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Manual 8113785

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1 Issue 1 07-01-13 Page 2 Dieseljet 445 exterior Page 3 Dieseljet 505 exterior Page 4 Dieseljet 565 exterior Page 5 Dieseljet 625 exterior Page 6-7 445-625 models – fittings Page 8-9 445-625 models – console Page 10 445-625 models – electrical panel Page 11-12 445-625 models – engine bay components Page 13-14 445-625 models – pump and controls Page 15 Williams stocked Yanmar engines & parts Page 16 Tender Electrical Items Dieseljet 445 exterior 2 3 4 5 6 7 1 2 10 9 8 Position Part reference Description 1 02-0280 Bow Cushion Raised - Dieseljet 445 - 01-0746 Bow Cushion Mounting Plate 445/505 2 02-0285 Bow Cushion - 445 Dieseljet 3 02-0290 Driver’s Seat Cushion - 445 Dieseljet 4 02-0295 Drivers Back rest - 445 Dieseljet 5 02-0300 Central aft Cushion – 445 Dieseljet 6 02-0305 Rear seat Cushion – 445 Dieseljet 7 02-0310 Rear back rest – 445 Dieseljet - 01-0753 Upholstery set 445 Dieseljet (white) 8 01-0392 Inflatable Hypalon tube – 445 Dieseljet (white/grey) 9 01-0359 Fibreglass pod – 445 Dieseljet 10 03-0150 Side pod edge trim PVC nitrile white (1.5M) (all models) - 01-0760 Teak – 445DJ Set Dieseljet 505 exterior 1 3 2 3 4 5 6 9 8 Position Part reference Description 1 02-0281 Bow Cushion Raised - Dieseljet 505 2 02-0286 Bow Cushion - 505 Dieseljet 3 02-0291 Driver’s seat Cushion - 505 Dieseljet 4 02-0296 Drivers Back rest - 505 Dieseljet 5 02-0301 Central aft Cushion – 505 Dieseljet 6 02-0306 Rear seat Cushion – 505 Dieseljet 7 02-0311 Rear back rest – 505 Dieseljet - 01-0671 Upholstery set 505 Dieseljet (white) 8 01-0391 Inflatable Hypalon tube – 505 Dieseljet (white/grey) 9 01-0359 Fibreglass pod – 505 Dieseljet - 01-0384 Teak – 505DJ Set 7 Dieseljet 565 exterior 4 1 2 3 4 5 6 9 8 Position 1 Part reference Description 02-0282 Bow Cushion Raised - Dieseljet 565 01-0745 Bow Cushion Mounting Plate 565/625 2 02-0287 Bow Cushion - 565 Dieseljet 3 02-0292 Driver’s seat cushion - 565 Dieseljet 4 02-0297 Drivers Back rest - 565 Dieseljet 5 02-0302 Central aft Cushion – 565 Dieseljet 6 02-0307 Rear seat Cushion – 565 Dieseljet 7 02-0312 Rear back rest – 565 Dieseljet - 01-0670 Upholstery set 565 Dieseljet (white) 8 01-0390 Inflatable Hypalon tube – 565 Dieseljet (white/grey) 9 01-0359 Fibreglass pod – 565 Dieseljet - 01-0385 Teak – 565DJ Set 7 Dieseljet 625 exterior 5 1 2 3 4 5 6 7 8 10 9 Position Part reference Description 1 02-0283 Bow Cushion Raised - Dieseljet 625 2 02-0288 Bow Cushion - 625 Dieseljet 3 02-0325 Forward Helm Console Cushion – 625 Dieseljet 4 02-0293 Driver’s seat Cushion - 625 Dieseljet 5 02-0298 Driver’s Back rest - 625 Dieseljet 6 02-0303 Central aft Cushion – 625 Dieseljet 7 02-0308 Rear seat Cushion – 625 Dieseljet 8 02-0313 Rear back rest – 625 Dieseljet - 01-1100 Upholstery set 625 Dieseljet (white) 9 01-1110 Inflatable Hypalon tube – 625 Dieseljet (white/grey) 10 01-1120 Fibreglass pod – 625 Dieseljet - 01-1105 Teak – 625DJ Set 445-625 models – fittings 6 2 4 5 6 1 3 8 7 10 Position Part reference Description 1 01-0730 Anchor storage hatch 2 01-0375 Forward storage hatch 3 01-0072 Wrist strap grey - 01-0073 Webbing Bridge stainless steel - 65mm (all models) - 05-0196 Lifting points (all models) 4 01-0658 Footrest - 445&505 - 01-0666 Footrest - 565 5 01-0387 Star board seat base set - 445&505 - 01-0386 Star board seat base set - 565 Individual Star board units can be ordered – specify model and unit required:  Rear seat base o Port side base o Starboard side base o Forward base o Aft base  Backrest Upholstery Support Centre Seating: 6 05-0150 Engine Hatch hinge (all models) 7 05-0240 Ski Eye (all models) 8 01-0750 Rear Grab Handle stainless steel - 445 & 505 - 01-0661 Rear Grab Handle stainless steel - 565 9 99-0120 Bathing Ladder (all models) 10 01-0725 Pod Handle (all models) 9 445-625 models – fittings 7 1 8 2 7 3 4 5 6 9 Position Part reference Description 1 01-0225 Flag pole stainless steel 2 07-0050 Tube securing plate 150x16x2mm 3 07-0036 Helm rubber catch (all models) 4 01-0297 Gunwale boarding pole base 5 01-0032 Air vent 6 06-0105 Navigation light Bi-colour Inc. locking base 1045 (all models) 7 01-0298 Forward Boarding Pole Socket 8 06-0305 Telescopic all round white light with socket(all models) 9 05-0190 Bow Eye (all models) 445-505 models – console 1 2 3 8 4 5 6 9 8 10 Position 1 2 3 4 5 6 7 8 9 10 11 12 13 - 7 13 Part reference 06-0203 06-0200 06-0204 06-0205 06-0202 06-0230 01-0659 01-0665 01-0664 06-0029 07-0035 06-0260 06-0335 06-0120 06-0123 06-0121 06-0127 06-0124 06-0300 06-0126 Inquire for details “ “ “ “ “ 11 12 Description Wema tachometer Wema GPS speedometer Wema water temp gauge Wema Oil Pressure gauge Wema fuel gauge Warning light bank Fore Grab handle – 445/505) Port side grab handle (all models) Stbd side grab handle (all models) Tether Switch - Normally Closed Plastic coiled lanyard (all models) Stop Button Starter switch Inc. key (all models) 3 way Switches (all models) Navigation light switch Bilge blower switch Bilge pump switch Horn switch Deck light switch Shower switch Music switch Music package Deck lights Depth sounder VHF Aerial Chart plotter 565-625 models – console 1 9 Position 1 2 3 4 5 6 7 8 9 - 2 3 4 9 5 6 7 8 Part reference 06-0351 06-0352 06-0353 06-0354 06-0355 06-0356 01-0663 30-0015 06-0020 30-0016 06-0171 Description Yanmar tachometer Yanmar GPS speedometer Yanmar Oil Pressure gauge Yanmar fuel gauge Yanmar water temp gauge Yanmar volt meter gauge Fore Grab handle Oil pressure lamp Tether Switch - Normally Open Bulb – oil pressure lamp Horn (all models) Note: Please refer to 445-505 models – Console on page 8 for generic parts not listed here. 445-625 models - Electrical Panel 10 Panel is found located under helm console. 1 2 3 Position Part reference 1 06-0049 2 Description 12V Aux. Power socket (all models) Breakers – all models - 06-0240 5 amp breaker (Blower, Nav Lights, Horn, Footwell Pump, Bilge Pump) - 06-0241 7 amp breaker (VHF) - 06-0242 20 amp breaker (Accessories, 12v Socket) - 06-0290 30 amp breaker (Reverse Actuator) 3 06-0295 50 amp thermal circuit breaker (all models) - 01-0374 Helm hatch (all models) 445-505 models – engine bay components 8 11 9 10 7 11 6 5 12 4 3 2 1 Position Part reference Description 1 04-0085 Flushing unit female complete with ½“ hosetail (all models) 2 04-0110 Diesel/Water seperator – 445/505 3 04-0121 Fuel shut-off valve 4 99-0225 Fire ext reset disply 5 - 6 04-0109 Raw water strainer 7 07-0150 Bilge blower (all models) 8 01-0287 Coupling cowl 9 99-0225 Fire extinguisher Inc. reset display 10 07-0247 Gas strut – 445/505 11 06-0295 Remote battery isolator switch (all models) 12 06-0130 Reverse Servo (all models) - 06-0175 Battery - 445/505 – 110Ah Engine coolant expansion tank 565-625 models – engine bay components 12 3 4 2 1 Position Part reference Description 1 07-0275 Gas strut 565/625 2 02-0320 Diesel/Water seperator – 565/625 3 06-0175 Battery - 565/625 – 110Ah - 05-0251 Engine Mount - 565 4 04-0180 Raw Water Stainer Note: Please refer to 445-505 engine bay components - page 11 for generic parts not listed here. 445 - 625 – pump and controls 13 9a/b 5 1 8 2 9 3 4 14 6 24 10 26 11b 11c 7 13 11d 11a 23 11 12 21 22 20 15 19 25b 25 18 17 16 Position 1 1 1 Part reference 01-0642 01-0640 01-0641 Description Steering wheel Grey complete with boss and centre cap – 350mm Steering wheel Black complete with boss and centre cap – 350mm Steering wheel White complete with boss and centre cap – 350mm 2 07-0165 Tilt steering control unit - 01-0650 Gussi quick release steering wheel kit 3 03-0205 Steering cable (12ft) - 03-0225 Steering cable (14ft) 4 01-0262 Reverse actuator assembly - 07-0160 Reverse actuator spring 5 06-0130 Servo reverse/ linear actuator - 05-0215 6mm Drop nose securing pin 6 03-0206 Reverse cable (2.2m) - 03-0200 Reverse cable (2.58m) 7 01-0631 Pump mounting plate/shoe (all models) 8 07-0180 Tail-shaft/coupler assembly 9 07-0255 Rotational damper 445/505 - 07-0250 Rotational damper 565 9a 07-0252 Universal Joint 350mm 445/505 9b 07-0251 Universal Joint 640mm 565 10 04-0080 Auto greaser 11 01-0692 Footwell pump sump lid 445/505 - 01-0662 Footwell pump sump lid 565 11a 04-0128 90 degree elbow 11b 05-0210 M40 grommet 11c 04-0132 90 degree elbow 19mm ref PN18-19 11d 03-0035 Cable gland 12 06-0252 Sump Pump - Rule with Float Switch - 25-40A – 12 volt 13 03-0207 Throttle cable 445/505 14 07-0260 Throttle/Shift control – TXCH7550 15 07-0195 Intake grate (all models) 16 01-0630 Ride plate (all models) 17 & 21 07-0007 Zinc anode large 18 20-0203 M10 x 20 Cap screw 19 01-0301 Reverse bucket 20 07-0005 Zinc anode small 22 01-0263 Reverse bucket mounting brackets 23 07-0285 445 Pump 23 07-0155 505 Pump inc Impeller – SW220 23 07-0286 565 Pump inc Impeller – SW220 26 07-0157 505 Impeller 07-0270 565 Impeller - 12/21 24 07-0181 Pump stud 25 & 25b 07-0012 Jet nozzle clevis kit - 07-0220 Female Rod-end - 06-0140 Potentiometer c/w plug - 01-0261 Potentiometer mounting plate - rev 2 - 20-0203 Reverse Bucket Mounting Bolt - M10 x 20 SKT CAP x 2 - 02-0110 Reverse Bucket Nylon Bush x 2 - 01-0320 Reverse Bucket Steel Bush x 2 Williams stocked Yanmar engines & parts (refer to Yanmar catalogues for complete listings) Yanmar 110 HP - 4JH4-HTE Part Description Yanmar part number Williams part number Yanmar 110 HP - 4JH4-HTE 0AJH4-G00102 02-0007 Oil Filter - 80X80L 129150-35153 - Fuel Filter - cartridge 129574-55711 - Fuel Filter - O ring 129574-55780 - Air Silencer intake 129470-12301 - 729672-53110-VDF - Rocker cover gasket 129508-11310 - Pump assembly - Sea Water 129670-42512 - Pump assembly - CF Water 129271-42001 - V-Belt - A-38 Starter motor 003800 129608-77010 - Yanmar part number Williams part number Oil Filter 165000-69520 02-0261 Fuel Filter 120650-55020 02-0262 In-line fuel filter 120650-55040 02-0263 Air Filter Injector 120650-12510 165000-70560 02-0260 - Rocker cover gasket Alternator Belt Impeller Impeller Gasket Thermostat Starter motor 165000-68190 120640-00010 120650-42310 120650-42440 165001-35710 165000-70090 - Yanmar part number Williams part number Injector (specify version) Yanmar 150 HP – 4BY3 Part Description Yanmar 150 HP – 4BY2 Yanmar 180 HP Part Description 15 Tender Electrical Items Part reference Description 06-0110 Battery isolator 06-0123 06-0085 Shower isolator switch – (option) 25 Amp Ignition circuit breaker 06-0175 Battery 12V 120Ah (not pictured) 06-0160 Mega fuse holder 06-0161 Fuse 200A - ref 8-25101 06-0200 Speedometer 06-0203 Tachometer (0-4000 rpm) 06-0202 Fuel gauge 06-0204 Water temperature gauge 06-0205 Oil pressure gauge 06-0206 12v Voltmeter 06-0020 Tether switch (Normally Open) 06-0029 Tether switch (Normally Closed) 06-0120 Navigation light switch 06-0121 Bilge pump switch 06-0123 Bilge blower switch 06-0127 Horn switch 06-0171 Horn 06-0124 Deck light switch (option) 06-0126 Music switch (option) 06-0022 Starter solenoid 07-0200 06-0049 Bilge pump Whale 650 12V Aux. power socket 06-0180 505 warning buzzer 06-0155 Reverse actuator relay ref: (normally open) 06-0155 Stop relay ref: (normally closed) 06-0130 Servo reverse/ linear actuator 16