Machines For Surface Finishing

Transcript

SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 2 CIRCULAR VIBRATORS MACHINES FOR SURFACE FINISHING WITH MANUAL OR EXTERNAL AUTOMATIC SEPARATION AUTOMATIC MODULAR WORK STATION WHEN PERFECTION STARTS WITH THE FINISH SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 3 SM and SP series vibrators with manual or external automatic separation for every need, just right for the perfect finish Construction features 1 Through meticolous attention to design and engineering, and through the employment of cutting-edge testing equipment, we have achieved customised three-dimensional balancing of our equipment. This has virtually eliminated harmonics, which was previously a frequent cause of problems. 2 The strong, compact structure of our vibratory equipment is fabricated in quality certified steel using an advanced electro welding process. For greater reliability, the structure is normalised through heat treatment followed by sandblasting and painting, performed using the best possible protection and the most up-to-date anti-pollution techniques. 3 The monolithic tank, without a sump or screws, is lined with a thick layer of scratch-proof, oil-proof and anti-stick polyurethane. Lower outlet to enable rapid replacement of inserts, with block-proof polyurethane plug. Ball valve for water drain; connection for second drain with manual or automatic valve. Manifold with capillary holes for washing and rinsing finished product. 4 The flat groove is the primary condition for obtaining an optimum finish and an improved production output. The new SM and SP series of vibratory machines delivers the highest standard of technology to the ever growing demands of the surface finishing industry. In order to control costs as well as maintain high quality standards in their finishing departments, an increasing number of companies have adopted vibratory finishing to fulfill their specialised requirements. The SM and SP series of vibrators are the result of the most technologically advanced machining and construction techniques. They allow modular automatic “work stations” to be created, enabling the most complex process cycles to be completed in the most rational manner (see the station on the cover). 5 Separation of parts from media is accomplished automatically, using either magnetic extractors (see accessories on page 10) or a pneumatic unloader or by component surfacing. 6 Moto-Vibrator : The "heart" of the machine is well oversized and requires no scheduled maintenance or regular greasing. 7 Vibration control, thanks to the most versatile and universal system allows the choice of either manual or automatic operation for rapid and perfect results. 8 Three-dimensional balancing and adjustment of the machine delivers continuous and correct adherence of the abrasive inserts to the pieces being processed, preventing harsh movements which cause pitting and hardening of the surfaces. The result is an optimum fine smoothing, micro-finishing and polishing process. 2 11 SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 6 Ideal and functional proportions in the flat groove structure Universal control of the centrifugal forces Main Uses These machines have been designed for surface finishing of especially delicate metal parts where automatic wave extraction cannot at times be used because of flecking. They are also designed for large items that require high quality such as faucets, handles, household articles, etc., and special processes such as: – Steel (gears, trinkets, tools, etc.) – Stainless steel (houseware, cutlery, bearing parts, food industry components) – Aluminium (pressed or die-cast) – Alpaca (pump bodies, cycle components, electronic parts, spectacles, etc.) – Brass (taps, handles, metal trinkets, etc.) – Zamak (casting, die casting) The machines are used in particular for deburring, smoothing, polishing and matte finishing of pieces, with maximum dimensions and weights as reported in the table of page 11, using ureic, plastic, ceramic, wooden chips and corn sawdust. Production Depends on the application, type of material, dimensions and shape of the pieces. Refer to our research service. Wall column mounted electric panels - wall-mounted waterproof control panel IP 55 - 24 V a.c. controls to EC standards - solutions available: a) manual unloading b) automatic unloading c) automatic unloading with inverter Working cycle In accordance with the application, material, dimensions, weight and shape of the pieces. Our research and applications service will indicate the theoretical/practical methods for determining the working cycle, abrasive inserts and auxiliary compounds to use. 3 SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 7 Distinguishing features of a continuous evolution: the strong points of Nicem vibrators for dryer ASC ▼ Dimensions: 400 x 500 x 200 mm Standard automatic electric control with timed inversion for VIB SM and SP ▼ Dimensions: 400 x 500 x 200 mm Special automatic column mounted electric control panel, ▼ Standard electric control panel A very versatile machine with regard to options and choice of operating modes, adaptable to any type of working with high quality finish: - this machine does not transmit any vibration to the base, and therefore to the ground; whatsoever does not need any floor anchors, thanks to its special design. - Monolithic tank (without sump or screws) with thick, scratch-proof, oil-proof polyurethane lining with anti-stick grooves. - New abrasive insert/water (main) drain plug with special anti-blocking system. - Water drain hole positioned lower than the groove; suitable for ball valve (manual) or pneumatic servo-controlled automatic valve. - Easy to clean water drain plug/filter. - The SM and SP vibrator series are completely flat and as such have the greatest capacity of the circular VIB family, having the highest output/productivity ratio. The flat groove does not have any obstacles along its route and consequently guarantees the best quality finish. - They are manual machines but can be automated completely (see cover photo) with magnetic extractors, with the application of the pneumatic unloader and the help of transport belts and vibrating screens, as well as a battery of vibrators, vibrating dryers, or a machine with a tunnel, Archimedian screw, or mat to wash or dry. There is therefore no need for the presence of an operator during the processing, separation, and unloading phases. - The machines can be programmed from an automatic control panel. Used together with the ASC dryer, means that the process can be completed without the presence of any personnel. - Quick and simple maintenance. - Lubrication: “Long Life”. with or without inverter, for VIB SM and SP or workstation. Smallest dimensions: 550 x 1060 x 450 mm 4 9 SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 10 Low voltage electric panels according to EC standards "the flexible solution" with inverter for VIB SM and SP ▼ Standard automatic control panel Dimensions: 600 x 800 x 300 mm ▼ Electric automatic control console • PLC control center for all automatic cycles, including the moto-vibrators, varying centrifugal forces, paste and powder dosing, transport belts, as well as any vibrating screens, magnetic extractors, dryers, etc. • Different process cycles can be stored, programmed, and displayed. Real time monitoring of all operating conditions of the plant. Dimensions: 1.600 x 940 x 1.600 mm ELECTRIC CONTROL PANELS FUNCTIONS AVAILABLE Wall-mounted waterproof control panel IP 55 24 V a.c. control panel according to EC standards Main switch Hour meter Rev counter Line voltage indicator Emergency stop push-button (emergency) Speed variation Inverter/normal selector Manual/automatic selector Inverter indicator light Normal indicator light Start remote timing cycle Start manual unloading Instantaneous cycle start Remote start programming Unloading time Working program Heating elements switch Resistance cooling switch DIMENSIONS (mm) 5 B - base H - height P - depth WALL MOUNTED COLUMN MOUNTED Manual on request Automatic standard Dryers standard Timed inversion With inverter on request With inverter on request Special order • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 400 500 200 400 500 200 400 500 200 400 500 200 600 800 300 550 1.060 450 1.600 1.600 940 • • • • • SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 11 A WIDE RANGE OF MODULAR MACHINES FOR C Quantity, quality and timeliness Each of these machines has been designed and built to ensure maximum production at the highest quality level in the shortest time possible, for deburring and finishing treatments of metal and plastic parts. Vibrating Screens Main Features • electro-welded steel structure • much reduced working times • high quality finish of pieces • high versatility for the most varied applications • highly reliable and durable • easy and accurate vibration adjustment from zero to full power • oil-proof, wear-resistant polyurethane-coated tank • abrasive/water drain plug with smaller chamber and ball valve • connection of a second drain with manual or unloading valve • Synoptic control panel, wall or column mounted, with 24 V a.c. auxiliary circuits • power supply voltage 230/400 V, three-phase, 50 Hz Other voltages available on request. The versions available are shown in the following table. VIB 15 SM/VE - VIB 30 SM VIBRATORS • durable toroidal-shaped poliurethane tank, extractable and soundproofing (only for VIB 15) • electro-welded steel base • transparent PVC cover, soundproofing and shatter-resistant (only for VIB 15) • water inlet valve • drain filter with drain valve • control panel with remote controlled motor cut-out • power: 230/400 V three-phase, 50/60 Hz SPECIFICATIONS VIB 15 SM/VE VIB 30 SM 18 410 135 130 0 ÷ 170 2 sets 150 480 x 650 55 30 640 170 141 0 ÷ 336 2 sets 525 710 x 780 100 Tank capacity (litres/dm3) Internal tank diameter (mm) Canal width (mm) Canal depth (mm) Adjustable centrifugal force (kg) Fc regulation: eccentric masses Moto-vibrator power (W) Overall dimensions (mm) øxh Weight (kg) Flat groove vibrators - series SM and SP - with manual or automatic external unloading VIBRATOR Tank capacity (litres / dm3) Adjustable centrifugal force Fc (kg) Fc Regulation: Eccentric masses Moto-vibrator power (W) Dimensions (mm) Weight (kg) Ø xH VIB 90 95 0 ÷ 1.500 2 sets 1.100 920 x 880 250 VIB 250 225 0 ÷ 2.500 2 sets 2.150 1.190 x 970 530 VIB 450 425 0 ÷ 4.500 2 sets 4.000 1.380 x 1.060 700 VIB 750 810 0 ÷ 7.000 2 sets 7.000 1.680 x 1.230 1.065 VIB 1000 1.050 0 ÷ 7.000 2 sets 7.000 1.790 X 1.280 1.300 OPTIONAL: Soundproofing cover Cover dimensions (mm) Cover weight (kg) Total weight machine + cover (kg) Ø +sxh 1.060+200x1.095 87 337 1.370+250x1.130 130 660 1.555+280x1.210 1.840+350x1.390 1.960+350x1.585 155 245 275 855 1.310 1.575 For further features see page 11 6 7 SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 12 ULAR MACHINES FOR CUSTOMISED SOLUTIONS Vibrating Screens M/1 - M/2 - M/3 – SP Series Vibrators with Pneumatic Unloading VIBRATING SCREENS Vibrating separation screens for separating finished pieces from granules or abrasive products used in the vibro-finishing cycle. They can be used together with SM and SP Series vibrators. Steel or PVC separation grids with light between holes and the diameter of the holes upon requests. There are two types of separation. SAS (Simple): drilled plastic grid and SAD (Double): grids of painted or plastic-coated metal rolls. The grids provide a large separation area. Thanks to the patented wedge system, WL Wedge Lock, their interchangeability is quick and sure, without keys. Power: 230/400 V three-phase, 50/60 Hz. VIBRATING SCREENS M/1 - M/2 - M/3 VIBRATING SCREENS M/1 Tank capacity (dm3/min) Adjustable centrifugal force Fc (kg) Fc regulation: eccentric masses Moto-vibrator power (W) Dimensions (mm) B - base P - depth H - height Weight (kg) 200 0 ÷ 412 2 sets 300 1.300 690 750 165 M/2 M/3 250 0 ÷ 412 2 sets 300 1.550 790 750 185 300 0 ÷ 412 x 2 4 sets 300 + 300 1.800 955 810 250 Capacity was calculated using produce samples and average light passage. SP SERIES VIBRATORS WITH PNEUMATIC UNLOADING These have the same validity and base characteristics as the SM Series Vibrators (see the Table on page 6) with the added practicality of pneumatic unloading and, used together with M/1, M/2, and M/3 Series vibrators, automatic external separation. The height of the machine varies depending on the use. Pneumatic plug-opening device for the VIB Series SP. An opening unit made-up of a double-action pneumatic cylinder driven by a solenoid valve either manually or automatically. Air distribution and regulation with filter. Hermetically-sealed polyurethane plug on the stem of the cylinder which ensures complete discharge of the machine and can be equipped with a pallet shutter. 7 SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 9 Midi and Maxi Dryers fast and delicate on the "little things" as well as the "big things" ASC 550 ASC 350 ASC 100 Continuous cycle vibrating dryers with rising groove and grid for piece separation DRYERS Maximum load of pieces (kg) Adjustable centrifugal force Fc (kg) Rotation speed (RPMs) Moto-vibrator power (W) Heating elements (W) Overall dimensions (mm) Weight (kg) ASC 100 50 0 ÷ 1.500 1.500 1.100 2.700 1.330 x1.050 x 840 285 ASC 350 100 0 ÷ 4.500 1.500 4.000 2.700 - 5.400 1.820 x 1.430 x 1.030 h 710 ASC 550 150 0 ÷ 4.500 1.500 4.000 2.700 - 5.400 2.180 x 1.760 x 1.190 h 845 Ø 1.600 +350 x1.200 h 200 910 Ø 1.950 +400 x1.400 h 270 1.115 OPTIONAL: Soundproofing Cover Overall dimensions (mm) Cover weight (kg) Total weight machine + cover (kg) Ø 1.150 +250 x1.050 h 120 405 On request, we can provide a cover with a talc recovery aspirator. For further features see page 11 8 5 SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 8 Tilting centrifugal dryers series LR tougher and less gentle Main Features of the ASC Series Dryers • reduced work times • media: corn sawdust • extensive working area with spiral rising groove: simple or double (ASC 100) • fully automatic piece unloading • strong and reliable • adjustable centrifugal force: 2 sets of eccentric masses • vibration control from zero to full power • power supply 230/400 V, three-phase, 50 Hz Other voltages and frequencies available on request. Main uses • rapid drying by continuous cycle of metal parts of any shape • dryers ASC 350 and ASC 550 (including the rubber lined G version) are recommended above all for larger and delicate items • drying after vibrofinishing treatment • drying after electroplating • elimination of limescale, solvents, mineral oils. Productivity According to application, type of material, dimensions and shape of pieces: from 30 to 150 kg every 2-10 minutes. Technical Specifications The machine consists of: • base, work tank, moto-vibrator, electric control panel. Base Circular electro-welded steel skirt, with work tank support spring, practically free from vibration; no need for rubber dampers or floor anchors! Work tank • • • • • electro-welded twelve-sided shaped steel plate internal rising groove separation screen in steel net; plastic available on request deviation plate for unloading of re-circulation of pieces stainless steel clad resistances AISI 304. Vibrating system Compact, flanged unit incorporating a new design of eccentric mass three-phase asynchronous motor, for easy regulation of the working cycle. Lubrication “Long Life”. Main Uses • Drying metal and plastic articles by centrifuging in forced warm air. • It is used for not excessively delicate products where no pickling or polishing is required, easily obtainable with the ASC 100-350-550 machines. Main Features • robust design, yet easy to operate • tilting and unloading is lever-actuated • non-removable basket in drilled AISI 304 stainless steel, hole dia 2 mm (0.9 mm on request). • control panel with cycle timer, centrifugation switch and heating switch. Automatic electric control panel • wall-mounted waterproof control panel IP 55 • 24 V a.c. controls according to EC safety standards. Work cycle In accordance with the application, material, dimensions, weight and shape of the pieces. The Nicem technical assistance service will indicate the most suitable theoretical/practical methods for the working cycles. OPTIONAL Soundproofing cover with dust aspirator and recovery. 9 TILTING CENTRIFUGAL DRYERS AT 180° DRYER ASC 50/LR Internal basket dimensions (mm) Ø x H 460 x 250 Theoretical volume (litres) 41 Capacity (kg)) 40 Rpm 550 Heating elements (W) 2.700 (900 x 3) Motor power (W) 750 Total installed power (W) 3.450 Overall dimensions (mm)) l x W x H 970 x 780 x 1.050 Unloading opening (mm l x W x H 680 x 460 x 380 Weight (kg) 200 ASC 70/LR 490 x 320 60 60 550 4.200 (1.400 x 3) 1.500 5.700 1.110 x 830 x 1.200 760 x 520 x 400 285 SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 5 Indispensable accessories for fully automated cycles 1 1 Electronic dosing pump for liquids and acids Includes: injection valve, delivery pipe, suction pipe, power supply cable, level probe and suction filter. Mounted on a wall or support structure at a max. height of 150 cm from ground level. Structure made of porcelain Power supply voltage: 230 V, 50/60 Hz Rating: 25 W Max flow: 15 litres/h Max liquid pressure: 1 bar Dimensions: 91,5 x 168 x 160 mm 2 3 4 2 Double diaphragm pneumatic pump for liquids or gel Made of polypropylene with double diaphragm and PTFE spheres. Suction and deliver ports (360° rotation): 1/2" gas thread connection Flow per cycle: 120 c.c. Max flow: 1800 litres/h Max liquid pressure: 9 bar Feed air pressure: 2 ÷ 10 bar Pressure ratio: 1:1 Weight: 5 kg Dimensions: 195 x 195 x 315 mm 3 Pneumatic piston pump for paste dosing Double column lift pump for containers with maximum capacity 50 litres. Adjustable pumping pressure. Robust frame in painted steel. Piston in reinforced galvanised steel. Gaskets in synthetic elastomer. Dimensions: 620 x 480 x 1.560/1.740 mm 4 Talc dosing device Fitted with two multi-voltage and multi-frequency identical motors with safety microswitch. 5 Power supply voltage: 400 V/60 Hz Screw pump capacity: 2 ÷ 3 kg/min 120 ÷ 180 kg/h Hopper capacity: 125 ÷ 150 litres Dimensions: 1.530 x 800 x 1.830 mm 5 Magnetic Extractor with Demagnetizer Used for selecting and extracting special iron fragments after vibro-finishing. Support made of electro-welded steel and painted, chute made of stainless steel. Motorised lifting using an actuator or a ratio-motor. Belt extractor made of PVC complete with transversal shafts 10 x 10 mm Belt speed: 1.7 m/s Power consumption: 1.200 VA Dimensions: 1.500 x 500 x 1.800 mm 10 3 SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 4 Flat Groove Vibrators - SM and SP Series - with manual orautomatic external unloading SM and SP Series VIBRATORS VIB 90 VIB 250 VIB 450 VIB 750 VIB 1000 External canal dia. (mm) Øe 800 1080 1270 1580 1685 Internal canal dia. (mm) Øi 420 515 470 610 635 Canal width (mm) lc 195 285 400 480 525 Canal depth (mm) hc 280 350 445 560 600 Unloading outlet height (mm) hb 460 460 460 450 470 Tank capacity (litres/dm3) 95 225 425 810 1.050 Average plastic chips load (kg) 50 150 300 550 600 Average ceramic chips load (kg) 70 200 350 600 650 Average pieces load (dm3) 30 80 160 270 350 Max piece length (mm) 80 140 180 350 400 Overall machine dimensions (mm) Ø x H 920 x 880 1.190 X 970 1.380 X 1.060 1.680 x 1.230 1.790 X 1.280 Overall cover dimensions (mm) Ø+s x h 1.060 + 200 x 1.095 1.370 + 270 x 1.130 1.555 + 280 x 1.210 1.840 + 350 x 1.390 1.960 + 350x1.585 All data are indicative due to the several combinations between items and abrasive media. For further features see page 6. VIBRATORS VIBRATORS WITH COVERS VIBRATING DRYERS DRYERS WITH COVER Continuous cycle vibrating dryers with rising groove and grid for piece separation DRYER Canal length (mm) Canal width (mm) Canal depth (mm) Loading outlet (mm) lb x pb x hb Loading outlet height (mm) Hb Unloading outlet height (mm) Hs Maximum piece loading (kg) Corn sawdust load (kg) Maximum piece length (mm) Maximum piece volume (dm3) Maximum approx. piece weight (kg) Overall machine dimensions (mm) AxBxH Overall cover dimensions (mm) Ø+Ixh ASC 100 4.800 - 2 spirals 200 130 450 x 200 x 100 735 670 50 30 150 1,2 2 1.330 x 1.050 x 840 Ø 1.150 + 200 x 1.050 ASC 350 3.100 - 1 spirals 350 160 500 x 340 x 280 770 855 100 100 250 1,8 4 1.820 x 1.4230 x 1.030 Ø 1.600 + 350 x 1.300 ASC 550 3.600 - 1 spiral 500 220 575 x 380 x 280 920 950 150 150 400 2,2 5 2.180 x 1.760 x 1.190 Ø 1.950 + 350 x 1.450 The above data is purely indicative, in that the materials to dry vary (iron, steel, copper, brass, aluminium, etc.). For further features see page 8. 11 SM-SP (GB)_ SM/SP (GB) 24/08/11 12:45 Pagina 1 SOUNDPROOFING COVERS Soundproofing covers are available for the five vibrator models and three dryer models. The covers have manual/automatic opening and closing, thanks to which the noise levels are contained. For overall dimensions, refer to the table on page 11. In semi-automatic plants, the clarification of the water is obtained by adding a de-emulsifying-adsorbent product that causes the formation of flocculi which adsorb the major part of impurities in the water. The purifying process is based on the clarification of the water via flocculation and decantation process. All the treatments produce waste sludge which is of the palpable and stabilised type and must be disposed of as "special waste". In the first solution (DEC2N) the cycle is manual and discontinuous with control panel with motor protection device. Capacity: 50 liters per hour Voltage: 230V 50 Hz Power: 0,550 kW Sizes: 1400 X 640 X 2000 mm Weight: kg 100 DEC 2N In the second solution (DEP 8) the cycle is semi-automatic discontinouous with control panel Capacity: 1.000 ÷ 1.500 liters per hour Voltage: 230/400 V three-phase 50 Hz Power: 1,9 kW Sizes: 2.200 x 1.200 x 3.200 mm Weight: kg. 650 Waste water treatment Purification plants with continuous and discontinuous sludge recovery. Nicem can supply purification plants from the simplest manual type to the most automatic for the clarification of water from vibrofinishing treatment. In the third solution (DEP 750, DEP 1.500, DEP 3.000), the cycle is automatic continuous with control panel Capacity: 750 ÷ 3.000 liter per hour Voltage: 230/400 V three-phase 50 Hz, Power: 1,40 ÷ 2,00 kW Sizes: 2.700 x 1.600 x 1.925 ÷ 3.800 x 2.200 x 1.925 Weight: kg. 400 ÷ 800 DEP 8 Our machines comply with all safety standards and are constructed in accordance with directive 98/37/EC on Machinery. The information reported in this document is purely indicative. The manufacturer reserves the right to alter any data at any time and without prior notification. © Copyright DEP 1500 Nicem SpA - 20030 SENAGO (Milano - Italy) - Via P. Togliatti, 38 Tel. +39 02 99 090 1 • Fax +39 02 99 090 333 – www.nicem.it – e-mail: [email protected] Cod. 49.6.15.211 - GB In manual plants, filtering is obtained by decantation and separation through filtering bags of the solid elements which can be founded in waste water.