L A Nu M

Transcript

8000 & 8100 OPERATOR'S MANUAL (Rev. 1/1/2016) 51210 CHIPPER TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration. Failure to register the product does not diminish customer’s warranty rights. TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: _______________________________ Date of Purchase: _____________________ Serial Number: (see Safety Decal section for location) ____________________________________ Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. 2 Introduction Gen’l (Rev. 3/28/2012) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 FEATURES AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 DEALER CHECK LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 BOLT SIZE CHART & ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 65 REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER ! LEA EL INSTRUCTIVO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. 51210 (1/1/2016) Introduction 3 GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your chipper. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation. The illustrations and data used in this manual were current at the time of printing, but due to possible inline production changes, your chipper may vary slightly in detail. We reserve the right to redesign and change the chipper as may be necessary without notification. Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment facing the direction of forward travel. SPECIFICATIONS 8000 8100 45" x 47" x 90" 45" x 47" x 90" 885 lbs. 885 lbs. Maximum Chipper Capacity 8" 9" Chipper Blade 4 4 Chipping Anvil 9-1/4" x 3-1/2" x 5/8" 9-1/4" x 3-1/2" x 5/8" 1500 RPM 1500 RPM 30" Dia. x 1-1/4" 30" Dia. x 1-1/4" Disc Weight 247 lbs. 247 lbs. Discharge Tube Size 32" x 36" 32" x 36" Discharge Tube Height 95" 95" Drive Type Belt Belt 3RB64.5 (67-1/2") 3RB64.5 (67.5") Overall Size Overall Weight Disc Speed Disc Size Drive Belt Size Hydraulic Drive Belt Size Spline Size Bx44 (45.8") 1-3/8" Diameter (6 - Spline) 1-3/8" Diameter (6 - Spline) 3-Point Hitch Category 1 Category 1 PTO Speed 540 RPM 540 RPM Hydraulic Feed Rate Hydraulic Oil Tank Capacity 4 Introduction 0 - 150 ft/min. 3 Gallon 51210 (1/1/2016) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment. It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator. TRAINING  Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules can result in serious injury or death.  If you do not understand any part of this manual and need assistance, see your dealer.  Know your controls and how to stop engine and attachment quickly in an emergency.  Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.  Never allow children or untrained persons to operate equipment. PREPARATION  Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.  Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)  Make sure shields and guards are properly installed and in good condition. Replace if damaged. OPERATION  Keep bystanders at least 50 feet away from area of operation.  Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.  Do not put chipper into service unless all shields and guards are in place and in good condition. Replace if damaged.  Do not operate or transport equipment while under the influence of alcohol or drugs.  Operate only in daylight or good artificial light.  Do not operate chipper on a paved, concrete, or hard gravel surface which can cause discharged material to rebound and kick back.  Make sure the cutting chamber is empty before starting the machine.  Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.  Never allow riders on power unit or attachment.  Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.  Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.  Shift tractor transmission into park or neutral and set brakes before engaging PTO and chipper.  Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.  Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.  Wear safety glasses and hearing protection at all times when operating this machine.  Do not operate or transport on steep slopes.  Make sure attachment is properly secured, adjusted, and in good operating condition. TCH4500 Safety Rules (2/14/2012)  Operate tractor PTO at 540 RPM. Do not exceed.  Use extreme care and reduce ground speed on slopes and rough terrain. (Safety Rules continued on next page) Safety 5 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page)  Before performing any service or maintenance, lower equipment to ground or block securely, turn off engine, remove key, and disconnect driveline from tractor PTO.  NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. • Service work does not require going underneath implement. • Read Operator's Manual for service instructions or have service performed by a qualified dealer.  Always stand clear of discharge area when operating this machine. Keep face and body away from feed and discharge openings.  Keep hands and feet out of feed and discharge openings while machine is operating to avoid serious personal injury. Turn off power and allow machine to come to a complete stop before clearing obstructions.  Do not climb on machine when operating. Keep proper balance and footing at all times.  When feeding material into machine, do not allow metal, rocks, bottles, cans, or any other foreign material to be fed into the machine.  Make sure debris does not blow into traffic, parked cars, or pedestrians.  Do not allow processed material to build up in the discharge area. This may prevent proper discharge and can result in kickback of material through the feed opening.  Shut off machine immediately if it becomes clogged, the cutting mechanism strikes any foreign object, or the machine starts vibrating or making an unusual noise. Shut off power source and make sure all moving parts have come to a complete stop. After machine stops: • Inspect for damage. • Replace or repair any damaged parts. • Check for and tighten any loose parts. TRANSPORTATION  Reduce transport speed to avoid bouncing and brief loss of steering control.  Always comply with all state and local lighting and marking requirements.  Never allow riders on power unit or attachment.  Do not operate PTO during transport.  Do not operate or transport on steep slopes.  Do not operate or transport equipment while under the influence of alcohol or drugs. MAINTENANCE  Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership. Special skills, tools, and safety procedures may be required. Failure to follow these instructions can result in serious injury or death.  Before performing any service or maintenance, lower equipment to ground or block securely, turn off engine, remove key, and disconnect driveline from tractor PTO.  Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.  Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.  Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.  Make sure attachment is properly secured, adjusted, and in good operating condition.  Never perform service or maintenance with engine running.  Keep all persons away from operator control area while performing adjustments, service, or maintenance.  Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.  Make sure shields and guards are properly installed and in good condition. Replace if damaged. 6 Safety TCH4500 Safety Rules (2/14/2012) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)  When lubricating telescoping PTO drives, keep fingers out of shield access slots to prevent injury.  Check blade bolts for proper torque after every 8 hours of operation. Check blades and rotate or resharpen daily as required to keep blades sharp. Failure to do so may cause poor performance, damage, or personal injury and will void the machine warranty.  Before inspecting, servicing, storing, or changing an accessory, shut off power source, make sure all moving parts have come to a complete stop, and disconnect PTO driveline. STORAGE  Block equipment securely for storage.  Keep children and bystanders away from storage area.  Follow manual instructions for storage.  TCH4500 Safety Rules (2/14/2012) Safety 7 A SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off. Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. 8 Safety 51210 (1/1/2016) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! SERIAL NUMBER PLATE 1 - PN 1015967 2 - PN 1041926 4 - PN 1041925 3 - PN 1041939 6 - PN 51281 51210 (1/1/2016) Safety 9 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 5 - PN 1032524 8 - PN 51312 7 - PN 51284 9 - PN 51361 10 - PN 51373 10 Safety 51210 (1/1/2016) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 11 - PN 51375 12 - PN 1041950 13 - PN 33347 DANGER GUARD MISSING. DO NOT OPERATE. DANGER GUARD MISSING. DO NOT OPERATE. 14 - PN 20106 Red Reflector - Rear 33347E DANGER 15 - PN 20105 Amber Reflector - Front 14 - PN 18864 51210 (1/1/2016) Safety 11 FEATURES AND CONTROLS Understanding how your machine works will help you achieve the best results when using your machine. The following descriptions define the features and controls of your machine. 1. Discharge tube: Chipped materials will exit through this tube. It is adjustable 360 degrees. 7. Hydraulic fluid tank: Inspect level of fluid each time the machine is operated. 2. Manual holder: Conveniently stores your owner’s and parts manuals. 8. Three-point connection: Mounts chipper to tractor three-point hitch. 3. Chipper chute: Feed materials into the chipper chute. 9. Controller light: When the light is flashing green increase RPM. The feed roller can be shifted into Forward when the controller light is steady green. See page 26 for more information. 4. Safety bar: (Not available on all models.) Push the safety bar to stop the feed roller in event of an emergency. 5. Reset/Override button: (Not available on all models.) When the safety bar has been activated, the red light will go on and the feed roller will stop. Push the reset/override button to resume forward feed. Upon start-up, the safety bar light will be on and will need to be reset before the feed roller will operate. 6. Feed roller lift jack: Use the jack to lift the feed roller to inspect or service the machine. Secure feed roller in the raised position with the snap pin. 10. Disk lock and pin: Use the disk lock to hold the chipper disk in place when doing any maintenance work on it. See page 20. 11. Feed roller control bar: Move the feed roller control bar to begin feeding materials into the chipper. 12. Feed roller speed control: Turn clockwise to increase feed roller speed and counter-clockwise to decrease. Model 8000 12 Features & Controls 51210 (1/1/2016) FEATURES AND CONTROLS Model 8100 51210 (1/1/2016) Features & Controls 13 OPERATION The operator is responsible for the safe operation of this chipper. The operator must be properly trained. Operators should be familiar with the tractor, chipper, and all safety practices before starting operation. Read the safety rules and safety decals on page 5 through page 11. WARNING  Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules can result in serious injury or death.  Keep bystanders at least 50 feet away from area of operation. mounted on a rotating disk assembly. Material fed into the chipper chute is sliced into small chips and propelled out though the discharge tube. The chips can be diverted into a container or onto the ground. As with any other piece of outdoor power equipment, getting to know the feel for how your machine operates and getting to know the best techniques for particular jobs are important to overall good performance. NOTE: For operation of this chipper, references to right, left, forward, and rearward directions are determined from the operator’s position in the tractor seat. ATTACHING CHIPPER TO TRACTOR WARNING  Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove. CAUTION  Know your controls and how to stop engine and attachment quickly in an emergency.  Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.  Never allow children or untrained persons to operate equipment.  Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.  Make sure attachment is properly secured, adjusted, and in good operating condition.  Do not put chipper into service unless all shields and guards are in place and in good condition. Replace if damaged. IMPORTANT ■ Avoid driveline angle greater than 15-degrees up and down when the chipper is in use. 1. Attach chipper hitch pins to tractor 3-point lower lift arms and secure. 2. Attach tractor top link to chipper clevis and secure with tractor top link pin. 3. Connect driveline to tractor PTO shaft. NOTE: The minimum and maximum telescoping on the PTO shaft is 18.11 inches to 24.49 inches. The PTO shaft may need to be shortened depending on the tractor the chipper is mounted on. To shorten the PTO shaft see Shorten Driveline, page 33. 4. Slide slip collar back to make connection. 5. Make sure connection is secure. Slip collar should snap back into original position. CHIPPER PRE-OPERATION 6. Adjust the tractor 3-point arm anti-sway devices to prevent chipper from swaying side-to-side during transport. Adjust top link so chipper is level front to back. The chipping operation takes place on the front of the machine, where hardened steel chipper blades are 7. Adjust or remove tractor drawbar so that it will not interfere with chipper or driveline. 14 Operation 51210 (1/1/2016) TRACTOR STABILITY STOPPING THE CHIPPER 1. Move tractor throttle to slowest position. WARNING 2. Disengage the tractor PTO and shut off tractor engine.  A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate. 3. Allow chipper to come to a complete stop. OPERATING THE CHIPPER WARNING  Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.  Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. CD1564-2 Figure 1. Tractor Stability STARTING THE CHIPPER WARNING  Do not put chipper into service unless all shields and guards are in place and in good condition. Replace if damaged.  Make sure the cutting chamber is empty before starting the machine.  Shift tractor transmission into park or neutral and set brakes before engaging PTO and chipper. 1. Make sure the cutting chamber is empty before starting. 2. Adjust three-point top link so chipper sits level. 3. Set parking brake, start the tractor, and engage the tractor PTO. Increase engine speed to rated PTO RPM. 4. Make sure the feed roller control bar is in the STOP position. The controller will flash red until the bar is in STOP. See page 26 for a table of all flash codes for the controller light. NOTE: If forward and reverse feed positions are reversed when you power up the chipper, you may have plugged the connectors into the wrong plug. 51210 (1/1/2016)  NEVER Lean over the chipper chute to push objects into the cutting device. Use a push stick or brush paddle.  NEVER Use shovels or forks to feed brush. They can cause extensive damage if they contact the blades. In addition, metal pieces can be ejected from the chipper chute and cause serious injury or death.  NEVER Feed brush into the chute with your feet.  NEVER Use hands or feet to clear materials that build up in the chute.  Make sure debris does not blow into traffic, parked cars, or pedestrians. CAUTION  When feeding material into machine, do not allow metal, rocks, bottles, cans, or any other foreign material to be fed into the machine. The machine chips a variety of materials into a more readily decomposed or handled condition. The following guidelines will help you get started. 1. Engage the hydraulic feed by pushing the feed roller control arm into the forward position. 2. Limbs fed into the chipper chute must be 8 inches in diameter or less. Trim side branches that cannot be bent enough to feed into the chipper chute. Hold small diameter branches together in a bundle and feed in simultaneously. Operation 15 3. Place limb, butt end first, into the chipper chute until it contacts the chipper blades. The actual feed rate of the limb into the chipper will depend on the type of material fed and sharpness of the cutting blades. ● Move the Feed Roller Control Bar to REVERSE (R) when you want the chipper to push material back out of the feed chute. ● Move the Feed Roller Control Bar to STOP to halt the rotation of the feed roller. 4. Do not feed pieces of metal, rocks, bottles, cans, or other foreign objects into the chipper. 5. Feed brush from the side of the chipper chute, rather than from the front. Step aside to avoid being hit by the brush moving into the chipper. 6. If the chipper disk slows, stop feeding material. The feed roller will stop automatically to process backed up material. Feed material more evenly. 7. If the chipper jams, the feed roller will reverse momentarily to remove the branch. 8. Do not use the clutch to clear a plugged rotor. This may cause belt damage. Refer to instructions for clearing a plugged rotor in the Owner Service section, page 23. 9. Alternate greener material with dry material to lubricate the chipping blades for longer life and better performance. Chipping dead, dry material will create heat and dull the chipping blades quickly. 10. Sharpen the chipping blades periodically. Check the sharpness of the blades every 5 to 15 hours. Refer to Owner Service section for sharpening instructions, page 21. WARNING  Before performing any service or maintenance, lower equipment to ground or block securely, turn off engine, remove key, and disconnect driveline from tractor PTO. RAISE EXTENSION TRAY BEFORE TOWING Raise the extension tray to an upright position before towing the chipper. Secure with fastener located near the top of the chute. Figure 2. Feed Roller Control Bar CHIPPER CONTROLLER This machine is equipped with a Plus 1 Controller. The controller monitors the chipper disk RPM and regulates the feed roller. When chipper disk RPM drops too low, the feed roller is stopped automatically to allow the chipper disk to process material. When the chipper disk returns to chipping RPM, the feed roller will automatically reengage. Try Again Feature: If the feed roller becomes obstructed, the controller will reverse the feed roller momentarily to clear the obstruction. The controller will then engage the feed roller and feed the material again. If this cycle continues, remove or reposition the material manually. Remember to sharpen blades frequently so material will feed smoothly. If your model is equipped with a safety bar, once the extension tray is in an upright position, push the safety bar down to lock the bar. To unlock, lower the extension tray and push in the safety bar. The controller light will flash the following codes (See Page 26 for more information): ● Normal Operating RPM: Steady green light indicates engine has reached full RPM. FEED ROLLER CONTROL BAR ● Feed Bar Not in Stop: Flashing red light indicates operator must put feed bar in STOP position. The Feed Roller Control Bar is used to manually control the direction of the feed roller rotation. ● Service Code: Flashing Amber light is a reminder to check blade sharpness. ● ● RPM Too Low: Flashing green light indicates operator must increase engine RPM before starting to chip. Move the Feed Roller Control Bar to FORWARD (F) when you want the materials to feed into the chipper. The controller light must be steady green. 16 Operation 51210 (1/1/2016) NOTE: The disk sensor and feed roller control bar sensors must be set to the correct clearance or the chipper will not operate. Set the clearance to 1/32”. The sensor will flash with every rotation of the chipper disk when the clearance is set correctly. FEED ROLLER SPEED CONTROL With the feed roller speed control the operator can adjust the speed of the feed roller, allowing the operator to have better control of how material is fed into the chipper. It is recommended that the feed roller operate at a faster rate for smaller branches and at a slower rate for larger branches. STORING CHIPPER 1. On a hard, level surface lower chipper with 3-point lift arms to the ground. 2. Disconnect drive shaft, 3-point lift arms, and top link from tractor. 3. Place drive shaft in storage position up off the ground. CLEANING After Each Use ● Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine. ● Inspect machine and replace worn or damaged parts. ● Replace any safety decals that are missing or not readable. Periodically or Before Extended Storage Figure 3. Feed Roller Speed Control 51210 (1/1/2016) ● Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine. ● Remove the remainder using a low-pressure water spray. ● Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface. ● Be careful when spraying near chipped or scratched paint as water spray can lift paint. ● If a pressure washer is used, follow the advice of the pressure washer manufacturer. ● Inspect machine and replace worn or damaged parts. ● Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). ● Replace any safety decals that are missing or not readable (supplied free by your Woods dealer). See Safety Decals section for location drawing. Operation 17 PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Check that equipment is properly and securely attached to tractor. ___ Review and follow all safety rules and safety decal instructions on safety rules, page 5 through page 11. ___ Check all lubrication points and grease as instructed in page 19. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Make sure driveline spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove and in gearbox spline groove. ___ Check to make sure all shields and guards are properly installed and in good condition. Be sure that either the discharge shield or optional discharge tube is installed. ___ Check that all hardware and cotter pins are properly installed and secured. ___ Do not allow riders. ___ Check condition of chipper blades before operation.  18 Operation 51210 (1/1/2016) SERVICE The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual. WARNING  Before inspecting, servicing, storing, or changing an accessory, shut off power source, make sure all moving parts have come to a complete stop, and disconnect PTO driveline. LUBRICATION 1. Do not let excess grease collect on or around parts, particularly when operating in sandy areas. 2. Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. NOTE: Be sure to clean fittings thoroughly before attaching grease gun. One good pump of most guns is sufficient when the lubrication schedule is followed. Service and Maintenance Schedule Frequency Component Maintenance Required Check/Fill ✔ Check Tightness ✔ Hydraulic Oil All Internal and External Nuts and Bolts Before Every 8 Every 25 Every 50 Every 200 Each Use Hours Hours Hours Hours Chipper Anvil Check Clearance and Retorque to 75 lbs/ft (1) ✔ Chipper Blades Check Sharpness and Retorque to 120 lbs/ft (1) ✔ Entire Machine Clean ✔ PTO U-Joints Lubricate ✔ PTO Inner Drive Tubes Lubricate ✔ PTO Shield Retainer Bearing Lubricate ✔ Drive Belt Check ✔ Hydraulic Drive Belt Check ✔ Belt Tension Check ✔ Belt/Pulley Alignment Check ✔ Grease Fittings Lubricate Hydraulic Oil Filter Replace ✔ ✔ (1) Perform More Frequently When Chipping Dry Or Dirty Wood. Figure 1. Service and Maintenance Schedule 51210 (1/1/2016) Service 19 INSTALLING DISK LOCK ● Small diameter branches do not self-feed. When working on the chipper disc, use the disc lock to hold the disk in place. (See Figure 2). ● Chips discharge unevenly or have stringy tails, especially when chipping green branches. 1. Tilt the rotor access cover open to expose the chipper disk. Before you sharpen the chipping blades, check for permanent damage. Replace the blade if: 2. Remove the pin from its storage position and put it into the hole in the cap shaft. ● There are cracks, broken corners or nicks greater than 1/8". (See Figure 3). 3. Rotate the chipper disk until the pin slides all the way in through the shaft cap. 4. After maintenance is done, remove the pin and place it back in its storage position. Figure 3. Blade Damage ● The base of the cutting edge is worn or has been resharpened so that it no longer extends past the chipping slot. (See Figure 4). Figure 2. Disk Lock CHIPPER BLADE MAINTENANCE The chipper blades will eventually become dull, making chipping difficult and adding extra strain on the machine. CHECK THE SHARPNESS OF THE BLADES EVERY 5 to 15 HOURS OF OPERATION AND SHARPEN AS NEEDED. The controller light will flash an amber code every 15 hours as a reminder to check the chipper blades. To reset the controller, See Flash Code Guide on Page 26. Your blades need to be sharpened if: ● Figure 4. Blade Cutting Edge Length CHANGING THE BLADES WARNING  Chipping blades are sharp! Use caution when working on machine to avoid injury. 1. Remove the two 3/8" bolts on the rotor access cover. Machine vibrates severely when material is fed into the chipper. 20 Service 51210 (1/1/2016) 2. Tilt access cover open to allow access to rotor. Rotate the rotor so that the bolts holding the blades are best accessible. 3. Secure the rotor in place by installing the disk lock. 4. Remove the two bolts that hold the blade to the disk. The hardware can be reused. Repeat for remaining blade. 5. The blades have two edges and can be reversed one time before sharpening. 6. Place a blade on the disk and attach using two M16 x 2.0 bolts and washers. Torque bolts to 120 lbs-ft. Repeat for the remaining blade. ADJUSTING THE CHIPPER ANVIL The chipping blades should clear the anvil by 1/16 inch to 1/8 inch. Check the clearance every 8 hours of operation and adjust if needed. The chipping anvil is reversible. All four sides of the anvil can be used for chipping. To adjust the anvil: 1. Remove the two 3/8" bolts on the rotor access cover. 2. Lift rotor access cover and expose rotor. 3. Measure the amount of clearance between chipping blade and chipping anvil from inside the housing. SHARPENING THE BLADES The blades can be ground on a bench grinder or by a professional. 1. Never sharpen or grind the mounting surfaces of the blades. This will cause the edge to roll and the blade will be damaged, resulting in poor chipping performance. 2. Regrind the angled edge of the chipping blades to 45 degrees. (See Figure 5). Make sure some type of fixture is used to correctly hold the blade at the proper angle. 3. Be careful when grinding so that the blade does not become overheated and change color. This will remove the heat-treated properties. Figure 6. Chipping Anvil Gap 1/16" to 1/8" 4. Loosen the three 1/2" bolts that hold the chipper anvil to the frame. The bolts are accessed underneath the feed roller. (See Figure 9). Figure 5. Blade Sharpening 4. Use short grinding times and cool with water or some type of liquid coolant. 5. Remove an equal amount off each blade to maintain rotor balance. 6. Small imperfections such as nicks and burrs on the flat side of the blade will not affect the chipping performance of the machine. 7. For blades that have been repeatedly sharpened, ensure that the sharpened surface extends past the chipping slot opening. If it does not extend past the opening, the blades should be replaced. 51210 (1/1/2016) Figure 7. Chipper Anvil 5. Adjust anvil inward or outward to the correct clearance. Check how all blades clear the anvil. Service 21 6. Tighten bolts on chipping anvil to 75 lbs-ft. and bolt rotor access cover closed. If the chipping anvil edge is damaged or worn unevenly, remove the three bolts holding the anvil and use one of the other three edges. Adjust for correct measurement. LUBRICATION NOTE: Do not over grease bearings. Overfilling can lead to excessive heat and/or unseating of the seals. Add grease slowly and under light pressure. Whenever possible, rotate bearing slowly while lubricating. Lubricate the machine periodically with a lithium based grease. Extreme working conditions will require more frequent greasing. Grease the following points every 50 to 100 hours of operating time: ● Two bearings on the rotor shaft. ● Two bearings on the bottom jack shaft. ● One fitting on the feed roller assembly. ● One fitting on the discharge chute. Figure 8. Chipper Lubrication Points 22 Service 51210 (1/1/2016) PTO DRIVELINE LUBRICATION 1. Every 8 hours, lubricate PTO cross journals. Make sure grease purges through all four bearings. 2. Every 8 hours, lubricate PTO inner tubes. Telescoping members must have lubrication o operate successfully. Telescoping members without fittings should be pulled apart and grease should be added manually with a brush. 3. Every 8 hours, lubricate the PTO shield retaining bearing. Molded nipples on he guard near each guard bearing are intended as grease fittings and should be lubricated every 8 hours of operation. 7. Secure the position by putting the lock pin through the support bracket and lock pin position. 8. Clean the debris away from the chipper disk. Turn the disk by hand to be sure it is free to rotate. Be careful to avoid the chipper blades when cleaning out the debris. 9. Remove the lock pin and put it back in storage position. LEAVING THE LOCK PIN IN ANY OTHER POSITION MAY INTERFERE WITH FEED ROLLER OPERATION. 10. Turn the check valve counterclockwise disengage the pump and lower the jack. to 11. Close access cover and replace bolts. Figure 9. PTO Driveline Lubrication Points CLEARING A PLUGGED ROTOR WARNING  Keep hands and feet out of feed and discharge openings while machine is operating to avoid serious personal injury. Turn off power and allow machine to come to a complete stop before clearing obstructions. Feeding too large or too much material at once may plug the chipper. To clear a plugged disk, proceed as follows: Figure 10. Lock Pin Storage ADJUSTING/REPLACING DRIVE BELT 1. Disengage PTO and shut off tractor engine. Check the condition of the drive belt annually or after every 25 hours of operation, whichever comes first. If the belt is cracked, worn, frayed, or stretched, replace it. 2. Allow all moving parts to come to a complete stop. To replace the belt: 3. Remove the two 3/8" retaining bolts holding the access cover to the chipper frame and lift up access cover. 4. Remove the lock pin from storage position. (See Figure 10). 5. Turn check valve clockwise to engage the jack pump. 6. Pump the handle to raise the feed roller until the lock pin position aligns with one of the support bracket holes. 1. Disengage PTO and shut off tractor engine. 2. Remove PTO shaft from tractor and disconnect machine from tractor 3-point hitch. 3. Remove round shield connected to belt guard that covers PTO shaft by removing two 5/16" nuts. 4. Remove belt guard covering pulleys and belts. 5. Remove spring loaded idler pulley off belts and remove belt. 6. Remove hitch support. 7. Install new belt and reverse instructions to complete belt replacement. 51210 (1/1/2016) Service 23 REPLACING BEARINGS 1. Rotate discharge to the right side of the machine. Remove the two 3/8" retaining bolts holding the access cover to the main frame assembly. Tilt the access cover open to allow access to the rotor. 2. Remove upper and lower belt guards (ten - 5/16" bolts). Front Bearing Removal 3. Remove the hitch support. 4. Loosen the bolts holding the hydraulic pump bracket to the 3-point, slide the bracket up and remove hydraulic pump belt. 5. Remove the idler tensioning springs, and remove the 1/2" bolt holding the idler pulley in place. 17. Check the alignment of pulleys with a straight edge and adjust if needed. 18. Replace the drive belt. 19. Replace the idler and tighten. Reinstall tensioning springs. 20. Bolt the hitch support back in its original position. 21. Close cover and replace bolts. 22. Replace the hydraulic pump belt. Readjust hydraulic pump belt tension by sliding the hydraulic pump in the mounting slots. Tighten bolts. 23. Replace belt guard and resume operation. 24. Start tractor engine and engage PTO drive clutch. (See tractor owner’s manual). Increase engine speed to rated PTO RPM position. Test unit; readjust pulleys and belt tension if necessary. 6. Remove the drive belt. 7. Taking the bolts out of the pulley and reinserting them into the empty holes, slowly tighten each bolt in a rotating clockwise direction to remove the bushing and sheave from the rotor shaft. 8. Loosen the set screw holding the spacer in place and remove. If rear bearing does not need to be removed, proceed to step 14. Rear Bearing Removal 9. Lift up the feed roller and install the retaining pin to hold in place. 10. Remove the protective cap. 11. Remove the 3/8" bolt holding the retaining spacer and remove the spacer. Figure 11. Belt Drives 12. Remove the four 1/2" bolts on each rotor bearing and loosen the two set screws on each bearing. (Note: You may have to clean the shaft with emery cloth). CHANGING HYDRAULIC OIL FILTER 13. Remove and replace with new bearings. To change the hydraulic oil filter: 14. Put the bolts back in the bearings and slide into place. Tighten bolts to 75 lbs-ft (102 Nm). Slide rear collar back into place and insert 3/8" bolt. 15. Using a rubber mallet, tap the rotor shaft until the rear collar is tight against the rear bearing. Tighten the bolt and lock the set screws on both bearings. Torque to 180 lbs-inch (20 Nm). Reinstall front collar and tighten the cap screw. Make sure the speed sensor is aligned and gapped properly. 16. Reinstall the rear rotor protective cap. Slide the bushing on and tighten set screw, then slide the sheave on. Insert bolts into the sheave and tighten in a clockwise direction. Torque to 108 lbs-inch (12Nm). 24 Service Change the hydraulic oil filter after the first 50 hours of operation and every 200 hours thereafter. 1. Using an oil filter wrench, turn the filter counterclockwise. 2. Once the filter becomes loose, turn it out the rest of the way by hand. 3. properly discard old oil filter. 4. Lube the rubber seal on the new filter with clean hydraulic oil. 5. Install the filter onto the threaded pipe. Turn with your hand until the filter is finger tight. 6. Using an oil filter wrench, tighten the filter another 1/2 turn. 7. Check hydraulic oil level and fill if necessary. 51210 (1/1/2016) FILLING HYDRAULIC FLUID 2. Fill the hydraulic reservoir. Hydraulic fluid drives the feed roller. Check the fluid level daily and fill as required. The fluid and filter should be changed and system cleaned if the fluid becomes contaminated with foreign matter (water, dirt, grease, etc) or if the fluid has been subjected to temperatures greater than the maximum recommended. 3. Fill the inlet line leading from the reservoir to the pump before start-up. Loosen the fitting at the pump on this inlet line until oil bleeds out. The hydraulic pump requires premium hydraulic fluids containing high quality rust, oxidation and foam inhibitors. These include premium turbine oils, API CD engine oils per SAE J183, M2C33F or G automatic transmission fluids meeting Allison C-3 or Caterpillar TO-2, and certain specialty agricultural tractor fluids. In the unlikely event that the oil is completely drained from the hydraulic system, oil must be added and any air must be purged from the system. To do this: 4. Start the engine and run at the lowest possible RPM. 5. As you purge air from the unit, the oil level in the reservoir will drop and bubbles may appear in the fluid. Refill the reservoir as necessary. 6. Run the feed roller in both directions for several minutes until any remaining air is purged from the unit. Refill reservoir as necessary. 7. Shut down the engine, check for and correct any fluid leaks, and check the reservoir level. Add fluid if necessary. The hydraulic pump is now ready for operation. 1. Clean all system components (reservoir, fittings, etc.). 51210 (1/1/2016) Service 25 TROUBLESHOOTING FLASH CODE GUIDE FOR THE CONTROLLER GUIDE TO THE CONTROLLER FLASH CODES SIGNAL FREQUENCY CAUSE ACTION TO TAKE GREEN Chipper has reached default chipping RPM and forward feed is available. GREEN SOLID Machine available for standard use. GREEN "1/2 second on, Chipper has not reached chipping 1/2 second off" RPM upon initial startup. GREEN "1/2 second on, Feed roller will automatically reverse Chipper RPM dropped while chipping. 1/2 second off" to bring RPM back up. Slowly increase RPM. RED RED "1/2 second on, Feed bar not in NEUTRAL upon initial Place feed bar in NEUTRAL. 1/2 second off" startup. RED SOLID Safety bar was activated and forward Push Safety Bar Reset/Override coil or reverse coil faults are not active. Switch. FLASHING Machine has been below operational RPM for more than 10 minutes. RED 10 minute timer is a safety feature and will require the safety bar to be returned to NEUTRAL position before operation can resume. AMBER Blade service code is active, feed bar was placed in NEUTRAL after power up and the control system has not detected chipper RPM. Service blades. Reset code by turning key on and shift the feed bar from REVERSE to REVERSE then back 3 times. This must be done within 60 seconds of turning key on and the engine cannot be running. AMBER "2 seconds on, 2 seconds off" AMBER Solid for 7 seconds, then a Forward infeed coil fault. If active all long pause, other codes are ignored. then repeat Test wiring to forward coil. Replace coil if out of specification. AMBER "1/2 second on, Reverse coil fault. If active all other 1/2 second off" codes are ignored. Test wiring to reverse coil. Replace coil if out of specification. 26 Troubleshooting 51210 (1/1/2016) TROUBLESHOOTING Before performing any of the corrections in this troubleshooting chart, refer to the appropriate information contained in this manual for the correct safety precautions and operating or maintenance procedures. Contact your dealer or the factory for service problems with the machine. PROBLEM Controller light flashes green. Forward feed is not available. POSSIBLE CAUSE Chipper disk RPM not high enough to chip. Chipper disk RPM not high enough to chip. SOLUTION Increase throttle gradually until light turns solid green. The belt could be slipping. Adjust belt tension or replace belt if worn. Flashing green light on the controller indicates RPM is not high enough. Increase throttle gradually until light turns solid green. Flashing red light on the controller indicates the chipper is not in STOP position. Put control bar in STOP and then reengage. Feed control bar is not in STOP position Put control bar in STOP. RPM dropped too low for 10 seconds. Put control bar in STOP position ad then reengage. Sensors are not adjusted properly. Check sensors located above the feed chute. Gap should be 1/32". Controller light flashes red. Upon shifting to STOP, controller flashes red. During chipping the sensor gives a Disk RPM sensor is set to far away solid green light, but feed roller runs from the disk. intermittently. Controller light is not on. Controller flashes amber light. Machine chips poorly. 51210 (1/1/2016) Open the shield and check disk sensor. Gap should be 1/32". No power to controller. Check the resettable fuse breaker. Controller is giving service code. Consult Flash Code Guide and perform necessary maintenance. Reset controller. Dull chipper blades. Flip or sharpen blades. Drive belts loose or worn. Inspect drive belts, adjust or replace if needed. Attempting to feed branches that are too large. Limit branch size to 8 inches in diameter. Troubleshooting 27 TROUBLESHOOTING PROBLEM Hard to feed chipper; requires excessive power to chip. POSSIBLE CAUSE SOLUTION Dull chipper blades. Flip or sharpen blades. Obstructed discharge. Use branch or similar object to clear discharge. Improper blade clearance. Set blade/anvil clearance to recommended distance. Engaging belt too fast. Engage belt more slowly. Belt tension too loose. Replace belt or spring. Dull chipper blades. Flip or sharpen blades. Drive system vibration. Check drive belts, bearings, and pulleys for bad or worn areas. Check for dull chipper blades or shredder knives. Disk out of balance. Inspect rotor for damaged or missing chipper blades. Replace if necessary. Chipper blade to anvil clearance is incorrect. Set blade/anvil clearance to recommended distance. Improper belt installation; belt not under belt guide. Install belt properly; install belt under belt guide. Improper belt tension. Adjust belt tension. Replace belt or spring if needed. Not using correct belt. Contact your nearest authorized dealer to order the correct belt for your chipper. Pulley(s) damaged or worn. Replace pulley(s). Pulley(s) not in alignment. Align pulley(s) to within 1/16" with a straight edge. Belt(s) tension too loose. Replace belt or spring. Belt squeals when engaging belt. Excessive vibration while running. Cannot engage belt. Excessive belt wear. 28 Troubleshooting 51210 (1/1/2016) TROUBLESHOOTING HYDRAULIC SCHEMATIC 51210 (1/1/2016) Troubleshooting 29 TROUBLESHOOTING ELECTRICAL SCHEMATIC 30 Troubleshooting 51210 (1/1/2016) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this chipper is the responsibility of the Woods dealer. If should be delivered to the owner completely assembled, lubricated, and adjusted for normal chipping conditions. Remove chipper from shipping crate. Place unit on a level surface before beginning assembly. Assembly will be easier if parts are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located in the Bolt Torque Chart, page 63. Complete check lists on page 34 when you have completed the assembly. ATTACH CHUTE - MODEL 8000 DP4 1. Mount the chipper chute to the frame mounting bracket using eight 3/8 x 1-1/2 bolts and lock nuts. Use three bolts on each side and two on the bottom. Figure 2. Model 8100 Chute Assembly 4. Tip the extension tray up and slide it over the chipper chute. (See Figure 3). Make sure to position the lip on the extension tray behind the lip on the chipper chute. Figure 1. Model 8000 Chute Assembly ATTACH CHUTE - MODEL 8100 1. Attach the chute support to the front side of the chipper base with one 3/8 x 1 hex bolt, washer and nut. 2. Attach the chipper chute to the feed roller with eight 3/8 x 1-1/2 carriage bolts, washers and nuts. Thread the bolts from inside the chute. Do not tighten completely at this time. 3. Attach the chute support to the chute through the middle hole on the extension tray hinge using existing hardware. 51210 (1/1/2016) Figure 3. Model 8100 Chute Extension Assembly 5. Insert five 3/8 x 1 carriage bolts through the five outside holes on the extension tray and hinge. Adjust so the tray can be locked in upright position with the lock pin on the chute. Secure the bolts with washers and nuts. (See Figure 4). Assembly 31 slide underneath the lip of the flange. Tighten the bolts to secure. 3. Install the second half of the spacer (2) and clamp ring (1) on the discharge tube with 3/8 x 1-1/4 bolts (4) and nylock nuts (5). DP6 Figure 4. Model 8100 Chute Extension Assembly 6. Tighten the eight bolts holding the chute in place. 7. Connect the three wires coming from the feed chute to the connectors that are located underneath the feed roller, matching the zip tie colors. ATTACH DISCHARGE TUBE 1. Attach one clamping ring (1) and one spacer ring (2) to discharge tube base (3) using three 3/8 x 11/4 bolts (4) and nylock nuts (5). Tighten leaving 1/16" gap to assist in mounting to flange. (See Figure 5). Figure 6. Discharge Tube Assembly NOTE: Keep nuts as tight as possible while allowing the discharge tube to freely turn. 4. Lubricate the discharge tube by applying grease to the grease fitting at the base of the tube. Rotate the tube and apply grease until the tube rotates freely. 5. Rotate the tube 360 degrees and lock it in place with the lock pin to make sure it is mounted correctly. 6. Attach the discharge deflector (6) to the discharge tube. Connect the deflector with two 5/16 x 1-1/4 bolts (7) through the lower hole in the discharge tube. Run these bolts through the inside of the tube, washer, deflector, washer and then knob, (8). 7. Finish assembling the deflector to the tube with two 5/16 x 1 bolts (9) through the end hole in discharge tube and secure with 5/16 washers and nylock nuts (10). DP6 Figure 5. Discharge Tube Clamp Ring and Spacer 2. Slide the tube onto the mounting flange on the chipper frame. The discharge clamp (1) should 32 Assembly Figure 7. Discharge Tube Deflector Assembly 51210 (1/1/2016) SHORTEN DRIVELINE 7. Cut the shield to the overall dimension. See Figure 10. NOTE: On some smaller tractors the driveline may need to be shortened to allow connection to the PTO shaft. The pictures shown in these instructions are to be used as an example and do not show the chipper. 1. Attach equipment to the tractor 3-point hitch. 2. Raise and lower the equipment to determine the minimum distance between the tractor PTO shaft and the gearbox input shaft. 3. Leave the equipment in the minimum position. 4. Separate the driveline into two halves and connect them to the tractor PTO and equipment gearbox. 5. Place the two halves parallel to one another to determine how much the driveline must be shortened. See Figure 8. Figure 10. Cut Shield 8. Place the cutoff portion of the shield against the end of the shaft and use it as a guide. Mark and cut the shaft. See Figure 11. Figure 8. Drive Halves Placed Parallel 6. Measure from the end of the upper shield to the base of the bell on the lower shield (A). Add 19/16" to dimension (A). See Figure 9. Figure 11. Cut Shaft to Length 9. Repeat step 8 for other half of drive. 10. File and clean cut ends of both the drive halves. A CONNECT CONTROL BOX WIRES TO TRACTOR - MODEL 8100 ONLY 1-9/16" There are two electrical wires (red and white) that come wrapped around the three-point PTO connector. 1. Connect the red wire to a 12-volt power source, such as the alternator or the battery. 2. Ground the white wire (connect to negative post on the battery or another point. DP3a Figure 9. Determine Shield Length 51210 (1/1/2016) Assembly 33 DEALER CHECK LISTS PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) (DEALER’S RESPONSIBILITY) Inspect chipper thoroughly after assembly to make sure it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check off each item as it is found satisfactory, corrections are made, or services are performed. ___ Show customer how to make adjustments. Describe the options available for this chipper and explain their purpose. ___ Check all bolts to be sure they are properly torqued. ___ Check that all cotter pins are properly installed and secured. ___ Check that PTO shaft is properly installed. ___ Check and grease all lubrication points as identified in Service, Lubrication, page 22. ___ Check that blades have been properly installed with correct clearance. ___ Explain importance of lubrication to customer and point out lubrication points on cutter. ___ Point out all guards and shielding. Explain their importance and the safety hazards that exist when not kept in place and in good condition. ___ For mounted units, add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate! ___ Present Operator's Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed. ___ Explain to customer that when equipment is transported on a road or highway, safety devices should be used to give adequate warning to operators of other vehicles.  34 Dealer Check Lists 51210 (1/1/2016) PARTS INDEX Chipper 8000 8100 8000 CHIPPER BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37 8100 CHIPPER BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 38 - 39 8000 CHIPPER DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . 40 - 41 8100 CHIPPER FRONT DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . 42 - 43 8100 CHIPPER REAR DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . 44 - 45 8000 & 8100 CHIPPER ACCESS COVER ASSEMBLY. . . . . . . . . . . . . 46 8000 CHIPPER SHIELDS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 47 8100 CHIPPER SHIELDS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 48 8000 & 8100 CHIPPER IDLER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 49 8100 CHIPPER FEED ROLLER HOUSING ASSEMBLY . . . . . . . . 50 - 51 8100 CHIPPER FEED ROLLER ASSEMBLY. . . . . . . . . . . . . . . . . 52 - 53 8100 CHIPPER HYDRAULIC ASSEMBLY . . . . . . . . . . . . . . . . . . . 54 - 55 8100 CHIPPER HYDRAULIC LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . 56 8100 CHIPPER VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 8000 CHIPPER FEED CHUTE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 58 8100 CHIPPER FEED CHUTE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 59 8100 CHIPPER SWITCH BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 60 8000 & 8100 CHIPPER DISCHARGE CHUTE ASSEMBLY. . . . . . . . . . 61 8000 & 8100 CHIPPER DRIVELINE ASSEMBLY . . . . . . . . . . . . . . . . . 62 51210 (1/1/2016) Parts 35 8000 CHIPPER BASE ASSEMBLY 36 Parts 51210 (1/1/2016) 8000 CHIPPER BASE ASSEMBLY PARTS LIST REF 1 2 PART DESCRIPTION 839 * 3/8 NC x 1 HHCS GR5 3379 * 1/2 NC x 1-1/2 HHCS, GR5 REF PART DESCRIPTION 13 51466 Weld asy, PTO stand 14 1042043 Weld asy, hitch support 3 565 * 3/8 Std flat washer 15 4 854 * 1/2 Std flat washer 16 1032545 Angle, lower shock 5 765 * 1/2 NC Hex lock nut 17 1042023 Asy, bottom housing 6 29893 * 1/2 NC x 1-1/2 Carriage bolt, GR5 7 71635 3/8 NC Nylock nut 8 27542 * 7/16 x 2 Klik pin 9 51279 Pin, lift arm, 7/8 x 5 long 10 51280 Pin, top link, 3/4 x 4-1/2 long 51210 (1/1/2016) 51490 Cover, hose access HHCS Hex Head Cap Screw * Standard hardware, obtain locally Parts 37 8100 CHIPPER BASE ASSEMBLY 38 Parts 51210 (1/1/2016) 8100 CHIPPER BASE ASSEMBLY PARTS LIST REF 1 PART DESCRIPTION 1032521 Clamp, plastic hose REF PART DESCRIPTION 20 1042043 Weld asy, hitch support 2 31138 * 3/8 NC x 3-1/2 HHCS, GR5 21 1032545 Angle, lower shock 3 3379 * 1/2 NC x 1-1/2 HHCS, GR5 22 1041999 Jack, hydraulic, 2 ton 4 5336 * 1/4 Std flat washer 23 1042033 Asy, bottom housing 5 565 * 3/8 Std flat washer 24 1042008 Weld asy, PTO stand 6 854 * 1/2 Std flat washer 25 1042013 Plate, jack mount 7 765 * 1/2 NC Hex lock nut 26 1032554 Trim, slot edge cover 8 29893 * 1/2 NC x 1-1/2 Carriage bolt, GR5 9 4378 * 5/16 Std flat washer 10 4491 * 5/16 NC x 7/8 Carriage bolt, GR5 11 FA254 1/4 NC Nylock nut 12 FA220 5/16 NC Nylock nut 13 71635 3/8 NC Nylock nut 14 HHCS Hex Head Cap Screw * Standard hardware, obtain locally 1041953 U-Bolt, 1/4 NC x 1-1/2 15 27542 * 7/16 x 2 Klik pin 16 51279 Pin, lift arm, 7/8 x 5 long 17 51280 Pin, top link 3/4 x 4-1/2 long 51210 (1/1/2016) Parts 39 8000 CHIPPER DRIVE ASSEMBLY 40 Parts 51210 (1/1/2016) 8000 CHIPPER DRIVE ASSEMBLY PARTS LIST REF PART DESCRIPTION REF PART DESCRIPTION 1 51224 Bushing, 1-1/2 SK 19 51310 Bearing, 4-bolt flange 1-3/4 bore 2 51234 Sheave, 3B, 4.8 SD 20 51314 Sheave, 3B, 13.6 SK 3 1032523 Pin, hitch 1/2 x 6-1/2 w/lynch pin 21 1041974 Belt, 3RB64 4 2457 * 1/4 NC x 3/4 HHCS, GR5 22 5 3699 * 1/2 NC x 2 HHCS, GR5 23 1041973 Driveline, complete 6 5336 * 1/4 Std flat washer 24 1042042 Kit, chipper paddle 7 854 * 1/2 Std flat washer 25 51465 Jackshaft, chipper drive 26 51474 Collar, chipper lock 27 51483 Weld asy, left bearing bracket 28 51503 Shield, shaft 8 9 10 1093 * 1/2 NC Hex nut 765 * 1/2 NC Hex lock nut 2290 * 3/8 NC x 2-1/2 HHCS, GR5 51322 Bushing, 1-3/4 SD 11 FA254 1/4 NC Nylock nut 29 12 71635 3/8 NC Nylock nut 30 1032557 Bracket, disk lock 13 608 * 3/8 Square x 2 key 31 1042020 Blade, chipper 14 51261 Stud, 1/2 NC x 3 long 32 1032563 Asy, 9 in chipper disk 15 57817 5/8 SAE Hardened flat washer 16 1032527 M16 x 2.0P x 30 mm HHCS w/patch 17 51273 Bearing, 2-bolt flange 1-1/2 bore 18 51301 Cap, large shaft 51210 (1/1/2016) 1041994 Spacer, 2.0 x 1.88 HHCS Hex Head Cap Screw * Standard hardware, obtain locally Parts 41 8100 CHIPPER FRONT DRIVE ASSEMBLY 42 Parts 51210 (1/1/2016) 8100 CHIPPER FRONT DRIVE ASSEMBLY PARTS LIST REF 1 2 3 4 5 6 PART DESCRIPTION 51224 Bushing, 1-1/2 SK 3699 * 1/2 NC x 2 HHCS, GR5 PART DESCRIPTION 13 1032516 Sheave, 4BQ 4.8 SD 14 1030857 Proximity sensor 854 * 1/2 Std flat washer 15 51465 Jackshaft, chipper drive 765 * 1/2 NC Hex lock nut 16 51483 Weld asy, left bearing bracket 17 51503 Shield, shaft 1032510 * 5/16 NC x 5/8 Sq head set screw 608 * 3/8 Square x 2 key 7 51273 Bearing, 2-bolt flange 1-1/2 bore 8 51310 Bearing, 4-bolt flange 1-3/4 bore 9 51314 Sheave, 3B, 13.6 SK 10 51315 Belt, BX64 11 51322 Bushing, 1-3/4 SD 12 REF 18 1032547 Weld asy, pick up sprocket 19 1032556 Bracket, sensor short mount HHCS Hex Head Cap Screw * Standard hardware, obtain locally 1041973 Driveline, complete 51210 (1/1/2016) Parts 43 8100 CHIPPER REAR DRIVE ASSEMBLY 44 Parts 51210 (1/1/2016) 8100 CHIPPER REAR DRIVE ASSEMBLY PARTS LIST REF 1 PART DESCRIPTION 1032523 Pin, hitch 1/2 x 6-1/2 w/lynch pin REF PART DESCRIPTION 16 51273 Bearing, 2-bolt flange 1-1/2 bore 2 2457 * 1/4 NC x 3/4 HHCS, GR5 17 51301 Cap, large shaft 3 3699 * 1/2 NC x 2 HHCS, GR5 18 51310 Bearing, 4-bolt flange 1-3/4 bore 4 5336 * 1/4 Std flat washer 19 1042042 Kit, chipper paddle 5 854 * 1/2 Std flat washer 20 1041991 Plate, chipper bottom 21 1042011 Collar, chipper lock 22 1041993 Spacer, chipper anvil 6 7 8 1093 * 1/2 NC Hex nut 765 * 1/2 NC Hex lock nut 2290 * 3/8 x 2-1/2 HHCS, GR5 23 1032557 Bracket, disk lock 9 FA254 1/4 NC Nylock nut 24 1030855 Blade kit, chipper - set 10 71635 3/8 NC Nylock nut 25 1032563 Asy, 9 in chipper disk 11 24576 * 1/2 NC x 1-3/4 HHCS, GR5 12 51261 Stud, 1/2 NC x 3 long 13 57817 5/8 SAE Hardened flat washer 14 15 1032527 M16 x 2.0P x 30 mm HHCS w/patch HHCS Hex Head Cap Screw * Standard hardware, obtain locally 21666 1/2 NC x 1-1/2 HHCS, GR8 51210 (1/1/2016) Parts 45 8000 & 8100 CHIPPER ACCESS COVER ASSEMBLY REF 1 2 3 PARTS DESCRIPTION 565 * 3/8 Std flat washer 854 * 1/2 Std flat washer 12169 * 3/8 NC x 1-1/4 HHCS, GR5 4 3597 * 1/8 x 1 Cotter pin 5 71635 3/8 NC Nylock nut 6 51484 Shaft, chipper top pivot 7 1042025 Asy, chipper top housing * Standard hardware, obtain locally 46 Parts 51210 (1/1/2016) 8000 CHIPPER SHIELDS ASSEMBLY REF 1 PARTS DESCRIPTION 14562 * 5/16 NC x 1 HHCS, GR5 2 4378 * 5/16 Std flat washer 3 FA220 5/16 NC Nylock nut 4 35155 * 5/16 SAE flat washer 5 51419 Weld asy, joint shield 6 51481 Weld asy, lower belt guard 7 1042026 Asy, upper belt guard HHCS Hex Head Cap Screw * Standard hardware, obtain locally 51210 (1/1/2016) Parts 47 8100 CHIPPER SHIELDS ASSEMBLY REF PARTS DESCRIPTION 1 6100 * 1/2 NC x 1-1/4 HHCS, GR5 2 7832 * 5/8 NC x 1-1/2 HHCS, GR5 3 854 * 1/2 Std flat washer 4 765 * 1/2 NC Hex lock nut 5 14562 * 5/16 NC x 1 HHCS, GR5 6 4378 * 5/16 Std flat washer 7 FA220 5/16 NC Nylock nut 8 51419 Weld asy, joint shield 9 1041998 Brace, 3-point bottom 10 1042018 Weld asy, guard - PTO lower belt 11 1042019 Weld asy, guard - PTO upper belt 12 1032561 Weld asy, brace PTO 3-point HHCS Hex Head Cap Screw * Standard hardware, obtain locally 48 Parts 51210 (1/1/2016) 8000 & 8100 CHIPPER IDLER ASSEMBLY REF PARTS 1 DESCRIPTION 12305 * 1/2 NC x 5-1/2 HHCS, GR5 2 839 * 3/8 NC x 1 HHCS, GR5 3 25475 * 1/2 NC x 1 HHCS, GR5 REF PARTS DESCRIPTION 9 51286 Pulley, idler 5 in x 2-1/2 in 10 51343 Idler shock absorber 11 51360 Spring, extension 51394 Spacer, idler pivot 4 565 * 3/8 Std flat washer 12 5 765 * 1/2 NC Hex lock nut 13 51405 Spacer, .75 x 1.18 6 639 * 1/2 NC x 2-1/2 HHCS, GR5 14 51407 Spacer, .75 x 1.47 7 8 3598 * 1/2 SAE flat washer 71635 3/8 NC Nylock nut 15 1032549 Bracket, inside idler mounting 16 1032550 Arm, inside idler HHCS Hex Head Cap Screw * Standard hardware, obtain locally 51210 (1/1/2016) Parts 49 8100 CHIPPER FEED ROLLER HOUSING ASSEMBLY 50 Parts 51210 (1/1/2016) 8100 CHIPPER FEED ROLLER HOUSING ASSEMBLY PARTS LIST REF PART DESCRIPTION REF PART DESCRIPTION 1 51236 Spring, extension 19 51265 1/2 NC x 2 Eyebolt 2 1032520 Clamp, 9/16 coated 20 1003828 Manual storage tube 21 1041958 Circuit breaker, 10 amp resettable 4 839 * 3/8 NC x 1 HHCS, GR5 5 5336 * 1/4 Std flat washer 22 1041962 Harness, 9 in PTO Plus 1 controller 6 565 * 3/8 Std flat washer 23 1032539 Controller, plus 1 chipper 7 854 * 1/2 Std flat washer 24 1032540 Bumper 1 in OD x 1/4 stud 25 1032542 Plug, jumper harness 8 9 10 1093 * 1/2 NC Hex nut 765 * 1/2 NC Hex lock nut 301104 * 3/8 NC x 1-1/2 Carriage bolt, GR5 11 5337 * 1/4 NC x 1/2 HHCS, GR5 12 300068 * 1/4 NC x 2-1/4 HHCS, GR5 13 14 15 26 1032558 Enclosure, plus 1 mount 27 1042036 Weld asy, roller support 28 1042035 Weld asy, top roller cover 3184 * 1/4 NC x 1-1/4 HHCS, GR5 14562 * 5/16 NC x 1 HHCS, GR5 4378 * 5/16 SAE Flat washer 16 FA254 1/4 NC Nylock nut 17 FA220 5/16 NC Nylock nut 18 71635 * 3/8 NC Nylock nut 51210 (1/1/2016) HHCS Hex Head Cap Screw * Standard hardware, obtain locally Parts 51 8100 CHIPPER FEED ROLLER ASSEMBLY 52 Parts 51210 (1/1/2016) 8100 CHIPPER FEED ROLLER ASSEMBLY PARTS LIST REF 1 PART DESCRIPTION 1041928 Lanyard, nylon REF 16 PART DESCRIPTION 1032513 Adapter, -10 O-ring x -8 JIC 45° 2 2457 * 1/4 NC x 3/4 HHCS, GR5 17 51318 Hyd. motor, 45 cu in 3 839 * 3/8 NC x 1 HHCS, GR5 18 51254 Bearing, 2-bolt flange 1-1/4 bore 4 3699 * 1/2 NC x 2 HHCS, GR5 19 51256 Coupler, 1-1/4 shaft 5 565 * 3/8 Std flat washer 20 6 854 * 1/2 Std flat washer 21 51377 Pin, snap 3/8 x 1-1/2 22 51432 Spacer, .75 x .62 7 8 1093 * 1/2 NC Hex nut 765 * 1/2 NC Hex lock nut 1041938 Wear pad, std spring head - front 23 1042032 Asy, top grab roller 9 24408 * 5/16 NC x 1-1/2 HHCS, GR5 24 51487 Shield, coupler 10 FA254 1/4 NC Nylock nut 25 1041945 Bearing, slide 11 FA220 5/16 NC Nylock nut 26 1041946 Spacer, .75 x .5 x .37 12 51260 * 3/8 x 1/2 Cup point set screw 27 1042034 Weld asy, roller slide 13 24576 * 1/2 NC x 1-3/4 HHCS, GR5 14 24549 * 5/16 Square x 1-1/2 key 15 51265 1/2 NC x 2 Eyebolt HHCS Hex Head Cap Screw * Standard hardware, obtain locally 51210 (1/1/2016) Parts 53 8100 CHIPPER HYDRAULIC ASSEMBLY 54 Parts 51210 (1/1/2016) 8100 CHIPPER HYDRAULIC ASSEMBLY PARTS LIST REF PART DESCRIPTION REF PART DESCRIPTION 1 1041948 * Rivet, 1/4 x 3/4 st pop 16 2 1041927 Adapter, -8 O-ring x -8 O-ring 17 51306 Sheave, 1B 3.6 SH 3 1032522 Adapter -8 ORBM x -8 JICM 45° 18 51320 Filter, spin-on 1032513 Adapter, -10 O-ring x -8 JIC 45° 4 2457 * 1/4 x 3/4 HHCS, GR5 20 5 6096 * 5/16 NC x 3/4 HHCS, GR5 21 1032529 Belt, BX44 6 5336 * 1/4 Std flat washer 22 1032530 Cap, w/dipstick 7 565 * 3/8 Std flat washer 23 1032531 Asy, chipper valve 4378 * 5/16 Std flat washer 8 51359 Nylon cable tie - 11 in 24 1032532 Clamp, cable mount 9 24409 * 5/16 NC x 1 carriage bolt, GR5 25 1032534 Bushing, 1/2 SH 10 FA254 1/4 NC Nylock nut 26 1041964 Clamp, 1-5/32 to 7/32 OD range t-bolt 11 FA220 5/16 NC Nylock nut 27 1041968 Pump, 2 stage CW hi/lo .605 disp. 12 20973 * 3/8 NC x 1-1/4 carriage bolt, GR5 28 1032538 Adapter, -10 O-ring/.75 90° 13 71635 3/8 NC Nylock nut 29 1041940 Adapter, -8 O-ring x -8 JIC 90° 14 14458 * 5/16 NC x 1-1/4 carriage bolt, GR5 30 1042024 Asy, hydraulic tank 3.25 gal. 31 1032555 Sheet, hydraulic tank mount 15 300111 * 5/16 NC x 4 HHCS, GR5 32 1032559 Bracket, mount hydraulic pump 33 1032560 Strip, slot cover HHCS Hex Head Cap Screw * Standard hardware, obtain locally 51210 (1/1/2016) Parts 55 8100 CHIPPER HYDRAULIC LAYOUT REF PARTS DESCRIPTION REF PARTS DESCRIPTION 1 1032507 Hose, 3/4 JICF x 3/4 JICF x 72 10 1032537 Hose, 3/4 x 24 100R4 2 1041927 Adapter, -8 O-ring x -8 O-ring 11 1032538 Adapter, -10 O-ring/.75 90° 3 1032522 Adapter, 3/4 ORBM x 3/4 JICM 45° 12 1041984 Hose, 1/2 x 48 -8 JIC x -8 JIC 1032513 Adapter, -10 O-ring x -8 JIC 45° 13 1041940 Adapter, -8 O-ring x -8 JIC 90° 14 1042024 Asy, hydraulic tank 3.25 gal. 4 5 51320 Filter, spin-on 6 1041956 Hose, 3/8 -8 JIC x -8 JIC x 36 7 1032531 Asy, chipper valve 8 1041964 Clamp, 1-5/32 to 7/32 OD range t-bolt 9 1041968 Pump, 2 stage CW hi/lo .605 disp. 56 Parts 51210 (1/1/2016) 8100 CHIPPER VALVE ASSEMBLY REF 51210 (1/1/2016) PARTS DESCRIPTION 1 1041960 Switch, pressure 2 1041966 Valve, needle - 10 mount 3 1041967 Valve, differential sensing 4 1041978 Coil solenoid 5 1041979 Coil nut solenoid 6 1041980 Knob, valve Parts 57 8000 CHIPPER FEED CHUTE ASSEMBLY REF PARTS 1 2 DESCRIPTION 565 * 3/8 Std flat washer 301104 * 3/8 NC x 1-1/2 carriage bolt, GR5 REF PARTS DESCRIPTION 9 1041943 Asy, chipper chute 10 51472 Angle, flap anchor 12169 * 3/8 NC x 1-1/4 HHCS, GR5 11 51473 Flap, chipper chute 4 71635 3/8 NC Nylock nut 12 51489 Strip, flap retainer 8 1041992 Base, chipper chute 3 HHCS Hex Head Cap Screw * Standard hardware, obtain locally 58 Parts 51210 (1/1/2016) 8100 CHIPPER FEED CHUTE ASSEMBLY REF PARTS 1 DESCRIPTION 1032520 Clamp, 9/16 coated REF PARTS 16 DESCRIPTION 51380 Bearing, side flange mount, 5/8 2 839 * 3/8 NC x 1 HHCS, GR5 17 1032532 Clamp, cable mount 3 565 * 3/8 Std flat washer 18 51393 Spacer, idler pivot 51493 Weld asy, control arm 4 6697 * 3/8 NC x 1 carriage bolt, GR5 19 5 3632 * 5/8 SAE flat washer 20 51513 Hinge, extension tray 21 51522 Weld asy, control pivot 4378 * 5/16 Std flat washer 22 1042007 Weld asy, chute support 8 FA220 5/16 NC Nylock nut 23 1032551 Asy, switch box 9 12169 * 3/8 NC x 1-1/4 HHCS, GR5 24 1032552 Mount, switch box 10 16148 * 5/16 NC x 3/4 carriage bolt, GR5 25 1042027 Asy, chipper chute 26 1042028 Asy, chute extension tray 6 7 11 12 13 14 15 14562 * 5/16 NC x 1 HHCS, GR5 3597 * 1/8 x 1 Cotter pin 20973 * 3/8 NC x 1-1/4 carriage bolt, GR5 71635 3/8 NC Nylock nut 1041955 * Rivet, AL blind 1/4 x 3/4 dome head 51359 Nylon cable tie, 11 in 51210 (1/1/2016) HHCS Hex Head Cap Screw * Standard hardware, obtain locally Parts 59 8100 CHIPPER SWITCH BOX ASSEMBLY REF PARTS DESCRIPTION REF PARTS DESCRIPTION 1041929 Spring, control arm 12 2 1041930 Washer, UHM spacer .515 ID x 1.50 OD 13 51393 Spacer, idler pivot 3 1041931 Washer, spring 14 1041944 Spacer, .50 x .775 15 1042030 Asy, switch box 16 1042014 Bar, switch control 1041987 Cover, control box 1 4 5 3598 * 3/8 SAE flat washer 14562 * 5/16 NC x 1 HHCS, GR5 1041986 LED, Tri-color 12V 3-terminal base 6 4378 * 5/16 Std flat washer 17 7 5337 * 1/4 NC x 3/4 HHCS, GR5 18 1042015 Link, detent 19 1042016 Spacer, .50 OD x .35 ID x .47 8 9 FA220 5/16 NC Nylock nut 6250 * 5/16 NC x 1-1/4 HHCS, GR5 10 1030857 Proximity sensor 11 1041957 Roller, nylon .75 OD x .502 ID x .440 HHCS Hex Head Cap Screw * Standard hardware, obtain locally 60 Parts 51210 (1/1/2016) 8000 & 8100 CHIPPER DISCHARGE CHUTE ASSEMBLY REF PARTS 1 2 3 DESCRIPTION 1972 * 1/4-28 Tapered thread grease fitting 565 * 3/8 Std flat washer 6697 * 3/8 NC x 1 carriage bolt, GR5 REF PARTS 13 51467 Ring, discharge spacer 14 1041972 Knob, 3/8 NC female tee 15 51468 Ring, discharge clamp 51469 Lever, discharge lock 4 64824 * 3/8 NC x 1-1/2 carriage bolt, GR5 16 5 10509 * 5/16 NC x 2-1/2 HHCS, GR5 17 6 4378 * 5/16 Std flat washer 18 7 FA220 5/16 NC Nylock nut 19 8 12169 * 3/8 NC x 1-1/4 HHCS, GR5 20 9 3597 * 1/8 x 1 Cotter pin 10 71635 3/8 NC Nylock nut 11 1032512 Washer, flat .25 x .400 x .048 12 51311 Spring, lock compression 51210 (1/1/2016) DESCRIPTION 1041989 Discharge lock pin 51471 Tube, discharge lock pivot 1042031 Asy, 8 in discharge tube 51554 Deflector, discharge HHCS Hex Head Cap Screw * Standard hardware, obtain locally Parts 61 8000 & 8100 CHIPPER DRIVELINE ASSEMBLY REF PARTS A DESCRIPTION 1041973 Driveline, complete REF PARTS 11 DESCRIPTION 40777 Chain, safety 1 38351 Yoke, 1-3/8 - 6 Spline lock collar 12 2 38352 Kit, U-Joint, cross & bearing 13 1016480 Outer shield half, complete 14 1016481 Inner shield half, complete 3 4 NSS Yoke, inboard 40764 Pin, M10 x 80 spring 5 NSS Profile, inner 6 NSS Profile, outer 7 NSS Yoke, inboard 8 1029932 Collar, reinforcing 15 40589 Kit, lock collar repair 16 18864 Decal, danger rotating driveline (Not Shown) 17 33347 Decal, danger guard missing (Not Shown) 1030854 Yoke, 1-1/2 round bore 9 40766 Bearing ring 10 40778 Screw 62 Parts NSS Not Serviced Separately 51210 (1/1/2016) NOTES 51210 (1/1/2016) Parts 63 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96. SAE SERIES TORQUE CHART A SAE Bolt Head Identification SAE Grade 2 (No Dashes) SAE Grade 8 (6 Radial Dashes) SAE Grade 5 (3 Radial Dashes) MARKING ON HEAD A SAE 2 SAE 5 SAE 8 Diameter (Inches) Wrench Size lbs-ft N-m lbs-ft N-m lbs-ft N-m 1/4" 5/16" 7/16" 1/2" 6 12 8 17 10 19 13 26 14 27 18 37 3/8" 7/16" 9/16" 5/8" 23 36 31 48 35 55 47 75 49 78 67 106 1/2" 9/16" 3/4" 13/16" 55 78 75 106 85 121 115 164 120 171 163 232 5/8" 3/4" 15/16" 1-1/8" 110 192 149 261 170 297 230 403 240 420 325 569 7/8" 1" 1-5/16" 1-1/2" 306 467 416 634 474 722 642 979 669 1020 907 1383 A METRIC SERIES TORQUE CHART A Metric Bolt Head Identification 8.8 Metric Grade 8.8 10.9 Metric Grade 10.9 Coarse Thread Fine Thread Marking on Head Marking on Head A Diameter & Thread Pitch (Millimeters) Wrench Size N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft Diameter & Thread Pitch (Millimeters) 6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 10 x 1.5 13 mm 16 mm 20 39 15 29 27 54 20 40 21 41 16 30 29 57 22 42 8 x 1.0 10 x 1.25 12 x 1.75 14 x 2.0 18 mm 21 mm 68 109 50 80 94 151 70 111 75 118 55 87 103 163 76 120 12 x 1.25 14 x 1.5 16 x 2.0 18 x 2.5 24 mm 27 mm 169 234 125 172 234 323 173 239 181 263 133 194 250 363 184 268 16 x 1.5 18 x 1.5 20 x 2.5 22 x 2.5 30 mm 34 mm 330 451 244 332 457 623 337 460 367 495 270 365 507 684 374 505 20 x 1.5 22 x 1.5 24 x 3.0 30 x 3.0 36 mm 46 mm 571 1175 421 867 790 1626 583 1199 623 1258 459 928 861 1740 635 1283 24 x 2.0 30 x 2.0 Typical Washer Installations Bolt Metric 8.8 Lock Washer Metric 10.9 Metric 8.8 Metric 10.9 Flat Washer 8/9/00 64 Appendix Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................. Agriculture ASABE ....................American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE....... American Society of Agricultural Engineers ATF................................Automatic Transmission Fluid BSPP............................. British Standard Pipe Parallel BSPTM ................ British Standard Pipe Tapered Male CV .................................................... Constant Velocity CCW.............................................. Counter-Clockwise CW .............................................................. Clockwise F .......................................................................Female FT .............................................................. Full Thread GA ..................................................................... Gauge GR (5, etc.)........................................... Grade (5, etc.) HHCS ........................................ Hex Head Cap Screw HT ...........................................................Heat-Treated JIC ................. Joint Industry Council 37° Degree Flare LH................................................................. Left Hand LT ...........................................................................Left m ........................................................................ Meter mm ............................................................... Millimeter M .......................................................................... Male Bolt Torque & Size Charts (Rev. 3/28/2007) MPa ........................................................ Mega Pascal N ...................................................................... Newton NC...................................................... National Coarse NF ........................................................... National Fine NPSM .................... National Pipe Straight Mechanical NPT...........................................National Pipe Tapered NPT SWF......... National Pipe Tapered Swivel Female ORBM ...........................................O-Ring Boss - Male P .......................................................................... Pitch PBY.......................................................Power-Beyond psi ......................................... Pounds per Square Inch PTO......................................................Power Take Off QD ................................................... Quick Disconnect RH.............................................................. Right Hand ROPS........................... Roll-Over Protective Structure RPM ........................................ Revolutions Per Minute RT ........................................................................Right SAE.......................... Society of Automotive Engineers UNC ..................................................... Unified Coarse UNF .......................................................... Unified Fine UNS ..................................................... Unified Special Appendix 65 WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting: Woods Equipment A Blount International Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax woodsequipment.com ©2016 Woods Equipment Company. All rights reserved. Woods® and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice. F-8494 (Rev. 1/10/2014) WARRANTY All Models Except Mow’n MachineTM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): __________________________________________ Model Number: ____________________________ Serial Number: __________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser. The warranty periods for specific parts or conditions are listed below: Part or Condition Warranted Model Number Duration (from date of delivery to the original purchaser) All units invoiced after 4/30/2012 BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW12, BW15LH, BW126X, BW180X, BW126XHD, BW180XHD, BW1260X, BW1800X, Gearbox components Blade spindles Rust-through BW240X, BW240XHD, BW1620X, BW2400X 6 years DS96, DS120, RCC42, RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, S30CD, TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204, TSG50, S12ED, S15ED, S18ED, S20ED, TPD25, TPD35, TPD65, TPD95 RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44, HC48, HC54, HC60, HC72, RC3.5, RC4, RC5, RC6 3 years (1 year if used in rental or commercial applications) RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204 3 years BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, BW126X, BW180X, BW126XHD, BW180XHD, BW1260X, BW1800X, BW240, BW240HD, DS1260, DSO1260, DS1440, TS1680 10 years Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting: Woods Equipment A Blount International Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA 800-319-6637 tel 800-399-6637 fax woodsequipment.com F-3079 (Rev. 1/8/2014) PART NO. 51210 Woods Equipment A Blount International Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax woodsequipment.com © 2016 Woods Equipment Company. All rights reserved. Woods® and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.