Transcript
To be read carefully before start-up!
Operation Manual
M 320
03/08
von Oertzen GmbH • Ferdinand-Harten-Str. 10 • 22949 Ammersbek • Tel. +49 40 604110 • Fax +49 40 6041149 www.oertzen-gmbh.de •
[email protected]
Table of Content
Introduction
page
2.
Safety Instructions
pages 4 – 5
3.
Configuration/Illustration
pages 6 – 7
4.
Start-up/Operation/Shut-down
pages 8 – 11
5.
Maintenance and Care
pages 12 – 14
6.
Technical Data
page
15
7.
Trouble-Shooting
pages
16
8.
Declaration of Conformity
page
17
M320-03/08-AG
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Introduction With your OERTZEN high pressure cleaner you have purchased one of the most durable and reliable machines available on the market. Its balanced ratio of water flow (temperature) and working pressure meets all cleaning requirements. The OERTZEN high pressure cleaners conform to all and European safety regulations which is guaranteed by the CE symbol. •
This manual to be made available to the operating personnel and to be read completely before start-up.
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We underline that we cannot be held responsible for any damages or malfunctions as a result of ignoring this manual.
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OERTZEN offers training courses in order to enable the operating personnel to run the machine in accordance with the instructions laid down in this manual, to carry out all necessary maintenance work described herein and to eliminate minor repair work. This warning symbol appears in this operating manual at all operating and safety instructions dealing with the dangers for personal entirety and life (DIN 4844).
This warning symbol appears in the operating manual at all operating and safety instructions dealing with the fulfilment of rules, regulations and instructions for the proper operation and to avoid damages or destroying of the machine. This manual is subject to alteration. All rights reserved. Any use in other than legally authorised cases requires the prior written approval of ARNDT H. von OERTZEN (GmbH&Co).
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Safety Instructions This instruction manual should thoroughly and completely be studied and considered prior to initial start-up of the unit. When strictly following the instructions, no danger should occur. This machine must only be operated by adult persons who are fully familiar with the operation and possible dangers. All relevant safety instructions laid down in this manual strictly to be followed.
Protective clothing to be worn during operation. The water jet leaving the spray pistol at high velocity has a rather dangerous cutting effect! Therefore, the water jet never to be directed onto persons, animals or electric units. When starting the machine, be aware of torque and recoil. Take care of a stable foothold. Any repair work within the high pressure section must only be carried out by qualified personnel. Before opening the machine in case of malfunctions, emergency it must be switched of by means of the ON/OFF switch. The max. pressure stated on the type label must not be exceeded. The unloader valve opens as soon as the max. operating pressure is exceeded by 10 %. The unloader valve is workshop adjusted and sealed. The adjustment must not be changed. Unsuitable or defective high pressure hoses very often cause accidents during operation of high pressure cleaners. Therefore check the hoses for damages before any start-up. Defective high pressure hoses immediately to be replaced by original OERTZEN equipment. Using other materials than original OERTZEN equipment (union respectively hose marked with “OERTZEN”) or using materials which have not expressively been approved by OERTZEN in writing voids all warranty and product liability. Worn high pressure hoses must never be repaired and re-used. Use of repair kits, accessories and the like which are not approved by OERTZEN in writing, voids all warranty and product liability as well as the validity of the Declaration of Conformity.
Spray pistols with delayed closing mechanism must not be used, due to danger of injuries. Lever in open position must never be blocked or fixed in any other way. When using spray pistols below of 750 mm length particular dangers to be considered. After work the spray pistol to be protected against accidental/unauthorised use by means of the safety lever.
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The unit must not be placed or operated in areas jeopardised by fire or explosions. During work at filling stations the “Technical rules for flammable Liquids (TfbF) to be considered. Consumables to be handled thoroughly and strictly in accordance with all relevant safety regulations and rules of environmental protection. Electrical energy can cause severe injuries. Electrical components thoroughly and frequently to be inspected for damages and malfunctions, in order to avoid any cause for accidents. All repair work to be carried out by qualified personnel. Disconnect the unit from the electrical network during all repair/maintenance work (ZH 1/95). Extension cables to have a diameter according to VDE regulations. Extension cables on reels to be reeled off completely during operation, in order to avoid overheating of the cable reel. The unit is equipped with a brake. This brake to be fixed when working in steep areas. During loading suitable lifting eyes to be foreseen. Balanced load to be ensured.
Exhaust gas out of combustion engines is highly toxic and explosive. Therefore, the machine never to be operated indoors/non-vented rooms. This would be extremely hazardous. All indications of malfunctions/damages to be investigated and possible causes to be eliminated immediately. All repair work to be carried out by qualified personnel. The waste gas pipe is getting hot during operation. Do not touch!
Manufacturer’s instructions to be followed!
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3.
Configuration/Illustration The machines of the Mobile series consist of a low speed, oil-greased high pressure inline plunger pump, driven by a low-emission 4-stroke motor in Vdesign. An oil-greased reduction gear flanged between pump and motor reduces the high pressure pump speed. In order to extend the motor lifetime, an oil shortage cut-out is installed, which stops the motor in case the oil level drops below specified limits. The feed water is directed with required admission pressure via a filter to the high pressure pump which, together with the diameter of the spray nozzle, boosts it to required working pressure. In order to protect the pump against damage due to cavitation, a low water cut-out is installed. A workshop-set and sealed unloader valve opens in case the operating pressure is exceeded by more than 10 % and directs the water which cannot be taken by the nozzle, back into the suction line of the high pressure pump. In parallel it allows to continuously adjust working pressure and water flow. By opening the rotary handle of the double lance the working pressure can be adapted to the requirements at the cleaning object. The machine is equipped with a safety shut-down system in order to protect the high pressure pump against overheating. After closing the spray pistol, the unloader valve returns circulating water back into the suction line of the high pressure pump. In case the temperature of the circulating water exceeds 60 °C, a thermo valve opens, releases hot water which is substituted by the same amount of cold water. When activating the spray pistol again, the working pressure is re-generated immediately. The range of applications can be extended by a variety of accessories available from OERTZEN. Contact your local distributor.
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4. Start-up / Shut-down Before start-up: Before start-up of a machine of the OERTZEN Mobile series, the following instructions to be followed:
Operating manual of machine and motor to be read thoroughly and considered. Check correct oil levels of high pressure pump (dip stick (8)), reduction gear and motor. Exclusively oil qualities approved by OERTZEN to be used. High pressure pump/reduction gear: OERTZEN OSP pump oil; engine: OERTZEN OSM motor oil. Unit only to be run with absolutely clean water. Flush the water hose thoroughly before connection. Depending on water quality, water filter to be inspected in regular intervals. Unit only to be run in horizontal position (+/- 5 %). During starting from cold, warm up the engine for several minutes, so extending its lifetime. After work “slow down” the motor. In order to ensure readiness of use and trouble free operation, carry out the following control checks before, during and after work: • • • • • • • • •
General condition of the unit (screwed connections, protection caps, etc.). Electrical connections. Control lamps. Pump and connections to be checked for leaks. High pressure hoses and other hoses to be checked for cracks/ damages. Water supply, water strainer Air supply, air intake not to be blocked. Fill up all consumables. Check for abnormal noise.
In case of malfunctions immediately stop the machine, eliminate malfunctions as described in chapter „Trouble Shooting“, respectively call qualified service personnel.
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Connections Water connection The water inlet to be connected to the water distribution network by means of an internally clean, min. ” water hose. Water hose to be flushed before connection. When connecting the unit to the potable water supply, DIN 1988 to be observed (for short-term connections a vented back-flow preventer to be installed). Water flow pressure: minimum: 2 bar maximim: 8 bar The unit can suck water out of vessels, open waters, etc. with a max. suction height of 1 m. Do not feed the machine with polluted water, because this would damage pumps, unloader valve and spray pistol
Insufficient water supply will cause severe damage on the pump (cavitation).
High Pressure Connection High pressure hose to be connected to the unit’s outlet (2) by means of the screw joint (hand-tight, without tools). Fuel Supply Fuel tank (3) to be filled. Petrol and petrol fumes are highly flammable and explosive. Fire or explosion will lead to severe injuries or death. Fuel never to be handled near hot motors
Relevant safety regulations, especially instructions of motor manufacturer to be observed.
Operation Water tap to be fully opened, respectively suction hose with strainer to be dipped in. Hand wheel of unloader valve (4) to be turned counter-clockwise in order to ease motor start. For starting the motor, observe manufacturer’s operating instructions!
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Start with Electric Starter Choke of the combustion engine to be pulled, respectively lever to be turned. Speed control lever (5) in position “full load”. Starter key to be put into position “Start” and starter push button to be pressed. As soon as it has started, open choke until the motor is running smoothly. Do not disconnect running motor from starter battery.
Unlock and activate spray pistol. Warm up motor for 5 minutes at low pressure. Then increase up to working pressure by turning the adjusting wheel on the unloader valve clockwise. Be aware of recoil. Ensure stable foothold. Pressure Adjustment Working pressure can continuously be adjusted between high and low pressure by opening and closing the handle at the double lance. Counter-clockwise: Clockwise:
pressure decrease pressure increase
Pressure/Water Volume Adjustment Pressure and water volume can continuously be adjusted according to requirements by turning the knob at the unloader valve. Counter-clockwise: Clockwise:
continuous reduction of pressure and water volume to minimum capacity continuous increase of pressure and water volume up to maximum capacity
Detergent Injection Only if special injector kit is installed. The injector is activated when spray wand is fully opened. The injection rate is 10 % of the water volume. To achieve a lower injection rate, detergent to be diluted (e.g. 5 % requires a 1 : 1 dilution). Fully open valve at the double lance and activate spray pistol, so activating the injector which automatically feeds the detergent into the water stream. Detergent to be sprayed onto the object to be cleaned from the top to the bottom. Let it work in for several minutes. Close the valve at the double lance, so stopping the injector, and wash the object from the bottom to the top. Keep a spray distance of 10 – 20 cm. Detergent residues to be washed away completely. Detergent not to be sprayed onto warm surfaces or in direct sunlight. Detergent must not dry. Detergent line to be flushed after work by dipping detergent hose into clean water and running the machine for one minute with the valve at the double lance open.
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After Work Reduce motor load by decreasing working pressure (open valve at double lance, respectively by turning the adjusting wheel of the unloader valve counter-clockwise), in order to cool down the motor after work. Close and lock spray pistol. Motor stop: Tumbler to be in position "0". Thoroughly clean and reel up high pressure hose. Exclusively original OERTZEN hoses to be used, otherwise warranty and product liability will be nil and void. Unit to be stored in a dry, frost-proof place. Drain pump completely for extended shut-down periods. Particularly note: In case of malfunctions stop the machine immediately, eliminate malfunction according to chapter „Trouble Shooting“, respectively call qualified service personnel. Frost-protection is a must in order to avoid severe damages on the machine (refer to chapter Maintenance and Care).
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Maintenance and Care Every machine is only as reliable as maintenance is carried out. In order to guarantee reliability and trouble free operation of the machine, it is of vital interest to follow the instructions below:
Ignoring the required maintenance intervals voids all warranty.
Combustion Engine Maintenance instructions of motor manufacturer to be strictly followed. Exclusively OERTZEN OSM motor oil to be used. Use of oil qualities not approved by OERTZEN voids all warranty.
Reduction Gear First oil change after 50 operating hours, all further oil changes every 500 operating hours, min. once a year. Correct oil level to be checked every day. Exclusively OSP pump oil to be used. Use of oil qualities not approved by OERTZEN voids all warranty. High Pressure Pump First oil change after 50 operating hours, all further oil changes every 500 operating hours, min. once a year. In case the oil is getting turbid, stop the machine and carry out oil change. If oil is getting turbid again, call qualified service personnel Exclusively OSP pump oil to be used. Use of oil qualities not approved by OERTZEN voids all warranty. .
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Water Filter The cartridge filter is arranged in the water inlet and must be inspected prior to start up. Change filter cartridge, if needed. Supply of polluted water or dirty strainer will cause severe damage on the pump and unloader valve.
Frost Protection Proper frost protection of the machine during storage and transport is essential, in order to avoid severe damages and consequently dangers during operation.. The best frost protection is to store the unit in a permanently frost-free area. If there is a risk of frost during storage and/or transport, the machine to be protected as follows: • • • • •
2 l of a 1 : 1 water/frost protection liquid to be mixed in a clean vessel, water connecting hose to be dipped into vessel, pump to be started. Spray pistol to be opened and frost protection liquid to be returned into the vessel, so circulating the liquid through the system. Spray pistol to be opened and closed several times, in order to also fill the unloader valve with the liquid. High pressure pump to be stopped, all hoses to be disconnected. Machine is now protected against frost of approx. – 30 °C.
Ignoring the above instructions will cause severe damages on the entire system.
In order to avoid pollution of the environment, frost protection liquid must not be dumped, but collected and reused respectively disposed as per relevant regulations.
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Technical Data
Technical Data Water consumption/adjustable Max. operating pressure Working pressure/adjustable Power Fuel consumption at full load Tank volume Oil shortage cut-out Starting device Dimensions (L x W x H mm) Weight (net) Nozzle (Part No.) Nozzle designation Recoil Noise level (7 m)
Mobil 320 500 – 1440 l/h 325 bar 310 bar 22 PS/17 kW 7,7 l/h 20 l standard battery start 880 x 750 x 690 mm 151 kg 10.742.333 HIP 2333 84 N 81 dB(A)
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Trouble Shooting Electrical energy can cause severe injuries. Defective electrical components to be immediately replaced, possible causes for accidents to be eliminated without delay Any repair work must only be carried out by qualified personnel. Only original OERTZEN equipment to be installed, as otherwise warranty and Declaration of Conformity will be void, health and safety standards are not guaranteed. During repair or maintenance work, unit to be disconnected from electrical network. Faiure Motor stops
Cause - Fuel tank empty - Motor oil low level - Petrol filter blocked - Sparking plug burnt - Poor water supply
Motor does not start
- Motor oil low level. - Counter pressure high - Battery exhausted - Ignition switch in position "Off" - Petrol cock closed - Choke open - Poor water supply.
Pump pressure high Operating pressure not achieved/ varies
- Nozzle clogged - Air in unit - Insufficient water supply - Nozzle worn - Incorrect nozzle - Nozzle clogged - Water strainer blocked - Unloader valve leaking - Suction side of pump leaking - Suction valves sticking
Vibrations on high pressure hose and spray pistol Heavy vibrations on unit
- Air in unit
No detergent injection
- Plunger blocked - Detergent tank empty - Dosing valve or regulating handle closed - Low pressure nozzle in double lance blocked - Non-return valve blocked
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Remedy - Fill tank - Fill up oil up to max. mark - Clean/replace filter - Replace sparking plug - Replace filter. Eliminate cause for water shortage, re-start unit by means of On/Off switch. - Fill up oil up to max. mark. - Release unloader valve - Charge battery - Put switch into position "On" - Open petrol cock - Close choke - Check filter, ensure sufficient water supply. - Clean remove and nozzle - Vent unit - Supply line to be min. ” - Replace nozzle - Install correct nozzle - Remove/clean nozzle - Clean filter - Call service - Tighten hose clamps - Carefully loosen valves by means of a screw driver, if needed, remove and clean valves. - Open handle on pistol unless continuous pressure is achieved - Stop unit immediately, call service - Fill tank - Open - Remove and clean nozzle - Blow compressed air into detergent hose
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