Transcript
5
4
3
2
1
39796
U3
DOOR SWITCH RD-6
RD-3, +24VDC
Hi_Limit_Trip_H Drv@SetSpd_L
+ Drv_Fault_L
SCK_COMM 24VAC_PWR
J38
1 2 3
8 7 6 5 4 3 2 1
Y RD BK
WH(RD/WH-1)
Lower Keypad Header
(RD/WH-1),(RD/WH-2), 22awg twisted pair
J3.1 J3.2 J3.3 J3.4 J3.5 J3.6 J3.7 J3.8 J3.9 J3.10 J3.11 J3.12
RD(RD/WH-1) +24Vdc_Out 2
BL-8 BL-7 BL-6 BL-5 BL-4 BL-3
OFF C O MBI
J15.1 J15.2 J15.3 J15.4 J15.5 J15.6 J15.7 Dig_Gnd J15.8
Mode_Sw 1
STEAM H OT AIR
12 6 8 10 4
J4
C O O L DOWN O FF
SW1
C O MBI STEAM H OT AIR C O O L DOWN
3 5 7 9 11
Lower Keypad (Light/Fan/Vent)
Com - 12 Out_10 - 11 Out_9 - 10 Out_8 - 9 Out_7 - 8 Out_6 - 7 Out_5 - 6 Out_4 - 5 Out_3 - 4 Out_2 - 3 Out_1 - 2 +5Vdc - 1 J12
Oven Prb Oven Prb Ctrl_Zone_Prb Ctrl_Zone_Prb Quench_Prb Quench_Prb Product_Prb Product_Prb
J41.1 J41.2 J41.3 J41.4 J41.5 J41.6 J41.7 J41.8
Boiler_Prb J8.1 Boiler_Prb J8.2 J8.3 J8.4 J8.5 J8.6 J8.7 J8.8
12 11 10 9 8 7 6 5 4 3 2 1
J17.1 J17.2 J17.3 J17.4 J17.5 J17.6 J17.7 J17.8
OR
Analog Inputs
T1 Aux I/O T2 T3
C
MANUAL CONTROL - 53697
Mode Switch Header
J37
1 2 3
Relay Outputs
J35
J20
Dig_Gnd J1.1 Boiler_Hi_Lmt J1.2 Lo_Lvl_Float J1.3 Hi_Lvl_Float J1.4 J1.5 J1.6 J1.7 J1.8 J1.9 +24Vdc_Out J1.10
12 11 10 9 8 7 6 5 4 3 2 1
1 2
FRONT PANEL BUZZER
J2.1 J2.2 J2.3 J2.4 J2.5 J2.6 J2.7 J2.8 J2.9 J2.10 J2.11 J2.12
50725
Digital Inputs
U2
BL-9
V
D
PZ1
J11.1 J11.2 J11.3 J11.4 J11.5 J11.6 J11.7 J11.8 J11.9 J11.10
V-5
VFD - Relay Interface Module
RD
Dig_Gnd Door_Closed_H Cavity_Hi_Lmt Drv_@Setspd_L Safety_Sw_Closed_H SSR_HeatSink_H Door_Latched_H Oven_Off_H GY-20 Drv_Fault_L +24Vdc_Out
BK-15
Y-6 SPST 52362 SW5
Ctrl 24Vac [0..2]
BK-15 Y-6 OR_5 GY-15
J6.1 J6.2 J6.3 J6.4 J6.5 J6.6 J6.7 J6.8 J6.9 J6.10 J6.11 J6.12
2
BK-23/BK-21
Water Solenoid
RD-16
GY_16
RD-24 OR-18
+24VDC
RD-15 RD-5
+24VDC Cooling_Fan
RD-23 GY-9
1
BK-9
2 Vent_Sol
OR-18
1
2
BK10/BK-23
Quench Solenoid
GY-17 GY-14 GY-19 GY-18
Lights 24VAC Cir_Pump +24VDC Delime_Pump
HotAir_24V Oven_On Oven_On Boiler_24V Drv_Ok Drv_Ok K2B_NO K2B_Com
1
39324
+24VDC Buzzer +24VDC Vent +24VDC Quench +24VDC Chemical_Pump Spd_Sel_Bit_0 Spd_Sel_Bit_1 Fwd_Ena_L Rev_Ena_L
Mtr_Spd_Sel_Bit_0_Ena_L Mtr_Spd_Sel_Bit_1_Ena_L Mtr_Fwd_Ena_L Mtr_Rev_Ena_L
Halogen Lamp-12V RD, 200°C , 18awg 1 2
D
D0119 (X 2)
WH
1 2
BK, 200°C , 18awg
BK-22 BK-9/BK-21 Mtr_2 GY-9
OR-25
OR-25
12
OR-5
14
Hi_Limit_Trip_H OR-23
J20.1 J20.2 J20.3 J20.4 J20.5 J20.6 J20.7 J20.8 J20.9 J20.10 J20.11 J20.12
HotAir_Heat_Ena SSR_A1 SSR_A2 +24VDC_Rtn
BK-9/BK-21
Cooling_Blwr M9616
SW4 36441 11
RD-25 RD-3
Hotair_24Vdc
RD-3
Fill_Sol +24VDC Spritzer_Sol V-5 RD-10 +24VDC +24VDC_Rtn Cavity_DrainCavity_Drain+ +24VDC Boiler_Drain +24VDC_Rtn +24VDC Boiler_Drain +
-
Cavi ty_Hi_Lmt
BL-11
J18.1 J18.2 J18.3 J18.4 J18.5 J18.6 J18.7 J18.8 J18.9 J18.10 J18.11 J18.12
+
RD-3
C
BL-11 BL-1 BK-22 BK-14
BL-1 BK-22
Hotair_MV_On_H BK-22
BK-14
Rinse_Pump +24VDC Boiler_Heat_On Boiler_Heat_Ena
Y V
18234
Buzzer
R1 POT
J16.1 J16.2 J16.3 J16.4 J16.5 J16.6 J16.7 J16.8
B
J13.1
+24VDC
J13.2
Buzzer
J13.3
DGND
RS232
J14.1 J19.1
J19.3
24VAC_Pwr
J19.2
Y/BK-1, 22awg twisted pair
J14.3
TB4
RS232 Out RD(RD/Y/BK-1) RS232 In DGND
J5.1
PWM OUT
J5.2
PWM OUT
J5.3
DGND
RD-24 RD-16
Y(RD/Y/BK-1)
1_C 1_D
RD-15 RD-9
BK(RD/Y/BK-1)
RD-10 RD BK BK-26 BK-15
WH/BK-2, 22awg twisted pair
WH/BK-1, 22awg twisted pair
BL/BK-1, 22awg twisted pair
PWM
J19.4
J14.2
B
1_A 1_B
2_C 2_D
2_A 2_B
3_C 3_D
3_A 3_B
4_C 4_D
4_A 4_B
5_C 5_D
5_A 5_B
RD-40
+24VDC RD-40
RD-25
HotAir_24VDC
RD-26 RD-27
BK-14 BK-9 BK-10
Term_Blk_5p +24VDC Power Distribution 50952
BK-12
Drv_Input_Com
RD/BK-1[1..2] RD/BK-1, 22 awg twisted pair
A
A
Cavi ty Prb1_1 W
RT1
Quench
Inverter_H.S. RT2
Prb2_1 39800
RT3
39800
Product RT4
39783
50310
t
t BK Prb1_2
t
t
BK Prb2_2 Probes: 1k RTD
5
4
3
-
_ __-___
-
_ __-___
-
_ __-___
A
B1 0-084
REV
EC N
GA GE
-
M AT L
-
I N I T I AL R ELEASE -
__-__-__
___
__-__-__
___
__-__-__
___
03-16-11 R EV ISIONS
D ATE
MH
.XXX ±.015
.XX ±.03
ANGULAR ± 1°
50 L AKESIDE AVE. BURLINGTON, VERMONT 05401
THIS DRAWING IS THE PROPERTY OF G.S. BLODGETT CORPORATION. NEITHER THIS DRAWING NOR ANY INFORMATION CONTAINED HEREIN MAY BE COPIED OR USED, IN WHOLE OR IN PART, WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE G.S. BLODGETT CORPORATION. © G. S. BLODGETT CORPORATION. UNPUBLISHED WORK. ALL RIGHTS RESERVED
Title
APR BY
T OLER AN C ES U N LES S OTHERWISE SPECIFIED
2
G.S. BLODGETT CORPORATION
HOLE ±.005
DWG BY APR BY
SCHEMATIC, HV100G, 120V MANUAL MH
DATE 03-16-11
SHEET 1 OF 2
MH
DATE 03-16-11
SCALE 1
NO NE
DRAWING NUMBER
54397
REV
A
5
4
3
2
1
D
D
Line Cord J3
R10645
1
2
BL
3
BK
L2_A L2_B
TB1 Term_Blk_AC_Gnd_3p 38605
1 U8
WH-7
S1
WH-2
BL-4, 14awg, 600V
1
OR-20
39669
BR-9, 22awg, 600V BK-9, 18awg, 600V BL-9, 22awg, 600V
BL-9/BL-5
208V
2
120V
3
5
IGN_24Vac
Hotair_MV_ON_H 24 VDC_RTN
BK-22
36446
RD-22
OR-12
24 VAC
6
COM 4
IGN_24Vac_Rtn
PSW
OR-2
A1+ A2-
M9422 SW5 Pressure Switch C NO NC
TH
V-12
37941
WH-2
WH-20
1
2
OR-20
Main Gas Solenoid 38515 Induced Draft Blower
208V 2 BR-7/BR-8 120V 3 BL-5/BL-8
COM 4
38303 T2
BL
Ctrl 24Vac [0..2] RD/W-1, 22 awg twisted pair
BK
GY-8
R
5 24 VAC
BL-21
B
240V 1
WH
BL
BL-8
BR-8
38605
BL-8
TB1 Term_Blk_AC_Gnd_3p
BL-5, 22awg, 600V
L2_A L2_B
SW6
38303 T1 240V 1
BL-1
C
V1
V-12
BL-20
BL-1, 14awg, 600V
Heat Cut_OFF
L2_C L2_D
Gnd_C Gnd_A Gnd_D Gnd_B
IND NC
2
G/Y-1, 14awg, 600V
BR-4, 14awg, 600V
2 1
L1
GY-8
OR-2/OR-12
BR-1, 14awg, 600V
L1_A L1_B L1_C L1_D
24 VAC
BR-8
R1 Heat Relay RD-22/RD-33
SPARK GAP .125"
V2
RD-33
CB1 20 Amp 39688
H.V. Spark
GND
WH-20 C
F.S.
Ign_Mod
FENWAL 35-615616-021
L2_C L2_D
Gnd_C Gnd_A Gnd_D Gnd_B
L1_C L1_D
L1_A L1_B
Grn
B
W
6
C1
38610
5 MFD/370 VAC RD/BK-1[1..2] RD/BK-1, 22 awg twisted pair
24Vdc Power Supply BR-3/BR-7 BL-3
BL-6, 14awg, 600V
L 1 N 2 3 Gnd
+ + -
M9608
RD/BK-1
CO N4
N
Inverter Drive
BL-16
N
U/T1
RD
V/T2
WH
W/T3
BK
39332
2
MTR1
L1
Gnd
WH BK
1
LINE
N
BR-16
Cir_Mtr, 3p, 4 pole
L3
L1 LOAD
GND
BR
L2
L1
RD
L1
EMI FILTER 53902
L 5 4 3 2 1 P24
BR-6, 14awg, 600V
BR-3, 22awg, 600V BL-3, 22awg, 600V
N. C.
BL BK GY
GY(GY/BK-1) A
Mtr_Spd_Sel_Bit_1_Ena_L Mtr_Spd_Sel_Bit_0_Ena_L Mtr_Rev_Ena_L Mtr_Fwd_Ena_L
BK-12 BK-12/BK-13 GY-20 GY-15
Drv_Input_Com Drv_Fault_L Mtr@SetSpd_L
1212 1111 1010 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1
BK-L BK-L/CM2 GY-IN5 GY-IN4 GY-IN3 GY-IN2 GY-IN1
H O OI L FM CM2 12 11
Pre_Set Speeds: BK(GY/BK-1) BK-13 GY(GY/BK-1) GY-14 GY-17 GY-18 GY-19
BK(GY/BK-1)
Shield Wire 18awg, 600v Shielded Cable
BK
binary select: A20: 000 - V_Lo_Spd Freq = 20hz A21: 001 - Lo_Spd Freq = 30hz
A
A22: 010 - Hi_Spd Freq = 40hz A21: 011 - V_Hi_Spd Freq = 50hz
BK-CM2 V-12 V-11 54630
GY/BK-1 twisted pair GY/BK-1 twisted pair
5
GY
GY
4
3
-
_ __-___
-
_ __-___
-
_ __-___
A
B1 0-084
REV
EC N
GA GE
-
M AT L
-
I N I T I AL R ELEASE -
__-__-__
___
__-__-__
___
__-__-__
___
03-16-11 R EV ISIONS
D ATE
MH
.XXX ±.015
.XX ±.03
ANGULAR ± 1°
50 L AKESIDE AVE. BURLINGTON, VERMONT 05401
THIS DRAWING IS THE PROPERTY OF G.S. BLODGETT CORPORATION. NEITHER THIS DRAWING NOR ANY INFORMATION CONTAINED HEREIN MAY BE COPIED OR USED, IN WHOLE OR IN PART, WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE G.S. BLODGETT CORPORATION. © G. S. BLODGETT CORPORATION. UNPUBLISHED WORK. ALL RIGHTS RESERVED
Title
APR BY
T OLER AN C ES U N LES S OTHERWISE SPECIFIED
2
G.S. BLODGETT CORPORATION
HOLE ±.005
DWG BY APR BY
SCHEMATIC, HV100G, 120V MANUAL MH
DATE 03-16-11
SHEET 2 OF 2
MH
DATE 03-16-11
SCALE 1
NO NE
DRAWING NUMBER
54397
REV
A