:?@GJ% Do not clear chips by hand. Use a brush, and never clear chips while the lathe is turning. )% LJ@E>:FII<:KKFFC% Always select the right cutter for the job, and make sure they are sharp. The right tool decreases strain on the lathe components and provide a better finish. *% :?L:BBNFIBG@<:@E>JG<<;J% Turn lathe F== before changing speeds. The lathe must be turned OFF and the spindle brought to a complete stop before changing gears. -% :?8E>@E>:?L:BJ% Protect your hands and the precision ground ways by using a chuck cradle or piece of plywood over the ways of the lathe when installing chucks. .% NFIBG@<:<:C<8I8E:<% Make sure workpiece has adequate clearance before starting machine. Check tool and tool post clearance, chuck clearance, and saddle clearance before starting the lathe. /% LJ@E>:FII<:KJG<<;J% Always use the appropriate feed and speed rates. Using the correct speed increases operator control, which decreases the possibility of operator injury. 0% JKFGG@E>C8K?<% Never attempt to slow or stop the lathe chuck by using your hand. ('% C<8M@E>C8K?<% Always shut the lathe F== before you leave it unattended. An unsupervised lathe that is running invites accidents. ((%8MF@;@E>C8:I8J?% Make sure no part of the tool, tool holder, compound slide, cross slide, or carriage will contact the chuck during operation. -8-
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ifle[`e^ This machine must be grounded! The electrical cord supplied with this machine comes with a grounding pin. Do not remove it. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician or have an appropriate adapter installed. Efk\1 When using an adapter, the adapter must be grounded.
-9-
=`^li\(% Typical 110V 3-prong plug and outlet.
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Lathe ........................................................1 External Jaws for 3-Jaw Chuck..........................3 Chuck Key ...................................................1 Fuses.........................................................2 Handles......................................................2 Dead Center MT#2 .........................................1 Dead Center MT#3 .........................................1 Tool Post Wrench 8mm ...................................1 Hex Wrenches 3, 4, 5, 6mm .............................4 Wrenches 5.5/7, 8/10, 12/14, 17/19mm ..............4 Fixed Shaft Gear 40 .......................................1 Gears 40, 45, 48, 50, 60, 66, 68, 70, 70, 72, 75 ... 11
If any parts appear to be missing, examine the packaging carefully to be sure those parts are not among the packing materials. If any parts are missing, find the part number in the back of this manual and contact Woodstock International, Inc. at (360) 734-3482 or at k\Z_$jlggfik7j_fg]fo%Y`q.
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L =`^li\)% Lathe component inventory.
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NfibY\eZ_CfX[1 Your Model M1016 weighs 397 lbs. and has a 43" x 16 1⁄2" footprint. Make sure the workbench you place this machine on is strong enough to handle the weight of the machine and future workpieces. We recommend bolting your machine to the workbench for maximum stability.
Nfib`e^:c\XiXeZ\j1 Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your Lathe. C`^_k`e^1 Lighting should be bright enough to eliminate shadow and prevent eye strain.
\e\iXc The Model M1016 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. @] Xk Xep k`d\ pfl Xi\\og\i`\eZ`e^[`]]`Zlck`\jg\i]fid`e^Xepfg\iXk`fe# jkfglj`e^k_\dXZ_`e\ If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training from an experienced lathe operator before performing any unfamiliar operations. 8Yfm\Xcc#pflijX]\kpj_flc[ Zfd\]`ijk
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FWD/REV Switch
Efk\1 The "Milling/Drilling" option at the selector switch is intended for the optional installation of a milling attachment which is sold separately. Please contact your authorized E:AB8AJ dealer for more information.
FG\Xi :_Xikj This section contains important information for new lathe users on how to understand the gear charts. If you are an experienced lathe user and are familiar with typical gear charts, you may wish to skip ahead to GX^\)). The Model M1016 can be geared for a variety of different feed rates, so charts are placed on the drive cover of the lathe that explain how to set up the gear combinations for each type of carriage feed application. These applications are broken into two categories of charts—turning and threading.
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Klie`e^:_Xik: The speeds given on the turning chart (see =`^li\(-) represent standard speeds for most types of turning applications. K_i\X[`e^:_Xikj: By arranging the gears as shown on the threading charts (see =`^li\(.), you can set up the carriage feed to cut any of the thread pitches indicated.
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FG\Xij—Apply a minimal amount of oil to the teeth of the end gears after assembly and each 8 hours of actual use. Avoid getting oil on the belt or pulleys when lubricating. Also, regularly apply lubrication to all the ball fittings in the drive box.
D8@EK\e\iXc This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q.
8c`^e`e^KX`cjkfZb The tailstock on the Model M1016 is aligned with the headstock at the factory. However, at times you may wish to misalign the tailstock for certain operations; then, realign it when you are finished.
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Center drill a 6'' long piece of round stock on both ends. Set it aside for use in Jk\g+.
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Make a dead center by turning a shoulder to make a shank, then flip the piece over in the chuck and turn a 60° point, as illustrated in =`^li\+/.
J`Yj There are three gib adjustments for the Model M1016—the cross-slide gib, the compound slide gib, and the saddle gib. :ifjj$jc`[\>`Y—The gib on the cross-slide is adjusted by tightening or loosening the four gib screws located on the right-hand side of the slide (shown in =`^li\,*). Before adjusting the gib screws, loosen their jam nuts. The gib is held in place by the setscrews. DO NOT overtighten. The gib is properly adjusted when a slight drag is detected while turning the hand crank. This drag should be evenly distributed among the 4 setscrews, so adjust each screw evenly. :fdgfle[>`Y—The gib on the compound has three screws that maintain tension on the slide (see =`^li\ ,+). These screws are held in place with retaining nuts. To adjust, loosen the retaining nuts and then tighten the screws evenly to achieve a slight drag when turning the hand crank. When proper tension has been achieved, tighten the retaining nuts while maintaining the position of the screw with a hex wrench.
=`^li\,*% Cross slide gib screws.
=`^li\,+% Compound slide gib screws.
JX[[c\>`Yj—There are four tensioning screws for both the front and rear saddle gibs (see =`^li\j,, ,- . Before making adjustments to the saddle gib, ensure that the front lock lever is loose by turning it counterclockwise. It is important that the screws are tightened evenly. A slight drag should be detected while turning the hand crank at the end of the lathe.
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501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534
XM1016501 XPSS03M XM1016503 XM1016504 XM1016505 XPSS11M XPSB17M XM1016508 XM1016509 XM1016510 XM1016511 XM1016512 XM1016513 XM1016514 XM1016515 XM1016516 XM1016517 XM1016518 XM1016519 XPSS51M XPK06M XM1016522 XPSB24M XPRP20M XM1016525 XPRP59M XPRP42M XM1016528 XM1016529 XM1016530 XM1016531 XM1016532 XPFH31M XM1016534
HANDLE SETSCREWM6-1X8 COMPRESSIONSPRING STEELBALL5MM HANDLESEAT SETSCREWM6-1X16 CAPSCREWM4-.7X10 SHAFTSLEEVE APRONBODY HANDLEBOLT HANDLESLEEVE HANDWHEEL LEAFSPRINGPLATE INDEXRING SMALLSHAFTSLEEVE SPRINGPIN4X30 SMALLGEARSHAFT SHAFTSLEEVE APRONGEAR SETSCREWM4-.7X8 KEY5X5X10 GEARSHAFT CAPSCREWM5-.8X16 ROLLPIN4X22 HALFNUTBASE ROLLPIN5X12 ROLLPIN3X20 HALFNUT SLOTTEDDISC ROTATINGSHAFT SHAFTSLEEVE MOVINGPLATE FLATHDSCRM4-.7X8 CARRIAGEFEEDNOTICE
601 602 603 604 605 606 607 608 609 610 611 612 613 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 643 644 645 646 647 649 650 651
XM1016601 XM1016602 XM1016603 XM1016604 XM1016605 XM1016606 XM1016607 XM1016608 XM1016609 XM1016610 XM1016611 XM1016612 XM1016613 XM1016615 XPN09M XM1016617 XM1016618 XM1016619 XM1016620 XP6001 XM1016622 XPR03M XM1016624 XM1016625 XM1016626 XM1016627 XM1016628 XPW01M XPB03M XM1016631 XM1016632 XM1016633 XM1016634 XPSB48M XPK37M XM1016643 XM1016644 XM1016645 XM1016646 XM1016647 XPN04M XPS63M XM1016651
GEARZ:72 GEARZ:70 GEARZ:68 GEARZ:66 GEARZ:60 GEARZ:50 GEARZ:48 GEARZ:45 GEARZ:90 PIVOTSHAFTSPACER KNURLEDKNOB DRIVECOVER GEARZ:30 ADJUSTABLESHAFT HEXNUTM12-1.75 OILCUP6MM GEARZ:80 GEARZ:35 OPEN-ENDLOCKWASHER BEARING6001 FIXEDSHAFTGEARZ:40 EXTRETAININGRING12MM FRONTSHAFTSPACER FIXED-SHAFTBOLT REARSHAFTSPACER SUPPORTPLATE GEARZ:40 FLATWASHER8MM HEXBOLTM8-1.25X16 SLIDINGBEARING ADJSHAFTSPACER GEARREST ADJSHAFTNUT CAPSCREWM6-1X35 KEY4X4X16 MACHINEIDLABEL GEAR/SPEEDLABEL GEARZ:75 GEARZ:100 LABEL,UNPLUGLATHE HEXNUTM4-.7 PHLIPHDSCRM6-1.0X4 HINGE
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HEXBOLTM8-1.25X30 FLATWASHER8MM ACMOTOR KEY5X5X40 MOTORSHAFTSPACER SYNCHRODRIVEPULLEY KEYWAYSHAFTSPACER MOTORPULLEY CHECKRING CAPSCREWM6-1X30 OILCUP6MM GREATWASHER SYNCHROCOUNTERPULLEY SLIDEBEARING ARMSHAFT BEARINGARBOR TENSIONPULLEY BEARING6001 SPACER LOCKWASHER6MM EXTRETAININGRING12MM EXTRETAININGRING28MM PIVOT PIVOTSPACER FLATWASHER10MM.
726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750
XPN02M XPS59M XPB07M XPS05M XM1016730 XM1016731 XPSB48M XPB32M XPN06M XM1016735 XM1016736 XPSB26M XM1016738 XM1016739 XM1016740 XPS12M XM1016742 XPLW04M XM1016744 XPVM29 XPN06M XM1016747 XLABEL04 XLABEL01 XLABEL09
HEXNUTM10-1.5 PHLPHDSCRM3-.5X14 HEXBOLTM8-1.25X25 PHLPHDSCRM5-.8X8 FAN-SUPPORT ADJSLOTSPACER CAPSCREWM6-1X35 HEXBOLTM10-1.5X25 HEXNUTM5-.8 PULLEYSUPPORT MOTORCOVER CAPSCREWM6-1X12 ARMSHAFTNUT SOCKETOUTLET SUPPORTSPACER PHLPHDSCRM3-.5X6 ELECTRICTOPCOVER LOCKWASHER8MM SYNCHROBELT1.5X124X15 V-BELTM-293L290 HEXNUTM5-0.8 MAINPOWERSOCKET ELECTRICITYLABEL SAFETYGLASSESLABEL ENTANGLEMENTHAZARDLABEL
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NXiiXekp Woodstock International, Inc. warrants all E:AB8AJ® machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc. will repair or replace, at its expense and at its option, the E:AB8AJ® machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the E:AB8AJ® factory service center or authorized repair facility designated by our Bellingham, WA office, with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product. This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that E:AB8AJ® machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products. Every effort has been made to ensure that all E:AB8AJ® machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
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NXiiXekpI\^`jkiXk`fe Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email___________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ K_\]fccfn`e^`e]fidXk`fe`j^`m\efeXmfclekXipYXj`j%@kn`ccY\lj\[]fidXib\k`e^gligfj\jkf_\cglj [\m\cfgY\kk\igif[lZkjXe[j\im`Z\j%F]Zflij\#Xcc`e]fidXk`fe`jjki`ZkcpZfe]`[\ek`Xc%
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How did you learn about us? _____ Advertisement _____ Mail Order Catalog
_____ Friend _____ Website
____ Local Store ____ Other:
How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years
_____ 20+ Years
How many of your machines or tools are EZab8aj? _____ 0-2 _____ 3-5 ____ 6-9
_____ 10+
+%
Do you think your machine represents a good value?
_____ Yes
____ No
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Would you recommend EZab8aj products to a friend?
_____ Yes
____ No
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What is your age group? _____ 20-29 _____ 50-59
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What is your annual household income? _____ $20,000-$29,000 _____ $30,000-$39,000 _____ $50,000-$59,000 _____ $60,000-$69,000
____ 40-49 ____ 70+
____ $40,000-$49,000 ____ $70,000+
Which of the following magazines do you subscribe to?
____ ____ ____ ____ ____ ____ ____ ____ ____ ____ 0%
_____ 30-39 _____ 60-69
Cabinet Maker Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont. Live Steam Model Airplane News Modeltec Old House Journal
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Popular Mechanics Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News
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Today’s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker’s Journal Other:
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TAPE ALONG EDGES--PLEASE DO NOT STAPLE
