Transcript
GE Healthcare
Instructions 28-9606-47 AB
ReadyToProcess
ReadyKart Mobile Processing Station Instructions for Use Contents 1
Introduction .................................................................................................................................................................................1
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General Description .................................................................................................................................................................2
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Description of Components.................................................................................................................................................4
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Assembling the Mobile Processing Station ..................................................................................................................7
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Using the Processing Station Safely ...............................................................................................................................9
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Cleaning and Storage .......................................................................................................................................................... 10
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Maintenance and Replacement Parts ......................................................................................................................... 11
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Specifications .......................................................................................................................................................................... 12
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Related Literature .................................................................................................................................................................. 13
1 Introduction The ReadyKart mobile processing station is a configurable cart that mechanically supports and enhances the use of GE Healthcare ReadyToProcess™ fluid processing products. GE Healthcare manufactures the ReadyKart mobile processing station in two sizes: Standard and Mini. Each size includes two configurations: (1) the base framework with wheels to which you add individual components to meet your application’s specific requirements; and (2) a fully configured cart that includes the framework and components most users need for fluid processing applications. Read these instructions including the safety precautions before using the processing station.
2 General Description The ReadyKart mobile processing station makes it easy to setup and use disposable fluid processing components such as disposable bags, filters, tubing, sensors, and pumps. You save setup time and achieve optimum results. These instructions for use describe all of the main components available for several models of mobile processing stations. You processing station may have fewer features than the processing stations shown in some photos.
Overview Depending on the size (standard or mini) and the configuration you ordered, your mobile processing station may or may not include the items shown (Figure 1 and Figure 2).
Filter clamp Supports filters
Bag holder Multi-position and height adjustable
Pigtail hook Holds small and nonGE brand bags
Bag holder arm (Only one arm is included on mini stations.)
Filter holder rod Supports filter clamps
Locking pin Pull out locking pin, raise bag holder arm to desired height, push locking pin in.
Bin Bins hold 3-D bags. Hole at bottom enables threading of bag drain line.
Push handle Tubing and cable run holes Thread tubing and cables
Polypropylene shelf Holds pumps and trays
through hole.
Two 360° swivel casters Removable plastic endplate Restrict, shield, or allow access
Press down on brake tab to lock. Lift up on brake tab to close.
to equipment
Figure 1. Typical ReadyKart mobile processing station (standard size.) The components on your system will vary depending upon which model and components you ordered.
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Instructions 28-9606-47 AB
Figure 2. Typical configurations for ReadyKart mobile processing stations (many optional components are shown to illustrate the flexibility and capabilities of ReadyKart mobile processing stations. Instructions 28-9606-47 AB
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3 Description of Components Solid polypropylene shelf for standard processing station. Place in any shelf position that has a shelf support lip. Use to support processing equipment such as pumps or bag trays. Includes a drain hole and plug. Part 28-9779-08 Polypropylene shelf with bin cutout for standard processing station. When using the 200 L bin, place two of these shelves in the top and middle shelf positions. Insert bin through cutouts so that bin rests on bottom stainless steel shelf. When using the 100 L bin, place a solid shelf in the middle shelf position and place a cutout shelf in the top shelf position. Insert the bin through the cutout so that the bin rests on the middle shelf. Part 28-9779-09 Solid polypropylene shelf for mini processing station. Place in the middle or top shelf positions. Use to support processing equipment such as pumps or bag trays. Part 28-9779-10
Polypropylene shelf with bin cutout for mini processing station. When using the 200 L bin, place two of these shelves in the top and middle shelf positions. Insert the bin through the cutouts so that bin rests on the bottom stainless steel shelf. When using the 100 L bin, place a solid shelf in the middle shelf position and place a cutout shelf in the top shelf position. Insert the bin through the cutout so that the bin rests on the middle shelf. Part 28-9779-13
Small polypropylene tray holds 1 to 5 L bags. Place tray on a solid shelf of the mobile processing station. Place a bag in the tray and route the tubing through notch. If needed to promote drainage, tilt the tray toward notch using the tray’s height adjustment leg. Part 28-9779-05
Medium polypropylene tray holds 10 to 20 L bags. Place tray on a solid shelf of the mobile processing station. Place a bag in the tray and route the tubing through notch. If needed to promote drainage, tilt the tray toward the notch using the tray’s height adjustment leg. You can install the tray across the width of the ReadyKart. Place the slot in the bottom of the tray over the raised edge of one of the shelves to hold the tray in place. Part 28-9779-06
Large polypropylene tray holds 50 L bag. Place tray on a solid shelf of the mobile processing station. Place a bag in the tray (port side down) and route the tubing through the notch and holes in the bottom of the tray. If needed to promote drainage, tilt the tray toward the notch using the tray’s height adjustment leg. Part 28-9779-07
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200 L bin. Configure the shelves in the mobile processing station to hold the bin (see the shelf configuration descriptions on the previous page). Place the bin in the mobile processing station. Place a 200 L, 3-D processing bag in the bin, threading the drain tubing on bottom of bag through the hole in the bottom of the bin. Marks on bin indicate volume of fluid in bin. Part 28-9779-03
100 L bin. Configure the shelves in the mobile processing station to hold bin (see shelf descriptions on the previous page). Place the bin in the mobile processing station. Place a 100 L, 3-D processing bag in the bin, threading drain tubing on the bottom of bag through the hole in the bottom of the bin. Marks on bin indicate volume of fluid in bin. Part 28-9779-04
Bag holder mounted on bag holder arm. Adjust height of bag holder arm to match bag size (pillow bags should hang freely). If needed, remove the bag holder from top of arm and rotate to the desired position. Then push the bag holder back into the top of arm. To hang GE Healthcare ReadyCircuit bags, slide a bag’s integrated mounting rod into the bag holder. For small bags or non-GE Healthcare bags, hang the bags from the pigtails. Part 28-9779-01
Optional polypropylene bag protector plate. Hang the protector plate on the bag holder before mounting a pillow bag to help support and protect the bag. Part 28-9779-17
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Plastic endplate. Use the endplate to restrict, shield, or allow access to the equipment on the processing station. The holes in the endplate enable you to route and support tubing and cables in an organized way. Part 28-9779-21
Filter holder rod. Insert the square base of the filter holder rod into the square steel tubing at one of the four corners of the mobile processing station. Install filter clamps onto filter holder rod. Install a filter into filter clamps. Part 28-9779-02
Filter clamps. Attach clamps to filter holder rod and attach filter to clamps. Part 28-9779-26
Stackable shelf module including two shelves. With an assistant, insert legs of stackable shelves into square tubes at the four corners of the mobile processing unit. Ensure the leg’s locking tabs snap into the holes on the tubes, indicating the stackable shelves are locked in place. Part 28-9778-99 for shelf module for standard cart. Part 28-9779-00 for shelf module for mini cart.
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4 Assembling the Mobile Processing Station Mobile Processing Station—Base Frame Ordered with Individual Components If you ordered the standard or mini processing station as a base frame with selected individual processing components, the mobile processing station framework arrives in one box and the components and optional equipment arrive separately. The instructions below describe the assembly of the processing station and components. Part 124-102-57 is the ReadyKart three-shelf frame. Part 124-102-61 is the ReadyKart Mini three-shelf frame.
Preconfigured Mobile Processing Station If you ordered the fully configured standard or mini mobile processing station, your processing station arrives assembled. If you also ordered optional components, the instructions below describe the assembly of those optional components. Part 124-102-90 is the preconfigured ReadyKart with three shelves. Part 124-102-91 is the ReadyKart Mini with three shelves.
Assembly Steps Follow these steps to assemble your mobile processing station. Consult Figure 1 to clarify instructions. Install Bag Holder Arm 1
Remove the mobile processing station and components from their shipping boxes.
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Place the polypropylene shelves into the middle and top shelf positions. (See the Description of Components on page 4 to learn about shelf configuration.) The shelves are supported by the shelf lips at each shelf level. If you configured your shelves to hold a bin, place the bin into the mobile processing station.
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On the bag holder arm support, remove the glide insert screw (Figure 3).
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Insert the bag holder arm into the arm support by pulling out the locking pin and inserting the bag holder arm into the support. Release the locking pin. Fit the plastic glide insert into the arm support with the hole facing the screw. Screw the glide insert screw back into place.
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Repeat this procedure to install a second bag holder arm (if ordered) on standard mobile processing stations.
Rotate the Bag Holder You can adjust the position of the bag holder on the bag holder arm so bags face away from, toward, or to the side of the processing station. Press the locking pins on the bag holder arm, lift the bag holder off the arm, rotate the holder to the desired position, and slide the bag holder back onto the top of the arm (Figure 4). If ordered, install the bag protector plate by hooking it over the top of the bag holder.
Instructions 28-9606-47 AB
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Bag holder arm inserted into support
Plastic glide insert Locking pin
Glide insert screw Bag holder arm support
Figure 3. Bag holder arm inserted into its support on the mobile processing station
Bag holder Locking pin
Locking pin (not shown)
Squeeze locking pins. Lift the bag holder up, rotate to desired position, and lower bag holder back on to the bag holder arm.
Bag holder arm
Figure 4. Changing the orientation of the bag holder
Install the Filter Holder Rod Remove the plastic cap from the square steel tubing at one of the four corners of the processing station. Insert the square base of a filter holder rod into the square tube. Repeat for additional filter holder rods. Install filter clamps on the filter holder rods as needed to hold filters in place.
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Install the Stackable Shelf Module If you ordered and want to use the stackable shelf module to add two additional shelves, first remove any installed filter holder rods. Remove the plastic caps from the square tubing at each corner of the cart. With an assistant, lift and place the four legs of the stackable shelf module into the square tubing at each corner of the cart. Docking Carts Together You can dock mobile processing stations together to form a train of processing stations. You can dock mini carts to either side of a standard cart, and you can dock multiple mini carts together. You cannot dock two standard carts together. To dock two carts, position the side of a mini cart without the push handle up against the push handle side of another cart. The handle and the plastic endplate of the second cart will fit inside the framework of the mini cart. Lock the wheels on both carts so the carts do not move during processing. Route tubing and cables between the carts using the holes in the plastic endplates.
Preventing Equipment Damage •
Avoid contact between sodium chloride (NaCl) solutions and the stainless steel components of the mobile processing station. Clean stainless steel parts contacted by sodium chloride. Repassivate stainless steel parts if you observe corrosion.
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Do not use abrasive cleaners on any of the mobile processing station parts.
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Storing polypropylene shelves by leaning them up against a wall can cause the shelves to warp. Always store polypropylene shelves by laying them on a flat surface.
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Plastic components such as the trays, bins, and the blue endplate are not autoclavable.
5 Using the Processing Station Safely Before using the GE Healthcare ReadyKart mobile processing station, you should read, understand, and follow the instructions in this guide. Save these instructions and make them available to users of the mobile processing station.
WARNING—IMPORTANT FOR SAFETY To prevent injury, follow these safety procedures: •
Lock the casters during use to prevent movement that could disconnect tubing or cables. Lock the casters when the mobile processing station is not in use to prevent unintended movement.
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Do not hang more than 20 liters of fluid on a bag holder arm to prevent injury from the processing station tipping over.
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To prevent the processing station tipping over, do not use a filter holder rod or bag holder arm on stackable shelf module when the module is installed on a ReadyKart.
Instructions 28-9606-47 AB
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Do not move the processing station by pulling on a bag holder arm or filter holder rod. Moving the station this way could cause the processing station to tip over resulting in injury. Use the built-in push handle when moving the processing station.
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Do not adjust the height of bag holder arms when fluid filled bags are mounted. Adjusting the bag holder arms with full bags in place could result in pinching injury from the uncontrolled lowering of the bag holder.
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Do not exceed the maximum operating load of the mobile processing station to prevent injury from structural failure. (See maximum operating loads in Specifications on page 12.
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Do not allow bags in use to hang over the side rails. Hanging bags over the side of the station could promote tipping, damage to a bag, or the bag falling from the cart.
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Unplug and secure pumps, sensors or other electrical equipment before moving the mobile processing station to prevent equipment damage.
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Do not use the processing station for purposes other than those stated in these instructions to prevent injury from unanticipated functioning.
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Always use two people when mounting or removing heavy components (such as the stackable shelves or bins) to prevent dropping heavy components or strain injuries from lifting heavy components.
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Support and route tubing, signal cables, and electrical cables thoughtfully and neatly using the cable routing holes in the plastic endplate. Careless routing of cables can result in operator entanglement or tripping leading to injury. Careless routing can also lead to equipment or product damage due to accidental disconnecting of process lines or equipment cables.
6 Cleaning and Storage To clean the ReadyKart mobile processing station, remove all bags, trays, bins, and other processing equipment such as pumps and controllers from the shelves. Move the cart to a cleaning area. Hose down the cart with water. Ensure that you lift the shelves and hose down the shelf lips and the bottom of the shelves. Dry the processing station with a clean absorbent cloth. Inspect the station for damage or wear. Store it in a dry location away from vehicle traffic to protect it from damage.
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7 Maintenance and Replacement Parts Code number
Description
28-9779-18
ReadyKart arm gas spring
28-9779-19
ReadyKart fixed caster
28-9779-20
ReadyKart swivel lock caster
28-9779-22
ReadyKart tray lift assembly
28-9779-23
ReadyKart arm clamp
28-9779-24
ReadyKart arm glide insert
28-9779-25
ReadyKart arm glide locator
Instructions 28-9606-47 AB
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8 Specifications Materials of Construction Materials of construction include 304 stainless steel framework; polypropylene bins, trays, and shelves; rubber wheels, and plastic endplate.
Mini Mobile Processing Station Property
Specification
Dimensions, assembled (W x H x D)
78.4 x 97.8 x 71.1 cm (31 x 38.5 x 28 in)
Dimensions, assembled with shelves (W x H x D)
78.4 x 148.6 x 71.1 cm (31 x 58.5 x 28 in)
Height to top of filter rod holder
161.3 cm (63.5 in)
Height to top of bag holder when fully extended
167.6 cm (66 in)
Clearance (height) needed to install filter holder rod
176.5 cm (69.5 in)
Clearance (height) needed to install bag holder arm
190.5 cm (75 in)
Distance between shelves: Processing station bottom shelf and middle shelf
36.8 cm (14.4 in)
Processing station middle shelf and top shelf
35.6 cm (14 in)
Processing station top shelf and first shelf of stackable module
22.2 cm (8.75 in)
Stackable module first shelf and stackable module second shelf
22.2 cm (8.75 in)
Shipping weight of processing station frame
56.7 kg (125 lbs)
Stackable shelf module weight
13.6 kg (30 lbs)
Maximum net operating load, cart with stackable shelves
453 kg (1000 pounds)
Maximum net operating load, cart only
340 kg (750 pounds)
Maximum net operating load, stackable shelf unit only
113 kg (250 pounds)
Standard Mobile Processing Station Property
Specification
Dimensions, assembled (W x H x D)
116.8 x 97.8 x 71.1 cm (46 x 38.5 x 28 in)
Dimensions, assembled with shelves, (W x H x D)
116.8 x 148.6 x 71.1 cm (46 x 58.5 x 28 in)
Height to top of filter rod holder
161.3 cm (63.5 in)
Height to top of bag holder when fully extended
167.6 cm (66 in)
Clearance (height) needed to install filter holder rod
176.5 cm (69.5 in)
Clearance (height) needed to install bag holder arm
190.5 cm (75 in)
Distance between shelves Processing station bottom shelf and middle shelf
36.8 cm (14.4 in)
Processing station middle shelf and top shelf
35.6 cm (14 in)
Processing station top shelf and first shelf of stackable module
22.2 cm (8.75 in)
Stackable module first shelf and stackable module second shelf
22.2 cm (8.75 in)
Shipping weight if processing station frame
79.4 kg (175 lbs)
Stackable shelf module weight
19.5 kg (43 lbs)
Maximum net operating load, cart with stackable shelves
453 kg (1000 pounds)
Maximum net operating load, cart only
340 kg (750 pounds)
Maximum net operating load, stackable shelf unit only
113 kg (250 pounds)
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Instructions 28-9606-47 AB
9 Related Literature Some ReadyCircuit components require you to follow specific care and use procedures. If you cannot find the information you need in this user guide, consult the following related literature available from GE Healthcare. Data files
Code no.
ReadyCircuit bags and tubing assemblies
28-9606-44
ReadyKart mobile processing station
28-9606-48
ReadyToProcess hollow fiber cartridges
28-9226-83
Sterile ReadyToProcess ULTA NFF capsules
28-9257-93
ReadyMate disposable aseptic connectors
28-9379-02
Instructions for use ReadyCircuit bags, tubing assemblies, and filters
28-9606-46
ReadyKart mobile processing station
28-9606-47
Sterile RTP hollow fiber cartridges
28-9226-84
Sterile ReadyToProcess ULTA NFF capsules
28-9608-22
ReadyMate disposable aseptic connectors
28-9385-70
ReadyClamp 28-9
406-20
Quick reference guides ReadyCircuit components
28-9750-67
ReadyKart mobile processing station
28-9750-72
ReadyToProcess CFF cartridge
28-9776-40
Instructions 28-9606-47 AB
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For local office contact information visit: www.gelifesciences.com/contact
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www.gelifesciences.com/readytoprocess
ReadyToProcess is a trademark of GE Healthcare Companies.
First published April 2010 All goods and services are sold subject to the terms and conditions of sale of the company within GE Healthcare which supplies them. A copy of these terms and conditions is available on request. Contact your local GE Healthcare representative for the most current information. GE Healthcare UK Ltd, Amersham Place, Little Chalfont, Buckinghamshire, HP7 9NA, UK GE Healthcare Bio-Sciences Corp, 800 Centennial Avenue, P.O. Box 1327, Piscataway, NJ 08855-1327, USA GE Healthcare Europe GmbH, Munzinger Strasse 5, D-79111 Freiburg, Germany GE Healthcare Japan Corporation, Sanken Bldg. 3-25-1, Hyakunincho, Shinjuku-ku, Tokyo 169-0073, Japan
imagination at work 14
Instructions 28-9606-47 AB
