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Linelazer - Graco Inc.

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3Z8–082 Rev B Supplement to instruction manual 308–082 WARNING INJECTION HAZARD This form is only a quick reference to the features and frequently ordered parts of INSTRUCTIONS this sprayer. To reduce the risk of serious injury, including fluid injection, while operating or repairing this sprayer, follow the warnings and instructions in manual 308–082. GM 3500 GASOLINE-POWERED AIRLESS LINESTRIPER LineLazer 3000 psi (21.0 MPa, 210 bar) Maximum Working Pressure Model 231–132, Series A With one gun, RAC IV DripLess Tip guard, Size 317 LineLazer Tip & Size 517 SwitchTip, and 50 foot (15 m) hose. Model 231–140 Same as 231–132, except includes Second Gun Kit, 224–097  GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN http://www.graco.com COPYRIGHT 1989, GRACO INC. Graco Inc. is registered to I.S. EN ISO 9001 55440–1441 Parts – Cart 21 20 22 Ref 13 195 83 168 3 169 84 171 159 1 118 23 170 1 52 86 REF 3 82 150 34 172 35 33 4 90 2 40 28 39 24 196 194 94 99 32 33 139 27 29 36 E 37 30 A 19 40 42 40 26 104 26 2 41 117 110 39 11 25 87 30 38 42 10 2 185 41 40 39 114 116 115 31 184 E 112 105 40 1 See page 3 2 Label 3 See page 6 183 4 See page 4 3 A 32 186 114d 114a 114c 10   114e 114b 0003F Parts – Cart Model 231–132, Series A With one gun Includes items 1–196 Model 231–140 With two guns Includes items 1–196, and 401–405 (see page 6) Ref. No. Part No. Description 1 111–154 2 3 10 11 19 20 21 22 23 24 25 26 27 240–484 111–153 112–405 111–020 224–021 108–063 186–787 111–197 224–246 109–099 186–672 111–040 110–963 28 29 30 31 32 33 34 35 36 37 38 39 106–212 104–766 108–471 186–668 100–846 111–016 111–230 100–015 186–814 103–262 186–731 111–194 40 41 42 52 82 83 84 85 86 87 101–566 186–821 224–136 103–927 183–769 178–342 238–959 103–473 176–920 111–193 90 94 99 104 105 107 110 183–770 186–747 101–345 108–868 100–731 186–620 224–019 CABLE, dual gun selector, 9.6 ft (2.9 m) 1 KIT, hose, linestriper 1 CABLE 1 NUT 3 WHEEL, pneumatic, 16” dia. 2 HANDLE 1 GRIP, handle 2 BRACKET, release lever 1 LEVER, release 1 COVER, pail 1 BUSHING, snap 2 PLATE, mounting 1 4 LOCKNUT, 5/16–18 w/nylon insert SCREW, serrated flange, hex hd, 5/16–18 x 3/4” 1 CAPSCREW, hex hd, 3/8–16 x 2–3/4” 4 4 MOUNT, motor KNOB 2 BRACKET, rear caster 1 FITTING, lubrication 1 BEARING, flanged 2 SCREW, mach, flhd,1/4–20 x 1” 1 NUT, hex, 1/4–20 1 PIN, pivot 1 CAPSCREW, sch, 5/16–18 x 3–1/2” 1 BRACKET, front caster 1 CAPSCREW, serrated flange hd, 3/8–16 x 2” 6 LOCKNUT, 3/8–16 w/nylon insert 16 LABEL, Warning (trigger cable) 2 CLAMP, extension 2 CLAMP, hose, 1–1/4” 1 TUBE, suction, 5 gal, 3/4” pipe 1 5 CLIP, spring HOSE, cpld, 3/16” x 60” 1 WIRE TIE STRAP 3 HOSE, suction 1 CAPSCREW, serrated flange, hex hd, 3/8–16 x 7/8” 2 STRAINER, 16 mesh 1 LEVER, actuator 1 1 NUT, hex, jam, 1/4–20 CLAMP, wire 1 WASHER, 3/8” 2 LABEL, grounding 1 CART 1 Qty. REMOTE TRIGGER DETAIL, Ref No. 118, Includes 118a–118e Ref. No. Part No. Description 112 224–066 114 237–832 114a 114b 114c 114d 114e 115 116 117 112–820 112–822 112–823 112–824 112–825 801–020 101–044 111–195 118 224–144 118a 118b 118c 118d 118e 119 120 121 122 127 111–018 111–206 186–746 186–694 186–832 186–695 190–098 111–017 186–696 107–110 139 147 150 159 161 165 166 168 169 170 171 172 183 184 185 186 194 195 196 107–194 206–994 112–798 237–686 111–235 235–456 100–718 191–874 113–789 113–790 102–040 100–014 192–222 192–221 100–538 113–690 224–068 114–271 183–461 CASTER LATCH ASSY Includes 1 of item 32 1 SWIVEL CASTER Includes items 114a–114c 1 SCREW, cap, hex hd 1 BEARING, needle 1 RACE, needle 1 SEAL 1 SPRING, Belleville NUT, 1/2–13 w/nylon insert 4 4 WASHER, flat, 1/2” CAPSCREW, serrated flange, hex hd, 1/2–13 x 1–1/4” 4 REMOTE TRIGGER KIT Includes items 118a to 118e 1 .SPRING, compression 1 .BEARING, ball, 3/32” 1 .TRIGGER 1 .SPOOL, cable selector 1 .KNOB 1 BLOCK, mounting 1 PIN, trigger pivot 1 BEARING, flanged 2 PLATE, lever 2 LOCKNUT, with nylon insert, 10–32 unf-2b 1 WASHER, flat 3/8” 1 THROAT SEAL LIQUID, 8 oz (0.27 l) 1 SCREW, thd frmg, 1 GROUNDING CLAMP ASSY 1 SCREW, mach, pnhd 1 1 BRAKE KIT, See manual 308–227 WASHER 1 BRACKET, pressure relief 1 SCREW, mach, truss hd. 8–32 x 0.5” 1 CLAMP, pressure relief 1 NUT, lock 1 SCREW, cap hex hd 1 INDICATOR, line 1 HOLDER, indicator 1 CAPSCREW, hex hd, 5/16–18 x 1/2 in. 1 CAP, vinyl 1 HOSE, cpld, 1/4 in. x 78 in. (f x f) 1 STRAP, retaining 1 NIPPLE, adapter 1 Qty.  Replacement Danger and Warning labels, tags and cards are available at no cost. BRAKE KIT, Ref No. 165 Includes solid colored parts 32 119 164 122 127 121 166 120 121 122 118a 118b 118c 118e 118d 0005 ÂÂ ÂÂ Â 01919   Parts – Mechanical 78 80 46 81 79 77 59 77a 67 59 77b 76 65 138 1 64 67 74 73 129 59 77c 1 66 62 128 59 157 156 75 69 67 63 68 70 155 26 104 59 60 61 89 88 87 109 60 135 59 58 57 88 56 133 91 55 REF 24 72 140 6 92 137 5 15 71 54 3 1 53 17 REF 86 2 108 REF 133 106 Ref 2 REF 133 18 15 14 111 43 Ref 84 4 40 50 132 51 16 3Z8-082 2 26 4 105 40 52 85 REF 25 107 12 1 Label 2 See page 2 3 See manual 307–806 4 Located on bottom 5 Located on inside of cover 6 Located on outside of cover 0004B Parts – Mechanical Ref. No. Part No. Description 12 13 14 15 162–453 238–960 220–285 162–453 1 1 1 16 218–029 NIPPLE. 1/4–18 npsm x 1/4–18 npt VALVE, pressure relief CAP, secondary fluid outlet NIPPLE, hex, 1/4 npsm x 1/4 npt 1-3/16” long FLUID FILTER, see 307–273 for parts 17 18 26 40 43 100–040 164–672 111–040 101–566 110–997 1 1 1 3 4 46 50 51 106–115 108–851 100–469 52 53 103–927 110–229 54 222–580 PLUG, 3/8 npt ADAPTER, 1/4 npsm x 3/8 npt LOCKNUT, 5/16–18 w/nylon insert LOCKNUT, 3/8–16 w/nylon insert SCREW, serrated flange, hex hd, 1/4–20 x 5/8” LOCKWASHER, 3/8”, high collar WASHER, plain, 3/8” CAPSCREW, hex hd; 3/8–16 x 3/4” CLAMP, hose, 1–1/4” UNION, 90, 3/4” ID hose x 3/4 npsm swivel DISPLACEMENT PUMP KIT see 307–806 for parts 55 55a 56b 57 221–044 58 59 60 61 62 63 221–183 105–510 108–803 183–512 108–801 110–837 64 65 66 67 68 69 70 71 72 108–879 181–867 183–401 100–644 183–517 108–800 185–529 176–818 155–541 73 107–209 109–033 Ref. No. Part No. Description 74 75 76 77 188–154 176–817 218–035 223–101 COVER, drive housing SPRING, retaining BEARING HOUSING DRIVE HOUSING KIT 1 1 1 Includes items 77a to 77c 77a 77b 77c 78 79 80 81 178–967 107–089 100–069 221–042 218–034 107–218 107–210 1 1 2 1 1 1 2 85 87 103–473 111–193 1 1 88 110–885 1 89 91 186–663 111–192 1 92 105 106 107 108 186–856 100–731 186–812 186–620 156–823 109 111 128 129 132 133 222–369 178–034 186–757 185–953 100–133 235–695 135 137 138 140 101–754 178–941 223–188 177–762 . WASHER, bronze . WASHER, silver . BALL GEAR REDUCER CONNECTING ROD KIT CAPSCREW, hex sch; 1/4–20 x 2–3/4” CAPSCREW, sch; 3/8–16 x 1–1/2” (special) WIRE TIE STRAP CAPSCREW, serrated flange hex hd, 3/8–16 x 1–1/4” SCREW, pnh, thread forming, 10–24 x 3/8” BRACKET, pressure control CAPSCREW, serrated flange hex hd, 3/8–16 x 7/8” LABEL WASHER, 3/8” GROUND CHAIN, heavy, 15–5/8” long LABEL, grounding UNION, straight, 1/4 npt(m) x 1/4 npt(f) swivel PRESSURE CONTROL KIT TAG, WARNING at filter LABEL, identification, drive cover LABEL, DANGER on drive housing LOCKWASHER, 3/8” HOSE, 1/4” ID x 2.4’, cpld 1/4 npt(m) x 1/4 npsm(f), spring guard full length PLUG, pipe, 3/8 npt NUT, hex, 1–5/8 –18 (special) PINION HOUSING LABEL, WARNING Qty. 3 2 4 1 CLUTCH ASSEMBLY . ARMATURE 1 . ROTOR, clutch 1 SCREW, mach, slotted, bdgh 6–32 x 3/16” 2 CONDUCTOR, electrical 1 LOCKWASHER, 1/4” 17 6 CAPSCREW, hex sch; 1/4–28 x 1” HOUSING, clutch 1 4 SETSCREW, 1/4–20 x 5/16” SCREW, serrated flange, hex hd, 5/16–18 x 1–1/2” 3 ENGINE, gasoline, 3.5 HP 1 LABEL, WARNING on engine 1 KEY, shaft 1 CAPSCREW, hex sch; 1/4–20 x 3/4” 9 CLAMP, mounting, rotor 1 PIN, dowel; 5/16 x 1” 1 FIELD KIT 1 PIN, 5/16 x 1.023” (special) 1 UNION, 90, 1/4 npt x 1/4 npsm swivel 1 4 SCREW, mach, filh; 8–32 x 1” Qty. 4 1 1 8 2 3 1 1 1 1 2 1 1 1 1 1 2 1 1 1 inside pressure control cover 1 155 224–128 WIRING HARNESS 1 156 109–031 CAPSCREW, sch, 5/16–24 x 1” 4 157 104–008 LOCKWASHER, 5/16” 4  Replacement Danger and Warning labels, tags and cards are available at no cost. 3Z8-082 5 Parts – Gun Mounting Ref. No. Part No. Description 4 6 7 32 33 34 224–052 114–029 188–135 100–846 111–016 111–230 35 44 45 47 100–015 100–016 181–734 100–101 48 49 186–699 100–021 93 94 95 96 181–818 186–747 188–452 108–483 97 98 181–795 235–459 BRACKET, gun support 1 1 CLAMP, arm support GUIDE, cable 1 FITTING, lubrication 1 BEARING, flanged 2 SCREW, mach, flhd, 1/4–20 x 1” 1 1 NUT, hex, 1/4–20 LOCKWASHER, 1/4” 2 ARM, support 1 CAPSCREW, hex hd, 3/8–16 x 1” 1 or 2 BLOCK, mounting cable 1 CAPSCREW, hex hd, 1/4–20 x 1” 2 KNOB 1 LEVER, actuator 1 HOLDER, gun 1 SCREW, shoulder, sch, 1/4 x 3/8 ” 1 1 JAW, clamp FLEX GUN See manual 308–235 for parts 1 NUT, hex, jam, 1/4–20 2 BEARING, sleeve 1 CAPSCREW, sch, 1/4–20 x 1–1/2” 1 SCREW, shoulder, sch, 5/16 x 1” 1 Line Lazer Tip, Sz 317 1 LOCKWASHER, 3/8” 1 RAC IV DripLess TIP GUARD 1 1 SwitchTip, Size 517 WASHER 1 2 COLLAR, screw, set NUT, hex; 5/16–18 unc 2 2 SCREW, thumb; 5/16 99 100 101 101–345 108–535 107–445 103 111–045 113 132 136 LLT–317 100–133 237–859 158 164 187 188 189 221–517 110–755 113–975 100–077 100–220 Qty. OPTIONAL SECOND GUN AND HOSE KIT Model 224–097 Included with Sprayer Model 231–140 only This kit includes the parts shown in the box to the right, which includes items 401–405 and the items listed above except 4. Ref. No. Part No. Description 401 402 403 178–342 111–155 224–068 CLIP, spring CABLE, remote trigger HOSE, 1/4” ID, cpld 1/4–18 npsm(f) 6.5 ft (1.2 m) grounded, spring guards BRACKET, support, extension CLAMP, extension 404 224–096 405 224–071 6 3Z8-082 7 187 6 45 REF 1 188 189 4 132 34 99 32 94 47 48 33 35 44 49 97 93 95 96 98 136 164 0055A SECOND GUN AND HOSE KIT 7 189 187 405 45 6 132 48 Ref 402 43 47 188 33 35 44 49 97 401 93 Qty. 95 1 1 96 403 1 2 33 99 100 101 113,158 404 1 103 402 98 113,158 136 99 94 32 103 33 99 100 101 123 0056A Notes 3Z8-082 7 Technical Data Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 Horsepower, Honda Maximum Working Pressure . . 3000 psi (21.0 MPa, 210 bar) Noise Level Sound Power . . . . . . . . . . . . . . . . . . . . . . . . . 103 dbA Sound Pressure 95 dbA @ 1 meter under maximum operating conditions per ISO–3744 Cycles/Gallon (liter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 (53) Maximum Delivery . . . . . . . . . . . . . . . . 1.0 gpm (3.79 liter/min) Fuel Tank Capacity . . . . . . . . . . . . . . . . 0.66 gallons (2.5 liter) Maximum Tip Size . . . . . . . . . . . . . . . . . . . 1 gun with 0.031 tip; 2 guns with 0.021 tip 3 guns with 0.019 tip Inlet Paint Strainer . . . . . . . . . . . . . . . . 16 mesh (1190 micron) Stainless Steel screen, reusable Outlet Paint Filter . . . . . . . . . . . . . . . . . . 60 mesh (250 micron) Stainless Steel screen, reusable Pump Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt (m) Fluid Outlet Size . . . . . . . . . . . . . . . . 1/4 npsm from fluid filter Wetted parts Displacement PumpZinc-Plated Carbon Steel, Stainless Steel, Chrome-Plated Stainless Steel, Polyethylene, Tungsten Carbide, Leather, Polyurethane Filter . . . . Zinc-Plated Carbon Steel, Stainless Steel Dimensions Weight 212 lb (96.2 kg) Height 40 in. (1016 mm) Length 56 in. (1422 mm) Width 37 in. (940 mm) Graco Phone Number TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: 1–800–367–4023 Toll Free. All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Sales Offices: Minneapolis, Detroit, Los Angeles Foreign Offices: Belgium, Canada, England, Korea, France, Germany, Hong Kong, Japan GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 http://www.graco.com PRINTED IN U.S.A. 3Z8–082 August 1995, revised February 1998