Maintaining Dc9400-series Operator Workplace With Dc9500 Ws

Transcript

Maintaining DC9400-Series Operator Workplace with DC9500 WS-Series Console Electronics Unit Maintenance Manual D5M01261402 MM7.0:DC9400:OWP Revision D — October 1997 This manual supercedes the issue dated September 1996. See CE Statement in Section 1 DOCVUE, ENVOX, Fisher-Rosemount, Fisher-Rosemount Systems, Managing the Process Better, PROFLEX, PROVOX, and PROVUE are marks of one of the Fisher-Rosemount group of companies. All other marks are the property of their respective owners. ã 1994—1997 Fisher-Rosemount Systems, Inc. All rights reserved. Printed in USA While this information is presented in good faith and believed to be accurate, Fisher-Rosemount Systems, Inc. does not guarantee satisfactory results from reliance upon such information. Nothing contained herein is to be construed as a warranty or guarantee, expressed or implied, regarding the performance, merchantability, fitness or any other matter with respect to the products, nor as a recommendation to use any product or process in conflict with any patent. Fisher-Rosemount Systems, Inc. reserves the right, without notice, to alter or improve the designs or specifications of the products described herein. Your Evaluation Please . . . Name: Title and Department: Company: Years of Experience: ___ Instrumentation ___ Distributed Control Telephone: ( ) -- Education: ____High School ____Years College ____Degree Job Responsibility: Please indicate your evaluation of MM7.0:DC9400:OWP (Revision D — October 1997). Attach extra sheets if needed. 1. How and when do you use this manual? 2. How well is the manual’s content organized? Please explain. V V V V V V Read entire manual before attempting task V Good — representative of the product’s operation, usable V V V V Average — usable but can be improved Read selected sections before attempting task Read while attempting task Attempt task first Read as last resort Excellent — parallels product’s operation, very usable Fair — not very usable, should be improved Poor — not usable, must be improved No Opinion Understandable 3. Is the manual’s content understandable and applicable to the product’s operation? Please explain. 4. How well do the manual’s illustrations convey product information? Please explain. Applicable V V Excellent — very easy to understand, very applicable V V V V Good — easy to understand, applicable V V Fair — not very understandable/applicable, should be improved V V Poor — not understandable/applicable, must be improved V V No Opinion Average — applicable but some sections not easy to understand V Excellent — very easy to understand, extremely usable V V V Good — easy to understand, very usable V Poor — cannot understand, must be improved, totally unusable V No Opinion Average — fairly easy to understand, usable Fair — not easy to understand, should be improved, not very usable 5. Describe the amount of usable information in this manual including tables. Please explain. V Too much information — not all required to perform task V Proper amount provided — not too much nor too little V Too little information — needed additional information to perform task V No Opinion Sections 6. How well is information cross-referenced in the manual’s individual sections and index? Please explain. 7. How useful is the Glossary? 8. What is your overall impression of this manual? Please explain. Please FAX or MAIL this form to: Index V V Excellent — very easy to locate information, extremely usable V V Good — easy to locate information, very usable V V Average — fairly easy to locate information, usable V V Fair — not easy to locate information, should be improved, not very usable V V Poor — cannot locate information, must be improved, totally unusable V V V V V V V V V V V V V V V Did Not Use No Opinion Useful Useful but not complete/accurate Not Useful Did Not Use No Opinion Excellent — met all needs, extremely usable Good — met most of my needs, very usable Average — usable Fair — should be revised, not very usable Poor — must be revised, totally unusable No Opinion Fisher-Rosemount Systems, Inc. Technical Documentation Editor 8301 Cameron Road, MD#12 Austin, TX 78753 FAX Number: (512) 834-7200 Attention: Technical Documentation Editor FISHER-ROSEMOUNT USE ONLY — forwarded to: V Lead Writer V Engineering V Technical Support V Marketing V Project File Documentation Map Documentation Map Maintaining DC9400-Series Operator Workplace This map shows manuals for the DC9400-Series Operator Workplace and associated products. The number, title, and binder location are shown for each document, identifying where specific information is located. See the descriptions on the back of this map for more information. Section 1 lists additional related documentation. PROVOX Instrumentation Configuration Engineering Manual PROVOX Instrumentation PROVOX Instrumentation PROVOX Instrumentation Revision D — October 1997 MM7.0:DC9400:OWP CE11.0:DC9440 Configuring DC9400-Series Operator Workplace Console Software Maintenance Manual YOU ARE HERE MM7.0:DC9400:OWP Maintaining DC9400-Series Operator Workplace with DC9500 WS-Series Console Electronics Unit Installation Manual PN7.1:DC9400:OWP Installing DC9400-Series Operator Workplace with DC9500 WS-Series Console Electronics Unit User Manual UM13.0:DC9440 Using DC9440-Series Operator Workplace Console Software iii Documentation Map PROVOXr documentation supports each stage of system development. System Development Stages Document Type & Contents System Design Configuration Engineering Manuals Configuration data-entry help for a product, including theory of operation for improved product use. User Manual for Configuration Products Operating methods and procedures for using the configuration software. Technical Reference Manuals Advanced user information for expanding the capability of the PROVOX system. System Planning and Installation Installation Planning Manuals Site preparation, including the environment, power, and grounding. Also, product input/output signal wiring, cable connections, and software installation. System Startup and Operation User Manuals Operating methods and procedures for a product. Tutorials Structured training for operators. Maintenance Maintenance Manuals Preventative maintenance, calibration, troubleshooting, and repair procedures. Ordering Information — To order additional manuals, contact your local sales representative, specifying the number, title, and quantity of each document required. iv Revision D — October 1997 MM7.0:DC9400:OWP Maintaining DC9400-Series Operator Workplace with DC9500 WS-Series Console Electronics Unit Contents Section/Title 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 2.4.7 2.4.8 2.5 2.5.1 2.5.2 Revision D — October 1997 MM7.0:DC9400:OWP Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Products Discussed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CE Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings, Cautions and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . Excellence in Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-1 1-1 1-2 1-2 1-3 1-3 1-4 Product Overview for DC9400-Series Operator Workplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC9400-Series Operator Workplace . . . . . . . . . . . . . . . . . . . . . . . DC9410-Series Control Room Furniture . . . . . . . . . . . . . . . . . . . . Control Room Furniture Overview . . . . . . . . . . . . . . . . . . . . . . . . Type DC9411 Low Wall Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type DC9412 Standard Wall Unit . . . . . . . . . . . . . . . . . . . . . . . . Type DC9413 High Wall Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type DC9414 Worksurfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Planning Information . . . . . . . . . . . . . . . . . . . . . . . . . DC9430-Series X-Terminal Operator Stations . . . . . . . . . . . . . . . X-Terminal Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm Interface Unit (AIU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Monitor Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-Server Software Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Desktop Trackball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC9500 WS-Series Console Electronics . . . . . . . . . . . . . . . . . . . . DC9500 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator Workplace Console Software . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-4 2-6 2-7 2-9 2-13 2-15 2-16 2-17 2-19 2-19 2-19 2-20 2-20 2-22 2-23 2-24 2-24 v Contents vi Section/Title Page 2.5.3 WS-Series Console Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.4 Highway Data Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.5 Process Network Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.6 Installation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.1 Type DC9481 Console Logging Unit . . . . . . . . . . . . . . . . . . . . . 2.6.2 Type DC9487 Network Color Printer . . . . . . . . . . . . . . . . . . . . . 2.6.2.1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.2.2 Network Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 Type CP9411 System Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 Process Network Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1 Planning Your Process Network . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1.1 Network Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1.2 Considerations for Remote X-Terminals . . . . . . . . . . . . . . . . 2.8.1.2.1 Remote X-Terminals Used for Process Control . . . . . . . . . 2.8.1.2.2 Remote X-Terminals Not Used For Process Control . . . . . 2.8.1.2.3 Media Selection for Remote X-Terminals . . . . . . . . . . . . . . 2.8.1.2.4 Remote a Single X-Terminal for Process Control . . . . . . . 2.8.1.2.5 Remote Two or More X-Terminals for Process Control, Each in Different Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1.2.6 Remote Groups of X-Terminals for Process Control, All in the Same Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1.2.7 Remote Multiple X-Terminals, NOT Used for Process Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1.3 Considerations for Remote Applications . . . . . . . . . . . . . . . . 2.8.1.3.1 Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1.3.2 Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1.3.3 Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1.3.4 Remote Applications Summary . . . . . . . . . . . . . . . . . . . . . . . 2.8.1.4 General Network Configuration Rules . . . . . . . . . . . . . . . . . . 2.8.2 Simple OWP Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.2.1 Single OWP Console (Coax Hub) . . . . . . . . . . . . . . . . . . . . . . 2.8.2.2 Single OWP Console (Twisted Pair) with Central Hub (Twisted Pair) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.2.3 Single OWP Console with both Twisted Pair and Fiber Optic Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.3 Using Central Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.3.1 Single OWP Console (Fiber Optic Hub) with Central Hub (Fiber Optic Hubs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.3.2 Single OWP Console (Fiber Optic Hub) with Central Hub (Twisted Pair Hub) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.4 Multiple OWP Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.4.1 Multiple OWP Consoles (Coax) with Central Hub (Coax Hubs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.4.2 Multiple OWP Consoles (Coax) with Fiber Optic Central Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 2-26 2-26 2-27 2-27 2-27 2-28 2-29 2-29 2-30 2-30 2-31 2-32 2-33 2-35 2-35 2-35 2-36 2-36 2-36 2-36 2-37 2-37 2-37 2-38 2-39 2-39 2-40 2-41 2-41 2-42 2-42 2-44 2-44 2-45 2-46 2-46 2-48 Revision D — October 1997 MM7.0:DC9400:OWP Contents Section/Title 2.8.4.3 2.8.5 2.8.5.1 2.8.5.2 2.8.5.3 2.8.5.4 2.8.5.5 2.8.6 2.8.6.1 2.8.6.2 2.8.7 2.9 2.9.1 2.9.2 2.9.3 2.9.4 2.9.5 2.9.6 3 3.1 3.2 3.3 3.4 3.5 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5 5.1 5.2 5.2.1 Revision D — October 1997 MM7.0:DC9400:OWP Page Multiple OWP Consoles (Twisted Pair) with Fiber Optic Central Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote X-Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single OWP Console with Remote X-Terminal (Coax Hub) Single OWP Console (Twisted Pair) with Remote X-Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single OWP Console (Coax) with Remote Coax Hub . . . . . Single OWP Console (Twisted Pair) with Remote Twisted Pair Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single OWP Console with both Coax and Fiber Optic Hubs Connecting to the Plant Network . . . . . . . . . . . . . . . . . . . . . . . . Multiple OWP Consoles (All Coax) with Central Hub Connected to the Plant Network . . . . . . . . . . . . . . . . . . . . . . Multiple OWP Consoles (All Twisted Pair) with Central Hub Connected to the Plant Network . . . . . . . . . . . . . . . . . . . . . . Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH6040-Series Process Network Communications Products . . Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type DH6041 Process Network Hub (Coaxial) . . . . . . . . . . . . . Type DH6043 Process Network Hub (Fiber Optic) . . . . . . . . . Type DH6045 Process Network Hub (Twisted Pair) . . . . . . . . Expansion Cards and Transceivers . . . . . . . . . . . . . . . . . . . . . . Bridge Expansion Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57 2-59 2-59 2-59 2-59 2-60 2-61 2-62 2-63 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator Interface Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The DC9500 WS-Series Console Electronics . . . . . . . . . . . . . . . Operator Workplace Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-3 3-4 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Card Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Device Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preventive Maintenance Requirements . . . . . . . . . . . . . . . . . . . . . Internal Integrity Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Trouble Log Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-3 4-3 4-3 4-3 4-6 Fault Isolation and System Diagnostics . . . . . . . . . . . . . . 5-1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC9400-Series Operator Workplace Software Internal Integrity Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessing Internal Integrity Displays . . . . . . . . . . . . . . . . . . . . . 5-1 2-49 2-50 2-50 2-52 2-53 2-54 2-54 2-55 2-55 5-1 5-1 vii Contents Section/Title Page 5.2.1.1 Internal Integrity Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1.2 Console Information Display . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1.3 Network Information Connection Display . . . . . . . . . . . . . . . . 5.3 ONVERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 ENVOXr and PROFLEXr Software’s Diagnostic Utilities . . . . . 5.4.1 Accessing the ENVOX Diagnostic Utility . . . . . . . . . . . . . . . . . . 5.4.2 Selecting an ENVOX Diagnostic Utility Display . . . . . . . . . . . . 5.4.3 Diagnostic Display Components . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.4 Logging Diagnostic Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.5 Exiting the ENVOX Diagnostic Utility . . . . . . . . . . . . . . . . . . . . . 5.4.6 ENVOX Diagnostic Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.6.1 System Integrity Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.6.1.1 Local Area Integrity Display . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.6.2 Device Integrity Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.6.3 Device Revision Information . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.6.4 Traffic Statistics Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.6.5 Unsolicited Data Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Testing and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6 WS-Series Console Computer Diagnostics . . . . . . . . . . . . . . . . . . 5.7 Local X-Terminal Self-Test (XP400/400D) . . . . . . . . . . . . . . . . . . . 5.8 X-Terminal Troubleshooting (400/400D) . . . . . . . . . . . . . . . . . . . . 5.9 Alarm Interface Unit Testing and Troubleshooting . . . . . . . . . . . . 5.9.1 Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-3 5-7 5-8 5-9 5-9 5-11 5-11 5-12 5-13 5-13 5-13 5-13 5-14 5-15 5-15 5-16 5-16 5-17 5-18 5-19 5-20 5-20 5-20 6 6.1 6.2 6.2.1 6.3 7 7.1 7.2 8 8.1 8.2 8.3 8.4 8.5 8.5.1 8.5.2 8.5.3 viii Maintaining DC9500 WS-Series Console Electronics . . 6-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removal and Installation of Field Replaceable Units . . . . . . . . . Removal and Installation of the Console Electronics Unit . . . Diagnostics Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-2 6-3 6-4 Maintaining Console Keyboard . . . . . . . . . . . . . . . . . . . . . . 7-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintaining Console Keyboards . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 Maintaining Video Display Units (VDUs) . . . . . . . . . . . . . . 8-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintaining Video Display Units . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical Video Display Unit (Desktop) . . . . . . . . . . . . . . . . . . . . . . . Typical Video Display Unit (Wall Mount) . . . . . . . . . . . . . . . . . . . . DC9500 WS-Series Internal Options . . . . . . . . . . . . . . . . . . . . . . . WS-Series CD ROM Installation . . . . . . . . . . . . . . . . . . . . . . . . . WS30 Console Computer Memory Installation . . . . . . . . . . . . . WS20 Console Computer Memory Installation . . . . . . . . . . . . . 8-1 8-1 8-1 8-3 8-6 8-6 8-7 8-9 Revision D — October 1997 MM7.0:DC9400:OWP Contents Section/Title Page 8.6 8.7 8.8 8.9 8.10 8.11 8.12 SIMM Board Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Wall Monitor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Wall Monitor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard and High Wall Monitor Removal . . . . . . . . . . . . . . . . . . Standard and High Wall Monitor Installation . . . . . . . . . . . . . . . . . Dual Monitor Removal for High Wall . . . . . . . . . . . . . . . . . . . . . . . . Dual Monitor Installation for High Wall . . . . . . . . . . . . . . . . . . . . . . 8-11 8-13 8-14 8-14 8-16 8-18 8-19 Maintaining Peripheral Equipment . . . . . . . . . . . . . . . . . . . 9-1 Type DC9481 Console Logging Unit . . . . . . . . . . . . . . . . . . . . . . . Type DC9487 Network Color Printer . . . . . . . . . . . . . . . . . . . . . . . Network Adapter (NetQue Printer Server) . . . . . . . . . . . . . . . . . Type DH6041, DH6043, and DH6045 Process Network Hubs . Troubleshooting the Type DH6041 Process Network Hub (Coaxial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting the Type DH6043 Process Network Hub (Fiber Optic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting the Type DH6045 Process Network Hub (Twisted Pair) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coaxial Transceiver Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fiber Optic Transceiver Module . . . . . . . . . . . . . . . . . . . . . . . . . . . Fiber Optic Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TP (Twisted Pair) Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TP (Twisted Pair) Transceiver Interface Module . . . . . . . . . . . . . Bridge Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUI to BNC Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trackball Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIU Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J1 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J2 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J3 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-2 9-2 9-6 9-9 9-10 9-11 9-13 9-14 9-16 9-16 9-18 9-18 9-18 9-18 9-19 9-20 9-21 9-21 Power Distribution and Wiring Diagrams . . . . . . . . . . . . . 10-1 DC9410-Series Control Room Furniture Power Distribution . . . Type CP9411 System Cabinet Power Distribution . . . . . . . . . . . . Cabinet AC Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronics Enclosure Power Distribution . . . . . . . . . . . . . . . . . . . OWP Power Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front View of OWP System Cabinet . . . . . . . . . . . . . . . . . . . . . . . Rear View of OWP System Cabinet . . . . . . . . . . . . . . . . . . . . . . . . Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 10-3 10-4 10-4 10-5 10-6 10-7 10-7 9 9.1 9.2 9.2.1 9.3 9.3.1 9.3.2 9.4 9.5 9.6 9.7 9.8 9.9 9.10 9.11 9.12 9.13 9.13.1 9.13.2 9.13.3 9.13.4 9.13.5 9.13.6 10 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 Revision D — October 1997 MM7.0:DC9400:OWP 9-3 9-5 ix Contents Section/Title Page Appendixes A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 DC9410-Series Control Room Furniture . . . . . . . . . . . . . . . . . . . . DC9430-Series X-Terminal Operator Stations . . . . . . . . . . . . . . . DC9500 WS-Series Console Electronics . . . . . . . . . . . . . . . . . . . . Type DC9481 Console Logging Unit . . . . . . . . . . . . . . . . . . . . . . . Type DC9487 Network Color Printer . . . . . . . . . . . . . . . . . . . . . . . Type CP9411 System Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH6040-Series Process Network Communications Products . . A-1 A-3 A-6 A-7 A-8 A-9 A-10 A.1 A.2 A.3 A.4 A.5 A.6 A.7 Glossary Index Figures 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 x Typical Operator Workplace Architecture (Overview) . . . . . . . . . Typical Operator Workplace Using DC9410-Series Control Room Furniture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical Low Wall Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Wall with Adjustable Monitor Platform . . . . . . . . . . . . . . . . . . Typical Standard Wall Configurations . . . . . . . . . . . . . . . . . . . . . . Typical High Wall Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Wall Monitor Enclosure and High Wall with Single Monitor Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . Typical Worksurface Configurations . . . . . . . . . . . . . . . . . . . . . . . . Typical Worksurface Configurations (Continued) . . . . . . . . . . . . . Miscellaneous Component Parts . . . . . . . . . . . . . . . . . . . . . . . . . . Miscellaneous Component Parts(Continued) . . . . . . . . . . . . . . . . Standalone Station and Two Station Examples . . . . . . . . . . . . . . Horseshoe Example of Two Stations/Four Monitors . . . . . . . . . . Colors for DC9410-Series Control Room Furniture . . . . . . . . . . . Typical Distributed-Computing Environment . . . . . . . . . . . . . . . . . Typical Desktop X-Terminal Operator Station . . . . . . . . . . . . . . . . Standard Wall Mount X-Terminal Operator Stations . . . . . . . . . . Single X-Terminal Logic Module Connections . . . . . . . . . . . . . . . Dual X-Terminal Logic Module Connections . . . . . . . . . . . . . . . . . Desktop Trackball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical Operator Workplace Architecture (Overview) . . . . . . . . . DC9500 WS-Series Console Electronics . . . . . . . . . . . . . . . . . . . . Front View of the WS-Series Console Computer . . . . . . . . . . . . . Rear View of the WS-Series Console Computer . . . . . . . . . . . . . Type DC9481 Console Logging Unit . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-3 2-5 2-5 2-7 2-8 2-9 2-10 2-11 2-11 2-12 2-12 2-13 2-14 2-16 2-18 2-18 2-20 2-21 2-22 2-23 2-24 2-25 2-25 2-27 Revision D — October 1997 MM7.0:DC9400:OWP Contents Section/Title Page 2-26 2-27 2-28 2-29 2-28 2-31 2-41 2-30 2-31 2-32 2-33 2-34 2-35 2-36 2-37 2-38 2-39 2-40 2-41 2-42 2-43 2-44 2-45 3-1 3-2 4-1 4-2 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 Revision D — October 1997 MM7.0:DC9400:OWP Type DC9487 Network Color Printer . . . . . . . . . . . . . . . . . . . . . . . Typical Type CP9411 System Cabinet with Equipment Installed Single OWP Console (Coax Hub) . . . . . . . . . . . . . . . . . . . . . . . . . . Single OWP Console (Twisted Pair) with Central Hub (Twisted Pair) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single OWP Console with both Twisted Pair and Fiber Optic Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single OWP Console (Fiber Optic Hub) with Central Hub (Fiber Optic Hubs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single OWP Console (Fiber Optic Hub) with Central Hub (Twisted Pair Hub) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multiple OWP Consoles (Coax) with Central Hub (Coax Hubs) Multiple OWP Consoles (Coax) with Fiber Optic Central Hub (Coax Hubs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multiple OWP Consoles (Twisted Pair) with Fiber Optic Central Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single OWP Console with Remote X-Terminal (Coax Hub) . . . . Single OWP Console (Twisted Pair) with Remote X-Terminal . . Single OWP Console (Coax) with Remote Coax Hub . . . . . . . . . Single OWP Console (Twisted Pair) with Remote Twisted Pair Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single OWP Console with both Coax and Fiber Optic Hubs . . . Multiple OWP Consoles (All Coax) with Central Hub Connected to the Plant Network . . . . . . . . . . . . . . . . . . . . . . . . . . Multiple OWP Consoles with Central Hub Connected to Plant Network (Twisted Pair Hubs) . . . . . . . . . . . . . . . . . . . . . . . . Typical Process Network Hub Connections (Coaxial) . . . . . . . . . Typical Process Network Hub (Fiber Optic) . . . . . . . . . . . . . . . . . Typical Process Network Hub Connections (Twisted Pair) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC9400-Series Operator Workplace and the Process Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OWP Console Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Integrity Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Console Information and Network Information Connection . . . . Internal Integrity Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Console Information and Network Information Connection . . . . Onversion Stickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostics Executive Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostics Utility Menu Hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . System Integrity Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local Area Integrity Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Device Integrity Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Traffic Statistics Display (for an LTD) . . . . . . . . . . . . . . . . . . . . . . . Unsolicited Data Control Display . . . . . . . . . . . . . . . . . . . . . . . . . . . Local Self-Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42 2-43 2-44 2-46 2-47 2-48 2-50 2-51 2-52 2-53 2-54 2-55 2-56 2-58 2-60 2-61 2-61 3-2 3-3 4-4 4-5 5-2 5-4 5-8 5-10 5-10 5-13 5-14 5-14 5-15 5-16 5-19 xi Contents Section/Title Page 5-12 6-1 6-2 6-3 7-1 7-2 7-3 7-4 7-5 7-6 7-7 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 5-19 6-1 6-1 6-3 7-1 7-1 7-2 7-2 7-2 7-2 7-2 8-1 8-3 8-4 8-5 8-6 8-8 8-9 8-12 8-13 8-14 8-15 8-17 8-14 8-15 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 10-1 10-2 10-3 xii Local Self-Test Message Display . . . . . . . . . . . . . . . . . . . . . . . . . . Front View of the WS-Series Console Computer . . . . . . . . . . . . . Rear View of the WS-Series Console Computer . . . . . . . . . . . . . OWP Type CP9411 System Cabinet . . . . . . . . . . . . . . . . . . . . . . . LK401 English Language Keyboard . . . . . . . . . . . . . . . . . . . . . . . . LK401 French Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LK401 German Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PC101 NA Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PC102 UK Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LK401 NA/UK Membrane Keyboard . . . . . . . . . . . . . . . . . . . . . . . PC101 NA Membrane Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . Typical Desktop Video Display Unit, Front Controls . . . . . . . . . . Rear View of Desktop VDU Showing Connectors . . . . . . . . . . . . Typical Front Controls for Wall-Mounted VDU . . . . . . . . . . . . . . . Rear Controls for Wall-Mounted VDU . . . . . . . . . . . . . . . . . . . . . . Compact Disc Drive Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of SIMM Slots on WS30 Workstation Motherboard . . . Location of SIMM Slots on WS20 Workstation Motherboard . . . Logic Module (X-Terminal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and Removal of SIMM Boards . . . . . . . . . . . . . . . . . . Low Wall with Monitor Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard and High Wall Monitor Installation . . . . . . . . . . . . . . . . . Standard and High Wall Monitor Installation . . . . . . . . . . . . . . . . . Standard Wall Monitor Enclosure and High Wall with Single Monitor Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Monitor Installation for High Wall . . . . . . . . . . . . . . . . . . . . . . Dual Monitor Installation for High Wall . . . . . . . . . . . . . . . . . . . . . . Type DC9481 Console Logging Unit . . . . . . . . . . . . . . . . . . . . . . . Type DC9487 Network Color Printer . . . . . . . . . . . . . . . . . . . . . . . Front and Rear View of NetQue Printer Server . . . . . . . . . . . . . . Process Network Hub Connectors and Fuse Location . . . . . . . . Fiber Optic Hub Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twisted Pair Hub with RJ45 Connectors . . . . . . . . . . . . . . . . . . . . Coaxial Transceiver Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fiber Optic Transceiver Module . . . . . . . . . . . . . . . . . . . . . . . . . . . Fiber Optic Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TP (Twisted Pair) Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TP (Twisted Pair) Transceiver Interface Module . . . . . . . . . . . . . Bridge Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUI to BNC Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIU DC Power Source Connector . . . . . . . . . . . . . . . . . . . . . . . . . . DC9410-Series Control Room Furniture Power Distribution . . . Type CP9411 System Cabinet Power Distribution . . . . . . . . . . . . Cabinet AC Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17 8-18 8-20 9-1 9-1 9-2 9-4 9-5 9-7 9-9 9-11 9-12 9-14 9-15 9-16 9-17 9-21 10-2 10-3 10-4 Revision D — October 1997 MM7.0:DC9400:OWP Contents Section/Title Page 10-4 10-5 10-6 10-7 10-8 Electronics Enclosure Power Distribution . . . . . . . . . . . . . . . . . . . Typical OWP Power Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . Front View of OWP System Cabinet . . . . . . . . . . . . . . . . . . . . . . . Rear View of OWP System Cabinet . . . . . . . . . . . . . . . . . . . . . . . . Connection Diagram with DC9500 WS-Series Console Electronics Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 10-5 10-6 10-7 Preventive Maintenance Requirements . . . . . . . . . . . . . . . . . . . . . Diagnostics Key Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostics Dedicated Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WS-Series Console Computer Diagnostics . . . . . . . . . . . . . . . . . . X-Terminal Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arrangement for Specific Total Memory for WS30 . . . . . . . . . . . . Arrangement for Specific Total Memory for WS20 . . . . . . . . . . . . WS30 Memory Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WS20 Memory Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIU Replacement Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Connector (J1) Pin Assignments . . . . . . . . . . . . . . . . . . . . . . Relay Terminal Block (J2) Pin Assignments . . . . . . . . . . . . . . . . . Power Connector (J3) Pin Assignments . . . . . . . . . . . . . . . . . . . . 4-3 5-12 5-12 5-17 5-19 5-20 8-9 8-10 8-11 8-11 9-18 9-20 9-20 9-21 9-21 10-8 Tables 4-1 5-1 5-2 5-3 5-4 5-5 8-1 8-2 8-3 8-4 9-1 9-2 9-3 9-4 9-5 Revision D — October 1997 MM7.0:DC9400:OWP xiii Contents This page blank. xiv Revision D — October 1997 MM7.0:DC9400:OWP Section Tab Guide Introduction 1 Product Overview for DC9400-Series Operator Workplace 2 Theory of Operation 3 Preventive Maintenance 4 Fault Isolation and System Diagnostics 5 Maintaining DC9500 WS-Series Console Electronics 6 Maintaining Console Keyboard 7 Maintaining Video Display Units (VDUs) 8 Maintaining Peripheral Equipment 9 10 Power Distribution and Wiring Diagrams A Specifications 12 Glossary Glossary 13 Index Revision D — October 1997 MM7.0:DC9400:OWP Index xv This page blank. xvi Revision D — October 1997 MM7.0:DC9400:OWP Introduction 1-1 Figure 1-Table 1 1 Introduction 1.1 Audience 1 This manual contains information required to maintain the DC9400-Series Operator Workplace and its associated component parts. 1.2 Products Discussed This document deals with the maintenance of: 1.3 J DC9410-Series Control Room Furniture J DC9430-Series X Terminal Operator Workstations J DC9500 WS-Series Console Electronics J DH6040-Series Process Network Communications Products J Type DC9487 Network Color Printer J Type DC9481 Console Logging Unit J Type CP9411 System Cabinet CE Statement This manual describes installation and maintenance procedures for products which have been tested to be in compliance with appropriate CE directives. To maintain compliance, these products must be installed and maintained according to the procedures described in this document. Failure to follow the procedures may compromise compliance. 1.4 How to Use This Manual This manual is written to help technicians at every level of experience. The comprehensive table of contents should provide ease of access to the material for reference. Revision D — October 1997 MM7.0:DC9400:OWP 1-2 Introduction 1.5 Manual Contents The contents of this document are listed below, with additional detail shown in the Table of Contents. 1 Section 1 — Introduction: includes the purpose of the document, the intended audience, and related documents. Section 2 — Product overview for DC9400-Series Operator Workplace and associated components: scope of manual, product descriptions and specifications. Section 3 — Theory of Operation Section 4 — Preventive Maintenance Section 5 — Fault Isolation and System Diagnostics Section 6 — Maintaining DC9500 WS-Series Console Electronics Section 7 — Maintaining Console Keyboards Section 8 — Maintaining Video Display Units (VDUs) Section 9 — Maintaining Peripheral Equipment Section 10 — Power Distribution and Wiring Diagrams Glossary — Contains definitions, acronyms, and abbreviations 1.6 Related Documents All documents relating to the DC9400-Series Operator Workplace are listed below: J Planning the Installation (PN1:002) J AC and DC Power and Ground Wiring (PN1:003) J Signal Wiring and Data Highway Guidelines (PN1:004) J Environmental Conditions for Instrumentation Systems (PN1:006) J MM7.0:DC9400:OWP Lightning Protection Guidelines for Instrumentation Systems (PN1:007) J DH7080-Series Data Highway Products (BU4.10:DH7080) J PROVOXr Highway II Communications System (BU4.10:010) J Installing DC9400-Series Operator Workplace (PN7.1:DC9400) Revision D — October 1997 Introduction 1.7 1-3 Manual Conventions The following conventions are used in this document: Abbreviations — Standard abbreviations and symbols are used throughout this manual. Instances where non-standard abbreviations or acronyms are used, will be explained at the first usage. Changes — The title page of each document lists the last change number collated into the document. In addition, a List of Effective Pages will follow the Table of Contents, and will contain a comprehensive list of those pages changed. Revision Control — The title page of each document lists the printing date and any supersedure notice. Cross Reference — References to other documents for additional information list the document name and number. 1.8 Warnings, Cautions and Notes Warnings, Cautions and Notes are means of attracting attention to essential or critical information in a manual. The types of information included under each are outlined below. Warning An operating or maintenance procedure, practice, condition, statement, etc., which if not strictly observed, could result in injury to or death of personnel. Caution An operating or maintenance procedure, practice, condition, statement, etc., which if not strictly observed, could result in damage to, or destruction of equipment or long time health hazard. Revision D — October 1997 MM7.0:DC9400:OWP 1 1-4 Introduction Note 1 An essential operating or maintenance procedure, condition, or statement, which must be highlighted. 1.9 Excellence in Documentation Our goal is to provide our customers with documents that meet your needs. Through surveys and interviews, we continually evaluate our documents as part of the Fisher-Rosemount Systems customer support program. Various documents are produced for different purposes and for readers of varying backgrounds and experience. To assist us in evaluating how well this manual fills your needs, please complete the survey form included in the manual. If you have suggestions on ways to improve any page of the document, please mark your suggestions on a copy of the page and enclose the copy with the survey. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-1 Figure 2-Table 2 2 Product Overview for DC9400-Series Operator Workplace 2.1 Scope 2 This section provides a brief overview of the DC9400-Series Operator Workplace and its associated component parts. If you did not purchase DC9410 Control Room Furniture with your system, skip to Subsection 2.4 for an overview of the electronics hardware. 2.2 DC9400-Series Operator Workplace The DC9400-Series Operator Workplace provides solutions used by the process plant operators to control the process and interface with the plant information systems. These products include: J DC9430-Series X-Terminal Operator Stations J DC9500-Series Console Electronics DC9450-Series Console Computer Type DH6032 Highway Data Link DH6040-Series Process Network Hubs DC9440-Series Console Software Revision D — October 1997 J Type DC9487 Network Color Printer J Type DC9481 Console Logging Unit J Type CP9411 System Cabinet J DC9410-Series Control Room Furniture MM7.0:DC9400:OWP 2-2 Product Overview for DC9400-Series Operator Workplace Plant Network Router X X X X-Terminal Operator Stations X X X 2 WS-Series Console Electronics Logger PROVOXr Highway II WP007- Figure 2-1 Typical Operator Workplace Architecture (Overview) The Operator Workplace is more than a control system user interface, it provides a flexible set of tools that can be used to create an efficient and productive environment for all control room activities. The Operator Workplace provides an easy to use process control user interface with easy access to the plant network applications. The user interface consists of console electronics, Operator Stations, and X-Terminal Operator Stations. The DC9410-Series Control Room Furniture provides a modular furniture system that supports the mounting of all Operator Workplace products and also provides the ability to design the work environment to fit the particular needs of the control room. 2.3 DC9410-Series Control Room Furniture The DC9410-Series Control Room Furniture is unique in its approach to solving the electronics packaging requirements of the control room. It combines the usability and flexibility of office furniture systems with the specific requirements of the control room. These requirements include placement of VDUs, electronics and instrumentation mounting, and control room environment. This step beyond traditional console packaging, provides the ability to meet the needs of all activities in the control room. MM7.0:DC9400:OWP Revision D — October 1997 2-3 Product Overview for DC9400-Series Operator Workplace 8 1 2 3 5 4 6 9 7 10 13 17 14 12 11 15 16 Note: Numbers shown as (XX) in text refer to callouts on Figure 2-2. WP0012--A01 Figure 2-2 Typical Operator Workplace Using DC9410-Series Control Room Furniture This product provides a modular system of control room furniture, component assemblies and accessories that allow flexible and customized design of the control room. The furniture is manufactured of heavy aluminum extrusions and castings capable of withstanding the treatment it may be subjected to in the control room environment. Figure 2-2 shows an example of how these products may be used to design a control room work environment. In addition, the DC9410-Series products provide advanced ergonomic design. These features include adjustable height worksurfaces, contoured worksurfaces, VDU mounting that provides full adjustability in the X-Y-Z planes. The design of this product line meets or exceeds all ergonomic guidelines set by the EEC, DIN, and other regulatory institutions. 2.3.1 Control Room Furniture Overview The DC9410-Series product line includes a variety of worksurfaces, wall assemblies, and accessories that can be used to meet most work space requirements. The DC9410-Series Control Room Furniture includes a choice of three wall units. The purpose of the wall units are to provide work space partitions, monitor mounting, and panel area for mounting of user-supplied instrumentation (emergency shutdown buttons, etc.) Three wall assemblies which make up the backbone of the control room furniture consist of low, standard, and high wall units which range from desktop level to units of sufficient height to accommodate stacked monitor assemblies. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-4 Product Overview for DC9400-Series Operator Workplace The DC9410-Series Control Room Furniture products includes different worksurfaces to maximize the flexibility with which the control room work environment can be designed. The worksurfaces include ergonomically designed contours that provide narrow portions of the worksurface for easy access to wall mounted devices and wider portions to provide extra work space and leg room for the operator sitting at the keyboard. Curved worksurfaces are also designed to facilitate verbal communications. By placing operators on opposite sides of the curvature, it is easy to communicate face-to-face. 2 These wall assemblies also provide for front/rear access, rear mounting of electronics enclosures (17) and panel mounting of user-supplied instrumentation (3). Walls interconnect using a joining kit that provides the hardware necessary to attach a wall to an adjacent wall. Horizontal slots, strategically placed at top, bottom and middle of wall frames accommodate a lip that is an integral part of some assemblies and accessories. These slots are the means by which panels and accessories mount to wall assemblies. This slot and lip arrangement simplifies the installation process and allows ease of access to wiring and components attached to wall units. Vertical wireways (11), mounted at the termination of a wall unit or corners, provide wiring access to and from the control area. The internal vertical and horizontal structure of the wall units are perforated to permit routing of internal wiring. Rubber grommets, located in the frame at worksurface level, provide entrance and exit points for cables to access desktop devices. Wiring is accessed by removing front or rear panels. AC power is provided using utility power strips, which provide outlets for locally mounted instrumentation. Wing walls (10) which are attached to terminating walls only, are used for both stability and aesthetics on high wall assemblies. Wing walls are not required for stability on low and standard height wall units. Worksurface assemblies (12) attach to adjustable height pedestals (13) allowing the worksurface to be positioned at an optimum height for use as a desk or as a place to position desktop equipment. Worksurfaces may also be supported by file cabinets. 2.3.2 Type DC9411 Low Wall Unit The Type DC9411 Low Wall Unit (7) is best suited for applications where the operator is required to view areas beyond his immediate work area. Figure 2-3 shows typical low wall configurations. A platform for mounting a desktop monitor and an enclosure for rack-mounted instrumentation are also available. Mounting the monitor (5) on the platform (6) elevates the monitor and provides more usable space on the worksurface. Monitor platforms MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-5 provide front-to-back adjustment, but are not height adjustable. Additional tilt and swivel is provided by the base of the monitor itself. Refer to Figure 2-4. An electronics enclosure (17) to house the console electronics unit is available for mounting on the rear of low wall unit. The console electronics may be mounted in the enclosure or remote in a system cabinet. 2 This wall may be used with Fisher-Rosemount Systems Type DC6431 PROVUEr Operator Interface Units, Type DC9431 or DC9435 X-Terminal Operator Stations. 13.4 (340) 31.8 (808) INCH (mm) 31.5 (800) 22.4 (569) 29.5 (750) 4.9 (125) Basic Figure 2-3 With Electronics Enclosure With Monitor Platform With Monitor Platform and Electronics Enclosure Typical Low Wall Configurations 5o 15o 45o 45o Front to Back Tilt Swivel Max height 31.5 inches (800 mm) Min height 26.25 inches (667 mm) Total height adjustment 5.25 inches (133 mm) Figure 2-4 Low Wall with Adjustable Monitor Platform Revision D — October 1997 MM7.0:DC9400:OWP 2-6 Product Overview for DC9400-Series Operator Workplace 2.3.3 Type DC9412 Standard Wall Unit The Type DC9412 Standard Wall Unit (4) may be used as a partition to separate work areas, for locating panel mounted instrumentation (3), or for wall mounting of a monitor (2). Figure 2-5 shows typical standard wall configurations. 2 This wall may be used with the Type DC6432 PROVUE Operator Interface Units, Type DC9432 or DC9436 X-Terminal Operator Stations. Electronic enclosures (17) for housing console electronics may be mounted on the lower or upper sections of the wall (1). The lower panel of the standard wall unit is high pressure plastic laminate over a medium density composite core. The upper panel may be ForboÒ or laminate. Forbo is a self-healing cork like material suitable for posting operating instructions or messages. If user-supplied instrumentation is to be mounted in the upper wall panels, use only the laminate panels. Monitor enclosures mount to the wall assemblies. The monitor has tilt and swivel, in/out, and raise/lower adjustment to increase accessibility and viewing range for the user. Refer to Figure 2-7. MM7.0:DC9400:OWP Revision D — October 1997 2-7 Product Overview for DC9400-Series Operator Workplace 13.4 (340) 31.8 (808) 31.5 (800) INCH (mm) 30 (759.5) E1,4 2 30 (759.5) 59 (1500) With Lower Electronics Enclosure Basic With Upper Electronics Enclosure With Monitor Lift and Electronics Enclosure With Monitor Lift Figure 2-5 With Upper and Lower Electronics Enclosures Typical Standard Wall Configurations 2.3.4 Type DC9413 High Wall Unit The Type DC9413 High Wall Unit (8,9) may be used as a partition to separate work areas, for mounting panel mounted instrumentation, or for wall mounting of one or two monitors. Single monitor mounting is limited to the middle section of the wall unit. Figure 2-6 shows typical high wall configurations. Revision D — October 1997 MM7.0:DC9400:OWP 2-8 Product Overview for DC9400-Series Operator Workplace 31.8 (808) INCH (mm) 2 80.25 (2038) With Lower Electronics Enclosure Blank With Monitor Lift Figure 2-6 With Monitor Lift and Electronics Enclosure With Upper Electronics Enclosure With Dual Monitor Supports With Upper and Lower Electronics Enclosure With Dual Monitor Supports and Electronics Enclosure Typical High Wall Configurations MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 5o Tilt 2-9 15o Raise/Lower In/Out 40o 40o Swivel Max height 31.5 inches (800 mm) Min height 26.25 inches (667 mm) Total height adjustment 5.25 inches (133 mm) Figure 2-7 Standard Wall Monitor Enclosure and High Wall with Single Monitor Lift Assembly The single monitor has tilt and swivel, in/out, and height adjustment to increase accessibility and viewing range for the user. There is no height adjustment when two monitors are installed. Refer to Figure 2-7. This wall may be used with Type DC6432 PROVUE Operator Interface Units, Type DC9432 or DC9436 X-Terminal Operator Stations. Electronic enclosures (17) for housing console electronics may be mounted on the lower and middle sections of the wall. The lower panel of the high wall unit is laminate. The middle and upper panel may be Forbo or laminate. If user-supplied instrumentation is to be mounted in the upper wall panels, use only the laminate panels. 2.3.5 Type DC9414 Worksurfaces Different worksurfaces are available to maximize the flexibility of designing the control room work environment. The worksurfaces are of varying shapes to provide ease of access to keyboards and wall mounted devices to provide flexibility in control room layout. Figure 2-8 and Figure 2-9 show typical worksurfaces. Worksurfaces include pedestal supports (13) with an optional foot rest shown in Figure 2-10. Worksurfaces are mounted to the pedestal platform. The pedestal is the primary support for the wall and the worksurface. The pedestal foot anchors to the bottom of the wall unit and a heavy duty cast aluminum bracket beneath the pedestal platform attaches to a slot in the wall frame. A handwheel located within easy reach under the worksurface permits manual height adjustment of the worksurface. File cabinets as an alternative to pedestals are available for optional mounting of worksurfaces. They provide additional storage without Revision D — October 1997 MM7.0:DC9400:OWP 2 2-10 Product Overview for DC9400-Series Operator Workplace consuming valuable floor space. A bracket is supplied with this option to facilitate mounting of the worksurface. If the file cabinet option is used, one cabinet is required for each wall section, i.e. a double worksurface will require two file cabinets. To ensure overall stability, every other work surface must be supported with a pedestal. This option is not height adjustable. 2 Worksurfaces are available in three lengths; single, double and corner as shown in Figure 2-8 and Figure 2-9. Single worksurfaces are one wall unit in length and are supported by a pedestal or an optional file cabinet. 30.8 (783) 25.5 (648) Single Terminate, Left 25.5 (648) 30.8 (783) Single Terminate, Right WP0005--A01 Note: Single worksurfaces include a pedestal support. A file cabinet support is optional 23.6 (600) 62.7 (1591) Double Terminate,Right Double, Straight Note: Double worksurfaces include two pedestals for support. Two file cabinets are optional. Figure 2-8 Typical Worksurface Configurations Although not required, single termination (left and right)(16) are generally used to terminate the area. They provide additional work area and add symmetry to the operator workplace. Double worksurfaces are two wall units in length and are supported by two pedestals or two optional file cabinets. Operator stations should generally be located on double worksurfaces with curvatures (14) since these will provide additional work space and leg room. The double straight unit would generally be used as a filler between work areas. It would not normally be used as an operator station. The corner worksurface provides a ninety degree angle and occupies the space of four wall units. The corner worksurface is supported by two MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-11 pedestals. A corner kit is required to connect the wall units at the ninety degree angle. A maximum of two monitors can be mounted in this configuration. Refer to Figure 2-13. All worksurfaces are constructed from high pressure plastic laminate over phenolic and are capable of withstanding the rigors of a control room environment. Figure 2-12 through Figure 2-13 show examples of control room layout. 27.7 (704) 27.7 (704) 62.7 (1591) 61 (1548.5) Double Interior, Left 62.7 (1591) 61 (1548.5) Double Interior, Right Corner WP0006--A01 Note: Double worksurfaces include two pedestals for support. Two file cabinets are optional. The corner worksurface includes two pedestal supports. Figure 2-9 Typical Worksurface Configurations (Continued) Pedestal Pedestal with Foot Rest 23.63 (600) H2 Power Distribution Strip 24.38 (620) Joining Kit 18.5 (470) 4.0 (102) 2-drawer File Cabinet with Work Surface Bracket WP0007--A01 Figure 2-10 Miscellaneous Component Parts Revision D — October 1997 MM7.0:DC9400:OWP 2 2-12 Product Overview for DC9400-Series Operator Workplace High Wall Corner Kit 2 7.3 (185) Length-asSpecified Length-asSpecified Vertical Wiring Tray Wing Wall High Wall Standard Wall Low Wall Standard Wall Low Wall Low Wall Standard Wall High Wall Figure 2-11 Miscellaneous Component Parts(Continued) Figure 2-12 Standalone Station and Two Station Examples MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-13 2 Figure 2-13 Horseshoe Example of Two Stations/Four Monitors 2.3.6 Additional Planning Information The following information should be referred to when planning a DC9400-Series Operator Workplace. J J J J J J J Revision D — October 1997 Wing walls and vertical wiring trays are to be used on terminating walls only. Wing walls are used for both stability and aesthetics on high wall assemblies. They are optional on low or standard walls. Double straight worksurfaces are not intended to be used for monitor workstations. Cable entry ports are provided in the corners and vertical wiring trays located on terminating ends. If file cabinet option is used for mounting worksurfaces, one cabinet is required for each wall section, i.e. a double worksurface will require two file cabinets. Monitor platforms used on low walls can swivel, but are not height adjustable. If user supplied instrumentation is to mounted in wall panels, use only the laminated panels. MM7.0:DC9400:OWP 2-14 Product Overview for DC9400-Series Operator Workplace Color Legend 1 RAL 7030 (Gray) 2 Unifor TC687 (Light Metallic Silver) Abet Laminati 687 (Green) Abet Laminati 867 (Gray) or Forbo 1188 front and back 3 2 4 5 Forbo 1188 front and back 6 Steel, sandblasted, with clear protective coating 1 2 1 1 4 5 2 1 2 2 3 2 2 6 5 WP037--B Figure 2-14 Colors for DC9410-Series Control Room Furniture MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2.4 2-15 DC9430-Series X-Terminal Operator Stations The DC9430-Series X-Terminal Operator Stations are the user interface terminals for PROVOXr Process Management Systems. The operator stations are optimized for process control and are applicable as the user interface for the following Fisher-Rosemount Systems applications. J DC9440-Series Operator Workplace Console Software J DC6460-Series PROVUEr (including NOS) Software J Type SW3151 ENVOXr Configuration Software J Type DB5001 DOCVUEt Electronic Documentation J Type SW2011 Data Historian J Type SW2021 Batch Data Manager J Type SW2035 Process Data Server (X compatible) J Type SW9001 SIMVOX Simulation Software J Type SW2033 Expert System Data Server This product is based on standard X-Terminal technology and can be used to interface with any network application that is compatible with the X-Window System. Other popular applications for X-Terminals in a process environment may include: J E-Mail J Production scheduling J Laboratory information J Plant maintenance Note Use of remote applications can affect process control system performance, and careful network planning should be accomplished prior to implementation. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-16 Product Overview for DC9400-Series Operator Workplace 2.4.1 X-Terminal Overview The industry standard X-Window System provides an economical means of sharing computer resources and networked applications throughout a processing location. X-Windows is an efficient, standardized network protocol that is one of the basic foundations of open system technology. 2 The benefits of X-Terminals include distributed network computing, computer platform independence, and multi--tasking. J Distributed network computing allows you simultaneous access to multiple host computers, from a single X-Terminal. For example, from your X-Terminal you can access multiple hosts at one time: run a spreadsheet from one computer, create a document on a second, and receive mail from a third. A distributed-computing environment is composed of host computers joined together by a network. Figure 2-15 shows a typical distributed- computing environment. Host A Host B X B A C Host C X B C A Figure 2-15 Typical Distributed-Computing Environment J J MM7.0:DC9400:OWP Computer platform independence allows the X-Terminal to access applications executing on computers from different suppliers and different operating systems. Since X is a well supported protocol, applications running DEC, IBM, HP, SUN and other computing environments are available and can be accessed from the X-Terminal. Multi-tasking means that any window you open continues to run, even while you are using a different window. Also, windows can receive output even if completely hidden from view. Each window essentially functions as an individual terminal or personal computer. For you, the advantage is that you can have many different windows, all on your X-Terminal display, resulting in increased productivity. Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2.4.2 2-17 Product Description The DC9430-Series X-Terminal Operator Stations consist of: J J Type DC9431 X-Terminal Operator Station (Desktop/Single Monitor) Type DC9432 X-Terminal Operator Station (Wall Mount/Single Monitor) J Type DC9435 X-Terminal Operator Station (Desktop/Dual Monitor) J Type DC9436 X-Terminal Operator Station (Wall Mount/Dual Monitor) All units include: J 21 inch (533 mm) FST color monitors J LK401 keyboard (full stroke QWERTY) J Three button mouse J X-Terminal logic module with 12 Mb of memory. Expandable to 28 Mb for dual head and 44 Mb for single head. X-Terminal options: J Additional memory J PC101 keyboard NA fullstroke J PC102 keyboard UK fullstroke J LK401 membrane keyboard J PC101 membrane keyboard J Trackball RGB, Network, and power cables are furnished for connecting to the console electronics unit. The Type DC9431 and DC9432 products support a single monitor per logic module and have a display resolution of 1280 x 1024. The Type DC9435 and DC9436 products are dual monitor units that drive two monitors from a single logic module. This allows the operator the capability of controlling two monitors from a single keyboard and mouse. These units have a display resolution of 1600 x 1280. The Type DC9431 and DC9435 X-Terminal Operator Stations are desktop operator stations that include a VDU in a plastic housing with a tilt and swivel base. The Type DC9432 and DC9436 X-Terminal Operator Stations are identical to the Type DC9431 and DC9435 with the exception that the VDU is housed in a cast aluminum enclosure that is intended to Revision D — October 1997 MM7.0:DC9400:OWP 2 2-18 Product Overview for DC9400-Series Operator Workplace be mounted in a DC9410-Series Control Room Furniture wall unit (available separately). For more information, refer to DC9410-Series Control Room Furniture (BU4.9:DC9410). When mounted in a wall unit, the monitor has tilt and swivel, in/out, and raise/lower adjustability. 2 Desktop Logic Module Rear of Logic Module (See Figure 17 and 18) Figure 2-16 Typical Desktop X-Terminal Operator Station Logic module may be mounted inside wall assembly AIU Mounts on Outside of Wall Assembly Under the Worksurface Figure 2-17 Standard Wall Mount X-Terminal Operator Stations MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-19 The logic module may be used either as a desktop unit, Figure 2-16, or mounted within the DC9410-Series Control Room Furniture (Figure 2-17). Due to the high resolution of the X-Terminal, placement of the keyboard, mouse, and monitor is limited to 25 feet (7.6 m) from the logic module. The DC9430-Series X-Terminal Operator Stations may be used as a general purpose X-Terminal or as a primary operator interface for the plant operator to use in controlling the process. This product may only be used as a primary operator interface when used in conjunction with DC9440-Series Operator Workplace Console Software and the DC9450-Series Console Electronics Unit. These operator stations support specialized features to make them specifically adapted for process control applications. They include: J J 2.4.3 Alarm Interface Unit (AIU) provides multi-tone alarm horn capability with contacts to drive external annunciation devices. Net to parallel protocol to drive the AIU over the X-Terminal parallel port J Local color blink client J Optional second monitor to expand viewing area Alarm Interface Unit (AIU) The Alarm Interface Unit (AIU) provides multi-tone alarm horn capability with contacts to drive external annunciation devices, such as lights and horns. Two tones, each with three different beep frequencies (steady, slow and fast) create six basic tones. Two relay contacts are available, independent of the tones and each can be set separately. LEDs on the rear of the AIU provide a visual indication of the AIU’s status for maintenance. Power for the Alarm Interface Unit is supplied by an external power supply furnished with the unit. 2.4.4 Dual Monitor Capability A multi-tasking windowing user environment can create a need for more screen real estate than a single monitor can provide. The Type DC9435 and DC9436 X-Terminal Operator Stations have the ability to drive two 21 inch monitors from a single station, making an effective way to manage multiple applications. The two monitors are designed to work independently of each other. A typical application of a dual monitor configuration might be to use one monitor as the primary station for the process control console, with the other monitor being used for other applications such as E-mail, laboratory information, or Statistical Quality Control (SQC). 2.4.5 Compatibility This product is compatible with any application that is X II Revision 5 compliant. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-20 Product Overview for DC9400-Series Operator Workplace 2.4.6 X-Server Software Options X-Server software for the DC9430-Series X-Terminal Operator Stations is supplied with the Operator Workplace Console. If the DC9430-Series X-Terminal is used without the Operator Console, it will be necessary to purchase one of the X-Server Software options. Only one copy of the boot software needs to be licensed per site. 2 2.4.7 Services Set-up and configuration services are available. When these services are purchased, the X-Terminal Operator Stations are fully configured for customers application. These services provide the following: 1 2 J Setting Ethernet node address J Defining boot paths J Defining font paths J Testing and integration with the console electronics 3 4 5 6 7 8 1 0 12 11 10 9 Figure 2-18 Single X-Terminal Logic Module Connections 1. PS/2 Mouse/Trackball — Port used to connect mouse or trackball to the Logic Module. 2. Serial Port 1 — Not used in this configuration. 3. LAN — ThinWire Ethernet connection. 4. LAN — AUI Ethernet connection. 5. Parallel Port — Connection for Alarm Interface Unit (AIU) option. 6. Aux Outlet — Auxiliary ac outlet to power monitor. 100--240 Vac, 5A maximum. 7. Main Rating — Input power from power distribution strip. 100--240 Vac, 50/60 Hz, 5 A. MM7.0:DC9400:OWP Revision D — October 1997 2-21 Product Overview for DC9400-Series Operator Workplace 8. ON/OFF Switch — Activates ac to the Logic Module, 1 ON, 0 OFF. 9. LAN — 10 Base T Ethernet connection. 10. Standard Video — Monitor 1 connection. 11. Serial Port 0 — Not used in this configuration. 2 12. Keyboard — Port used to connect keyboard to Logic Module. 1 3 2 4 5 6 7 8 1 0 13 12 11 10 9 Figure 2-19 Dual X-Terminal Logic Module Connections 1. PS/2 Mouse/Trackball — Port used to connect mouse or trackball to the Logic Module. 2. Serial Port 1 — Not used in this configuration. 3. LAN — ThinWire Ethernet connection. 4. LAN — AUI Ethernet connection. 5. Parallel Port — Connection for Alarm Interface Unit (AIU) option. 6. Aux Outlet — Auxiliary ac outlet to power monitor. 100--240 Vac, 5A maximum. 7. Main Rating — Input power from power distribution strip. 1 00--240 Vac, 50/60 Hz, 5 A. 8. ON/OFF Switch — Activates ac to the Logic Module, 1 ON, 0 OFF. 9. LAN — 10 Base T Ethernet connection. 10. Standard Video — Monitor 2 connection. 11. Standard Video — Monitor 1 connection. 12. Serial Port 0 — Not used in this configuration. 13. Keyboard — Port used to connect keyboard to Logic Module. Revision D — October 1997 MM7.0:DC9400:OWP 2-22 Product Overview for DC9400-Series Operator Workplace 2.4.8 Desktop Trackball The three-button desktop trackball (shown in Figure 2-20), used in OWP, is compatible with IBM PS/2 protocol. The Tektronix boot software used should be 8.0.100 or later. The OWP software used is P1.2.1 or later. 2 INCH (mm) 3.46 (88) 2.35 (57.5) 8.68 (220) Note: Dimension 2.35 inches (57.5 mm) is from the top of the trackball to the bottom of the carrier. Figure 2-20 Desktop Trackball MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2.5 2-23 DC9500 WS-Series Console Electronics The DC9500 WS-Series Console Electronics is the central computer, console software, Highway Interface, and process network interface for the DC9400-Series Operator Workplace. When used in conjunction with the DC9430 X-Terminal Operator Station it provides the operator interface for the PROVOXr Process Management and Information System. The Operator Workplace console provides monitoring and operations functions for continuous and batch processes and is designed to meet the requirements for real-time process management by providing an easy to use, graphical user interface based on open network standards. The Operator Workplace empowers the process plant operator with a high productivity work environment by providing a multi--tasking windowing environment that permits access to enterprise wide information and applications in addition to providing secure and reliable plant operations. Figure 2-21 shows a architectural view of console electronics connected to other components. Figure 2-22 shows the major components included in the DC9500 WS-Series Console Electronics. Plant Network Router X X X X-Terminal Operator Stations X X X WS-Series Console Electronics Logger PROVOXr Highway II WP007- Figure 2-21 Typical Operator Workplace Architecture (Overview) Revision D — October 1997 MM7.0:DC9400:OWP 2 2-24 Product Overview for DC9400-Series Operator Workplace 2.5.1 DC9500 Product Description The DC9500 WS-Series Console Electronics includes: 2 J DC9440 Operator Workplace Console Software (BU4.9:DC9450) J DC9450-WS Series Console Computer J Type DH6032 Highway Data Link (HDL) (BU4.10:DH6032) J Type DH6041 Process Network Hub (BU4.10:DH6040) J Interconnecting cables J Mounting hardware To Process Control Devices Process Network Hub with Bridge WS-Series Console Computer Highway Data Link PROVOXr Highway II Figure 2-22 DC9500 WS-Series Console Electronics 2.5.2 Operator Workplace Console Software The DC9440-Series Operator Workplace Console Software provides complete operator interface functionality for process monitoring and control. The Operator Workplace Console Software is designed for easy and secure plant operations in a multi-windowed, graphical environment. For more details and specifications on the console software, refer to Operator Workplace Console Software bulletin BU4.9:DC9440. 2.5.3 WS-Series Console Computer The DC9450 WS Series Console Computer is the central computer for the DC9400-Series Operator Workplace Console. The console computer executes the operator interface software used to control the process and interface with the plant information system. The console computer is connected to the highway by the Highway Data Link (HDL). MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-25 ENVOXr configuration software, version 3.2 or later is required to enter and transfer configuration data over the data highway into console memory and hard disk. The indicators and connections to the WS30 are illustrated in Figure 2-23 and Figure 2-24, showing front and rear ports, switches and indicators. Compact Disk Drive On/Off Switch S3 Halt Button Alternate Console Switch 7654 3210 Diagnostic LEDs WP0032--B Figure 2-23 Front View of the WS-Series Console Computer System Power Input Console Port for VT Terminal Serial Port Standard Ethernet Port Network Switch ThinWire Port Figure 2-24 Rear View of the WS-Series Console Computer The WS30 Console Computer provides 45 SpecMarks of performance with an option for 128 Mb of RAM and a 1 Gb hard drive. The console computer supports an option for a 600 Mb CD ROM drive. The WS30 Console Computer is capable of driving as many as 6 concurrent users and up to 30 windows. Consult BU4.9:DC9440 for memory sizing recommendations. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-26 Product Overview for DC9400-Series Operator Workplace The WS Series console computer includes network cables to connect the console computer to the Highway Data Link. The power cable supplied with this unit is an IEC320 cable. The CD ROM drive is required to install the Operator Workplace console software onto the console computer hard drive. Console computers that are equipped with a CD ROM drive are software installation nodes. Only one software installation node is required per process network. The Console Software is provided on CD ROM media and is installed onto the installation node using a customer supplied VT terminal connected to the console port. Once software is installed onto the installation node’s hard disk, the software may be loaded onto other Console Computer hard drives over the ethernet network. It is recommended that every physical location that has console computers have one CD ROM drive. This increases flexibility and convenience on where software may be installed. 2 Power strips are available to support IEC power outlets and are compatible with appropriate world area power sources. 2.5.4 Highway Data Link The Type DH6032 Highway Data Link provides the interface between the DC9450-WS Series Console Computer and the PROVOX Highway. The HDL provides reliable communications by creating a dedicated ethernet channel between the console computer and the control data highway resulting in isolation from other traffic on the process network. For more details and specifications on the Highway Data Link, consult bulletin BU4.10:DH6032. 2.5.5 Process Network Hub The Type DH6041 Process Network Hub provides the interface between the console computer and the DC9430 Series X-Terminal Operator Stations. The process network hub is used to create a process network that is independent of the general plant network. The process network connects all PROVOX ethernet devices in a reliable and secure manner that protects the process network from a malfunction in any one of the process network devices. Devices that are normally located on the process network include X-Terminal operator stations, network color printers, WS-Series Console computers, and other ethernet devices. Options for coaxial, fiber optic, and twisted pair cables are supported. The process network must be interfaced to the plant network with a router. For more details and specifications on the process network communications products consult BU4.9:DH6040. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2.5.6 2-27 Installation Options The WS-Series Console Electronics is designed to be installed in the Type CP9411 Console Cabinet. This cabinet can support installation of as many as three WS30 Console Computers, three HDLs, and four Process Network Hub units with their associated hardware. Additionally, the WS-Series Console Electronics may be installed in the DC9410 Control Room Furniture. This requires a mounting bracket kit available with the DC9410 Control Room Furniture. 2.6 Peripheral Devices 2.6.1 Type DC9481 Console Logging Unit The Type DC9481 Console Logging Unit Figure 2-25 is a self-testing, alphanumeric recording device used with DC9400-Series Operator Workplace. This logging unit prints dot-matrix characters in letter-quality or draft modes. 5.2 in (133 mm) 17 in (434 mm) 13 in (330 mm) Connector Access Shutter INCH (mm) Figure 2-25 Type DC9481 Console Logging Unit Figure 2-25 shows the outline dimensions of a typical logging unit, which sits on a desk-top, printer stand or placed on a worksurface adjacent to a wall mounted unit. The logging unit is cabled to the serial port connector on the console computer unit, as described in Section 4. Refer to Section 6 for information on the printer’s indicators and controls. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-28 Product Overview for DC9400-Series Operator Workplace Connector access is through the shutter located on the right side of the printer. To gain access push up on the top edge of the shutter. When connection is complete, push down on the shutter until it locks in position. 2 2.6.2 Type DC9487 Network Color Printer The Type DC9487 Network Color Printer shown in Figure 2-26, is a 360 x 360 dots-per-inch, Ink Jet color printer that provides superior quality letter-size and A4-size color prints. Network Adapter Power Adapter Figure 2-26 Type DC9487 Network Color Printer The Type DC9487 Network Color Printer includes: J Tektronix Phaser 140 color printer J Network adapter J Power adapter J Cables and power cords J Software diskettes J User Manual and Printing Reference Manual J Ink cartridges J Sample kit of transparencies and coated paper The Type DC9487 Network Color Printer may be used by any software applications and print drivers that support PostScript Level 2 file formats. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-29 PROVOXÒ applications that may use this color printer include the DC9440-Series Operator Workplace Console Software and the Type SW2011 Data Historian. The Type DC9487 printer can be shared among any number of users simultaneously by means of a network adapter. The network adaptor is powered by a universal, autoranging external power adaptor. 2.6.2.1 Product Description The Type DC9487 Network Color Printer has the following features: J 360 x 360 dots-per-inch Ink Jet* J 16 Mhz AMD 29005 RISC-based processor J 8 megabytes (MB) memory standard J 17 resident fonts J Letter-size and A4-size plain papers and transparencies J Black, Cyan, Magenta, Yellow ink cartridges J J Support for PostScript Level 2, PostScript Type 1, Type 3, and TrueType fonts Available Ports Standard Parallel 36-Pin Local Talk (APPLETALK) 8-Pin Apple Ethernet 14-Pin * Actual resolution is 72 dots-per-inch when used in OWP 2.6.2.2 Network Adaptor The network adaptor interfaces the printer to the Ethernet network with a thinwire (10base2) connector (BNC), or a shielded twisted pair connector. Two LEDs on the connection panel provide visual indication of power and network activity. A third LED would indicate a twisted-pair cable (10baseT) connection if an RJ-45 STP port were used. The network adaptor plugs directly into the parallel port on the back of the printer using an adaptor cable (DB25-pin to Centronix connector). The network adaptor supports RFC-compliant TCP/IP and DEC-licensed LAT communications protocols. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-30 Product Overview for DC9400-Series Operator Workplace 2.7 Type CP9411 System Cabinet The Type CP9411 System Cabinet shown in Figure 2-27, is used to house DC9500-Series Operator Workplace products; specifically: 2 J J J 2.7.1 Type DH6041 Process Network Hubs (Coaxial) with appropriate modules. Type DH6043 Process Network Hubs (Fiber Optic) with appropriate modules. Type DH6045 Process Network Hubs (Twisted Pair) with appropriate modules. J DC9450-Series Console Computers (maximum of 3) J Type DH6032 Highway Data Link (HDL) (maximum of 3) Product Description The Type CP9411 System Cabinet has the following features: J Elevating feet J Full-length front and back doors with keylocks J Top, bottom, and side panels J Sliding vented shelves J EIA mounting rails J Power distribution strips J Four top-mounted fans J Three types of wiring ducts J Mounting hardware All equipment installed in the system cabinet is front accessible and the console electronics units are installed on sliding shelves. A back door is provided for rear access, if needed. Cooling fans are mounted on the top panels. Inlet air filters are mounted in the bottom of the front and back doors. Elevating feet raise the cabinet to facilitate cable access, if required. External cabling enters the cabinet through removable metal plates in the top and bottom panels. Internally, cables are routed through horizontal and vertical wireways or along cable support brackets for distribution among the internal components. All of the devices use line-power and plug into utility power strips. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-31 Process Network Hub 2 Wiring Duct (1.5 x 2 inch; 38x51 mm) Highway Data Link (3 units max.) EIA Rail (19-inch; 483-mm rack width) Wiring Duct (4 x 5 inches; 102x127 mm) WS Console Computer (3 units max.) WP0061--M Figure 2-27 Typical Type CP9411 System Cabinet with Equipment Installed 2.8 Process Network Configurations Note The following subsection is intended for use by customers or representatives who have a basic knowledge of Local Area Networks (LANs) Implementing an open system-based control system requires that the operator have access to other applications on the network and that other people outside the control room have access to process control-related applications. Ethernet is the industry standard that allows cost-effective Revision D — October 1997 MM7.0:DC9400:OWP 2-32 Product Overview for DC9400-Series Operator Workplace and convenient open-systems access throughout the plant. Ethernet and the X Standard permits operators in the control room to access historical data applications like CIM/21 or Data Historian, E-mail, lab information systems, production scheduling software, and other applications required for real-time process management. In addition, these standards provide engineers and managers with easy and secure access to plant operating displays and data analysis. While the use of Ethernet and the X Standard allow a high degree of information accessibility in both directions, it demands appropriate planning and design to ensure that the mission critical process control applications, such as OWP, are adequately protected and secure. 2 Note Use of remote applications can affect process control system performance. Careful network planning should be accomplished prior to implementation 2.8.1 Planning Your Process Network Fisher-Rosemount Systems supports configurations that are presented in this manual. The supported configurations using coax, fiber optic, and twisted pair hubs are shown in Figure 2-28 through Figure 2-42. In the following subsections, many different network configurations are shown, all of which are fully supported by Fisher-Rosemount Systems. However, if your network requires a unique configuration, you should contact a Fisher-Rosemount Systems office to design and/or review your network configurations. This is necessary to make sure the topology will result in a reliable and efficient operation of the OWP console. The use of a router is required for connecting a process network (with one or more OWP consoles), to a plant network. The router is required because it protects the mission critical applications on the process network from plant network traffic. The router must be configured to block all traffic which is non-essential for the operator, such as broadcast messages, multicast messages, and protocols not used by the process applications. The hub ports provided as part of the OWP console should only be used to connect the OWP X-Terminals. While there may often be extra, available ports on the hub, do not connect anything other than the OWP X-Terminal to these ports. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-33 When using this manual to plan your network configuration, the following steps should be completed: Step 1: Step 2: J Review this manual, especially Subsection 2.8 and 2.9, which provides additional detail on the specific network products to become familiar with the possibilities for network configuration. List your requirements for: Applications. Things to consider: Which applications (e.g. historian, lab system, ENVOX diagnostics) should be available to the operator? Which applications (e.g. OWP view only) should be available to plant engineers, supervisors, plant managers, or other personnel? J J Network media. What is the required or preferred network media (e.g. fiber optic, coax, twisted pair)? Equipment placement and distances. Things to consider include: Where will the OWP console be placed? Distance to the OWP X-Terminals? If plant engineers and/or plant managers want access to OWP, and are located on the plant network, you will need a router between the plant network and the process network. 2.8.1.1 Step 3: Find the network configuration in Subsection 2.8.2 through Subsection 2.8.6 that best matches your list of requirements. Step 4: Document the network design in a Site Specific Network Diagram which shows each OWP console electronics, OWP X-Terminal, printers, hosts, as well as the hubs, bridges and routers that are appropriate. Step 5: Cross check the General Application Rules section to make sure none of the networking rules, appropriate for process control applications, are violated by the network design. Step 6: Review the network configuration with a Fisher-Rosemount Systems applications engineer or Systems Engineer if there is any question concerning the viability of the configuration. The review should include consideration of redundancy, access, security to prevent unauthorized access, and network loading. Network Terminology Some of the network terms defined for you in this subsection are based on the Ethernet Industry’s standard terminology (Ref: IEEE Std. 802.3 Revision D — October 1997 MM7.0:DC9400:OWP 2 2-34 Product Overview for DC9400-Series Operator Workplace Local Area Networks). Additionally, the Fisher-Rosemount Systems network descriptions incorporate the IEEE 802.3 terminology with Operator Workplace specific network terminology to help show the relationship between Operator Workplace Consoles, Process Networks, Plant Networks, and adherence to the IEEE standard. 2 These terms will be found primarily in the network figure descriptions in Section 2. The definitions follow: J J J J J J J MM7.0:DC9400:OWP Plant Network — A collection of computers, communicating together to enable a wide variety of multi-user applications such as e-mail, file transfers and general business applications. Plant Networks typically have widely varying network traffic levels and are generally not intended for mission critical or real-time applications. Process Network — A collection of computers, communicating together to enable a high availability environment for mission critical, real-time applications (for example, Operator Workplace, CHIP, data historian). Process Networks must have fairly low, stable traffic levels, so that real-time communications can take place. Router — A network device that connects two or more networks, and is capable of making decisions on packet forwarding based on more than simply the hardware address (for example, type of message such as broadcast or multicast, message protocol). A router makes it’s packet forwarding decisions between networks based on the information contained in its routing table, which is configured by the user. By configuring the routing table to block unwanted messages, the router can act as a firewall between attached networks. Switch — A device that provides the bridge function (see below), but at a much higher throughput (for example, it is a very fast bridge). Most switches make decisions on packet forwarding based only on the message address (similar to a bridge). At the time of this writing, current switch technology does not provide a router function, and is not an acceptable substitute for a router (see above). Bridge — A device that connects two or more networks together and is capable of making decisions on packet forwarding based only on the message address. A bridge is used to minimize traffic between two or more different collision domains (see collision domain). The bridge does this by only passing through network packets that are addressed for the other side, or are broadcast or multicast packets. Collision Domain — A collection of computers and network equipment connected with network cables or repeaters, but not including any bridge, switch, or router. The boundary of the collision domain is determined either by the end of the physical media (cable), or the physical location of a bridge, switch, or router. Process Network Hub — (A Fisher-Rosemount Term) Any multiport repeater within the Process Network. Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace J J 2.8.1.2 2-35 Central Hub — (A Fisher-Rosemount Term) In many of the Operator Workplace network diagrams, an additional Process Network Hub (see previous page) is shown either connecting several Operator Workplace consoles, or providing a place to connect a color printer and host for a color printer. This hub is referred to as the Central Hub. The central hub provides a convenient way to attach several Operator Workplace Consoles together, and provides extra ports that may be used to attach other devices running mission critical applications such as Data Historian. Repeater — A device used to extend the length, topology or inter-connectivity of the physical medium beyond that imposed by a single segment, up to a maximum allowable end to end trunk transmission line length. Repeaters perform the basic actions of restoring signal amplitude, waveform, and timing applied to normal data and collision signals. Considerations for Remote X-Terminals There may be situations which require one or more X-Terminals to be located a considerable distance from the OWP console electronics. There are a variety of methods that can be used to remote X-Terminals. Selecting the appropriate method depends largely on: 2.8.1.2.1 J How the X-Terminal will be used. J The number of X-Terminals that need to be remote. Remote X-Terminals Used for Process Control X-Terminals used for process control must be on the process network. These are the ONLY terminals that should have WRITE access. Process control from X-Terminals connected to the Plant Network is neither recommended nor supported. Whenever possible, connect the X-Terminal used for process control directly to the Process Network Hub, since this keeps the network traffic on the same side of the bridge as the OWP console electronics. X-Terminals used for process control can be located on the other side of the Process Network Hub bridge, but this should be done only when necessary. For example, if one OWP console electronics fails, users would like to connect the OWP X-Terminals associated with the failed console to a different OWP console. This means the X-Terminals will have to communicate across one or more bridges to get to the backup OWP console. While this is not ideal, it is acceptable during a failed condition, as long as the entire route is part of the Process Network. 2.8.1.2.2 Remote X-Terminals Not Used For Process Control X-Terminals NOT used for process control can be connected to either the Process Network or the Plant Network. Process control from Revision D — October 1997 MM7.0:DC9400:OWP 2 2-36 Product Overview for DC9400-Series Operator Workplace X-Terminals connected to the Plant Network is neither recommended nor supported. X-Terminals connected to the Plant Network should have VIEW access only. The X-Terminals on the Plant Network may exhibit unpredictable operation due to plant network influences. 2 2.8.1.2.3 Media Selection for Remote X-Terminals Remote X-Terminals can be physically connected with copper cable media or with fiber optic. Fiber optics must be used when the distance between the X-Terminal and the OWP console or Process Network is beyond that allowed for copper cable media. Fiber optics are also used in areas of high electromagnetic interference (EMI). When you directly connect fiber optic transceivers and cable to the hub within the OWP console to remote an X-Terminal, you do not violate the rules for using this remote X-Terminal for process control with WRITE access. When you stack a fiber optic hub (via the hub expansion cable) with the hub in the OWP Console to remote Multiple X-Terminals, you also do not violate the rules for using these X-Terminals for process control with WRITE access. 2.8.1.2.4 Remote a Single X-Terminal for Process Control If a single X-Terminal needs to be remote, and this X-Terminal will be used for process control (i.e. to operate the plant) a likely approach would be to use fiber optics from the OWP Process Network to the remote X-Terminal. A fiber optic transceiver would be attached to the expansion port of the OWP Process Network Hub. Fiber optic cable would be run from this hub to the remote X-Terminal. The remote X-Terminal would also have a fiber optic transceiver attached. See Figure 2-36 for details. 2.8.1.2.5 Remote Two or More X-Terminals for Process Control, Each in Different Areas You can remote two or more X-Terminals from an OWP console by attaching a fiber optic hub to the Process Network Hub with a hub expansion cable. You can attach up to six remote X-Terminals this way by using a pair of fiber optic cables and one fiber optic transceiver on each of the remote X-Terminals. This method to remote multiple X-Terminals is useful when the X-Terminals are located in different areas such as different floors or different buildings. See Figure 2-40 for details. 2.8.1.2.6 Remote Groups of X-Terminals for Process Control, All in the Same Area In some instances, you may need to remote two or more X-Terminals, but these X-Terminals will be located in the same area. To avoid having MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-37 to run multiple fiber optic cable pairs that will go to the same area, it is better to remote an additional hub (the same as OWP Process Network Hub). To accomplish this, you would attach one fiber optic transceiver to the OWP console hub’s expansion port, and run a fiber optic cable pair from that transceiver to the remote hub (which also would have a fiber optic transceiver on the expansion port). This gives you the same number of X-Terminal ports on either hub. See Figure 2-38 for details. 2.8.1.2.7 Remote Multiple X-Terminals, NOT Used for Process Control If there are many personnel on the site that require access to OWP, but only need VIEW access, then placing these X-Terminals on the Plant Network may be the best solution. The Plant Network and the Process Network must be separated by a router to protect the Process Network environment. 2.8.1.3 Considerations for Remote Applications An OWP system consists of the console electronics (console computer, HDL, and Process Network Hub) connected to one or more X-Terminals. The DC9440 Operator Workplace Console Software that runs on the console computer is the primary application for the connected X-Terminals, and is considered local since it runs (i.e. executes) on the console computer. X-Terminals are capable of running windows from multiple applications at the same time. Consequently an X-Terminal could have windows for the Operator Workplace Console Software, and at the same time, have windows from other application software; i.e. software which does not execute on the OWP console computer. Applications other than the Operator Workplace Console Software, which do not run on the console computer are referred to as remote applications. Using remote applications with the X-Terminals in an OWP system allows the user to take advantage of the open X-Windows standard and share information easily between multiple applications. However, it must be recognized that running remote applications can affect the overall performance of the OWP system, since a remote application like any application consume resources such as X-Terminal memory or network capacity. When planning for remote applications, the following items should be considered: 2.8.1.3.1 J Resources (such as X-Terminal memory and network capacity) J Placement (remote application on Plant Network or Process Network) J Compatibility (such as X-Windows version and Motif version) Resources The first resource consideration is X-Terminal memory. The amount of memory fitted to each X-Terminal has been sized to accommodate Revision D — October 1997 MM7.0:DC9400:OWP 2 2-38 Product Overview for DC9400-Series Operator Workplace typical OWP displays and their associated windows. In some cases, there may be sufficient memory to run some remote applications. However, there may be situations where the remote application requires more memory than is available in the X-Terminal after allocating memory to the OWP windows. This is a function of the X-Terminal memory requirements of the remote application, which can vary widely from application to application. It can also be affected by the number of windows and display complexity the user requires for the OWP application. 2 The second resource consideration is network capacity. The Process Network, as defined earlier, includes the mission critical and real-time applications, and must provide a high availability environment with low, stable traffic levels. The Operator Workplace Console Software is a mission critical, real-time application, and belongs on the Process Network. Like other mission critical, real-time applications, it requires low, stable traffic levels to perform its job effectively. In general, there is nothing wrong with running remote applications on OWP X-Terminals. However, the amount of network traffic generated by the remote application must be considered, to ensure that the Process Network continues to have low, stable traffic levels. As with the X-Terminal memory resource, the amount of network traffic generated by remote applications vary widely from application to application. 2.8.1.3.2 Placement The placement of the remote application is another consideration during the planning process. For example, should the remote application run (execute) on a computer within the Process Network or on a computer on the Plant Network? This question can be further broken down into the following questions: J J J J Is this application mission critical, does it need very high availability? Is this application real-time, does it need fast, timely network communications? What other devices have to communicate with this application? In other words, to which device does the majority of the network traffic have to travel? What personnel need to have access to this application? Is it mainly the plant operators, all personnel on site, personnel from other locations (e.g. corporate)? The placement of the remote application will affect where the network traffic is seen. For example, OWP makes use of a bridge in each OWP console. A rule of thumb used in network design is that 80% of the network traffic between a server application and a client (OWP console and X-Terminal in this case) should remain local to one side of a bridge. Therefore, it could not make sense to place an OWP console on the opposite side of a bridge from the OWP X-Terminals. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-39 Placement Example 1: If your remote application is mission critical, real-time, and must communicate only with plant operators, it may make sense to locate this remote application host on the same side of the bridge as the normal X-Terminals, i.e. directly connect the remote application host on the same hub with the directly connected X-Terminals. Placement Example 2: If the remote application was used occasionally by the plant operators, but it is still mission critical, it would make more sense to place the remote application host on the opposite side of the bridge from the OWP console and X-Terminals so that other occasional users of the remote application host could also access it without effecting the OWP console users. However, it is still part of the Process Network since it is mission critical. An example of this configuration is shown in Figure 2-41. In this figure, the central hub is used to locate the remote host that is used for CHIP. This setup assumes that the local OWP users have occasional use for the CHIP host. Placement Example 3: If the remote application is NOT mission critical, but it is accessed by most of the personnel on the plant site (e.g. email application), then the remote application host should be placed on the Plant Network, and separated from the Process Network with a router. Performance of the application while on a plant network is unpredictable however, due to the widely varying traffic levels which are typical of a Plant Network. 2.8.1.3.3 Compatibility Compatibility should be considered, so that the remote application will work correctly with the OWP X-Terminals. The two key items here are the X-Window version and the MOTIF (a graphic user interface standard) version required by the remote application. These required versions of X-Windows and MOTIF need to be compatible with the versions used by OWP. 2.8.1.3.4 Remote Applications Summary Due to the large number of unknown variables associated with remote applications (e.g. resources, placement and compatibility), Fisher-Rosemount Systems cannot quantify the impact that each possible computer application would have on the performance of the OWP application. There are simply too many different applications available on the market, and innumerable plant network configurations. Fisher-Rosemount Systems, it’s Representatives and Subsidiaries have consultation services to assist you in designing Process Networks and Plant Networks that provide high availability user interfaces for process control, and information integration with remote applications. Contact your Fisher-Rosemount Systems office for additional details on these services. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-40 Product Overview for DC9400-Series Operator Workplace 2.8.1.4 General Network Configuration Rules J J 2 J J J J J J J J J J J MM7.0:DC9400:OWP One hub per WS Console Computer. This is required so that the loss of a hub only brings down a single console computer. Process Network Bridge installed in every OWP hub, with the exception of the standalone OWP (no color printer or host). Maximum length for Thinwire cable is 607 ft (185 m). Minimum length for Thinwire cable is 2 ft (0.6 m). Maximum length for Shielded Twisted Pair cable (Cat 5) is 328 ft (100 m). Maximum length for fiber optic cable using transceivers is 1.24 mi (2 km). Using the internal fiber optic card the maximum length is 0.62 mi (1 km). The overall distance between devices not to exceed 1.55 mi (2.5 km) with the use of repeaters and additional system planning. Maximum length for AUI (Thickwire transceiver) cable is 164 ft (50 m) and using 10Base5 Thickwire Ethernet is 1640 ft (500 m). All operator X-Terminals (i.e. terminals used for process control) should be connected to an OWP hub. Daisy chaining of X-Terminals is not supported. Average network loading should be designed to be 30% of the Ethernet bandwidth or less. Use network loading guidelines to estimate loading. X-Terminals should normally be served by WS Console Computers that are located on the same hub as the X-Terminal. This prevents the loss of a hub from losing access to more than one console electronics. Single fiber optic ports can be provided with an expansion card or external fiber optic transceiver. Color printer requires a host computer to be available to the network to perform screen captures and to drive a print queue. The router hardware and router configuration required to connect from the process network to the plant network must be specifically determined for each site. These services are available from your Fisher-Rosemount Systems representative or office. The use of a router is required for connecting a process network (with one or more OWP consoles), to a plant network. The router is required because it protects the mission critical applications on the process network from plant network traffic. The router must be configured to block all non-essential traffic, such as broadcast messages, multicast messages, and protocols not used by the process applications. Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-41 The hub ports provided as part of the OWP console should ONLY be used to connect the OWP X-Terminals. While there may often be extra, available ports on the hub, DO NOT connect anything other than the OWP X-Terminals to these ports. J Performing process control from the plant network is neither recommended or supported. X-Terminals on the plant network may exhibit unpredictable operation, due to plant network influences, and must be set-up to be View Only access. J 2.8.2 Simple OWP Consoles 2.8.2.1 Single OWP Console (Coax Hub) Figure 2-28 shows the bridge expansion card isolating host and printer traffic from the OWP Console. To isolate the color printer and host traffic from the X-Terminal Operators, connect them to the hub using the optional bridge card as shown. This situation is the only one where the color printer and host for the color printer may be daisy-chained. If the intent is to add other non-X-Terminal devices in the future to this chain, a coaxial hub would be used to allow a single port for each device—instead of daisy-chaining additional devices. This prevents any single device with an open or shorted cable, or one that generates excessive collisions from effecting the rest of the devices on the hub. Also, this segment should never be directly connected to a plant network without the use of a router as shown in some of the following figures. . Color Printer AUI Cable Parallel Host for Color Printer Terminator/Tee Netque 2 Hub w/ Bridge Console Computer HDL Thinwire Bridge Notes: 1 Console Electronics (Hub, HDL, Computer) Tap Tap Terminator/Tee Transceiver Highway II 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. 2 Do Not connect this segment directly to the plant network. > Tap Tap > Figure 2-28 Single OWP Console (Coax Hub) Revision D — October 1997 MM7.0:DC9400:OWP 2 2-42 Product Overview for DC9400-Series Operator Workplace 2.8.2.2 Single OWP Console (Twisted Pair) with Central Hub (Twisted Pair) In Figure 2-29 the hub within the console electronics contains a bridge card which is used to connect to a central hub. This central hub has the color printer and host connected to it in order to isolate host to color printer traffic from the OWP Console. This is the recommended setup for all Operator Workplace networks where the color printer is being shared by two or more OWP Consoles and when other Fisher-Rosemount Systems approved network devices need to be centrally located and shared by several Operator Workplace Consoles as shown in Figure 2-42. 2 Central Hub TP Hub TP Cable Color Printer TP Transceiver Parallel Netque AUI Cable TP Hub Host for Color Printer AUI Console Computer HDL Bridge Notes: 1 1 Console Electronics (Hub, HDL, Computer) TP Transceiver The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. > Tap Tap Highway II Tap Tap > Figure 2-29 Single OWP Console (Twisted Pair) with Central Hub (Twisted Pair) 2.8.2.3 Single OWP Console with both Twisted Pair and Fiber Optic Hubs The network in Figure 2-30 shows an alternate method of adding fiber optic ports to the console electronics for remote X-Terminals. A fiber optic hub is stacked with the twisted pair hub using the hub expansion cable. The expansion port of either the twisted pair hub or the fiber optic hub can be used for the optional bridge card for the connection to the central hub. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace AUI-FO Transceiver 2-43 Color Printer Parallel Fiber Optic Hub Expansion Cable AUI Cable Bridge Console Computer HDL Tap Highway II Tap TP Hub Central TP Hub 1 Console Electronics (Hub, HDL, Computer) TP Transceiver Host for Color Printer TP Transceiver TP Hub AUI 2 Netque Tap Note: > Tap 1 > The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. Figure 2-30 Single OWP Console with both Twisted Pair and Fiber Optic Hubs Revision D — October 1997 MM7.0:DC9400:OWP 2-44 Product Overview for DC9400-Series Operator Workplace 2.8.3 Using Central Hubs 2.8.3.1 Single OWP Console (Fiber Optic Hub) with Central Hub (Fiber Optic Hubs) 2 Figure 2-31 shows how to connect all the X-Terminals in a process network with fiber optic cabling. Parallel Color Printer To Router,if plant network connection is needed. Host for Color Printer Netque Transceiver Central Hub Fiber Optic Hub Internal BNC Transceiver Tee 2 Terminator/Tee AUI Cable Fiber Optic Cable AUI Port AUI-FO Transceiver AUI Port AUI/FO Transceiver Fiber Optic Hub Bridge Thinwire Transceiver AUI Cable Console Computer HDL 1 Console Electronics (Hub, HDL, Computer) Tap Highway II Tap > > Note: 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. 2 Internal transceiver does not require terminator and tee. Set transceiver switch to Internal. Figure 2-31 Single OWP Console (Fiber Optic Hub) with Central Hub (Fiber Optic Hubs) A fiber optic hub is used in place of the coaxial hub within the electronics enclosure. An additional fiber optic hub is added to provide the extra ports for a plant network router connection if needed and an internal BNC Transceiver is added for host and color printer. If the plant network MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-45 connection is not needed, then the additional fiber optic hub could be eliminated and the host and color printer connection could be attached to the optional bridge port of the fiber optic hub within the electronics. Note that the external fiber optic transceivers that are connected to the X-Terminals have a maximum distance of 1.24 mi (2 km) as well as the fiber optic hub. 2.8.3.2 Single OWP Console (Fiber Optic Hub) with Central Hub (Twisted Pair Hub) In Figure 2-32, a fiber optic hub is substituted for the standard twisted pair hub within the console electronics. Since both rear ports on the fiber optic hub can be active, the AUI port is used for a twisted pair transceiver that connects to the Highway Data Link, and the expansion slot is used for the bridge card that connects to the central hub. All of the X-Terminals would need the external fiber optic transceivers to connect to this hub. This setup should be used when your plan is to have all fiber optic connections to the X-Terminals. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-46 Product Overview for DC9400-Series Operator Workplace Host for Color Printer To Router,if plant backbone connection is needed. Parallel Color Printer 2 Netque TP Hub Central Hub TP Transceiver AUI Cable Fiber Optic Cable AUI-FO Transceiver AUI Cable AUI Port Bridge Fiber Optic Hub Console Computer 1 HDL 2 Console Electronics (Hub, HDL, Computer) TP Transceiver Tap Tap > Highway II > Note: 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. 2 Crossover cable (required when connecting HDL AUX LAN port to a transceiver). Figure 2-32 Single OWP Console (Fiber Optic Hub) with Central Hub (Twisted Pair Hub) 2.8.4 Multiple OWP Consoles 2.8.4.1 Multiple OWP Consoles (Coax) with Central Hub (Coax Hubs) Figure 2-33 shows the bridge expansion card in each of the three hubs, and the central hub making a common connection between the three. Only traffic not destined for local devices connected on each OWP Console will be forwarded across the bridge to the other OWP Consoles via the central hub. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-47 Thinwire Terminator/Tee Central Hub w/o Bridge Thinwire AUI Cable Thinwire AUI Cable Transceiver Hub w/ Bridge Hub w/ Bridge Console Computer HDL Console Computer Bridge HDL 1 Console Electronics (Hub, HDL, Computer) Tap Tap AUI Cable > > Tap Highway Area 1 Hub w/ Bridge Console Computer Bridge HDL 1 Console Electronics (Hub, HDL, Computer) Tap > > 2 Bridge 1 Console Electronics (Hub, HDL, Computer) Tap Highway Area 2 Tap > > Highway Area 3 Note: 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. Figure 2-33 Multiple OWP Consoles (Coax) with Central Hub (Coax Hubs) Revision D — October 1997 MM7.0:DC9400:OWP 2-48 Product Overview for DC9400-Series Operator Workplace 2.8.4.2 Multiple OWP Consoles (Coax) with Fiber Optic Central Hub The network in Figure 2-34 is similar to that in Figure 2-41 except that the central hub is fiber optic instead of coaxial. 2 Parallel Color Printer To Transceivers and Bridge Ports of hubs in Other Buildings Note: 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. 2 Physically locate this hub where the color printer is used most. Host for Color Printer Netque Tee Terminator/Tee Fiber Optic Cable Terminator/Tee 2 Fiber Optic Hub Central Hub Thinwire AUI-FO Transceiver Transceiver AUI Port AUI Cable Hub w/ Bridge Console Computer HDL Hub w/ Bridge Console Computer Bridge HDL 1 Console Electronics (Hub, HDL, Computer) Tap > > Highway Area 1 Tap Hub w/ Bridge Console Computer Bridge HDL 1 Console Electronics (Hub, HDL, Computer) Tap > > Highway Area 2 Tap Bridge 1 Console Electronics (Hub, HDL, Computer) Tap > > Highway Area 3 Tap Figure 2-34 Multiple OWP Consoles (Coax) with Fiber Optic Central Hub (Coax Hubs) The external fiber optic transceivers are connected to the bridge ports of each OWP process network hub so that each console’s traffic is isolated from the others. The AUI port of the central fiber optic hub provides a connection to the host and printer that can be shared by all the OWP Consoles. The same distance rules apply as described for Figure 2-31. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2.8.4.3 2-49 Multiple OWP Consoles (Twisted Pair) with Fiber Optic Central Hub The network in Figure 2-35 uses a fiber optic central hub to connect several OWP Consoles together. If each console is located in different buildings, the fiber optic cable and hub is required for ground isolation, and the fiber optic cable is immune to near lightning strikes. This setup is also recommended within a single building when several OWP Consoles need to be connected together but the area between then is electrically noisy and the distance is greater that the 328 feet (100 m) allowed for twisted pair cable. The maximum distance for the fiber optic links in this figure is 1.24 mi (2 km). The fiber optic central hub contains an optional twisted pair transceiver for connection to the Netque and color printer. The host is shown with a fiber optic transceiver, but an optional AUI-to-BNC transceiver, or AUI-to-Twisted pair transceiver can be used on the fiber optic central hub’s AUI port to connect to any type of connector that may be included on the host. Each OWP Console in this figure can share the printer and still maintain good local performance due to the network traffic isolation by the bridge that is installed in each hub. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-50 Product Overview for DC9400-Series Operator Workplace Host for Color Printer To Transceivers and Bridge Ports of hubs in Other Buildings Color Printer Parallel AUI-FO Transceiver Netque 2 Fiber Optic Cable 2 Fiber Optic Hub AUI-FO Transceiver AUI Cable Central Hub AUI Port Expansion Port with TP Transceiver TP Hub AUI TP Transceiver Tap Tap Note: > Highway Area 1 > AUI Cable TP Hub Bridge Console Computer HDL 1 Console Electronics (Hub, HDL, Computer) AUI Cable AUI Bridge Console Computer HDL AUI-FO Transceiver TP Hub AUI Bridge AUI-FO Transceiver TP Transceiver Tap > > HDL 1 Console Electronics (Hub, HDL, Computer) Tap Console Computer Highway Area 2 TP Transceiver 1 Console Electronics (Hub, HDL, Computer) Tap Tap > > Highway Area 3 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. 2 Locate this hub where the color printer is used most. Figure 2-35 Multiple OWP Consoles (Twisted Pair) with Fiber Optic Central Hub 2.8.5 Remote X-Terminals 2.8.5.1 Single OWP Console with Remote X-Terminal (Coax Hub) The network in Figure 2-36 is similar in function to that in Figure 2-28 except that one X-Terminal is connected with an external fiber optic transceiver. The hub’s built in AUI port, and the X-Terminals built in AUI port both supply power to the fiber optic transceivers that connect them together. In addition, the bridge card is still used to bridge the host and color MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-51 printer. Note that the external fiber optic transceiver has a maximum distance of 1.24 mi (2 km). Color Printer Local X-Terminals for Area 1 Parallel Host for Color Printer Netque Terminator/Tee Tee 2 Fiber Optic Cable AUI-FO Transceiver Remote X-Terminal for Area 1 AUI AUI-FO Cable Transceiver Bridge Terminator/Tee AUI Port Hub w/ Bridge Transceiver AUI Cable Console Computer AUI Port HDL AUI Cable Notes: 1 Console Electronics (Hub, HDL, Computer) > Tap Tap Tap Highway II Tap 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. 2 Actually on the same segment as the local X-Terminal in Area 1. > Figure 2-36 Single OWP Console with Remote X-Terminal (Coax Hub) Operation of remote X-Terminals outside of the direct connection to the Process Network Hub requires system planning beyond that which is shown in the standard network diagrams in this manual. There are advantages and disadvantages in using your existing plant network as a means to drop-in a remote X-Terminal. An advantage may be the convenience of having a wire already in place going to a remote location. One disadvantage is that existing plant network traffic will slow down communications between the remote X-Terminal on the plant network, and the hub where the Console Computer and Highway Data Link are located. Therefore, mission critical X-Terminals (used for controlling a process) are required to be directly connected to the same hub as the Console Computer and Highway Data Link. Only X-Terminals that are used for viewing the process should ever be remotely connected via a plant network. Additionally, a router is required between a plant network and the Process Network Hubs to protect the integrity of the mission critical process network from unnecessary plant network traffic. While Revision D — October 1997 MM7.0:DC9400:OWP 2 2-52 Product Overview for DC9400-Series Operator Workplace considering the use of your plant network for a remote view-only X-Terminal, also consider that you will be required to install a router and router software between the plant network and the process network hubs. The router is required to keep broadcast type traffic on the plant network from flooding the process network hub where your mission critical X-Terminals are located, and can also be configured to block specific network protocols and source and destination addresses as a means of security. The type of router and router software purchased is a custom solution for each site. Fisher-Rosemount Systems can assist you in selecting the right router for specific needs. 2 2.8.5.2 Single OWP Console (Twisted Pair) with Remote X-Terminal Central Hub TP Hub TP Cable Bridge Color Printer Parallel AUI Cable TP Transceiver Netque Host for Color Printer AUI-FO Transceiver AUI Cable TP Hub TP Cable 2 Remote X-Terminal for Area 1 AUI Port Console Computer HDL TP Transceiver AUI AUI-FO Cable Transceiver 1 AUI Port Console Electronics (Hub, HDL, Computer) Tap Tap Tap Highway II > Tap > Notes: 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. 2 Actually on the same segment as the local X-Terminals in the OWP Console. Figure 2-37 Single OWP Console (Twisted Pair) with Remote X-Terminal The network in Figure 2-37 is similar in function to that in Figure 2-29 except that one X-Terminal is connected with an external fiber optic transceiver. The hub’s built in AUI port, and the X-Terminals built in AUI port both supply power to the fiber optic transceivers that connect them together. In addition, the bridge card is still used to bridge the host and color MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-53 printer. Note that in this situation, the bridge has been moved from the hub within the console electronics, to the central hub. This is because the twisted pair hub has only one active rear port which in this case is being used for a remote X-Terminal. Note that the external fiber optic transceiver has a maximum distance of 1.24 mi (2 km). 2.8.5.3 Single OWP Console (Coax) with Remote Coax Hub Figure 2-38 shows how more than one X-Terminal can be remotely located from the OWP Console by using a remote hub. The X-Terminals on the remote hub are not bridged, so they are actually in the same collision domain as the X-Terminals in the primary area for the console. Care must be taken that you do not add too many X-Terminals to the remote hub. The combined X-Terminal count between the two hubs is still limited to the number of X-Terminals the console computer supports. Color Printer Local X-Terminals for Area 1 Parallel Host for Color Printer Netque Terminator/Tee Tee 2 Remote Area or Building Fiber Optic Cable (2km Max) AUI-FO Transceiver AUI Cable AUI-FO Transceiver Bridge Terminator/Tee Remote Coax Hub Hub w/ Bridge Transceiver AUI Cable Console Computer AUI Port HDL AUI Cable 1 Tap > Tap Tap Highway II Notes: 1 Console Electronics (Hub, HDL, Computer) Tap AUI Port 2 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. Actually on the same segment as the local X-Terminals in Area 1. > Figure 2-38 Single OWP Console (Coax) with Remote Coax Hub Revision D — October 1997 MM7.0:DC9400:OWP 2 2-54 Product Overview for DC9400-Series Operator Workplace 2.8.5.4 Single OWP Console (Twisted Pair) with Remote Twisted Pair Hub Figure 2-39 shows how more than one X-Terminal can be remotely located from the OWP Console by using a remote hub. X-Terminals on the remote hub are not bridged, so they are actually on the same segment as the X-Terminals in the primary area of the console. Care must be taken that you do not add too many X-Terminals to the remote hub. The combined X-Terminal count between the two hubs is still limited to the number of X-Terminals the console computer supports. Note that in this situation, the bridge has been moved from the hub within the console electronics, to the central hub. This is because the twisted pair hub has only one active rear port which in this case is being used for a remote twisted pair hub. 2 Central Hub TP Hub TP Cable Bridge Color Printer Parallel AUI Cable TP Transceiver Netque Host for Color Printer AUI-FO Transceiver AUI Cable TP Hub TP Cable 2 AUI-FO Transceiver AUI Port Remote TP Hub Console Computer HDL TP Transceiver 1 AUI Port Console Electronics (Hub, HDL, Computer) Tap Tap Tap Highway II AUI Cable > Tap Remote Area or Building > Notes: 1 2 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. Actually on the same segment as the local X-Terminals in Area 1. Figure 2-39 Single OWP Console (Twisted Pair) with Remote Twisted Pair Hub 2.8.5.5 Single OWP Console with both Coax and Fiber Optic Hubs The network in Figure 2-40 shows an alternate method of adding fiber optic ports to the console electronics for remote X-Terminals. A fiber optic hub is stacked with the coax hub using the hub expansion cable. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-55 The expansion port of either the coax hub or the fiber optic hub can be used for the optional bridge for the connection to the central hub. AUI-FO Transceiver 2 Color Printer Parallel Expansion Cable Netque Fiber Optic Hub Host for Color Printer Hub w/ Bridge Terminator/Tee AUI Cable Bridge Console Computer HDL 1 Console Electronics (Hub, HDL, Computer) Tap Highway II Tap Central Hub Tap Note: > Tap 1 > The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. Figure 2-40 Single OWP Console with both Coax and Fiber Optic Hubs 2.8.6 Connecting to the Plant Network 2.8.6.1 Multiple OWP Consoles (All Coax) with Central Hub Connected to the Plant Network In some cases it may be desirable to connect to an existing plant network as shown in Figure 2-41. This is accomplished with a router that is designed to filter large amounts of plant network traffic away from the process network. The router is the most convenient way to tie a newly installed OWP process network to an existing plant network if there is a need for process engineers, plant managers or network managers to have access to all applications in the plant, including the applications on the process network (e.g. the OWP application). Most of the communication traffic on the plant network is not process related and if allowed to enter the Process Network, could effect the performance of the OWP application. A router has the ability to be configured to block entire unnecessary protocols, broadcast, or multicast messages not related to the operation of the process while still maintaining a valid connection for valid process related traffic from the plant network to the process network. Revision D — October 1997 MM7.0:DC9400:OWP 2-56 Product Overview for DC9400-Series Operator Workplace A direct connection from the Central Hub to a plant network without the use of a router is not recommended or supported. In addition to the plant network connection shown in Figure 2-41, CHIP applications are shown that are also connected to the Central Hub. By connecting these extra applications to the Central Hub, the applications are isolated from the OWP application and isolated from heavy plant network traffic. 2 Plant Network 2 Router Parallel Host with CHIP Color Printer Host for Color Printer Netque Thinwire HDL Thinwire Terminator/Tee Thinwire Central Hub Transceiver AUI Cable AUI Cable Hub w/ Bridge Hub w/ Bridge Console Computer HDL Bridge Console Computer HDL 1 Hub w/ Bridge Bridge Console Computer HDL 1 Console Electronics (Hub, HDL, Computer) Tap Tap > > Highway Area 1 Tap Tap > > Tap Tap > > Highway Area 2 Bridge 1 Console Electronics (Hub, HDL, Computer) Tap Tap > > Highway Area 3 Notes: 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. 2 How router is configured is a function of the application. Note that the bridging could be the default operation on some routers and if so should be turned off. Figure 2-41 Multiple OWP Consoles (All Coax) with Central Hub Connected to the Plant Network Traffic remains local to each OWP Console unless destined for a device in another OWP Console, or destined for the plant network. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 2-57 When OWP Consoles are connected together using bridges, the process network may only be connected to the plant network at one point to prevent communications loops. Each OWP Console shares the resources of the color printer and host—yet maintains good local performance due to the traffic isolation effect of the bridge in each hub. 2.8.6.2 Multiple OWP Consoles (All Twisted Pair) with Central Hub Connected to the Plant Network Figure 2-42 shows how several Operator Workplace consoles should be connected together using a central hub. The twisted pair hub in each OWP Console contains a bridge card so that network traffic in each OWP Console remains local to the OWP Console unless destined for a remote device. An example of this is that when an X-Terminal is communicating with the console computer (such as bringing up a new display) the display information does not cross the bridge and effect performance of other Operator Workplace consoles. But if a color print of the display is requested, the display is sent across the bridge to the color printer/host located on the central hub. Since all hubs in each OWP console contain a bridge card, the network performance in other OWP consoles is not effected by the print request. Revision D — October 1997 MM7.0:DC9400:OWP 2 2-58 Product Overview for DC9400-Series Operator Workplace Plant Network Parallel Router Host for Color Printer Color Printer 2 Netque 2 TP Cable Central TP Hub TP Cable TP Cable TP Transceiver AUI Cable AUI Cable AUI Cable TP Hub TP Hub Bridge AUI Bridge Console Computer HDL 1 Console Electronics (Hub, HDL, Computer) TP Transceiver TP Hub Bridge Console Computer HDL TP Transceiver Console Computer HDL 1 1 Console Electronics (Hub, HDL, Computer) Console Electronics (Hub, HDL, Computer) Notes: Host with CHIP HDL Tap Tap 1 The hub supports only the X-Terminals dedicated to one console electronics, and the HDL/workstation. 2 How router is configured is a function of the application. Note that bridging could be the default operation on some routers and if so should be turned off. 1 > > Tap Tap Highway Area 1 > > Tap Tap Highway Area 2 > > Tap Tap > > Highway Area 3 Figure 2-42 Multiple OWP Consoles with Central Hub Connected to Plant Network (Twisted Pair Hubs) By following these additional rules, you will be assured of a properly designed network especially designed for the OWP process area: J J MM7.0:DC9400:OWP Use only one hub per console computer. You should only need to stack hubs when multiple fiber optic ports are needed. Use the Process Network Bridge Card in every hub, with the exception of a standalone OWP. (No printer/Host) Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace J J 2.8.7 2-59 All PROVOX devices must be connected directly to a hub port (daisy chained devices are not supported). Use network loading guidelines to estimate network loading. A single OWP user may consume as much as 2.5% of the available bandwidth. Mounting Options These units may be mounted in any PROVOX cabinet with 19 inch rails. These units are typically mounted in the Type CP9411 System Cabinet along with other console electronics components. 2.9 DH6040-Series Process Network Communications Products The DH6040-Series Process Network Communications Products consist of : J Type DH6041 Process Network Hub (Coaxial) J Type DH6043 Process Network Hub (Fiber Optic) J Type DH6045 Process Network Hubs (Twisted Pair) These products are intended to be used to design a reliable and responsive process network used with the operator workplace console or other network applications. 2.9.1 Product Description The DH6040-Series Process Network Hubs have been designed to conform to the IEEE 802.3 standard for local area networks (LANs). These hubs provide all of the standard functions of an 802.3 repeater, including the following: 2.9.2 J Signal retiming and amplification J Preamble regeneration J Fragment extension J Automatic partition/reconnection Type DH6041 Process Network Hub (Coaxial) This product shown in Figure 2-43 includes: J Revision D — October 1997 One 10 Port BNC Process Network Hub with BNC connectors MM7.0:DC9400:OWP 2 2-60 Product Overview for DC9400-Series Operator Workplace 2 J One AUI port J One expansion port J One expansion slot J One 1 foot (0.305 m) Hub expansion cable J Power cable J Rack mount kit 1 2 3 4 1 2 3 4 5 6 7 8 9 10 Figure 2-43 Typical Process Network Hub Connections (Coaxial) A full length ThinWire (10Base2) segment, up to 606 ft (185 m), can be attached to each of these connectors. A maximum of 1.55 mi (2.5 km) between any two devices is allowed with the use of repeaters and additional system planning. Each BNC connector has a termination selector switch that should be set to Internal. This allows you to connect a cable directly to the port without installing a terminator and tee on the hub port. The hub is shipped from the factory with all switches set to Internal, requiring no special installation instructions for the hub to function. 2.9.3 Type DH6043 Process Network Hub (Fiber Optic) This product shown in Figure 2-44 includes: J One 6 Port Fiber Optic Process Network Hub with 12 ST connectors J One AUI port J One expansion port J One expansion slot J One 1 foot (0.305 m) Hub expansion cable J Power cable J Rack mount kit A 62.5/125 micron fiber optic cable, up to 6562 feet (2000 m) may be attached to these ST connectors. MM7.0:DC9400:OWP Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace 1 2 3 4 5 6 1 2 34 5 6 1 2 34 5 6 2-61 1234 5678 2 Figure 2-44 Typical Process Network Hub (Fiber Optic) The PROVOXr devices that may be networked with this product are: J X-Terminal Operator Station J Network Color Printer J Highway Data Link Fiber optic transceivers will be required to interface these devices to the Fiber Optic Hub. 2.9.4 Type DH6045 Process Network Hub (Twisted Pair) This product shown in Figure 2-45 includes: J One 12 Port Twisted Pair Process Network Hub with Shielded Twisted Pair connectors. J One AUI port (if used, disables expansion slot) J One expansion slot (if used, disables AUI port) J One 1 foot (0.305 m) Hub expansion cable J Power cable J Rack mount kit 1 6 7 12 1 2 34 5 6 1234 1 2 34 5 6 5678 Figure 2-45 Typical Process Network Hub Connections (Twisted Pair) A shielded twisted pair wire (10BaseT) segment, up to 328 feet (100 m), can be attached to each of these components. A maximum of 1.55 mi (2.5 km) between any two devices is allowed with the use of repeaters and additional system planning. There are no special installation instructions required for the hub to operate as shipped from the factory other than installing the included Revision D — October 1997 MM7.0:DC9400:OWP 2-62 Product Overview for DC9400-Series Operator Workplace rack mount kit and powering up the unit. Before this is done however, your particular installation may require the use of internal hub options such as the microbridge or fiber optic transceiver. In this case, installation of these internal hub options is recommended before final mounting of the hub. 2 Figure 2-43, Figure 2-44 and Figure 2-45 show coaxial, fiber optic, and twisted pair process network hubs. For reliability of the network and ease of troubleshooting, only one device should be connected to any one port at a time. In this manner of connection, an open or shorted cable causes the port to partition itself from the rest of the hub. When the problem is corrected, the port automatically reconnects. A partitioned port is easily identified by a red LED next to the port. 2.9.5 Expansion Cards and Transceivers The DH6040-Series Process Network Hubs provide one expansion slot and one AUI port located on the rear of the hub. Some versions of the hubs allow simultaneous communications on both ports. The following is a description of which hubs can use both ports at the same time, and which hubs allow the use of only one of the ports at a time: J Fiber Optic Hub: FMS I -- Both active J Coaxial Hub: FMS I -- Both active J Fiber Optic Hub: FMS II -- Both active J Twisted Pair Hub: FMS II -- One active All of the expansion cards and transceivers are designed to the IEEE 802.3 standard for local area networks. These options consist of internal hub mounted expansion cards (mounted in the expansion slot of either the coaxial, fiber optic, or twisted pair hubs) and external transceivers that attach to any AUI port located on the hub or other devices. The transceivers allow different cable types to be attached to the hub or other network devices. The available expansion cards and transceivers include: J J J J MM7.0:DC9400:OWP Fiber optic expansion card with two ST connectors -- maximum distance limit 0.6 mi (1 km). BNC expansion card with one BNC connector -- maximum distance 607 feet (185 m). Twisted pair expansion card with one RJ45 shielded twisted pair connector, maximum distance limit 328 feet (100 m). Bridge expansion card with one 15 pin AUI connector. Connects to and provides power for a transceiver with a 15 pin AUI port. This option includes a 6.5 foot (2 m) AUI transceiver cable -- maximum distance limit 164 feet (50 m). Revision D — October 1997 Product Overview for DC9400-Series Operator Workplace J J J 2-63 AUI to fiber optic transceiver with one 15 pin AUI connector and two fiber optic ST connectors -- maximum distance limit on fiber optic 1.2 mi (2 km). AUI to BNC transceiver with one 15 pin AUI connector and one BNC connector -- maximum distance limit on BNC 607 feet (185 m). AUI to twisted pair transceiver with one 15 pin AUI connector and one RJ45 connector, maximum distance limit on RJ45, 328 feet (100 m). All of the transceivers mentioned above provide a means to attach any type of cable to any type of hub. Careful system planning is essential in determining the best method of interconnecting the wide variety of hubs that are available. 2.9.6 Bridge Expansion Card The Process Network Hubs provide for an optional internal network bridge used to provide a connection between several process networks and to isolate host and printer traffic from the process LAN. This can be used to manage average network loading to a recommended 30% or less of bandwidth. The bridge is a 2 port device. One port is a 15 pin D-Type AUI connector for linking to another hub stack via a transceiver. The other port is connected internally to the hub so that all of it’s connections are bridged. The bridge expansion card is a MAC Layer Bridge and operates independently of all protocols, giving open access to each device connected to the LAN. Figure 2-28 is a typical application where the bridge card is used to isolate host and printer traffic from the process LAN. Figure 2-33 shows the bridge expansion card (denoted by bridge) in each of the three hubs, and the central hub making a common connection between the three. Only traffic not destined for local devices connected on each stack will be forwarded across the bridge to the other stack via the central hub. Note Maximum ambient temperature of the control room when the Hub, Bridge and Transceivers are mounted in the Type CP9411 System Cabinet is 86oF (30oC) Revision D — October 1997 MM7.0:DC9400:OWP 2 2-64 Product Overview for DC9400-Series Operator Workplace 2 This page blank. MM7.0:DC9400:OWP Revision D — October 1997 Theory of Operation 3-1 Figure 3-Table 3 3 Theory of Operation 3.1 Introduction 3 The DC9400-Series Operator Workplace provides a variety of functions in its role as the principal interface with the PROVOXr Process Management System. For example, the operator workplace permits: J Hands-on control of the process system J Response to process control alarms J Collection and reporting of process information But most importantly, the operator workplace’s video display units (VDUs) permit the process control operator to visually monitor a graphic representation of the entire process or the individual’s specifically assigned portion. 3.2 System Overview The operator workplace is one element in the PROVOX Process Management System system. As illustrated in Figure 3-1, a variety of control devices, located throughout the process facility, work together to monitor, manipulate, and control the process. The operator workplace is physically connected to the process by way of a primary and secondary data highway using the Highway Data Link (HDL). Process data is remotely gathered and transmitted back to the operator console. Appropriate action is taken, either automatically by the console’s software or manually by the operator, to maintain process stability. In addition to permitting the hands-on control of the process, the operator console also permits diagnostic and fault isolation procedures to be run on the electronics unit. Revision D — October 1997 MM7.0:DC9400:OWP 3-2 Theory of Operation Plant Network X X Router X X-Terminal Operator Stations 3 X X X WS-Series Console Electronics Logger PROVOXr Highway SRx Controller SR90 Controller MUX IFC UOC EMX MUX IFC UOC EMX Programmable Controller IDI IDI I/O File microPROVOXä Automation System I/O File Termination Panel Termination Panel Process Figure 3-1 DC9400-Series Operator Workplace and the Process Control System 3.3 Operator Interface Devices Operator interface with the process control system is through the operator workplace’s video display unit (VDU) and keyboard. MM7.0:DC9400:OWP Revision D — October 1997 Theory of Operation 3.4 3-3 The DC9500 WS-Series Console Electronics The WS-Series version of the operator workplace is composed of several components mounted above and below the unit’s work surface. These components, shown in Figure 3-2 include: J Keyboard J Video display unit (VDU) J Console electronics J Electronics enclosure 3 Standard Wall Monitor (VDU) Electronics Enclosure Keyboard Console Electronics Unit Figure 3-2 OWP Console Components The WS-Series console electronics, can be mounted behind a wall section adjacent to the VDU or in a system cabinet. The console electronics contains: J DC9450 WS-Series Console Computer WS30 Console Computer J Revision D — October 1997 DC9440 Operator Workplace Console Software (BU4.9:DC9440) MM7.0:DC9400:OWP 3-4 3 Theory of Operation 3.5 J DH6032 Highway Data Link (HDL) (BU4.9:DH6032) J Type DH6040 Process Network Hub (BU4.9:DH6040) J Interconnecting cables J Mounting hardware Operator Workplace Software The operator workplace’s software translates incoming process data for use by the console’s VDU, logging unit, or graphics printer during typical process control operations. The software also translates operator instructions from the keyboard for transmittal back to the instrumentation system. Operator Workplace software consists of: J J MM7.0:DC9400:OWP The operator workplace software, created by Fisher-Rosemount Systems, provides instructions to the console’s computer directing it to perform continuous or batch process control The configuration software files, created for a specific site by a configuration engineer using ENVOXr configuration software, establishes control device parameters Revision D — October 1997 Preventive Maintenance 4-1 Figure 4-Table 4 4 Preventive Maintenance 4.1 Scope This section describes preventive maintenance procedures for the DC9400-Series Operator Workplace and its components. Only trained and qualified maintenance technicians are authorized to perform the preventive maintenance procedures. Note Ideally, preventive maintenance procedures should be performed on a regular basis. Realistically, this schedule will be dictated by the user’s process, availability of backup systems, and other variables. Preventive maintenance requires an environment maintained in accordance with guidelines given in PN1:002 Planning the Installation and PN1:006 Environmental Conditions for Instrumentation Systems. If the operational environment does not meet these standards, preventive maintenance procedures should be performed more frequently. 4.2 Circuit Card Cleaning In addition to the standard tools available to the technician, an ionizing air gun is recommended. Caution Use precautions against electrostatic discharge when installing, removing, transporting and cleaning the printed circuit cards. Revision D — October 1997 MM7.0:DC9400:OWP 4 4-2 Preventive Maintenance Printed circuit cards should be cleaned on a quarterly basis. Cards that are dusty and do not require a solution for cleaning, can be cleaned using an ionizing air gun. The ionizing air gun uses dry, filtered, compressed air and neutralizes the static charge that causes the dust to adhere to the cards. Best results are achieved with an air pressure of 20 to 30 psi. Note If an electrical ionizer is used, it must be periodically checked to ensure the output is a balance of positive and negative ions to avoid causing static buildup on the circuit card. The filter (if it has one) must be kept clean. Consult the manufacturers documentation for proper usage and maintenance. 4 Caution Use caution not to loosen labels on ROMs or the printed circuit card. Also, be careful not to loosen or damage parts that are physically fragile. Use the followings steps to clean dusty circuit cards: Step 1: Place the printed circuit card on a grounded work surface. Step 2: Using the ionizing air gun, blow the dust off the card. Warning Under no circumstances should FREON be used as a cleaning agent for circuit cards. FREON is considered an environmental hazard and is no longer an option for use. Cleaning circuit cards that have become contaminated with oily or sticky substances, requires the use of a cleaning solution. It is recommended that cards requiring this procedure be sent to an outside vendor specializing in circuit card cleaning. MM7.0:DC9400:OWP Revision D — October 1997 Preventive Maintenance 4.3 4-3 Corrosion Printed circuit cards that have been exposed to corrosive contaminants may not be effectively cleaned. Corrosion is not a reversible process, and there is no evidence that it can be totally stopped once the process has begun. In most cases, removing as much of the corrosion and associated contaminants as possible should provide some extension to the operating life of the card. Third party reclamation companies may be able to remove most corrosion and metal migration, but the Fisher-Rosemount Systems warranty will generally not be valid thereafter. If the corrosion or metal migration is severe enough, replace the cards. Cleaning the card does not make them immune to corrosion, and problems can be expected to resurface if the cards are returned to the same environment. 4.4 Device Self-Test Self-tests executed by the individual circuit cards check functionality of the control system circuits. Refer to fault isolation tables in Section 5. 4.5 Preventive Maintenance Requirements Table 4-1 contains a listing of system components and their preventive maintenance requirements. Cards require cleaning on a quarterly basis. Table 4-1 Device 4.6 Preventive Maintenance Requirements Requirement Operator Workplace Clean worksurfaces, cabinets, shelves Visual Display Units and Keyboards Clean screen and keyboards. Place system in lock position to prevent undesired keyboard entries. Printers Clean outer surfaces Console Electronics Unit Verify that fans are operating properly Circuit Cards See Subsection 4.2 Cabinet Exterior/Interior, Fans and Other Devices Clean surfaces of installed devices and filters Internal Integrity Verification Internal integrity verification should be performed once per shift. The display contains the diagnostic information for the system. Use the following procedure: 1. Pressing the Happy/Frowning face causes the INTERNAL INTEGRITY screen to be displayed. The display has three parts. 2. Verify that all installed components are configured and have GOOD integrity. If any components have BAD integrity, refer to Section 5 for fault isolation and corrective maintenance information. Revision D — October 1997 MM7.0:DC9400:OWP 4 4-4 Preventive Maintenance 4 DESCRIPTOR CONFIGURED INTEGRITY X-Terminal #1 X-Terminal #1 X-Terminal #1 X-Terminal #1 X-Terminal #1 X-Terminal #1 Printer Primary Hwy @4-24 Secondary Hwy @4-24 Ethernet Device 08-00-2B-2D-88-68 Hard Disk Memory-RAM Free RAM Largest Block CPU Free Time % Personality Mode Console State Is: Auto Yes Yes No No No Yes Yes Yes N/A N/A 24526KB 1240KB 1240KB 61 Good Good Good N/A N/A N/A Offline Good Good N/A Good Good Scroll INTERNAL INTEGRITY Good Simplex WP0080--M Figure 4-1 Internal Integrity Display. MM7.0:DC9400:OWP Revision D — October 1997 4-5 Preventive Maintenance CONSOLE INFORMATION ACTIVITY STATUS REQUESTS REC’D REQUESTS XMIT # OF EXEC ACTIVITIES CLASS DEVICE STATUS PARTNER ADDR CONSOLE SIZING DATA 525489 CONFIG SIZE 24621 OBJ TABLE SIZE 17197 NAME TABLE SIZE 1399244 CONFIG GEN 4 CONFIG ID 61361 GEN ID PRIMARY ADDR SECONDARY ADDR 54 DOWNLOAD OPTI0NS 16205 MAX UNSOL SLOTS 10000 MAX POINT DBI 937 # OF POINTS 71 # OF DISPLAYS 12 # OF REPORTS 17 # OF TREND SETS 0 # OF TRACES 96 # OF PEN RECORDERS 0 # OF ACTIVITIES 0 # OF ACCUMS 0 # OF DCDS 17 # OF PPAS 5 # OF PMAS 7500 # OF ALARM INST 0 0 0 4 4 SYSTEM INFORMATION AVAIL PAGES 9849 PAGE TABLE SLOTS 183 POOL BLOCKS 2300 DECNET ADDRESS 1.670 INTERNET ADDRESS 155.177.5.81 REDUNDANCY STATUS TOKEN RCVD OKAY MYCONSOLE INTEG BACKUP AVAILABLE MANUAL SWITCH REQ CAN TALK W/PARTNER NEED DISAGREED HOSTED PKGSYNCH HARDWARE CPU TYPE FALSE FALSE FALSE FALSE FALSE FALSE FALSE -BOTH- SEC PACKET INFO 4 0 UNSOL RECD 0 0 UNSOL XMIT 5 0 TOTAL RECD 1 0 TOTAL XMIT 4 MAX UNSOL COUNT CONSOLE OPTIONS ENABLED POINT SELECT DISABLED PARAM SELECT NEWEST ALARM ARRIVAL PRIO NO ACK ALL HORNS ALARM ACK DISPLAYED POINTS ENABLED PPA TRACKING PREDECESSOR SUCCESSOR ACK ALARM ACK HORN ENABLED ENABLED TREND INTEGRITY TREND LOCK MAX UNKNOWN TYPE 4 0 Scroll HD CONFIGURATION STATUS FREE SPACE 10798 KB LARGEST FREE BLOCK 10794 KB NETWORK INFORMATION CONNECTION 1 2 OPERATING WRITE TUNE 1 8 6 STATE ACCESS USER SCREENS COLOR PLANES SERVER REVISION OPERATING WRITE TUNE 1 8 6 NODE NODE NODE NODE NODE NODE 155.177.28:0.0 155.177.80:0.0 #1 #2 #3 #4 #5 #6 SERVER SERVER SERVER SERVER SERVER VENDOR VENDOR VENDOR VENDOR VENDOR #1 #2 #3 #4 #5 3 AVAILABLE NONE 4 AVAILABLE NONE 5 UNAVAILABLE NONE 6 UNAVAILABLE NONE Tektronix,Inc. Tektronix,Inc. WP0081--M Figure 4-2 Console Information and Network Information Connection Revision D — October 1997 MM7.0:DC9400:OWP 4-6 Preventive Maintenance 4.7 System Trouble Log Reports Section 5 describes the development of a systematic recording of failures for a system. Fisher-Rosemount Systems recommends that the customer keep a trouble log as a basis for evaluating overall system performance, areas with high failure rate, and identification of the types of spares that should be maintained. After six months, the trouble log can suggest where repeating system problems might exist. Depending on the location and type of problem, adequate preventive maintenance may be able to reduce the incidence of these failures. 4 MM7.0:DC9400:OWP Revision D — October 1997 Fault Isolation and System Diagnostics 5-1 Figure 5-Table 5 5 Fault Isolation and System Diagnostics Note 5 Information on a specific component’s self-test is contained as part of the component’s detailed description in the section dedicated to the maintenance of the specific component. 5.1 Scope This section describes fault isolation and system diagnostics for operator workplace. The following assist in the isolation of system faults: J J 5.2 The operator workplace software internal integrity display discussed in Subsection 5.2. The PROFLEXr or ENVOXr configuration software’s network utility program discussed in Subsection 5.4. DC9400-Series Operator Workplace Software Internal Integrity Displays Internal integrity displays generated by the operator workplace software are shown in Figure 5-1 and Figure 5-2. The displays identify the devices which have been defined in the operator workplace device definition, whether or not the device is configured for the workplace, and the internal integrity (status) of each configured peripheral device. 5.2.1 Accessing Internal Integrity Displays Select the Happy/Frowning face from the main screen in the alarm panel. The Internal Integrity display shown in Figure 5-1 will appear. Scroll up or down to gain access the the rest of the display. There are three parts to the display; Internal Integrity, Console Information, and Network Information. Revision D — October 1997 MM7.0:DC9400:OWP 5-2 Fault Isolation and System Diagnostics 5.2.1.1 Internal Integrity Display The following information is contained in the Internal Integrity section of the display. J J DESCRIPTOR — Identifies the peripheral devices defined in the console’s device definition. CONFIGURED — Identifies the peripheral devices configured in the console’s device configuration. The configuration status of each device will be either: AUTO — preset 5 YES — configured NO — not configured J INTEGRITY — identifies the status of the specific peripheral as either: GOOD — operating or communicating properly BAD — not operating or communicating properly DESCRIPTOR CONFIGURED INTEGRITY X-Terminal #1 X-Terminal #1 X-Terminal #1 X-Terminal #1 X-Terminal #1 X-Terminal #1 Printer Primary Hwy @4-24 Secondary Hwy @4-24 Ethernet Device 08-00-2B-2D-88-68 Hard Disk Memory-RAM Free RAM Largest Block CPU Free Time % Personality Mod Console State Is: Auto Yes Yes No No No Yes Yes Yes N/A N/A 24526KB 1240KB 1240KB 61 Good Good Good N/A N/A N/A Offline Good Good N/A Good Good Scroll INTERNAL INTEGRITY Good Simplex WP0080--M Figure 5-1 Internal Integrity Display. J J MM7.0:DC9400:OWP X-TERMINAL #1 through #6 — Provides status information on a maximum of six X-Terminals. AIU #1 through #6 — Provides status information on a maximum of six AIUs. Revision D — October 1997 Fault Isolation and System Diagnostics J J J PRIMARY HWY @ 4-24 — Provides configuration status of primary highway (YES/NO). SECONDARY HWY @ 4-24 — Provides configuration status of secondary highway (YES/NO). ETHERNET DEVICE 08-00-2B-2D-88-68 — Ethernet address. J HARD DISK — Provides status of hard disk. J J J J J 5.2.1.2 PRINTER #1 — Provides status of printer, configured (YES/NO) and ON-LINE/OFF LINE. J J 5-3 MEMORY--RAM — The number of Kbytes displayed in this field indicates the amount of random access memory on the CPU board. FREE RAM — The number of Kbytes displayed in this field indicates the amount of RAM available for user configuration. LARGEST BLOCK — The number of Kbytes displayed in this field should be equal to the number of Kbytes displayed in the Free RAM field. If they are not equal, you should perform a compress database. CPU FREETIME % The number displayed in this field is a measure of overall CPU loading. PERSONALITY MOD — Provides status of the personality module (GOOD/BAD). CONSOLE STATE — Provides console state (SIMPLEX/BACKUP) Console Information Display The following information (Figure 5-2) is contained in the Console Information section of the display. ACTIVITY STATUS — A numerical value is assigned to the following activity status fields. J J J J REQUESTS RECD — This field indicates the total number of activity request packets received over a ten-second period. REQUESTS XMIT — This field indicates the total number of activity request packets transmitted over a ten-second period. # OF EXEC ACTIVITIES — This field indicates the total number of activities currently executing. CLASS — This field indicates the console’s type 1 — primary 2 — secondary 3 — simplex 4 — backup Revision D — October 1997 MM7.0:DC9400:OWP 5 5-4 Fault Isolation and System Diagnostics CONSOLE INFORMATION ACTIVITY STATUS REQUESTS REC’D REQUESTS XMIT # OF EXEC ACTIVITIES CLASS DEVICE STATUS PARTNER ADDR SYSTEM INFORMATION AVAIL PAGES 9849 PAGE TABLE SLOTS 183 POOL BLOCKS 2300 DECNET ADDRESS 1.670 INTERNET ADDRESS 155.177.5.81 REDUNDANCY STATUS TOKEN RCVD OKAY MYCONSOLE INTEG BACKUP AVAILABLE MANUAL SWITCH REQ CAN TALK W/PARTNER NEED DISAGREED HOSTED PKG SYNCH HARDWARE CPU TYPE FALSE FALSE FALSE FALSE FALSE FALSE FALSE -BOTH- SEC PACKET INFO 4 0 UNSOL RECD 0 0 UNSOL XMIT 5 0 TOTAL RECD 1 0 TOTAL XMIT 4 MAX UNSOL COUNT CONSOLE OPTIONS ENABLED POINT SELECT DISABLED PARAM SELECT NEWEST ALARM ARRIVAL PRIO NO ACK ALL HORNS ALARM ACK DISPLAYED POINTS ENABLED PPA TRACKING PREDECESSOR SUCCESSOR ACK ALARM ACK HORN ENABLED ENABLED TREND INTEGRITY TREND LOCK MAX UNKNOWN TYPE 0 HD CONFIGURATION STATUS FREE SPACE 10798 KB LARGEST FREE BLOCK 10794 KB Scroll 5 CONSOLE SIZING DATA 525489 CONFIG SIZE 24621 OBJ TABLE SIZE 17197 NAME TABLE SIZE 1399244 CONFIG GEN 4 CONFIG ID 61361 GEN ID PRIMARY ADDR SECONDARY ADDR 54 DOWNLOAD OPTI0NS 16205 MAX UNSOL SLOTS 10000 MAX POINT DBI 937 # OF POINTS 71 # OF DISPLAYS 12 # OF REPORTS 17 # OF TREND SETS 0 # OF TRACES 96 # OF PEN RECORDERS 0 # OF ACTIVITIES 0 # OF ACCUMS 0 # OF DCDS 17 # OF PPAS 5 # OF PMAS 7500 # OF ALARM INST 0 0 0 4 4 NETWORK INFORMATION CONNECTION 1 2 OPERATING WRITE TUNE 1 8 6 STATE ACCESS USER SCREENS COLOR PLANES SERVER REVISION OPERATING WRITE TUNE 1 8 6 NODE NODE NODE NODE NODE NODE 155.177.28:0.0 155.177.80:0.0 #1 #2 #3 #4 #5 #6 SERVER SERVER SERVER SERVER SERVER VENDOR VENDOR VENDOR VENDOR VENDOR #1 #2 #3 #4 #5 3 AVAILABLE NONE 4 AVAILABLE NONE 5 6 UNAVAILABLE NONE UNAVAILABLE NONE Tektronix,Inc. Tektronix,Inc. WP0081--M Figure 5-2 Console Information and Network Information Connection MM7.0:DC9400:OWP Revision D — October 1997 Fault Isolation and System Diagnostics J 5-5 DEVICE STATUS — This field indicates the console’s status 0 — standby 3 — active 4 — simplex J PARTNER ADDR — This field indicates the highway address of the redundant partner. The field is blank for a simplex console. SYSTEM INFORMATION — A value is assigned to the following system information fields. J J J J AVAIL PAGES — This field indicates the amount of system memory not being used. Each page is equal to 512 bytes. PAGE TABLE SLOTS — This field indicates the number of available page table slots in the system. POOL BLOCKS — This field indicates the number of available pool blocks in the Ethernet address of this workplace. INTERNET ADDRESS — The Ethernet address of this console. This field is blank if this is not an applications windows system. REDUNDANCY STATUS — The redundancy status fields will be either TRUE or FALSE depending on the state of the redundancy variable it represents. J TOKEN RCVD OKAY — TRUE/FALSE J MY CONSOLE INTEG — TRUE/FALSE J BACKUP AVAILABLE — TRUE/FALSE J MANUAL SWITCH REQ — TRUE/FALSE J CAN TALK W/PARTNER — TRUE/FALSE J NEED DISAGREED — TRUE/FALSE J HOSTED PKG SYNCH — TRUE/FALSE HARDWARE — The following fields identify the type of hardware installed. CPU TYPE — This field indicates the type of CPU the software is currently running on. HD CONFIGURATION STATUS J Revision D — October 1997 FREE SPACE — The number of Kbytes displayed in this field indicates the amount of RAM available for user configuration. MM7.0:DC9400:OWP 5 5-6 Fault Isolation and System Diagnostics J LARGEST FREE BLOCK — The number of Kbytes displayed in this field should be equal to the number of Kbytes displayed in the FREE SPACE field. CONSOLE SIZING DATA — The following fields contain information pertaining to the console’s configuration and may not necessary be of use in diagnosing console faults. J J J 5 J J J J J J MM7.0:DC9400:OWP CONFIG SIZE — This field indicates the size of the configuration. OBJ TABLE SIZE — This field indicates the number of objects such as points, displays, etc. NAME TABLE SIZE — This field indicates the number of named objects such as points, displays, etc. CONFIG GEN — This field indicates the unique number assigned by PROFLEX software for a partial download. Subsequent partial downloads match the number to verify configuration matching. CONFIG ID — This field insures that the version of PROFLEX configuration software is compatible with the version of software currently loaded. GEN ID — This field indicates the unique number assigned for a partial download associated with Recipe Manager. PRIMARY ADDR — This field indicates the highway address of the primary console in a redundant pair. SECONDARY ADDR — This field indicates the highway address of the secondary console in a redundant pair. DOWNLOAD OPTIONS — This field identifies whether the activities, accumulations, DCDs, partial downloads, extended alarms, EPCI points, redundancy, pen registers, and application windows are configured. J MAX UNSOL SLOTS — This field indicates the configured value. J MAX POINT DBI — This field indicates the configured value. J # OF POINTS — This field indicates the configured value. J # OF DISPLAYS — This field indicates the configured value. J # OF REPORTS — This field indicates the configured value. J # OF TREND SETS — This field indicates the configured value. J # OF TRACES — This field indicates the configured value. J # OF PEN RECORDERS — Not used in OWP. J # OF ACTIVITIES — This field indicates the configured value. Revision D — October 1997 Fault Isolation and System Diagnostics J # OF ACCUMS — This field indicates the configured value. J # OF DCDS — This field indicates the configured value. J # OF PPAS — This field indicates the configured value. J # OF PMAS — This field indicates the configured value. J # OF ALARM INST — This field indicates the configured value. 5-7 PACKET INFO -- BOTH -- SEC — The packet information fields contain information about the number of packets received and transmitted during a ten-second period. J UNSOL RECD J UNSOL XMIT J TOTAL RCVD J TOTAL XMIT J MAX UNSOL COUNT 5 CONSOLE OPTIONS — The console options fields contain information relating to the specific configuration of certain console options. J POINT SELECT — ENABLED/DISABLED J PARAM SELECT — ENABLED/DISABLED J ALARM ARRIVAL PRIO — OLDEST/NEWEST J ACK ALL HORNS — YES/NO J ALARM ACK — Displayed points J PPA TRACKING — The PPA tracking fields contain information relating to the PPA tracking configuration of the console. ENABLED/DISABLED J PREDECESSOR J SUCCESSOR J ACK ALARM — ENABLED/DISABLED J ACK HORN — ENABLED/DISABLED TREND INTEGRITY J 5.2.1.3 TREND LOCK MAX — The maximum number of traces that are locked at any one time. Network Information Connection Display The following information (Figure 5-2) is contained in the Network Information Connection section of the display. For each window that is configured, the display lists the current state, the user name, the node address, and the access privileges. Revision D — October 1997 MM7.0:DC9400:OWP 5-8 Fault Isolation and System Diagnostics J J 5 5.3 STATE — Current state of X-Terminal #1 through #6. OPERATING/AVAILABLE/UNAVAILABLE ACCESS — Current access privileges for X-Terminal #1 through #6. WRITE/NONE J USER — User name (Operator) J SCREENS — Number of screens per server. J COLOR PLANES — Number of colors available. J SERVER REVISION — Current version of server software. J NODE #1 — Node #1 address. J NODE #2 — Node #2 address. J NODE #3 — Node #3 address. J NODE #4 — Node #4 address. J NODE #5 — Node $5 address J NODE #6 — Node #6 address J SERVER VENDOR #1 — Tektronix, Inc. J SERVER VENDOR #2 — Tektronix, Inc. J SERVER VENDOR #3 J SERVER VENDOR #4 J SERVER VENDOR #5 ONVERSION To check the current version of software, access the MAIN MENU, select HELP, then select ONVERSION. The display shown in Figure 5-3 will be displayed. ONVERSION OPERATOR WORKPLACE CONSOLE SOFTWARE P1.1 Copywrite(s) 1990,1994 Fisher-Rosemount Systems, Inc. All Rights Reserved Console: Points: Process: Users: Figure 5-3 MM7.0:DC9400:OWP WS20 10000 Batch 4 Onversion Stickup Revision D — October 1997 Fault Isolation and System Diagnostics 5.4 5-9 ENVOX and PROFLEX Software’s Diagnostic Utilities PROFLEX and ENVOX configuration software provides detailed system diagnostics. While the actual integrity displays may vary slightly between the two software packages, the content and function remain the same. Note Due to functional similarities between the ENVOX and PROFLEX software diagnostic utilities, only the ENVOX diagnostic utility is provided below. 5.4.1 5 Accessing the ENVOX Diagnostic Utility To access the diagnostics utility: Step 1: Select the More option from the ENVOX Top Level Form. Step 2: Select the Diagnostics option from the pull-down menu. ENVOX TOP LEVEL FORM Add Modify! Utilities More Status! Help! Generate Upload Download Document Upload Diagnostics Diagnostics -> IAC Trace/Tune LCP Trace/Tune Administration Dbase Management -> The software displays the Diagnostics Executive menu. This menu is the starting point for a hierarchy of device and highway-specific displays. Figure 5-4 shows the Diagnostics Executive menu. Figure 5-5 shows the hierarchy of menu options for accessing the diagnostic displays. Revision D — October 1997 MM7.0:DC9400:OWP 5-10 Fault Isolation and System Diagnostics DIAGNOSTICS EXECUTIVE Copyright Fisher-Rosemount Systems, Inc. 1980, 1995 1. 2. 3. 4. 5. 6. 5 System Integrity Local Area Integrity Device Integrity Device Revision Information Traffic Statistics Unsolicited Data Control * F10 is the EXIT key Figure 5-4 1. 2. 3. 4. 5. 6. Diagnostics Executive Menu System Integrity Local Area Integrity Device Integrity Device Revision Information Traffic Statistics Unsolicited Data Control CHIP PROVUEr 1. PROVUEr Console Integrity 2. Activities 3. Accumulations Series 10 UOC 1. 2. 3. 4. SIU 1. SIU Integrity 2. Computer Status UOC/IFC/SR90 1. 2. 3. 4. 5. 6. 7. UOC Integrity I/O Status Control Unit Parameters Card Types Controller Integrity I/O Status -- Device I/O Status -- File I/O Status -- Card Controller Parameters Communications Status Traffic Statistics Backup Controllers 1. 2. 3. 4. All Devices In System All Devices In Area Single Device and Sub Device Single Device or Sub Device NIU 1. NIU Integrity 2. Logical Link Device Integrity DCU 1. DCU Integrity 2. Controller Types 3. Controller Status X00325:SW3151-0 Figure 5-5 Diagnostics Utility Menu Hierarchy MM7.0:DC9400:OWP Revision D — October 1997 Fault Isolation and System Diagnostics 5.4.2 5-11 Selecting an ENVOX Diagnostic Utility Display From the executive menu, move the arrow cursor to the option you want to display and press the DO key. Some of the executive menu options are linked directly to a display, others prompt you for a highway number and a device number. For example, when you select the Device Integrity option, the utility prompts: ENTER HIGHWAY NUMBER (0: NETWORK, 1-8:LOCAL): After you enter the highway number, the utility prompts: ENTER DEVICE NUMBER (0-6:NETWORK, 0-30:LOCAL): Depending on the type of device you select, the utility either goes directly to the integrity display or to a submenu. To back up through menu options or prompts, press F10 key. 5.4.3 Diagnostic Display Components Each page of a diagnostic display follows the same general layout. Components common to all displays are: Header — The header includes the time, date, title, and page number. The header also indicates which highway and device the utility is currently polling. Body — This portion of a display page contains the diagnostic information specific for the display. Note The status word BAD does not necessarily mean the device or highway is defective. It may mean, for example, that the secondary communications channel is not available. Interaction line — This line is for entering the key words that control the diagnostic displays. The software also uses this line for displaying diagnostic error messages. Table 5-1 and Table 5-2 list the diagnostics key words and the dedicated keys for using the interaction line of the diagnostics utility. Revision D — October 1997 MM7.0:DC9400:OWP 5 5-12 Fault Isolation and System Diagnostics Table 5-1 Key Word Diagnostic Control Action SWITCHOVER Toggles between the primary and backup units ENABLESWITCH Enables automatic switchover for backup units DISABLESWITCH Disables automatic switchover for backup units TIME Allows a user to set the date and time on a trend unit Table 5-2 5 Diagnostics Key Words Diagnostics Dedicated Keys Dedicated Key Diagnostic Control Action DO Enters a menu selection EXIT Exits the display you are in and returns to the previous prompt or menu Exits the Diagnostics Executive menu Returns to the previous prompt or menu if you are at a prompt Exits any menu other than the diagnostics executive menu and returns to the previous prompt HOLD SCREEN Stops the screen from updating MAINSCREEN Exits the Diagnostics Executive menu if you are in it, otherwise, returns to the Diagnostics Executive menu NEXT SCREEN Pages forward in a multipage display. If at the last page, brings up the first page. PREV SCREEN Pages forward in a multipage display. If at the first page, brings up the last page. RETURN Enters a menu selection, prompt response, or key word RIGHT ARROW At a prompt, increments the value last entered at that prompt LEFT ARROW At a prompt, decrements that value last entered at that prompt UP ARROW At a prompt, acts as a RIGHT ARROW key In a menu, moves the cursor up one option DOWN ARROW At a prompt, acts as a LEFT ARROW key In a menu, moves the cursor down one option 5.4.4 PF3 Selects the next less-detailed display PF4 Selects the next more-detailed display Logging Diagnostic Displays The diagnostics utility can log changes of displayed dynamic fields to a system printer. When you first activate the diagnostics utility, the logging feature is off. Once in the first display, turn the logging feature on by entering the key word LOG. Subsequent LOG key word entries change the state of logging from on to off, or vice versa. Changing displays has no effect on the state of logging; its state remains as last set. Exiting from the diagnostics executive menu sends queued log messages to the printer and turns logging off. MM7.0:DC9400:OWP Revision D — October 1997 Fault Isolation and System Diagnostics 5-13 Logging occurs only for the display being shown. All pages of multiple displays, however, are logged together. 5.4.5 Exiting the ENVOX Diagnostic Utility To exit from the diagnostics utility, press the F10 until you return to the ENVOX Top Level Form. 5.4.6 ENVOX Diagnostic Displays 5.4.6.1 System Integrity Display The system display shows the status of local areas and devices on the network highway. Figure 5-6 is an example of a system integrity display. SYSTEM INTEGRITY HWY : 0 LOG : OFF 12-APR-1994 15:46:30 POLLING HWY 0 DEV 2 Header LOCAL AREAS AREA NETWORK DEVICES COMPOSITE INTEGRITY PRI COMM SEC COMM DEV # BAD BAD GOOD BAD BAD BAD BAD GOOD BAD 1 2 3 4 5 6 BAD BAD GOOD GOOD GOOD GOOD BAD BAD BAD 1 2 3 4 5 6 7 8 NET ENTER KEY WORD : Figure 5-6 TYPE INTEG ACT ACT STB STB PRI SEC PRI SEC COMM COMM COMM COMM SIU BAD GOOD BAD Body Interaction line System Integrity Display 5.4.6.1.1 Local Area Integrity Display The local area integrity display shows the status of all of the local highway devices in a specific local area (1-8). Figure 5-7 shows an example of a local area integrity display. Revision D — October 1997 MM7.0:DC9400:OWP 5 5-14 Fault Isolation and System Diagnostics LOCAL AREA INTEGRITY HWY : 1 DEV # 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 TYPE ACT PRI INTEG COMM ACT STB STB SEC PRI SEC COMM COMM COMM OPCON OPCON SIU GOOD GOOD BAD GOOD GOOD GOOD GOOD BAD GOOD UOC UOC BAD GOOD GOOD GOOD BAD GOOD LTD GOOD GOOD DEV # 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 LOG : OFF 12-APR-1993 15:46:30 POLLING HWY 1 DEV 2 ACT STB STB ACT PRI PRI SEC SEC COMM COMM TYPE COMM INTEG COMM UOC UOC UOC IFC GOOD GOOD BAD GOOD GOOD GOOD GOOD GOOD GOOD GOOD GOOD GOOD PCIU CHIP BAD GOOD GOOD GOOD GOOD GOOD MCU DCU GOOD GOOD GOOD GOOD GOOD GOOD GOOD GOOD GOOD ENTER KEY WORD : Figure 5-7 Local Area Integrity Display 5.4.6.2 Device Integrity Displays Some devices have a single integrity display and some devices have multiple integrity displays. Integrity display formats differ depending on the device they support. Figure 5-8 shows an example of a device integrity display for a unit operations controller (UOC). UOC INTEGRITY HWY : 8 DEV : 15 LOG : OFF 12-APR-1993 15:46:30 POLLING HWY 0 DEV 2 STATUS INDICATOR STATUS ADDIONAL STATUS INDICATIONS Primary CIA Secondary CIA Memory I/O drive User config I/O config SIMPLEX/PRI/SEC Active state Auto switch Standby MPU Standby I/O drive Standby state GOOD GOOD GOOD GOOD AVAILBL INVALID SIMPLEX CONFIGD(C) N/A N/A N/A N/A 00 10 20 30 40 45 46 50 = = = = = = = = MPU CIA1 CIA2 OFF BOARD MEMORY I/O DRIVE I/O DRIIVE CARD CFG I/O DRIVE CARD STATUS SERIAL LINK : : : : : : : : OK OK OK OK OK INVALID INVALID OK ENTER KEY WORD : Figure 5-8 Device Integrity Display MM7.0:DC9400:OWP Revision D — October 1997 Fault Isolation and System Diagnostics 5-15 Selecting a device with a single integrity display calls up the display. Devices with one integrity display are: J Highway interface unit (HIU) J Computer/Highway Interface Package (CHIP) J Network traffic director (NTD) J Local traffic director (LTD) Selecting a device with multiple displays calls a submenu for the displays. Figure 5-5 shows these submenus and their related devices. 5.4.6.3 5 Device Revision Information The device revision displays provide the revision levels of some of the devices on the highway. Not all devices support the revision information display. 5.4.6.4 Traffic Statistics Displays Traffic statistics displays Figure 5-9, provide information for network and local area highways. For each highway you select, the utility shows the number of data packets received and sent by the device, and all of the packets sent but not received by the device. LTD TRAFFIC STATISTICS HWY # : 1 DEV PKTS RCVD BUSY # RCVD SENT SENT DEV # 0 0 0 0 0 0 0 0 0 0 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 2 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 LOG : OFF 12-APR-1993 15:46:30 POLLING HWY 1 DEV 0 LTD TO LOCAL HWY PKTS LTD TO NETWORK HWY PKTS GLOBAL LOCAL HWY TO LTD PKTS NON GLOBAL LOCAL HWY TO LTD PKTS STATISTICS INTERVAL (MSEC) PKTS RCVD RCVD SENT BUSY SENT DEV # PKTS RCVD RCVD SENT BUSY SENT 2 0 0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 21 22 23 24 25 26 27 28 29 30 4 0 0 0 2 0 0 0 0 0 4 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 3 0 0 0 0 0 0 10 : 0 : 0 : 0 : : 1000 GLOBAL NETWORK TO LTD PKTS NON GLOBAL NETWORK TO LTD PKTS LOCAL TO OUTPUT QUEUE SIZE NETWORK TO OUTPUT QUEUE SIZE AVERAGE SCAN TIME (MSEC) : 0 : 0 : 0 : 0 : 100 ENTER KEY WORD : Figure 5-9 Traffic Statistics Display (for an LTD) Revision D — October 1997 MM7.0:DC9400:OWP 5-16 Fault Isolation and System Diagnostics 5.4.6.5 Unsolicited Data Control The unsolicited data control display, shown in Figure 5-10, indicates the availability of a backup device for each device on the highway and indicates whether the primary or backup device is active. UNSOLICITED DATA CONTROL HWY : 8 DEV # 1 2 3 4 5 6 7 8 5 LOG : OFF 14-JUL-1993 14:38:55 POLLING HWY 8 DEV 0 ACT STB P S P S DEV # ACT STB P S P S DEV # ACT STB P S P S 0 0 0 0 0 0 0 9 10 11 12 13 14 15 16 0 0 0 0 0 0 0 0 17 18 19 20 21 22 23 24 1 0 0 0 0 0 0 DEV # ACT STB P S P S 25 0 26 0 27 0 28 0 29 0 30 r 0 LTD 0 LTD AFC STATUS 0 NEW 0 = AVAILABLE, 1 = BUSY LTD NEW = SUPPORTS ADVANCED FLOW CONTROL, OLD = DOES NOT r = REDUNDANT ENTER KEY WORD : Figure 5-10 Unsolicited Data Control Display 5.5 Testing and Troubleshooting Note For Testing and Troubleshooting of the DC9500 WS-Series Console Computer consult the VAXstation manuals shipped with your system. Testing and troubleshooting consists of: J Identifying a problem J Using the troubleshooting tables J Reporting problems to your Fisher-Rosemount Systems representative Following the installation and setup of the console electronics unit and its interconnected devices, the system power-up self-tests should be used to: MM7.0:DC9400:OWP Revision D — October 1997 Fault Isolation and System Diagnostics J Confirm option installation J Identify faulty components J Verify network connection J 5.6 5-17 Any problems that occur during the self-test or boot process should be reported to your Fisher-Rosemount Systems Representative. WS-Series Console Computer Diagnostics The WS-Series console computers have built-in diagnostics. The diagnostics are performed on power-up of the unit or on command via the console port. The diagnostic LEDs on the front of the console computer denotes the test currently being performed. The following table shows the tests that can be performed from the diagnostic port. Table 5-3 WS-Series Console Computer Diagnostics Device Mnemonic Decimal ID Binary ID Non-Volatile RAM NVR 1 0001 2D Graphics LCG 2 0010 Serial Line Controller DZ 3 0011 Cache System CACHE 4 0100 Memory MEM 5 0101 Floating Point Accel FPU 6 0110 Interval Timer IT 7 0111 Other Sys Brd HW SYS 8 1000 Network Interface NI 9 1001 SCSI Controller SCSI 10 1010 Sound Chip AUD 11 1011 Synchronous Comm COMM 12 1100 TURBOchannel Sys TCA 13 1101 To access the console computer diagnostics, type >>>t 13 This command will run test 13 >>>t 100 This command will run a complex battery of tests simultaneously for a high bandwidth stress test on the system. Revision D — October 1997 MM7.0:DC9400:OWP 5 5-18 Fault Isolation and System Diagnostics Refer to your VAXstation service information manual for more information on diagnostics, error codes, and the use of the console. 5.7 Local X-Terminal Self-Test (XP400/400D) There are two types of Self-Tests: J Kernel Self-Test — a non-interactive test suite that performs the minimum hardware tests required to ensure booting. Kernel Self-Test resides in the boot ROM and executes automatically upon power-up. Kernel Self-Test runs automatically whenever the X-Terminal is turned on and takes approximately 10 seconds to complete. If Kernel Self-Test runs without detecting a hardware fault, the X-Terminal attempts to boot. 5 J Extended Self-Test — Menu-driven interactive test intended for use by service personnel. Extended Self-Test is invoked from the boot monitor using the selftest command. Extended Self-Test consists of a full complement of tests used by service technicians to diagnose hardware related problems. To invoke the X-Terminal self-test (Model XP400,400D) use the following procedure. Step 1: Activate the power switch to the ON position. Wait two or three seconds, then press the spacebar (any key will work, but spacebar is convenient). Pressing a key during the boot process tells the X-Terminal not to perform auto-boot and transfers control to the boot monitor. This or a similar message appears on the display. Boot process terminated due to key press Type HELP for a list of commands BOOT> If a different message appears on the X-Terminal display or if nothing appears and you hear two or three beeps, note which LED indicators on the keyboard are lit and refer to troubleshooting. MM7.0:DC9400:OWP Step 2: Type SELFTEST at the BOOT> prompt. The Self-Test menu shown in Figure 5-11 will appear. Use the spacebar to step through the selections. Press RETURN to make a selection. Press ESC to exit Step 3: The display shown in Figure 5-12 will appear when the system memory verification test has completed successfully. Revision D — October 1997 Fault Isolation and System Diagnostics 5-19 Self-Test Menu System Memory Tests LAN Interface Tests Flash Option Tests NVRAM Tests 5 Figure 5-11 Local Self-Test Menu System Memory Tests Complete. Press any key to continue Data Walk Passed Byte Steering Passed Address Walk Passed RAM Bank Address Passed Mod255 Passed March16 Passed March32 Passed Figure 5-12 Local Self-Test Message Display 5.8 X-Terminal Troubleshooting (400/400D) If the X-Terminal does not work when the installation is complete, use the troubleshooting guide shown in Table 5-4. It can assist in identifying the problem and determining whether you can correct it or if you need to contact your Fisher-Rosemount Systems Representative for assistance. Table 5-4 X-Terminal Troubleshooting Guide The X-Terminal fails to start up, nothing appears on the monitor screen, all keyboard LEDs are lit. Revision D — October 1997 Turn power OFF, open the logic module and check that the SIMM boards are firmly seated. Re-assemble, re-connect, and try to start again. If this fails, contact your FisherRosemount Systems Representative. MM7.0:DC9400:OWP 5-20 Fault Isolation and System Diagnostics Table 5-4 X-Terminal Troubleshooting Guide The X-Terminal fails to start up, nothing appears on the monitor screen, one or more keyboard LEDs are flashing. Note the status of the keyboard LEDs (all ON, all OFF, some ON, which ones?) Report status of LEDs to your Fisher-Rosemount Systems Representative. The X-Terminal starts but rings bell and dis- Write down all fault messages. Contact your plays the boot monitor screen. One or more Fisher-Rosemount Systems fault messages appear on the screen. Representative. 5 The X-Terminal fails to start up with the new Contact your Fisher-Rosemount Systems SIMM installed, but works when the new Representative for replacement SIMM. SIMM is removed. One or more tests fail during verification (as Write down the names of the tests that indicated on the Option Memory Verification failed. Contact your Display). Fisher-Rosemount Systems Representative. 5.9 Alarm Interface Unit Testing and Troubleshooting 5.9.1 Self-Test The TEST pushbutton (S1) on the rear of the unit will start several test operations. The state of the relays will be toggled for as long as the button is pressed. Pressing the RESET pushbutton on the rear of the unit will reset the AIU and stop the self-test sequence. 5.9.2 Troubleshooting The green LEDs on the front of the unit will continuously cycle through four I/O bytes that are stored in on-board registers. With the AIU in a power-up or reset state, the following pattern should appear. Table 5-5 LED Indicators 8765 4321 Hex Equivalent Name Function 0000 0000 00 MC/STS Mode Control and Status 0100 0000 40 TONE Tone Control 1000 1100 8C RLY Relay Control 1100 0000 C0 DIAG Diagnostic Byte Note: 1 = ON, 0 = OFF While the AIU alarms and/or relays are being used the LED pattern will change. MM7.0:DC9400:OWP Revision D — October 1997 Fault Isolation and System Diagnostics 5-21 The TEST or RESET pushbutton will light all LEDs for as long as either pushbutton is pressed. If the +5 V input fuse (F3) is blown, the LEDs will remain OFF. If the PWRL LED (MC/STS) is lit, it is indicating: J The +12 V (F2) or --12 V (F1) input fuses are blown. J +5V, +12 V or -- 12 V input voltages are out of tolerance. To check the input voltage fuses, verify the output voltages on J2. For information on changing of AIU fuses, refer to Section 9: AIU Fuse Replacement. Revision D — October 1997 MM7.0:DC9400:OWP 5 5-22 Fault Isolation and System Diagnostics 5 This page blank. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining DC9500 WS-Series Console Electronics 6-1 Figure 6-Table 6 6 Maintaining DC9500 WS-Series Console Electronics 6.1 Introduction No user maintenance is required for these units with the exception of normal care and cleaning. For more detailed information, consult the VAXstation 4000 Owner’s and System Installation Guide shipped with the console computer. Compact Disk Drive On/Off Switch S3 Halt Button Figure 6-1 Alternate Console Switch 7654 3210 Diagnostic LEDs WP0032--B Front View of the WS-Series Console Computer System Power Input Console Port for VT Terminal Serial Port Network Standard Switch Ethernet Port ThinWire Port WP0034--B Figure 6-2 Rear View of the WS-Series Console Computer Revision D — October 1997 MM7.0:DC9400:OWP 6 6-2 Maintaining DC9500 WS-Series Console Electronics The console electronics unit, shown in Figure 6-1 and Figure 6-2, can be replaced in the field as an assembly. 6.2 Removal and Installation of Field Replaceable Units Note Only qualified service personnel should remove and install equipment. 6 Warning Power down the system and disconnect the ac power cord from the console electronics unit or the power utility strip before removing or installing any field replaceable unit. Warning Contact with the BNC connectors may cause an electric shock if hazardous voltages are present on the attached coaxial cables. Caution Static electricity can damage integrated circuits. Use a grounded wrist strap and an antistatic mat when working with internal parts of the console electronics unit. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining DC9500 WS-Series Console Electronics 6.2.1 6-3 Removal and Installation of the Console Electronics Unit Use the following procedures to remove the console electronics (Figure 6-3) from the Type CP9411 System Cabinet: Step 1: Set the power switches of all devices connected to the console electronics unit to the OFF position. Step 2: Set the power switch on the console electronics unit to the OFF position. Step 3: Disconnect the ac power cord from the console electronics unit or the power distribution strip. 6 HUB Unit HDL Unit Console Computer Attaching Hardware WP0067--M Figure 6-3 Revision D — October 1997 OWP Type CP9411 System Cabinet Step 4: Remove cable ties providing strain release for cables. Step 5: Tag and disconnect cables from the console electronics. MM7.0:DC9400:OWP 6-4 Maintaining DC9500 WS-Series Console Electronics Caution When disconnecting cables to the Highway Data Link, unplug only the middle connector of the T-shaped BNC connector. Leave the two facing connectors attached to maintain communications on the highway. 6 Step 6: Tag and disconnect the coaxial cables attached to the Highway Data Link (HDL). Step 7: Remove two screws securing the console electronics to the sliding trays. Step 8: Remove the console electronics from the cabinet. Use the following procedures to install the console electronics. 6.3 Step 1: Position the console electronics on the sliding tray and secure with two screws. Step 2: Connect the coaxial cables attached to the Highway Data Link. Step 3: Connect cables to the console electronics and secure with cable ties to provide strain relief. Step 4: Connect the ac power cord from the console electronics or the power distribution strip. Step 5: Set the power switch on the console electronics to the ON position. Step 6: Set the power switches of all devices connected to the console electronics to the ON position. Diagnostics Software The off-line diagnostics software for VAXstation systems should be run whenever the following actions are taken: J J J Following the installation and setup of the console electronics unit and its interconnected devices As a method of isolating a troublesome hardware assembly Whenever corrective maintenance requires the replacement of any hardware assembly The off-line diagnostics software permits continuous testing of console components and peripheral devices to detect VAXstation based hardware problems. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Console Keyboard 7-1 Figure 7-Table 7 7 Maintaining Console Keyboard 7.1 Introduction The keyboard assembly in a DC9400-Series Operator Workplace includes: 7.2 J LK401 -- English Language fullstroke J LK401 -- French fullstroke J LK401 -- German fullstroke J PC101 -- North American fullstroke J PC102 -- United Kingdom fullstroke J LK401 -- Membrane J PC101 -- Membrane 7 Maintaining Console Keyboards The DC9400-Series Operator Workplace uses either a membrane or fullstroke keyboard. Both keyboards use the same key layout with some exceptions as shown in the following illustrations. No user maintenance is required for these units with the exception of normal care and cleaning. TAB Q W Figure 7-1 TAB A Figure 7-2 Revision D — October 1997 E R T Y LK401 English Language Keyboard Z E R T Y LK401 French Keyboard MM7.0:DC9400:OWP 7-2 Maintaining Console Keyboard Q W E R R T Z @ Figure 7-3 LK401 German Keyboard } ] { [ : ; Figure 7-4 7 ” ’ TAB Q Figure 7-6 } ] MM7.0:DC9400:OWP : ; ” ’ # { [ } ] | \ PC102 UK Keyboard W E R T Y LK401 NA/UK Membrane Keyboard : ; Figure 7-7 Enter PC101 NA Keyboard { [ Figure 7-5 | \ ” ’ Enter PC101 NA Membrane Keyboard Revision D — October 1997 Maintaining Video Display Units (VDUs) 8-1 Figure 8-Table 8 8 Maintaining Video Display Units (VDUs) 8.1 Introduction The DC9430-Series X-Terminal Operator Stations consist of: J J 8.2 Type DC9431 X-Terminal Operator Station (Desktop/Single Monitor) Type DC9432 X-Terminal Operator Station (Wall Mount/Single Monitor) J Type DC9435 X-Terminal Operator Station (Desktop/Dual Monitor) J Type DC9436 X-Terminal Operator Station (Wall Mount/Dual Monitor) Maintaining Video Display Units The video display units require minimum maintenance. Switch settings, cable connections and individual unit self-tests are discussed below. For detailed maintenance information, refer to the Maintenance Manual furnished with the VDU. 8.3 Typical Video Display Unit (Desktop) The following controls and indicators may vary depending on the monitor being used. Consult the manufacturers documentation shipped with your monitor and make connections as required. Typical location and adjustment for front panel controls are shown in Figure 8-1 and listed as follows: 1 2 3 SELECT MODE 4 ADJUST 5 6 7 STORE RESET 8 9 10 DEGAUSS 11 POWER 1 COLOR 1 Figure 8-1 2 Typical Desktop Video Display Unit, Front Controls 1. Mode Selection Switch — Selects an adjustment mode. Set to the upper position for Mode 1 and the lower position for Mode 2. Refer to the color monitor user’s manual for additional detail. Revision D — October 1997 MM7.0:DC9400:OWP 8 8-2 Maintaining Video Display Units (VDUs) 2. Adjustment Indicators (LEDs) — Each of these LEDs (or combination of) will illuminate when the select button is pressed. After you have selected a particular adjustment LED, use the adjust (+) and (--) buttons to adjust the setting. Refer to Mode Selection Switch and Store button for additional adjustments and for saving your settings. Refer to the monitor owner’s manual for additional information on how to protect your stored settings from being changed. 3. Select Button — When this button is pressed, the indicators to the left of this button illuminate to select a specific adjustment. Once the adjustment is selected, use the adjust buttons to change the setting. Refer to the monitor user manual for additional details. 4. Adjust Button — Allows the adjustment of each item that has been selected with the select button (the indicator illuminates). Use the mode selection switch to select Mode 1 or Mode 2. 5. Store Button — Press this button after the end of adjustment to store new adjustment data in the monitor. The stored data is recalled to display the initial screen when the power is activated and again when deactivated. If this button is pressed in the adjustment mode, the mode is changed to normal operation mode and all indicators go out. 8 6. Reset Button — Hold this button down for two seconds to display the default screen. The adjustment data values preset at the factory are displayed except for brightness, contrast, and rotation. If you press the Store button, the displayed data is stored in memory. If you want to recall the user stored data, turn off the power and then turn it back on. 7. Brightness Button — Adjusts the screen brightness. Press the (+) button to increase the brightness, and the (--) button to decrease it. Press the two buttons simultaneously to detent the brightness. 8. Contrast Button — Adjusts the screen contrast (difference between lightest and darkest parts). Press the (+) button to increase the contrast, and the (--) button to decrease it. Press the two buttons simultaneously to detent the contrast. 9. Degauss Button — Pressing this button degausses the monitor. This is recommended if the monitor is moved or orientation is changed. 10. Power Indicator — The screen can display while this indicator is green, but not when it is orange. 11. Front Power Switch — Pressing this switch while the Main Power Switch (on the rear of the monitor) is ON and the power indicator is green causes the indicator to turn orange and nothing will be displayed on the screen. Pressing the switch again will turn ON the screen display and change the indicator to green. Typical location and adjustment for rear mounted controls are shown in Figure 8-2. Refer to the manufactures documentation shipped with your monitor and make connections as required. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Video Display Units (VDUs) 8-3 1. Main Power Switch — Press (--) to turn power ON, green power indicator on front of monitor will illuminate. Press (0) to turn power OFF. If the monitor is not used for an extended period, set this switch to OFF. 2. AC Input Receptacle — For use with IEC power cord. The input voltage for this equipment will be selected automatically. 1 2 3 4 5 6 MAIN SW ON R G B H.HV V D-SUB REMOTE OFF 8 Figure 8-2 Rear View of Desktop VDU Showing Connectors 3. Video Inputs — For use with discrete video input signal cables from the computer. For Operator Workplace (OWP), Red, Green, and Blue signal connections are required. No other SYNC signals are required. 4. Sync Inputs — For use with discrete video input signals from the computer. For Operator Workplace (OWP), the Sync inputs are not required. 5. D-Sub Input — Not used in this application. 6. Remote — Not used in this application. 8.4 Typical Video Display Unit (Wall Mount) The following controls and indicators may vary depending on the monitor being used. Consult the manufacturers documentation shipped with the monitor and make the connections as required. Typical location and adjustment for the front panel controls are shown in Figure 8-3. Revision D — October 1997 MM7.0:DC9400:OWP 8-4 Maintaining Video Display Units (VDUs) 1. Brightness Control — Use the brightness control to adjust the overall intensity of the display. After allowing the CRT to warm up for at least a minute, adjust the least amount of brightness needed to make the display clearly viewable. 2. Contrast Control — Use the contrast control to vary the difference between the display’s light and dark elements. With a suitable image on the screen, adjust the contrast control to achieve the best balance between image brightness and fine detail rendition. The optimum setting may vary slightly with different types of display’s. 1 8 Figure 8-3 2 3 4 5 6 7 8 9 Typical Front Controls for Wall-Mounted VDU 3. Vertical Size — Use this control to make the display taller or shorter. 4. Vertical Position — Use this control to center the display vertically on the screen. 5. Horizontal Size — Use this control to make the display wider or narrower. 6. Horizontal Position — Use this control to center the display horizontally. 7. Manual Degaussing Button — The display screen is degaussed automatically each time the monitor is activated. This degaussing eliminates color impurities and other distortion of the display by neutralizing the effects of magnetic fields in the surrounding environment. When the unit is left on for a long period or is repositioned following activation, the screen may pick up additional magnetic flux, causing colors to appear blotchy or otherwise distorted. If this happens, degauss the screen manually by pressing the degaussing button. For full effectiveness, allow at least fifteen minutes between manual degaussings. Shorter intervals may result in an incomplete removal of flux and residual color impurities. 8. Status LED — When the monitor is activated and operating properly, the green status indicator will be illuminated. If the light should go out while the power switch is in the ON position, a malfunction has occurred. Remove power immediately. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Video Display Units (VDUs) 8-5 Caution Do not assume that the monitor is OFF when the status LED is not illuminated. 9. Power Switch — Turn on the monitor by pressing the power switch. Typical location and adjustment for the rear mounted controls are shown in Figure 8-4. The following controls and indicators may vary depending on the monitor being used. Consult the manufacturers documentation shipped with the monitor and make the connections as required. When front panel or external controls are present, the rear panel controls are disabled. 2 1 1 3 2 4 8 SYNC GRN CS R G 9 Figure 8-4 B 8 CS VGA VGA 7 6 DG 5 Rear Controls for Wall-Mounted VDU 1. Termination Switches — These switches are used for switching termination resistors in parallel with the monitor’s video and sync inputs. Termination of the inputs with a 75 ohm resistive load (switches closed) is required when the monitor is situated at the end of a video transmission line, either because it is the only monitor, or because it is at the end of a daisy chain. For Operator Workplace (OWP), these switches should be set to closed. 2. Display Adjustments — Use these adjustment pots to adjust the display appearance. Adjustments can be made for tilt, brightness, contrast, vertical size, vertical position, horizontal size, and horizontal position. 3. Power Indicator (LED) — Illuminates when the power cord is connected and the front panel power switch is in the ON position. 4. Degauss Button — Degausses the monitor. This is recommended if the monitor is moved or changes its orientation. Revision D — October 1997 MM7.0:DC9400:OWP 8-6 Maintaining Video Display Units (VDUs) 5. AC Input — For use with IEC power cord. The input voltage range for this equipment will be selected automatically. 6. Sync Input Select Switch — Used for video synchronization. This switch should be set to GRN for Operator Workplace (OWP) applications. 7. VGA Connector — Not used in this application. 8. Composite Sync Input — For use with a separate sync signal. For Operator Workplace (OWP) this connection is not required because the sync signal is provided by the green video input signal. 9. Video Inputs — For use with discrete video input signals from the computer. For Operator Workplace (OWP), Red, Green, and Blue signal connections are required. No other sync signals are required. 8 8.5 DC9500 WS-Series Internal Options 8.5.1 WS-Series CD ROM Installation If the workstation is to be the software installation node, install the CD ROM in the front drive location as shown in Figure 8-5. Refer to VAXstation manual furnished with the console electronics. Step 1: Locate SCSI ID jumpers 0, 1 and 2. Verify that the jumpers are set as follows for address 1. Mode — IN O—IN 1 — OUT 2 — OUT Compact Disk Drive Figure 8-5 MM7.0:DC9400:OWP Compact Disc Drive Location Step 2: Remove the units cover by carefully releasing the latches on the right side of the cover, then pulling the cover up and away from the unit. Step 3: Remove the removable media bracket located in the right front corner of the unit by releasing the cantilever catch and lifting the bracket straight up. Revision D — October 1997 Maintaining Video Display Units (VDUs) 8-7 Caution When removing and installing the diagnostics board, avoid touching the CPU board as some components could be damaged. 8.5.2 Step 4: Remove the diagnostics board from the unit by pulling up on the rear edge of the board, release the connectors, then slide the board out of the unit. Step 5: Remove the blank bezel from the unit by pulling straight up. Step 6: Remove the door on the blank bezel by opening the door and pressing down on the front edge. Step 7: Install the removed door on the compact disk drive bezel shipped with the drive. Snap the door onto the bezel at the two hinges. Step 8: Slide the new bezel into the front panel of the unit. Step 9: Install the diagnostics board by aligning the front edge of the board with the notches on the inside of the bezel. Align the square halt button on the board with the square hole in the bezel. Press down on the rear edge of the board to ensure that connectors are firmly seated. Step 10: Install the removable media bracket. Step 11: Position the disk drive in the removable media bracket and slide the drive forward to lock it into place. Clips on the underside of the drive lock into the bracket and a latch on the rear of the bracket will engage the rear of the drive. Step 12: Connect the SCSI connector to the rear of the disk drive. Step 13: Connect the power connector to the disk drive. Step 14: Position the units cover and press down to secure latches. WS30 Console Computer Memory Installation The memory slots in the WS30 Console Computer are numbered with either a zero or a one as shown in Figure 8-6. There are a total of four (0) slots and four (1) slots. Memory must be added in groups of four slots at a time, using either four 4Mb SIMMS or four 16Mb SIMMs. The four Revision D — October 1997 MM7.0:DC9400:OWP 8 8-8 Maintaining Video Display Units (VDUs) SIMMs should be installed in all zero slots or all one slots. You should never place dissimilar SIMM sizes in the four slot groups. For example, never place two 4Mb and two 16Mb SIMMs in the same four slot group. Depending on memory requirements, you can install the same size SIMMs in all eight slots. 0 1 0 1 1 1 0 0 Front Figure 8-6 Location of SIMM Slots on WS30 Workstation Motherboard In all cases where you are changing or adding memory to a WS30, it will be necessary to remove all the installed memory first. This is because each SIMM board has to be tilted into place into the slots on the workstation’s motherboard and this requires clearance between the slots. Additionally, your workstation may have internal hardware options installed that may need to be removed to gain access to the SIMM slots. Refer to your Vaxstation Owners Manual for details on removing and installing hardware options. No tools are required (except for grounded wrist strap) to upgrade your workstation memory regardless of internal hardware options installed. 8 Use the following procedure for adding or changing memory in the WS30: Caution Handle memory boards by their edges to avoid damaging or contaminating the boards and connectors. Always use a properly grounded wrist strap. 1. Remove internal hardware options (such as disk drive or graphics board) if installed and blocking access to the SIMM slots. 2. Remove all installed SIMMs. 3. Refer to Table 8-1 to determine the proper arrangement for specific total memory count. MM7.0:DC9400:OWP Revision D — October 1997 8-9 Maintaining Video Display Units (VDUs) Table 8-1 Arrangement for Specific Total Memory for WS30 MBytes Bank 0 Bank 1 Bank 0 Bank 1 Bank 1 Bank 0 Bank 1 Bank 0 80 16 4 16 4 4 16 4 16 128 16 16 16 16 16 16 16 16 4. Add first memory SIMM (viewed from the front of the workstation) by placing the SIMM in the rear-most slot of the eight slots on the mother board. Note that this will either be a 4Mb or 16Mb SIMM depending on the total memory required. 5. Continue to install SIMM in the next available slot (paying attention to the (0) or (1) slot numbering) until all SIMM boards are installed. 6. Install any internal hardware options removed to facilitate SIMM installation. 7. With your VT terminal attached, power up the workstation and verify that the unit goes through power-up self-test successfully and displays the proper amount of memory. 8.5.3 WS20 Console Computer Memory Installation The basic WS20 workstation shown in Figure 8-7 has 8 Megabytes of memory on the CPU motherboard. There are also six SIMM slots for adding memory. In the WS20, memory must be added in pairs using equal size SIMMs. For example add two 4Mb or two 16Mb SIMMs at a time. You can never place dissimilar SIMM sizes within the pair groups. For example you cannot place one of the 4MB SIMMs in one pair of slots and one of the 16Mb SIMMs in the remaining pair of slots. You can however (depending on memory requirements) install the same size SIMMs in all six slots. Pair 3 Pair 2 Pair 1 Front Figure 8-7 Revision D — October 1997 Location of SIMM Slots on WS20 Workstation Motherboard MM7.0:DC9400:OWP 8 8-10 Maintaining Video Display Units (VDUs) Note If your memory requirement is for a mixture of both 4Mb and 16Mb SIMMs to achieve your desired memory, you must always install the 4Mb SIMM boards in the first slots. In most cases where you are changing or adding memory to a WS20, it will be necessary to remove all the installed memory first. This is because each SIMM board has to be tilted into place into the slots on the workstation’s motherboard and this requires clearance between the slots. Additionally, your workstation may have internal hardware options installed that may need to be removed to gain access to the SIMM slots. Refer to your Vaxstation Owners Manual for details on removing and installing hardware options. No tools are required (except for grounded wrist strap) to upgrade your workstation memory regardless of internal hardware options installed. 8 Use the following procedure for adding or changing memory in the WS20: Caution Handle memory boards by their edges to avoid damaging or contaminating the boards and connectors. Always use a properly grounded wrist strap. 1. Remove internal hardware options (such as disk drive or graphics board) if installed and blocking access to the SIMM slots. 2. Remove all installed SIMMs. 3. Refer to Table 8-2 to determine the proper arrangement for specific total memory count. Table 8-2 Arrangement for Specific Total Memory for WS20 Mbytes Pair 1 (1) Pair 2 Pair 3 56 4 4 4 4 16 16 104 16 16 16 16 16 16 1. Pair 1 is the first pair of slots on the motherboard as viewed from the front of the WS20 workstation. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Video Display Units (VDUs) 8-11 4. Add first memory SIMM (viewed from the front of the workstation) by placing the SIMM in the front-most slot of the six slots on the mother board. Note that if you have a mixture of 4Mb and 16Mb SIMMs, that you should install all 4Mb SIMM pairs first. 5. Continue to install SIMMs in the next available slots (paying attention to whether you have installed all the 4Mb SIMM pairs first) until all SIMM boards are installed. 6. Install any internal hardware options removed to facilitate SIMM installation. 7. With your VT terminal attached, power up the workstation and verify that the unit goes through power-up self-test successfully and displays the proper amount of memory. If there is a need to further upgrade your WS30 or WS20, the following tables show the required memory for the supported number of users and database points. Table 8-3 2 Users 4 Users 6 Users 500 Point 80Mb 80Mb 80Mb 2K Point 80Mb 80Mb 80Mb 10K Point 80Mb 80Mb 128Mb Table 8-4 8.6 WS30 Memory Requirements 8 WS20 Memory Requirements 2 Users 4 Users 500 Point 56Mb 56Mb 2K Point 56Mb 56Mb 10K Point 56Mb 104Mb SIMM Board Installation The following instructions give step-by-step procedures for installing the SIMM board in the logic module for X-Terminal operation. The board plugs into a connector on the Main Logic board. Catches on the connector hold the SIMM board in place. SIMM boards for dual-head units may be installed in any slot. SIMM boards for single-head units must be installed in equal-sized pairs in alternating slots (1 and 3, or 2 and 4). Figure 8-8 shows the location of SIMM boards for both logic modules. The verification procedures in Section 5 describes how to test the SIMM board when the installation is complete. This procedure uses the built-in system diagnostic routine, Extended Self-Test. The troubleshooting section includes a guide to identify and possibly correct system malfunctions. Revision D — October 1997 MM7.0:DC9400:OWP 8-12 Maintaining Video Display Units (VDUs) The following procedures assume that the Logic Module has not been installed and power is not applied. Note: Illustration is for location only Front 2 8 1 Main Logic Board 1 2 3 4 1 0 Rear Panel Figure 8-8 Logic Module (X-Terminal) Caution Use precautions against electrostatic discharge when installing printed circuit boards. MM7.0:DC9400:OWP Step 1: Remove two screws (1) securing cover to the chassis. Step 2: Grasp the cover by its sides and carefully lift it off the chassis. Step 3: Remove (if necessary) any existing SIMM boards (2). Remove boards by releasing snap-catches as shown in Figure 8-9. Step 4: Installing a SIMM requires that the board be inserted at an angle as shown in Figure 8-9. Install the new SIMM board, then install any SIMM boards previously removed. Revision D — October 1997 Maintaining Video Display Units (VDUs) Install 8-13 Remove Snap-Catches Figure 8-9 8.7 Installation and Removal of SIMM Boards Step 5: Carefully place the cover in position and secure with screws. Step 6: Logic Module is now ready for installation to X-Terminal monitor. Low Wall Monitor Removal Use the following procedures to remove the monitor from a low wall: Step 1: Ensure that power to the monitor is disconnected. Step 2: Tag and disconnect cables from back of monitor. Caution The VDU weighs approximately 80 pounds (36 kg). Do not attempt to lift the monitor manually. Use a lifting device such as a hydraulic lift table or hydraulic hand truck. Step 3: Revision D — October 1997 Lift monitor assembly and place on a suitable work area. MM7.0:DC9400:OWP 8 8-14 Maintaining Video Display Units (VDUs) 8.8 Low Wall Monitor Installation Caution The VDU weighs approximately 80 pounds (36 kg). Do not attempt to lift the monitor and place it in position manually. Use a lifting device such as a hydraulic lift table or hydraulic hand truck. Use the following procedures to install the monitor on the low wall. 8 Step 1: Lift monitor assembly and place in position on the monitor platform. Step 2: Connect cables to back of monitor. Step 3: Restore power to the monitor Swivel monitor platforms are used on low wall configurations only and are not height adjustable. Figure 8-10 illustrates the movement capability of the low wall monitor. 5o 15o 45o 45o Front to Back Adjustment Tilt Swivel Max height 31.5 inches (800 mm) Min height 26.25 inches (667 mm) Total height adjustment 5.25 inches (133 mm) Figure 8-10 Low Wall with Monitor Platform 8.9 Standard and High Wall Monitor Removal Use the following procedures and Figure 8-11 to remove the monitor enclosure from the wall. MM7.0:DC9400:OWP Revision D — October 1997 8-15 Maintaining Video Display Units (VDUs) 1 1 2 3 3 2 6 5 6 4 5 4 8 Figure 8-11 Standard and High Wall Monitor Installation Step 1: Ensure that power to the monitor is disconnected. Step 2: Remove screws (1) securing cooling screen (2) to monitor enclosure (3). Step 3: Tag and disconnect cables from the back of the monitor. Step 4: Set aside cooling screen with cables attached. Step 5: Remove bolt (4) and washer (5) securing the monitor enclosure to the monitor lift assembly (6). Caution The VDU and enclosure combined weigh approximately 110 pounds (49.9 kg). Do not attempt to lift the monitor manually. Use a lifting device such as a hydraulic lift table or hydraulic hand truck. Step 6: Revision D — October 1997 Lift monitor assembly and place on a suitable work area. MM7.0:DC9400:OWP 8-16 Maintaining Video Display Units (VDUs) 8.10 Standard and High Wall Monitor Installation Monitor lifts shown in Figure 8-12, for standard and high wall (single monitor) configurations are pre-assembled to the wall frame. This monitor lift has tilt and swivel, in/out and is height adjustable. Figure 8-13 illustrates the capabilities of the standard and high wall (single) monitor. Caution The VDU and enclosure combined weigh approximately 110 pounds (49.9 kg). Do not attempt to lift the monitor and place it in position manually. Use a lifting device such as a hydraulic lift table or hydraulic hand truck. 8 Use the following procedures to install the monitor enclosure in the wall: MM7.0:DC9400:OWP Step 1: Position the monitor enclosure (1) on the monitor lift assembly (2). Step 2: Align the extended portion on the bottom of the enclosure with the hole in the monitor left assembly. Step 3: Secure the enclosure (1) to the monitor lift assembly (2) with washer (3) and bolt (4). Step 4: Connect cables to back of monitor. Step 5: Place cooling screen (5) in position and secure with screws (6) Step 6: Check movement of monitor for proper assembly (Figure 8-13). Step 7: Eye bolts may be removed after installation is complete. Retain eye bolts for future use. Revision D — October 1997 Maintaining Video Display Units (VDUs) 8-17 6 6 5 1 5 1 2 3 2 3 4 4 8 Figure 8-12 Standard and High Wall Monitor Installation 5o 15o In/Out Raise/Lower 40o 40o Swivel Max height 31.5 inches (800 mm) Min height 26.25 inches (667 mm) Total height adjustment 5.25 inches (133 mm) Figure 8-13 Standard Wall Monitor Enclosure and High Wall with Single Monitor Lift Assembly Revision D — October 1997 MM7.0:DC9400:OWP 8-18 Maintaining Video Display Units (VDUs) 8.11 Dual Monitor Removal for High Wall Use the following procedures and refer to Figure 8-14 to remove a monitor from a high wall: 1 2 3 6 5 3 4 6 8 5 4 Figure 8-14 Dual Monitor Installation for High Wall MM7.0:DC9400:OWP Step 1: Ensure that power to the monitor is disconnected. Step 2: Remove screws (1) securing cooling screen (2) to monitor enclosure (3). Step 3: Tag and disconnect cables from the back of the monitor. Step 4: Set aside cooling screen with cables attached. Step 5: Remove bolt (4) and washer (5) securing the monitor enclosure to the monitor support (6). Revision D — October 1997 Maintaining Video Display Units (VDUs) 8-19 Caution The VDU and enclosure combined weigh approximately 110 pounds (49.9 kg). Do not attempt to lift the monitor manually. Use a lifting device such as a hydraulic lift table or hydraulic hand truck. Step 6: 8.12 Lift monitor assembly and place on a suitable work area. Dual Monitor Installation for High Wall Dual monitors supports for high wall configurations are pre-assembled to the wall frame. When using dual monitors movement is limited to tilt/swivel and in/out. Caution The VDU and enclosure combined weigh approximately 110 pounds (49.9 kg). Do not attempt to lift the monitor and place it in position manually. Use a lifting device such as a hydraulic lift table or hydraulic hand truck. Revision D — October 1997 MM7.0:DC9400:OWP 8 8-20 Maintaining Video Display Units (VDUs) Use the following procedures and refer to Figure 8-15 to install the monitor enclosure in the wall: Step 1: Position the monitor enclosure (1) on the monitor support (2). Step 2: Align the extended portion on the bottom of the enclosure with the hole in the monitor support. Step 3: Secure the enclosure (1) to the monitor support (2) with washer (3) and bolt (4). Step 4: Connect cables to the rear of the monitor. Step 5: Position cooling screen (5) and secure with screws (6). Step 6: Check movement of monitor for proper assembly. 5 6 1 8 2 3 1 4 2 3 4 Figure 8-15 Dual Monitor Installation for High Wall MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Peripheral Equipment 9-1 Figure 9-Table 9 9 Maintaining Peripheral Equipment 9.1 Type DC9481 Console Logging Unit Figure 9-1 Type DC9481 Console Logging Unit No user maintenance is required for these units with the exception of normal care and cleaning. For detailed information about the set-up menu structure, refer to the DEC LA30 N/LA30 W Companion Printer Users Guide shipped with unit. 9.2 Type DC9487 Network Color Printer Network Adapter Power Adapter Figure 9-2 Revision D — October 1997 Type DC9487 Network Color Printer MM7.0:DC9400:OWP 9 9-2 Maintaining Peripheral Equipment No user maintenance is required for these units with the exception of normal care and cleaning. For more detailed information, consult the Color Printer User Manual shipped with the printer. 9.2.1 Network Adapter (NetQue Printer Server) No user maintenance is required for these units with the exception of normal care and cleaning. For more detailed information, consult the Printer Server User’s Guide shipped with the unit. 9 WP0068--M Figure 9-3 9.3 Front and Rear View of NetQue Printer Server Type DH6041, DH6043, and DH6045 Process Network Hubs There is no power switch on the hub. It is activated by plugging in the power cord. The power socket and fuse holder are located on the rear panel of the Hub. The Hub automatically adjusts to the supply voltage. The fuse is suitable for both 120 and 220--240 Vac operation. To change the fuse, disconnect the power from the unit. Release the fuse holder by gently levering a small screwdriver under the fuse holder catch. Only 2 A, 250 V anti-surge type fuses of the same type and manufacture as the original should be used with the Hub. Close the fuse holder and restore power to the unit. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Peripheral Equipment 9-3 No user maintenance is required for these units with the exception of normal care and cleaning. For more detailed information, consult the Hub User’s Manual shipped with the Hub. 9.3.1 Troubleshooting the Type DH6041 Process Network Hub (Coaxial) Use the following information and Figure 9-4 to confirm normal operation of the Hub. 1. Partition LED (Red) — A BNC port will partition when a fault is detected on a segment. When the Partition LED is ON, the port will not pass packets until the fault condition is corrected. This could be caused by an unterminated cable at the host end, or could be caused by the port switch not being set to INTERNAL. The Hub is designed to operate without a terminator and tee on its ports when the port switch is set to INTERNAL. A partitioned port (LED ON) will not effect the operation of the other ports and will normally be set ON when no cable is connected and another port receives a packet tripping the Partition LED. When a cable is connected to a port, the switch is set to INTERNAL, and communications are running, the Partition LED will be OFF for normal operation. 2. Internal/External Switch — Termination selector switch which allows the user to choose internal or external termination for the attached segment. Set to INTERNAL for this application. 3. Partition LED for TCVR (Transceiver) — When the Partition LED is ON, the port will not pass packets until the fault condition is corrected. The LED will be OFF during normal operation, with or without a transceiver installed. 4. Partition LED for AUI (Attachment Unit Interface) — The AUI port on the rear of the Hub is not normally used for directly connecting the Hub to the backbone. This LED should always be OFF When the Partition LED is ON, the port will not pass packets until the fault condition is corrected.. 5. Unit LEDs (1--4) (Green) — Not used in this application, should always be OFF. 6. Packet LED (Yellow) — This LED illuminates whenever a packet is received from one of the ports and flashes on for a minimum of 20 ms. 7. Collision LED (Yellow) — This LED illuminates when a packet collision has been detected on one of the ports. 8. Power LED (Green) — This LED illuminates to indicate that power is being applied to the hub. Revision D — October 1997 MM7.0:DC9400:OWP 9 9-4 Maintaining Peripheral Equipment 9. MGMT (Management) LED (Green or Red) — Not used in this application, should always be OFF. 1 2 3 4 5 6 7 8 9 1 2 3 4 10 Front View 1 2 3 4 7 8 6 5 9 Internal External TCVR 1 2 AUI 3 4 Packet Power Collision MGMT Unit Partition 10 9 2 1 4 3 5 Rear View Figure 9-4 WP066--M Process Network Hub Connectors and Fuse Location Rear panel connections 1. Power Receptacle and Fuse — Input power from power distribution strip. The hub automatically adjusts to the supply voltage. The fuse is suitable for both 110 Vac and 220--240 Vac operation. 2. AUI (Attachment Unit Interface) Port — Allows connection to any Ethernet transceiver using AUI cable. 3. Management Module Slot — Not used in this application. 4. Hub Expansion Connectors (IN and OUT) — Allows connection of additional hubs in a stack. 5. Transceiver Interface — Used for optional fiber optic transceiver, coaxial transceiver, twisted pair transceiver, or bridge. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Peripheral Equipment 9.3.2 9-5 Troubleshooting the Type DH6043 Process Network Hub (Fiber Optic) Use the following information and Figure 9-5 to confirm normal operation of the Hub. 1. Fiber Optic Ports — Connects the hub to a fiber optic network. 2. Power LED (Green) — This LED illuminates to indicate that power is being applied to the hub and all ports work. 1 2 3 4 5 6 1 2 34 5 6 1 2 3 4 1 2 34 5 6 5 6 7 8 Front View 1 3 STATUS UNIT green = link OK red = partition off = link fail 2 3 4 5 6 TCVR 1 2 3 4 Packet 1 2 3 4 5 6 AUI 5 6 7 8 Collision 10 Figure 9-5 red = partition 1 4 5 11 2 12 6 Rear View 7 8 13 14 Power MGMT 9 15 Fiber Optic Hub Features 3. Packet LED (Yellow) — This LED illuminates whenever a packet is received from one of the ports and flashes ON for a minimum of 20 ms. 4. STATUS LEDs (1--6) — Green = link OK, red = partition, off = link fail. J J Revision D — October 1997 Link LED (Green) — This LED is ON when the segment attached to this port is functioning. When OFF, the link has failed. Partition LED (Red) — OFF, the port is functioning normally. ON, indicates that a fault condition has been detected on the segment attached to this port and has ceased passing packets. MM7.0:DC9400:OWP 9 9-6 Maintaining Peripheral Equipment 5. Partition LED for AUI (Attachment Unit Interface) — See Partition LED on previous page. 6. Partition LED for TCVR (Transceiver)— See Partition LED on previous page. 7. UNIT LEDs (1--8)(Green) — Not used in this application. 8. Collision LED (Yellow) — This LED illuminates when a packet collision has been detected on one of the ports. This is a normal occurrence on Ethernet networks. 9. MGMT (Management) LED (Green or Red) — Not used in this application. Rear panel connections 10. Power Receptacle and Fuse — Input power from power distribution strip. The hub automatically adjusts to the supply voltage. The fuse is suitable for both 110 Vac and 220--240 Vac operation. 11. DC Power — Not used in this application. 12. Hub Expansion Connectors (IN and OUT) — Allows connection of additional hubs in a stack. 13. Hub Expansion Connectors (IN and OUT) — Allows connection of additional hubs in a stack. 9 14. AUI (Attachment Unit Interface) Port — Allows connection to any Ethernet transceiver using AUI cable. 15. Transceiver Interface — Optional connection of a variety of plug-in transceiver interfaces. Caution Under most normal viewing conditions there is no eye hazard from the Tx LED. It is recommended however, that the LED not be viewed through a magnifying device while power is applied to the device. Do not view fiber optic Tx port or fiber optic cable ends directly. 9.4 Troubleshooting the Type DH6045 Process Network Hub (Twisted Pair) Use the following information and Figure 9-6 to confirm normal operation of the Hub. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Peripheral Equipment 1 6 7 12 1 2 34 5 6 1 2 3 4 1 2 34 5 6 5 6 7 8 9-7 Front View 1 3 STATUS UNIT green = link OK red = partition off = link fail MDI MDIX 2 3 7 8 9 10 11 12 5 5 red = partition 1 4 4 2 6 6 TCVR 1 2 3 4 Packet AUI 5 6 7 8 Collision 7 8 Power MGMT 9 10 9 11 Figure 9-6 12 13 Rear View 14 15 16 Twisted Pair Hub with RJ45 Connectors Front panel controls and indicators: 1. RJ45 Ports — Connects the hub to X-Terminal, Printer, and Highway Data Link (HDL). 2. Power LED (Green) — This LED illuminates to indicate that power is being applied to the hub and all ports work. 3. Packet LED (Yellow) — This LED illuminates whenever a packet is received from one of the 12 twisted pair ports, the AUI port, or the transceiver module port. If this LED does not flash, there are no packets being received by the unit. 4. MDI Switch — The Media Dependent Interface (MDI) switch controls the operation of port 12. The switch is recessed and can be operated using a ball-point pen or similar instrument. OUT, in this position you can connect port 12 to a workstation of any other DTE. IN, in this position you can connect port 12 to any internal cross-over (X) port on another 10BaseT repeater using normal twisted pair cable to form an inter-repeater link. 5. STATUS LEDs (1--12) — Green = link OK, red = partition, off = link fail. Revision D — October 1997 MM7.0:DC9400:OWP 9-8 Maintaining Peripheral Equipment J J Link LED (Green) — This LED is ON when the segment attached to this port is functioning. When OFF, the link has failed. Partition LED (Red) — OFF, the port is functioning normally. ON, indicates that a fault condition has been detected on the segment attached to this port and has ceased passing packets. 6. Partition LED for AUI (Attachment Unit Interface) — See Partition LED above. 7. Partition LED for TCVR (Transceiver)— See Partition LED above. 8. UNIT LEDs (1--8)(Green) — Not used in this application. 9. Collision LED (Yellow) — This LED illuminates when a packet collision has been detected on a segment connected to one of the 12 twisted pair ports, the AUI port, or the transceiver Module port. 10. MGMT (Management) LED (Green or Red) — Not used in this application. Rear panel connections 11. Power Receptacle and Fuse — Input power from power distribution strip. The hub automatically adjusts to the supply voltage. The fuse is suitable for both 110 Vac and 220--240 Vac operation. 9 12. DC Power — Not used in this application 13. Hub Expansion Connectors (IN and OUT) — Allows connection of additional hubs in a stack. 14. Hub Expansion Connectors (IN and OUT) — Allows connection of additional hubs in a stack. 15. AUI (Attachment Unit Interface) Port — Allows connection to any Ethernet transceiver using AUI cable. This port or the transceiver interface may be used, but not both. 16. Transceiver Interface — Optional connection of a variety of plug-in transceiver interfaces. This port or the AUI port may be used, but not both. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Peripheral Equipment 9.5 9-9 Coaxial Transceiver Module Use the following information and Figure 9-7 to confirm normal operation of the unit. No user maintenance is required for these units. For additional information consult the literature shipped with the unit. 1. BNC Connector — Connects the device to the Ethernet. Note When this switch is set to internal, no terminator or tee should be used on the coax connector of the transceiver. EXT INT C O A X I A L 9 1 2 EN DIS SQETEST 3 (LINK1) 4 (Switch1) SWITCH1 Figure 9-7 Revision D — October 1997 Coaxial Transceiver Module MM7.0:DC9400:OWP 9-10 Maintaining Peripheral Equipment 2. INT/EXT Switch — Allows connection of the Ethernet to the transceiver to be either internally or externally terminated. The transceiver is normally supplied with the switch set to internal. Ensure that switch is in the INTERNAL position. 3. LINK1 Jumper — When in the proper position, enables or disables the SQE Test function. The transceiver is normally supplied with the jumper in the disabled position. Ensure that jumper is in the disabled position. 4. SWITCH1 — Refer to INT/EXT Switch above. 9.6 Fiber Optic Transceiver Module Use the following information and Figure 9-8 to confirm normal operation of the unit. No user maintenance is required for these units. For additional information consult the literature shipped with the unit. 1. Rx ST Connector — Connects fiber optic receive cable to transmit port of attached device. 9 2. Rx Loss LED — When ON, indicates the status of the optical signal on the receive fiber optic cable. ON indicates no optical input from the receive cable. 3. Tx ST Connector — Connects fiber optic transmit cable to receive port of attached device. 4. LINK1 Jumper — When in the proper position, enables or disables the SQE Test function. The transceiver is normally supplied with the jumper in the disabled position. Ensure that jumper is in disabled position. Caution Under most normal viewing conditions there is no eye hazard from the Tx LED. It is recommended however, that the LED not be viewed through a magnifying device while power is applied to the device. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Peripheral Equipment 9-11 Rx loss 2 3 LINK1 EN DIS 1 4 (LINK1) 9 Figure 9-8 9.7 Fiber Optic Transceiver Module Fiber Optic Transceiver Use the following information and Figure 9-8 to confirm normal operation of the unit. No user maintenance is required for these units. For additional information consult the literature shipped with the unit. Caution This transceiver is not for installation in air ducts or plenums. 1. AUI Port — Connects to a workstation, X-Terminal or other AUI port equipped device that can supply power to the transceiver. Revision D — October 1997 MM7.0:DC9400:OWP 9-12 Maintaining Peripheral Equipment 2. SQE Switch — When in the proper position, enables or disables the SQE Test function. The transceiver is normally supplied with the switch in the disabled (OFF) position. Ensure that switch is set to the OFF position. 3. Transmit LED (Yellow) — Will flash when a frame is received from the AIU and passed to the fiber optic network. 4. Loss of Light Link OK--(Green) — A bi--color red/green LED. With power applied by the AIU, and no Receive fiber connected, this LED will be red to indicate no link. When the Receive fiber is connected, this LED will change to green to indicate that the transceiver is connected to a powered--up remote repeater, and the idle signal (LINK OK) is being received. 5. Collision LED (Yellow) — Flashes when frames are received simultaneously from the fiber optic network and the AUI. 6. Receive LED (Yellow) — Flashes when a frame is received from the fiber optic network and passed to the AUI. 9 1 3 2 4 On Off Transmit 1 2 Receive 3 4 Loss of Light Link OK--(Green) Collision SQE 6 1 3 5 2 4 7 1 TRANSMIT 3 Figure 9-9 8 2 4 RECEIVE Fiber Optic Transceiver 7. Transmit ST Connector — Connects fiber optic transmit cable to receive port of attached device. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Peripheral Equipment 9-13 8. Receive ST Connector — Connects fiber optic receive cable to transmit port of attached device. Caution Under most normal viewing conditions there is no eye hazard from the internal Transmit LED. It is recommended however, that the LED not be viewed through a magnifying device while power is applied to the device. 9.8 TP (Twisted Pair) Transceiver Use the following information and Figure 9-10 to confirm normal operation of the unit. No user maintenance is required for these units. For additional information consult the literature shipped with the unit. Caution This transceiver is not for installation in air ducts or plenums. 1. AUI Port — Connects to a workstation, X-Terminal or other AUI port equipped device that can supply power to the transceiver. 2. LED 1 (Green) — The green LINK LED indicates the incoming twisted pair circuit is complete between the remote repeater and the local transceiver. 3. LED 2 (Yellow) — The yellow TX (transmit) LED will flash when a packet is transmitted onto the network. 4. LED 3 (Green) — The green POL OK (polarity) LED will remain lit if the correct signal polarity is being received. 5. LED 4 (Yellow) — The yellow RX (receive) LED will flash when an Ethernet packet is received from the network and passed to the AUI. 6. LINK DISABLE Switch — To allow operation with some equipment built before the 10Base T standard was adopted, the Link Test may be Revision D — October 1997 MM7.0:DC9400:OWP 9 9-14 Maintaining Peripheral Equipment disabled. This is done by moving switch 2 (LINK DISABLE) to the ON position. The LINK DISABLE switch will remain ON and the transceiver will now transmit and receive without the need for incoming link pulses to be detected. Normally set to OFF. 7. SQE Switch — When in the proper position, enables or disables the SQE Test function. The transceiver is normally supplied with the switch in the disabled (OFF) position. Ensure that switch is set to the OFF position. 8. RJ45 Connector Port — Connects both transmit and receive signals from the attached device. 3 2 9 1 2 3 4 SQE LINK DISABLE 1 1 2 3 4 4 TX LINK RX POL OK 5 6 ON 1 2 7 1 2 3 4 ON 8 1 2 Figure 9-10 TP (Twisted Pair) Transceiver 9.9 TP (Twisted Pair) Transceiver Interface Module Use the following information and Figure 9-11 to confirm normal operation of the unit. No user maintenance is required for these units. For additional information consult the literature shipped with the unit. 1. RJ45 Connector Port — Connects both transmit and receive signals from the attached device. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Peripheral Equipment 9-15 2. LINK LED (Green) — The LINK LED on the front of the module lights when a link is detected. 3. PL3 Pin Header — For FMS Stackables and Repeaters, hold the mounting panel with the pin header side of the board down. For FMS II Stackables, hold the mounting panel with the pin header side of the board up. 4. PL1 SQE Test — When in the proper position, enables or disables the SQE Test function. The transceiver is normally supplied with the jumper in the disabled position. Ensure that jumper is in disabled position. 5. PL2 MDI/MDIX — The PL2 component switches the TP port between MDI and MDIX. MDI is the default setting and allows the transceiver module to be connected by normal twisted pair cable to an MDIX port on another hub to form an inter-repeater link. If MDIX is selected the transceiver module can be connected to a workstation or any other data terminal equipment. It can also be connected to another hub which is already set to MDI to form an inter-repeater link. LINK 9 ........ ........ 2 PL3 1 3 EN SQE PL! DIS 4 PL2 . . . . . MDI MDIX 5 Figure 9-11 TP (Twisted Pair) Transceiver Interface Module Revision D — October 1997 MM7.0:DC9400:OWP 9-16 Maintaining Peripheral Equipment 9.10 Bridge Module A U I EXT INT B R I D G E 3 1 2 9 Figure 9-12 Bridge Module Use the following information and Figure 9-12 to confirm normal operation of the unit. No user maintenance is required for these units. For additional information consult the literature shipped with the unit. 1. AUI Port — Connects to any transceiver attached to the Process Network, directly or with an AUI cable. 2. Internal (INT) Packet LED — When flashing, indicates LAN traffic on the workgroup. 3. External (EXT) Packet LED — When flashing, indicates LAN traffic on the Backbone. 9.11 AUI to BNC Transceiver Use the following information and Figure 9-13 to confirm normal operation of the unit. No user maintenance is required for these units. For additional information consult the literature shipped with the unit. MM7.0:DC9400:OWP Revision D — October 1997 Maintaining Peripheral Equipment 9-17 1. AUI Port — Connects AUI to BNC Transceiver to Process Network Hub. The bridge powers the transceiver. 2. BNC Network Connector — Connects AUI to BNC Transceiver to Process Network Hub. The BNC Transceiver connector requires a 50 ohm terminator and tee. 3. COL LED (Yellow) — When ON, indicates that two or more stations are transmitting at the same time. This is a normal occurrence on the Ethernet. If the LED remains ON for all transmissions, it may indicate an abnormal conditions such as an open termination. 4. RX LED (Green) — When ON, indicates that data is being received over the Ethernet. Note When transmitting, both RX and TX LEDs will be ON simultaneously. 5. TX LED (Green) — When ON, indicates that data is being transmitted on the ThinWire medium. Note that the TX and RX LEDs will be on simultaneously when you are transmitting data. 6. SQE Switch — Enables (1) or disables (0) the SQE function. Normally set to 0. Ensure that the switch is set to the disabled position. 2 1 3 COL RX 4 5 TX 8 7 6 0 1 PWR SQE Note: 1 Legend rotated for clarity 1 Figure 9-13 AUI to BNC Transceiver Revision D — October 1997 MM7.0:DC9400:OWP 9 9-18 Maintaining Peripheral Equipment 7. SQE LED (Yellow) — When ON, indicates the Signal Quality Error function is enabled. When OFF, indicates that the function is disabled. Normally OFF. 8. PWR LED (Green) — When ON, indicates that power is being supplied to the AUI to BNC Transceiver. 9.12 Trackball Device Integrity information concerning the trackball device will be reported to the user in Page 1 (see Section 5) of the Internal Integrity Display. A field is available for each station to report the integrity of the trackball device. The information shown will indicate whether or not the trackball device is present, configured (YES/NO), and what the current integrity of the trackball device is (GOOD/BAD). Information used to determine GOOD/BAD will be the integrity information received from the trackball device. An integrity of BAD will mean that the trackball device is reporting bad integrity The BAD integrity of the trackball device will be reflected in the console composite integrity. The integrity information for the trackball device will be updated every 30 seconds. 9 Maintenance for the trackball device is limited to remove and replace. 9.13 Alarm Interface Unit 9.13.1 Self-Test The TEST pushbutton (S1) on the rear of the unit will start several test operations. The state of the relays will be toggled for as long as the button is pressed. Pressing the RESET pushbutton on the rear of the unit will reset the AIU and stop the self-test sequence. 9.13.2 Troubleshooting The green LEDs on the front of the unit will continuously cycle through four I/O bytes that are stored in on-board registers. With the AIU in a power-up or reset state, the following pattern should appear. Table 9-1 8765 4321 Hex Equivalent Name Function 0000 0000 00 MC/STS Mode Control and Status 0100 0000 40 TONE Tone Control 1000 1100 8C RLY Relay Control 1100 0000 C0 DIAG Diagnostic Byte Note: MM7.0:DC9400:OWP LED Indicators 1 = ON, 0 = OFF Revision D — October 1997 Maintaining Peripheral Equipment 9-19 While the AIU alarms and/or relays are being used the LED pattern will change. The TEST or RESET pushbutton will light all LEDs for as long as either pushbutton is pressed. If the +5 V input fuse (F3) is blown, the LEDs will remain OFF. If the PWRL LED (MC/STS) is lit, it is indicating: J The +12 V (F2) or --12 V (F1) input fuses are blown. J +5V, +12 V or -- 12 V input voltages are out of tolerance. To check the input voltage fuses, verify the output voltages on J2. 9.13.3 AIU Fuse Replacement The AIU has a total of six fuses, see Table 9-2, three protect the input voltage and three protect the output voltage. To access the fuses for replacement, use the following steps: 9 Caution Failure to use proper protective procedures can result in static discharge damage to static sensitive circuit card components. To prevent such damage, always use a grounded wrist strap when handling circuit cards or cables connected to circuit cards. Revision D — October 1997 Step 1: Disconnect the ac power from the AIU power supply. Step 2: Remove the AIU dc power connector (J3) from the unit. Step 3: Remove the AIU I/O connector (J1) from the unit. Step 4: Tag and disconnect field wiring from the relay terminal block (J2). Step 5: Remove the four screws securing the top cover to the AIU chassis. Step 6: Replace fuses as required using the following table as reference. Always replace fuses with those of the same rating. MM7.0:DC9400:OWP 9-20 Maintaining Peripheral Equipment Table 9-2 9.13.4 Fuse Rating Circuit Description Part # F1 0.5 A --12 V --12 V Input (J3 pin 4) 16A5544X062 F2 0.5 A +12 V +12 V Input (J3 pin 5) 16A5544X062 F3 4A VCC +5 V Input (J3 pin 3) 16A5544X032 F4 0.25 A +5 V EXT +5 V Output (J2 pin 8) 16A5544X012 F5 0.25 A +12 V EXT +12 V Output (J2 pin 10) 16A5544X012 F6 0.25 A --12 V EXT --12 V Output (J2 pin 12) 16A5544X012 J1 Pin Assignments Table 9-3 9 MM7.0:DC9400:OWP AIU Replacement Fuses Data Connector (J1) Pin Assignments Pin Direction Name Pin Direction Name 1 Input PSTROBE 19 — PPGND 2 I/O PDATA0 20 — PPGND 3 I/O PDATA1 21 — PPGND 4 I/O PDATA2 22 — PPGND 5 I/O PDATA3 23 — PPGND 6 I/O PDATA4 24 — PPGND 7 I/O PDATA5 25 — PPGND 8 I/O PDATA6 26 — PPGND 9 I/O PDATA7 27 — PPGND 10 Output PACK-- 28 — PPGND 11 Output PBUSY 29 — PPGND 12 Output PPE 30 — PPGND 13 Output PSLCT 31 Input PINIT-- 14 Input PAUTOFD 32 Output PERROR-- 15 — NC1 33 — NC5 16 — NC2 34 — NC6 17 — NC3 35 — NC7 18 — NC4 36 Input PSLCTIN Revision D — October 1997 Maintaining Peripheral Equipment 9.13.5 J2 Pin Assignments Table 9-4 Relay Terminal Block (J2) Pin Assignments Pin Name Description 1 K1COM K1 Relay, Center Tap ** 2 K1ENERG K1 Relay, normally open contact* 3 K1DENERG K1 Relay, normally closed contact* 4 K2COM K2 Relay, Center Tap** 5 K2ENERG K2 Relay, normally open contact* 6 K2DENERG K2 Relay, normally closed contact* 7 EXTGND Ground Reference 8 +5VEXT Fused (0.25 A) out-going +5 V Voltage 9 EXTGND Ground Reference 10 +12VEXT Fused (0.25 A) out-going +12 V Voltage 11 EXTGND Ground Reference --12VEXT Fused (0.25 A) -- 12 V Voltage 12 Note: 9.13.6 9-21 * Dependent on S4 relay switch settings. ** Contact rating is: 1 A @ 30 Vdc, 9 J3 Pin Assignments Table 9-5 Pin Power Connector (J3) Pin Assignments Name Description 1 +5VS +5V Input 2 +12VS +12V Input 3 PSGND Voltage Return 4 --12VS --12V Input 5 PSGND Voltage Return Pin 1 J3 DC POWER Pin 5 Figure 9-14 AIU DC Power Source Connector Revision D — October 1997 MM7.0:DC9400:OWP 9-22 Maintaining Peripheral Equipment This page blank. 9 MM7.0:DC9400:OWP Revision D — October 1997 Power Distribution and Wiring Diagrams 10-1 Figure 10-Table 10 10 Power Distribution and Wiring Diagrams The following subsections and associated diagrams illustrate the power distribution and wiring for typical OWP installations. 10 Revision D — October 1997 MM7.0:DC9400:OWP 10-2 Power Distribution and Wiring Diagrams 10.1 DC9410-Series Control Room Furniture Power Distribution The power distribution for the individual devices mounted in the DC9410-Series Control Room Furniture are shown in Figure 10-1 along with the total consumption for each grouping. Power Strip 4 1 0.2 AMP Logic Module 1 2.5 AMP Monitor 1 2.4 AMP Monitor 1 2.4 AMP AIU 10 AMP Wall Unit Breaker 4 3 5 Total: 7.50 AMPS Breaker 5 Breaker 6 Power Strip 7 1 0.2 AMP Logic Module 1 2.5 AMP Monitor 1 2.4 AMP Monitor 1 2.4 AMP AIU 10 AMP Wall Unit Breaker 7 10 5 Power Strip 8 10 AMP Wall Unit Breaker 8 Circuit Breaker Box Total: 7.50 AMPS 4 3.2 AMP Adapter 1 0.32 AMP Logging Printer 4 1.6 AMP Color Printer 5 Total: 5.12 AMPS 2 Note: 1 2 3 4 5 Auto ranging input voltage Removable IEC input cord (country specific) Customer supplied breaker Fixed 120, 220, or 240 input voltage Receptacle Figure 10-1 DC9410-Series Control Room Furniture Power Distribution MM7.0:DC9400:OWP Revision D — October 1997 Power Distribution and Wiring Diagrams 10.2 10-3 Type CP9411 System Cabinet Power Distribution The power distribution for the individual devices mounted in the Type CP9411 are shown in Figure 10-2, along with the total consumption for each grouping. Cabinet Power Strip 1 10 AMP Breaker 1 5 HUB Group 1 1 1 AMP HDL Group 1 1 1 AMP WS Group 1 1 6.2 AMP Total: 8.2 AMPS 3 4 5 Power Strip 2 Circuit Breaker Box Breaker 2 10 AMP Fan Breaker 3 3 Notes: 4 5 HDL Group 2 1 1 AMP WS Group 2 1 6.2 AMP Fan 10 0.4 AMP 2 5 10 AMP Fan 3 1 AMP 4 Power Strip 3 2 1 Total: 8.6 AMPS 3 1 HUB Group 2 Cabinet Bus Bar 4 HUB Group 3 1 1 AMP HDL Group 3 1 1 AMP WS Group 3 1 6.2 AMP Fan To Chassis 0.4 AMP 2 1 AMP VT Terminal Local Ground (External) Total: 9.6 AMPS Auto ranging input voltage Fixed 115 or 230 input voltage Customer supplied breaker and power cord Terminal block (inside cabinet) Ground wire required on coax hub only Figure 10-2 Type CP9411 System Cabinet Power Distribution Revision D — October 1997 MM7.0:DC9400:OWP 10-4 Power Distribution and Wiring Diagrams 10.3 Cabinet AC Power Connections Green Power Strip White Black L G N Power Input From Circuit Breaker Panel To Ground Figure 10-3 Cabinet AC Power Connections 10.4 Electronics Enclosure Power Distribution Electronics Enclosure Rack 4 Electronics Enclosure 10 Power Strip 10 AMP HUB Group 1 1 AMP HDL Group 1 1 AMP WS Group 1 6.2 AMP Fan 2 0.4 AMP Total: 8.6 AMPS Black Green 3 White Notes: 1 2 3 4 Auto ranging input voltage Fixed 115 or 230 input voltage To external ac input Ground wire required on coax hubs only Figure 10-4 Electronics Enclosure Power Distribution MM7.0:DC9400:OWP Revision D — October 1997 10-5 Power Distribution and Wiring Diagrams 10.5 OWP Power Wiring Diagram A typical OWP Power Wiring diagram is shown in Figure 10-5. 2 Dedicated Power Strip 2 HDL Group 1 X X X Console Computer Group 1 1 Power Strip 1 HUB Group 1 Typical All Units X X HDL Group 2 XX XX X X Group 1 Group 2 X XX 2 Console Computer Group 2 X HUB Group 3 Group 3 HDL Group 3 Monitor AIU Logic Module Console Computer Group 3 10 Power Strip 3 X Power Strip 2 HUB Group 2 2 WP0076--M Note: 1 Shielded power cord 2 Ethernet Figure 10-5 Typical OWP Power Wiring Diagram Revision D — October 1997 MM7.0:DC9400:OWP 10-6 Power Distribution and Wiring Diagrams 10.6 Front View of OWP System Cabinet A typical Type CP9411 System Cabinet with devices installed is shown in Figure 10-6. Left Front Panduit To X-Terms, Hosts, Printers Right Front Panduit 3 Ethernet Connection to HDL #1 Aux LAN port. 1 3 HUB Unit #1 HUB Unit #2 HUB Unit #3 To Data Highway HDL Unit #1 1 HDL Unit #2 Route power cord over top of HDL to rear of cabinet. HDL Unit #3 10 2 Console Computer #1 Ethernet Connection to HDL #1 LAN port. 1 3 4 Console Computer #2 Console Computer #3 Front View Notes: 1 2 All connections between group #1 units are typical within other groups. Hwy II cables to external highway taps require right angle F-connector, Ground taps at cabinet bus bar. 3 Keep Power cords away from this side of cabinet. Do not coil ethernet cables in panduit. Route extra slack behind horizontal support braces. 4 Ethernet connections require tees and terminators. WP0078--M Figure 10-6 Front View of OWP System Cabinet MM7.0:DC9400:OWP Revision D — October 1997 Power Distribution and Wiring Diagrams 10.7 10-7 Rear View of OWP System Cabinet A typical Type CP9411 System Cabinet with devices installed is shown in Figure 10-7. Optional 4th Hub Power Strip #3 Left Rear Panduit Optional External AUI to BNC or AUI to Fiber Optic Transceiver Location HUB Unit #1 HUB Unit #2 1 HUB Unit #3 HDL Unit #1 Right Rear Panduit Fan Cords HDL Unit #2 Power Strip #2 Power Strip #1 HDL Unit #3 Terminator, Tee Console Computer #1 Console Computer #2 Console Computer #3 HWY II Tap Ground 2 Chassis Ground Rear View Ground Bus Bar To Local Ground (External) Notes: 1 Route hub ground wire down side of cabinet to ground bus bar WP0079--M Figure 10-7 Rear View of OWP System Cabinet 10.8 Connection Diagram The following diagram shows the connection points between devices using the DC9410-Series Control Room Furniture. Revision D — October 1997 MM7.0:DC9400:OWP 10 MM7.0:DC9400:OWP ALARM INTERFACE UNIT MONITOR #2 LOGGER SEE POWER DISTIBUTION CONSOLE COMPUTER PRI SEC HIGHWAY TO ROUTER PRINTER SERVER HDL SEE POWER DISTIBUTION POWER SUPPLY NETWORK COLOR PRINTER OTHER X-TERMS HUB BRIDGE CARD IN HUB TO BRIDGE PORT XCVR CABLE TRANSCEIVER CENTRAL HUB Figure 10-8 Connection Diagram with DC9500 WS-Series Console Electronics Unit POWER SUPPLY LOGIC BOX (X-=TERMINAL) TRACKBALL MOUSE 10 SEE POWER DISTIBUTION MONITOR #1 KEYBOARD HOST FOR COLOR PRINTER 10-8 Power Distribution and Wiring Diagrams Figure 10-8 Connection Diagram with DC9500 WS-Series Console Electronics Unit Revision D — October 1997 Specifications A-1 Figure K-Table K Appendix A A Specifications A.1 DC9410-Series Control Room Furniture Specifications DIMENSIONS Walls Low Wall: 31.8 inches (808 mm) wide x 29.5 inches (750 mm) high x 4.9 inches (125 mm) deep. 70 pounds (31.8 kg) Work Surfaces (continued) Double Interior, Right: 27.7 inches (704 mm) wide x 62.7 inches (1591 mm) long x 0.59 inches (15 mm) thick. 55 pounds (25 kg) Standard Wall: 31.8 inches (808 mm) wide x 59 inches (1500 mm) high x 4.9 inches (125 mm) deep. 130 pounds (59 kg) High Wall: 31.8 inches (808 mm) wide x 80.25 inches (2038 mm) high x 4.9 inches (125 mm) deep. 190 pounds (86 kg) Work Surfaces Single Terminate, Left: 25.5 inches (648 mm) wide x 30.8 inches (783 mm) long x 0.59 inches (15 mm) thick. 25 pounds (11.3 kg) Single Terminate, Right: 25.5 inches (648 mm) wide x 30.8 inches (783 mm) long x 0.59 (15 mm) thick. 25 pounds (11.3 kg) Double Straight: 23.6 inches (600 mm) wide x 62.7 inches (1591 mm) long x 0.59 inches (15 mm) thick. 53 pounds (24 kg) Revision D — October 1997 Double Interior, Left: 27.7 inches (704 mm) wide x 62.7 inches (1591) long x 0.59 inches (15 mm) thick. 55 pounds (25 kg) Corner: 61 inches (1548.5 mm) wide x 61 inches (1548.5 mm) long x 0.59 inches (15 mm) thick. 110 pounds (50 kg) Electronics Enclosure (Lower) Exterior: 31.5 inches (800 mm) wide x 22.4 inches (568 mm) high x 17 inches (440 mm) deep. 31 pounds (14 kg) Interior: 30.5 inches (775 mm) wide x 21.9 inches (558 mm) high x 13 inches (330 mm) deep Electronics Enclosure (Upper) Exterior: 31.5 inches (800 mm) wide x 31.4 inches (798 mm) high x 17 inches (440 mm) deep. 34 pounds (15.4 kg) Interior: 30.5 inches (775 mm) wide x 29.5 inches (749.3 mm) high x 13 inches (330 mm) deep MM7.0:DC9400:OWP A A-2 Specifications Specifications Miscellaneous Top Panel, High Wall: 31.5 inches (800 mm) wide x 19.7 inches (500 mm) high x 0.78 inches (20 mm) thick Upper Panel, Standard or High Wall: 31.5 inches (800 mm) wide x 30 inches (759.5 mm) high x 0.78 inches (20 mm) thick Lower Panel, Standard and Low Wall: 31.5 inches (800 mm) wide x 21.7 inches (552 mm) high x 0.78 inches (20 mm) thick Wing Wall: Low: 23.6 inches (600 mm) wide x 29.5 inches (750 mm) high x 1.3 inches (33 mm) thick Standard: 31.5 inches (600 mm) wide x 59 inches (1500 mm) high x 1.3 inches (33 mm) thick High: 31.5 inches (600 mm) wide x 80.25 inches (2038 mm) high x 1.3 inches (33 mm) thick A Miscellaneous High wall: 80.25 inches (2038 mm) high x 7.3 inches (185 mm) wide 24 pounds (11 kg) Vertical Wireways: Low wall 8 pounds (3.6 kg) Standard wall 16 pounds (7 kg) High wall 24 pounds (11 kg) File Cabinet: 24.4 inches (620 mm) high x 18.5 inches (420 mm) wide x 23.6 inches (600 mm) deep. 80 pounds (36.3 kg). Bracket for mounting worksurface to file cabinet is 4 inches (470 mm) high. 4 pounds (1.8 kg) Wall frame with electronics enclosure is 18.3 inches (464 mm) deep Distance between largest worksurface outer edge and wall frame is 30 inches (761 mm) To provide access it is recommended that 36 inches (914 mm) be left between wall units and any permanent wall. Pedestal with foot rest, 76 pounds (35 kg) Pedestal without foot rest, 38 pounds (22 kg) Corner Kits: Low wall: 29.5 inches (750 mm) high x 7.3 inches (185 mm) wide, 8 pounds (3.6 kg) Standard wall: 59 inches (1500 mm) high x 7.3 inches (185 mm) wide, 16 pounds (7 kg) When entering text in the mi MM7.0:DC9400:OWP Revision D — October 1997 Specifications A.2 A-3 DC9430-Series X-Terminal Operator Stations Specifications MONITOR 21 inch (533 mm) diagonal flat square tube, 90o deflection, 0.28 mm dot pitch. Anti-static. Anti-reflective panel screen. Short persistence. ElectroMagnetic Compatibility Complies with European Standards EN55022, Class B and EN50082-1:1992 EN60950 Low Voltage Directive Synchronizarion Horizontal: 24.8--86kHz Vertical: 50--120 Hz Certifications CSA 22.2 No. 950 Desktop CSA 22.2 No. 142 Wallmount Resolution Up to 1600 x 1280 See Non-Hazardous Area Classification Bulletin, 4.7:001 Input Signal RGB. BNC cable connectors Electrical Classification Front Controls Brightness, Contrast Vertical Size Vertical Position Horizontal Size Horizontal Position Degauss Switch Power Switch LOGIC MODULE Single Monitor (DC9431 and DC9432 Note 1 Processor Main CPU: LSI 33120 @ 22--44 MHz with integrated Graphics Memory 12 Mb standard, Expandable to 44 Mb Interfaces Ethernet 10base5 (Thickwire) 10base2 (Thinwire) and 10baseT (Twisted Pair) Serial Ports: two 9-pin RS-232 male Parallel Port: One 25-pin DSUB female Emulation VT100, VT200, optional VT340, 3270, 3179G Software X Server: X Version11, Release 5.0 Protocols: Standard: TCP/IP, Telnet. TFTP. NFS Optional: DECnet (TDEnet), LAT, Cterm, DAP, MOP File Service: TFTP, NFS, DAP Boot: Standard TFTP, NFS Video 1280 x 1024 Temperature Operating 50--104oF (10--40oC) Humidity 5--95% non condensing Certification CSA 22.2 No.950--M1989, UL ElectroMagnetic Compatibility Complies with European Standards EN55022 Class A and EN50082-1:1992 EN60950 Low Voltage Directive Dimensions and Weight 2.25 inches (57 mm) high x 13.9 inches (353 mm) deep. Weight 9 poundss (4 kg) Misc. Controls AC-line voltage selector or autoranging BNC Input Voltage Switch Termination Switches Internal Controls Horizontal and Vertical Hold Horizontal Width, Vertical Linearity Horizontal Centering, Focus Power Source 87--132/175--264 Vac, 50/60 Hz Switch selectable/Autoranging Power Consumption Degaussing Dimensions and Weight 175W (max) 115 Vac at 2.8A 220 Vac at 1.6A Automatic: On power up Manual: Degauss switch on front panel Desktop: 19 inches (484 mm) wide x 18 inches (455 mm) high (including tilt-swivel stand) x 20.7 inches (525 mm) deep, 79,3 pounds (36 kg) with tilt and swivel Wall Mount: 23 inches (584 mm) wide x 18.75 inches (476.3 mm) high x 22.75 inches (578 mm) deep. 110 pounds (49.9 kg) Cables Power cord, RGB cables Revision D — October 1997 MM7.0:DC9400:OWP A A-4 Specifications Specifications A Cables Power Cord Power Input power for logic module is 87--265 Vac, 50/60 Hz at 7.5 A including Aux AC Input LOGIC MODULE Dual Monitor (DC9435 and DC9436 Note 1 Processor Main CPU: LSI 33120 @ 22--40 MHz with integrated Graphics Memory 12 Mb standard, expandable to 44 Mb Interfaces Ethernet 10base5 (Thickwire), 10base2 (Thniwire), and 10baseT (Twisted Pair) Serial Ports: Two 9-pin RS-232 male Parallel Ports: One 25-pin DSUB female Emulation VT100, VT200. optional VT340. 3270. 3179G Software X Server: X Version 11, Release 5.0 Protocols: Standard: TCP/IP, Telnet, TFTP, NFS Optional: DECnet (TDEnet, LAT, Cterm, DAP, MOP File Service: TFTP, NFS, DAP Boot: Standard TFTP, NFS Video 1600 x 1280 Temperature Operating 50--104o (10--40o) Humidity 5--95% non-condensing Cerification CSA 22.2 No.950--M1989, UL ElectroMagnetic Conpatibility Complies with European Standards EN55022 Class A and EN50082-1:1992 EN60950 Low Voltage Directive Dimensions and Weight 2.25 inches (57 mm) high x 13.9 inches (353 mm) wide x 13.1 inches (333 mm) deep. Weight 9 pounds (4.09 kg) Cables Power Cord Power Input power for logic module is 87--265 Vac, 50/60 Hz a 7.5 A including Aux A input MM7.0:DC9400:OWP KEYBOARDS Various keyboard options are available For specific installations, consult your Fisher-Rosemount Systems representative or sales office. Standard: DEC LK401 fullstroke Optional: IBM 101 key NA fullstroke Optional: IBM 102 key UK fullstroke Optional: DEC LK401 Membrane Optional: IBM 101 key Membrane Cables Keyboard and power Dimensions and Weight Standard Keyboard: 1.5 inches (38 mm) high x 18.25 inches (464 mm) wide x 7.25 inches (184 mm) deep. 4.6 pounds (2.09 kg) Membrane Keyboard: 1.9 inches (48 mm) high x 19.4 inches (493 mm) wide x 8 inches (203 mm) deep. ALARM INTERFACE UNIT Low Frequency Alarm: Range 440--2KHz with minimum sound levels 1.0 KHz and 1.5 KHz High Frequency Alarm: Fixed at 2.2 KHz Sound Level: 85--95 db (Typically 90 db Connection: 37-pin (AIU) to 25-pin (workstation Contact rating: 1 A @ 30 Vdc, 0.3 A @ 110 Vdc, 0.5 A @ 125 Vac Dimensions and Weight 1.8 inches (45.7 mm) high x 9.1 inches (231 mm) wide x 8.4 inches (213 mm deep. Weight 3.5 pounds (1.6 kg) Power Powered by external power supply Input: 90--264 Vac 47--63 Hz Temperature Operating 32--104oF (0--40oC) Humidity 10--75% non-condensing Electrical Classification See Non-Hazardous Area Classificatio Bulletin, 4.7:001 ElectroMagnetic Compatibility Complies with European Standards EN55022 Class A and EN50082-1:1992 EN60950 Low Voltage Directive Revision D — October 1997 Specifications A-5 Specifications DESKTOP TRACKBALL Ball Size 2 inch (50.8 mm) Minimum Ball Speed 200 rpm maximum Connector Mini DIN, 6 position Mounting Position +/-- 15 degrees Cable Length 48 inch (1220 mm) Minimum 98 inch (2490 mm) Maximum Note 1: Maximum Ambient Temperature of the control room when the X-Terminal is mounted in the wall, is 95oF ( 35oC) When using mini DIN extended cable, max cable length is 25 feet (7.6 m) Switches Left, middle and right buttons Voltage +5 Vdc Baudrate 9600 Pin Assignments 1 (Data), 2 (Reserved), 3 (Ground), 4 (+5Vdc), 5 (Clock), 6 (Reserved) Shield (Chassis Ground) Operating Temperature 41 to 122oF (5 to 50oC) Revision D — October 1997 A MM7.0:DC9400:OWP A-6 Specifications A.3 DC9500 WS-Series Console Electronics Specifications Processor Model WS30:NVAX CPU and 256 KB cache DRAM Memory 80 MBytes, 128 Mbytes optional Performance SPEC89 45 Fixed Disk One 1 Gb, 3.5 inch fixed disc Compact Disk 600 MB 5.25 inch, half -height (Optional) compact disc drive. Interfaces 1 AUI Ethernet port 1 ThinWire Ethernet port 1 RS-232 printer port 1 DEC-423 console port Electrical Input Voltage: Autoranging 88--132, Specifications 194--264 Vac, 47--63 Hz Input Current: 0.67 A typical, 6.2 A max (120 V units) Input Current: 0.33 A typical, 3.1 A max (240 V units) Power: 77 W typical, 465 W max. A Dimensions 4.3 inches (109 mm) high x 19 inches (483 mm) wide x 15.5 inches (394 mm) deep Weight 12.5 pounds (5.7 kg) (base unit) 16 pounds (7.3 kg) (with CD drive) Disk Drive: 3.5 pounds (1.6 kg) Certification CSA certification C22.2 No.950--M89 ElectroMagnetic Compatibility Complies with European Standards EN55022 Class A and EN50082-1:1992 EN60950 Low Voltage Directive MM7.0:DC9400:OWP Environmental Storage Temperature Range 41oF to 122oF (5oC to 50oC) Relative Humidity 10% to 95% (non-condensing) (See Note) Operation Temperature Range 50oF to 104oF (10oC to 40oC) Temperature Change Rate 52oF/hr (11oC/hr) maximum Relative Humidity 20% to 80% (non-condensing) Mechanical Shock 10 g, 1 ms, 3-AXIS Vibration 5--22 Hz 0.010 IN P--P 22--500 Hz 0.1 g PK Note: Maximum ambient temperature of the control room when the console computer is mounted in the Type CP9411 System Cabinet is 86oF (30oC). Revision D — October 1997 Specifications A.4 A-7 Type DC9481 Console Logging Unit Specifications Print Method Impact Dot Matrix, with a 0.3 mm 24-wire head Safety CSA 22.2 No. 950 (115 Vac Units Only) Input Power 100 to 120 Vac 50/60 Hz 220 to 240 Vac 50/60 Hz Operating Temperature Power Consumption Average 120 VA Maximum 240 VA 41 to 100oF (5 to 38oC) 30 to 80 % RH (no condensation) Wetbulb temperature, less than 84oF (29oC) Baudrates 600, 1200, 2400, 4800 9600, 19200 Dimensions: Width = 17 inches (434 mm) Depth = 13 inches (330 mm) Height = 5.2 inches (133 mm) Weight: 16.5 pounds (7.5 kg) Paper Type Continuous paper (tractor feed) Single sheets Up to 5 part forms Average Acoustic Noise per ISO 7779 Less than 56dbA Interface Centronics parallel and DEC-423 serial Data Buffer Size 2K, 8K, 16K, 32K or 64K bytes ElectroMagnetic Compatibility Complies with European Standards EN55022 Class B and EN50082-1:1992 EN60950 (Low Voltage Directive 73/23/EEC) for 240 V only A Revision D — October 1997 MM7.0:DC9400:OWP A-8 Specifications A.5 Type DC9487 Network Color Printer Specifications Resolution 360 x 360 dots-per-inch. (Actual resolution is 72 dots-per-inch when used in OWP 85 to 132 Vac, 110 Vac nominal, 48 -62 Hz, 187 to 264 Vac, 220/240 Vac nominal, 48--62 Hz File Formats Supported PostScript Level 2, PostScript Type 1, Type 3, and TrueType fonts. Power 34 W (maximum) 30 W (typical) Color PANTONE compatible Current 0.407 max 0,300 typical @ 110 Vac 0.225 max 0.180 typical @ 220 Vac Resident Typefaces Primary Fusing Fuses: 110 Vac, 0.31 A, 220 Vac, 0.2 A (not user accessible) Temperature Operating: 59 to 86oF (15 to 30oC) Non-operating: 32 to 95oF (0 to 35oC) Storage: 32 to 95oF (0 to 35oC) for 6 months. --22 to 140oF (--30 to 60oC) for 10 days Courier, Helvetica, and Helvetica Narrow (each in Regular, Bold, Oblique, and Bold Oblique) Times (in Roman, Bold, Italic, and Bold Italic) Symbols (S Y m b o l ) COLOR PRINTER Input Voltage Humidity A Dimensions Operating: plain paper 10 to 80% relative humidity. Transparency: 10 to 70% relative humidity Non-operating: 5 to 95% non condensing Storage: (without media) (6 mo) 35 to 85% relative humidity, (10 days) 10 to 95% humidity 7.5 inches (191 mm) high x 16.5 inches (419 mm) wide x 12.5 inches (318 mm) deep Network Adapter Print Server Compatibility Ethernet/IEEE 802.3 or Ethernet Type 2 10base2 ThinWire Ethernet (BNC) and 10baseT Twisted Pair Ethernet (RJ45) Network Transport Protocols TCP/IP or DECnet LAT Management SNMP Remote Console DECmcc DEC TSM Local serial console port facility for Telnet, LAT or Netware Dimensions 1 inch (25.4 mm) high x 5 inches (127 mm) wide x 6.5 inches (165 mm) Temperature Operating: 41 to 109oF (5 to 43oC) Storage: --41 to 158oF (--40 to 66oC) Humidity 10 to 95%m non-condensing FCC CLass A. Complies with European Standards EN55022 Class B and EN50082-1:1992 Weight 14.2 pounds (6.4 kg) Electrical Classification Refer to Non-Hazardous Area Classification Bulletin PS4.700 (A1) Safety and Emissions Standards UL1950 CSA 22.2 No.950 (115 Vac units only) Standards ElectroMagnetic Compatibility Complies with European Standards EN55022 Class B and EN50082-1:1992 EN60950 (Low Voltage Directive 73/23/EEC) For 240 Vac units only Power Adapter Performance One page per minute (print time varies with image complexity, host performance, and network traffic MM7.0:DC9400:OWP Input Voltage 100 to 250 Vac, 47 to 63 Hz at 0.32 A Input Current 0.7 A (typical) at 120 Vac, 0.5 A (typical) at 240 Vac Output 5 Vdc at 3 A Revision D — October 1997 Specifications A.6 A-9 Type CP9411 System Cabinet Specifications System Cabinet Dimensions Free-standing enclosure is 31.68 inches (805 mm) square by 78.74 inches (2000 mm) high, adjustable to 86.32 inches (2192 mm) high with elevating feet Door Clearance Two hinged doors each require (Front & Back) 30.82 inches (783 mm) if fully open Weight 200 pounds (90.6 kg) Internal Mounting Two half-height EIA rails allow the standard 19-inch (483 mm) rack-mounted Bridge, Hub, and HDL units to be mounted with 5 inch (127 mm) spacing Sliding Shelves Three sliding shelves for larger equipment are each 26.4 wide ¢ 20 inches deep (671 ¢ 508 mm) with two-stage slides for 20 inch (508 mm) full extension. Load capacity of each vented shelf is 110 pounds (50 kg). Spacing between shelves is 11.8 inches (300 mm) Cooling Fans Four fans (110/115 Vac, 0.24 A, 50/60 (Top Mounted) Hz in N.A. or 230 Vac, 0.11 A, 50/60 Hz in E.M.A.), with four filtered intake ports on front and back cabinet doors, provide 35 ft3/min (165 m3/s) air flow Power Strips Power Protection Three standard utility power strips (CSA certified and rated for 250 Vac, 10 A, 60 Hz each) provide outlets for all rack- and shelf-mounted equipment and cooling fans. Each power strip includes five IEC320 outlets. The power strip contains a circuit breaker (250 Vac, 10 A, 60 Hz) mounted on one end. A reset button is provided. Power Dissipation Max capacity = 2,000 W Terminal Blocks Three terminal blocks provide hard -wired connection for main power entering the cabinet. CSA rated, 20.0 A, 300 V Wiring Ducts Wiring ducts sized 1.5 ¢ 2.0 inches (38 ¢ 51 mm), 4 ¢ 2 inches (102 ¢ 51 mm), and 4 ¢ 5 inches (102 ¢ 127 mm) house and route cables inside the cabinet Ground Bar Internally mounted equipment and the cabinet assembly are connected to an isolated local ground bar, externally connected to the master ground Environmental Conditions This product is designed to operate for its normal life in a G2 (moderate) airborne contaminant severity level (as defined in ISA-S71.04-1985). Operating Conditions This product is category A equipment designed for use in manned control rooms with tightly controlled environmental conditions. Conditions Reference Normal Limits(1) Limits(1) Operative Limits(1) Transport & Storage Limits(1) Ambient 73 to 81°F 41 to 104°F 41 to 122°F 32 to 158°F Tempera- (23 to 27°C) 5 to 40°C) 5 to 50°C) 0 to 70°C) ture (1) Maximum Tempera- 3.5°F/hr ture Varia- 2°C/hr) tion 50°F/hr 10°C/hr) 9°F/hr 5°C/hr) 50°F/hr 10°C/hr) Ambient Relative Humidity 35 to 45 (without percent condensation) 10 to 75 percent 5 to 95 percent 5 to 95 percent 1. SAMA PMC 20.0--1973 defines these terms. Revision D — October 1997 MM7.0:DC9400:OWP A A-10 Specifications A.7 DH6040-Series Process Network Communications Products Specification A Type DH6041 Type DH6043 Type DH6045 Process Network Hub The process network hub has been designed to conform to the following standards: Functional ISO 8802/3 IEEE 802.3 AUI to BNC Transceiver Standalone transceiver Safety CSA 22.2 No.950 Power Supplied by AUI port Temperature 32-122oF (0-50oC) Safety CSA 22.2 No.950 Dimensions Temperature Normal Operation: DH6041: 32-104oF (0-40oC) DH6043: 32-122oF (0-50oC) DH6045: 32-122oF (0-50oC) 4 inches (102 mm) wide x 1.9 inches (48.3 mm) high x 2 inches (25.4 mm) Weight 0.5 pounds (0.22 kg) Connectors 1 AUI Port (50 m max) 1 BNC Port (185 m max) Fiber Optic Transceiver Standalone transceiver Safety CSA 22.2 No.950 Power Supplied by AUI port Relative Humidity Normal Operation: DH6041, DH6043, DH6045 (0-90%)(non-condensing) Input Power 100-120 Vac, 200-240 Vac, 50/60 Hz, 75 W max for coax hub, 35 W, Max for fiber optic hub and 30 W for twisted pair hub Dimensions Weight Connector DH6041: 14.2 inches (360 mm) wide x Connectors 2.6 inches (66 mm) high x 9.5 inches (241 mm) deep (2 rack units) DH6043/DH6045: 17 inches (440 mm) Temperature wide x 1.7 inches (44 mm) high x 8.7 inches deep (224 mm) deep (1 rack unit) Dimensions DH6041: 4.4 pounds (2 kg) DH6043: 5.6 pounds (2.54 kg) DH6045: 5.6 pounds (2.54 Kg) Coax hub: 10 BNC Ports (185 m max) 1 AUI Port (50 m max) Fiber Optic Hub: 12 ST Ports (6 XMIT, 6 RECV) (2 km max) 1 AUI Port (50 m max) TP Hub: 12 STP Ports (100 m max), 1 AUI Port (50 m max) MM7.0:DC9400:OWP 2 ST Ports (1 XMIT, 1 RECV), (2 km max). 1 AUI Port (50 m Max) 32-104oF (0-40oC) 1.8 inches (45 mm) wide x 1 inch (25.4) high x 2.4 inches (61 mm) deep Weight 2.8 oz (80 g) Twisted Pair Transceiver Standalone Transceiver Safety CSA 22/2 #950 Power Supplied by AUI pot Connectors 1 STP Port (100 m max) 1 AUI Port (50 m max) Revision D — October 1997 Specifications A-11 Specifications Temperature 32-104oF (0-40oC) Dimensions 1.8 inches (45 mm) wide x 1 inch (2.54 mm) high x 2.4 inches (61 mm) deep Weight 2.6 oc (80 g) Hub Mount Transceivers Bridge Transceiver (1 AUI Port) (50 m Max) Coaxial Transceiver (1 BNC Port) (185 m Max) Fiber Optic Transceiver (2 ST Ports) (1 m Max) Twisted Pair Transceiver (1 STP Port)(100 mm Max) Specs apply to all units when installed in DH6041/DH6043/DH6045 Safety CSA 22.2 #950 Temperature Normal Operation: 32-104oF (0-40oC) Coax Cable Cable: Comm/Scope Type 3104 Temperature Range: --40 to 140oF (--40 to 60oC) Min Bend Radius: 1.8 inches (46 mm) Max Pull Tension: 35 pounds (15.9 kg) Max Unsupported Span: 30 feet (9 m) Connectors AMP Type 6-227079-7 Crimp Tool AMP 58433-1 Strip Tool AMP 603995-6 Twisted pair cable assemblies (20 ft/6.1 m) fully assembled, are supplied with each OWP device that connects to the twisted pair hub. Optional lengths are available. If neither the 20 ft/6.1 m supplied length or optional lengths (see ordering information) meet your needs, use the following manufacturer’s part numbers to purchase the required cable and components. Twisted Pair Cable Cable: Comm/Scope Type 5NS4F (gray) 5NS4F (yellow) Note: gray is the standard color; yellow is used to identify a special crossover condition. Temperature Range: 140oF ( 60oC) Min Bend Radius: 1.0 inches (25.4 mm) Max Pull Tension: 50 pounds (22.7 kg) Connectors Shielded Stewart Type 943-SP-370808SM2 (1 per assembly) Unshielded Stewart Type 943-SP-370808M2 (1 per assembly) Connector Boot-AMP Type 558-211-5 (1 per assembly) Crimp Tool Hand Tool for Shielded Connector: Stewart Type 2940231-01 Hand Tool for Unshielded Connector (Die Set) Stewart Type 2905024-01 Hand Tool for Ferrule Stewart Type 2912512-0 Electro Magnetic Compatibility Complies with European Standards EN55022 Class A and EN50082-1:1992 EN60950 Low Voltage Directive Operative Limits: 14-131oF (-10-55oC) Storage/Transport: -40-158oF (-40-70oC) Relative Humidity Normal Operation: 0-90% Operative Limits: 95% RH from 77-131oF (25-55oC) Storage/Transpot: 95% RH from 77-131oF (25-55oC) ThinWire coaxial cable assemblies (20 ft/6.1 m) fully assembled, are supplied with each OWP device that connects to the coaxial hub. Optional lengths are available. If neither the 20 ft/6.1 m supplied length or optional lengths (see ordering information) meet your needs, use the following manufacturer’s part numbers to purchase the required cable and components. Revision D — October 1997 MM7.0:DC9400:OWP A A-12 Specifications Note Maximum ambient temperature of the control room when the Hub, Bridge and Transceivers are mounted in the Type CP9411 System Cabinet is 86oF (30oC) A MM7.0:DC9400:OWP Revision D — October 1997 Glossary-1 Glossary A/D Acronym: Analog-to-Digital, or Analog to Digital Converter ACK Abbreviation: Acknowledge Acknowledge (ACK) To respond to an alarm or other indicator of an unusual condition. Operators of PROVOX systems can acknowledge alarms themselves. Optionally, in many situations, the system can acknowledge alarms automatically. ACQ Acquire Activity 1. A named procedure that the control system activates during one or more named batch cycles. For example, if batch cycle BATCH 1 activates procedure PRODUCT A, PRODUCT A is an activity of that batch cycle. 2. A point type available in certain PROVOX consoles or other devices. Activity points schedule and monitor procedures. ADC Acronym: Analog to Digital Converter Address One or more integers arranged to identify the location of a device or logical unit of an instrumentation system. In PROVOX systems, address values identify such things as data highway, device, file, card, and channel. Revision D — October 1997 AI Acronym: Analog Input AIO Acronym: Analog Input/Output AIU Acronym: Alarm Interface Unit Alarm Deadband The amount by which the PV value must return within normal limits for the system to clear an alarm. (For example, if the system activates an alarm as soon as the PV value exceeds 100 percent, but the deadband is 5 percent, the system would not clear the alarm until the PV value drops to 95 percent.) Alarm Trip Point The user-defined value at which the system activates an alarm. Such activation occurs as the measured variable moves out of range (for example, going below the trip point for a low alarm). Algorithm A set of logical steps to solve a problem or accomplish a task. A computer program contains one or more algorithms. Many configurations of PROVOX systems also contain algorithms, particularly in operations, procedures, and function sequence tables. ALM Abbreviation: Alarm Alphanumeric Consisting of letters or numbers. MM7.0:DC9400:OWP Glossary Glossary-2 American National Standards Institute (ANSI) A technical organization that develops standards for the compatibility of industrial equipment. This organization consists of users and manufacturers of such equipment. American Wire Gauge (AWG) The usual system of wire size measurement in the United States. A 14 AWG wire has a cross-sectional area of 2.08 mm; a 000 AWG wire has a cross-sectional area of 85.02 mm. Note that the smaller the AWG value, the larger the wire. Analog Continuously variable over a given range. A process control system senses a physical variable such as voltage, current, or resistance as an analog value. AO Acronym: Analog Output APU Acronym: Arithmetic Processing Unit ASCII 1. A standard digital encoding scheme for data: a 7-bit binary code represents numbers, letters, symbols, and control codes. (The designation is an acronym for American Standard Code for Information Interchange.) 2. A PROVOX point type. An ASCII point contains a single real value, referenced by the setpoint attribute, and an 80-character ASCII string. Assembly (ASSY) A collection of hardware and/or PWB modules, or a single PWB module that is built up from individual components. ASSY Analog Input (AI) Glossary A PROVOX point type. An analog input point receives a single analog value, the process variable. Analog Output (AO) A PROVOX point type. An analog output point generates a single analog value, the set point. Analog to Digital Converter (A/D or ADC) An integrated circuit device that converts analog signals into a digital form. This enables a digital computer to operate on such signals. ANSI Acronym: American National Standards Institute MM7.0:DC9400:OWP Abbreviation: Assembly AUI Acronym: Attachment Unit Interface AWG Acronym: American Wire Gauge Baby N Connector (BNC) A type of connector for coaxial cable; used for a variety of applications in PROVOX systems. Baud The unit of measurement of serial transmission speed for digital data. Baud usually means bits per second, but may have a different meaning if the encoding method used is frequency multiplexing. BCU Acronym: Backup Control Unit Revision D — October 1997 Glossary-3 Bit (Binary Digit) A single place in a binary number. The only possible values for a bit are 0 and 1. BNC Acronym: Baby N Connector Boot or Boot Up To start the operating-system software of a computer, so that the computer is ready for application software. Bus A general term for a group of signal lines to be considered together, as in a data bus or address bus. The data highway of a PROVOX system is such a bus. Byte A unit of binary digits (bits). Usually a byte consists of eight bits. Canadian Standards Association (CSA) A Canadian organization that develops safety standards for industrial equipment and certifies products that meet those standards. CIA Acronym: Communications Interface Assembly CMOS Acronym: Complimentary Metal Oxide Semiconductor CMPTR Abbreviation: Computer CNSL Abbreviation: Console COAX Cable type used with process network. Communications Interface Assembly (CIA) A printed circuit card that links files of PROVOX devices and the data highway. The CIA provides the timing and data conversion necessary for communications. Computer Interface Unit (CIU) A set of cards that acts as a protocol converter to the CCON, BCON, or CCOMP, to interface with the PROVOX data highway. CONFIG Abbreviation: Configuration Cardfile The Control I/O Cardfile supplies all internal connections for up to 14 I/O cards. Central Processing Unit (CPU) The portion of a computer that manipulates and modifies data, carrying out the instructions of the computer program. CHIP Acronym: Computer/Highway Interface Package Revision D — October 1997 Configuration (CONFIG) Giving instructions and supplying reference information to the controllers and other devices that make up a process control instrumentation system. For some PROVOX systems, configuration consists of responding to prompts in a series of console screen displays. For other PROVOX systems, configuration consists of creating and manipulating special ASCII text files. Controller A device that operates automatically to regulate a controlled variable. MM7.0:DC9400:OWP Glossary Glossary-4 Control Sequence A type of primary control algorithm which provides basic functions such as alarming, data communication, tracking, and error signal calculation, but does not provide any form of control action. This allows the user to create a customized control algorithm transfer function using FST instructions. CPU Acronym: Central Processing Unit. CRC Acronym: Cyclic Redundancy Check CSA Acronym: Canadian Standards Association CU MPU Control Unit Microprocessor Unit Glossary Cyclic Redundancy Check (CRC) A method of error detection in data transmission and data storage. The check evaluates both the number of ones and zeroes in a block (parity) and the position of the values in the block. D/A Acronym: Digital to Analog, or Digital to Analog Converter Database A collection of data stored in a systematic way so that searches and sorts are rapid and so that retrieval of items is simple. Deadband [See Alarm Deadband] Detail Display A type of pre-formatted console display that shows the values of operating parameters and certain other parameters of a specified point. Device A piece of electronic hardware that performs one or more prescribed functions. DI Acronym: Discrete Input Diagnostics One or more programs in a computer or microprocessor that can detect and pinpoint a configuration error or a hardware fault. Also, the utility or functionality such programs add to a product. Digital Volt Meter (DVM) A test instrument that measures voltage, current, or resistance, and gives numerical readings. DIO Acronym: Discrete Input/Output DIP DAC Acronym: Dual In-line Package Acronym: Digital to Analog Converter Direct Screen Reference (DSR) Data A general term that denotes any information an MPU can process. MM7.0:DC9400:OWP A one or two digit number for a database point currently displayed at a console. To access or change data for the point, an operator need only enter the DSR. Revision D — October 1997 Glossary-5 Discrete Input (DI) A PROVOX point type. A DI point monitors a single discrete value of the process variable. That is, a DI point reads discrete data from a sensor or other system device. Discrete Input/Output (DIO) The reception and transmission of discrete signals. In PROVOX systems, DIO usually refers to a discrete input/output card in a controller. Discrete Output (DO) A PROVOX point type. A DO point generates a single discrete value referenced by the setpoint. EAROM Acronym: Electrically Alterable Read-Only Memory Acronym: Extended Data Acquisition System EIA Acronym: Electronic Industries Association Electrically Alterable Read-Only Memory (EAROM) A type of semiconductor memory device, electrically erasable and reprogrammable, that is used primarily for read-only information. Electronic Industries Association (EIA) DO Acronym: Discrete Output Download To transfer configuration instructions and reference information from a configuration device to other devices of a process control system. A group of electronic manufacturers that creates industry standards for communication between electronic devices. Among these standards are RS-232 and RS-449. Electromagnetic Interference (EMI) The general category of electrical noise induced by radio frequency and magnetic, electrostatic, or capacitive coupling. DRVR Driver (I/O driver) Dual In-line Package (DIP) An integrated circuit packaging method that allows for two rows of conductors spaced at least 0.3 inch (7.6 mm) apart with each conductor in the row spaced on 0.1-inch (2.5 mm) centers. DVM Acronym: Digital Volt Meter Revision D — October 1997 Electrostatic Damage (ESD) Deterioration of integrated circuits due to high levels of static electricity. Symptoms of ESD include degradation of performance, device malfunction, and complete failure. EMI Acronym: Electromagnetic Interference ENB Abbreviation: Enable MM7.0:DC9400:OWP Glossary Glossary-6 ENBL Abbreviation: Enable Engineering Units (EU) The range of measurement for an analog process variable. The low (0 percent) and high (100 percent) engineering unit limits define the anticipated range of the variable. For example, low and high engineering-unit values of 50 and 1550 might define a range for degrees Fahrenheit. In this example, the EU span would be 1500 degrees; each percent of the EU span would equal 15 degrees. Engineering Units Descriptor The name of the units an engineering units value represents. Possible examples include MTRS for meters, LB/SQIN for pounds per square inch, and DEGSCEL for degrees celsius. ENVOXrSoftware Glossary A Fisher-Rosemount Systems’ line of configuration products for PROVOX systems. The use of a third-party relational database is the principle distinguishing feature of configuration with ENVOX software. EOT Acronym: End of Transmission EPROM Acronym: Erasable Programmable Read-Only Memory Erasable Programmable Read-Only Memory (EPROM) A semiconductor memory device that is programmable electrically, but erasable only by exposure to high-intensity ultraviolet light. ERR Abbreviation: Error MM7.0:DC9400:OWP Error Signal In a closed loop, the difference between the actual value of a particular signal and its desired value (usually PV and SP). Error-Squared PI_PID A type of primary control algorithm which is similar to a normal PI_PID algorithm, but acts on the square of the error signal (where the sign of the error signal is retained) instead of the normal error signal value. EU Acronym: Engineering Units Fiber Optic Cable type used with process network Firmware Computer or microprocessor programming stored in an integrated circuit, in such a way that users cannot change the programming. HDL Acronym: Highway Data Link Hexadecimal A base 16 number system commonly used in digital computers. It consists of the numbers 0 through 9 followed by the letters A through F, where A corresponds to a decimal (base 10) value of 10 and F corresponds to a decimal value of 15. Hub Process network hub provides the interface between the console computer and the X-Terminal operator stations. IC Acronym: Integrated Circuit IDI Acronym: Intelligent Device Interface IEEE Acronym: Institute of Electrical and Electronics Engineers Revision D — October 1997 Glossary-7 IFC Acronym: Integrated Function Controller INAC Inactive Input/Output (IO or I/O) Signal reception and transmission, or signal interfacing. Input, for a process control device, involves accepting and processing signals from field devices. Output, for a process control device, involves converting commands into electrical signals to field devices. Institute of Electrical and Electronic Engineers (IEEE) An independent technical organization that defines standards for the electrical, electronic, and computer industries. ISA Acronym: Instrument Society of America ISO Acronym: International Standards Organization KB Abbreviation: Keyboard LAN Acronym: Local Area Network Least-Significant Digit (LSD) The lowest-value position of an integer; used in the control panel of certain products. LED Acronym: Light-Emitting Diode LGP Instrument Society of America (ISA) A professional organization of designers, manufacturers, and users of process control instrumentation. Integrated Function Controller (IFC) An advanced function controller of the UOC family, that provides multiloop continuous control capability with interlocking and sequencing through the use of FSTs and LCPs. International Standards Organization (ISO) An official body that develops standards for data communication and interconnection of different manufacturers’ equipment. I/O Channels Input/output channels: communications paths from a device to a communications link or other device. Revision D — October 1997 Acronym: Local Ground Point Light-Emitting Diode (LED) An electronic component that generates a small focused beam of light, in response to a current passing through. LEDs are available in several colors, depending on the type of crystal they contain. Local Ground Point (LGP) A central termination point for all signal common and power supply common circuits within a cabinet group of eight or fewer bays. Local Traffic Director (LTD) A communications device that controls the data flow on a local data highway. As many as 30 devices can be on the highway. An LTD also stores and forwards messages to other local areas. LSD Acronym: Least Significant Digit MM7.0:DC9400:OWP Glossary Glossary-8 LTD Acronym: Local Traffic Director Master Ground Point (MGP) A common termination point for as many as six local ground point (LGP) assemblies. MAX Abbreviation: Maximum Mode Identification of who or what controls changes to certain types of point data. Point data may potentially be changed by a human operator, a controller algorithm, a computer, and another point. Each mode determines which of these is allowed to change point data. The seven possible modes in a PROVOX system are: manual, automatic, remote set point, supervisory, direct digital control, computer, and hard manual. Modem Memory A computer’s storage for programs and data. Most computers and microprocessors have both internal and external memories: use of internal memories is usually faster, but the capacity of internal memories is more limited. Internal memories are usually ROM or RAM; external memories are usually disk or tape drives. MGP Acronym: Master Ground Point Glossary Modulator/demodulator: a device that allows a computer to transmit and receive data via a telephone or other communications network. Monitor A PROVOX point type. A monitor point is used to retain a single analog or discrete value. Analog monitored values are typically displayed on a console display as a PV bar graph. In a monitor point, the device containing the point is allowed to read or write the value and other system devices are only allowed to read the analog value. Microprocessor Most-Significant Digit (MSD) Microprocessor Unit (MPU) MPU A complex integrated circuit that can be programmed to perform different tasks. A general-purpose integrated circuit that performs the functions of the central processing unit (CPU) of a computer. microPROVOXt System A mark of Fisher Controls International, Inc. Fisher-Rosemount Systems’ line of self-contained process control systems. MIN Abbreviation: Minimum MM7.0:DC9400:OWP The highest-value position of an integer; used in the control panel of certain products. Acronym: Microprocessor Unit MSD Acronym: Most Significant Digit Multiplexer (MUX) A PROVOX highway device that transfers information between the data highway and field devices (both analog and discrete). MUX Abbreviation: Multiplexer Revision D — October 1997 Glossary-9 NC Acronym: Normally Closed or no connection NO Acronym: Normally Open Original Equipment Manufacturer (OEM) The firm that makes a product sold by another firm. For example, Hewlett Packard is the OEM for some products sold by Fisher Controls. OWP Non-Volatile Memory (NVM) A type of semiconductor memory that retains its contents even though power is disconnected. Normally Closed (NC) Said of a contact pair closed (conducting) when its device or relay coil is not energized. Such a contact pair also is called a break contact. Normally Open (NO) Said of a contact pair open (not conducting) when its device or relay coil is not energized. NTD Acronym: Network Traffic Director NVM Acronym: Non-Volatile Memory OEM Original Equipment Manufacturer Op Amp Acronym: Operational Amplifier Operator Station A local control station that can be connected to regulatory controllers. An operator station displays most of the same information that appears in a faceplate display, and gives basic control over a control loop. Revision D — October 1997 Operator Workplace PARAM Abbreviation: Parameter Percent of Span A scheme for indicating very large or very small values as simple percentages. The span is a range of values defined for a specific situation. The user establishes the limits of the range as low (0 percent) and high (100 percent) engineering-unit values. A percent-of-span value is a percentage of the difference between these limits. Plant Management Area (PMA) A collection of plant process areas (PPAs). A PMA controls the console point reporting load, and indirectly, central processing unit (CPU) loading. Port A communications terminal of a regulatory controller card file. Each port is dedicated to the reporting of one controller. Consequently, port numbers identify particular controllers. Power Supply Common (PSC) The negative terminal of the 24- volt system power supply: a reference for digital signals. Power Supply Unit (PSU) In a PROVOX instrumentation system, a device or component that converts standard alternating current to the direct current voltage that other system devices need. MM7.0:DC9400:OWP Glossary Glossary-10 PPA Acronym: Plant Process Area PRI Abbreviation: Primary Printed Circuit (PC) A conduction path of metal on a substrate material which is used to carry signals between electronic components. Printed Wiring Board (PWB) A board containing printed circuits (printed wiring) which serves as the mounting base for integrated circuits and other electronic components. Programmable Logic Controller (PLC) A microprocessor or mini-computer system able to perform simple analog and discrete control. PLC’s were developed as replacements for relay control panels, and are typically used for motor control. Glossary Programmable Read-Only Memory (PROM) A chip programmable only by means of a special device; once programmed in this way, it becomes a ROM. PROM Acronym: Programmable Read-Only Memory PROFLEXr Software A Fisher-Rosemount Systems’ line of configuration software products for PROVOX systems. ASCll text files are the principal distinguishing feature of configuration through a PROFLEX device. MM7.0:DC9400:OWP PROVOXr Products Process Control PROVUEr Console The Fisher-Rosemount Systems’ line of process control products used in PROVOX process measurement systems. The Fisher-Rosemount Systems’ line of console products for PROVOX systems that use a global database configuration and have high-resolution graphics, ergonomically designed keyboards, and color printers. PSC Acronym: Power Supply Common PVE Acronym: PROVUE Electronics PWR Abbreviation: Power Radio, Electronic, and Television Manufacturers’ Association (RETMA) A group of electronic manufacturers who developed a standard for rack mounting of electronic equipment. Radio Frequency Interference (RFI) Inadvertently transmitted energy that falls in the frequency band of radio signals. If this energy is sufficiently strong, it can influence the operation of electronic equipment. RAM Acronym: Random-Access Memory Random-Access Memory (RAM) A type of semiconductor memory. A user can read from and write to a RAM as often as desired. RAT Abbreviation: Ratio Revision D — October 1997 Glossary-11 RCV Abbreviation: Receive Read-Only Memory (ROM) A memory in which information is stored permanently. A user can examine ROM contents as often as desired but cannot change the contents. Read/Write Memory (RWM) Another name for random access memory (RAM). Reset 1. To return the MPU and any associated circuits to their starting states. 2. The name given to a button a user pushes for such a reset, or to a signal directing such a reset. 3. Another name for integral control action. Resistance Temperature Detector (RTD) A device or element that measures process temperature very accurately. RTDs sense temperature changes by measuring the resistance of a coiled metal wire, typically platinum. Restart To re-power a device of a PROVOX system. RETMA Acronym: Radio, Electronic, and Television Manufacturers’ Association RTD Resistance-Temperature Detector SC Acronym: Signal Common Scan Sequential interrogation of devices or points. Scientific Apparatus Makers Association (SAMA) A trade association that develops standards for symbology, terminology, and procedures within the chemical and process control industries. SEC Abbreviation: Secondary Serial Sequential: said of data transmitted one bit after another. SGP Acronym: Shield Ground Point Shield Ground Point (SGP) A copper bus bar that fits in horizontal cable trays in a system cabinet. This bar is a convenient place to ground signal cable shields. Signal Common (SC) A ground point that provides a reference for analog input and analog output signals in a PROVOX system. System installers should reference all other DC wiring to power supply common (PSC). Softkey RFI Acronym: Radio Frequency Interference ROM Acronym: Read-Only Memory Revision D — October 1997 A keyboard key that activates one of several functions, according to the portion of software executing at the moment. Commonly, a screen display indicates the current functions of all softkeys. MM7.0:DC9400:OWP Glossary Glossary-12 Software Microprocessor or computer programs and routines that reside in alterable memory (usually RAM or magnetic media), as opposed to firmware, which consists of programs and routines that are programmed into an integrated circuit. Span [See Percent of Span] SQRT Abbreviation: Square Root UOC Acronym: Unit Operations Controller Upload The movement of Detail Display Parameters from system devices to a configuration device. An upload lets the current values of parameters be incorporated into existing configuration source files, eliminating user entry specific tuning changes. UPS Acronym: Uninterruptible Power Supply STBY Abbreviation: Standby VDU Acronym: Video Display Unit STAT Abbreviation: Station SW Abbreviation: Switch TC Abbreviation: Thermocouple Glossary Twisted Pair Cable type used with process network Video Display Unit (VDU) An electronic assembly that displays alphanumeric data and graphic images on a screen, for viewing by a user. VME-bus Acronym: Versa Module Eurocard Bus WDT Acronym: Watchdog Timer Uninterruptible Power Supply (UPS) A backup device for the AC power source. A UPS connects between the AC power source and computer equipment. Should there be a failure of or interruption in the AC power source, the UPS supplies continuous power to the computer. Unit Operations Controller (UOC) A PROVOX controller designed for batch, sequencing, discontinuous, and unit-oriented continuous-control applications. A UOC includes FST and LCP functionality. MM7.0:DC9400:OWP WSI Acronym: Weigh Scale Interface X-Terminal The hardware assembly consisting of a VDU, keyboard and mouse, and the electronics necessary to run the server software of a X-Window system based application. XMIT Symbol: Transmit Revision D — October 1997 Index-1 A E accessing displays, 5-1 ENVOX diagnostic displays, 5-13 accessing ENVOX utility, 5-9 expansion cards and transceivers, 2-62 AIU, 2-19 AIU fuse replacement, 9-19 alarm interface unit, 2-19 B F fault isolation, 5-1 fiber optic hub, 2-60 fiber optic transceiver, 9-11 bridge, 2-34 fiber optic transceiver module, 9-10, 9-14 bridge expansion card, 2-63 file cabinets, 2-10 C H card cleaning, 4-1 high wall unit, 2-7 caution, 1-3 central hub, 2-35 highway data link, 2-26 coaxial hub, 2-59 I coaxial transceiver module, 9-9 internal integrity, 4-3 collision domain, 2-34 internal integrity display, 5-2 console information display, 5-3 console logging unit, 2-27 control room funiture, 2-2 controls and indicators, video display unit, 8-1 corrosion, 4-3 internal integrity displays, 5-1 introduction, 1-1 L local area integrity display, 5-13 local self-test, X-terminal, 5-18 loggin diagnostics, 5-12 D low wall unit, 2-4 DC9430 operator stations, 2-15 M device revision, 5-15 diagnostic software, 6-4 diagnostic utilities, 5-9 dual monitors, 2-19 Revision D — October 1997 maintaining alarm interface unit, 9-18 AUI tp BNC tramsceiver, 9-16 bridge module, 9-16 console logging unit, 9-1 MM7.0:DC9400:OWP Index-2 network adaptor, 9-2 process network hub, 9-2 trackball device, 9-18 maintaining console keyboards and touchscreens, introduction, 7-1 maintaining DC9500 WS-Series, 6-1 maintaining keyboards, 7-1 maintaining keyboards and touchscreens, 7-1 maintaining video display units, 8-1 maintaining video display units (VDU’s), 8-1 media selection for remote X-Terminals, 2-36 memory installation, 8-7, 8-9 monitor installation dual monitor, 8-19 low wall, 8-14 standard and high wall, 8-16 power wiring, 10-5 preventive maintenance, 4-1 preventive maintenance requirements, 4-3 process network, 2-34 process network hub, 2-26, 2-34 process network hub twisted pair, 2-61 product overview, 2-1 R related documents, 1-2 remote a single X-Terminal, 2-36 remote applications, 2-37 remote groups of X-Terminals, 2-36 remote multiple X-Terminals, 2-37 remote two or more X-Terminals, 2-36 monitor removal dual monitor, 8-18 low wall, 8-13 standard and high wall, 8-14 remote X-Terminals, 2-35 N removal and installation, 6-2 console electronics, 6-3 network adaptor, 2-29 network hub, 2-59 network information connection display, 5-7 remote X-Terminals not used for process control, 2-35 Remote X-Terminals used for process control, 2-35 repeater, 2-35 router, 2-32, 2-34 network planning, 2-32 S note, 1-3 selecting ENVOX utility, 5-11 SIMM installation, 8-11 P software version, 5-8 page 2 status information -- internal integrity display, activity status, device status, 5-5 specifications process network bridge, A-10 process network hub, A-10 system cabinet, A-9 pedestal supports, 2-9 standard wall unit, 2-6 plant network, 2-34 switch, 2-34 MM7.0:DC9400:OWP Revision D — October 1997 Index-3 system cabinet, 2-30 system integrity display, 5-13 W wall assemblies, 2-3 T warning, 1-3 theory of operation, 3-1 DC9500 WS-Series console electronics, 3-3 introduction, 3-1 operator interface, 3-2 system overview, 3-1 workplace software, 3-4 wireways, 2-4 wing walls, 2-4 workplace console, 2-23 worksurfaces, 2-4, 2-9 WS-Series Console Computer, 2-24 traffic statistics display, 5-15 WS-series console electronics, 2-23 trouble log, 4-6 WS-Series internal options, 8-6 troubleshooting coaxial hub, 9-3 troubleshooting fiber optic hub, 9-5 U unsolicited data control, 5-16 Revision D — October 1997 X X-Server, 2-20 X-Terminal overview, 2-16 X-Terminal troubleshooting, 5-19 MM7.0:DC9400:OWP Index-4 This page intentionally left blank. MM7.0:DC9400:OWP Revision D — October 1997 This page blank. MM7.0:DC9400:OWP