Maintenance 3 - 28 Sxv / Rxv 450 - 550

Transcript

MAINTENANCE 3.1.12. SXV / RXV 450 - 550 TIGHTENING TORQUE SETTINGS DESCRIPTION SCREW / NUT TIGHTENING TORQUE SETTINGS NOTES Nm HANDLEBAR AND CONTROLS Screw securing clutch control to handlebar M6 Throttle control screw M6 Ignition switch screw M8 Footrest support bracket screw Footrest support bracket screw FOOTRESTS M12 M8 CHASSIS Screw securing linkage to mudguard at front end M6 Screw securing linkage to mudguard at rear end M6 Screw securing mudguard to bottom yoke M6 Conveyors screw M6 Side body panels screw M6 Front screw securing tail end to subframe M6 Central nut securing tail end – mudguard – subframe M6 Rear screw securing tail end to subframe M6 Screw securing tail end to mudguard M6 Top screw securing under-tail end to number plate M5 holder Bottom screw securing under-tail end to number plate M5 holder Screw securing under-tail end – mudguard – starter M6 contactor ext. Shock absorber guard screw M5 Screw securing headlight fairing to instrument support M5 Instrument support screw M5 Under-tail end lower screw M6 Tail light screw Turn indicators nut Digital instrument nut Headlight screw LIGHTS AND INSTRUMENT PANEL 3.9 M8 M5 M6 10 4 24 55 25 loctite 243 loctite 243 12 12 12 12 12 12 12 12 12 7 7 12 6 6 6 12 2 6 6 6 TANKS Screw securing plate to fuel tank Screw securing fuel tank to frame Screw securing pump body to fuel tank Oil tank nut M6 M6 M6 M6 12 12 10 5 M10 M8 M5 M5 49 22 4.4 4.4 M8 M10 22 34 FRAME Subframe screw Upper chain roller screw Lower slider rear screw Lower slider front screw STAND Stand plate screw Side stand nut 3 - 28 loctite 243 loctite 243 MAINTENANCE SXV / RXV 450 - 550 DESCRIPTION SCREW / NUT TIGHTENING TORQUE SETTINGS NOTES Nm Screw securing silencer to subframe Exhaust pipes nut Screw securing tubes to head Screw securing brake to handlebar EXHAUST SYSTEM M8 M6 M6 M6 22 12 12 10 Radiators upper screw Radiators lower screw COOLING SYSTEM M6 M6 5 12 FRONT BRAKE M8 M10 25 50 REAR BRAKE M6 M8 10 25 Wheel shaft cap FRONT WHEEL M22 60 Wheel shaft nut REAR WHEEL M25 127 Front brake calliper screw - RXV 450/550 Front brake calliper screw - SXV 450/550 Rear brake master cylinder screw Brake pedal screw FRONT SUSPENSION M8 M8 M6 M8 M8 M26 M30 M10 M6 24 22 10 22 24 108 7 32 12 REAR SUSPENSION M12 M12 M12 M10 80 80 80 52 SWINGING ARM Chain guide nut M6 Nut securing swinging arm shaft M14 Chain stretcher adjuster nut M8 Screw securing chain slider and tube guides to rear brake 4.8 Rear chain guard screw 4.8 Chain guide screw M6 12 100 26 4.4 4.4 12 Steering head screw Bottom yoke screw Wheel shaft pinch bolt - RXV 450/550 Wheel shaft pinch bolt - SXV 450/550 Handlebar upper clamps screw Steering shaft nut Steering shaft ring nut Handlebar lower clamp nut Leg guard screw Nut securing frame to linkage Nut securing linkage to rocker Nut securing rocker to swinging arm Shock absorber nut loctite 243 3 - 29 MAINTENANCE SXV / RXV 450 - 550 DESCRIPTION Crankshaft stop screw Freewheel outer ring screws Throttle body screws Camshaft gear retaining screw SCREW / NUT TIGHTENING TORQUE SETTINGS M8x1.25 M6x1 M6x1 M16x1 Nm 22 13 13 35 ELECTRICAL COMPONENTS Screw securing solenoid starter and fuse holder M5 Frame ground retaining screw M6 Solenoid starter cables screw M6 Horn screw M8 7 12 12 22 NOTES loctite 270 loctite 270 loctite 243 3 - 31 PERIODIC MAINTENANCE Engine 450 - 550 2.1.3. TIGHTENING TORQUE SETTINGS SCREW / NUT DESCRIPTION TIGHTENING TORQUE SETTINGS NOTES Nm (Lbft) ENGINE Nut securing engine to frame Screw securing throttle body to head Screw securing control unit to plate Screw securing voltage regulator and control unit to frame Coil screw Screw securing sprocket cover and chain guide plate Engine oil drain cap Gearbox fluid drain cap Oil filter cover Piston mounting hole plug Spark plug Gearbox fluid check screw Water pump impeller Head cover screw Water pump cover screw Clutch cover screw Right casing cover screw Casing jointing bolt Casing jointing bolt Ignition cover screw Pick-up screw Stator fixing screw Chain tensioner sliding shoe screw Timing chain tensioner screw Cable guide ring screw Oil lines mounting plate screw Blow-by breather union Flywheel nut Starter motor screw Chain guide plate screw Screw securing primary shaft bearing Screw securing lay shaft bearing Desmo bearing screw Gear indicator screw Gear change pedal screw M10 M6 M4 54 (39.82) 12 (8.85) 4.4 (3.24) M6 12 (8.85) M6 M6 M12x1.5 M10X1.5 M56x1.5 M30x2 M10X1.25 M6x1 M7x1 M6x1 M6x1 M6x1 M6x1 M6x1 M7x1 M6x1 M5x0.8 M5x0.8 M6x1 M6x1 M6x1 M6x1 M12x1 M14x1 M6x1 M6x1 M6x1 M6x1 M5x0.8 M5x0.8 M6x1 12 (8.85) 12 (8.85) 18 (13.28) 18 (13.28) 25 (18.44) 30 (22.13) 12 (8.85) 9.8 (7.23) 12 (8.85) 9.8 (7.23) 9.8 (7.23) 9.8 (7.23) 9.8 (7.23) 12 (8.85) 15 (11.06) 9.8 (7.23) 8 (5.90) 8 (5.90) 9.8 (7.23) 10 (7.37) 10 (7.37) 9.8 (7.23) 18 (13.28) 98 (72.28) 9.8 (7.23) 12 (8.85) 12 (8.85) 12 (8.85) 8 (5.90) 6 (4.43) 12 (8.85) Head bolt (pre-torque) M10X1.25 30 (22.13) Head bolt Head bolt Timing gear nut Timing cover screw Primary sprocket nut Gear selector stop plate screw Oil collector plate screw Gear selector shaft stop screw Gear ratchet rotation screw Selector shaft Clutch hub nut Clutch spring screw Pressure reducing valve Feed pump retaining screw Scavenge pump retaining screw Head lubricating nozzle Valve lift block screw Water union plate screw M10X1.25 M6x1 M12x1 M5x0.8 M18x1.25 M6x1 M6x1 M10X1.25 M6x1 M8x1.25 M18x1.25 M6x1 M14x1.5 M6x1 M6x1 M7x1 M5x0.8 M5x0.8 50 (36.88) 12 (8.85) 50 (36.88) 6 (4.42) 160 (118.00) 12 (8.85) 12 (8.85) 25 (18.44) 12 (8.85) 22 (16.23) 75 (55.32) 12 (8.85) 20 (14.75) 9.8 (7.23) 9.8 (7.23) 2.5 (1.84) 9 (6.64) 9 (6.64) loctite 243 loctite 243 loctite 270 loctite 270 loctite 270 loctite 270 Use sealant loctite 270 loctite 270 loctite 270 loctite 270 Smear screws washers with oil and loctite 243 loctite 270 loctite 270 loctite 270 loctite 243 loctite 270 loctite 270 2-7 PERIODIC MAINTENANCE DESCRIPTION Crankshaft stop screw Freewheel outer ring screws Throttle body screws Camshaft gear retaining screw Con-rod cap screw 2-8 Engine 450 - 550 SCREW / NUT M8x1.25 M6x1 M6x1 M16x1 M8x1 TIGHTENING TORQUE SETTINGS Nm 22 (16.23) 13 (9.58) 13 (9.58) 35 (25.82) 15+(48°÷50°) 11.06+(48°÷50°) NOTES loctite 270 loctite 270 loctite 243 Molicote G-N Plus