Kooptech™ Wd 110/60 Culus 3d

Transcript

Kooptech™ WD 110/60 cULus 3D-glasses washer/drier Operating instruction Rev. 1.4 1 KOOPTECH-CINEMA Sp. z o.o. [email protected] Kooptech™ WD 110/60 cULus 3D-glasses washer/drier Table of contents 1. About this manual 2. Safety notes 2.1. Proper use 2.2. Improper use 2.3. Electrical Safety 2.4. Safety Instructions for Maintenance and Repairs 2.5. General safety notes 3. Before working with the machine 3.1. Overview 3.2. Main panel 3.3. Control panel 3.4. Leveling the machine 3.5. Installation and start-up 4. Washing detergent and rinse aid 4.1. Washing detergent 4.2. Rinse aid 4.3. Changing the detergent/rinse aid product 4.4. Replacing elastomer tubes for detergent/rinse aid dispensers 4.5. Priming the detergent/rinse aid dispensers 5. Operation 5.1. Loading the baskets inside the drum 5.2. During the cycle 5.3. Standby mode 5.4. Manual draining 6. Servicing and maintenance 6.1. Water filter 6.1.1. Water filter contamination level sensor 6.1.2. Cleaning the water filter 6.2. Regular cleaning 7. Malfunctions 2 KOOPTECH-CINEMA Sp. z o.o. [email protected] 8. Electrical connection 8.1. Requirements for the on-site fuse 8.2. Wiring system connection 8.3. Wiring terminals 9. Water connection 9.1. Requirements for the on-site water connection 9.2. Connecting the water supply hose 9.3. Connecting the main drain hose 9.4. Connecting the emergency drain hose 9.5. Priming the main pump 10. Taking the machine out of service for a long period 11. Putting the machine back into service after a long period of disuse 12. Technical information 13. Emissions 14. Disposal 15. Disclaimer of warranty 3 KOOPTECH-CINEMA Sp. z o.o. [email protected] 1. About this manual This manual contains information and instructions for the safe operation and maintenance of your Kooptech™ WD 110/60 cULus 3D-glasses washer/drier. Please note carefully the safety notes listed here. The following symbols are used in this instruction: Symbol Meaning Warning against potential serious or fatal injuries to persons if the described precautionary measures are not taken. Warning against potential minor injuries to persons or potential material damage if the described precautionary measures are not taken. Warning against defects in or destruction of the product if the described precautionary measures are not taken. - This symbol indicates itemizations. 4 KOOPTECH-CINEMA Sp. z o.o. [email protected] 2. Safety notes 2.1 Proper use - The Kooptech™ WD 110/60 cULus 3D-glasses washer/drier is a technical device for commercial use and is not intended for private use. - Use the Kooptech™ WD 110/60 cULus 3D-glasses washer/drier only for washing and drying of stereoscopic 3D glasses (excluding non-waterproof and paper 3D glasses). 2.2 Improper use - This device may be used by children from the age of 8 upwards as well as by those with reduced physical, sensory or mental capabilities or a lack of experience and knowledge if they are supervised or have been instructed on how to safely use the device and understand the risks associated with it. - Children must not play with the device. - Cleaning and user maintenance should not be carried by children without supervision. - The main pump of the machine may become air-bound. The main pump needs to be primed (as described in section 9.5 of this instruction) before working with the machine for the first time, after cleaning the water filter and/or if the machine is being putted back into service after a long period of disuse. - Do not use the washer-drier to anything else than 3D glasses (excluding non-waterproof and paper 3D glasses) stored in appropriate baskets with appropriate covers. - Kooptech-Cinema Sp. z o.o. does not assume liability for any damage caused due to improper use of the device. 2.3 Electrical Safety The electrical safety of this machine is guaranteed only if it is connected to a correctly installed protective circuit and a residual current circuit breaker. It is very important that this basic safety requirement is tested and in case of doubt the house installation is checked by a qualified electrician. 5 KOOPTECH-CINEMA Sp. z o.o. [email protected] Kooptech-Cinema Sp. z o.o. cannot be held responsible for damage caused by a missing or broken earthing system (e.g. electrical shock). 2.4 Safety Instructions for Maintenance and Repairs - Maintenance work and repairs may only be performed by service technicians authorised by Kooptech-Cinema Sp. z o.o. Improper maintenance or repairs may cause significant danger for the user, for which KooptechCinema Sp. z o.o. is not liable. - When performing maintenance and repair work, unplug machine from the power network. Electricity consumers (heating element, frequency inverter etc.) are under voltage until the on-site mains disconnect switch has been operated. - Only original Kooptech-Cinema Sp. z o.o. spare parts may be used for maintenance and repairs. If original spare parts are not used, the warranty is invalidated. - A damaged or leaking machine can endanger your safety. In case of defects, switch off the machine immediately. Switch off the on-site mains disconnector (main switch). Only then is the machine without power. - Do not operate a damaged machine. In case of defects resulting from an unknown cause, switch off and tagout the machine, and do not switch it on until the defect has been rectified. - Contact your installer, electrician or plumber if the on-site water or electricity supply is the cause of the malfunction. - Notify an authorised service technician or your retailer if another fault has occurred. - If the mains cable of this machine is damaged, it must be replaced by qualified person in order to prevent hazards. 2.5 General safety notes - Read through the safety notes and operating instructions in this manual carefully. Retain the operating instructions for future reference. KooptechCinema Sp. z o.o. does not assume liability or warranty in case of nonadherence to these safety and operating instructions. - Do not make changes, additions or reconstructions in the washer-drier without the approval of the manufacturer. 6 KOOPTECH-CINEMA Sp. z o.o. [email protected] - Use the washer-drier only after you have read and understood the operating manual. Allow the Kooptech-Cinema sp. z o.o. authorised service technicians to provide information about the operation and functioning of the washer-drier. Always operate the machine as described in these operating instructions. - Train the operating personnel as regards handling the machine and inform them about the safety notes. Repeat the training sessions at regular intervals to prevent accidents. - For your safety, test the local fault current circuit breaker regularly by pressing the test button. - Switch off the machine main switch and close the machine water shut-off valve after work is complete. 7 KOOPTECH-CINEMA Sp. z o.o. [email protected] 3. Before working with the machine - Have the machine connected as per the locally applicable standards and the regulations by authorised mechanics (water, waste water, electrical system). - The machine is cULus-listed. The electrical connection has to comply with National Electric Code, NFPA 70. Be sure you read this instruction before working with the machine. 3.1 Overview General overview - right side ELECTRIC CABINET CONTROL PANEL DETERGENT DISPENSER MAIN LID MAIN PANEL RINSE AID DISPENSER 8 KOOPTECH-CINEMA Sp. z o.o. [email protected] General overview - left side MAIN SWITCH 9 KOOPTECH-CINEMA Sp. z o.o. [email protected] General overview – hydraulic connection DEAREATOR SLOT FOR PRESSURE GAUGE (included) WATER SUPPLY HOSE (not connected) MAIN DRAIN HOSE WATER SHUT-OFF VALVE EMERGENCY DRAIN HOSE 10 KOOPTECH-CINEMA Sp. z o.o. [email protected] 3.2 Main panel The main panel allows normal operation of the machine and features an emergency STOP button. DRUM KEY (on chain, in holder) EMERGENCY STOP BUTTON LID OPENING BUTTON START BUTTON Operating the white button on the main panel – LID OPENING: - White button lamp flashing continuously – main lid is unlocked and may be opened. - White button lamp blinking – press the white button to unlock the main lid. - White button lamp switched off – the lid is locked and cannot be opened. 11 KOOPTECH-CINEMA Sp. z o.o. [email protected] 3.3 Control panel The control panel indicates current cycle stage and allows to operate some of the functions manually. The red background color indicates an error. - The “H” letter blinking on the screen indicates the water heating is on. - If the “H” letter does not appear on the screen the water is already preheated to the appropriate temperature. 3.4 Leveling the machine The floor surface below the unit needs to be hardened and flat. - Adjust the legs of the machine to level it. - Check the level and overall stability of the machine. 3.5 Installation and start-up - Be sure to read Sections 8, 9 and 12 of this instruction before installation. - Prime the main pump as described in section 9.5. - Prime each dispenser as described in section 4.5. 12 KOOPTECH-CINEMA Sp. z o.o. [email protected] 4. Detergent and rinse aid - When handling chemicals, observe the safety precautions. If Kooptech-Cinema sp. z o.o. products are not used, observe the dosage recommendations on the packaging. - Wear protective clothing, protective gloves and protective goggles when handling chemicals. - We recommend Kooptech-Cinema sp. z o.o. products. These are especially adapted to Kooptech™ WD 110/60 cULus machine. - Do not put rinse aids in the storage container for detergents and vice versa. - Kooptech-Cinema Sp. z o.o. cannot be held responsible for unsatisfactory washing/drying results when improper detergent/rinse aid is used. 4.1 Washing detergent Detergent is necessary to ensure effective washing. Detergent is automatically dosed from an external container. The detergent dispenser is an integral component of the machine. The dosing amount is set by the authorised service technician when commissioning the machine. - Do not use acidic detergents. - Do not mix different detergent products in order to prevent crystallisation that could destroy the detergent dispenser. - Do not use products that can create foam, e.g. hand soap, soft soap, hand wash liquid. Ensure that these substances do not enter the machine under any circumstances. 4.2 Rinse aid Rinse aid is necessary to ensure effective drying. Rinse aid is automatically dosed from an external container. The rinse aid dispenser is an integral component of the machine. The dosing amount is set by the authorised service technician when commissioning the machine. Rinse aid has to be carefully matched to the properties of currently used detergent. 13 KOOPTECH-CINEMA Sp. z o.o. [email protected] 4.3 Changing the detergent/rinse aid product - Mixing different detergents/rinse aids can lead to a failure of the detergent/rinse aid dispenser. This is applicable even if the new detergent/rinse aid is from the same manufacturer. - The detergent/rinse aid sucking hoses must be thoroughly rinsed with water before the new detergent/rinse aid is used. A new type of detergent/rinse aid product usually requires a new setting of the detergent/rinse aid dispensers. Assign the required work to an authorised service technician. After rinsing the detergent/rinse aid sucking hoses always perform “Priming the detergent/rinse aid dispenser” procedure for appropriate dispenser. If this is not done, the warranty and product liability of Kooptech-Cinema sp. z o.o. expires. 4.4 Replacing elastomer tubes for detergent/rinse aid dispensers Make sure the transparent sucking hoses do not accidentally slip inside the machine before disconnecting the elastomer tube from transparent sucking hoses. Elastomer tubes are normal wearable parts which require periodical replacements. Ask your authorised distributor for new elastomer tubes. 14 KOOPTECH-CINEMA Sp. z o.o. [email protected] To replace the elastomer tube: 1. Open the dispenser blockade by lifting the appropriate handle. 2. Pull out the elastomer tube with two reducing straight push-on connectors connected with transparent sucking hoses. 3. Remove two reducing straight push-on connectors from transparent sucking hoses. 4. Connect the transparent hoses to the new elastomer tube with two reducing straight push-on connectors. 15 KOOPTECH-CINEMA Sp. z o.o. [email protected] 5. Place the elastomer tube in the appropriate dispenser. 6. Close the dispenser blockade. After replacing the elastomer tube always perform “Priming the detergent/rinse aid dispenser” procedure for appropriate dispenser. 4.5 Priming the detergent/rinse aid dispensers The tips of the sucking hoses for the detergent and rinse aid must always remain below the fluid level of the appropriate supply container. - “Priming the detergent/rinse aid dispensers” procedure must be performed every time the sucking hoses were removed from the supply containers. - Every time the washing detergent and/or the rinse aid is changed (different type/manufacturer) it is required to rinse the appropriate sucking hoses with water (according to the “Priming the detergent/rinse aid dispensers” procedure, using water instead of the detergent/rinse aid) and perform one full washing-drying cycle with no baskets inside the drum. 1. When the control panel displays ”Welcome to KOOPTECH” and the white button on the main panel is blinking press the white button. 2. Open the main lid. 16 KOOPTECH-CINEMA Sp. z o.o. [email protected] 3. Keep pressing the F2 button on the control panel while observing the left dosing nipple inside the bin. The left dosing nipple should be ejecting the detergent fluid. 4. The detergent dispenser is now primed. Release the F2 button. 5. Keep pressing the F3 button on the control panel while observing the right dosing nipple inside the bin. The right dosing nipple should be ejecting the rinse aid fluid. 6. The rinse aid dispenser is now primed. Release the F3 button. 17 KOOPTECH-CINEMA Sp. z o.o. [email protected] 5. Operation - Be sure to visually inspect detergent/rinse aid level in each supply container before using the machine. - The tips of the sucking hoses for the detergent and rinse aid must always remain below the fluid level of the appropriate supply container. - Do not start the cycle with the electric cabinet open. - Be sure there are no foreign objects (broken glasses, jewelry etc.) inside the drum before starting the machine. To start using the machine: 1. Open the machine water shut-off valve. 2. Switch on the machine main switch. 3. The control panel will display the following screen – the machine is now ready to work: 18 KOOPTECH-CINEMA Sp. z o.o. [email protected] 5.1 Loading the baskets inside the drum 1. Press the white button on the main panel and open the main lid. 2. Unlock the drum safety flaps by pressing the flaps lock as indicated below: Hold the left and right drum safety flaps to prevent them from too dynamic opening. 19 KOOPTECH-CINEMA Sp. z o.o. [email protected] 3. Insert the drum key inside the drum lock. 20 KOOPTECH-CINEMA Sp. z o.o. [email protected] 4. Turn the key 90 degrees clockwise. 5. Gently press the drum blockade as indicated below and move the blockade bolt back. The blockade bolt loose end should enter the hole on the front wall of the drum, preventing the drum from random rotation. 21 KOOPTECH-CINEMA Sp. z o.o. [email protected] 1. PRESS HERE 2. GRAB HERE AND PULL BACK 22 KOOPTECH-CINEMA Sp. z o.o. [email protected] 6. Open the left, then the right drum flap. 7. Place stainless steel baskets with protective covers attached inside two slots in the drum, facing each other. 8. Close the right drum flap and hold it to prevent from opening. 9. Close the left drum flap and hold it to prevent from opening. 10. Move the blockade bolt fully forward. 11. Turn the drum key 90 degrees counterclockwise. 12. Remove the drum key from the lock and hang it back on the outside holder. 23 KOOPTECH-CINEMA Sp. z o.o. [email protected] 13. Close the right drum safety flap and hold it to prevent from opening. 14. Close the left drum safety flap and lock it. 15. Close the main lid. After removing the drum key from the lock remember to always hang it back on the outside holder. 5.2 During the cycle To start the cycle press the green button on the main panel – START. During the normal washing/drying cycle control panel displays information about current cycle stage. 1. Filling - filling the bin with mixture of preheated water and washing detergent. 24 KOOPTECH-CINEMA Sp. z o.o. [email protected] 2. Washing - washing stage. 3. Draining - draining the mixture of water and washing detergent after washing stage. 25 KOOPTECH-CINEMA Sp. z o.o. [email protected] 4. Filling - filling the bin with fresh rinsing water. 5. Rinsing - rinsing stage. 26 KOOPTECH-CINEMA Sp. z o.o. [email protected] 6. Draining - draining the rinsing water. 7. Filling - filling the bin with mixture of water and rinsing aid. 27 KOOPTECH-CINEMA Sp. z o.o. [email protected] 8. Glossing - glossing stage. 9. Draining - draining the mixture of water and rinsing aid. 28 KOOPTECH-CINEMA Sp. z o.o. [email protected] 10. Drying - drying stage, during this stage draining occurs three times. 11. Stopped - cycle finished, indicated by an additional acoustic signal. 29 KOOPTECH-CINEMA Sp. z o.o. [email protected] 12. Main lid unlocked - main lid is now unlocked for 10 seconds, during this time the white button on the main panel is flashing, indicating that the main lid can be opened. 13. After 10 seconds, if the main lid was not opened, the white button starts blinking and the main lid becomes locked. To unlock the main lid press the white button on the main panel. Any water residues remaining in the bin will be automatically drained at the beginning of next cycle. 30 KOOPTECH-CINEMA Sp. z o.o. [email protected] 5.3 Standby mode After 15 minutes of disuse the machine automatically switches to Standby mode. This ECO-feature saves energy by switching off the water heating and the lamp inside the white button. To exit the Standby mode press the white button. 5.4 Manual draining For service/test purposes machine features manual draining mode which allows to drain the water manually with the main lid open. To drain the water manually: 1. Open the main lid. 2. Keep pressing the F1 button on the control panel to drain the water manually while visually inspecting the water level. 3. Release the F1 button when the water is drained. 31 KOOPTECH-CINEMA Sp. z o.o. [email protected] 6. Servicing and maintenance Wear protective clothing and protective gloves before touching parts in contact with detergent solution (drum, elastomer tubes, sucking hoses, outflow hose etc.). 6.1 Water filter 6.1.1 Water filter contamination level sensor Machine features water filter contamination level sensor. The following information “Clean filter” displayed on the control panel during cycle indicates contaminated water filter: - The machine can be runned for five consecutive times with contaminated water filter. - During those five consecutive cycles the “Clean filter” alarm can be reset by pressing F5. - If the “Clean filter” alarm is displayed during those five consecutive times and the cause is still not eliminated (the filter was not cleaned) the machine will automatically stop during washing stage of the sixth cycle, and will continue stopping until the cause is eliminated. 32 KOOPTECH-CINEMA Sp. z o.o. [email protected] - Beginning with the sixth cycle the “Clean filter” alarm cannot be reset by pressing F5. If the “Clean filter” alarm displays when working with the machine for the first time and/or if the machine is putted back into service after a long period of disuse the main pump is airbound thus needs to be primed (as described in section 9.5 of this instruction). Be sure to do this before the second cycle. 6.1.2 Cleaning the water filter Be aware that after unscrewing the filter head remaining water residues will pour off the filter body. To clean the water filter: - Turn off the main switch. - Close the machine water shut-off valve. - Unscrew the side cover labeled “WATER FILTER” on the right wall, covering brass water filter. 33 KOOPTECH-CINEMA Sp. z o.o. [email protected] - Use a wrench to unscrew the filter head from the body and remove the filter mesh. - Wash thoroughly the filter mesh in fresh water. 34 KOOPTECH-CINEMA Sp. z o.o. [email protected] - Put the filter mesh back into the filter head and screw the head back to the filter body. - Prime the main pump as described in section 9.5 of this instruction. - Screw the side cover labeled “WATER FILTER” back on the right wall. Remember to prime the main pump every time the water filter is cleaned. 6.2 Regular cleaning - Remember to keep the machine in proper working condition by regular cleaning and visually inspecting all hoses/connections for leakages. - Always check if there are no outside objects remaining inside the drum (f. eg. broken 3D glasses residues, jewelry etc.). - Remove dirt with a brush or a cloth. - Clean the outside walls and covers with a damp cloth. The following materials must not be used for cleaning: - High-pressure cleaners - Detergents containing chlorine or acid - Sponges and wire brushes containing metal - Abrasives or abrasive cleaners 35 KOOPTECH-CINEMA Sp. z o.o. [email protected] 7. Malfunctions This chapter explains the remedies for malfunctions. The causes and remedies are specified in the tables. Contact an authorised service technician if you cannot rectify the error yourself. Danger to life. Live components. - Do not open any machine covers or machine parts if it requires outside tools. There is danger of shock. This does not include “WATER FILTER” cover and water filter. - Only an authorised service technician should carry out work on the electrical system. The machine must first be disconnected from the mains. Symptoms Poor washing Possible Cause Detergent is empty results Remedy Note Change the detergent container Elastomer tube for the Replace elastomer Ask your local detergent dispenser is tube for the distributor for used detergent new elastomer dispenser tubes Dosing lines for the Check the dosing detergent are blocked lines for the detergent, clean if necessary End of sucking hose is not Place the end of inside the detergent sucking hose container inside the detergent container Detergent dispenser Detergent failure dispenser requires local authorized replacement Contact your service technician 36 KOOPTECH-CINEMA Sp. z o.o. [email protected] Poor drying Rinse aid is empty results Change the rinse aid container Elastomer tube for the Replace elastomer Ask your local rinse aid dispenser is tube for the rinse distributor for used aid dispenser new elastomer tubes Dosing lines for the rinse Check the dosing aid are blocked lines for the rinse aid, clean if necessary End of sucking hose is not Place the end of inside the rinse aid sucking hose container inside the rinse aid container Rinse aid dispenser failure Rinse aid Contact your dispenser requires local authorized replacement service technician „MAIN LID The water is too hard Soften your water Main lid not closed Press the main lid UNLOCKED” on properly See section 9.1 down firmly the control panel despite closed main lid ”EMERGENCY Emergency stop button is Release the ON emergency stop button on the STOP” on the main panel and control panel press F5 on the control panel “LOW WATER No or insufficient water - Check if all pressure water shut-off PRESSURE” on valves are open the control - Check the inlet panel lines (for kinks, breakage etc.) 37 KOOPTECH-CINEMA Sp. z o.o. [email protected] “CLEAN FILTER” The water filter is Clean the water *If this error contaminated filter* still occurs contact your on the control local authorized panel service technician “ROTOR STAND Insufficient power water Check power STILL” + “LOW water source source pressure WATER pressure PRESSURE” on the control panel Contact your „ROTOR STAND local authorized STILL” on the service control panel technician 1. Switch off the *If malfunction machine, open the still occurs electric cabinet contact your and check if all local authorized Other fuses are ON (in service malfunctions the “up” position) technician 2. Close the electric cabinet and switch on the machine* Prior to contacting your local authorized service technician be sure you know the following: - machine model name and serial number - date of installation - precise description of the malfunction - incoming voltage - power water pressure - detergent and rinse aid manufacturer/model - your contact details. Be sure to have the key to the electric cabinet on hand. 38 KOOPTECH-CINEMA Sp. z o.o. [email protected] 8. Electrical connection Danger to life. Live components. - The machine and the relevant additional devices must be connected by an authorised and qualified person as per the locally applicable standards and regulations. - When performing installation and maintenance work, unplug the machine from the power network. Check that there is no voltage. - The electrical safety of this machine is guaranteed only if it is connected to a correctly installed protective circuit and a residual current circuit breaker. It is very important that this basic safety requirement is tested and in case of doubt the house installation is checked by a qualified electrician. - The circuit diagram must be observed. - The equipment may only be operated at the voltages and frequencies specified on the rating plate. - A fixed connection must be installed for the machine. - The electrical connection must be secured as a separately fused circuit with slow fuses or circuit breakers. The protection depends on the total power consumption of the machine. The total connected load is specified on the rating plate of the machine. The electrical connection has to comply with National Electric Code, NFPA 70. 8.1 Requirements for the on-site fuse: - Class K5 or equivalent fuse - 30 A 8.2 Wiring system connection The back side of an enclosure is provided with a hole for the connection of a ¾ inch thread size conduit hub. The hole is located as shown below. 39 KOOPTECH-CINEMA Sp. z o.o. [email protected] - example wiring system connection: 40 KOOPTECH-CINEMA Sp. z o.o. [email protected] 8.3 Wiring terminals - FOR SUPPLY CONNECTIONS USE COPPER 10AWG OR LARGER WIRES - torque settings for terminal screws: 1.4Nm (12lb-in) Field wiring terminals Field wiring terminals L1 (T1) L2 L3 (T2) (T3) N PE 41 KOOPTECH-CINEMA Sp. z o.o. [email protected] 9. Water connection The machine and any other relevant additional devices must be connected by an authorised person in relation to local standards and regulations. 9.1 Requirements for the on-site water connection Water quality The fresh water must in microbiological aspects have the quality of drinking water. Water inlet temperature cold water, max. 15 °C (59 °F) Water hardness < 2 °dH (less than 2 German degrees of hardness) Nominal flow pressure 2.5 bar – 3.0 bar [see page 49] Flow rate Power water source connector at least 2500 l/h (liters/hour) per one machine G3/4” male thread fitted with a cut-off valve Number of separate water drains 2 Water drains level min. 40 cm (15.7”) – max. 60 cm (23.6”) above floor level Main drain hose connection Ø24 Emergency drain connection Ø24 9.2 Connecting the water supply hose - Machine is supplied with a braided stainless steel supply hose with two ¾” female threads, length=100 cm. - The on-site water supply must be fitted with a G3/4” male thread, fitted with a cut-off valve. - The water supply line contains an empty G1/4” female thread for a screw-in pressure gauge. - The water supply hose may not be damaged. - Old existing hoses may not be re-used. 42 KOOPTECH-CINEMA Sp. z o.o. [email protected] - Connect the water supply hose to the on-site water source and to the machine. - Test whether the connections are tight. 43 KOOPTECH-CINEMA Sp. z o.o. [email protected] 9.3 Connecting the main drain hose - Machine is supplied with a flexible main drain hose, length=150 cm, already connected. - The on-site water drain for the main drain hose must be between 40 cm (15.7”) and 60 cm (23.6”) above floor level. - The main drain hose loose ending (tip) has to be on the level between 40 cm (15.7”) and 60 cm (23.6”) above floor level. - The main drain hose may not be shortened or damaged. - Old existing hoses may not be re-used. - Do not bend the main drain hose while laying it. - Connect the main drain hose to the on-site water drain. - Test whether the connections are tight. 44 KOOPTECH-CINEMA Sp. z o.o. [email protected] 9.4 Connecting the emergency drain hose - Machine is supplied with a flexible emergency drain hose, length=150 cm, already connected. - The on-site water drain for the emergency drain hose must be between 40 cm (15.7”) and 60 cm (23.6”) above floor level. - The emergency drain hose loose ending (tip) has to be on the level between 40 cm (15.7”) and 60 cm (23.6”) above floor level. - The emergency drain hose may not be shortened or damaged. - Old existing hoses may not be re-used. - Do not bend the emergency drain hose while laying it. - Connect the emergency drain hose to the on-site water drain. - Test whether the connections are tight. 45 KOOPTECH-CINEMA Sp. z o.o. [email protected] - Unloose the brass cap on the deaereator all the way out. - Example hydraulic installation: WATER SUPPLY (see section 9.1) WASTE H H – drain tips level: EMERGENCY DRAIN MAIN DRAIN min. 40 cm (15.7”) max. 60 cm (23.6”) 46 KOOPTECH-CINEMA Sp. z o.o. [email protected] 9.5 Priming the main pump Before you start working with the machine for the first time, after cleaning the water filter and/or if the machine was taken out of service for a long period the main centrifugal pump requires priming. Running the machine with air-bound main pump may seize up the pump, causing damage. To prime the main pump: 1. Open the main lid of the machine. 2. Turn off the main switch. 3. Pour around 4 l (1 gal) of fresh water inside the drum. 4. Unscrew the “WATER FILTER” cover on the right wall of the machine. 5. Unloose the screw indicated below until you see the water coming out. 6. When you see the water coming out - screw it again tightly. 7. The main pump is now primed. Screw the “WATER FILTER” cover back. 47 KOOPTECH-CINEMA Sp. z o.o. [email protected] 10. Taking the machine out of service for a long period Follow this notes if the machine needs to be out of operation for a long duration (holidays, seasonal business, renovation): - Remove everything from the drum. Check if no outside object remains inside the drum (f. eg. broken 3D glasses residues, jewelry etc.). - Clean the machine. Allow any water residues to evaporate. - Close the main lid. - Turn off the main switch. - Close the water shut-off valve. - Check if the electric cabinet is locked. - Check if the main lid is locked. - Lock-out the main switch and tagout the machine. Notify an authorised service technician if the machine will be kept in place that is not frost-free. 11. Putting the machine back into service after a long period of disuse - Remove the lock from the main switch. - Open the water shut-off valve. - Turn on the main switch. - Prime the main pump (as described in section 9.5 of this instruction). Notify an authorised service technician if the machine was kept in place that was not frost-free. 48 KOOPTECH-CINEMA Sp. z o.o. [email protected] 12. Technical information Total power consumption 6.85 kW 3-phase 208 V (Y) 60 Hz with grounding, Nominal supply voltage installation fitted with a class K5 fuse (30 A) or equivalent fuse Short Circuit Current Rating of Main Switch 5 kA Water inlet temperature cold water, max. 15 °C (59 °F) Water hardness < 2 ̊dH Power water source pressure 2.5 bar – 3.0 bar Water source efficiency min. 2500 l/h (per one machine) Water connection G3/4” male thread; fitted with a cut-off valve; conduit length: 3.94” (100 cm) Water outflow Ø24; conduit length: 5.91” (150 cm) Emergency valve Ø24; conduit length: 5.91” (150 cm) Ambient temperature min. 15 °C (59 °F) – max. 30 °C (86 °F) Washing detergent consumption 0.40 oz (12 ml) / cycle Rinse aid consumption 0.20 oz (6 ml) / cycle Water consumption 3.57 gal (13.5 l) / cycle Sound level < 70 dB(A) Other The floor surface below the unit hardened and flat External dimensions of Kooptech™ WD 110/60 cULus 3D-glasses washer/drier: Width 31.5” (800 mm) Depth 39.37” (1000 mm) Height 49.21” (1250 mm) Weight 397 lbs (180 kg) 49 KOOPTECH-CINEMA Sp. z o.o. [email protected] 13. Emissions Noise Workplace-related emission sound pressure level Leq < 70 dB(A). 14. Disposal Contact your dealer so that the materials in the machine can be reused or disposed in accordance with local legislation. 15. Disclaimer of warranty The warranty shall not apply to: - the device mechanically damaged through improper handling - the device used for purposes other than its designation, particularly when it is loaded with any objects other than 3D glasses (excluding nonwaterproof and paper 3D glasses), loaded in two (2) stainless steel baskets with their protective covers attached, or if - this documentation is not complied with, or when - the machine is still being used despite mechanical damage, or - the electrical/water connection does not comply with this instruction. Warranty does not cover: - sucking hoses for the detergent and rinse aid dispensers - elastomer tubes for the detergent and rinse aid dispensers - water filters - bulbs for indication lamps - keys for drum lock and its chains - keys for electric cabinets - any failures or errors caused by using the device against its purpose - any failures or errors caused by not complying with this instruction - failures as well as washing and drying results deterioration resulting from improper water - failures as well as washing and drying results deterioration resulting from improper detergent and/or rinse aid. Note: tiny incidental droplets on the glasses or local patches of mist on the glass frames are tolerable. 50 KOOPTECH-CINEMA Sp. z o.o. [email protected] CERTI FI C ATE OF COMPLI ANCE Certificate Number Report Reference Issue Date Issued to: 20150701-E476096 E476096-20150623 2015-JULY-01 KOOPTECH-CINEMA SP. Z O. O. Jagiellonska 88 St., building 16 00-992 02-032 Warsaw POLAND This is to certify that representative samples of HEATERS, SPECIALTY 3D Glasses Cleaning Machine, Model Kooptech™ WD 110/60 cULus 3D-glasses washer/drier. Have been investigated by UL in accordance with the Standard(s) indicated on this Certificate. Standard(s) for Safety: Additional Information: UL 499, Electric Heating Appliances; CSA C22.2 No. 64-10, Household Cooking and Liquid-Heating Appliances See the UL Online Certifications Directory at www.ul.com/database for additional information Only those products bearing the UL Certification Mark should be considered as being covered by UL's Certification and Follow-Up Service. Look for the UL Certification Mark on the product. Bruce Mahrenholz, Director North American Certification Program UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. 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