Transcript
CUSTOMER :
.
DATE
: 2013. 05. 06.
REV
: Rev. 1.0.
PRODUCT DATA SHEET Standard LED Module L270 W270 - 1500lm [CESM-1]
MODEL NAME : LLFML33-13K201A (3000K) LLFML33-13K301A (3500K) LLFML33-13K401A (4000K)
LLFML33-13K601A (5000K)
RoHS Compliant
HALOGEN FREE
CONTENTS 1. Features
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2. Outline Dimensions and Parts List
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3/22
3. Schematic (Module Circuit Topology)
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5/22
4. LED Module Marking and Bin Information
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6/22
5. Optical Characteristics
─────────
9/22
6. Electrical Characteristics
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11/22
7. Reliability Test Items and Conditions
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12/22
8. Package and Marking of Products
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13/22
9. Cautions on Use
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18/22
10. Drawings
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19/22
11. Visual Inspection Standards
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20/22
12. Revision History
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22/22
2 / 22
1. Features - LED Module Type : Assembled with CEM-1 PCB Material and SMD Components - UL Recognized Component and CE 4 B
5
A
6
B
- Application : Lighting Source for LED Flat Panel Lighting
2. Outline Dimensions and Parts List 2.1. LED Module Drawing
( Unit : mm )
270
A
14
B
15
A
270
13
Tb Measurement Point
Temperature Measurement Point (LED27 Ts / LED27 Tc) 22
B
Tc 23
A
Ts
3 / 22
24
Tc
B
2. Outline Dimensions and Parts List 2.2. Outline Dimensions Items
Min.
Typ.
Max.
Unit
Remarks
Length
269.6
270
270.4
mm
Width
269.6
270
270.4
mm
PCB : CEM-1 RoHS Halogen Free
Thickness 1)
1.4
1.6
1.8
mm
Including Copper on PCBs Copper Thickness : 1 Oz
Thickness 2)
2.05
2.4
2.75
mm
Including LED Package Height
Thickness 3)
5.75
6.1
6.45
mm
Including Connector Height
2.3. Parts List Items
Code (LG Innotek)
Specification
LEMWS59Q80LZ10
Quantity 3000K
LEMWS59Q80KZ10
5630 PKG -1 Chip, 1 Cup
LED LEMWS59Q80JZ10 LEMWS59Q80HZ10
3500K 54 4000K 5000K
PCB
3PCGZ10005A-H
CEM-1 / 270x270x1.6T
1
CNT
3CCS2A1001A-H
WAGO 2PIN / 2060-402/998-404
1
4 / 22
3. Schematic (Module Circuit Topology)
16
A
24
B
32
A
40
B
9
A
17
B
25
A
33
B
41
A
10
B
18
A
26
B
34
A
42
B
11
A
19
B
27
A
35
B
43
A
12
B
20
A
28
B
36
A
44
B
13
A
21
B
29
A
37
B
45
A
14
B
22
A
30
B
38
A
46
B
15
A
23
B
31
A
39
B
47
A
48
A
B
B
A
3
50
A
2
49
1
8
B
A
3.1. LED Interconnection : 9 Series x 6 Parallel
7
A
B A B 54
A
6
53
B
5
52
A
4
51
B
Tc
3.2. Configuration example driver-to-module
LED Driver
+
+
*The number of required modules to be interconnected will be determined by the lighting application specifications. Refer to the LG Innotek Application Note for more details.
3.3. Conductor Data Symbol
Function
AWG
18 - 24
Strip Length
6 - 7 mm
Conductor Entry Angle
0° to PCB
Strip Length
5 / 22
6 – 7 mm
6 – 7 mm Strip Length
4. LED Module Marking and Bin Information 4.1. LED Module Label Markings
①
Traceability Code
②
Forward Voltage Type
③
LGIT Model Name
④
Product Description
⑤
Array Serial Number
20mm ③LLFM33-13K301A
O
④
6mm
②
3500K, 1500lm, CRI 80↑ Max. If=462mA, Max. Vf=30V
① H3801000135APQQ11T
⑤ 9999
< PCB Label > ① Traceability Code Table 3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Marking
H
3
8
0
1
0
0
0
1
3
5
A
P
Q
Q
1
1
T
Meaning
SMT Site
SMT Year / Month / Day
SMT Serial No.
CCT Code
Digits
1
4
4
2
How to Use
H : Huizhou
1st : Last no. of Year 2nd : Month (1~9,X,Y,Z) 3rd and 4th : Day
Lot Serial No.
CCT
Vf Bin Code 2
1
Vf
Vf Type
PKG
Flux
1 Vf
2
PKG
PKG
T type
1
2
Flux
T
1
PKG
O type
1
Color
O
1
PKG
Forward Voltage Type
1
Color
Code
1
PKG
② Forward Voltage Type Table
1
1
Vf Type Code
2
Flux Bin Code
1
Color Bin Code
No.
③ Model Name : See PCB Label Information ④ Product Description : See PCB Label Information ⑤ Array Serial Number : Input Serial Number
*PCB Label Information Model Name
CCT
CRI
Luminous Flux (Category)
Max. If
Max. Vf
LLFML33-13K201A
3000K
80↑
1500lm
462mA
30V
LLFML33-13K301A
3500K
80↑
1500lm
462mA
30V
LLFML33-13K401A
4000K
80↑
1500lm
462mA
30V
LLFML33-13K601A
5000K
80↑
1500lm
462mA
30V
6 / 22
4. LED Module Marking and Bin Information 4.2. Traceablity Code Table SMT Site SMT Site
Huizhou
Paju
Borim
Code
H
P
B
-
-
SMT Year / Month Code
Year
Month
1
2
3
4
5
6
7
8
9
10
2
2012
Code
1
2
3
4
5
6
7
8
9
X
3
2013
Month
11
12
4
2014
Code
Y
Z
SMT Day Day
1
2
3
4
5
6
7
8
9
10
11
12
Code
1
2
3
4
5
6
7
8
9
10
11
12
Day
13
14
15
16
17
18
19
20
21
22
23
24
Code
13
14
15
16
17
18
19
20
21
22
23
24
Day
25
26
27
28
29
30
31
Code
25
26
27
28
29
30
31
CCT Code CCT(K)
2700
3000
3500
4000
5000
5700
6500
Code
27
30
35
40
50
57
65
Color Bin Code LG Innotek PKG Code Bin 11 12 Code A B Bin 21 22 Code E F Bin 31 32 Code I J Bin 41 42 Code M N LG Innotek PKG Code Bin HB1 HB2 Code A B Bin HB5 HB6 Code E F Bin HB9 Code I
Flux Bin Code 13 C 23 G 33 K 43 O
(L, K, J Bin) 14 D 24 H 34 L 44 P
HB3 C HB7 G
Code Flux Bin Q Q Q Q
Single Single Single Single
Min.
Typ.
Max.
Remark
20.0 21.0 22.0 23.0
-
26.0 26.5 27.0 28.0
3000K 3500K 4000K 5000K
*Flux Sorting Current : 65mA
Vf Bin Code
(H Bin) HB4 D HB8 H
Code
Vf Bin
Min.
Typ.
Max.
9
9
2.80
-
2.90
0
0
2.90
-
3.00
1
1
3.00
-
3.10
2
2
3.10
-
3.20
*Vf Sorting Current : 65mA
7 / 22
4. LED Module Marking and Bin Information 4.3. Module Classifications 4.3.1. Correlated Color Temperatures and SDCM
L31
L33
L13 L11 K33
L32
K31 L12
K13 K11
J33
K14
J31 J34
J13
J12
J41
L21
L22
L24
L43
L23 L42
L44
K44
K42 K24
J44 K22
J23 J21
L41
K43 K41
K23 J43 K21
J14
HB7
K12
J32
J11
K34 K32
L34
L14
J42 J24
HB4
J22 HB8
HB1 HB5 HB2
HB9
4 SDCM
HB6 HB3
4.3.2. Color Coordinates Center Point for CCT models CCT
Model Name
Color Coordinates Center Point
3000K
LLFML33-13K201A
Cx = 0.4303 / Cy = 0.4022
3500K
LLFML33-13K301A
Cx = 0.4038 / Cy = 0.3893
4000K
LLFML33-13K401A
Cx = 0.3783 / Cy = 0.3755
5000K
LLFML33-13K601A
Cx = 0.3427 / Cy = 0.3508
4.3.3. Forward Voltage Type LED Package Vf Bin
Forward Voltage (V)
9
2.80 ~ 2.90
0
2.90 ~ 3.00
1
3.00 ~ 3.10
2
3.10 ~ 3.20
※ Vf Sorting Current : 130mA
8 / 22
Forward Voltage Type
LED Package M.R.M
O Type
9 Bin + 1 Bin 0 Bin + 0 Bin
T Type
0 Bin + 2 Bin 1 Bin + 1 Bin
5. Optical Characteristics 5.1. Specifications Items
Condition
Min.
Typ.
Max.
Unit
1250
1430
-
lm
95
107
-
lm/W
80
-
-
-
1250
1450
-
lm
95
109
-
lm/W
CRI
80
-
-
-
Flux
1250
1480
-
lm
95
110
-
lm/W
80
-
-
-
1250
1480
-
lm
95
110
-
lm/W
80
-
-
-
Flux 3000K
Efficacy
If= 462mA (Ta=25℃)
CRI Flux 3500K
4000K
Efficacy
Efficacy
If= 462mA (Ta=25℃)
If= 462mA (Ta=25℃)
CRI Flux 5000K
Efficacy
If= 462mA (Ta=25℃)
CRI Input Current Range
-
30
-
462
mA
Color Consistency (SDCM)
-
-
-
4
SDCM
Ts Temperature
-
-
-
70
℃
Tc Temperature
-
-
-
65
℃
Operating Temperature
-
0
-
40
℃
Thermal Resistance Value (Rth j-c)
-
1.23
℃/W
Thermal Resistance Value (Rth j-b)
-
0.93
℃/W
Standards
-
CE (NC12684-13-02) UL Recognized (E343718)
-
RoHS
-
Compliant (Halogen Free)
-
1. Test Conditions - Temperature Measurement Point : Refer to Page 3 (LED Tc / Ts) - Optical Test Time : Initial (Lighting test starts after 5 seconds) - Temperature / Humidity : 25℃ / 50%. - Tb is measured at the PCB bottom side at the hottest point on the board, which is directly underneath the most centrally located LED driven at the maximum current (see Section 2.1 for the Tb point location) - Rth j-c means Tj (Junction) to Tc (Contact Temperature Point) 2. Tolerance Range (Measurement equipment, Measurement methods, Human error) - CRI : ±3% / CIE 1931 x, y Chromaticity Coordinates : ±0.002 / CCT : ±2% / Luminous Flux : ±5% 9 / 22
5. Optical Characteristics 5.2. Beam Shape and Intensity 120˚
180˚
120˚
90˚
90˚
100
200
60˚
60˚
300
400
30˚
30˚
500
0˚
0-180˚
90-270˚
6. Electrical Characteristics 6.1. Specifications at the Maximum Current of 462mA Items
Min.
Typ.
Max.
Unit
Voltage
26.6
28.8
30.6
V
Power Consumption
12.29
13.31
14.14
W
Current per String (Rated)
77
mA
1) Measurement Tolerance of Vf is ± 0.2V 2) To drive the modules at the maximum current, the Tc of the module should be considered. Otherwise, it may result in the acceleration of the lumen depreciation of the modules. Tc should be less than 65℃ with Ta = 25℃.
10 / 22
6. Electrical Characteristics 6.2. Flux vs. Current
6.3. lm/W vs. Current
lm/W vs Current
Flux vs Current 100
3000K 3500K 4000K 5000K
140
80
lm/W [lm/W]
Relative Luminous Flux [%]
150
60 40 20 0
78
126
174 222 270 318 Input Current [mA]
366
414
120 110
Flux Vs. Current 30
130
100
462
30
138
246
354
462
Input Current [mA]
6.4. Forward Voltage vs. Current
6.5. Power vs. Current
Forward Voltage vs Current
Power vs Current 14 Consumption Power [W]
Forward Voltage [V]
35
30
25
20 Forward Voltage Vs. Current 15
12 10 8
6 4 2
Power Vs. Current
0 30
78
126
174 222 270 318 Input Current [mA]
366
414
462
30
78
126
174 222 270 318 Input Current [mA]
1. Test Conditions - Optical Test Time : Initial (Lighting test starts after 5 seconds) - Temperature / Humidity : 25℃ / 50%. 2. Tolerance Range (Measurement equipment, Measurement methods, Human error) - Luminous Flux and Luminous Efficacy : ±5%
*The values above are measured by the LG Innotek integrating sphere. 11 / 22
366
414
462
7. Reliability Test Items and Conditions 7.1. The Reliability Criteria Criteria for Judgment Item
Symbol
Voltage Drop *1) Luminous Flux
Test Condition
Vf If=462mA
ΦV
Minimum
Maximum
L.S.L *2) X 0.7
U.S.L *3) X 1.3
S *4) X 0.7
-
※Voltage Drop *1) : Module is measured by a volt meter. ※L.S.L *2) : Lower Specification Limit / U.S.L *3) : Upper Specification Limit / S *4) : Initial Value
7.2. Results of Reliability Test No.
Item
Test Condition
Test Hours/Cycles
Sample Quantity
Pass/ Fail
1
High Temperature Operating Life (HTOL)
Temperature : 85℃ (If=462mA)
1000 hours
5 units
1/0
2
Low Temperature Operating Life (LTOL)
Temperature : -30℃ (If=462mA)
1000 hours
5 units
1/0
3
Room Temperature Operating Life (RTOL)
Temperature : 25℃ (If=462mA)
1000 hours
5 units
1/0
4
High Temperature /High Humidity Operating Life
85℃ / 85% RH (If=462mA)
1000 hours
5 units
1/0
5
High Temperature Storage Life
85℃
1000 hours
5 units
1/0
6
Low Temperature Storage Life
-40℃
1000 hours
5 units
1/0
7
High Temperature / High Humidity Storage Life
85℃ / 85% RH
1000 hours
5 units
1/0
8
On / Off Test
ON(10sec) / OFF(10sec)
30K cycles
5 units
1/0
9
Thermal Shock Test
H:+100℃,30min / L:-40℃,30min
200 cycles
5 units
1/0
10
ESD (HBM) Minimum 5kV
3 times
10 units
1/0
12 / 22
8. Package and Marking of Products 8.1. Tray Information and Dimensions [Tray]
( Unit : mm )
Position of Tray Label
*Tolerances unless specified are ±5mm (for dimensions greater than 300mm) and ±3mm (for dimensions smaller than 100mm) Items
Information
Unit
Remark
Dimensions
650x330x19.3
mm
-
Quantity per Tray
4
EA
4 Modules per 1 Tray
Material
Antistatic PET
-
-
Color
Clear
-
-
8.2. Carton Box Information and Dimensions
( Unit : mm )
[Carton Box]
Position of Box Label
*Tolerances unless specified are ±10mm Items
Information
Unit
Remark
Dimensions
665x350x175
mm
-
Tray Quantity per Box
11
EA
40 Modules per 1 Box
Material
Corrugated Cardboard
-
-
13 / 22
8. Package and Marking of Products 8.3. Tray and Box Label Information -Tray Label (Code 128) 80mm
Product(1P) : LLFML33-13K301A
Trans ID(K) : 123456
Vf Bin
O
40mm
Package ID(3S) : H31O35-2Z040001 Quantity(Q) : 40
Date Code(9D) : 1250
Country of Origin(4L) : CN
3500K, 1500lm
- Box Label (Code 128)
Customer’s Company Name
165mm To :
Package ID(4S) : H31O35-2Z040001
Date Code(9D) : 1250
Product (1P) : LLFML33-13K301A
Quantity(Q) : 40 Trans ID(K) : 123456
Vf Bin
O
Vf Type Table 60mm
From : LG Innotek Huizhou Co., ltd District 18 Zhongkai Hitech Industry Development Zone, Huizhou, Guangdong, China
Code
Vf Type
O
O Type
T
T Type
*[O] Type and [T] Type Modules should be packed in the tray or box separately
- Package ID
14 / 22
8. Package and Marking of Products 8.4. Label Table Tray or Box SMT Site
Tray
Box
-
-
-
Code
T
B
SMT Site
Huizhou
Paju
Borim
-
-
Code
H
P
B
SMT Site
SMT Year / Month Code
Year
Month
1
2
3
4
5
6
7
8
9
10
2
2012
Code
1
2
3
4
5
6
7
8
9
X
3
2013
Month
11
12
4
2014
Code
Y
Z
Packing Day Day
1
2
3
4
5
6
7
8
9
10
11
12
Code
1
2
3
4
5
6
7
8
9
10
11
12
Day
13
14
15
16
17
18
19
20
21
22
23
24
Code
13
14
15
16
17
18
19
20
21
22
23
24
Day
25
26
27
28
29
30
31
Code
25
26
27
28
29
30
31
Module CCT CCT(K)
3000
3500
4000
5000
Code
30
35
40
50
15 / 22
8. Package and Marking of Products 8.5. Procedure for Packing - 4 module units are packed per 1 tray. - 11 Trays (with a maximum number of 40 modules) are packed in a box. ① 4 module units are inserted in a tray
② Labeling (on the tray)
③ Packing and tape wrapping (11 trays)
One extra tray covered for safety 4 modules packed into a tray. Only 10-tray packed with modules. Total : 40pcs
④ Insert trays into box and label (11 trays per box)
A : 665mm B : 350mm C : 175mm
16 / 22
8. Package and Marking of Products 8.6. Pallet Packing Specifications - Boxes are stacked with 6 layers on a plastic pallet (Each layer contains 4 boxes) - Pallet size : W1300 x L1100 x H150 (mm)
Shipping by Air, SEA
Carton Box Stacked with
1200mm
6 layers
< Pallet Label>
*Delivery note and pallet label, PO number are printed by LGIT marketing division staff in charge of customer. *Delivery note and pallet label are attached on cartons on the pallet before wrapping.
17 / 22
9. Cautions on Use 9.1. Storage •
When storing these products for a long time (over one week), - Store them in a dark place. Do not expose these products to sunlight. - Keep the temperature at 5℃~35℃ and the relative humidity under 60%. - Do not open the ESD trays before these products are ready to be assembled in a well lit environment.
•
During transportation and storage for a short time, - Keep the temperature below 85℃ at normal humidity.
9.2. Operation •
A constant current LED driver must be leveraged along with an appropriate amount of thermal dissipation to maintain Tc under 65℃.
•
Precautions for hazardous materials - The LEDs on the module should avoid direct contact with hazardous materials such as sulfur, chlorine, phthalate, etc.. - The silver-plated metal parts on the LED can rust when exposed to corrosive gases. Therefore, exposure to corrosive gases must be avoided. - Extreme environments such as sudden ambient temperature changes or high humidity that can cause condensation must be avoided.
※ LG Innotek is not responsible for any damages caused if the operating or storage conditions exceed the absolute maximum ratings recommended in this document.
18 / 22
10. Drawings
10.1. LED PCB
4 ALL PARTS MUST NOT CONTAIN PROHIBITED SUBSTANCES INCLUDING RoHS HAZARDOUS SUBSTANCES(Pb,Cd,Hg,Cr+6,Br,Cl) AND FOR MORE DETAILS REFER TO LGIT's ECO-SCM STANDARD, LGIT(30)-K-029.
Scale 2:1
Detail "A"
RELEASING THIS DRAWING WITHOUT PERMISSION OF LG Innotek SHOULD BE ACCUSED ACCORDING TO THE LAWS AND COMPANY RULES.
2 급
3 급
DATE
SIGNATURE
CHANGE CONTENTS
3
3
7
A
24
B
32
A
40
B
2
16
A
B
48
8
B
A
B
A
B
A
46
45
44
43
42
41
A
B
A
B
A
B
38
37
36
35
34
33
B
A
B
A
B
A
30
29
28
27
26
25
A
B
A
B
A
B
22
21
20
19
18
17
B
A
B
A
B
A
14
13
12
11
10
9
Tc
NO
B
A
A
15
A
23
B
31
A
CESM-1 (LLFML33-13K*01A)_Rev 1.3
QUANTITY RELATED P/N
39
B
2
THIRD ANGLE PROJECT
47
1/1
SCALE
mm
UNIT
PART NO
A
B
Detail "B" Scale 2:1
Notes 1. Working Specification 1)Material : PCB(CEM-1), 1oz, 1Layers 2)Text Color : Gray 3)PSR Type : White(SANEI or SEKISUI) 4)Un-indicated tolerances are ±0.2mm 5)When delivery, there should not exist harmful defect such as scratch or shock. 2. Eco-Design Specification 1)The part should not contain prohibited substances. - RoHS (Cd, Pb, Hg, Cr+6, PBBs, PBDEs) 2)Halogen Free
1 급
C H A N G E S
NO
ISSUE
3. Examination Specification 1)The surface should be clean, and should not exist the harmful defects with operating, such as flash(burr.) 2)Silk pattern inspection must measured by inner edge standard
치 수(mm)
4
49
50
B
A
51
52
53
A
D
C
B
A
0 ~ 6 6 ~ 30 30 ~ 120 120 ~ 400 400 ~ 1000 1000 ~ 2000
UNLESS OTHERWISE SPECIFIED
LGIT_LED A2
1 A B
DESCRIPTION
2013.05.07
2013.05.07
CHRIS KONG
APPROVED 2013.05.07
J O CHUN
CHECKED
S D KIM
DESIGN
54
TITLE
1
MATERIAL
CESM-1
COLOR FINISH
(Size:270*270, 1500lm)
3PCGZ10005A-H
NOTE
LLFML33-13K*01A
PART NO
MODEL
D
C
B
A
LG Innotek Co., Ltd.
3PCGZ10005A-H
1
DWG NO
19 / 22
B
A 2 3 B A
4 5 6
11. Visual Inspection Standards No.
Inspection Item
Inspection Area
Judgment Criteria
Inspection Method
SCOPE 3D
1
Particle
Non-Conductive Particles Patterns : Ok Removable : Ok Or under 0.1mm : Ok
2
Tear
No Copper Film Exposure
SCOPE 3D
3
Pattern Short
No Short BBT Test (Bare Board Test)
SCOPE
4
Pattern Open
No Open BBT Test (Bare Board Test)
SCOPE
5
SMT Missing
None Missing
SCOPE (Naked Eye)
None Upside Down
SCOPE (Naked Eye)
SMT Upside Down
LED
LED
PCB LED
LED
6
PCB
LED
20 / 22
11. Visual Inspection Standards NO.
Inspection Item
7
Soldering Defects
8
Short circuit
9
Come-Off
10
Tilt / Shift
11
Solder Ball
Inspection Area
Judgment Criteria
- No Solder or Not Melted - Separated Solder from Electrode -Too Much Solder over Package Height Fail
A
Inspection Method
SCOPE
No Short circuit
SCOPE
A ≤ 200㎛
SCOPE Magnifier
a < ½ of Lead
SCOPE
- 1 Solder Ball < 200 ㎛ - No Short circuit
SCOPE
200 ㎛
12
Marking
-
- Recognizable : Ok
Naked Eye
13
Label & Packing
-
- Model No./Lot No./Rank/ Quantity with one accord - Not damaged and wrinkled
Naked Eye
21 / 22
SPECIFICATION MODEL
LLFML33-13K*01A
DOCUMENT No.
-
REG. DATE
2013. 05. 06
REV. No.
Rev. 1.0
REV. DATE
-
PAGE
-
12. History of Revision Revision
Date
Rev. 1.0
2013.05.06
Contents of Revision Change New Establishment
22 / 22
Remark
