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Manual 10823458

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5 4 3 2 1 39796 U3 DOOR SWITCH RD-6 RD-3, +24VDC Hi_Limit_Trip_H Drv@SetSpd_L + Drv_Fault_L SCK_COMM 24VAC_PWR J38 1 2 3 8 7 6 5 4 3 2 1 Y RD BK WH(RD/WH-1) Lower Keypad Header (RD/WH-1),(RD/WH-2), 22awg twisted pair J3.1 J3.2 J3.3 J3.4 J3.5 J3.6 J3.7 J3.8 J3.9 J3.10 J3.11 J3.12 RD(RD/WH-1) +24Vdc_Out 2 BL-8 BL-7 BL-6 BL-5 BL-4 BL-3 OFF C O MBI J15.1 J15.2 J15.3 J15.4 J15.5 J15.6 J15.7 Dig_Gnd J15.8 Mode_Sw 1 STEAM H OT AIR 12 6 8 10 4 J4 C O O L DOWN O FF SW1 C O MBI STEAM H OT AIR C O O L DOWN 3 5 7 9 11 Lower Keypad (Light/Fan/Vent) Com - 12 Out_10 - 11 Out_9 - 10 Out_8 - 9 Out_7 - 8 Out_6 - 7 Out_5 - 6 Out_4 - 5 Out_3 - 4 Out_2 - 3 Out_1 - 2 +5Vdc - 1 J12 Oven Prb Oven Prb Ctrl_Zone_Prb Ctrl_Zone_Prb Quench_Prb Quench_Prb Product_Prb Product_Prb J41.1 J41.2 J41.3 J41.4 J41.5 J41.6 J41.7 J41.8 Boiler_Prb J8.1 Boiler_Prb J8.2 J8.3 J8.4 J8.5 J8.6 J8.7 J8.8 12 11 10 9 8 7 6 5 4 3 2 1 J17.1 J17.2 J17.3 J17.4 J17.5 J17.6 J17.7 J17.8 OR Analog Inputs T1 Aux I/O T2 T3 C MANUAL CONTROL - 53697 Mode Switch Header J37 1 2 3 Relay Outputs J35 J20 Dig_Gnd J1.1 Boiler_Hi_Lmt J1.2 Lo_Lvl_Float J1.3 Hi_Lvl_Float J1.4 J1.5 J1.6 J1.7 J1.8 J1.9 +24Vdc_Out J1.10 12 11 10 9 8 7 6 5 4 3 2 1 1 2 FRONT PANEL BUZZER J2.1 J2.2 J2.3 J2.4 J2.5 J2.6 J2.7 J2.8 J2.9 J2.10 J2.11 J2.12 50725 Digital Inputs U2 BL-9 V D PZ1 J11.1 J11.2 J11.3 J11.4 J11.5 J11.6 J11.7 J11.8 J11.9 J11.10 V-5 VFD - Relay Interface Module RD Dig_Gnd Door_Closed_H Cavity_Hi_Lmt Drv_@Setspd_L Safety_Sw_Closed_H SSR_HeatSink_H Door_Latched_H Oven_Off_H GY-20 Drv_Fault_L +24Vdc_Out BK-15 Y-6 SPST 52362 SW5 Ctrl 24Vac [0..2] BK-15 Y-6 OR_5 GY-15 J6.1 J6.2 J6.3 J6.4 J6.5 J6.6 J6.7 J6.8 J6.9 J6.10 J6.11 J6.12 2 BK-23/BK-21 Water Solenoid RD-16 GY_16 RD-24 OR-18 +24VDC RD-15 RD-5 +24VDC Cooling_Fan RD-23 GY-9 1 BK-9 2 Vent_Sol OR-18 1 2 BK10/BK-23 Quench Solenoid GY-17 GY-14 GY-19 GY-18 Lights 24VAC Cir_Pump +24VDC Delime_Pump HotAir_24V Oven_On Oven_On Boiler_24V Drv_Ok Drv_Ok K2B_NO K2B_Com 1 39324 +24VDC Buzzer +24VDC Vent +24VDC Quench +24VDC Chemical_Pump Spd_Sel_Bit_0 Spd_Sel_Bit_1 Fwd_Ena_L Rev_Ena_L Mtr_Spd_Sel_Bit_0_Ena_L Mtr_Spd_Sel_Bit_1_Ena_L Mtr_Fwd_Ena_L Mtr_Rev_Ena_L Halogen Lamp-12V RD, 200°C , 18awg 1 2 D D0119 (X 2) WH 1 2 BK, 200°C , 18awg BK-22 BK-9/BK-21 Mtr_2 GY-9 OR-25 OR-25 12 OR-5 14 Hi_Limit_Trip_H OR-23 J20.1 J20.2 J20.3 J20.4 J20.5 J20.6 J20.7 J20.8 J20.9 J20.10 J20.11 J20.12 HotAir_Heat_Ena SSR_A1 SSR_A2 +24VDC_Rtn BK-9/BK-21 Cooling_Blwr M9616 SW4 36441 11 RD-25 RD-3 Hotair_24Vdc RD-3 Fill_Sol +24VDC Spritzer_Sol V-5 RD-10 +24VDC +24VDC_Rtn Cavity_DrainCavity_Drain+ +24VDC Boiler_Drain +24VDC_Rtn +24VDC Boiler_Drain + - Cavi ty_Hi_Lmt BL-11 J18.1 J18.2 J18.3 J18.4 J18.5 J18.6 J18.7 J18.8 J18.9 J18.10 J18.11 J18.12 + RD-3 C BL-11 BL-1 BK-22 BK-14 BL-1 BK-22 Hotair_MV_On_H BK-22 BK-14 Rinse_Pump +24VDC Boiler_Heat_On Boiler_Heat_Ena Y V 18234 Buzzer R1 POT J16.1 J16.2 J16.3 J16.4 J16.5 J16.6 J16.7 J16.8 B J13.1 +24VDC J13.2 Buzzer J13.3 DGND RS232 J14.1 J19.1 J19.3 24VAC_Pwr J19.2 Y/BK-1, 22awg twisted pair J14.3 TB4 RS232 Out RD(RD/Y/BK-1) RS232 In DGND J5.1 PWM OUT J5.2 PWM OUT J5.3 DGND RD-24 RD-16 Y(RD/Y/BK-1) 1_C 1_D RD-15 RD-9 BK(RD/Y/BK-1) RD-10 RD BK BK-26 BK-15 WH/BK-2, 22awg twisted pair WH/BK-1, 22awg twisted pair BL/BK-1, 22awg twisted pair PWM J19.4 J14.2 B 1_A 1_B 2_C 2_D 2_A 2_B 3_C 3_D 3_A 3_B 4_C 4_D 4_A 4_B 5_C 5_D 5_A 5_B RD-40 +24VDC RD-40 RD-25 HotAir_24VDC RD-26 RD-27 BK-14 BK-9 BK-10 Term_Blk_5p +24VDC Power Distribution 50952 BK-12 Drv_Input_Com RD/BK-1[1..2] RD/BK-1, 22 awg twisted pair A A Cavi ty Prb1_1 W RT1 Quench Inverter_H.S. RT2 Prb2_1 39800 RT3 39800 Product RT4 39783 50310 t t BK Prb1_2 t t BK Prb2_2 Probes: 1k RTD 5 4 3 - _ __-___ - _ __-___ - _ __-___ A B1 0-084 REV EC N GA GE - M AT L - I N I T I AL R ELEASE - __-__-__ ___ __-__-__ ___ __-__-__ ___ 03-16-11 R EV ISIONS D ATE MH .XXX ±.015 .XX ±.03 ANGULAR ± 1° 50 L AKESIDE AVE. BURLINGTON, VERMONT 05401 THIS DRAWING IS THE PROPERTY OF G.S. BLODGETT CORPORATION. NEITHER THIS DRAWING NOR ANY INFORMATION CONTAINED HEREIN MAY BE COPIED OR USED, IN WHOLE OR IN PART, WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE G.S. BLODGETT CORPORATION. © G. S. BLODGETT CORPORATION. UNPUBLISHED WORK. ALL RIGHTS RESERVED Title APR BY T OLER AN C ES U N LES S OTHERWISE SPECIFIED 2 G.S. BLODGETT CORPORATION HOLE ±.005 DWG BY APR BY SCHEMATIC, HV100G, 120V MANUAL MH DATE 03-16-11 SHEET 1 OF 2 MH DATE 03-16-11 SCALE 1 NO NE DRAWING NUMBER 54397 REV A 5 4 3 2 1 D D Line Cord J3 R10645 1 2 BL 3 BK L2_A L2_B TB1 Term_Blk_AC_Gnd_3p 38605 1 U8 WH-7 S1 WH-2 BL-4, 14awg, 600V 1 OR-20 39669 BR-9, 22awg, 600V BK-9, 18awg, 600V BL-9, 22awg, 600V BL-9/BL-5 208V 2 120V 3 5 IGN_24Vac Hotair_MV_ON_H 24 VDC_RTN BK-22 36446 RD-22 OR-12 24 VAC 6 COM 4 IGN_24Vac_Rtn PSW OR-2 A1+ A2- M9422 SW5 Pressure Switch C NO NC TH V-12 37941 WH-2 WH-20 1 2 OR-20 Main Gas Solenoid 38515 Induced Draft Blower 208V 2 BR-7/BR-8 120V 3 BL-5/BL-8 COM 4 38303 T2 BL Ctrl 24Vac [0..2] RD/W-1, 22 awg twisted pair BK GY-8 R 5 24 VAC BL-21 B 240V 1 WH BL BL-8 BR-8 38605 BL-8 TB1 Term_Blk_AC_Gnd_3p BL-5, 22awg, 600V L2_A L2_B SW6 38303 T1 240V 1 BL-1 C V1 V-12 BL-20 BL-1, 14awg, 600V Heat Cut_OFF L2_C L2_D Gnd_C Gnd_A Gnd_D Gnd_B IND NC 2 G/Y-1, 14awg, 600V BR-4, 14awg, 600V 2 1 L1 GY-8 OR-2/OR-12 BR-1, 14awg, 600V L1_A L1_B L1_C L1_D 24 VAC BR-8 R1 Heat Relay RD-22/RD-33 SPARK GAP .125" V2 RD-33 CB1 20 Amp 39688 H.V. Spark GND WH-20 C F.S. Ign_Mod FENWAL 35-615616-021 L2_C L2_D Gnd_C Gnd_A Gnd_D Gnd_B L1_C L1_D L1_A L1_B Grn B W 6 C1 38610 5 MFD/370 VAC RD/BK-1[1..2] RD/BK-1, 22 awg twisted pair 24Vdc Power Supply BR-3/BR-7 BL-3 BL-6, 14awg, 600V L 1 N 2 3 Gnd + + - M9608 RD/BK-1 CO N4 N Inverter Drive BL-16 N U/T1 RD V/T2 WH W/T3 BK 39332 2 MTR1 L1 Gnd WH BK 1 LINE N BR-16 Cir_Mtr, 3p, 4 pole L3 L1 LOAD GND BR L2 L1 RD L1 EMI FILTER 53902 L 5 4 3 2 1 P24 BR-6, 14awg, 600V BR-3, 22awg, 600V BL-3, 22awg, 600V N. C. BL BK GY GY(GY/BK-1) A Mtr_Spd_Sel_Bit_1_Ena_L Mtr_Spd_Sel_Bit_0_Ena_L Mtr_Rev_Ena_L Mtr_Fwd_Ena_L BK-12 BK-12/BK-13 GY-20 GY-15 Drv_Input_Com Drv_Fault_L Mtr@SetSpd_L 1212 1111 1010 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 BK-L BK-L/CM2 GY-IN5 GY-IN4 GY-IN3 GY-IN2 GY-IN1 H O OI L FM CM2 12 11 Pre_Set Speeds: BK(GY/BK-1) BK-13 GY(GY/BK-1) GY-14 GY-17 GY-18 GY-19 BK(GY/BK-1) Shield Wire 18awg, 600v Shielded Cable BK binary select: A20: 000 - V_Lo_Spd Freq = 20hz A21: 001 - Lo_Spd Freq = 30hz A A22: 010 - Hi_Spd Freq = 40hz A21: 011 - V_Hi_Spd Freq = 50hz BK-CM2 V-12 V-11 54630 GY/BK-1 twisted pair GY/BK-1 twisted pair 5 GY GY 4 3 - _ __-___ - _ __-___ - _ __-___ A B1 0-084 REV EC N GA GE - M AT L - I N I T I AL R ELEASE - __-__-__ ___ __-__-__ ___ __-__-__ ___ 03-16-11 R EV ISIONS D ATE MH .XXX ±.015 .XX ±.03 ANGULAR ± 1° 50 L AKESIDE AVE. BURLINGTON, VERMONT 05401 THIS DRAWING IS THE PROPERTY OF G.S. BLODGETT CORPORATION. NEITHER THIS DRAWING NOR ANY INFORMATION CONTAINED HEREIN MAY BE COPIED OR USED, IN WHOLE OR IN PART, WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE G.S. BLODGETT CORPORATION. © G. S. BLODGETT CORPORATION. UNPUBLISHED WORK. ALL RIGHTS RESERVED Title APR BY T OLER AN C ES U N LES S OTHERWISE SPECIFIED 2 G.S. BLODGETT CORPORATION HOLE ±.005 DWG BY APR BY SCHEMATIC, HV100G, 120V MANUAL MH DATE 03-16-11 SHEET 2 OF 2 MH DATE 03-16-11 SCALE 1 NO NE DRAWING NUMBER 54397 REV A