Lv 470 Manual

Transcript

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2%!$4()3-!.5!, 02)/24//0%2!4).'4//, /0%2!4/2g3 ).3425#4)/. -!.5!, 3%-) !54/-!4)#,/76%,/#)49 ,/7 6%,/#)49 &!34%.).'4//, 4//, 2EV !00,)#!4)/.3 EXAMPLES 4!",%/&#/.4%.43 )NTRODUCTION  4ECHNICAL$ATA   !PPLICATIONS   /PERATION  ,OADING  0OWERREGULATION  -ISlREPROCEDURE  -AINTENANCEANDSTORAGE   $ISASSEMBLINGTHETOOLTOREPLACETHEPISTONANDSTOPRING   2EASSEMBLINGTHETOOL   #LEANINGANDMAINTENANCE  &ASTENERSANDLOADS   &ASTENERPENETRATIONGUIDE  2EPLACEMENTPARTSANDREPAIRSERVICE  $ELUXEEQUIPMENT   ,6PARTSKITBREAKDOWN  4RAINING#OURSE 'ENERALSAFETYRULES   7ARRANTY   &IXINGTOCONCRETEORSTEELOF s7OODENBLOCK FRAMINGSHEETANDPLATE s#LIPS CLAMPSORRINGSFORELECTRICALCABLES CONDUITSANDPIPES s4HREADEDSTUDSFORREMOVABLElXINGS /0%2!4)/. 4HE,6ISDESIGNEDTOlREONLYAFTERITHASBEENFULLYCOCKEDANDPRESSED AGAINSTAWORKINGSURFACEWITHABOUTKG. OFPRESSURE4HElRINGPINSPRING ISNOTARMEDUNTILTHEMUZZLEISPRESSEDAGAINSTTHEWORKINGSURFACE ,/!$).'  (OLDINGTHETOOLANDMUZZLEUPWARD INSERTTHEFASTENER WITHITSPOINTDOWNWARD INTOTHECOCKINGLEVERANDLETTHEFASTENER SLIDEDOWN ).42/$5#4)/. 4HE,6ISASEMIAUTOMATICPISTONDRIVETOOL4HEPISTONDESIGNENSURESLOW FASTENERVELOCITYANDDISSIPATIONOFEXCESSPOWERUPONOVERDRIVING4HROUGH SHOTSANDRICOCHETSARE THEREFORE VIRTUALLYELIMINATED!POWERREGULATORALLOWS FORREDUCEDNOISEANDRECOIL4HEPOWERLEVELMAYBEADJUSTEDACCORDINGTOTHE WORKINGREQUIREMENTS!BUILT INMUFmERALSOHELPSTOREDUCENOISE 4(%/0%2!4/23(/5,$"%02/0%2,942!).%$ "9!15!,)&)%$).3425#4/2 )NTHISINSTRUCTIONMANUALYOUWILLlNDILLUSTRATIONSOFTHE,6ASWELLAS INFORMATIONABOUTCARTRIDGES PISTONS ANDOTHERSPAREPARTS)FYOUHAVEQUES TIONSWHICHARENOTADDRESSEDINTHISMANUAL ORIFYOUHAVEENQURIESCONCERN INGSPECIALFASTENINGAPPLICATIONS PLEASECONTACTYOURNEAREST5#!.&ASTENING 0RODUCTSg$ISTRIBUTOR 4%#(.)#!,$!4! 4OOLWEIGHT 4OOLKITS 0OWERLOADS 0OWERLEVEL &ASTENERS KGLBS KGLBS KITS #(3CALIBERXMM CARTRIDGESTRIP LEVELRED ANDLEVELPURPLE 0#DRIVEPINSFORSTEELANDCONCRETE 543THREADEDSTUDSFORSTEELANDCONCRETE   (OLDTHETOOLHORIZONTALLY'RASPTHE LOADINGGRIP ONTHECOCKINGLEVER ANDPULL UPlRMLYTORELEASEIT3WINGLEVERFORWARD UNTILITISALIGNEDWITHTHEMUZZLE  0ULLBACKTHELOADINGGRIPASFARAS POSSIBLEINORDERTOPOSITIONTHEFASTENER CORRECTLYINTHEGUIDE0USHTHEGRIP FORWARDANDPIVOTTHECOCKINGLEVERBACK TOITSORIGINALPOSITION  )NSERTTHEPOWERLOADMAGAZINEINTOTHE BASEOFTHEHANDGRIP#!54)/.$ONOT INSERTTHEPOWERLOADMAGAZINEUNTIL THEFASTENERHASBEENLOADED OTHERWISE THElRSTCARTRIDGEWILLBEMISSED  #HECKTHATTHEPOWERREGULATORISINTHE DESIREDPOSITION  0/7%22%'5,!4)/. 4HEDRIVINGPOWERISADJUSTEDBYMEANSOFAKNURLEDWHEELONTHERIGHTSIDEOF THETOOL7HENTHEINDICATORISINTHEREARMOSTPOSITION THEGREATESTDRIVING POWERISOBTAINEDFROMAPOWERLOAD3IMILARILY WHENTHEINDICATORISMOVEDTO THEFOREMOSTPOSITION  THELOWESTDRIVINGPOWERISOBTAINED 4HEREDPOWERLOADCOVERSOFALLAPPLICATIONS4HEPURPLEPOWERLOADIS NEEDEDFORTHESPECIALFASTENINGOFSTEELTOSTEEL $)3!33%-",).'4(%4//,4/2%0,!#%4(%0)34/.34/02).'  ,IFTTHECOCKINGLEVERPIVOTITFORWARD $ISENGAGETHELINKFROMTHEADVANCEBAR CONNECTOR !FTERTHEGUNHASBEENlREDITMAYBERELOADEDBYFOLLOWINGSTEPS  ./4% #/.#%2.).' 34%0 4(% 0/7%2 ,/!$ 342)0 7),, ./4 !$6!.#% 5.4), 4(% #/#+).' ,%6%2 )3 2%452.%$ 4/ )43 /2)').!, 0/3)4)/.  5NSCREWANDREMOVETHEBASEPLATEBY ROTATINGTHECOCKINGLEVERCOUNTERCLOCKWISE -)3&)2%02/#%$52% )FTHECARTRIDGEDOESNOTlRE WAIT SECONDSHOLDINGTHETOOLAGAINSTTHE WORKINGSURFACE$ONOTPOINTTHETOOLATANYONE 2EPEATTHELOADINGPROCEDURESINORDERTOMOVETHENEXTCARTRIDGEINTOlRING POSITION4HEMISlREDCARTRIDGEMUSTBEREMOVEDFROMTHESPENTPOWERLOADSTRIP ANDDISPOSEDOFINACCORDANCEWITHLOCALREGULATIONS )-0/24!.4#!54)/.3 4HEPOWERLOADSTRIPMUSTALWAYSBEREMOVEDFROMTHE,6BEFOREITIS SERVICEDORONCEAJOBISCOMPLETED4HESTRIPSHOULDBEPULLEDOUTOFTHE TOOLFROMABOVE .EVERPRESSINTHEFASTENERGUIDEBYHAND)TISVERYDANGEROUS
)FTHETOOL ISLOADED THEFASTENERCOULDlREINTOYOURHAND -!).4%.!.#%!.$34/2!'%  #LEANANDLUBRICATETHETOOLASRECOMMENDEDINTHE)NSTRUCTION-ANUAL  #HECKTOOLPRIORTOEACHDAYgSUSETOENSUREITISINPROPERWORKINGORDER  2EPLACEWORNORDAMAGEDPARTSASREQUIRED  !NYTOOLFOUNDNOTINWORKINGORDERSHOULDBEIMMEDIATELYREMOVEDFROM SERVICE TAGGEDASDEFECTIVE ANDUSEDAGAINONLYAFTERBEINGREPAIRED  5SEONLY5CANREPAIRREPLACEMENTPARTS  0 OWDERACTUATEDTOOLSANDCARTRIDGESSHALLBELOCKEDINACONTAINERAND STOREDINASAFEPLACEWHENNOTINUSE/NLYAUTHORIZEDPERSONNEL TRAINEDTOUSETHETOOL SHOULDHAVEACCESS 02/0%2-!).4%.!.#%!.$34/2!'%/&0/7$%2!#45!4%$ 4//,3!2%.%#%33!294/%.352%#/.3)34%.4 42/5",% &2%% /0%2!4)/.!.$4/(%,002%6%.4).*529   0ULLTHEFASTENERGUIDEFROMTHEPISTON GUIDE 0RYTHESTOPRINGOFFTHEFASTENERGUIDE ./4% /6%2$2)6).'7),,/&4%.$!-!'% 4(%34/02).' )FTOOSHORTAFASTENERORTOOPOWERFULAPOWERLOADISUSED ORIFTHEREARE VARIATIONSINBASEMATERIALSTRENGTH THEFASTENERMAYBEOVERDRIVEN4HIS MAY INTURN DAMAGETHESTOPRINGWHICHWILLTHENNEEDTOBEREPLACED  3LIDETHEPISTONGUIDEOUTOFTHEHOUSING  0USHTHEPISTONOUTOFTHEPISTONGUIDE FROMTHEBACKENDOFTHEGUIDE BYUSING THERODSUPPLIEDINTHEKIT  ./4% 4(%0)34/.'5)$%-!934)#+).4(%(/53).' )&4(%4//,)36%29$)249 0ROCEDURELUBRICATETHEOUTSIDEOFTHEPISTONGUIDE4HEN SCREWONTHEBASE PLATEANDTAPITLIGHTLYONAHARDSURFACETODISENGAGETHEPISTONGUIDE 2%!33%-",).'4(%4//, #,%!.).'!.$-!).4%.!.#% #LEANTHEPARTSANDSURFACESWITHTHESUPPLIEDBRUSHES ./4% !,7!93#,%!. 4(% #!242)$'% #(!-"%2 $!),9 /2!&4%2!002/8)-!4%,9 &!34%.).'3 7()#(%6%2#/-%3&)234 %NSURETHATAPISTONRINGISlTTEDONTO THEPISTON&ULLYINSERTTHEPISTONINTOTHE PISTONGUIDE  !LIGNTHEPARALLELSLOTS ONTHEPISTON GUIDE WITHTHEMUFmER4HEN INSERTTHE PISTONGUIDEINTOTHEHOUSING 0ISTON'UIDE )NTERNALLY%XTERNALLY 0ISTON %XTERNALLY  0RESSTHESTOPRINGONTOTHEFASTENERGUIDE &ASTENER'UIDE )NTERNALLY%XTERNALLY "ASEPLATE )NTERNALLY%XTERNALLY  )NSERTTHEFASTENERGUIDEINTOTHE PISTONGUIDE  3LIDETHEBASEPLATEOVERTHEFASTENER GUIDE4HERECESSINTHEBASEPLATEMUST ALIGNWITHTHERAISEDPARTOFFASTENERGUIDE  3CREWTHEBASEPLATEONTOTHEHOUSING BYROTATINGTHECOCKINGLEVERCLOCKWISEUNTILIT STOPS4URNBACKSLIGHTLYSOTHATTHECOCKING LEVERISPROPERLYALIGNEDWITHTHEHOUSING 0IVOTTHECOCKINGLEVERTOITSRESTINGPOSITION 4HECONNECTORANDLINKWILLLATCHAUTOMATICALLY  3TEEL,INER )NTERNALLY 3PRAYABOVEPARTS WITH5#!.0!4LUBRICANTANDWIPEOFFEXCESSLUBRICANT WITHACLEANCLOTH PRIORTOREASSEMBLY ./4% $/./4302!94(% ).3)$% /& 4(% 34%%, ,).%2 /2 /& 4(% -!'!:).% #(!-"%2  &!34%.%23!.$,/!$3 $%,58% %15)0-%.4 $ELUXE KIT INCLUDES --(%!$%$&!34%.%23WITHMMSTEELWASHERS 0#+ KNURLED 0#+ KNURLED 0#  0#   0#   0#   0#   0#   0#   0#   0#  0#    4(2%!$%$345$3WITHMMPLASTICGUIDEWASHER 543+ KNURLED 3HANK THREAD 543  3HANK THREAD LV470 2EQUIRESSTUDPISTON# ! 0/7%2,/!$342)03CALINPLASTICSTRIPS )NSTRIPSOFCARTRIDGESEACH #OLOUR 0OWERLEVEL 0ARTgS 2ED 0URPLE STRONG X STRONG #(32 #(30 &!34%.%20%.%42!4)/.'5)$% ,IGHTWEIGHTCONCRETE !VERAGECONCRETE (ARDCONCRETE 3TEEL #INDER CONCRETEBLOCK ETC 0OUREDCONCRETE ETC 0RE STRESSEDPRE CASTCONCRETE 3TRUCTURALSTEEL ETC      PENETRATION PENETRATION PENETRATION PENETRATION Cleaning brushes Lubricant spray Rod Ear Plugs ( Disposable ) Spare Parts 2%0,!#%-%.40!243!.$2%0!)23%26)#% 9OUR5#!.&ASTENING0RODUCTSg0OWDER!CTUATED4OOLISPRECISIONENGINEERED FORSAFETY .%6%2ATTEMPTTOMODIFYPARTSSINCETHISCANCOMPROMISETHEBUILT INSAFETY 7HENSERVICING USEONLY5#!.REPLACEMENTPARTS4HESEAREAVAILABLE THROUGHYOURLOCAL5#!.&ASTENING0RODUCTSg$ISTRIBUTOR )FYOURTOOLREQUIRESSERVICEORWARRANTYREPAIRS CONTACTA5#!.&ASTENING 0RODUCTSg$ISTRIBUTOR WHOWILLDETERMINEWHETHERTHETOOLISlELDREPAIRABLEORIF ITMUSTBEFORWARDEDTOAREPAIRCENTER /WNERSOF5CAN4OOLSAREASSUREDOFEXCELLENTSERVICEWHEREVERTHEYMAY BE#ONTACTYOURNEAREST5CAN$ISTRIBUTOROROUR4ECHNICAL-ARKETING3ERVICES $EPARTMENTFORASSISTANCEWITHREGARDSTOFASTENINGAPPLICATIONS TOOLMAINTE NANCE OROPERATORINSTRUCTIONFORSAFETOOLUSE  Carrying Case Manual Safety Goggles Cleaning cloth 5#!.&ASTENING0RODUCTSPROVIDESASETOFDISPOSABLESAMPLEEARPLUGS WITHEACHTOOL4HESEARENOTINTENDEDASPERMANENTEARPROTECTION 0ARTSMAYNOTBEEXACTLYASSHOWN    $ESCRIPTION "ODY #ONNECTOR !DVANCE"AR 3PRING #ONNECTOR 0IN #ONNECTOR #OVER 0LASTIC3TRIP 2UBBER0AD &IXING0LATE 2UBBER0AD -ETAL3TRIP 7HEEL 0OWER2EGULATOR 3TEEL"ALL #OMPRESSING3PRING )NDICATOR 0OWER2EGULATOR !DVANCE"AR 3CREW !DVANCEBAR 3PRING0LATE $ESCRIPTION "ASEPLATE #OCKING,EVER 0IN "ASEPLATE 'RIP #OCKING,EVER 0USH2OD #OCKING,EVER ,INK 2UBBER2ING 3ETSCREW 'RIP 0IN ,INK 0ART.O !  !  !  !  !  !  !  !  !  !  !  !  !  !  !  0ART.O "  "  "  "  "  "  "  "  "  &ASTENER'UIDE 0RESSURE3TRIP 3PRING 0RESSURE3TRIP &IXING"LOCK 3TOP2ING 2ETAINING2ING &ASTENER'UIDE 0ISTON!SSSEMBLYFOR0# 0ISTON!SSEMBLYFOR5433TUDSNOTSHOWN 0ISTON2ING 0ISTON'UIDE 0RESSING0IN 2ETAINING2ING 0ISTON'UIDE (OUSING -UFmER / 2ING -UFmER(OUSING 2EGULATING0IN &IRING0IN 'UIDE3CREW &IRING0IN .UT &IRING0IN3PRING #  #  #  #  #  #  #  # ! #  #  #  #  $  $  $  $  $  $  $  $  $  %  %  %  %  %  %  %  %  %  %  %  %  %  %  %  %  0ART.O 4RIGGER 2ELEASE,EVER 0IN (OLDER (OLDER -AGAZINE$ETENT 4RIGGER3PRING TRIGGER0IN 3EAR 3EAR'UIDE 3CREW 3EAR'UIDE 3EAR3PRING 3CREW (OUSING 3CREW 0LASTIC3TRIP#OVER 3CREW 2UBBER0AD ,ABEL 3CREW (OLDER $ESCRIPTION !BOVEPARTSAREDESIGNEDFORTHE5CAN,6ONLY 5SEOF5CANPARTSINANYOTHERTOOLISNOTRECOMMENDED $ESCRIPTION 0ART.O ,6    0! 2 43 + ) 4 " 2 %! + $/ 7. )))&!34%.%23 /0%2!4/2g342!).).'#/523%&/24(%5#!.,6 0/7$%2!#45!4%$4//,!.$&!34%.%23 ) 0/7$%2!#45!4%$&!34%.).'3934%-3 0OWDERACTUATEDFASTENINGSYSTEMSPROVIDEAMEANSTOMAKEDIRECT FORCED ENTRYFASTENINGSINTOAVARIETYOFBASEMATERIALSFORCONSTRUCTIONANDMAINTENANCE APPLICATIONS4HESYSTEMCONSISTSOFATOOLAFASTENERANDAPOWERLOADOR CARTRIDGE4HEQUALIlEDOPERATORISTHEKEYTOSAFE EFlCIENTUSEOFTHESYSTEMAND THEREFOREMUSTBETRAINEDANDLICENSEDACCORDINGTO5#!.&ASTENING0RODUCTS STANDARDSANDPROCEDURES4HEQUALIlEDOPERATORMUSTALSOFOLLOWANYLOCAL REGULATIONSTHATAPPLYTOTHEUSEOFTHEPOWDERACTUATEDFASTENINGSYSTEMS )) 0/7$%2!#45!4%$4//,3 4HEREARETWOTYPESOFPOWDERACTUATEDTOOLS  $IRECTACTINGTOOLSOPERATEBYTHEACTIONOFTHEEXPANDINGGASOFTHE CARTRIDGEACTINGDIRECTLYONTHEFASTENERTODRIVEITINTOTHEWORKSURFACE  )NDIRECTACTINGTOOLSHAVEACAPTIVEPISTONWHICHISDRIVENBYTHEEXPANDING CARTRIDGEGAS4HEPISTONTHENDRIVESTHEFASTENERINTOTHEWORKSURFACE 4HEREARETHREEVELOCITYCLASSESOFPOWDERACTUATEDTOOLS4HEVELOCITYCLASSOF THETOOLISDETERMINEDBYABALLISTICTESTUTILIZINGTHELIGHTESTFASTENERANDTHE STRONGESTCARTRIDGEWHICHISDESIGNATEDFORUSEWITHTHETOOLBYTHEMANUFACTURER ! " # (IGHVELOCITYCLASS !TOOLPRODUCESANAVERAGETESTVELOCITYOVER METERSFEET PERSECOND -EDIUMVELOCITYCLASS !TOOLWHICHPRODUCESANAVERAGETEST VELOCITYGREATERTHANMETERSFEET PERSECOND BUTNOT EXCEEDINGMETERSFEET PERSECOND ,OWVELOCITYCLASS !TOOLWHICHPRODUCESANAVERAGETESTVELOCITY WHICHDOESNOTEXCEEDMETERSFEET PERSECOND &ASTENERSUSEDINPOWDERACTUATEDFASTENINGSYSTEMSAREMANUFACTUREDFROMSPECIAL STEELSANDHEATTREATEDBYASPECIALPROCESSWHICHINSURESTHATTHEYAREHARDENOUGH TODRIVEINTOCONCRETEANDSTEELYETARENOTBRITTLE4HEFACTTHATTHEFASTENERSARE DUCTILENOTBRITTLE PERMITSTHEMTOBEDRIVENINTOCONCRETEORSTEELWITHOUTSHATTERING ORBREAKINGDURINGNORMALAPPLICATIONS0OWDERACTUATEDFASTENERSNORMALLYHAVEA PLASTICORMETALWASHEROREYELETAROUNDTHESHANK4HESEDEVICESPERFORMTWO FUNCTIONS  !SSISTINHOLDINGTHEFASTENERINTHETOOLPRIORTODRIVINGITINTOTHEWORKSURFACE  4OPROVIDEALIGNMENTANDGUIDANCEFORTHEFASTENERDURINGTHEDRIVINGPROCESS 4HEMOSTCOMMONFASTENERUSEDWITHPOWDERACTUATEDTOOLSISTHEDRIVEPIN 4HEDRIVEPINMAKESAPERMANENTFASTENINGIE THEMATERIALTHATYOUAREFASTENING TOTHEBASEMATERIALCANNOTNORMALLYBEREMOVEDWITHOUTDAMAGETOTHEMATERIALOR THEBASEMATERIAL 4HETHREADEDSTUDFASTENERISCOMPRISEDOFASHANKPORTIONWHICHISDRIVENINTOTHE BASEMATERIALANDATHREADEDPORTIONONTOWHICHANUTISINSERTED4HISTYPEOF FASTENERISUSEDFORSEMI PERMANENTFASTENINGWHERETHEMATERIALTOBEFASTENED TOTHEBASEMATERIALHASAPRE DRILLEDHOLEORSLOTANDISINSERTEDOVERTHETHREADED STUDAFTERITISDRIVEN THENFASTENEDDOWNWITHTHENUTANDWASHERCOMBINATION 4HEREAREALSOOTHERSPECIALTYFASTENERSMADEFORPOWDERACTUATEDAPPLICATIONS SUCHASEYEPINSCONDUITCLIPSCEILINGCLIPSETC DESIGNEDTOMAKECERTAINTRADE APPLICATIONSEASIER)NADDITION LARGEDIAMETERMETALWASHERSARESOMETIMES ASSEMBLEDTODRIVEPINSANDPROVIDEMOREBEARINGSURFACETOACCOMMODATE FASTENINGOFINSULATIONS SILLPLATESWHEREREQUIREDBYLOCALCODES ETC ./4% 2EMEMBERTHAT0!4FASTENERSAREMADEOFSPECIALSTEELANDHEATTREATED ESPECIALLYFORTHESEAPPLICATIONS5NDERNOCIRCUMSTANCESSHOULDFASTENERS OTHERTHANTHOSERECOMMENDEDBYTHETOOLMANUFACTURERBEUSEDINTHETOOL 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PERFORMEDPRIORTOMAKINGANYFASTENINGS !LLPOWDERACTUATEDTOOLPOWERLOADSARECOLOURCODEDTOIDENTIFYAND DIFFERENTIATEPOWERLEVELS #%.4%205.#(4%3402/#%$52%3 5#!.&ASTENING0RODUCTSg,6TOOLUSESTHEFOLLOWINGPOWERLEVELS 0/7%2,%6%, #!3%#/,/52 ,/!$#/,/52  "RASS 2ED  "RASS 0URPLE ./4!,,0/7%2,%6%,3#!."%53%$).%!#(4//, 5NDERNOCONDITIONSHOULDAPOWERLOADOTHERTHANTHOSERECOMMENDEDINTHE 4OOL)NSTRUCTION-ANUALBEUSEDWITHAPOWDERACTUATEDTOOL 4ODETERMINETHECORRECTPOWERLEVELFORANYAPPLICATION ALWAYSSTARTWITHTHE LOWESTLEVELREDFOR5#!.,6 CARTRIDGERECOMMENDEDFORUSEWITH THETOOL)FTHELOWESTPOWERLEVELCARTRIDGEDOESNOTACHIEVETHEDESIREDLEVEL OFFASTENERPENETRATION INCREASETHEPOWERLEVEL WITHTHEPOWERDIAL ORTHE CARTRIDGEBYSINGLESTEPSUNTILPROPERPENETRATIONISACHIEVED 5SEAHAMMERANDlRMLYTAPA0!4FASTENERINTOTHEBASEMATERIAL  )FTHEBASEMATERIALSHOWSACLEARFASTENERPOINTANDTHEFASTENERISNOT BLUNTED THENPROCEEDWITHTHElRSTTESTFASTENING  )FTHEFASTENERPOINTISBLUNTED THENTHEMATERIALISTOOHARD  )FTHEBASEMATERIALCRACKSORSHATTERS THEMATERIALISTOOBRITTLE  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