Transcript
7
8
6
4
5
2
3
1
APPLY LOCTITE 243 TIGHTEN TO 2.3 Nm (20 IN*LBS)
ASSEMBLY INSTRUCTIONS 2
SUB-ASSEMBLY
F
SEE NOTE # 3
15
1) GEARS & SPLINES: LUBRICATE WITH DOW CORNING MOLYKOTE BR2 PLUS GREASE.
22
2) BEARINGS: LUBRICATE WITH CHEVRON SR1 GREASE
APPLY LOCTITE 243 TIGHTEN TO 1 Nm (9 IN*LBS)
3) O-RINGS: LUBRICATE WITH O-RING LUBE
APPLY LOCTITE 243 TIGHTEN TO 3.4 Nm (30 IN*LBS)
9
20
1
4
SECURE TO HOUSING WITH SILICONE RTV 108
24 APPLY LOCTITE 243 TIGHTEN TO .6 Nm (5 IN*LBS)
6
5
13
NOT SHOWN
14
F
12
SECURE ALL ELECTRICAL CONNECTIONS WITH P/N 21084, ITEM #17
3
23
8
27
E
REACTION BAR REQUIRED OPTIONAL REACTION BARS AVAILABLE
E
TIGHTEN TO .3 (3 IN*LBS)
25
7
10 11
PRESS
APPLY LOCTITE 243 TIGHTEN TO .6 Nm (5 IN*LBS)
TRIM LEADS TO REQUIRED LENGTH FOR CONNECTION TO TID BOARD. CRIMP CONTACTS TO WIRES AND INSERT CONTACTS INTO CONNECTOR PER THE WIRING DIAGRAM BELOW
19
APPLY LOCTITE 243 TIGHTEN TO 3.4 Nm (30 IN*LBS)
D
D
18 APPLY LOCTITE 243 TIGHTEN TO 20 Nm (15 FT*LBS)
16
20
APPLY LOCTITE 243 TIGHTEN TO 2.3 Nm (20 IN*LBS)
MODEL NO.
AED4A883000A AED4A883000A1 AED4A884100A AED4A884100A1
21
MOTOR ASM. 26365 26365 25224 25224
GEAR BOX ASM. 25351 26172 25351 26172
C
C
COMMENTS
NOT SHOWN
406.40 ± .25 16.00
10
NOT SHOWN
B
NOT SHOWN
25480, TRANSDUCER MOUNT (PART OF ITEM #8)
RED, Vcc
1
GREEN, S+
2
WHITE, S-
3
BLACK, GND
4
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NUMBER SEE CHART 25547 24840 25490 25574 24948 25573 SEE CHART 26016 24839 25553 25225 25229 25212 25582 25505 21084 25231 25568 25569 25284 25583 25564 25218 25579
QTY. 1 1 1 2 4 1 4 1 3 1 4 1 1 1 1 1 A/R 1 4 10 1 3 3 3 1
DESCRIPTION MOTOR ASM. O-RING 3" ID FOIL SEAL 2" DIA LENS, LED STANDOFF M-F,4-40x1/4,3/16 HEX, SS INTEGRATED AMP AND TID SCREW PHP 4-40 X 3/16 18-8 SS GEARBOX ASM. SCREW, BHSC 10-32 X .375, SS 4 POS SINGLE ROW CONNECTOR CRIMP CONTACT END GRIP CAP, HT TOOLS AXIAL HANDLE, HT TOOLS SWITCH SUB-ASSEMBLY TRIGGER CABLE TOOL CONNECTOR ASM HERC PISTOL CABLE TIE, 5.5" TRAY, WIRE, END GRIP SHC 10-32 x 1.25 BLK OXIDE SCREW LHCS 10-32 X 3/8 18-8 SS HT TOOL TRANSDUCER SLEEVE SCREW, BHSC, 10-32 X 7/16, SS WASHER SHIM .093THK .25ID .375OD SCREW, BHSC, 6-32 X 5/16, SS PLUG 3/8"
27
26898
1
CHOOSE REACTION BAR
B
TRANSDUCER WIRING DIAGRAM
DOCUMENT CONTROL
UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES
PRINTED COPIES OF THIS DOCUMENT ARE CONSIDERED TO BE UNCONTROLLED DOCUMENTS. HOLDERS ARE RESPONSIBLE FOR VERIFYING THE CURRENT REVISION LEVEL WITH PURCHASING OR ENGINEERING PRIOR TO USE OR FABRICATION. THE CONTROLLED VERSION OF THIS DOCUMENT IS ELECTRONICALLY MAINTAINED.
A
8
7
6
.X = .030 .XX = .010 .XXX = .005 .XXXX = .0005 ANGLE = 0 30'
THIS DRAWING CONTAINS INFORMATION STRICTLY CONFIDENTIAL TO ACRADYNE/AIMCO. IN THE ABSENCE OF EXPRESSED WRITTEN PERMISSION, ACRADYNE/AIMCO HAS LOANED THIS COPY WITH THE MUTUAL UNDERSTANDING THAT (A) IT WILL NOT BE USED FOR ANY PURPOSE OTHER THAN FOR THAT IN WHICH IT WAS PROVIDED, (B) THE DATA CONTAINED HEREIN WILL NOT BE DISCLOSED TO OTHERS, (C) IT WILL NOT BE REPRODUCED, AND (D) IT WILL BE RETURNED TO ACRADYNE/AIMCO IMMEDIATELY UPON DEMAND.
5
8000 SERIES
BLOCK TOLERANCING PER DECIMAL:
PROPRIETARY AND CONFIDENTIAL
10000 SE PINE STREET PORTLAND, OREGON 97216 503.254.6600
AED4_88_ _ _ _A "D" HANDLE NUTRUNNER
DIMENSIONS AND TOLERANCING PER ANSI Y14.5 SURFACE ROUGHNESS PER ANSI Y14.36
4
C
03/21/12
REVISION LEVEL
REVISION RELEASE DATE
PRODUCTION RELEASE DESCRIPTION OF CHANGES MADE TO PART
REVISION BLOCK 3
590 ECN #
M. JULIANO AUTHOR/ APPROVAL
REMOVE BURRS AND SHARP EDGES: R.015 MAX MACHINE SURFACE FINISH: 125 RMS OR BETTER DRAWINGS AND TECHNICAL DOCUMENTS CONTROLLED BY:
ACRADYNE MECHANICAL ENGINEERING 2
SIZE
D
PART / DRAWING NUMBER
AED4_88_ _ _ _A
SCALE 2:3
DO NOT SCALE DRAWING 1
REVISION
C
SHEET 1 OF 4
A
7
8
6
4
5
2
3
1
F
F
30.3mm 1.19in 1-1/2" SQUARE DRIVE
354.08mm 13.9in
30.3mm 1.19in 1" SQUARE DRIVE (SHOWN)
E
1-1/2" SQUARE DRIVE
95.8mm 3.77in
E
178.18mm 7.0in
1" SQUARE DRIVE (SHOWN)
D
D
64.8mm 2.55in
NOTE: REACTION BAR GEOMETRY TO CHANGE DEPENDING ON REACTION BAR CHOSEN.
C
137.92mm 5.4in
C
24.6mm .97in
40.4mm 1.59in
B
MODEL NO.
AED4A883000A AED4A883000A1 AED4A884100A AED4A884100A1
SQUARE DRIVE 1-1/2" 1" 1-1/2" 1"
DOCUMENT CONTROL
UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES
PRINTED COPIES OF THIS DOCUMENT ARE CONSIDERED TO BE UNCONTROLLED DOCUMENTS. HOLDERS ARE RESPONSIBLE FOR VERIFYING THE CURRENT REVISION LEVEL WITH PURCHASING OR ENGINEERING PRIOR TO USE OR FABRICATION. THE CONTROLLED VERSION OF THIS DOCUMENT IS ELECTRONICALLY MAINTAINED.
A
DIMENSIONS AND TOLERANCING PER ANSI Y14.5 SURFACE ROUGHNESS PER ANSI Y14.36
8
7
6
8000 SERIES
.X = .030 .XX = .010 .XXX = .005 .XXXX = .0005 ANGLE = 0 30'
THIS DRAWING CONTAINS INFORMATION STRICTLY CONFIDENTIAL TO ACRADYNE/AIMCO. IN THE ABSENCE OF EXPRESSED WRITTEN PERMISSION, ACRADYNE/AIMCO HAS LOANED THIS COPY WITH THE MUTUAL UNDERSTANDING THAT (A) IT WILL NOT BE USED FOR ANY PURPOSE OTHER THAN FOR THAT IN WHICH IT WAS PROVIDED, (B) THE DATA CONTAINED HEREIN WILL NOT BE DISCLOSED TO OTHERS, (C) IT WILL NOT BE REPRODUCED, AND (D) IT WILL BE RETURNED TO ACRADYNE/AIMCO IMMEDIATELY UPON DEMAND.
5
"D" HANDLE NUTRUNNER
BLOCK TOLERANCING PER DECIMAL:
PROPRIETARY AND CONFIDENTIAL
10000 SE PINE STREET PORTLAND, OREGON 97216 503.254.6600
B
C
REVISION LEVEL
4
03/21/12
REVISION RELEASE DATE
PRODUCTION RELEASE DESCRIPTION OF CHANGES MADE TO PART
REVISION BLOCK 3
590 ECN #
M. JULIANO AUTHOR/ APPROVAL
REMOVE BURRS AND SHARP EDGES: R.015 MAX MACHINE SURFACE FINISH: 125 RMS OR BETTER DRAWINGS AND TECHNICAL DOCUMENTS CONTROLLED BY:
ACRADYNE MECHANICAL ENGINEERING 2
SIZE
D
SCALE 1:1
PART / DRAWING NUMBER
REVISION
AED4_88_ _ _ _A C DO NOT SCALE DRAWING 1
SHEET 2 OF 4
A
7
8
6
4
5
2
3
COMMENTS
ITEM NO. PART NUMBER
A 24.00 ± .25 TO CREATE CCW SPIRAL OF TRANSDUCER WIRE
F
NOT SHOWN
NOT SHOWN NOT SHOWN
SECTION A-A SCALE 1 : 2
FOR COMPLETE TOOL ASSEMBLY INSTRUCTIONS SEE DRAWING AED4_88 _ _00A SHEET 1 OF 4.
E
A 25480, TRANSDUCER MOUNT (PART OF ITEM #8)
609.60 ± .25 24.00
10
RED, Vcc
1
GREEN, S+
APPLY LOCTITE 243 TIGHTEN TO 7 Nm (5 FT*LBS)
2
WHITE, S-
3
BLACK, GND
D
32
APPLY LOCTITE 243 TIGHTEN TO 3.4 Nm (30 IN*LBS)
4
33
9
1
APPLY LOCTITE 243 TIGHTEN TO 7 Nm (5 FT*LBS)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
QTY.
DESCRIPTION
1 1 1 2 4 1 4 1 7 1 4 1 1 1 1 1 A/R 1 10 4 1 3 3 3 1 1 1 2 3 1 2 1 1 1 1 1 1 1 1 1 2
MOTOR ASM. O-RING 3" ID FOIL SEAL 2" DIA LENS, LED STANDOFF M-F,4-40x1/4,3/16 HEX, SS INTEGRATED AMP AND TID SCREW PHP 4-40 X 3/16 18-8 SS GEARBOX ASM. SCREW, BHSC 10-32 X .375, SS 4 POS SINGLE ROW CONNECTOR CRIMP CONTACT END GRIP CAP, HT TOOLS AXIAL HANDLE, HT TOOLS SWITCH SUB-ASSEMBLY TRIGGER CABLE TOOL CONNECTOR ASM HERC PISTOL CABLE TIE, 5.5" TRAY, WIRE, END GRIP SCREW LHCS 10-32 X 3/8 18-8 SS SHC 10-32 x 1.25 BLK OXIDE HT TOOL TRANSDUCER SLEEVE SCREW, BHSC, 10-32 X 7/16, SS WASHER SHIM .093THK .25ID .375OD SCREW, BHSC, 6-32 X 5/16, SS PLUG 3/8" CHOOSE REACTION BAR CLUTCH PLATE, INNER, HT TOOLS TRANSDUCER WIRE STRAIN RELIEF, INNER SCREW, FHSC, 2-56 X .1875, SS CLUTCH PLATE, OUTER, HT TOOL BEARING, BALL, Ø42mm X Ø30mm X 7mm BEARING RETAINER, INNER BEARING RETAINER, OUTER CLUTCH CABLE STRAIN RELIEF, OUTER PINION EXTENSION, CLUTCH CLUTCH COVER, HT TOOL PLUNGER, CLUTCH SPRING, Ø.30 X Ø.23 X .50, STEEL BRACKET, CLUTCH LATCH, HT TOOL KNOB, CLUTCH PLUNGER SCREW, BHSC, 10-32 X .500, SS
SEE CHART 25547 24840 25490 25574 24948 25573 SEE CHART 26016 24839 25553 25225 25229 25212 25582 25505 21084 25231 25569 25568 25284 25583 25564 25218 25579 26898 25959 25963 25967 25960 25969 25961 25962 25964 25970 25958 25975 25991 25965 25966 26017
F
E
D
35 TRANSDUCER WIRING DIAGRAM
31 36
34
PRESS
30
28
27
C
C
TRIM LEADS TO REQUIRED LENGTH FOR CONNECTION TO TID BOARD. CRIMP CONTACTS TO WIRES AND INSERT CONTACTS INTO CONNECTOR PER THE WIRING DIAGRAM BELOW
37
APPLY LOCTITE 243 TIGHTEN TO .3 Nm (42 OZ*IN)
39
23
41
40 22
APPLY LOCTITE 243 TIGHTEN TO 3.4 Nm (30 IN*LBS)
APPLY LOCTITE 243 TIGHTEN TO 3.4 Nm (30 IN*LBS)
DOCUMENT CONTROL
8
7
6
26365 26365 25224 25224 26160 26160
GEAR BOX ASM.
DIMENSIONS AND TOLERANCING PER ANSI Y14.5 SURFACE ROUGHNESS PER ANSI Y14.36
B
25351 26172 25351 26172 25351 26172
"D" HANDLE NUTRUNNER 8000 SERIES
BLOCK TOLERANCING PER DECIMAL:
.X = .030 .XX = .010 .XXX = .005 .XXXX = .0005 ANGLE = 0 30'
THIS DRAWING CONTAINS INFORMATION STRICTLY CONFIDENTIAL TO ACRADYNE/AIMCO. IN THE ABSENCE OF EXPRESSED WRITTEN PERMISSION, ACRADYNE/AIMCO HAS LOANED THIS COPY WITH THE MUTUAL UNDERSTANDING THAT (A) IT WILL NOT BE USED FOR ANY PURPOSE OTHER THAN FOR THAT IN WHICH IT WAS PROVIDED, (B) THE DATA CONTAINED HEREIN WILL NOT BE DISCLOSED TO OTHERS, (C) IT WILL NOT BE REPRODUCED, AND (D) IT WILL BE RETURNED TO ACRADYNE/AIMCO IMMEDIATELY UPON DEMAND.
5
MOTOR ASM.
UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES
PROPRIETARY AND CONFIDENTIAL
10000 SE PINE STREET PORTLAND, OREGON 97216 503.254.6600
MODEL NO.
AED4B883000A AED4B883000A1 AED4B884100A AED4B884100A1 AED4W884650A AED4W884650A1
PRINTED COPIES OF THIS DOCUMENT ARE CONSIDERED TO BE UNCONTROLLED DOCUMENTS. HOLDERS ARE RESPONSIBLE FOR VERIFYING THE CURRENT REVISION LEVEL WITH PURCHASING OR ENGINEERING PRIOR TO USE OR FABRICATION. THE CONTROLLED VERSION OF THIS DOCUMENT IS ELECTRONICALLY MAINTAINED.
A
11
38
29
B
10
C REVISION LEVEL
4
03/21/12 PRODUCTION RELEASE REVISION RELEASE DATE
DESCRIPTION OF CHANGES MADE TO PART
REVISION BLOCK 3
590 ECN #
M. JULIANO AUTHOR/ APPROVAL
REMOVE BURRS AND SHARP EDGES: R.015 MAX MACHINE SURFACE FINISH: 125 RMS OR BETTER DRAWINGS AND TECHNICAL DOCUMENTS CONTROLLED BY:
ACRADYNE MECHANICAL ENGINEERING 2
SIZE
D
PART / DRAWING NUMBER
AED4_88_ _ _ _A
SCALE 2:3
DO NOT SCALE DRAWING 1
REVISION
C
SHEET 3 OF 4
A
8
7
6
4
5
2
3
1
F
F
91.2mm 3.59in
80.5mm 3.17in
E
E
D
D
30.3mm 1.19in 1-1/2" SQUARE DRIVE
1-1/2" SQURE DRIVE
199.9mm 7.87in
30.3mm 1.19in 1" SQUARE DRIVE (SHOWN)
1" SQUARE DRIVE (SHOWN)
95.8mm 3.77in
375.8mm 14.80in
182.8mm 7.20in
C
C
30°
137.9mm 5.43in
64.8mm 2.55in
NOTE: REACTION BAR GEOMETRY TO CHANGE DEPENDING ON REACTION BAR CHOSEN.
B
B
MODEL NO.
AED4B883000A AED4B883000A1 AED4B884100A AED4B884100A1 AED4W884650A AED4W884650A1
SQUARE DRIVE 1-1/2" 1" 1-1/2" 1" 1-1/2" 1"
40.4mm 1.59in
DOCUMENT CONTROL
UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES
PRINTED COPIES OF THIS DOCUMENT ARE CONSIDERED TO BE UNCONTROLLED DOCUMENTS. HOLDERS ARE RESPONSIBLE FOR VERIFYING THE CURRENT REVISION LEVEL WITH PURCHASING OR ENGINEERING PRIOR TO USE OR FABRICATION. THE CONTROLLED VERSION OF THIS DOCUMENT IS ELECTRONICALLY MAINTAINED.
A
DIMENSIONS AND TOLERANCING PER ANSI Y14.5 SURFACE ROUGHNESS PER ANSI Y14.36
8
7
6
8000 SERIES
.X = .030 .XX = .010 .XXX = .005 .XXXX = .0005 ANGLE = 0 30'
THIS DRAWING CONTAINS INFORMATION STRICTLY CONFIDENTIAL TO ACRADYNE/AIMCO. IN THE ABSENCE OF EXPRESSED WRITTEN PERMISSION, ACRADYNE/AIMCO HAS LOANED THIS COPY WITH THE MUTUAL UNDERSTANDING THAT (A) IT WILL NOT BE USED FOR ANY PURPOSE OTHER THAN FOR THAT IN WHICH IT WAS PROVIDED, (B) THE DATA CONTAINED HEREIN WILL NOT BE DISCLOSED TO OTHERS, (C) IT WILL NOT BE REPRODUCED, AND (D) IT WILL BE RETURNED TO ACRADYNE/AIMCO IMMEDIATELY UPON DEMAND.
5
"D" HANDLE NUTRUNNER
BLOCK TOLERANCING PER DECIMAL:
PROPRIETARY AND CONFIDENTIAL
10000 SE PINE STREET PORTLAND, OREGON 97216 503.254.6600
24.6mm .97in
4
C
03/21/12
REVISION LEVEL
REVISION RELEASE DATE
PRODUCTION RELEASE DESCRIPTION OF CHANGES MADE TO PART
REVISION BLOCK 3
590 ECN #
M. JULIANO AUTHOR/ APPROVAL
REMOVE BURRS AND SHARP EDGES: R.015 MAX MACHINE SURFACE FINISH: 125 RMS OR BETTER DRAWINGS AND TECHNICAL DOCUMENTS CONTROLLED BY:
ACRADYNE MECHANICAL ENGINEERING 2
SIZE
D
SCALE 2:3
PART / DRAWING NUMBER
AED4_88_ _ _ _A DO NOT SCALE DRAWING 1
REVISION
C
SHEET 4 OF 4
A
