 1” 1/2 m 3 + Motor + Motor 20 m /h 500 28 Kg 29 Kg 15 m 800 32 Kg 33 Kg 1.1 kW - 1.5 HP 1000 35 Kg 36 Kg IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM 1250 37 Kg 38 Kg PP 60°C - PVDF 95° 6 mm PRESTAZIONI/PERFORMANCES * The curves and performance values refer to pumps 500 cpsRPM: spare delivery outlet and water20°C) at 20°C. 2900 (acqua/water 2" m GAS -X- 15 20 25 30 299 Q = m3/h The dimensions shown are in mm All the values shown are approximate and not binding www.debem.it - [email protected] DIMENSIONS Intake Delivery connections Max. flow rate* Max. head* Motor power Motor PP - PVDF PERFORMANCE construction materials: IM 120 TECHNICAL DATA construction materials: Intake Delivery connections Max. flow rate* Max. head* Motor power Motor 500 800 1000 1250 Weight column (PP) + Motor 32 Kg 36 Kg 39 Kg 41 Kg Weight column (PVDF) + Motor 33 Kg 37 Kg 40 Kg 42 Kg * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) Q = U.S. g.p.m. 18 17 16 15 14 13 12 11 10 Head H(m) PERFORMANCE Lenght column G 2” m G 1” 1/2 m 25 m3/h 16 m 1.5 kW - 2 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM PP 60°C - PVDF 95°C 6 mm 500 cps Max. temperature Diam. of passing solids Max. viscosity IM120 PP - PVDF H (m) 0 1,3 2,6 3,9 5,2 6,6 7,9 9,2 59,0 55,7 52,4 49,2 45,9 42,6 39,3 36,0 32,8 9 8 7 6 5 4 3 2 1 0 0 5 10 15 20 25 29,5 26,2 22,9 19,6 16,4 13,1 9,8 6,5 3,2 0 35 30 H (ft) DIMENSIONS 3 /h 3/h = mQ=m FlowQrate m = male - f = female - Available L 500-800-1000-1250, for special sizes refer to Debem 60 60 -Y- 25 50 200 446 1" 1/2 m GAS 25 310 360 25 VISTA DA - Y - 50 25 25 220 0 124,5 10 25 20 150 300 30 250 40 η (%) PP Np (kW) VISTA DA - X - INVASO MAX MAX. LEVEL 203 R3 2,5 310 2 1,8 1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 L INVASO MIN MIN. LEVEL 0 5 10 15 20 25 30 35 299 26 Q = m3/h 2" m GAS www.debem.it - [email protected] -X- The dimensions shown are in mm PVDF All the values shown are approximate and not binding 63 www.debem.it IM 130 IM130 Q = U.S. g.p.m. 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 Head H(m) H (m) 0 1,3 0 5 2,6 10 3,9 5,2 15 20 6,6 25 7,9 9,2 72,1 68,8 65,6 62,3 59,0 55,7 52,4 49,2 45,9 42,6 39,3 36,0 32,8 29,5 26,2 22,9 19,6 35 30 H (ft) TECHNICAL DATA Max. temperature Diam. of passing solids Max. viscosity G 2” m Lenght Weight Weight column column (PP) column (PVDF) G 1” 1/2 m 3 + Motor + Motor 30 m /h 500 35 Kg 36 Kg 20 m 800 39 Kg 40 Kg 2.2 kW - 3 HP 1000 42 Kg 43 Kg IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM 1250 44 Kg 45 Kg PP 60°C - PVDF 90° C 6 mm * The curves and performance values refer to pumps 500PRESTAZIONI/PERFORMANCES cps spare delivery outlet and water at 20°C. RPM: 2900 (acqua/water 20°C) 3/h QFlow = mrate Q=m3/h PP m = male - f = female - Available L 500-800-1000-1250, for special sizes refer to Debem 135 25 60 250 300 165 200 25 124,5 25 25 25 150 1" 1/2 m GAS 220 η (%) 467 -Y- 70 60 50 40 30 20 10 0 310 360 25 50 VISTA DA - Y - LEVEL VISTA DA - X - 310 INVASO MAX MAX. 3 203 2,5 2 2,5 L R3 Np (kW) 1,5 INVASO MIN MIN. LEVEL 1 0,5 0 5 10 15 20 25 30 35 26 Q = m3/h299 2" m GAS PVDF -X- The dimensions shown are in mm All the values shown are approximate and not binding www.debem.it - [email protected] DIMENSIONS Intake Delivery connections Max. flow rate* Max. head* Motor power Motor PP - PVDF PERFORMANCE construction materials: IM 140 PP - PVDF TECHNICAL DATA construction materials: Intake Delivery connections Max. flow rate* Max. head* Motor power Motor Max. temperature Diam. of passing solids Max. viscosity PERFORMANCE IM140 Lenght column G 2” m G 1” 1/2 m 40 m3/h 21 m 3 kW - 4 HP IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM PP 60°C - PVDF 95°C 12 mm 500 cps 500 800 1000 1250 Weight column (PP) + Motor 49 Kg 53 Kg 56 Kg 58 Kg Weight column (PVDF) + Motor 50 Kg 54 Kg 57 Kg 59 Kg * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) Q = U.S. g.p.m. Head H(m) 0 H (m) 1,3 2,6 3,9 5,2 6,6 7,9 24 9,2 10,5 11,8 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 12 39,3 10 32,8 8 26,2 6 19,6 H (ft) 13,1 4 0 5 10 15 20 25 30 35 40 45 DIMENSIONS 3 FlowQrate Q=m /h3/h =m PP m = male - f = female - Available L 500-800-1000-1250, 60 refer to Debem for special sizes -Y- 50 40 135 165 60 η (%) 25 30 20 10 0 250 25 150 507 300 0 25 25 119,5 235 25 1" 1/2 m GAS 310 25 360 VISTA DA - Y - 3 2,5 MAX. LEVEL INVASO MAX 2 1,5 203 2,5 1 0 5 10 15 26 0,5 20 INVASO MIN MIN. LEVEL 25 30 35 40 Q= R3 L VISTA DA - X - 310 Np (kW) 50 25 4 3,5 45 m3/h 299 www.debem.it - [email protected] -X- 2" m GAS The dimensions shown are in mm PVDF All the values shown are approximate and not binding 65 www.debem.it IM 150 IM150 Q = U.S. g.p.m. 0 Head H(m) H (m) 2,6 5,2 7,9 10,5 13,2 15,8 26 85,3 24 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 12 39,3 10 32,8 8 H (ft) 26,2 0 10 20 30 40 50 PP 60 3/h3/h FlowQrate = mQ=m m = male - f = female - Available L 500-800-1000-1250, for special sizes refer to Debem 60 50 170 -Y- 0 95 250 330 380 20 10 532 215 25 40 30 η (%) 25 30 25 132 233 2" m G 430 L 25 480 VISTA DA -Y - 275 INVASO MAX MAX. LEVEL R4 0 285 5 4,5 4 3,5 3 2,5 2 1,5 1 50 25 Np (kW) 0 10 20 INVASO MIN MIN. LEVEL 30 40 50 Q= 60 m3/h 392,5 VISTA DA -X - PVDF TECHNICAL DATA Max. temperature Diam. of passing solids Max. viscosity G 2” 1/2 f Lenght Weight Weight column column (PP) column (PVDF) G 2” m + Motor + Motor 42 m3/h 500 64 Kg 66 Kg 25 m 800 67 Kg 69 Kg 4 kW - 5.5 HP 1000 69 Kg 71 Kg IP55 - F Class - 2-pole - 230/400 V 50 Hz - three-phase - 2900 RPM 1250 72 Kg 73 Kg PP 60°C - PVDF 90°C 2 PRESTAZIONI/PERFORMANCES mm * The curves and performance values refer to pumps 20°C) 500RPM: cps 2900 spare(acqua/water delivery outlet and water at 20°C. -X- 2" 1/2 f G The dimensions shown are in mm All the values shown are approximate and not binding www.debem.it - [email protected] DIMENSIONS Intake Delivery connections Max. flow rate* Max. head* Motor power Motor PP - PVDF PERFORMANCE construction materials: IM 155 TECHNICAL DATA construction materials: Intake Delivery connections Max. flow rate* Max. head* Motor power Motor PERFORMANCE Lenght column G 2” 1/2 f G 2” m 45 m3/h 28 m 5.5 kW - 7.5 HP IP55 - F Class - 2-pole - 400/690 V 50 Hz - three-phase - 2900 RPM PP 60°C - PVDF 95° C 2 mm 500 cps Max. temperature Diam. of passing solids Max. viscosity IM155 PP - PVDF 500 800 1000 1250 Weight column (PP) + Motor 82 Kg 85 Kg 87 Kg 90 Kg Weight column (PVDF) + Motor 84 Kg 87 Kg 89 Kg 92 Kg * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. PRESTAZIONI/PERFORMANCES RPM: 2900 (acqua/water 20°C) Q = U.S. g.p.m. 0 Head H(m) H (m) 2,6 5,2 7,9 10,5 13,2 15,8 18,4 30 98,4 28 91,8 26 85,3 24 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 12 39,3 10 32,8 8 H (ft) 26,2 0 10 20 30 40 50 60 70 PP DIMENSIONS 3 3/h Flow Q rate Q=m =m /h m = male - f = female - Available L 500-800-1000-1250, 60 for special sizes refer to Debem 50 -Y- 40 215 25 η (%) 170 30 95 300 20 30 6 430 25 480 VISTA DA -Y VISTA DA -X - 4 275 50 3 2 10 20 30 40 50 60 70 R4 0 0 INVASO MAX MAX. LEVEL 1 285 25 5 Np (kW) 25 2" m G 7 130 303 25 682 380 0 330 10 Q = m3/h L INVASO MIN MIN. LEVEL 392,5 www.debem.it - [email protected]" 1/2 f G -X- The dimensions shown are in mm PVDF All the values shown are approximate and not binding 67 www.debem.it IM 160 IM160 H (ft) PERFORMANCE Max. temperature Diam. of passing solids Max. viscosity G 2” 1/2 f Lenght Weight Weight column column (PP) column (PVDF) G 2” m + Motor + Motor 55 m3/h 500 92 Kg 94 Kg 32 m 800 95 Kg 97 Kg 7.5 kW - 10 HP 1000 97 Kg 99 Kg IP55 - F Class - 2-pole - 400/690 V 50 Hz - three-phase - 2900 RPM 1250 100 Kg 102 Kg PP 60°C - PVDF 95°C 9 mm * The curves and performance values refer to pumps 500 cps PRESTAZIONI/PERFORMANCES spare delivery outlet and water at 20°C. RPM: 2900 (acqua/water 20°C) 25 DIMENSIONS Intake Delivery connections Max. flow rate* Max. head* Motor power Motor PP - PVDF Q = U.S. g.p.m. 0 Head H(m) H (m) 2,6 5,2 7,9 10,5 13,2 15,8 18,4 34 111,5 32 104,9 30 98,4 28 91,8 26 85,3 24 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 39,3 12 0 10 20 30 40 50 60 70 Flow /h 3/h Q =rate m3Q=m PP m = male - f = female - Available L 500-800-1000-1250, for special sizes refer to Debem 60 -Y- 170 50 215 25 40 30 95 300 20 380 10 25 702 0 330 η (%) 30 7 VISTA DA -Y - VISTA DA -X - 6 275 INVASO MAX MAX. LEVEL 5 4 0 285 Np (kW) 430 480 50 25 8 25 130 303 2" m G 2 R4 3 L 0 10 20 30 INVASO MIN MIN. LEVEL 40 50 60 70 Q = m3/h 392,5 PVDF TECHNICAL DATA construction materials: -X- 2" 1/2 f G The dimensions shown are in mm All the values shown are approximate and not binding www.debem.it - [email protected] IM 180 TECHNICAL DATA construction materials: PP - PVDF Intake Delivery connections Max. flow rate* Max. head* Motor power Motor G 2” 1/2 f G 2” m 75 m3/h 38 m 11 kW - 15 HP IP55 - F Class - 2-pole - 400/690 V 50 Hz - three-phase - 2900 RPM Max. temperature PP 60°C - PVDF 90°C Diam. of passing solids 11 mm PRESTAZIONI/PERFORMANCES Max. viscosity 500 cps PERFORMANCE IM180 RPM: 2900 (acqua/water 20°C) Lenght column 500 800 1000 1250 Weight column (PP) + Motor 92 Kg 95 Kg 97 Kg 100 Kg Weight column (PVDF) + Motor 94 Kg 97 Kg 99 Kg 102 Kg * The curves and performance values refer to pumps spare delivery outlet and water at 20°C. Q = U.S. g.p.m. Head H(m) 42 H (m) 0 10 20 30 40 50 60 70 80 90 40 137,7 131,2 38 124,6 36 118,1 34 111,5 32 104,9 30 98,4 28 91,8 26 24 85,3 78,7 22 72,1 20 65,6 18 59,0 16 52,4 14 45,9 H (ft) 39,3 12 0 10 20 30 40 50 60 70 80 90 DIMENSIONS 3 Flow rate /h Q = Q=m m3/h m = male - f = female - Available L 500-800-1000-1250, for special sizes 80 refer to Debem 70 -Y- 215 95 330 380 25 752 η (%) 170 25 60 50 40 30 20 10 0 PP 50 MAX. LEVEL INVASO MAX VISTA DA -X - 10 20 30 40 MIN. LEVEL INVASO MIN Ø 50 60 275 70 80 0 1008,92 0 25 480 R4 L 430 VISTA DA -Y - 30 129 303 25 Np (kW) 12 11 10 9 8 7 6 5 4 3 2 25 2" m GAS 90 3 Q = m /h -Xwww.debem.it - [email protected] 2" 1/2 f GAS 392,5 The dimensions shown are in mm PVDF All the values shown are approximate and not binding 69 www.debem.it TR These portable drum-transfer immersion pumps are designed to pump corrosive liquids and have no internal mechanical seals. Their special shape ensures that any spillages are collected in the drum. Available with fully-interchangeable electric or pneumatic motor, these pumps have an open impeller that allows continuous pumping of clean corrosive liquids having apparent viscosity of up to 600 cps with 500-watt electric and pneumatic motor (at 20°C) and 900 cps with 800-watt electric motor (at 20°C). TR-EL series pumps driven by an electric motor are also fitted with a safety cut-out switch that prevents accidental restart after a power outage. 71 DEBEM TRANSFER PUMPS www.debem.it TR Available in PP, PVDF e Aisi 316 Inexpensive; Adjustable flow rate (pneumatic version); Portable; No internal seals; Handles corrosive liquids; Easily dismantled; Viscosity up to 900 cps; Dip tube length = 900 mm o 1200 mm; Available with either electric or pneumatic motor; Flow rate up to 90 l/min. DESCRIPTION OF THE PUMPS These drum transfer pumps consist of a dip tube the end of which houses the open impeller that is secured to the driveshaft connected to the pump by means of a convenient ring nut, whilst transmission is provided by a shaft coupling. A B C D TR-PN TR-EL E F I G H HOW IT WORKS The impeller is integral with the shaft and coupled to the electric or pneumatic motor that makes it rotate, thus creating the centrifugal effect. A = drive coupling B = motor ring nut C = bearing D = delivery duct E = dip tube F = PTFE bushing G = impeller H = suction port I = shaft TR INSTALLATION TR drum transfer pumps should only be used with the shaft positioned vertically and the pump immersed in the drum, whilst liquid must be present. Running dry or with air bubbles can cause damage to the internal bushing. CHEMICAL COMPATIBILITY The type of liquid, temperature and working environment are factors to be considered when deciding on the best choice of construction materials for the pump and its correct chemical compatibility. The table below gives some examples of the most commonly-used substances: Polypropylene PVDF (Halair®) Acciaio INOX Aisi 316 PTFE (Teflon®) PPS-V fpm (Viton®) A = very good Acetaldehyde A1 D A A A D 1 = satisfactory up to 22°C (72°F) Acetamide A1 C A A A B 2 = satisfactory up to 48°C (120°F) Vinyl acetate B1 A2 B A2 - A1 Acetylene A1 A A A A A SUBSTANCE B = good C = poor, not recommended D = severe etching, not recommended - = information not available Vinegar A B A A A A Acetone A D A A A D Fatty acids A A A A - A For further information, please do not hesitate to contact DEBEM’s technical service department. TR PUMPS COMPOSITION CODES ex. TRP1200EL TR in PP + Suction hose length 1200 + Electric motor TR P 1200 EL Pump model Material Pump Suction hose length Motor P - Polypropylene F - PVDF A - Aisi 316 0900 (900 mm) 1200 (1200 mm) TR - TRANSFER PUMPS EL* - Electric motor PN - Pneumatic motor * Standard electric motor is single-phase 50/60Hz 73 www.debem.it Motor power 500/800 Watt - flow rate 80/90 l/min TR - EL TR P - EL TR F - EL TR A - EL Suction hose ø 42 mm ø 40 mm Hose clamp ø 25 mm ø 25 mm Max. temp. 60°C 95°C 95°C Motor power Motor class Flow rate TRP - EL TR P - EL TR F - EL TR A - EL ø 42,5 mm Total Weight Kg 5.1 - 5.4 5.4 - 5.6 8.0 - 9.0 ø 25 mm Suct. hose mat. PP PVDF Aisi 316 Shaft material 500/800 Watt Motor voltage Motor protection PUMP 230 V 50/60HZ IP 54 IP 54 IP 54 F F F HASTELLOY HASTELLOY HASTELLOY Bushing material PTFE PTFE PTFE Rotor material ECTFE ECTFE ECTFE Intake port. mat. PP ECTFE ECTFE Internal parts PP + PTFE Viscosity 500 W 80 l/min - 800 W 90 l/min PVDF + PTFE PTFE + PPS-V 500 W 600 cps - 800 W 900 cps TR - EL Head U.S. g.p.m./min 16 0 1,3 2,6 3,9 5,2 6,6 7,9 9,2 10,5 11,8 13,2 14,5 15,8 17,1 18,4 19,8 21,1 22,4 23,7 14 52,4 45,9 12 39,3 800 watt 10 32,8 8 26,2 500 watt 6 body PP H (m) TRF - EL 19,6 4 13,1 2 6,5 H (ft) 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 TECHNICAL DATA PUMP PP - PVDF - Aisi 316 PERFORMANCE construction materials: 0 litri/min Flow rate litres/min. DIMENSIONS The curves and performance values refer to pumps spare delivery outlet and water at 20°C. 464 www.debem.it - [email protected] DELIVERY MANDATA 24,5 45 body PVDF 900/1200 TRA - EL 132 196 42,4 body Aisi 316 SUCTION HOSE PESCANTE All the values shown are approximate and not binding Motor power 0,33 HP a 7bar - flow rate 80 l/min TR - PN TECHNICAL DATA construction materials: PP - PVDF - Aisi 316 PUMP TR P - PN TR F - PN TR A - PN Suction hose ø 42 mm ø 40 mm ø 42,5 mm Hose clamp ø 25 mm ø 25 mm ø 25 mm Bushing material PTFE PTFE PTFE Max. temp. 60°C 95°C 95°C Rotor material ECTFE ECTFE ECTFE 0,33HP a 7bar 0,33HP a 7bar 0,33HP a 7bar Intake port. mat. ECTFE ECTFE 2.5 - 2.8 2.8 - 3.0 5.4 - 5.5 Internal parts PVDF Aisi 316 Viscosity Motor power Total Weight Kg Suct. hose mat. PP Flow rate PUMP TR P - PN Shaft material TR F - PN HASTELLOY HASTELLOY PP PP + PTFE TR A - PN Aisi 316 PVDF + PTFE PTFE + PPS-V 600 cps 80 l/min PERFORMANCE TR - PN TRP - PN Head U.S. g.p.m./min 0 H (m) 12 2,6 5,2 7,9 10,5 13,2 15,8 18,4 21,1 23,7 26,4 39,3 10 32,8 8 26,2 6 19,6 4 13,1 2 6,5 0 H (ft) 0 0 10 20 30 40 50 60 70 80 90 100 body PP TRF - PN Flow rate litres/min. litri/min DIMENSIONS The curves and performance values refer to pumps spare delivery outlet and water at 20°C. www.debem.it - [email protected] AIR CONNECTION ATTACCO ARIA 326 1/4'' G DELIVERY MANDATA 24,5 45 body in PVDF 900/1200 TRA - PN 93 120 42,4 SUCTION HOSE PESCANTE All the values shown are approximate and not binding 75 body Aisi 316 www.debem.it ACCESSORY for diaphragm, centrifugal and tansfer pumps AIR REGULATOR KIT FOR CUBIC E BOXER DIAPHRAGM PUMPS It is composed of a compressed air filter regulator, fixing bracket, gauge, Elaston tube (5 m) cock and fittings. air supply PUMP-PROTECTING BASKET STRAINERS Polypropylene build, no metal parts and low head loss make them ideal for installation on a pump suction port, providing protection from suspended solids, filaments, algae, etc. The strainer can be easily removed by unscrewing the lid without the need for tools. max. operating pressure 7 bar For chemical sector, water treatment plants, fish farming, the galvanising, tanning, textile, paper and printing industries and a host of other applications. Available in five different connection sizes: 1”, 11/2”, 2”, 21/2”, 3” FOOT VALVES Check valves designed for vertical fitting at the bottom end of the suction pipe on both centrifugal and pneumatic pumps. These nonreturn valves prevent water from flowing out of the suction pipe so that the pump remains primed at all times. Sizes available: 1”, 1¼”, 1½”, 2”, 3”. Construction materials: PP and PVDF 77 www.debem.it STROKE COUNTER For switching pump on and off from a remote position. ALSO AVAILABLE WITH PNEUMATIC OPERATION STROKE COUNTER Devices that are fitted to the pneumatic circuit of diaphragm pumps. They can count the number of strokes made by the diaphragms and therefore the number of cycles. This device allows various types of monitoring, e.g. litres of liquid delivered by the pump as a function of its displacement capacity. BATCH CONTROLLER Mechanical batch controller with 5-digit display and start/stop button. Pneumatic operation, no electrical connection required. Designed for CUBIC and BOXER series. HOW IT WORKSS: Set the required number of cycles and push the start button. the stroke counter monitors the preset number of cycles and stops the pump automatically upon completion. MICROVALVES For manual regulation of pump air supply flow rate. HINGES - PP Polypropylene construction high chemical resistance. POLYETHYLENE HOSE High density, spiral-wound rubber-covered, crushproof flexible suction/discharge hose complete with swivel fittings and plate-type clamp, high chemical resistance. All the values shown are approximate and not binding 79 www.debem.it FLOW METERS Flow meters are fitted exclusively to centrifugal or drum-transfer pumps and can measure either the pump’s instantaneous flow rate or the total number of litres of liquid delivered. The reading appears on the incorporated display. DISPENSER Made in polypropylene, aluminium alloy, stainless steel and equipped with delivery trigger. QUICK COUPLINGS For the chemical industry, high resistance, suitable for reinforced hoses. Max. pressure 13 bar. T-BOLT CLAMPS High-strength clamps for spiralled hose DIP TUBE FILTER It is made in polypropylene and inox and allows fluids to be filtered at the intake. For TR pumps only. REINFORCED HOSE HOSE Food-grade pvc construction with metal reinforcement for suction/discharge. R south America BRASIL EUROPE AUSTRIA BELGIUM BULGARIA DENMARK FRANCE GERMANY GREECE ITALY NORWAY THE NETHERLANDS POLAND PORTUGAL Czech republic ROMANIA RUSSIA SPAIN SWEDEN SWIZERLAND TURKEY UKRAINE NORTH AFRICA EGYPT TUNISIA Middle East IRAN ISRAEL SOUTHERN AFRICA SOUTH AFRICA ASIA KOREA CHINA JAPAN INDIA INDONESIA PAKISTAN SINGAPORE TAIWAN THAILAND OCEANIA AUSTRALIA NEW ZEALAND DEBEM s.r.l. via Del Bosco 41 - 21052 Busto Arsizio (Va) - Italy GPS: latitude 45°36’8.25”N - longitude 8°52’24.11”E tel. +39 0331 074034 - fax +39 0331 074036 www.debem.it - [email protected] All the values shown are approximate and not binding. Debem reserves the right to implement changes without prior notice. DIN EN ISO 9001:2000 INDUSTRIAL PUMPS petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic industry general catalogue imaginaria - www.imaginariaweb.com - tel. +39 0331361397 Debem in the world DEBEM petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic industry GEN80 - 06/08 EN INDUSTRIAL PUMPS R DEBEM DEBEM industrial pumps Made in Italy DIN EN ISO 9001:2000 www.debem.it