Layerzero Series 70 Epods Type N Brochure

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Product Brochure Series 70 ePODs: Type-N Static Transfer Switch → Distribution ePODs Type-N STS/PDU Purpose The LayerZero ePODs: Type-N PDU Increases Operator Safety ePODs Type-N Is Inspired by NFPA-70E The Series 70 ePODs Type-N design provides switching between two independent power sources, while providing power distribution capabilities at the same switching voltage. Type-N ePODs provide the ability to transfer power between two or three sources in a quarter of an electrical cycle, while delivering that power to up to twelve sub-feed circuit breakers. 2 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. ePODs Type-N Product Overview eSTS: Size: 250A, 400A Voltage: 480V, 3-W, 600V, 3-W Redundancy: Triple Modular Redundant (TMR) Single Module Redundant (SMR) Output Switch: Redundant, Non-redundant Distribution Section: Sub-feed distribution 1200A SafePanel Main Circuit Breaker Section: MCB optional Mounting: Fixed, Plug-In Type: Molded Case Switch 65kA, 100kA Electronic Trip 65kAIC, 100kAIC Accessories: CB Shunt-trip 120VAC, 24VDC CB Position Indication: Open, Tripped, Closed The Series 70 ePODs: Type-N is ETL listed to UL 1008 Reliability Product Features Safety Power Quality Monitoring Safe Bypass Procedure InSight™ IR Portholes Waveform Capture Voice Guided Bypass Sectionalized Components “Black Box” Forensic Diagnostics Triple Modular Redundancy Option Polycarbonate Windows Touch Screen Interface Insulated, Epoxy Coated Buswork Dead-Front Hinged Doors Waveforms Automatically Emailed Silver Plated Terminals SafePanel™ Distribution Maintenance-Free Joints Machined Hardware Connectivity Convection Cooling Ethernet Connectivity Optical Fiber Based Controls Modbus/TCP Serialized Critical Board Tracking NTP Time Clock Synchronization Agency Certification The Series 70 ePODs: Type-N is ETL listed to UL 1008 Certified To CSA Std C22.2 No. 107.1 SNMP Connectivity 3 3 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. ePODs Type-N Mechanical Overview Main Circuit Breakers, Power Quality Monitoring Color Touch Screen SafePanel™ Distribution STS + Distribution 4 Mechanical Bypass Interlock Series 70 ePODs: Type-N Brochure Color-Coded Wiring © 2014 LayerZero Power Systems, Inc. Safe Bypass Procedure Mechanically Interlocked for Sequenced Operation In order to minimize the possibility of operator error during equipment bypass operations, LayerZero provides: 1) Interlocked breakers 2) Mechanisms to ensure that a source cannot be bypassed without the STS on the correct source. 3) Safeguards to make certain that sources cannot be connected to each other inadvertently. 4) A voice-prompted bypass procedure that guides the operator through the sequence. 5) A step-wise pictorial & video presentation is provided on the touch-screen display during bypass. The Mechanical Bypass Interlock Rotates Down for Testing 5 5 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Voice Guided Bypass Designed To Eliminate Human Error The number one cause of static switch load-loss is operator error during maintenance bypass. To help prevent operators from completing the bypass procedure out-of-sequence, our products feature a voice prompted bypass procedure. This instructs the operator in a step-by-step course of action of the process, with only one operation per screen. Voice guided bypass slows down operators and compels them to think about the process, significantly reducing the probability of operator error. Visual and audio cues provide clear instructions on the bypassing sequence. Guided Bypass Procedure Screen 6 6 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Triple Modular Redundancy Option The Ultimate In Power Reliability Three Logic Paths instead of One • Three Data Acquisition Boards • Three System Control Boards • Three drives per phase (i.e. per SCR pair) • 1-2 orders of magnitude more reliable than a single path. The Series 70 ePODs: Type-N occupies a unique architectural location in mission critical infrastructure systems. The units are available in SMR (Single Modular Redundancy) or TMR (Triple Modular Redundancy) configurations, both of which are architectures that eliminate single points of failure. The TMR configuration will continue its mission of being a static transfer switch even if any one control element were to fail. As such, it is known to improve reliability by an order of magnitude. Triple Modular Redundant products serve the needs of elite, mission-critical infrastructure requirements. With our Triple Modular Redundant STS topology we can provide products that are at least ten times more reliable than alternative solutions. TMR Control Boards 7 7 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Epoxy Coated Buswork Helps Ensure System Reliability Our usage of epoxy coated buswork helps ensure safety, protecting operators from being exposed to live parts, and making the system inherently more reliable by eliminating the possibility of bus-to-bus faults. Epoxy Coated Buswork Near CBs 8 8 Series 70 ePODs: Type-N Brochure Epoxy Coated Buswork Near Inputs © 2014 LayerZero Power Systems, Inc. Silver Plated Terminals Provides Excellent Electrical Conductivity LayerZero utilizes silver plating on all bus joints to be able to provide the highest performance. Silver has high conductivity and low resistance - which makes for a great contact. Silver Plated Input Terminals 9 9 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Maintenance-Free Joints High Mechanical Reliability Electrical copper bus joints that cannot be accessed by the operator for thermal scanning and maintenance are brazed. This creates a maintenance-free joint. LayerZero systems are durable, sturdy, and built to last. Brazed Invisible Joints 10 10 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Convection Cooling No Fans, Dust Filters, or Fan Fuses Fans and fan sensors are one of the most common components to fail. For maximum uptime, ePODs systems do not contain any fans, dust filters to change, or fan fuses to replace. The Series 70 ePODs: Type-N Power Distribution Unit utilizes a natural convection-cooled heat dissipation system. The heat sink arrangement is staggered between sources and phases to minimize the creation of extreme thermal gradients between heat sink columns when conducting on one source or the other. Heat Sinks Near SCR 11 11 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Optical Fiber Based Controls Fiber Optic Controls Increase System Reliability Fiber optic based controls eliminate noise and interference, while isolating components from high voltage. Optical fiber allows service to be reliably connected, while protecting the equipment. Gate Drive with Optical Fiber Controls Learn More About Fiber Optic Based Controls SCB with Optical Fiber Controls 12 12 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Serialized Critical Board Tracking Serialized circuit boards We serialize and track all critical circuit boards and memory cards through our eBOSS portal, which allows customers to reference which components their machines are made from, who tested the components, as well as the ability to view notes generated from testing. Serialized components offer the ability to drill-down on prospective component failure utilizing predictive modeling techniques, so if part fails, the instance can be cross-referenced with similar parts. This preventative maintenance helps ensure maximum uptime. Serialized Gate Drive PCBs Learn More About Critical Board Tracking SCB with Optical Fiber Controls 13 13 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. InSight™ IR Portholes Scan Bolted Connections with Dead-Front Doors Closed Strategically positioned IR-scan portholes to enable safe thermal scanning of all bolted connections with the deadfront closed, without exposing the operator to power circuit voltage. The IR window swivels upward and unlocks with key-hole access to reveal a mesh, allowing the operator to point-and-shoot thermal cameras to obtain accurate readings. LayerZero provides documentation for proper thermal scanning procedures. InSight™ IR Portholes Allow Bolted Connections and Critical Boards to be Thermal Scanned 14 14 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Sectionalized Components Sectionalized Components Help Maximize Operator Safety Operators are well-protected from exposed connections. Normal operator sections (breakers/switches) are physically separated from the power electronics and control electronics sections, so that maintenance on a section can be safely performed. If maintenance is required on a particular section, power can be bypassed to another section to allow for safe repairs to be made. All connections are optically isolated to minimize risk. Energized parts are all insulated, covered, recessed, &/or internally mounted for safer operation of the unit. In addition, sections that isolate machine components are insulated. Control Section Isolated from Circuit Breakers and Distribution 15 15 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Polycarbonate Windows View Status LEDs and Distribution CB Positions With Dead-Front Doors Closed Our Series 70 product line was inspired by NFPA-70E, to help data centers drastically reduce the risks of their energy distribution systems. LEDs on Critical Board Operators can view the status of diagnostic LEDs without exposure to the energized power electronics section. In addition, SafePanel circuit breaker positions can be viewed with the dead-front door closed. InSight™ IR Porthole on Polycarbonate Window CBs Viewable Through Polycarbonate Window 16 16 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Dead-Front Hinged Doors Dead-Front Hinged Doors Maximize Operator Safety The Series 70 ePODs: Type-N utilizes dead-front hinged doors. Outer doors are protected by an alarm. Dead-Front hinged doors allows for operation of circuit breakers, measuring of bolted connections using InSight™ IR Portholes, and viewing of LEDs without risk to the operator. 17 17 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. SafePanel™ Distribution The LayerZero SafePanel™ The Series 70 ePODs: Type-N features an IP-20, finger-safe panel board, meaning that the opening will not allow ingress of ½” (12.5mm) diameter probe, for maximum operator safety. An arc can form as two live conductors are separated – such as the removal of a circuit breaker from a panel board. The SafePanel design ensures that a potential arc would be contained in the connection well so that even if a branch breaker were to be removed, the arc would be contained in the connection well. Insulated with the components deeply isolated, removal of the breaker is safe and easy. Type-N 1200A Circuit Breaker Installation Process 18 The Breaker Is Inserted Into The SafePanel The Handle Is Unlocked Screws Help Secure The Breaker For Maximum Safety, The SafePanel Has Recessed Bus Work And IP-20 Finger Safe Lattice. Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Ethernet Connectivity Open protocols LayerZero utilizes open source protocols for its communications, which allows for: • An enhanced ability to customize software • Flexible software development options • Lower total cost of ownership (no per copy fees) • Elimination of vendor lock-in • No proprietary limitations • Provides a stable, well developed foundation The control path for the communications system gathers information from all aspects of the machine, isolated by fiber optics. Connectivity to a WAN allows for the information to be accessible from any location, offering a variety of monitoring options. Series 70 ePODs: Type-N Standard Ethernet Modbus/TCP • Meters • Alarms http:// through a standard web browser Simple Network Management Protocol (SNMP) Dry Contacts Waveforms Automatically Emailed Network Time Protocol (NTP) Compliant • Summary Alarm • On Source 1 • On Source 2 • Source 1 Available • Source 2 Available • Meters • Alarms • Waveforms • History/Event Log • Diagnostics A Flexible Approach A variety of connectivity options provide operators with the ability to adapt LayerZero systems to fit existing networks without the complications of working with closed, proprietary systems. The ePODs: Type-N is designed to make it easy to transfer and exchange power usage data, which is very useful towards making smart corporate decisions and policies. 19 19 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Waveform Capture Real-Time Waveform Capture Each transfer event and overload transfer-inhibit event is captured and stored in non-volatile memory. It provides 3-phase current and 3-phase voltage waveform analysis of Source 1, Source 2, (Source 3 in a 3-source system) and Output Precise voltage and current data is necessary to understand why a transfer was made. Detailed records of transfers help operators better understand the root cause of events, helping engineers properly eradicate problems. Without waveform capture, this is not possible in a live environment. Waveform Capture on Local Display The 6-cycle capture is displayed on the control panel or can be viewed remotely on a standard web-browser. LayerZero Waveform Capture Can Help You: • Fingerprint Incidents • Find The Root Cause Of Events • Monitor Power Quality In Real-Time • Waveform Capture On All Devices 20 20 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. “Black Box” Forensic Diagnostics “Black box” forensic diagnostics The black box capabilities of LayerZero equipment are extremely useful for analyzing root cause analysis, enabling operators to pinpoint exactly where a fault occurred. “Black box” forensics provide successive event information with ten microsecond resolution, supplies a brief snapshot of the event with a lead-in for further inquiry, and furnishes a real-time status indicator of all machine parameters at the time of the event. System Control Board “Black box” event history is one of the most useful recording schemes in the mission critical power machine industry. LayerZero Black Box Forensics Can Help You: • Reconstruct The Sequence of Events • Find the Root Cause of Power Quality Incidents • Record Snapshots of the Power 21 21 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Touch Screen Interface Touch screen interface The Dynamic Mimic Panel is presented on a 15” color touch screen Graphical User Interface, which was carefully designed to be user-friendly, intuitive, and consistent. The GUI is “Read-Only” unless a user has logged on. A walk-up user may examine the state of the switch, but can not change that state. Operators have instant access to real-time power usage information, including realtime waveform capture. A mimic panel graphically shows the current state of the switch and power flow, while health meters provide operators with the capability to know the status of a TMR instantly. The presence of an alarm is visible on every screen. Each transfer event and overload transfer-inhibit event is captured and stored as part of the history of the machine. 22 22 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Series 70 ePODs: Type-N Maximal Configuration Series 70 ePODs: Type-N One Line Diagram 480V, 3-phase, 3-wire or 600V, 3-phase, 3-wire Source 1 Input CB101 C B201 NC Source 2 Input NC CB102 NO NO CB301 NC NC CB604 NC NO C B202 CB302 CB605 1200A SafePanel 1 Up to 12 CB positions 23 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Series 70 ePODs: Type-N Technical Characteristics ePODs: Type-N Models with Withstand Ratings 120/208 V 150 A 480 V; 480/277 V; 415/240 V; 400/230 V; 380/220 V 600 V; 575 V 200kAIC; 150kAIC; 100kAIC; 65kAIC 150kAIC; 100kAIC; 65kAIC; 35kAIC; 25kAIC 100kAIC; 65kAIC; 35kAIC; 25kAIC; 18kAIC 150kAIC; 100kAIC; 65kAIC 65kAIC; 50kAIC; 25kAIC 200kAIC; 150kAIC; 100kAIC; 65kAIC 150kAIC; 100kAIC; 65kAIC; 35kAIC; 25kAIC 100kAIC; 65kAIC; 35kAIC; 25kAIC; 18kAIC 200kAIC; 100kAIC; 65kAIC 100kAIC; 65kAIC; 50kAIC; 35kAIC 42kAIC; 35kAIC; 25kAIC; 20kAIC 150kAIC; 100kAIC; 65kAIC 100kAIC; 65kAIC; 50kAIC 65kAIC; 50kAIC; 25kAIC 225 A 250 A 400 A 600 A 800 A 1000 A 1200 A Mechanical Characteristics Frame Construction Welded Frame Enclosure Gauge 16 Gauge or greater Electrical Connections Flexible Busway, Silver-Plated Solid Busbar Color Textured Powder Coat White (RAL 7035), Black, Custom Seismic Floor Anchors Optional Seismic Floor Stand Optional Sectionalization Engineered Composite Insulation, Dead Front Doors Electrical Characteristics Number of Inputs 2, 3 Number of Output CBs 1, 2 Frequency 50 Hz, 60 Hz Poles 3-pole, 4-pole Phases 3 Phase, 3 Wire, 4 Wire + Ground Neutral Rating 100%, 150%, 200% Transfer Time < 4ms (3 ms typical) Redundancy Single Modular Redundancy, Triple Modular Redundancy Optional Circuit Breaker Type Electronic Trip, Molded Case Switch, Thermal Magnetic Trip Circuit Breaker Mounting Type Plug-In Distribution SafePanel™ Distribution Power Quality Monitoring Waveform Capture Local Display, Remote Display via Web Browser, Waveforms Automatically Emailed Voltmeter Input sources and Output, for each phase Ammeter Input sources and Output, for each phase Frequency Meter Both Sources Real-Time Synchroscope Phase Angle Meter Between Sources Metering Apparent Power, Real Power, Power Factor, Output Total Harmonic Distortion Time Stamped Transfer Count From First Day Use, From Last Reset CB Status Indicator Open/Closed/Tripped Circuit Breaker SCR Pair Indicator Conducting/Non-Conducting Source Indicator Preferred Source Phase Indicator When Any Two Sources Are Within Window Current Path Indicator Energized Current Path 24 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. Series 70 ePODs: Type-N Technical Characteristics Operational Characteristics Transfer Modes Manual, Automatic Inrush Mitigation Technology Patented Dynamic Phase Compensation Algorithm Password Protection User Configurable Roles Cooling Convection Cooling Cable Access Top/Bottom Service Access Front Only Bypass Interlock Mechanism Mechanical Noise & Interference Isolation Optical Fiber IR Scan Port Type InSight™ IR Portholes SCR Type Puck Display Type 15” Color Touch Screen Display Resolution 1024x768 Bypass Assistance Voice-Guided Bypass Audio Bezel-Mounted Stereo Speakers Languages English, French Mimic Panel Digital Setpoints Control Digital Power Supplies Redundant Backup Monitoring System LED (Light Emitting Diodes) Connectivity Meters Local Display, Ethernet, Modbus/TCP, http via Web Browser (Non-Proprietary) Alarms Local Display, Ethernet, Modbus/TCP, http via Web Browser (Non-Proprietary) Summary Alarm Dry Contacts Waveforms Local Display, Ethernet, http via Web Browser (Non-Proprietary) History/Event Log Local Display, Ethernet, http via Web Browser (Non-Proprietary) Diagnostics Local Display, Ethernet, http via Web Browser (Non-Proprietary) Time Synchronization Network Time Protocol (NTP) Standards Conformance CSA C22.2 No 107.1 IEEE C62.41 and 45 NEMA AB-1 NFPA 70E UL ETL Listed to UL 50 and UL 1008 Contact LayerZero for custom sizes and designs. 25 Series 70 ePODs: Type-N Brochure © 2014 LayerZero Power Systems, Inc. LayerZero Power Systems, Inc. 1500 Danner Drive Aurora, OH 44202 U.S.A. Learn more at www.LayerZero.com © 2014 LayerZero Power Systems, Inc. LayerZero Power Systems, LayerZero.com and the LayerZero logo are registered trademark of LayerZero. All product specifications are subject to change without notice. 26 Series 70 ePODs: Type-N Brochure Rev. 5/14 © 2014 LayerZero Power Systems, Inc.