Transcript
REPAIR PARTS Manufactured 02-01 and after Models TB126J/T126J Replaces 0191908 December 2001
MANUAL Part Number 0191908 March 2014
General Information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so.
CAUTION
DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty.
NPT . . . . . . . . . . . . . . . . . . . . . . national pipe thread psi . . . . . . . . . . . . . . . . . . . . . pounds per square inch qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .quantity UL . . . . . . . . . . . . . . . Underwriters Laboratories Inc.
Electrical Hazard
DANGER
The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged.
A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual.
If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform.
All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to:
Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury.
Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: (816)-364-0317 http://www.snorkelusa.com
If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury.
Abbreviations
Do not approach or leave the aerial platform until the electricity has been turned off.
The following abbreviations are used in this manual: AC. . . . . . . . . . . . . . . . . . . . . . . . . alternating current ANSI . . . . . . . American National Standards Institute CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps cm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .centimeter DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . .direct current EMS . . . . . . . . . . . . . envelope management system GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .millimeters ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .feet in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .inch lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pounds no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .number © Snorkel – all rights reserved
Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor.
Printed in USA
Table of Contents Service and parts information To order service or repair parts . . . . . . . . . . . . . . . . . . i ANSI and OSHA compliance . . . . . . . . . . . . . . . . . . . . i Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i Parts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Section 1. - Repair parts Chassis/turntable. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Extendable axle. . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 Lift and swing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9 Axle stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10 Swing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11 Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 Hydraulic oil reservoir mounting . . . . . . . . . . . . . . 1-13 Booms, base end . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Booms and hose carrier . . . . . . . . . . . . . . . . . . . . 1-17 Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19 Jib boom, non-stowing platform . . . . . . . . . . . . . . 1-26 Jib boom, self-stowing platform. . . . . . . . . . . . . . . 1-28 Extension cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 Hose carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-33 Platform mounting . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 Platform rotator, self-stowing platform . . . . . . . . . 1-39 Platform rotator, non-stowing platform . . . . . . . . . 1-40 Platform gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42 Engine mounting, Cummins 3.3 . . . . . . . . . . . . . . 1-44 Engine, Cummins 3.3 . . . . . . . . . . . . . . . . . . . . . . 1-47 Radiator mounting, Cummins 3.3 . . . . . . . . . . . . . 1-48 Length transducer . . . . . . . . . . . . . . . . . . . . . . . . . 1-49 Plastic cowling. . . . . . . . . . . . . . . . . . . . . . . . . . . .1-50 Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-54 Gear hub, Auburn . . . . . . . . . . . . . . . . . . . . . . . . . 1-56 Swing drive, Perfection . . . . . . . . . . . . . . . . . . . . . 1-58 Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
Section 2. - Hydraulics Chassis hydraulic equipment . . . . . . . . . . . . . . . . . 2-2 Chassis hydraulic hoses . . . . . . . . . . . . . . . . . . . . . 2-5 Hydraulic equipment, turntable . . . . . . . . . . . . . . . . 2-6 Hydraulic hoses, turntable. . . . . . . . . . . . . . . . . . . . 2-9 Control valve, non-proportional . . . . . . . . . . . . . . . 2-10 Valve, non-proportional . . . . . . . . . . . . . . . . . . . . . 2-12 Control valve, proportional . . . . . . . . . . . . . . . . . . 2-14 Valve, proportional. . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Control valve, axle jacking. . . . . . . . . . . . . . . . . . . 2-18 Drive control valve . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Series parallel package, right hand. . . . . . . . . . . . 2-22 Series parallel package, left hand . . . . . . . . . . . . . 2-24 Drive motor with brake . . . . . . . . . . . . . . . . . . . . . 2-26 Hydraulic oil reservoir, metal cowling . . . . . . . . . . 2-28 Hydraulic oil reservoir, plastic cowling . . . . . . . . . 2-29 Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30 Anti-cavitation valve. . . . . . . . . . . . . . . . . . . . . . . . 2-31 Axle interlock valve . . . . . . . . . . . . . . . . . . . . . . . . 2-32 Blocking valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-33 Cam valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-34 TB126J – 02-01 and after
Check valve manifold . . . . . . . . . . . . . . . . . . . . . . 2-35 Centerpost and fittings . . . . . . . . . . . . . . . . . . . . . 2-36 Cylinder, axle extend - GBI . . . . . . . . . . . . . . . . . . 2-38 Cylinder, extension - GBI . . . . . . . . . . . . . . . . . . . 2-39 Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-40 Cylinder, lift - GBI . . . . . . . . . . . . . . . . . . . . . . . . . 2-41 Jacking cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42 Cylinder, jacking - Rosenboom . . . . . . . . . . . . . . . 2-43 Jib boom lift cylinder . . . . . . . . . . . . . . . . . . . . . . . 2-44 Cylinder, jib boom lift - GBI . . . . . . . . . . . . . . . . . . 2-45 Cylinder, master level - GBI. . . . . . . . . . . . . . . . . . 2-46 Cylinder, master level - Green. . . . . . . . . . . . . . . . 2-47 Cylinder, master level - Rosenboom . . . . . . . . . . . 2-48 Cylinder, platform sliding - Green . . . . . . . . . . . . . 2-49 Cylinder, slave level - Rosenboom . . . . . . . . . . . . 2-50 Cylinder, steering - Rosenboom . . . . . . . . . . . . . . 2-51 Dual holding valve, platform rotation. . . . . . . . . . . 2-52 Dual sequence valve, left hand . . . . . . . . . . . . . . . 2-53 Dual sequence valve, 4 wheel drive . . . . . . . . . . . 2-54 Emergency power unit, left hand. . . . . . . . . . . . . . 2-55 Emergency power unit, right hand . . . . . . . . . . . . 2-56 High range speed selector valve . . . . . . . . . . . . . . 2-57 Hydraulic pump and fittings. . . . . . . . . . . . . . . . . . 2-58 Hydraulic oil return filter . . . . . . . . . . . . . . . . . . . . 2-59 Motion control valve, turntable swing . . . . . . . . . . 2-60 Platform rotator, Parker . . . . . . . . . . . . . . . . . . . . . 2-61 Pressure manifold . . . . . . . . . . . . . . . . . . . . . . . . . 2-62 Pump control valve . . . . . . . . . . . . . . . . . . . . . . . . 2-63 Shuttle valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-64 Steer cut-out valve, 4 wheel drive . . . . . . . . . . . . . 2-65
Section 3. - Electrical Boom electrical, non-stowing platform . . . . . . . . . . 3-2 Boom electrical, self-stowing platform . . . . . . . . . . 3-5 Turntable electrical, Cummins 3.3. . . . . . . . . . . . . . 3-7 Junction wiring box . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Wiring box, Cummins 3.3 . . . . . . . . . . . . . . . . . . . 3-17 Wiring box panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 Junction wiring box panel . . . . . . . . . . . . . . . . . . . 3-24 Safety interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Upper control box, non-stowing platform . . . . . . . 3-27 Upper control box, self-stowing platform. . . . . . . . 3-31 Platform foot switch, non-stowing platform . . . . . . 3-35 Platform foot switch, self-stowing platform . . . . . . 3-36 Boom calibration switch. . . . . . . . . . . . . . . . . . . . . 3-37 Boom lift switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38 Boom speed switch . . . . . . . . . . . . . . . . . . . . . . . . 3-39 Drive speed switch . . . . . . . . . . . . . . . . . . . . . . . . 3-40 Extend cut-out switch . . . . . . . . . . . . . . . . . . . . . . 3-41 Controller, drive/steer . . . . . . . . . . . . . . . . . . . . . . 3-42 Controller, extend/retract . . . . . . . . . . . . . . . . . . . . 3-44 Controller, lift/swing . . . . . . . . . . . . . . . . . . . . . . . . 3-46 Controller, jib elevation . . . . . . . . . . . . . . . . . . . . . 3-48 GFCI 110 volt power, non-stowing platform . . . . . 3-50 GFCI 110 volt power, self-stowing platform . . . . . 3-51
Table of contents Section 4. - Factory installed options AC generator mounting . . . . . . . . . . . . . . . . . . . . . . 4-2 AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Air line to platform . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Beacon, dual amber . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Engine block heater. . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Headlights and tail lights . . . . . . . . . . . . . . . . . . . . 4-10 Hydraulic warm-up . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14 Motion alarm, drive . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Platform bumpgard system . . . . . . . . . . . . . . . . . . 4-16 Sandblast kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19 Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20 Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-22 Upper control box lights. . . . . . . . . . . . . . . . . . . . . 4-23 Work lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
TB126J – 02-01 and after
Service and parts information To order service or repair parts
Manuals
When placing an order for service or repair parts, please have the following information available for your machine.
Manuals are available from Snorkel to support any of the machines that we produce.
ü Machine model number ü Machine serial number ü Snorkel part number ü Description of part ü Quantity of parts required
The specific manuals for TB126J are as follows:
ü Operator’s Manual
Snorkel part number - 0191915
ü Repair Parts Manual
Snorkel part number - 0191443
ü ANSI Manual of Responsibilities ANSI/SIA A92.5-1992
ü Your purchase order number ü Address for order to “Ship To” ü Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: 1-(800)-255-0317 Parts Worldwide Fax: (816)-364-6312 Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: http://www.omniquip.com
ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer.
Record machine information here: Model number
ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the “Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A92.5-1992 Boom-Supported Elevating Work Platforms” is available from Snorkel dealers or from the factory upon request.
Serial number
Copies are also available from:
Purchased from
Scaffold Industry Association 20335 Ventura Blvd. Suite 310 Woodland Hills, CA 91364-2471 USA
TB126J – 02-01 and after
Date of purchase
Snorkel dealer or distributor
i
Parts order form Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide Date
Model
Company
Serial number
Address
Optional equipment Purchase order number
Contact name
Ship to
Phone number Fax number Account number Purchase order number Part number
Ship by Description
Quantity
Price
Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified
ii
TB126J – 02-01 and after
Section 1. - Repair parts
TB126J – 02-01 and after
1-1
Chassis/turntable item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1-2
part no
qty
0110756 5038703 5560236 5560170 5560223 5560171 5560224 3040295 0100491 986299 987119 970469 0111191-99 0111192-99 0111193-99
1 1 1 1 24 24 20 24 3 1 1 16 16 16 2 1 1
description Chassis - (consult factory) Turntable - (consult factory) Rotation bearing gear Male 45° elbow Capscrew 3/4-10 self locking Washer 3/4 hard flat ASTM-F436 Capscrew 7/8-9 self locking Washer 7/8 hard flat ASTM-F436 Nut 3/4-10 self locking Connector 1/4 inch hydraulic hose Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 3/8-16 x 1 inch long hex head grade 5 Access cover, chassis ends Access cover, steer Access cover, drive
TB126J – 02-01 and after
Chassis/turntable
7
8 9
2
10
11 17
34
15
16
6
14 13 12
5
15
1
AW0110804
TB126J – 02-01 and after
1-3
Extendable axle item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
0110283-99 6030037-79 0190969 0190968 0190713-99 0190709-99 0110261 0110260 0080293 0070030 0072567 0090141 5065707 5035305 5037005 0191362 0191363 0110731 5035319 5035303 7110159 5560245 5560099 987159 5560169 0111362 5580002 0110594 970049 984069 5560683 970219 987109 5560676 5560170 5560035 971309 5560169 5560036 0111303 0111304 5093030 5037008 5065715 0190972-99 5093013 970489 5560033
2 2 2 2 2 1 1 1 4 1 1 1 2 2 1 1 1 8 2 2 2 4 16 4 12 1 1 1 2 2 12 2 2 16 32 16 2 2 2 1 1 1 2 2 4 1 2 2
1-4
description Gear hub - (see page 1-56 for parts breakdown) Drive motor with brake - (see page 2-26 for parts breakdown) Flange, right hand Flange, left hand Hose carrier tube Cylinder, axle extend - (see hydraulic section for parts breakdown) Pin, axle extend cylinder base end Pin, axle extend cylinder rod end Slide pad Slide pad shim, .030 inch thick Slide pad shim, .063 inch thick Slide pad shim, .090 inch thick Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow Axle tube, right hand Axle tube, left hand Stop bar Straight thread 90° elbow Straight thread 90° elbow O-ring Capscrew 5/8-11 x 1-1/2 inch long socket head Capscrew special 5/8-11 self locking Washer 5/8 medium lock Washer 5/8 hard flat ASTM-F436 Lock pin Snapper pin Pin lock retainer Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 hex Capscrew 3/8-16 x 5/8 inch long hex head grade 5 Capscrew 5/16-18 x 1/2 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 3/4-10 x 3-1/2 inch long hex head grade 8 Washer 3/4 hard flat ASTM-F436 Nut 3/4-10 self locking Capscrew 5/8-11 x 2 inch long hex head grade 5 Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Scraper pad, right hand axle Scraper pad, left hand axle Clamp Swivel nut 90° elbow Straight thread adapter Pad Clamp Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 self locking
TB126J – 02-01 and after
5 39
38
5 37
37
38
18 46
47
48
48
47
3
2
FAR END
4
39
24
SHOWN
42 3
4
44
40 SHOWN
1
A
36
35
34
41
2
FAR END
45
1 23
21
TORQUE T0 120 FT.LB
23 14
4 3
19
DETAIL "B"
2
A
20
25 TORQUE TO 180 FT.LB
B
VIEW A-A
43
30
29 28 30
29 26 27
28
12
11
10
AXLE PIN ASSEMBLY (SHOWN IN EXTENDED POSITION)
9 31
33
32
8
12
41
11
10
9
33
32
7 31 40
6
16
17
15 13
AW0190782
13
SECTIONAL VIEW AXLE TUBE INSTALLATION
Extendable axle Snorkel model TB126J
Page 1 - 5
Steering item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0110283-99 6030037-79 0191419-99 0111135-99 0070007-99 0070442 0110323 0150094 0110320 0070033-99 5560134 2690005 0190786-99 0190715 5070026 5570001 0080348 2690001 7110159 5560099 5560717 5035319 5035303 5569854 5065707 5560232 5560241 2503620 5560202 5560245 5560040 0190788 0111675 2502416 988229 5560152 0111136 5560688 984469 987159 5560169 970239 987109 986269
2 2 2 1 1 2 1 2 2 3 2 2 2 4 2 2 2 2 2 12 6 4 24 6 26 4 4 4 2 4 4 2 4 2 4 4 1 3 2 4 12 8 8 2 1 2 2 1 16 2 4
1-6
986619 0090840 5037005 984449 5035305 0111674
description Gear hub - (see page 1-56 for parts breakdown) Drive motor with brake - (see page 2-26 for parts breakdown) Yoke Steering arm Cylinder, steering - (see hydraulic section for parts breakdown) Pin, master level cylinder base end Pin, steering arm Pin, tie rod Lock pin Pin lock Capscrew 3/4-10 x 3-1/4 inch long hex head grade 8 Tie rod end Tie rod Pin Cap, wheel service Grease fitting, 1/8 NPT straight Spacer, tie rod mounting Bearing, self aligning O-ring Capscrew special 5/8-11 self locking Machine bushing 3-1/4 inch OD x 2-1/4 inch ID x 10 gauge thick Straight thread 90° elbow Straight thread 90° elbow Machine bushing 3-1/4 inch OD x 2-1/4 inch ID x 14 gauge thick Straight thread adapter Washer Nut Bearing Tie rod hex jam nut for adjustable tie rod Capscrew 5/8-11 x 1-1/2 inch long socket head Nut 5/8-11 self locking Thrust washer Wheel stud wedge Bearing Cotter pin 1/4 inch diameter x 2-1/2 inch long Roll pin 5/16 inch diameter x 1-3/4 inch long Bearing spacer Machine bushing 2-1/4 OD x 1-1/2 inch ID x 14 gauge thick Nut 3/4-10 hex jam Washer 5/8 medium lock Washer 5/8 hard flat ASTM-F436 Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Tires and wheels - (see page 1-60 for parts breakdown) Machine bushing 1-1/2 inch OD x 1 inch ID x 14 gauge thick Thrust bearing Swivel nut 90° elbow Nut 5/8-11 hex jam Straight thread 90° elbow Wheel stud
TB126J – 02-01 and after
5
6 35 24
TORQUE TO 600 FT.LBS
27
34
7
38
21
6
4
26 8 37 46 3
5
28
14
38
12
36
47
10
10
14 15
10
34 28 43
43
42
42
42
43
SECTION A-A 3 51 51
TORQUE TO 600 FT.LBS
32
27
31
41
13
49
35
33
31
20
16
9
26
49
2
30 B
33 17
SECTION B-B
A
SECTION F-F F
18 4 43
42
10
7
41
8
46
A
F
SECTION C-C
36
12 FRONT
13 44 11
43
42
16 E
29
2 C
11
39
39
VIEW E-E
9
22
23
C
A
B
41 B 1 TORQUE TO 120 FT.LBS
43
42
10
6
D 5
25
1
A
48 6
10
42
3
22
20
43 50
STEERING ASSEMBLY
41
49
19
3
2
25
30
45
E 14
26
27
TORQUE TO 180 FT.LBS
DETAIL D
AW0191422
35
Steering Snorkel model TB126J
Page 1 - 7
33
TORQUE TO 350 FT/LBS
32
37
18
TURNTABLE,REF
42
43
44
43
VIEW A-A 13
16
44
43
39
38
43
41 40
5
17 4
1 4 29
28
15
A
14
12
37
36
19
21
30
31
15
36
27
20
A
TORQUE TO 120 FT/LBS 45
11
48 7
8
47
46
9
10
29
35
34 22 24
OIL LEVEL
23
25
25
1 3
26
6
2 AW0191184
Lift and swing
Page 1 - 8
Snorkel model TB126J
Lift and swing item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
part no
qty
0191178 0110837-99 0190613 0110942 7720302 7720201 5570008 5065703 5037003 5065709 984449 5035706 5065705 5560022 0070472 0070256-99 5590003 0070033-99 0070442 0110235-99 0190504 971379 5560169 5560036 0070473 987109 9980012 5560051 987159 5560100 5560170 0110681 987159 5036903 5036906 0191065-99 5560678 0191078 5569875 970489 984109 987119 0191064-99 5560349 5560031 986269
TB126J – 02-01 and after
1 1 1 1 1 1 1 1 1 1 1 1 6 1 2 6 1 1 2 1 1 2 1 4 8 4 2 2 1 4 4 4 4 4 4 2 2 1 1 1 1 1 4 2 4 4 4 8
description Counterweight - (consult factory) Centerpost and fittings - (see page 2-36 for parts breakdown) Swing drive - (see page 1-11 for parts breakdown) Lift cylinder - (see page 2-40 for parts breakdown) Cylinder, master level - (see hydraulics section for parts breakdown) Adjustment ring, Fairfield swing drive Reducer bushing - (before 12-31-99) Reducer bushing - (before 1-02-00) Air vent - (included with item 3) Straight thread adapter Swivel nut 90° elbow Straight thread adapter Nut 5/8-11 hex jam Straight thread 45° elbow Straight thread adapter Adjustment bolt Key Adapter plate, centerpost Retaining ring Pin lock Pin, master level cylinder base end Pin lock Pin Capscrew 5/8-11 x 3-3/4 inch long hex head grade 8 Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 5/8-11 self locking Washer 5/8 medium lock Capscrew 3/4-10 self locking socket head Washer 3/4 hard flat ASTM-F436 Capscrew 5/8-11 drilled head Washer 5/8 medium lock Swivel nut 45° elbow Swivel nut 45° elbow Link, 60° indicator Washer 5/8 medium flat Rod, 60° indicator Shoulder bolt 1/2-13 x 1-1/2 inch long Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 hex Washer 3/8 medium lock Mount plate Capscrew 5/16-18 x 3-1/4 inch long hex head grade 5 Nut 5/16-18 self locking Washer 5/16 medium flat
1-9
Axle stop item
part no
qty
description
1 2 3 4 5 6 7
0111270-99 970239 986269 984089 0110926-99 5560035 984469
2 2 2 2 2 4 4
Tray Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium flat Nut 5/16 hex Axle stop rod Nut 3/4-10 self locking Nut 3/4-10 hex jam
2
3
1
5 6
7
7
6
4
AW0111225
1 - 10
TB126J – 02-01 and after
Swing drive item 1 2
3 4 5 6 7 8 9 10
part no
qty
0110837-99 0112233 6030017-99 0071089 8230073 6010216 0112272 0112418 0112421 0112422 0112423 0112424 7190005
1 1 1 1 1 1 1 2 2 2 4 4 1
description Swing drive Planetary swing drive with brake - (see page 1-58 for parts breakdown) Motor, swing drive Seal repair kit, TRW motor Seal repair kit, White motor Motion control valve, turntable swing - (see page 2-60 for parts breakdown) Tube and fitting Elbow 90° Capscrew 1/2-13 x 1-1/4 inch long socket head Washer 1/2 split ring lock Capscrew 5/16-18 x 3-1/2 inch long hex head grade 5 Washer 5/16 medium lock plated Gasket, swing drive motor
2
76
5
3
4
8
9
10
5
1
TOP VIEW
AW0110837
TB126J – 02-01 and after
1 - 11
Fuel tank item
part no
qty
1
0080030-99 9940001 0070483 8180014 7714202 0071940-99 0191002 5560033 970049 5560004
1 1 1 1 1 2 2 2 4 4
2 3 4 5 6 7 8
description Fuel tank, 40 gallon capacity - (includes cap and fuel gauge) Replacement cap, fuel tank Fuel gauge - (includes gauge lens) Replacement gauge lens Pipe plug 1/4 NPT square head Fuel tank strap Threaded rod Nut 3/8-16 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking
5
2
7 3 6
1
4 8
1 - 12
AW0170798
TB126J – 02-01 and after
Hydraulic oil reservoir mounting item
part no
qty
description
1 2 3 4
0190795 970479 986299 5560033
1 4 8 4
Hydraulic reservoir mounting, metal cowling Hydraulic oil reservoir, metal cowling - (see page 2-28 for parts breakdown) Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking
5 6 7 8 9 10
0191756 0110356 970029 5560004 970529 5560033
1 2 4 4 2 2
Hydraulic reservoir mounting, plastic cowling Hydraulic oil reservoir, plastic cowling - (see page 2-29 for parts breakdown) Mount strap, hydraulic oil reservoir Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Nut 3/8-16 self locking
4 3
8 7 6
2
3
1
Reservoir mounting, metal cowling
9 10
5
Reservoir mounting, plastic cowling
AWM00228
TB126J – 02-01 and after
1 - 13
Booms, base end item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
0190504 0190506 0080028 0110235-99 0070033-99 9980012 0070473 987109 0110681 987159 970989 5560039 0191676 0190704-99 970449 986299 987119 970429 0090318 5093012 5093002 5093010 5093014 5093027 5093008
1 1 1 1 4 1 1 2 2 8 8 2 2 1 1 6 22 22 16 1 8 2 1 3 2 1
1 - 14
description Booms and hose carrier - (see page 1-17 for parts breakdown) Pin Pin Pin, master level cylinder rod end Pin lock Pin lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 5/16-18 drilled head Washer 5/16 medium lock Capscrew 5/8-11 drilled head Washer 5/8 medium lock Capscrew 1/2-13 x 3-1/2 inch long hex head grade 5 Nut 1/2-13 self locking Boom angle sensor Bracket Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 3/8-16 x 1/2 inch long hex head grade 5 Battery wire Clamp Clamp Clamp Clamp Clamp Clamp
TB126J – 02-01 and after
26
21
24 25
24
19
17
18
21 23
21 20
21 TURNTABLE BACK PLATE (INSIDE VIEW)
22
21
21
21
24
25
22
21
CLAMP INSTALLATION - BOOM
6
4
7
8
9 1
13
12 14
2
5
15 LEVEL CYL 11
10
7 3
5
LIFT CYL
7
12
16
17
BOOM INSTALLATION
13
10
11
AW0191079
18
Booms, base end Snorkel model TB126J
Page 1 - 15
AW0191557
Booms and hose carrier
Page 1 - 16
Snorkel model TB126J
Booms and hose carrier item
part no
qty
description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
0191561 0191557 0191554 0191081 0190737-99 0191090-99 0190626-99 0190624-99 0190657-99 0190976-99 0190966 0190967 5560126 5063906 970479 5093009 5064003 0110590-99 0150586-99 0190736-99 0101371 5560004 5560031 5560033 5560039 5560331 970426 970489 970469 970509 970939 970919 986299 987119 5560168 970239
1 1 1 1 1 1 1 3 1 1 1 1 2 1 4 2 1 1 2 1 2 4 2 4 16 4 13 2 8 2 4 12 28 27 10 2
Booms and hose carrier, non-stowing platform Booms and hose carrier, self-stowing platform Booms - (see page 1-19 for parts breakdown) Hose carrier - (see page 1-33 for parts breakdown) Support tube Tube bracket Bracket Channel Bracket Cover 3/8 inch hydraulic hose 1/2 inch hydraulic hose Threaded insert 3/8-16 thread Fitting nut Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Clamp Tube end reducer Tube clamp, upper Spacer End bracket Slide pad Nut 1/4-20 self locking Nut 5/16-18 self locking Nut 3/8-16 self locking Nut 1/2-13 self locking Capscrew 1/4-20 x 1 inch long socket flat head Capscrew 3/8-16 x 7/8 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 2 inch long hex head grade 5 Capscrew 1/2-13 x 2-1/4 inch long hex head grade 5 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Washer 1/2 hard flat ASTM-F436 Capscrew 5/16-18 x 3/4 inch long hex head grade 5
TB126J – 02-01 and after
1 - 17
Booms item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no
qty
0191554 0191073-99 0190424-99 0190590-99 0191550-99 0190483 0190449 0190448 0190762 0180901 0190495-99 0190479-99 0190470-99 0190471-99 5560168 0070438 0070033-99 9920014 2500035 0071494 0110547 0190631 0191003 3040187 5065709 0190979 5037006 3040262 5074403 5034502 0181221 0191093 0070440 0180680-99 0080293 0080294 0190767 0110703 0190618-99 0090141 0070030 0070043 0073343 0110707 0110706 0111005-99 0190849-99 0190417-99 0190418-99 0110670-99 0190404-99 0111701-99
1 1 1 1 1 2 2 2 1 1 1 2 1 1 12 1 9 2 3 2 1 1 1 2 4 1 2 2 2 2 1 1 4 1 17 2 1 2 1 30 6 2 2 4 4 4 2 2 2 1 2 2
description Booms, complete Tip boom Outer intermediate boom Inner intermediate boom Base boom Wire rope, retract Wire rope, inner retract Wire rope, inner extend Extension cylinder - (see page 1-30 for parts breakdown) Jib boom lift cylinder - (see hydraulics section for parts breakdown) Wiffle, inner extend Wiffle, outer Support, inner retract wiffle Wiffle, inner retract Washer 1/2 hard flat ASTM-F436 Pin, extend sheave Pin lock Plastic track link Bearing Pin, steering arm Conduit Slide pad Boom speed switch - (see page 3-39 for parts breakdown) Connector Straight thread adapter Extend manifold Swivel nut 90° elbow Conduit coupler 1/2 inch Bulkhead locknut Bulkhead straight thread 90° elbow Jib boom, non-stowing platform - (see page 1-26 for parts breakdown) Jib boom, self-stowing platform - (see page 1-28 for parts breakdown) Link pin Pin guard Slide pad Slide pad Slide pad Slide pad Tube Slide pad shim, .090 inch thick Slide pad shim, .030 inch thick Slide pad shim, .030 inch thick Slide pad shim, .090 inch thick Slide pad shim, .090 inch thick Slide pad shim, .030 inch thick Spacer Wire rope anchor Lower retract cable anchor Lower retract cable guide Pin, cable retainer Sheave cage Sheave, extend cable
Parts list continued on next page
TB126J – 02-01 and after
1 - 19
Booms item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
part no
qty
0190494-99 0060089 2502028 2502032 0070639 0110671 0111317-99 0110701-99 0110190 0110191-99 0190768-99 5569851 0190764 0190570-99 0190769 0190595-99 0190858-99 2500044 0080023-99 2580010 0190773-99 0190772-99 0110702-99 0110696 0110700-99 0070484-99 0072682 0072681-99 0190591-99 0072683 0090138-99 5560688 0190416-99 0190770-99 0110695 0110699-99 0070473 5530015 5530008 5530014 5560033 5560031 5560004 5560039 9980012 5560154 986299 987119 5560679 970469
2 2 2 1 6 1 1 4 2 2 2 1 1 1 4 2 2 2 1 4 2 2 2 3 2 2 3 3 6 4 2 5 2 1 1 1 24 14 24 14 57 24 10 13 1 14 65 123 48 39
description Cable guide Slide pad Bearing Bearing Slide pad Pin, retract sheave Cable retainer Slide pad spacer Pin, cylinder anchor Cylinder anchor Spacer Machine bushing 3-3/4 inch OD x 2-1/4 inch ID x 10 gauge thick Pin Extension cylinder bracket Slide pad Bracket Sheave Bearing Pin lock Thrust washer Spacer, short Spacer, long Slide pad spacer Slide pad Pad plate Spacer Slide pad Slide pad mount Spacer Slide pad spacer, 1/4 inch thick Slide pad spacer Machine bushing 2-1/4 OD x 1-1/2 inch ID x 14 gauge thick Sheave Pad plate Slide pad Pad plate Capscrew 5/16-18 drilled head Washer 1-1/2 inch curved spring Washer 7/8 inch curved spring Washer 1 inch curved spring Nut 3/8-16 self locking Nut 5/16-18 self locking Nut 1/4-20 self locking Nut 1/2-13 self locking .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 1/2-13 x 1-3/4 inch long hex head grade 8 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 3/8-16 x 5/8 inch long socket flat head Capscrew 3/8-16 x 1 inch long hex head grade 5
Parts list continued on next page
1 - 20
TB126J – 02-01 and after
Booms item 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150
part no
qty
972449 5560681 970489 5560644 5560680 978409 970449 5560683 970509 5560243 970479 972539 970269 986269 970259 970239 987109 5560331 970426 5560242 987139 5560349 986359 970909 5560171 5560232 5560172 5560685 5569870 6679871 984239 5569872 5560256 5560254 0191518-99 5560230 5560231 988179 5560252 5560688 5560233 5560234 5560235 984229 0190853 5560649 986009 984049 0190813 0071216-99
27 2 27 23 8 14 26 10 12 18 16 4 6 12 6 10 18 4 7 8 4 4 9 4 2 2 2 4 2 2 2 2 4 2 2 4 4 2 2 1 4 2 2 4 2 6 6 6 1 2
description Capscrew 3/8-16 x 3/4 inch long socket flat head Capscrew 3/8-16 x 2-1/4 inch long socket flat head Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/4 inch long socket flat head Capscrew 3/8-16 x 1-3/4 inch long socket flat head Capscrew 3/8-16 x 1-1/2 inch long socket flat head Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Capscrew 3/8-16 x 5/8 inch long hex head grade 5 Capscrew 3/8-16 x 2 inch long hex head grade 5 Capscrew 3/8-16 x 1/2 inch long button head Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew 3/8-16 x 2-3/4 inch long socket flat head Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Washer 5/16 medium flat Capscrew 5/16-18 x 1 inch long hex head grade 5 Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 1/4-20 x 1 inch long socket flat head Capscrew 3/8-16 x 7/8 inch long hex head grade 5 Capscrew 1/2-13 x 1 inch long self locking Washer 1/2 medium lock Capscrew 5/16-18 x 3-1/4 inch long hex head grade 5 Washer 1/2 medium flat Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Washer 7/8 hard flat ASTM-F436 Washer 1-1/2 inch hard flat ASTM-F436 Washer 1 inch medium flat Nut 7/8-9 hex jam Nut 1-1/2-6 hex jam Nut 1-8 hex jam Nut 1-8 hex Nut 1-1/2-6 hex Thrust washer Thrust washer Spacer Nut 5/8-11 hex jam - drilled Capscrew 5/8-11 x 1-3/4 inch long button head Cotter pin 1/8 inch diameter x 1 inch long Machine bushing 2-1/4 inch OD x 1-1/4 inch ID x 14 gauge thick Machine bushing 2-1/2 OD x 1-1/2 inch ID x 14 gauge thick Spherical washer 7/8 inch Spherical washer 1 inch Spherical washer 1-1/2 inch Nut 7/8-9 hex 1/2 inch hydraulic hose Machine screw #10-24 x 1 inch long truss head Washer #10 medium flat Nut #10-24 hex Extend cut-out switch - (see page 3-41 for parts breakdown) Guard, boom switch
Parts list continued on next page
TB126J – 02-01 and after
1 - 21
Booms item 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199
1 - 22
part no
qty
2500046 5560146 0190854-99 0190855-99 0190856-99 0090134 0191023 0190876 0190655-99 5510004 984029 987079 970029 5569843 0190905-99 5560126 0190980 5093004 970429 0191054 984069 0191677 970479 0241160 5560251 0191620 0191621 5560015 2504857 9920020 970939 5560053 0191229-99 0191230 0191231 0191172 0070132 0180612 0150685 0020267 5036905 0181264 0090444-99 0073111 0072680 0070485-99 0072567 0073342 5560244
2 2 2 2 2 1 2 1 1 2 10 10 5 10 1 22 2 2 2 1 2 1 4 2 1 1 2 28 1 94 4 4 1 1 1 2 1 2 2 2 2 1 2 2 4 2 6 2 12
description Bearing Anchor bolt Washer retainer 3 inch Washer retainer 2 inch Washer retainer 1-3/4 inch Pin Track guide Cam valve - (see page 2-34 for parts breakdown) Cover Rubber door latch Nut #8-32 hex Washer #8 medium lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Machine screw #8-32 x 1/2 inch long truss head Cable guide Threaded insert 3/8-16 thread Pin Clamp Capscrew 3/8-16 x 1/2 inch long hex head grade 5 Slide pad Nut 1/4-20 hex Length transducer - (see page 1-49 for parts breakdown) Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Wire rope crimp sleeve Eye bolt 1/4-20 Slide pad shim, .030 inch thick Slide pad shim, .063 inch thick Thread insert 3/8-16 Bearing Plastic track link Capscrew 1/2-13 x 2-1/4 inch long hex head grade 5 Nut 1/2-13 hex jam Spacer Slide pad Slide pad shim, .090 inch thick Switch bracket Pin lock Pin Pin 3/8 inch hydraulic hose Swivel nut 45° elbow Pin Slide pad spacer Slide pad spacer, 1/8 inch thick Slide pad shim Slide pad spacer Slide pad shim, .063 inch thick Slide pad shim, .063 inch thick Nut T-weld
TB126J – 02-01 and after
111
103
97
186
158
91
148
98
107
97
91
147
150 146
149
19
11 124
13
D
14
93
E 163
F
6
145
15
12 J 134
FROM-VB
TOP VIEW
FROM-VA
I 6
159
18 161
162
FROM EXT CYL
VB VA
16
164
EXT CYL
167
180
164
180
5
162
161
7
170
24
145
160
101
25
24
24 17
26
98
103
179
D 95
87
F
E
117
145
95
190
87 187
191
1
2
28 28
4
3
B
C
A
8
29
2
1
192
9
97
98
107
16
87
95
117
189
30 G
10
19 B
32 98
117
95
87
16
11
H C 156
188
97
98
107
AW0191554-1
A
107
Booms sheet 1 Snorkel model TB126J
Page 1 - 23
104 105
91 198
166
107
41
3
40
98
78
2
104
107
33 81
34
80
78
91
98
197
98 78
194
91
107
197
76
151
193
135
77 97
77
98
111
80
77
194
99 16
188
87
99
95
33 83
196
87
16 9
95 3
31
82 182
1
181 195
43
42
4
101
55 133
97
98
58
119
85
98
98
107
58 178
108
74
86 42
103
98
2
97
43
110
55
79
SECTION A-A 178
84
75
73
178
72 100
148
147
146
91
111
23
98
42
43
71
55 143
27
168
20
153
10 186
172
91
109
129
SECTION B-B
168
98
SECTION C-C 132
155
173
128
89
154 27
131
127
11
144 142
13
93
88 171
126
125
DETAIL H 130
150
22
169
97
98
169
97
98
23
197
128
196
141
DETAIL G
Page 1 - 24
DETAIL J 90
DETAIL I 11
Booms sheet 2 Snorkel model TB126J
141
144
AW0191554-2
100 100
TORQUE TO 110 FT LBS
199
98
94 63
199
65 120
98
64
96
123
38
39
14
116
33
TORQUE TO 110 FT LBS
52
92
97
103
199
199
93
98
100
38
118
65
91 38
33
66
97
106
39
165
99
51
36
104
79
39
8 33
166
91
7
33 104
98
8
8
91
60
97
92
59 49
99
62
69 70
166
100
92
46
122
53
K
K 87
152
95
21
3
115
136
138
98
114
1
35
48
50
105
137
106
91
62
97
18
95
96
18
31
101
2
94
45
91 95
91
44
123 117
97
6
47
TORQUE TO 110 FT LBS
4
103
139
54
97
103
37
87 56 39
16 140
61
104 183 101 185
39 68
67
17
7
177
176
184
111
98
110
95
157
97
97
57
97
5
33
91
3
92
113
114
SECTION F-F 102
33 16
38
2
91
99 SECTION E-E
87 166
98
100
SECTION D-D
47
2
AW0191554-3
SECTION K-K
Booms sheet 3 Snorkel model TB126J
Page 1 - 25
Jib boom, non-stowing platform item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
0181221 0180873 0180596-99 0181126-99 0191324-99 0180640-99 0181914 0180521 0070033-99 0180597 0181263 0180606 0070473 987109 9980012 970469 986299 986019 2500035 5560015 970449 0180635 5560252 0180941-99 2500039 5560213 987119 987099 5093027 970029
1 1 1 1 1 1 1 2 4 1 1 1 6 10 1 4 5 2 4 5 1 1 1 1 1 4 5 2 2 2
1 - 26
description Jib boom, non-stowing platform Platform rotator - (see page 1-40 for parts breakdown) Bell crank Jib boom Hose carrier tube Leveling link Cylinder, slave level - (see page 2-50 for parts breakdown) Pin Pin lock Pin Pin Pin Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Washer 1/4 medium flat Bearing Thread insert 3/8-16 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Pin lock Machine bushing 2-1/4 inch OD x 1-1/4 inch ID x 14 gauge thick Spacer Bushing Capscrew 5/16-18 drilled head Washer 3/8 medium lock Washer 1/4 medium lock Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5
TB126J – 02-01 and after
Jib boom, non-stowing platform
14
12
19
20
26
10
8
24
5 23
13
16
22
3
18
18 2
SECTION A-A
4
3
17
27
28
29
1
26
19
16
15
2 12
26
13
14
A
20
FAR SIDE
13 14
13
14
25
12
18 A 21
11
7
6 8
22
TB126J – 02-01 and after
18
8
10
8
9 AW0181221
1 - 27
Jib boom, self-stowing platform item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
0191093 0191170 0180596-99 0181126-99 0191324-99 0180640-99 0181914 0180521 0070033-99 0180597 0181263 0180606 0070473 987109 9980012 970469 986299 5093004 2500035 5560015 970449 0180635 5560252 0180941-99 2500039 5560213 987119 0191257 970889 5560039 986359
1 1 1 1 1 1 1 2 4 1 1 1 6 8 1 4 5 1 4 6 2 1 2 1 1 4 6 1 1 1 2
1 - 28
description Jib boom, self-stowing platform Platform rotator, self-stowing platform - (see page 1-39 for parts breakdown) Bell crank Jib boom Hose carrier tube Leveling link Cylinder, slave level - (see page 2-50 for parts breakdown) Pin Pin lock Pin Pin Pin Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Clamp Bearing Thread insert 3/8-16 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Pin lock Machine bushing 2-1/4 OD x 1-1/4 inch ID x 14 gauge thick Spacer Bushing Capscrew 5/16-18 drilled head Washer 3/8 medium lock Safety interlock - (see page 3-26 for parts breakdown) Capscrew 1/2-13 x 1 inch long hex head grade 5 Nut 1/2-13 self locking Washer 1/2 medium flat
TB126J – 02-01 and after
Jib boom, self-stowing platform
3
22 16
14
23
18
13
20
26
12
10
5 8
18
24
18 2 15
16
19
26 SECTION A-A
4
3
28
29
30
2 1
26
31
20
19
A
27
FAR SIDE
22
19
18
14
13
26
20
12
10
8
21
18
14
12
11
13
12
A
13
14
6 9
8 8
7
13
14
25 AW0191093
TB126J – 02-01 and after
1 - 29
Extension cylinder item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 - 30
part no
qty
0190762 0190761-99 0190688 0190482 0111701-99 2502028 0191071 0110645 0070033-99 0071341 5065709 6010488 6091190 6010882 6091190 5560039 5560254 0070141 0070473 5560644 972449 971009 5560033 0191070-99 5560168 5560005 9980012
1 1 1 2 2 2 1 1 1 3 2 1 1 1 1 3 8 3 2 4 6 3 4 1 6 2 1
description Extension cylinder, complete Support bracket Extension cylinder - (see hydraulics section for parts breakdown) Wire rope, extend Sheave, extend cable Bearing Slide pad Pin, extend sheave Pin lock Slide pad shim, .063 inch thick Straight thread adapter Cartridge counterbalance valve - (factory preset, do not reset) Seal repair kit Cartridge counterbalance valve - (factory preset, do not reset) Seal repair kit Nut 1/2-13 self locking Thrust washer Slide pad Capscrew 5/16-18 drilled head Capscrew 3/8-16 x 1-1/4 inch long socket flat head Capscrew 3/8-16 x 3/4 inch long socket flat head Capscrew 1/2-13 x 4 inch long hex head grade 5 Nut 3/8-16 self locking Plate, slide pad mounting Washer 1/2 hard flat ASTM-F436 Anchor bolt .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
TB126J – 02-01 and after
7
14
11
VA
VB 12
14
15
18
4
9
5
19 9
15
22
2
18
24
16
8 10 23
1
21 20
22 13 3
17
6
AW0190762
Extension cylinder Snorkel model TB126J
Page 1 - 31
1
49
35
53
33
47
31
2
49
9
A 12
7
32
10
37
48
36
15
33
33 21
11
3
11
36
61
47
39
31 31
10
5
47
55
56
15
8
9
22
LEV (DN)
30
LEV (UP)
29
JIB 48
15
37
28
32 JIB
27
59 C
60
12/8
10 31 52 31
6
10
C
48 48
48
37
37
31
32
40
47
31
54
47
62
25
(18/15 & 20/4) (18/15 & 20/4)
32 18/12
26
24
23
58
43
A
32
41
37
39
12/3 (110)
1 32
57
57
47
47 49
63 31 DETAIL B
4
31
40
47
57 SECTION C-C
17
20
19 47
44
31
46
45
34
16
19
13
B
47
43
33
31
35
49
12 18
Page 1 - 32
Snorkel model TB126J
18 14
14 SECTION A-A
Hose carrier
42
AW0191081
Hose carrier item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no
qty
0191081 0190740-99 0190747-99 0190734-99 0191609 0190735-99 0190631 9920017 9920017 9920018 0080293 0101379 0060089 0110841 0110842 5093012 0191597-99 0191599-99 0190756 0181270 0110227-99 0190736-99 0190633-99 3010014 3010014 3010006 3044854 0191336 0191131 0191131 0191130 0191130 5560033 5560031 5560004 5560039 970049 970029 970259 970469 970479 978409 5560645 972509 5560682 970639 5569861 986359 986299 986269 986019 987119
1 1 1 1 1 1 1 132 135 2 4 3 3 1 2 3 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 31 25 10 1 6 6 13 3 6 11 1 1 1 1 1 2 41 22 34 3
description Hose carrier Outer cover Inner cover Tube Capscrew 3/8-16 x 8-3/4 inch long hex head grade 5 Slide pad bracket Slide pad Plastic track link Plastic track link End bracket Slide pad Slide pad Slide pad Slide pad Slide pad Clamp Bar, inside mounting Mounting bracket Shim Roller Spacer End bracket Spacer Conductor, shielded 184-1/2 feet long Conductor, shielded 184-1/2 feet long Power wire, 12 gauge/8 conductor x 184-6 feet long - (terminals not included) Replacement terminal Wire 12 gauge/3 conductor x 175-1/2 feet long 5/16 inch hydraulic hose 5/16 inch hydraulic hose 3/16 inch hydraulic hose 3/16 inch hydraulic hose Nut 3/8-16 self locking Nut 5/16-18 self locking Nut 1/4-20 self locking Nut 1/2-13 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long socket flat head Capscrew 3/8-16 x 5-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 2 inch long socket flat head Capscrew 3/8-16 x 2-1/2 inch long socket flat head Capscrew 3/8-16 x 8 inch long hex head grade 5 Capscrew 1/2-13 x 9 inch long hex head grade 5 Washer 1/2 medium flat Washer 3/8 medium flat Washer 5/16 medium flat Washer 1/4 medium flat Washer 3/8 medium lock
Parts list continued on next page
TB126J – 02-01 and after
1 - 33
Hose carrier item
part no
qty
51 52 53 54 55 56 57 58
0191598-99 0190859-99 972469 972509 970479 5090034 970239 3010009 3046972 0110590-99 0150586-99 970049 970529 0191596-99
2 1 3 4 4 1 12 1
59 60 61 62 63
1 - 34
1 2 2 2 2
description Bar Channel Capscrew 3/8-16 x 1 inch long socket flat head Capscrew 3/8-16 x 2 inch long socket flat head Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Hose guard x 48 inch long Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Control wire #1, 18 gauge/19 conductor x 184-6 feet long - (terminals not included) Replacement terminal Tube clamp, upper Spacer Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Spacer
TB126J – 02-01 and after
Platform mounting item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
1 - 36
part no 0191084 0191272 0191265 0071800 0191115-99 0191203-89 0191202-99 0191215 0191216-99 0191217-89 5560039 986359 0060089 0020283 970529 0071342 5560005 5516316 475986 5035303 970009 986019 5560678 984449 5560330 5569847 970469 986299 970909 5560033 970239 986269 5560031 970489 984029 984109 970029 5073009 0191259 3040295 3040110 987119 970849
qty 1 1 1 1 1 1 1 1 1 1 1 1 4 10 12 2 4 12 2 2 1 2 6 6 4 4 24 4 4 10 4 4 4 4 4 4 4 4 2 2 1 1 1 4 2
description Platform - (consult factory) Upper control box, self-stowing platform - (see page 3-31 for parts breakdown) Upper control box, non-stowing platform - (see page 3-27 for parts breakdown) Platform foot switch, self-stowing platform - (see page 3-36 for parts breakdown) Platform foot switch, non-stowing platform - (see page 3-35 for parts breakdown) Hand rail Cylinder, platform sliding - (see hydraulics section for parts breakdown) Cylinder mount bracket Rubber deflector Deflector support Cylinder deflector Platform gate - (see page 1-42 for proper selection) Nut 1/2-13 self locking Washer 1/2 medium flat Slide pad 1/4 inch hydraulic hose Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Shim Anchor bolt Over center hook latch Reed switch Straight thread 90° elbow Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium flat Washer 5/8 medium flat Nut 5/8-11 hex jam Capscrew 1/4-20 x 3/4 inch long socket flat head Machine screw #8-32 x 3/4 inch long socket flat head Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 self locking Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium flat Nut 5/16-18 self locking Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut #8-32 hex Nut 3/8-16 hex Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Clamp Wire harness, platform interlock Connector Connector locknut Washer 3/8 medium lock Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5
TB126J – 02-01 and after
AW0191273
Non-stowing platform
Self-stowing platform
Platform mounting Snorkel model TB126J
Page 1 - 37
SLIDE PUMP
5 36
24
6
30
30
32
33
37 33
30
22
SEE DETAIL A
21
30 23 16
27
28
26
32 DETAIL A
22
ROTATOR PUMP
6
25
40
33
21 39
24
38
6
6
17
31
16
15 20
4
19
29 39
18
2
38
14
41
35
13 22
10
21 11
39
10
38 9 12
3
7
8
34
1
AW0191170
39
Page 1 - 38
Platform rotator Self-stowing platform Snorkel model TB126J
38
Platform rotator, self-stowing platform item 1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
part no
qty
0191170 0180516-99 0191103-99 0072818-99 0110771 6010541 6010578 6029631 6091504 8150066 2502032 2500038 0072561 2504856 0072562 0072555-99 0070916 0070132 0070473 987109 9980012 970889 987139 0072508-99 970449 987119 0070908 0020283 970919 5560053 970299 986269
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 2 2 1 4 4 2 2 2 2 2 2 1 4 2 3 4 1 2 1 1 2 2 1 1
5035318 5035303 5065703 5037003 0180768 7110348 5093009 5035703 5034501 5074401 0070768 0020280
TB126J – 02-01 and after
description Platform rotator, self-stowing platform Pylon Rotator frame Torque plate, platform rotator Platform rotator, Parker - (see page 2-61 for parts breakdown) Valve, dual crossover relief Crossover relief cartridge - (factory preset, do not reset) Hydraulic power unit Reservoir with cap Replacement motor Bearing Bearing Thrust bearing Bearing Bearing spacer Collar Key Pin lock Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Cover plate, platform rotator Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock 1/4 inch hydraulic hose 1/4 inch hydraulic hose Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Nut 1/2-13 hex jam Capscrew 5/16-18 x 2 inch long hex head grade 5 Washer 5/16 medium flat Grease, Conoco super sta - (consult factory) Straight thread 90° elbow Straight thread 90° elbow Straight thread adapter Swivel nut 90° elbow Spacer O-ring Clamp Straight thread 45° elbow Bulkhead straight thread 90° elbow Bulkhead locknut 1/4 inch hydraulic hose 1/4 inch hydraulic hose
1 - 39
Platform rotator, non-stowing platform item 1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 - 40
part no
qty
0180873 0180516-99 0180509-99 0170575 0110771 6010541 6029631 6091504 8150066 2502032 2500038 0072561 2504856 0072562 0180768 0070916 0070132 0070473 987109 9980012 970889 987139 0072508-99 970449 987119 0070908 0020283 5560217 984409 970509 986269
1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 2 4 1 6 6 1 2 2 2 2 2 2 2 2 1 4 2 2 2 1 1
5035318 5035303 5036103 5063701 7110348 0072555-99
description Platform rotator Pylon Rotator frame Torque plate Platform rotator, Parker - (see page 2-61 for parts breakdown) Dual crossover relief valve - (see page 1-39 for parts breakdown) Hydraulic power unit Reservoir with cap Replacement motor Bearing Bearing Thrust bearing Bearing Bearing spacer Spacer Key Pin lock Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Cover plate, platform rotator Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock 1/4 inch hydraulic hose 1/4 inch hydraulic hose Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Nut 1/2-13 hex jam drilled Capscrew 3/8-16 x 2 inch long hex head grade 5 Washer 5/16 medium flat Grease, Conoco Super Sta - (consult factory) Straight thread 90° elbow Straight thread 90° elbow Straight thread run tee Cap O-ring Collar
TB126J – 02-01 and after
Platform rotator, non-stowing platform 32
33
24
23
30
28
27
16 26
17
16
15
14
34
19
18
20
13
25
5
4 31
6
3
11 21
10
22
9
35
1
12
7
8
2
AW0180873
TB126J – 02-01 and after
1 - 41
Platform gate item
part no
qty
description
1 2 3 4 5
0071951-89 0150509-89 0071953-89 970529 5560033
1 2 2 2 2
Gravity gate for 5 ft and 8 ft steel platforms Gravity gate, steel platform Roller, steel gravity gate Roller spacer, steel gravity gate Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Nut 3/8-16 self locking
6 7 8 9 10
016117728 0161177-89 0161182-89 0161184-89 970889 5560039
1 1 2 2 2 2
Gravity gate for 5 ft and 8 ft aluminum platforms Gravity gate service kit - (kit includes items 6 through 10) Gravity gate, aluminum platform Roller, aluminum gravity gate Roller spacer, aluminum gravity gate Capscrew 1/2-13 x 1 inch long hex head grade 5 Nut 1/2-13 self locking
11 12 13 14 15 16 17
0071834-89 0322724 988179 986359 0071837 2570002 2667500
1 1 2 2 1 2 1
Swinging gate for 5 ft and 8 ft steel platforms Swinging gate, steel platform Pin, gate hinge Cotter pin 1/8 inch diameter x 1 inch long Washer 1/2 medium flat Spring, torsion Bearing Knob, gate hinge pin
18 19 20 21 22 23 24 25 26 27 28 29
0160970-89 0322724 5560056 0071837 2570002 2667500 0161472-89 970099 984529 987099 986019 300891-89
1 1 1 1 2 1 1 3 3 2 1 1
Swinging gate for 5 ft and 8 ft aluminum platforms Swinging gate, aluminum platform Pin, gate hinge Roll pin 1/8 inch diameter x 1 inch long Spring, torsion Bearing Knob, gate hinge pin Latch stop Capscrew 1/4-20 x 5/8 inch long hex head grade 5 Nut sert 1/4-20 Washer 1/4 medium lock Washer 1/4 medium flat Door latch
1 - 42
TB126J – 02-01 and after
Platform gate
5
10 9
4
1 3
6
2
8
7
Gravity gate, aluminum platform
Gravity gate, steel platform
11
17 16 15 14 12
13
Swinging gate, steel platform 18 23 24
22
25
20
21
19 Gate pin Rear view
26
27
28 26 25 29 Door latch rear view
Swinging gate, aluminum platform AWM00206
TB126J – 02-01 and after
1 - 43
Engine mounting, Cummins 3.3 item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12
0074684 0074685 0083165 0191326 0191762 0191765-99 0191766-99 0191767 0191768 0191769 0191771 0191772 7630785 0191835 0191883 970239 984089 984149 986269 987109 987139 5550026 5550038 5550040 5560136 5560154 5560168 5560356 5560614 5560625 5560631 7630757 7630760 7630761 5010005 5010005 5010027 5093044 5550006 5550028
1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 2 2 6 2 2 2 2 4 8 2 2 2 2 1 1 1 1 1 1 1 4 2
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
1 - 44
description Lower radiator hose Upper radiator hose Clamp, T-bolt Hydraulic pump and fittings - (see page 2-58 for parts breakdown) Engine, Cummins 3.3 - (see page 1-47 for parts breakdown) Heat shield Mount, air cleaner Tail pipe Air cleaner elbow Radiator mounting, Cummins 3.3 - (see page 1-48 for parts breakdown) Exhaust pipe Muffler Muffler, purifier DCL Air intake hose Clamp, T-bolt Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Nut 5/16-18 hex Nut 1/2-13 hex Washer 5/16 medium flat Washer 5/16 medium lock Washer 1/2 medium lock Clamp Clamp Clamp Capscrew 1/2-13 self locking drilled head Capscrew 1/2-13 x 1-3/4 inch long hex head grade 8 Washer 1/2 hard flat ASTM-F436 Washer metric M10 lock Washer metric M12 lock Capscrew metric M10-1.5 x 20mm long hex head Capscrew metric M12-1.75 x 20mm long hex head Air cleaner Mounting bracket, air cleaner Air cleaner reducer hose Hose 3/8 inch diameter x 9 inch long Hose 3/8 inch diameter x 60 inch long Fuel hose 3/16 inch diameter x 24 inch long Nylon tee Clamp Clamp
TB126J – 02-01 and after
32
14 33 3
34
36
31 16 6
39
35
11
21
8
9
38 13
7
19 18 15
22
12 29 27 5
2
37 DETAIL: FUEL LINE ROUTING
28 30
4
10
20 24
1
26
25 17 20 26
23 AW0191763
Engine mounting Cummins 3.3 Snorkel model TB126J
Page 1 - 45
8
19 45
31
5 12
31
43 36 42
26 17
18 36
34 1
21
36 18
7
4
32
25
20 38
22
41
23
26
16
14
24
31 3
18
2
36
9 35
30
Page 1 - 46
11
14
31 25 22
27
33
39 1 17
35
29
15
37
13
10
40
28
6
44
24 16
AW0191762
Engine Cummins 3.3 Snorkel model TB126J
Engine, Cummins 3.3 item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
0191762 0070148 0074615-99 0074622-99 0074625-99 0074628-99 0162698 0083155-99 0083437 7630707 0083586 0083587 0191823-99 0191876-99 970029 970049 970419 970949 972019 972049 972059 984329 986019 986269 986299 987099 987139 3020095 3070037 5093000 5093002 5093021 5093024 5530017 5560004 5560033 5560356 5560364 5560598 5560614 5560615 5560618 5560626 5560719 7630323 7620063
1 4 1 2 1 1 1 1 1 4 1 1 1 1 3 1 8 4 10 2 6 1 3 2 16 3 4 1 1 1 1 5 1 1 2 8 12 4 2 6 1 1 2 2 1 1
TB126J – 02-01 and after
description Engine, Cummins 3.3 complete Engine mount washer Engine tray Front engine mount bracket Rear engine mount bracket, left hand Rear engine mount bracket, right hand Throttle actuator Throttle lever extension Flywheel coupling Engine isolator Throttle actuator coupler Rod end Mounting bracket, fuel filter Throttle actuator bracket Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew 1/2-13 x 2-1/2 inch long hex head grade 5 Capscrew metric M10-1.5 x 25mm long hex head Capscrew metric M10-1.5 x 40mm long hex head Capscrew metric M12-1.7 x 25mm long hex head Nut 1/4-20 hex jam Washer 1/4 medium flat Washer 5/16 medium flat Washer 3/8 medium flat Washer 1/4 medium lock Washer 1/2 medium lock Switch, oil pressure Temperature sensor Clamp Clamp Clamp Clamp Washer 3/8 curved spring Nut 1/4-20 self locking Nut 3/8-16 self locking Washer metric M10 lock Washer metric M10 flat Capscrew metric M12-1.75 x 25mm long socket flat head Washer metric M12 lock Capscrew 1/4-20 x 5/8 inch long button head Shoulder bolt 3/8 x 3/8 inch long Capscrew metric M10-1.5 x 30mm long hex head Nut metric M10-1.50 self locking Mounting block Engine, Cummins 3.3
1 - 47
Radiator mounting, Cummins 3.3 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
part no
qty
description
0191769 0074630-99 0083153-99 0191782-99 970029 970039 970249 970519 986019 986269 986299 987099 987109 5010011 5093001 5560004 5560033 5560179 7630180 7630227 8060277 7630239 7630756
1 2 2 1 4 4 4 4 8 4 4 6 4 1 2 8 4 8 4 1 1 1 1
Radiator mounting, Cummins 3.3 Radiator bracket Radiator mount angle Overflow bottle mount bracket Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 1/4-20 x 7/8 inch long hex head grade 5 Capscrew 5/16-18 x 7/8 inch long hex head grade 5 Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 5/16 medium flat Washer 3/8 medium flat Washer 1/4 medium lock Washer 5/16 medium lock Fuel hose 5/16 inch diameter x 48 inch long Clamp Nut 1/4-20 self locking Nut 3/8-16 self locking Washer, snubbing Radiator cushion Overflow reservoir Replacement reservoir cap Radiator cap - 13 psi Radiator
17
16
18 17
20
1
14
15
13
10
3
9 21
1 - 48
5
15 11
2
7
8
12
11 15 6
8
5
19
8
4
AW0191769
TB126J – 02-01 and after
Length transducer item
part no
qty
description
1 2 3 4 5 6 7 8 9 10
0191677 0190842 0190844-99 0191673 0191684-99 970619 984069 987099 3030116 5098332 5560033
1 2 2 1 1 2 4 4 1 1 2
Length transducer Plastic roller Spacer Adapter harness, string pot Mounting bracket Capscrew 3/8-16 x 4-3/4 inch long hex head grade 5 Nut 1/4-20 hex Washer 1/4 medium lock String pot length transducer Split ring Nut 3/8-16 self locking
3
8
7
6
9 5 10 12
4 AW0191677
TB126J – 02-01 and after
1 - 49
Plastic cowling item
part no
qty
description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
0070548 0074408-99 0074461 0074602-99 0082321 0082321 0190549-99 0191678-89 0191704-99 0191706-99 0191912 0191712-99 0191714-99 0191717-89 0191718-89 0191725-99 0191726-99 0191732-99 0191734-99 0191735-99 0191740-99 0191744-99 0191780-99 0191815-99 0191817-99 0191821 0070555-99 970049 970369 970479 970469 970489 970849 972439 974659 984109 986269 986299 986359 987089 987119 987139 5510022-99 5560004 5560031 5560033 5560034 5560311 5560722 5560723 5569012 0191910
1 4 1 1 2 2 1 1 1 8 4 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 4 8 8 1 4 20 24 8 24 16 51 20 40 24 20 7 4 17 17 8 10 36 4 2 6
Door spring Door hinge Gas spring Record box mount bracket Gas spring Gas spring Shroud Cover, turntable rear Front cowling Door stop Hinge Door, mid left hand Door, mid right hand Door, rear right hand Door, rear left hand Cover, top right hand Cover, top left hand Door, front right hand Cowling mount plate Cover, top cowling Gas spring mount Cowling, side Gas spring mount Door, front left hand Access door Hinge Air cleaner access door Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Capscrew ½-13 x 1-1/4 inch long hex head grade 5 Carriage bolt 3/8-16 x 1-1/4 inch long Machine screw #10-24 x ½ inch long round head Nut 3/8-16 hex Washer 5/16 medium flat Washer 3/8 medium flat Washer ½ medium flat Washer #10 medium lock Washer 3/8 medium lock Washer ½ medium lock Latch adjust lever Nut 1/4-20 self locking Nut 5/16-18 self locking Nut 3/8-16 self locking Nut #10-24 self locking Ball stud Machine screw #10-32 x 3/8 inch long truss head Machine screw #10-32 x ½ inch long truss head Rubber bumper Hinge with studs
1 - 50
TB126J – 02-01 and after
9 19 44
20
46
48
38 49
45
40
32 52 50
40
52 25 21
43
34 48
42
39
33
3
28
49
4
40
31 32
38
34
46
36 33
45 23
33
39
42
38
38
41
39
42
48 10 34
41
38
36
38 2
41
38
6 AW019028A-1
46
36
Plastic cowling sheet 1 Snorkel model TB126J
Page 1 - 51
5
17 22
12
38
30
45 15 16 48 11
49 40
49
39
33
43
8
46
38
46
30 46 38
Page 1 - 52
42
Plastic cowling sheet 2 Snorkel model TB126J
30
38
38
46
38
38
14
13
48
45
AW019028A-2
40
27 35
51 18
26
24
B 1
47 B
29
37
7
43
37
45
AW019028A-3
49
40
SECTION B-B
Plastic cowling sheet 3 Snorkel model TB126J
Page 1 - 53
Placards and decals item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
1 - 54
part no 0191322 0070540 0070541 0070901 0070921 0071926 0071927 0072276 0073043 0073139 0073224 0073298 0073491 0074908 0073667 0074311 0074372 0083427 0110708 0111343 0151410 0181562 0190937 0190988 0190989 0191173 0191244 0191491 0323896 0323897 0323899 451986 0083733 562386 969249 969449 970029 5560004 5560080 7030003 7030004 7050004 0191906 0191888 0074921 0071425 0072531 0073668 0111342 0150448 0191245 569295 0191252 0074913 0112473 0073492
qty
description
1 3 3 1 2 1 2 4 1 1 1 2 1 3 3 8 1 4 1 1 2 1 1 1 3 1 1 1 5 1 2 1 1 1 1 1 2 2 12 1 2 1 2 1 2 1 1 1 1 1 2 2 1 2 1 1 1
Decal kit Decal, yellow arrow Decal, blue arrow Placard, caution serial number Placard, 125 volts 15 amps Decal, diesel fuel Decal, hydraulic oil Placard, lug nut torque Decal, operating manual enclosed Crankcase oil tag - (used for shipping only) Decal, notice manual reorder Placard, danger foam filled tires Decal, safe operation information Decal, Snorkel brand logo Decal, inspect wire ropes Decal, danger cylinder failure - (1 per cylinder) Placard, engine rpm Decal, lift/tie down Placard, danger axle/jack Decal, high range selector valve Decal, danger rotating engine parts Placard, ANSI standard Decal, rear door Decal, lower control instructions Decal, danger do not reach Placard, EMS operation Decal, lower controls symbols Decal, danger EMS tampering Decal, danger electrical hazard Decal, danger you must not operate Decal, danger electrical hazard Placard, danger do not alter switch Decal, Snorkel brand logo Record box Decal, warning stripes x 408 inch long Decal, stripe x 22 inch long Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Bumper Decal, lube recommendations Decal, OmniQuip logo Record pouch Decal, TB126J logo Decal, lift/tie down Decal, 4 inch stripe Placard, platform identification Decal, danger electrical hazard Decal, caution do not use boom Decal, high range selector location Decal, attach fall restraint Decal, upper controls symbols Decal, Snorkel brand logo Placard, platform capacity - (consult factory) Decal, platform latches - (used on self-stowing only) Decal, 4 x 4 logo Decal, 126 logo Decal, rotate while greasing
TB126J – 02-01 and after
Placards and decals
38
5 35
34 14 VIEW A-A
50
24
24 14
30
49 4846
47
A
4
4
41 37 36 33 39 24
24
A
6 8
RECORD BOX
42 54 1314 16 26 56 23 21
6
44
12
48 46 47 45
10
49 5315
51
52
45
50
ALL PRO126 EXCEPT NON-SLIDING
22
52
PRO126 N0N-SLIDING ONLY
32
54 44
25 28
43 7
2
17
17
31 1
2
17
13
42 13
11
2
20
28
40
7
28 3
30 29
17 1
18
1
19
55
50
40 7
28 7
27 4 11 28
TB126J – 02-01 and after
53
51 AWA19032A-126
1 - 55
Gear hub, Auburn item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
0110283-99 0112216 8010027 8010030 8010029 0112217 0112218 8010275 8010276 8010277 8010021 8010105 8010278 0112219 0112220 8010145 8010075 8010149 8010143 8010080 8010168 0112221 0112222 0112223 8010279 0112224 0112225 8010280 0112226 8010281 8010138 0112227 8010028 8010021
1 1 1 1 1 1 1 1 1 1 1 12 12 1 1 2 1 1 1 1 2 1 1 1 2 1 1 10 1 1 1 1 1 1
1 - 56
description Gear hub, Auburn Spindle Oil seal Bearing cone Bearing cup Bearing cup Bearing cone Thrust washer Lock washer Lock nut Pipe plug Flat washer Capscrew, hex head Cover Primary Sun gear Retaining ring Thrust washer O-ring Plunger Disengage cover Capscrew, hex head Primary carrier Secondary carrier Ring gear Thrust washer Disengage spring Hub Wheel bolt Input shaft Shipping plug Coupling Pipe plug Pipe plug Magnetic plug
TB126J – 02-01 and after
Gear hub, Auburn 31 - Torque 15-45 ft lbs
32 - Torque 15-45 ft lbs
8
7
WH L
6
ER
EE
PO W
33 - Torque 15-45 ft lbs
10 10
5
11
9
12 - Torque 45-50 ft lbs
4 13
JM716610
JM716649
14 15 16
JM515610
JM515649
17
1 2
18
3
19 20 - Torque 10-20 ft lbs
30 29
21 28
25 26
TB126J – 02-01 and after
27
24
22 23 AWV00218
1 - 57
Swing drive, Perfection item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
1 - 58
part no 0112233 0112316 0172033 0112273 Kit item Kit item 0112276 0112277 0112278 0112279 0112280 0112281 0112282 Kit item 0112284 Kit item 0112286 0112292 Kit item 0112287 0112288 0112289 0112290 0112291 0112293 0112294 0112295 0112296 0112297 0112298 0112299 0112300 0112301 0112303 Kit item 0112304 0112305 0112306 0172053 0172050 0112308 0112309 0112310 0112311 0112312 0112313 0112314
qty 1 1 1 2 1 1 11 1 5 1 1 1 1 1 1 1 1 1 1 8 8 1 1 1 1 1 1 1 1 4 3 1 3 1 1 3 1 1 1 2 12 1 3 1 1 1 1
description Planetary swing drive with brake Seal repair kit - (kit includes items 3, 4, 12, 14, 17 and 33) Bearing cup Plug, 0- ring O-ring - (not sold separately) O-ring - (not sold separately) Spring Housing Pressure disc Pressure disc Pressure plate Pressure plate Brake piston O-ring - (not sold separately) Back-up ring O-ring - (not sold separately) Back-up ring Snap ring, internal Oil seal - (not sold separately) Capscrew 5/16-18 x 7/8 inch long Capscrew 3/8-16 x 3 inch long Bearing cone Pinion Pinion bolt Housing Brake adapter Drive web Carrier Input pinion Capscrew 3/8-16 x 3 long Planet gear Thrust washer Idler pin Ball bearing Oil seal - (not sold separately) Roll pin 3/8 inch diameter x 2 inch long Ring gear, 72 teeth Ring gear, 87 teeth Pressure vent plug Pipe plug Capscrew 3/8-16 x 1-1/2 inch long Capscrew 5/16-18 x 1/2 inch long Capscrew 1/4-20 x 1/2 inch long Bearing cup Bearing cone Snap ring, internal Snap ring, external
TB126J – 02-01 and after
Swing drive, Perfection
17 37
11
8 27
9
13
7
15
10 18
38
14
5
12
2
6
16 44
19
3
32
28
45
41 24
31 36
4 39
35 29 26
34 40 25
22 30 43
42 23
1
33
21
TB126J – 02-01 and after
20
AW0112233
1 - 59
Tires and wheels item 1 2 3
part no 0191736 0191737 7280010
qty 2 2 40
description Tire and wheel, right hand foam filled 18-22.5 bar lug Tire and wheel, left hand foam filled 18-22.5 bar lug Wheel nut
2 1
3
AWM00230
Do not mix tire sizes or brands on any one machine.
1 - 60
TB126J – 02-01 and after
Section 2. - Hydraulics
TB126J – 02-01 and after
2-1
Chassis hydraulic equipment item
part no
qty
1 2 3
0111291-99 0111292 6010222 0110714 0111290 0111273 0111344 0111264 0110495-99 0323310-99 5034203 5036705 5034505 5070026 5074406 974679 987089 0111305-99 5035408 970319 987109 984089 972469 970426 970469 987119 986299 5560611 5560693 987179 5035303 0112030 5075203 0111492 0111535 0111536 0111530 0111528 5037008 970059 986019 987099 5560369
1 1 3 1 1 1 1 1 3 1 1 2 1 2 4 12 12 1 3 6 6 2 2 9 8 17 15 8 4 4 5 4 5 1 1 1 1 1 2 2 4 4 2
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
2-2
description Control valve, axle jacking - (see page 2-18 for parts breakdown) Jacking cylinder - (see hydraulic section for parts breakdown) Cam valve Seal repair kit Shuttle valve - (see page 2-64 for parts breakdown) Anti-cavitation valve - (see page 2-31 for parts breakdown) High range speed selector valve - (see page 2-57 for parts breakdown) Drive control valve, 4 wheel drive - (see page 2-20 for parts breakdown Base plate, cam valve Bar clamp Union 90° elbow Swivel nut run tee Bulkhead straight thread 90° elbow Cap, wheel service Bulkhead locknut Machine screw #10-24 x 5/8 inch long round head Washer #10 medium lock Guard Bulkhead run tee Capscrew 5/16-18 x 2-1/2 inch long hex head grade 5 Washer 5/16 medium lock Nut 5/16-18 hex Capscrew 3/8-16 x 1 inch long socket flat head Capscrew 3/8-16 x 7/8 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Nut 3/8-16 hex jam Capscrew 3/4-10 x 1-3/4 inch long socket head Washer 3/4 medium lock Straight thread 90° elbow Shim Hex head plug Steer cut-out valve, 4 wheel drive - (see page 2-65 for parts breakdown) Series parallel package, right hand - (see page 2-22 for parts breakdown) Series parallel package, left hand - (see page 2-24 for parts breakdown) Dual sequence valve, 4 wheel drive - (see page 2-54 for parts breakdown) Dual sequence valve, left hand - (see page 2-53 for parts breakdown) Swivel nut 90° elbow Capscrew 1/4-20 x 1-1/2 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Capscrew 1/4-20 x 4 inch long hex head grade 5
TB126J – 02-01 and after
AW0111537-1
Chassis hydraulic equipment Snorkel model TB126J
Page 2 - 3
AW0111537-2
Chassis hydraulic hoses
Page 2 - 4
Snorkel model TB126J
Chassis hydraulic hoses item 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142
part no
qty
0111282 0111283 0040276 0110285 0090402 0100270 0070779 0080386 0080359 0070781 0070782 0070780 0070771 0070773 0020276 0080941 0110173 0110173 0323804 0080524 0110171 0111286 0100491 0110173 0081080 0020280 0111346 0101278 0070768 0070911 5080015 0070783 0070765 0073040 0070792 0090299 0020424 5093013 5093014 970469 986299 5560033
TB126J – 02-01 and after
3 1 3 1 2 2 2 1 1 1 1 2 2 3 1 1 2 1 2 4 3 1 2 2 1 6 1 1 1 1 8 2 1 2 1 1 1 1 1 2 4 2
description 3/4 inch hydraulic hose 3/4 inch hydraulic hose 1/4 inch hydraulic hose 3/4 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 3/4 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose Last chance filter 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose Clamp Clamp Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking
2-5
Hydraulic equipment, turntable item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
2-6
part no 0191605 0191180 0190878 0190836 0190837 0190879 0190870 0190840 0190839 0191458 5035403 5560106 5037003 5034601 5074401 0191179 5093010 5560033 970479 984109 987119 970709 987129 970529 986299 970449 970239 987109 986269 5093014 970429 5093030 987119 5560641 5070005 970589 5093016 5093012 5093008
qty 1 1 1 1 1 1 1 1 1 1 4 2 2 2 6 1 1 2 4 4 8 6 6 1 11 6 4 8 8 1 3 2 7 4 4 1 2 3 1
description Control valve, non-proportional - (see page 2-10 for parts breakdown) Control valve, proportional - (see page 2-14 for parts breakdown) Axle interlock valve - (see page 2-32 for parts breakdown) Check valve manifold - (see page 2-35 for parts breakdown) Pump control valve - (see page 2-63 for parts breakdown) Blocking valve - (see page 2-33 for parts breakdown) Accumulator - (see page 2-30 for parts breakdown) Emergency power unit, left hand - (see page 2-55 for parts breakdown) Emergency power unit, right hand - (see page 2-56 for parts breakdown) Hydraulic oil return filter - (see page 2-59 for parts breakdown) Bulkhead run tee Capscrew 3/8-16 x 2-3/4 inch long hex head grade 5 Swivel nut 90° elbow Bulkhead 45° elbow Bulkhead locknut Pressure manifold - (see page 2-62 for parts breakdown) Clamp Nut 3/8-16 self locking Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Nut 3/8-16 hex Washer 3/8 medium lock Capscrew 7/16-14 x 1 inch long hex head grade 5 Washer 7/16 medium lock Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Washer 3/8 medium flat Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Clamp Capscrew 3/8-16 x 1/2 inch long hex head grade 5 Clamp Washer 3/8 medium lock Capscrew 5/16-18 x 3-1/2 inch long hex head grade 5 Diagnostic nipple Capscrew 3/8-16 x 4-1/2 inch long hex head grade 5 Clamp Clamp Clamp
TB126J – 02-01 and after
21
20
19 11
16
19
20
21
15
13 12 22
23 33
25
4
18
21
26
25
36
33
35
2
25
26
15
15
29
28
27
5
38
35
3
38
34
28
14
29 30
25
26
33
DETAIL A
6 7 33
25
21
25 11
31 17
26
37
37
26
10
25
15
33
18
15
9 1
16
32
F.S.
BULKHEAD FITTINGS INSIDE TURNTABLE
A
8
N.S.
11
39 32
24 25
31
21
25 33
34
2
SEE TOP VIEW ABOVE
27
28
29 AW0191087-1
28 29
Hydraulic equipment turntable Snorkel model TB126J
Page 2 - 7
120
MASTER LEVEL CYL
#2 EXT CYL (EXT) #1 EXT CYL (RET)
UP
DOWN
BULKHEADS INSIDE TURNTABLE (TOP VIEW)
120
"P"PORT CAM VALVE
SLAVE LEVEL CYL 114
128
T
EC1
EC2
LC1
LC2
EV1
EV2
LV1
LV2
4-STAGE BLOCKING VALVE
128
114
AXLE INTERLOCK VALVE
CHECK VALVE MANIFOLD
EP
T
VP
DV
129
P SV
122
111
LIFT CYL
130
4
109
2
A
B
121
EMER POWER UNITS (END VIEW)
107
P T AX
"B"PORT CAM VALVE
110
NON-PROP. CONTROL VALVE (SIDE VIEW)
116
124
1
ACCUMULATOR
T VS
118
P
INLET
S
SYS
PUMP CONTROL VALVE
"T"PORT CAM VALVE
108
PS
A2
123
124
A3
131
B2
LEVEL
B3
ROTATE
B4
STEER
V2 (PLAT ROT) V1 (PLAT ROT)
A4
132
127
119
130 109
109
109 LOW DRIVE
1
SWING
3 7
JIB
9 5
LIFT
4
C1 C1 C1 C1 C1 EXT/RET
2
C1
HIGH DRIVE
P
T
108
C2 C2 C2 C2 C2
C2 LS
133
105
BULKHEADS
PROP CONTROL VALVE (TOP VIEW)
103 121
112
HYD FILTER
106 115
T V1
HYD OIL RESERVOIR (END VIEW)
V2
109 101
107
SWING DRIVE 7 113
116
2
113
6
4
5
1
116
3 CENTERPOST (TOP VIEW)
S
106
T SUCT 100
117
P
PUMP (END VIEW)
104
102
125
Page 2 - 8
Hydraulic hoses turntable Snorkel model TB126J
126
100
115
132
AW0191087-2
Hydraulic hoses, turntable item 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133
part no
qty
0080522 0070792 0190596 0180944 0101896 0190916 0073040 0050137 0180946 0101897 0081080 0100422 0100278 0081136 0070910 0080543 0080362 0151861 0180781 0070772 0190599 0040276 0181161 0020276 0070786 0190915 5058824 0070927 0070791 0090988 0100491 0070769 0110732 0191241
TB126J – 02-01 and after
2 1 1 1 1 1 2 2 2 5 1 1 1 2 2 2 3 1 1 1 2 2 1 1 2 1 2 1 2 1 2 1 2 1
description 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1-1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/4 inch hydraulic hose 3/8 inch hydraulic hose 1 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 1-1/2 inch suction hose Clamp, suction hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1 inch hydraulic hose
2-9
Control valve, non-proportional item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
0191605 6010974 0191640-99 5065805 5063905 5064001 5035320 5065703 5036703 5037005 5065708 5075205 0082010 970239 987109 986269 0191642-99 5063701
1 1 1 6 4 4 1 2 2 1 1 2 1 4 4 4 1 2
2 - 10
description Control valve, non-proportional Valve, non-proportional - (see page 2-12 for parts breakdown) Angle Long straight thread adapter Fitting nut Tube end reducer Straight thread 90° elbow Straight thread adapter Swivel nut run tee Swivel nut 90° elbow Straight thread adapter Hex head plug Decal set, non-proportional control valve Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Step angle Cap
TB126J – 02-01 and after
Control valve, non-proportional
15
14
13
9
10 6
2
1 T
7
P
VS WECO
8
0 X-XXX-X
XXXXX
XXX-XXXXX
****R0
V
3
B2
5
4
4
3 A2
17
5
5
B3
4
A3
5
B4
17
4 3 A4
P2/T2
3
16
11 15
14
13
REXROTH
THE REXROTH CORPORTION BETHLEHEM, PA. A B
12
b
160 C
P T
PLATF LEVEL REXROTH
THE REXROTH CORPORTION BETHLEHEM, PA. A B a
12 DN
b
13 UP
P T
PLATFORM LEVEL
PLATF ROTATE REXROTH
THE REXROTH CORPORTION BETHLEHEM, PA. A B
26 CW
a
b P T
27 CCW
12
PLATFORM ROTATE
STEER REXROTH
12
THE REXROTH CORPORTION BETHLEHEM, PA. A B
20 RT
a
b P T
STEER
TB126J – 02-01 and after
19 LT
AW0191605
2 - 11
Valve, non-proportional item 1 2 3 4 5 6 7 8 9 10
2 - 12
part no 6010974 8230105 8230106 8230107 8230108 8230109 8230110 6010904 3040524 6010904 3040524 6010908 3040524 8230111
qty 1 1 4 2 1 1 1 1 2 1 2 1 2 1
description Valve, non-proportional Manifold body, aluminum Relief valve Check valve Flow control valve Shuttle valve Directional control valve section, inlet Directional control valve section, level Replacement coil, 12 volt DC Directional control valve section, rotate Replacement coil, 12 volt DC Directional control valve section, steer Replacement coil, 12 volt DC Orifice, 1.0 mm diameter orifice
TB126J – 02-01 and after
Valve, non-proportional
2
4 - behind valve
2
INLET
2
3
LEVEL STEER
AB
a
PT
b
b AB
a
PT
AB
PT a
PT
AB
b
b
ROTATION
5
10 7
6
8
9
1
B2 VS
A2
B3
A3
B4
A4
S
AW6010974
TB126J – 02-01 and after
2 - 13
Control valve, proportional item 1 2 3 4 5 6 7 8 9 10
2 - 14
part no 0191180 6010842 5065709 5065708 5065731 5037010 5065719 5035706 5035703 5037003 5075208
qty 1 1 5 3 2 1 2 2 1 1 1
description Control valve, proportional Valve, proportional - (see page 2-16 for parts breakdown) Straight thread adapter Straight thread adapter Straight thread adapter Swivel nut 90° elbow Straight thread adapter Straight thread 45° elbow Straight thread 45° elbow Swivel nut 90° elbow Hex head plug
TB126J – 02-01 and after
Control valve, proportional
3
7
3 2
1
2
4
8 9
C1
C1
C1
C1
C1
C1
LS
5 LS P
P
6 T
C2
C2
C2
C2
C2
C2
T
10 4 2
2 7
6
3
AW0191180
TB126J – 02-01 and after
2 - 15
Valve, proportional item
part no
qty
6010842 6010860 8010245 6010861 8010245 6010653
1 1 1 1 1 2
3
6010867 8010245 6010653
1 1 2
4
6010868 8010245 6010653
1 1 2
5
6010869 8010245 6010653
1 1 2
6
6010870 8010245 6010653
1 1 2
7
6010862 8010245 6010653
1 1 2
8
6010871 8010245 8010273 8010274
1 1 2 2
1 2
9 10
2 - 16
description Valve, proportional Inlet section O-ring seal kit for valve section Drive control valve, high drive O-ring seal kit for valve section Solenoid cartridge, 12 volt DC - (black - 33 Hz) (includes cartridge, o-ring and orifice disc - must be installed as complete unit) Lift/lower control valve section O-ring seal kit for valve section Solenoid cartridge, 12 volt DC - (black - 33 Hz) (includes cartridge, o-ring and orifice disc - must be installed as complete unit) Extend/retract control valve section O-ring seal kit for valve section Solenoid cartridge, 12 volt DC - (black - 33 Hz) (includes cartridge, o-ring and orifice disc - must be installed as complete unit) Swing control valve section O-ring seal kit for valve section Solenoid cartridge, 12 volt DC - (black - 33 Hz) (includes cartridge, o-ring and orifice disc - must be installed as complete unit) Jib boom control valve section O-ring seal kit for valve section Solenoid cartridge, 12 volt DC - (black - 33 Hz) (includes cartridge, o-ring and orifice disc - must be installed as complete unit) Drive control valve, low drive O-ring seal kit for valve section Solenoid cartridge, 12 volt DC - (black - 33 Hz) (includes cartridge, o-ring and orifice disc - must be installed as complete unit) Outlet section O-ring seal kit for valve section Nut/washer Set screw
TB126J – 02-01 and after
Valve, proportional
P
T
1
1
2
INLET
3
HIGH DRIVE
4
LIFT LOWER
5
EXT/RET
6
SWING
7
JIB BOOM
8
LOW DRIVE
8
OUTLET
C1
C2
LS
9 10
P
Inlet section
TB126J – 02-01 and after
T
T
T LS
Outlet section
AW6010842
2 - 17
Control valve, axle jacking item 1
2 3 4 5 6 7 8 9 10 11
2 - 18
part no
qty
0111291-99 6010223 0110713 8060142 5065707 5035305 5033610 5036705 5038805 5036805 5035318 5037005 7110906 6010159
1 1 1 1 2 4 1 2 1 1 1 3 1 1
description Control valve, axle jacking Valve, axle jacking Seal repair kit Replacement valve handle Straight thread adapter Straight thread 90° elbow Male adapter Swivel nut run tee Female adapter Swivel nut branch tee Straight thread 90° elbow Swivel nut 90° elbow O-ring Pressure relief valve - (factory preset, do not reset)
TB126J – 02-01 and after
Control valve, axle jacking
2 10 4
3
9
8
9 5 6
9 11 3 5
3 3
2 1 7
TB126J – 02-01 and after
AW0111291
2 - 19
Drive control valve item 1 2
3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
2 - 20
part no
qty
0111264 0111265-99 6010633 8190156 8190157 0080529 0081127 0080528 6010231 0111267 0111266 0111268 0111269 5035303 5037006 5036708 5036708 5035308 5065714 5037008 5036108 5037008 5036908 987119 986299 970549 984109 970349 987109 986269 984089 5035319 5064008 5063908 970569
1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 3 3 4 4 2 1 1 6 6 2 4 2 2 4 2 4 2 2 2
description Drive control valve - 4 wheel drive Mount plate Dual counterbalance valve Seal repair kit Counterbalance cartridge - (factory preset, do not reset) Selector valve Seal repair kit Valve end cap Flow divider/combiner valve 3/4 inch hydraulic tube 3/4 inch hydraulic tube 3/4 inch hydraulic tube 3/4 inch hydraulic tube Straight thread 90° elbow Swivel nut 90° elbow Swivel nut run tee - (used on 4 wheel drive only) Swivel nut run tee Straight thread 90° elbow Straight thread adapter Swivel nut 90° elbow Straight thread run tee Swivel nut 90° elbow - (used on 4 wheel drive only) Swivel nut 45° elbow - (used on 4 wheel drive only) Washer 3/8 medium lock Washer 3/8 medium flat Capscrew 3/8-16 x 3 inch long hex head grade 5 Nut 3/8-16 hex Capscrew 5/16-18 x 2-3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Nut 5/16-18 hex Straight thread 90° elbow Tube end reducer Fitting nut Capscrew 3/8-16 x 3-1/2 inch long hex head grade 5
TB126J – 02-01 and after
Drive control valve
17 11
10 28
29
11
28 29
16
16
2 wheel drive
18 4 wheel drive
3 9 13
15
8
27
13
13
9
27
D E
F
A
B C
15 12
15
14
8
14
14
14
15 27
7 6
12
5
14
12 2 28 29
4
TB126J – 02-01 and after
23 24 25 26
19 20 21 22
27
19 20 22 30
AW0111264
2 - 21
Series parallel package, right hand item 1
2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
2 - 22
part no 0111535 0080529 0081127 0080528 6010231 6010613 6010614 6010624 6010615 6010269 0111340 0111338 5025001 5037008 5035322 5064011 5065731 5035308 5033618 5076206 5065703 5036803 5036108 5065711 5036708 5065714 5063906 5064002 5035303 5075208 5036906 5063908 5064008
qty 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 2 1 1 1 1 1 2 3 1 1 1 2 1 1 1 1
description Series parallel package, right hand Selector valve Seal repair kit Valve end cap Flow divider/combiner valve Dual sequence valve Valve body, Fluid tech Valve body, Weco Cartridge sequence valve, Fluid Tech - (factory preset, do not reset) Cartridge sequence valve, Weco - (factory preset, do not reset) 5/8 inch hydraulic tube 5/8 inch hydraulic tube Swivel adapter Swivel nut 90° elbow Straight thread 90° elbow Tube end reducer Straight thread adapter Straight thread 90° elbow Male adapter Straight thread 90° elbow Straight thread adapter Swivel nut branch tee Straight thread run tee Straight thread adapter Swivel nut run tee Straight thread adapter Fitting nut Tube end reducer Straight thread 90° elbow Hex head plug Swivel nut 45° elbow Fitting nut Tube end reducer
TB126J – 02-01 and after
Series parallel package, right hand
9 11 7
7
22
23
26 24 25
1
5
17
P
11
14
M1
M1
P M2
M2
21 C
17
B
20
3 A
8
F E
8 D
10
6
18
18
19
18
6 16
2 9 22
12 4
TB126J – 02-01 and after
13
15 AW0111535
2 - 23
Series parallel package, left hand item 1
2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
2 - 24
part no 0111536 0080529 0081127 0080528 6010231 6010613 6010614 6010624 6010615 6010269 0111341 0111339 5035322 5065731 5025001 5033618 5076206 5065703 5036803 5064011 5037008 5075208 5035303 5065711 5063906 5064002 5036708 5036108 5065714 5037003 5063908 5064008 5036706 5035303
qty 1 1
1 1
1 1 2 1 2 1 1 1 1 2 1 1 2 2 2 2 3 1 1 1 1 1 1 2
description Series parallel package, left hand Selector valve Seal repair kit Valve end cap Flow divider/combiner valve Dual sequence valve Valve body, Fluid tech Valve body, Weco Cartridge sequence valve, Fluid Tech - (factory preset, do not reset) Cartridge sequence valve, Weco - (factory preset, do not reset) 5/8 inch hydraulic tube 5/8 inch hydraulic tube Straight thread 90° elbow Straight thread adapter Swivel adapter Male adapter Straight thread 90° elbow Straight thread adapter Swivel nut branch tee Tube end reducer Swivel nut 90° elbow Hex head plug Straight thread 90° elbow Straight thread adapter Fitting nut Tube end reducer Swivel nut run tee Straight thread run tee Straight thread adapter Swivel nut 90° elbow Fitting nut Tube end reducer Swivel nut run tee Straight thread 90° elbow
TB126J – 02-01 and after
Series parallel package, left hand
27
4
19 18
25 24
23
26
2
13
27
20 C
20
A
B
6
E
6
F
22
17
8 D
7
M2
8
M2
P
16
5
TB126J – 02-01 and after
9
19 18
P
M1
M1
11 17
10
12
13
16
15
3 AW0111536
2 - 25
Drive motor with brake item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
2 - 26
part no
qty
6030037-79 0111494 8220126 8220157 8220158 8220159 8220160 8220161 8220162 8220163 8220034 Kit item 8220035 8220165 8220167 8220168 8220169 8220036 8220170 Kit item Kit item 8220180 8220173 8220166 Kit item 8220175 8220176 8220142 8220177 8220178 8220179 Kit item 8220019 8220182 8220038 Kit item 6030038 8220014 8220015 8220010 8230077 8220016 Kit item 8220025 8220026 Kit item Kit item Kit item Kit item Kit item Kit item
1 1 3 1 2 1 1 1 2 1 2 3 1 3 1 3 2 4 4 4 4 4 18 18 1 1 1 4 2 1 1 1 1 1 1 1 1 5 4 1 7 7 1 8 1 1 1 8 1 2 1
description Drive motor with brake Seal repair kit - (kit includes items 10, 18, 19, 23, 30, 43, 44, 45, 46, 47 and 48) Woodruff key Drive pin Retaining ring Gear drive Spacer washer Retaining ring Thrust bearing race Thrust bearing Needle bearing Oil seal - (not sold separately) Rear end cap Tip seal roller Rotor Seal plate Abutment valve Needle bearing Step bearing O-ring - (not sold separately) Back-up ring - (not sold separately) Dowel pin Capscrew Body seal roller Shaft seal - (not sold separately) Front end cap Displacement housing Retaining ring Gear pinion (standard) S-shaft for brake Retaining ring O-ring - (not sold separately) Front sealing cap Drive motor brake, 4 cubic inch - (includes items 33 through 48) Brake replacement kit - (includes items 33, 40 and 45) Housing - (not sold separately) Spacer ring Friction disc Driver plate O-ring Brass washer Capscrew Adapter plate - (not sold separately) Die spring Pressure plate Back-up ring - (not sold separately) O-ring - (not sold separately) Capscrew - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) O-ring - (not sold separately)
TB126J – 02-01 and after
Drive motor with brake 7
8 6 3
4
10
3 11
7
5 10 9 2
28
1 26
27
26
15 1 16 19
18
29
21
30
17 20 23 9
24
10
12 22
19 16 13 14
18 17 38
39 35
25
36
35
42 41 37
40
48
32 Brake Assembly
45 33 47 46
34 TB126J – 02-01 and after
43
44 AWV00223
2 - 27
Hydraulic oil reservoir, metal cowling item
part no 0190795 0190733 5080018 7714204 5090007 5065709 5065708 5065732 5065721 7721612 5037305 5036911 0110368 0110367 5090040 5560609 987089 970259 987109
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 6 6 10 10
description Hydraulic oil reservoir, complete Hydraulic oil reservoir Filter, sump strainer Plug, 1/2 inch NPT square head Liquid level gauge with thermometer Straight thread adapter Straight thread adapter Straight thread adapter Straight thread adapter Reducer bushing Straight connector Swivel nut 45° elbow Cover gasket Cover plate Filler breather cap, high neck Machine screw #10-24 x 1/2 inch long truss head Washer #10 medium lock Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium lock
18 17
14
16 15
13 12
4
11 8 8
8 7
7 1
11
6
2 - 28
8 9 10
10 9 6
3
2
AW0190795
TB126J – 02-01 and after
Hydraulic oil reservoir, plastic cowling item
part no 0191756 0191755 5036911 5037305 5065709 5065721 5065732 5080018 5090007 5090008 7714204 7721612 0110367 0110368 970259 987109 5560609 987089
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
qty
description
1 1 1 1 3 1 1 1 1 1 1 1 1 1 10 10 6 6
Hydraulic oil reservoir, complete Hydraulic oil reservoir Swivel nut 45° elbow Straight connector Straight thread adapter Straight thread adapter Straight thread adapter Filter, sump strainer Liquid level gauge with thermometer Filler/breather cap Pipe plug 1/2 NPT square head Reducer bushing Cover plate Cover gasket Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium lock Machine screw #10-24 x 1/2 inch long truss head Washer #10 medium lock
1
15 14
17 16
9
13 12
8
2 4
5
6
3 11
TB126J – 02-01 and after
10
7
AW0191756
2 - 29
Accumulator item 1 2 3 4 5 6 7 8
part no 0180870 6070006 7110906 5065708 5076003 6010636 5064001 5063905 5036903
qty 1 1 1 1 1 1 1 1 1
description Accumulator - (shipped charged) Accumulator - (shipped uncharged, charge to 450 psi with dry nitrogen before use) O-ring Straight thread adapter Straight thread adapter Check valve, orificed Tube end reducer Fitting nut Swivel nut 45° elbow
7 6 4
2
5 8
3 1
2 - 30
AW0180870
TB126J – 02-01 and after
Anti-cavitation valve item 1 2 3 4 5 6 7 8 9 10 11
part no
qty
description
1 1 1 1 1 1 1 1 1 1 1 1 1 1
Anti-cavitation valve Valve, anti-cavitation - (valve includes items 2 and 3) Seal repair kit Relief valve cartridge - (factory preset, do not reset) Check valve cartridge Seal repair kit Straight thread 90° elbow Straight thread adapter Straight thread branch tee Fitting nut Tube end reducer Swivel nut run tee Tube end reducer Swivel nut run tee
0111273 6010492 0110683 8230099 6010563 8190291 5035307 5065703 5036507 5063907 5064004 5036707 5064012 5036705
8 11
6
7
10
9
2
G 3
1 5
2 1
4
TB126J – 02-01 and after
AW0111273
2 - 31
Axle interlock valve item
part no 0190878 6010723 6010735 6010913 6010734 6010914 3020077 5065705 5035318
1 2 3 4 5 6
qty
description
1 1 1 1 1 1 1 1 2
Axle interlock valve Valve, axle interlock - (valve includes items 2 and 3) Valve body, Fluid Tech Valve body, Weco Flow control valve, Fluid Tech Flow control valve, Weco Pressure switch Straight thread adapter Straight thread 90° elbow
3
1
4
6 5
6
2 - 32
2
AWM00231
TB126J – 02-01 and after
Blocking valve item 1
2
3
4 5 6 7 8 9 10 11 12
part no
qty
0190879 6010721 6010728 8080125 6010732 6010726 3040473 6010911 3040473 6010727 6010856 3040457 6010912 3040457 5035306 5063906 5064003 5065707 5035320 5064002 5037005 5036106 5037006
1 1 1 1 1 3 1 3 1 2 1 1 1 1 5 3 1 1 1 2 1 2 2
description Blocking valve, complete Blocking valve - (includes items 2 and 3) Replacement relief valve, Fluid Tech Seal repair kit Replacement relief valve, Weco Solenoid, Fluid Tech Solenoid coil, 10 volt DC Solenoid, Weco Solenoid coil, 10 volt DC Solenoid, Fluid tech Seal repair kit Solenoid coil, 12 volt DC Solenoid, Weco Solenoid coil, 12 volt DC Straight thread 90° elbow Fitting nut Tube end reducer Straight thread adapter Straight thread 90° elbow Tube end reducer Swivel nut 90° elbow Straight thread run tee Swivel nut 90° elbow
4
4
4
V1
4
V3
V2
V4
T
2
2
3
3
2 7 10
1
4
11
4 9
5
12
TB126J – 02-01 and after
59
11
5 6
12 AW0190879
2 - 33
Cam valve item 1 2 3 4 5 6 7 8
part no
qty
0190876 6010222 0110714 0110495-99 5035303 5065703 5035703 5075203 5569880 987089
1 1 1 1 1 1 1 1 4 4
description Cam valve Cam valve Seal repair kit Base plate, cam valve Straight thread 90° elbow Straight thread adapter Straight thread 45° elbow Hex head plug Machine screw #10-24 x 5/8 inch long socket head Washer #10 medium lock
3
6
A B
7 4
8
5
1
P
2
2 - 34
5
AW0190876
TB126J – 02-01 and after
Check valve manifold item 1
2 3 4 5 6 7 8 9 10 11 12
part no
qty
0190836 6010579 6010605 6010565 5035710 5075205 5065718 5065708 5036705 5063905 5064001 5037003 5065703 5035305 5037005
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1
description Check valve manifold Pressure manifold valve Seal repair kit Check valve cartridge Straight thread 45° elbow Hex head plug Straight thread adapter Straight thread adapter Swivel nut run tee Fitting nut Tube end reducer Swivel nut 90° elbow Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow
9 11
12
10 1
EP
T
2
P SV
DV
VP 5
3 4
9
TB126J – 02-01 and after
8
7
6
AW0190836
2 - 35
Centerpost and fittings item 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
2 - 36
part no
qty
0191178 0110465 0110466 0110467 0070991 5035305 5035308 5035307 5064008 5036908 5036707 5063907 5064004 5020001 5037005 5063905 5064001 5063908 0110502-99 970269 984089 987109 5065705 5065707 5037006 5065728 5036108 5590003 Kit item Kit item Kit item Kit item
1 1 1 1 1 5 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 2 3 2 2 5 5
description Centerpost and fittings Centerpost and manifold - (includes centerpost, manifold and seals) Centerpost Manifold Seal repair kit - (kit includes items 25 through 28) Straight thread 90° elbow Straight thread 90° elbow Straight thread 90° elbow Tube end reducer Swivel nut 45° elbow Swivel nut run tee Fitting nut Tube end reducer Elbow, special swivel Swivel nut 90° elbow Fitting nut Tube end reducer Fitting nut Fitting bracket Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Nut 5/16-18 hex Washer 5/16 medium lock Straight thread adapter Straight thread adapter Swivel nut 90° elbow Straight thread adapter Straight thread run tee Retaining ring Parbak seal - (not sold separately) O-ring - (not sold separately) Seal ring - (not sold separately) O-ring - (not sold separately)
TB126J – 02-01 and after
Centerpost and fittings
Centerpost 24
25
Centerpost manifold 26
27 28 22
19
23
23
Centerpost seals
4
2
1
7
6
3
5
14
14
5
5
20
20 19
1
21
7
21
2
2 6
3
2
5 4
3
16
2
17
18
9 8 2
2
3
1
4
7
11 10
7 8
TB126J – 02-01 and after
9
6
13
12
15 AW0191178
2 - 37
Cylinder, axle extend - GBI item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
part no
qty
0190709-99 0190917
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8070827 8070357 8070358 8070360 8070361 8070362 8070363 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
5
6
description Cylinder, axle extend - GBI Seal repair kit - (kit includes items 9 through 17) Tube - (not sold separately) Rod Retainer Piston Nut Set screw Capscrew Lock washer Nylon plug - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Teflon ring - (not sold separately) Bronze plug - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately)
13 12 4
11 10
2
9 17
14
15
1
3
16
7 8 AWV00261
2 - 38
TB126J – 02-01 and after
Cylinder, extension - GBI item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
part no
qty
0190688 8070804
1 1 1 1 1 1 1 1 1 3 5 2 5 3 3 1 1 1 2 1 3 1 1
8070817 8070387 8070395 8070396 8070816 8070815 8070368 8070814 8070367 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
7
10
17
description Cylinder, extension - GBI Seal repair kit - (kit includes items 11 through 21) Case - (not sold separately) Rod Thread ring Head gland Piston Spacer Ring nut Port plug Port plug Set screw O-ring - (not sold separately) O-ring - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Teflon seal - (not sold separately) Wear ring - (not sold separately) O-ring - (not sold separately) Wear ring - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately)
16
18
TB126J – 02-01 and after
5
6
1
15 14
3
4
21
13
2
8
11
12 19
20
9 AWV00265
2 - 39
Lift cylinder item 1 2 3
4 5 6 7 8 9
10 11 12
13 14 15 16 17
part no
qty
0190613 0190499 0190612 6010292 0150567 8060188 6010663 5065705 5065709 5036106 5037006 6010508 6010533 6010509 3040457 5036906 6010724 6010722 6010731 6010469 6010514 7110013 970299 987109 986269 561176 7110013
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 1 2
description Lift cylinder Cylinder, lift - (see page 2-41 for parts breakdown) 1/2 inch hydraulic tube Manual bleed down cartridge valve Seal repair kit Replacement knob Holding valve cartridge Straight thread adapter Straight thread adapter Straight thread run tee Swivel nut 90° elbow Cartridge valve with coil Seal repair kit Replacement cartridge valve Replacement coil, 12 volt DC Swivel nut 45° elbow Check valve cartridge Lift cylinder add-on valve Replacement valve body Replacement counterbalance valve cartridge Replacement check valve cartridge O-ring Capscrew 5/16-18 x 2 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Check valve cartridge O-ring - (included with add-on valve item 12)
12
3
6
9
5
16
2
10
4 3
A 2
4
B 5
1
6
6
17
8
11
7
2 - 40
13
14
15
1 AW0190613
TB126J – 02-01 and after
Cylinder, lift - GBI item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
part no
qty
0190499 0190911
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 1 1 2 2 1 1 1 1 2 1 1 1 3 1
8070708 8070707 8070393 8070706 8070705 8070012 8070677 8070542 8070368 8070369 8070370 8070371 8070671 8070704 8070367 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
6
16
description Cylinder, lift - GBI Seal repair kit - (kit includes items 17 through 29) Case - (not sold separately) Rod Thread ring Head gland Piston Ring nut Poppet Pipe plug Port plug Port plug Spring Lock washer Capscrew Bushing Snap ring Set screw O-ring - (not sold separately) O-ring - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) C. I. ring - (not sold separately) CST seal - (not sold separately) Wear ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Back-up - (not sold separately) Wear ring - (not sold separately) Wiper - (not sold separately)
24 23
17
9 8
7
22
11
5
15
18 10 21 20
4 19 3 29
14
14 25
TB126J – 02-01 and after
28 1
2
26 27
12 13
AWV00271
2 - 41
Jacking cylinder item 1 2
part no 0111292 0112379 5035305
qty 1 1 2
description Jacking cylinder Cylinder, jacking - (see page 2-43 for parts breakdown) Straight thread 90° elbow
2
1
AW0111292
2 - 42
TB126J – 02-01 and after
Cylinder, jacking - Rosenboom item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
part no
qty
0112379 6091355
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1
6091354 6091351 6091350 6091362 6091272 6010488 6010426 5569835 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, jacking - Rosenboom Seal repair kit - (kit includes items 10 through 21) Tube - (not sold separately) Rod Head gland Piston Jack shoe Locknut Cartridge counterbalance valve - (factory preset, do not reset) Check valve Set screw 5/16-18 x 1/4 inch long Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Diso-pac - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) Locking insert - (not sold separately)
6
15 19
4
11
1
3 8
Section A-A TB126J – 02-01 and after
5
2
10
12 14
18 16
20
9 17 21 13
7 AWV00375
2 - 43
Jib boom lift cylinder item 1 2 3 4 5 6
part no
qty
0180901 0191129 0191261 5065707 5035305 5037005 6010794 0150563
description
1 1 1 2 2 1 1 1
Jib boom lift cylinder Cylinder, jib boom lift - (see page 2-45 for GBI cylinder parts breakdown) 3/8 inch hydraulic tube Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow Cartridge holding valve - (factory preset, do not reset) Seal repair kit
2 4
4
3
2
1
3 5
4
6
1
AW0180901
2 - 44
TB126J – 02-01 and after
Cylinder, jib boom lift - GBI item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
part no
qty
0191129 0191262
1 1 1 1 1 1 1 1 1 2 1 4 2 2 1 1 1 2 1 1 1 2 1 1 1 1
8070755 8070225 8070754 8070753 8070752 8070751 8070012 8070543 8070750 8070368 8070369 8070362 8070363 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, jib boom lift - GBI Seal repair kit - (kit includes items 15 through 24) Case - (not sold separately) Rod Thread ring Head gland Piston Bushing spacer Bushing spacer Poppet Nut Bushing Port plug Spring Lock washer Capscrew Cotter pin - (not sold separately) O-ring - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) C. I. ring - (not sold separately) CST ring - (not sold separately) O-ring - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately)
16 12 20
15
11
8
19 18 4
17 3 24
6 10
9
21
TB126J – 02-01 and after
5
22
2
1
23
10 7
13 14 AWV00243
2 - 45
Cylinder, master level - GBI item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
part no
qty
0081757-99 8070222
1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1
8070690 8070238 8070587 8070667 8070666 8070689 8070688 8070687 8070300 8070301 8070649 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, master level - GBI Seal repair kit - (kit includes items 13 through 20) Tube - (not sold separately) Rod Retainer Head gland Piston Spacer Bushing spacer Bushing Bushing Lock washer Capscrew Nut Cotter pin - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Quad seal - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately)
16 15
13 17
5
6
2
4
3 14
1
9 8
20
12 7 9
2 - 46
18
19 10 11
AWV00242
TB126J – 02-01 and after
Cylinder, master level - Green item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
part no
qty
0081757-99 8070447
1 1 1 1 1 1 1 2 1 1 4 1 1 1 1 2 1 1 1
8070442 8070441 8070422 8070466 8070444 8070446 8070445 8070834 8070864 8070865 Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, master level - Green Seal repair kit - (kit includes items 11 through 16) Cylinder barrel - (not sold separately) Rod Sleeve Piston Full lock nut Capscrew Washer Lockwire Bearing Bearing spacer Bearing spacer O-ring - (not sold separately) O-ring - (not sold separately) Piston seal - (not sold separately) Rod seal - (not sold separately) Back-up - (not sold separately) Rod wiper - (not sold separately)
4 5
14
3
16 13
8 17
9 11
TB126J – 02-01 and after
12
1
15
6 7
2
9 10 AWV00300
2 - 47
Cylinder, master level - Rosenboom item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
part no
qty
0083694-99 6091333
1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 1 1 1 1 1
6091419 6091420 6091336 6091331 6091282 2502229 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
8 7
6
description Cylinder, master level - Rosenboom Seal repair kit - (kit includes items 8 through 18) Tube - (not sold separately) Rod Rod spacer Head gland Piston Locknut Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Backup ring - (not sold separately) Backup ring - (not sold separately) Deep Z-seal - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
17 15
9
12 5
1
3
4
13 10
14 18 11
16 2 7
AW0083694
2 - 48
TB126J – 02-01 and after
Cylinder, platform sliding - Green item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
part no
qty
0191203-89 8070870
1
8070877 8070881 8070878 8070237 5560339 8070880 8070871 8070872 Kit item Kit item Kit item Kit item Kit item Kit item Kit item
1 1 1 2 2 2 1 2 2 2 2 2 2 2 1 2
description Cylinder, platform sliding - Green Seal repair kit - (kit includes items 10 through 16 Cylinder barrel - (not sold separately) Rod Rod Head Lockwire Set screw Piston O-ring Back-up O-ring - (not sold separately) Back-up - (not sold separately) Rod wiper - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) Wear ring - (not sold separately)
12 11
13
14 5
4 8
9
10
3 2
TB126J – 02-01 and after
1
7
6
8 9
AWV00312
2 - 49
Cylinder, slave level - Rosenboom item
part no 0181914 6091333 2500026 6091282
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
6091330 6091331 6091332 6091335 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
8
2
qty 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1
17 15
description Cylinder, slave level - Rosenboom Seal repair kit - (kit includes items 8 through 18) Bearing Locknut Tube - (not sold separately) Rod Piston Head gland Counterbalance holding valve - (factory preset, do not reset) Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Backup ring - (not sold separately) Backup ring - (not sold separately) Deep Z-seal - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
13 10
5
18
11
6
1 4 9 12
2 - 50
16 7
3
14
AWV00298
TB126J – 02-01 and after
Cylinder, steering - Rosenboom item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
part no
qty
0070007-99 6091260
1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1
6091374 6091257 6091256 6091250 6091259 5569835 2502416 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, steering - Rosenboom Seal repair kit - (kit includes items 9 through 18) Tube - (not sold separately) Rod Head gland Piston Head gland cap Lock nut Set screw Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Capped T-seal - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
11 9
6
8
13 17
10
4
1
3
16
18 14 7 12 15
5 2
8
AWV00373
TB126J – 02-01 and after
2 - 51
Dual holding valve, platform rotation item 1 2 3
part no 6010628 6010794 0150563 6010640
qty 1 2 1 2
description Dual holding valve, platform rotation Cartridge holding valve - (factory preset, do not reset) Seal repair kit Flow control cartridge
2
2
V1
V2
C1
3
C2
3
1 AW6010628
2 - 52
TB126J – 02-01 and after
Dual sequence valve, left hand item 1 2 3 4 5 6 7 8
part no
qty
0111528 6010613 6010614 6010624 6010615 6010269 5075208 5035303 5065711 5025001 5075203
1 1 1 1 2 2 2 1 1 1 1
description Dual sequence valve, left hand Dual sequence valve, Fluid Tech or Weco - (includes items 2 and 3) Valve body, Fluid Tech Valve body, Weco Cartridge sequence valve, Fluid Tech- (factory preset, do not reset) Cartridge sequence valve, Weco- (factory preset, do not reset) Hex head plug Straight thread 90° elbow Straight thread adapter Swivel adapter Hex head plug
6
5 4 3 M1
P
M2
1 M1
8 2
TB126J – 02-01 and after
3
6
P
M2
4
AW0111528
2 - 53
Dual sequence valve, 4 wheel drive item 1 2 3 4 5 6 7 8
part no 0111530 6010613 6010614 6010624 6010615 6010269 5065711 5035303 5075208 5065703 5025001
qty 1 1 1 1 2 2 1 1 2 1 1
description Dual sequence valve, 4 wheel drive Dual sequence valve, Fluid Tech or Weco - (includes items 2 and 3) Valve body, Fluid Tech Valve body, Weco Cartridge sequence valve, Fluid Tech- (factory preset, do not reset) Cartridge sequence valve, Weco - (factory preset, do not reset) Straight thread adapter Straight thread 90° elbow Hex head plug Straight thread adapter Swivel adapter
4
M2
M1 P
8 5 3
2
2
M2
P
M1
3 6
2 - 54
7
6 AW0111530
TB126J – 02-01 and after
Emergency power unit, left hand item 1 2 3 4
part no
qty
0190840 6020058 5035305 5065709 5037006
1 1 1 1 1
description Emergency power unit, left hand Emergency power motor/pump Straight thread 90° elbow Straight thread adapter Swivel nut 90° elbow
2
3 1
4
TB126J – 02-01 and after
AW0190840
2 - 55
Emergency power unit, right hand item 1 2 3 4 5
part no 0190839 6020058 5035305 5036705 5065709 5037006
qty 1 1 1 1 1 1
description Emergency power unit, right hand Emergency power motor/pump Straight thread 90° elbow Swivel nut run tee Straight thread adapter Swivel nut 90° elbow
2 3
1
4 5
2 - 56
AW0190839
TB126J – 02-01 and after
High range speed selector valve item 1 2 3 4
part no
qty
0111344 6010493 8080110 5035318 5065705
1 1 1 2 1
description High range speed selector valve High range speed valve - (valve includes knob) Knob Straight thread 90° elbow Straight thread adapter
2
4
3
1
3
TB126J – 02-01 and after
AW0111344
2 - 57
Hydraulic pump and fittings item 1
2 3 4 5 6 7
part no
qty
description
0191326 6020065-99 8220119 8160100 8180021 8220120 6090057 8180023 5038005 5035303 5037010 5065718 5065710 5037006
1 1 1 1 1 1 1 1 1 1 2 1 1 1
Hydraulic pump and fittings Hydraulic pump - (pump compensator is not preset) Seal repair kit - Vickers pump Seal repair kit - Parker pump Seal repair kit - Rexroth pump Replacement compensator - Vickers pump Replacement compensator - Parker pump Replacement compensator - Rexroth pump Beaded 90° elbow Straight thread 90° elbow Swivel nut 90° elbow Straight thread adapter Straight thread adapter Swivel nut 90° elbow
7
3
6
DRAIN
SENSE
IN
OUT
1
5
2
4
2 - 58
4
AW0191326
TB126J – 02-01 and after
Hydraulic oil return filter item 1 2 3 4 5 6 7
part no
qty
0191458 5080044 5037011 5065721 5036911 5090031 7630140 5090006
1 1 1 2 1 1 1 1
description Hydraulic oil return filter Filter - (includes gauge) Swivel nut 90° elbow Straight thread adapter Swivel nut 45° elbow Street elbow 45°, 1/8 NPT Filter condition indicator Street 90° elbow, 1/8 NPT
7 5 6 3
3
IN
OUT
4
2
1
AW0191458
TB126J – 02-01 and after
2 - 59
Motion control valve, turntable swing item 1 2 3 4
part no 6010216 0110682 6010255 6010256 6010531 0150562
qty 1 1 2 2 1 1
description Motion control valve, turntable swing - (valve includes items 2, 3 and 4) Seal repair kit Sequence valve cartridge - (factory preset, do not reset) Counterbalance cartridge - (factory preset, do not reset) Shuttle valve Seal repair kit
1
2
2
V1
3
2 - 60
4
V2
3
AW6010216
TB126J – 02-01 and after
Platform rotator, Parker item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
0110771 0070570 0071275 0140492 8080018 8080016 8080015 8080040 8080060 8080039 0073281-99 8080041 8080061 8080038 8080062 8080064 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
1 1 1 1 2 2 2 2 1 1 8 8 1 2 2 1 2 2 2 2 2 2 2 2 1
description Platform rotator - (includes rotator and spacer) Platform rotator, Parker Seal repair kit - (kit includes items 13 through 21) Spacer Rack bolt End cap Piston Cylinder Rack Housing Tie rod Lock nut Pinion Pinion bushing Snap ring Relief valve O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) Polypak seal - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately)
20
11 19
21
12
10 2
9 4 3
18
16 17
TOP
8
7
6
15
5
13 14
1 AWV00214
TB126J – 02-01 and after
2 - 61
Pressure manifold item 1 2 3 4 5 6 7 8 9 10 11
part no
qty
0191179 0110156 5035318 5035305 5065709 5065707 5065737 5065718 5075205 5075206 5036910 5037006
1 1 2 1 1 1 1 1 1 1 1 1
description Pressure manifold, complete Pressure manifold Straight thread 90° elbow Straight thread 90° elbow Straight thread adapter Straight thread adapter Straight thread adapter Straight thread adapter Hex head plug Hex head plug Swivel nut 45° elbow Swivel nut 90° elbow
5
2
4
3
7
2
6
2
1 5
6
7
3
8
11 4
1
9
8
9
2 - 62
10
AW0191179
TB126J – 02-01 and after
Pump control valve item 1
2 3 4
part no
qty
0190837 6010672 6010472 6010473 6010736 6010737 5037003 5065705 5035318
1 1 3 1 1 1 3 2 3
description Pump control valve, complete Pump control valve 3-way solenoid valve Replacement solenoid coil, 10 volt DC Flow regulator Shuttle valve Swivel nut 90° elbow Straight thread adapter Straight thread 90° elbow
4
4
2 P
PS
SYS
2
3
4
AX
T
2 3
TB126J – 02-01 and after
1
AW0190837
2 - 63
Shuttle valve item 1 2 3 4
part no 0111290 6010083 5065707 7110906 6010490
qty 1 1 3 1 1
description Shuttle valve Valve, shuttle Straight thread adapter O-ring Check valve
2
2
1
3
4
2
2 - 64
AW0111290
TB126J – 02-01 and after
Steer cut-out valve, 4 wheel drive item 1 2 3 4
part no
qty
description
1 1 2 4 3
Steer cut-out valve, 4 wheel drive Steer cut-out valve - (valve includes 3-way cartridge) 3-way cartridge valve Straight thread adapter Straight thread branch tee
0111492 6010607 6010549 5065707 5036503
4
4 1
A2
4
A1 3
3
B1
3
2
TB126J – 02-01 and after
3
B2
2
AW0111492
2 - 65
Section 3. - Electrical
TB126J – 02-01 and after
3-1
Boom electrical, non-stowing platform item 1 2 3 4 5 6
3-2
part no 3040047 3040046 3044146 3046972 3044142 3044854
qty 1 2 4 56 5 16
description Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal #10 ring tongue insulated 22/18 wire Terminal .188 tab female slip-on insulated 22/18 wire Terminal #6 ring tongue insulated 22/18 wire Terminal ring tongue insulated 12/10 wire
TB126J – 02-01 and after
18/15 & 20/4 #1 BOOM WIRE
JUNCTION BOX
WIRE ASSEMBLY TO TERMINAL STRIP FOR BOOM LIFT CUTOUT & BOOM EXTEND CUTOUT SWITCHES
87A
30
85
86
29
87
12
13
13
11B 16
16
14B
17
17
15
18
18
21B
19
19
22
20
20
23
23
73A
24
24
21C
21C
206
22C
22C
28B
16
122
16E
34
16
4
BLUE/BLACK
8
IGNITION
ITEM 4
ITEM 4
12
BLUE/RED
13
LEVEL-DOWN
ITEM 4
ITEM 4
13
ORANGE/RED
14
LEVEL-UP
ITEM 4
ITEM 4
C14
RED
2
+5 VOLTS
ITEM 4
ITEM 4
E14
ORANGE
4
"X" EXTEND/RETRACT
ITEM 4
ITEM 4
C16
BLACK
1
GROUND
ITEM 4
ITEM 4
E16
BLUE
3
"Y" LIFT/LOWER
ITEM 4
ITEM 4
E18
BLACK/BLUE
17
VALVE GROUNDING
ITEM 4
ITEM 4
A20
BROWN
6
BDU
ITEM 4
ITEM 4
A20B
YELLOW
5
BDU
ITEM 4
ITEM 4
21C
ORANGE/BLACK
9
PLATFORM ROTATE-CW
ITEM 4
ITEM 4
22C
BROWN/RED
16
PLATFORM ROTATE-CCW
ITEM 4
ITEM 4
23
RED/BLUE
18
SWING-CCW
ITEM 4
ITEM 4
24
BROWN/BLACK
11
SWING-CW
ITEM 4
ITEM 4
AE24
YELLOW/RED
15
BDU
ITEM 4
ITEM 4
126
BLACK/RED
12
ENGINE WARNING
ITEM 4
ITEM 4
-
RED/BLACK
7
SPARE
NONE
NONE
-
ORANGE/BLUE
19
SPARE
NONE
NONE
-
YELLOW/BLACK
10
SPARE
NONE
NONE
18/15 & 20/4 #2 BOOM WIRE SNORKEL WIRE NO.
BRAND REX WIRE COLOR
BRAND REX WIRE NO.
FUNCTION
TERMINAL JUNCTION BOX
TERMINAL PLATFORM BOX
17
RED/BLUE
18
DRIVE-FORWARD
ITEM 4
ITEM 4
18
YELLOW/BLACK
10
DRIVE-REVERSE
ITEM 4
ITEM 4
STEER-LEFT
ITEM 4
ITEM 4
8
STEER-RIGHT
ITEM 4
ITEM 4
E22
YELLOW/RED
15
AUDIO ALARM-PRIMARY
ITEM 4
ITEM 5
E22B
BROWN/BLACK
11
AUDIO ALARM-BACKUP
ITEM 4
ITEM 5
25
ORANGE/RED
14
MEDIUM THROTTLE
ITEM 1
ITEM 4
29
BLACK/BLUE
17
HORN
ITEM 2
ITEM 2
160C
73
BROWN
6
LEVEL SENSOR
ITEM 4
ITEM 4
122A
BLUE/RED
13
POWER TO "R" TERMINAL
ITEM 4
ITEM 4
5
125
ORANGE/BLACK
9
HIGH THROTTLE
ITEM 4
ITEM 4
203
RED/BLACK
7
BLEED DOWN FROM GROUND
ITEM 4
ITEM 4
204
YELLOW
5
BLEED DOWN SIGNAL
ITEM 5
ITEM 5
206
BLACK/RED
12
EMS ENVELOPE LIGHT
ITEM 4
ITEM 4
-
ORANGE/BLUE
19
SPARE
NONE
NONE
-
BLACK
1
SPARE SHIELDED
NONE
NONE
-
RED
2
SPARE SHIELDED
NONE
NONE
-
BLUE
3
SPARE SHIELDED
NONE
NONE
-
ORANGE
4
SPARE SHIELDED
NONE
NONE
11B
11B
202 203
203 25
TERMINAL PLATFORM BOX
16
5
177
126
TERMINAL JUNCTION BOX
BROWN/RED
34A
25A
FUNCTION
BLUE/BLACK
34A
126
BRAND REX WIRE NO.
19
4
E18
BRAND REX WIRE COLOR
20
73
E18
34A
TERMINAL STRIP (ON TURNTABLE)
206
73
DIODES
1D
122
178 4
11B
HORN RELAY
12
11B
34A
1D
16
201
34
1C
16E
160
1D
160
28 28
27
1D
26
1D
11
1D
6
18/12 BOOM WIRE (FROM PLATFORM BOX)
27
26
2 6
1-2
11
3
1
3
3
12/8 BOOM WIRE (FROM PLATFORM BOX)
SNORKEL WIRE NO.
176
4A E16
18/12 BOOM WIRE
E16
E14
E14
C14
C14
C16
C16
MAGNETIC SWITCH RELAY
SNORKEL WIRE NO.
87A
30
85
15A
86
7
87
14A 21A 22A
BLACK/RED
12
BLUE/BLACK
8
11
YELLOW/BLACK
10
16
BLUE
-
FUNCTION
TERMINAL JUNCTION BOX
TERMINAL PLATFORM BOX
START SIGNAL
ITEM 4
ITEM 3
EMERGENCY POWER
ITEM 3
ITEM 4
PLATFORM RANGE
ITEM 3
ITEM 4
3
AXLE INTERLOCK TO PLAT.
ITEM 4
ITEM 3
YELLOW
5
SPARE
NONE
NONE
-
ORANGE
4
SPARE
NONE
NONE
-
RED
2
SPARE
NONE
NONE
-
BLACK
1
SPARE
NONE
NONE
-
BROWN
6
SPARE
NONE
NONE
-
RED/BLACK
7
SPARE
NONE
NONE
-
BLUE/BLACK
9
SPARE
NONE
NONE
-
BROWN/BLACK
11
SPARE
NONE
NONE
125
125
5 6
12/8 BOOM WIRE SNORKEL WIRE NO.
125
125A
122A 122A
125A
205
E22 E22
E22B
17A
18A
65
E22A
1D A20 A20
A20B
AE24 AE24
A20B
E22B
BOOM EXTEND CUTOUT SWITCH (LH SIDE OF BOOM)
BRAND REX WIRE COLOR
BRAND REX WIRE NO.
ELEC BLEED DOWN SWITCH (LH SIDE) 204
BRAND REX WIRE COLOR
BRAND REX WIRE NO.
FUNCTION
TERMINAL JUNCTION BOX
TERMINAL PLATFORM BOX
1
RED
2
POWER TO PLATFORM-12 VOLT
ITEM 6
ITEM 6
2
RED/BLACK
7
POWER TO PLATFORM-12 VOLT
ITEM 6
ITEM 6
3
BLACK
1
GROUND
ITEM 6
ITEM 6
3
BLUE
3
GROUND
ITEM 6
ITEM 6
26
ORANGE
4
PLATFORM ROTATION-CW
ITEM 6
ITEM 6
27
BLUE/BLACK
8
PLATFORM ROTATION-CCW
ITEM 6
ITEM 6
28
BROWN
6
SENSE LINE DUMP-SIGNAL
ITEM 6
ITEM 6
160
YELLOW
5
NON-PROP. 3-WAY
ITEM 6
ITEM 6
LID
AW0191277
18/15 & 20/4 #1 BOOM WIRE (FROM PLATFORM BOX)
BOOM SPEED SWITCH (RH SIDE OF BOOM)
18/15 & 20/4 #2 BOOM WIRE (FROM PLATFORM BOX)
Boom electrical Non-stowing platform Snorkel model TB126J
Page 3 - 3
WIRE ASSEMBLY TO TERMINAL STRIP FOR BOOM LIFT CUTOUT & BOOM EXTEND CUTOUT SWITCHES
JUNCTION BOX 12/8 BOOM WIRE (FROM PLATFORM BOX)
16
14B
17
17
15
18
18
21B
19
19
22
20
20
87A
30
85
86
87
23
16
13
1D
16
11B 16
13
HORN RELAY
12
16E
34
73A
23 122
24
24 21C
206
22C
22C
28B
178
73
73
4
4
34A
34A
29
5
11B
11B 202
E18
203
203 25
177
126
176
4A E16
E16
E14
E14
C14
C14
C16
C16
MAGNETIC SWITCH RELAY
87A
30
87
85
86
125 125
125A 125A
122A
122A
125
E22B
205
E22B
E22
17A
18A
E22A
65
E22
BOOM EXTEND CUTOUT SWITCH (LH SIDE OF BOOM)
1D A20 A20
AE24
A20B
IGNITION
ITEM 4
ITEM 4
LEVEL-DOWN
ITEM 4
ITEM 4
13
ORANGE/RED
14
LEVEL-UP
ITEM 4
ITEM 4
RED
2
+5 VOLTS
ITEM 4
ITEM 4
E14
ORANGE
4
"X" EXTEND/RETRACT
ITEM 4
ITEM 4
C16
BLACK
1
GROUND
ITEM 4
ITEM 4
E16
BLUE
3
"Y" LIFT/LOWER
ITEM 4
ITEM 4
E18
BLACK/BLUE
17
VALVE GROUNDING
ITEM 4
ITEM 4
A20
BROWN
6
BDU
ITEM 4
ITEM 4
A20B
YELLOW
5
BDU
ITEM 4
ITEM 4
21C
ORANGE/BLACK
9
PLATFORM ROTATE-CW
ITEM 4
ITEM 4
22C
BROWN/RED
16
PLATFORM ROTATE-CCW
ITEM 4
ITEM 4
23
RED/BLUE
18
SWING-CCW
ITEM 4
ITEM 4
24
BROWN/BLACK
11
SWING-CW
ITEM 4
ITEM 4
AE24
YELLOW/RED
15
BDU
ITEM 4
ITEM 4
126
BLACK/RED
12
ENGINE WARNING
ITEM 4
ITEM 4
-
RED/BLACK
7
SPARE
NONE
NONE
-
ORANGE/BLUE
19
SPARE
NONE
NONE
-
YELLOW/BLACK
10
SPARE
NONE
NONE
BRAND REX WIRE COLOR
BRAND REX WIRE NO.
FUNCTION
TERMINAL JUNCTION BOX
TERMINAL PLATFORM BOX
17
RED/BLUE
18
DRIVE-FORWARD
ITEM 4
ITEM 4
18
YELLOW/BLACK
10
DRIVE-REVERSE
ITEM 4
ITEM 4
19
BROWN/RED
16
STEER-LEFT
ITEM 4
ITEM 4
20
BLUE/BLACK
8
STEER-RIGHT
ITEM 4
ITEM 4
E22
YELLOW/RED
15
AUDIO ALARM-PRIMARY
ITEM 4
ITEM 5
E22B
BROWN/BLACK
11
AUDIO ALARM-BACKUP
ITEM 4
ITEM 5
25
ORANGE/RED
14
MEDIUM THROTTLE
ITEM 1
ITEM 4
29
BLACK/BLUE
17
HORN
ITEM 2
ITEM 2
73
BROWN
6
LEVEL SENSOR
ITEM 4
ITEM 4
122A
BLUE/RED
13
POWER TO "R" TERMINAL
ITEM 4
ITEM 4
125
ORANGE/BLACK
9
HIGH THROTTLE
ITEM 4
ITEM 4
203
RED/BLACK
7
BLEED DOWN FROM GROUND
ITEM 4
ITEM 4
204
YELLOW
5
BLEED DOWN SIGNAL
ITEM 5
ITEM 5
206
BLACK/RED
12
EMS ENVELOPE LIGHT
ITEM 4
ITEM 4
-
ORANGE/BLUE
19
SPARE
NONE
NONE
-
BLACK
1
SPARE SHIELDED
NONE
NONE
-
RED
2
SPARE SHIELDED
NONE
NONE
-
BLUE
3
SPARE SHIELDED
NONE
NONE
-
ORANGE
4
SPARE SHIELDED
NONE
NONE
BRAND REX WIRE COLOR
BRAND REX WIRE NO.
3D
YELLOW
5
5
BLACK/RED
12
6
BLUE/BLACK
8
11
YELLOW/BLACK
10
16
BLUE
3
-
ORANGE
4
-
RED
-
FUNCTION
TERMINAL JUNCTION BOX
TERMINAL PLATFORM BOX
SIGNAL FROM MAG. SWITCH
ITEM 1
START SIGNAL
ITEM 4
ITEM 3
EMERGENCY POWER
ITEM 3
ITEM 4
PLATFORM RANGE
ITEM 3
ITEM 4
AXLE INTERLOCK TO PLAT.
ITEM 4
ITEM 3
SPARE
NONE
NONE
2
SPARE
NONE
NONE
BLACK
1
SPARE
NONE
NONE
-
BROWN
6
SPARE
NONE
NONE
-
RED/BLACK
7
SPARE
NONE
NONE
-
BLUE/BLACK
9
SPARE
NONE
NONE
-
BROWN/BLACK
11
SPARE
NONE
NONE
ELECTRIC BLEED DOWN SWITCH (LH SIDE)
ITEM 4
12/8 BOOM WIRE SNORKEL WIRE NO.
204
LID
18/15 & 20/4 #1 BOOM WIRE (FROM PLATFORM BOX)
Boom electrical Self-stowing platform Snorkel model TB126J
TERMINAL PLATFORM BOX
C14
SNORKEL WIRE NO.
3D
22A
AE24
13
TERMINAL JUNCTION BOX
18/12 BOOM WIRE
15A 21A
A20B
8
BLUE/RED
14A
5
Page 3 - 4
BLUE/BLACK
SNORKEL WIRE NO.
5
DIODES
126
4 12
FUNCTION
18/15 & 20/4 #2 BOOM WIRE
206
160C
25A
34A
BRAND REX WIRE COLOR
BRAND REX WIRE NO.
122
21C
E18
16
TERMINAL STRIP
11B
12
11B
34A
1D
34
201
16E
1C
1D
160
1D
160
28 28
27
1D
26
1D
6
18/12 BOOM WIRE (FROM PLATFORM BOX)
11
27
26
1
6
1-2
11
3
2
3
3
18/15 & 20/4 #1 BOOM WIRE SNORKEL WIRE NO.
BOOM SPEED SWITCH (RH SIDE OF BOOM)
18/15 & 20/4 #2 BOOM WIRE (FROM PLATFORM BOX)
BRAND REX WIRE COLOR
BRAND REX WIRE NO.
FUNCTION
TERMINAL JUNCTION BOX
TERMINAL PLATFORM BOX
1
RED
2
POWER TO PLATFORM-12 VOLT
ITEM 6
ITEM 6
2
RED/BLACK
7
POWER TO PLATFORM-12 VOLT
ITEM 6
ITEM 6
3
BLACK
1
GROUND
ITEM 6
ITEM 6
3
BLUE
3
GROUND
ITEM 6
ITEM 6
26
ORANGE
4
PLATFORM ROTATION-CW
ITEM 6
ITEM 6
27
BLUE/BLACK
8
PLATFORM ROTATION-CCW
ITEM 6
ITEM 6
28
BROWN
6
SENSE LINE DUMP-SIGNAL
ITEM 6
ITEM 6
160
YELLOW
5
NON-PROP. 3-WAY
ITEM 6
ITEM 6
AW0191242
Boom electrical, self-stowing platform item 1 2 3 4 5 6
part no 3040047 3040046 3044146 3046972 3044142 3044854
qty 2 2 4 57 5 16
TB126J – 02-01 and after
description Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal #10 ring tongue insulated 22/18 wire Terminal .188 tab female slip-on insulated 22/18 wire Terminal #6 ring tongue insulated 22/18 wire Terminal ring tongue insulated 12/10 wire
3-5
Turntable electrical, Cummins 3.3 item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
0191872 0191144 0190601-99 0190600-99 0191789 3040127 3020103 3050002 3050008 3050004 0150910 0150810-99 0150811 0150813-99 3020061 0073089 3040506 3044162 3040082 0071542 5560033 970489 5093006 0080484 5093008 0110529 970429 970449 986299 987119 970049 5560004 970889 987139 986359 984149 970009 987099 986019 0191181 0191826 3030111 3030110 970029 5560648 5560034 5093002 0162936 0191791 0191579 0191243 0191189 0191188 0191187 3030077
1 1 1 1 1 1 1 3 2 4 2 1 1 1 1 1 2 1 2 1 2 2 2 5 1 1 1 4 6 5 12 14 4 4 4 2 6 14 14 1 1 1 1 12 4 8 2 1 1 1 1 1 1 1 1
description Wiring box, Cummins 3.3 - (see page 3-17 for parts breakdown) Junction wiring box - (see page 3-13 for parts breakdown) Bracket Bracket Boom lift switch - (see page 3-38 for parts breakdown) Horn, 12 volt DC Tilt alarm sensor Battery, 12 volt DC - 550 CCA Battery hold down Battery hold down bolt Battery hold down bolt Battery box Insulator angle Battery hold down angle Battery disconnect switch Placard, battery disconnect switch Solenoid, 12 volt DC Terminal 1/4 ring tongue insulated 16/14 wire Terminal .250 tab male fully insulated 16/14 wire Jumper wire Nut 3/8-16 self locking Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Clamp Jumper wire Clamp Battery wire Capscrew 3/8-16 x 1/2 inch long hex head grade 5 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Washer 1/2 wide flat Nut 1/2-13 hex Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Wire harness, turntable Wire harness, Cummins 3.3 engine Motionpac controller, primary Motionpac controller, backup Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Clamp Battery isolator Drive speed switch - (see page 3-40 for parts breakdown) Wire harness, drive speed cut-out Wire harness, instrument panel Wire harness, power wire Wire harness, control #2 Wire harness, control #1 Wire harness, motionpac primary
Parts list continued on next page
TB126J – 02-01 and after
3-7
Turntable electrical, Cummins 3.3 item
part no
qty
56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
3030085 3044142 3044146 3040047 3046972 3040046 3040360 0090959 0070712 0071568 0191490-99 978109 0090319 0080519 3040268 3040452 0190984 5093000 974749 3040269 3040270 0070698 0191824 0191787-99 3044721 0191011 5560609 0191014 987109 5560038 0191002 0072951-99 3090019 0191165 3040504 970259 0191793 986009 3040469
1 5 7 14 18 8 1 2 2 1 1 2 1 1 5 5 1 2 6 4 3 1 1 1 1 1 2 1 2 6 2 1 1 1 8 2 1 4 1
3-8
description Wire harness, motionpac backup Terminal #6 ring tongue insulated 22/18 wire Terminal #10 ring tongue insulated 22/18 wire Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal .188 tab female slip-on insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal #10 stud insulated 2 gauge wire Jumper wire Jumper wire Jumper wire Motionpac template Drive screw #4 x 5/16 inch long PK type U Jumper wire Jumper wire Insulator boot Insulator boot Jumper wire Clamp Machine screw #10-24 x 1-3/4 inch long round head Insulator boot Insulator boot Battery ground wire Wire harness, boom calibration Limit switch mount Terminal strip, 6 circuit #10 stud Decal, terminal strip Machine screw #10-24 x 1/2 inch long truss head Wire harness, terminal strip Washer 5/16 medium lock Nut #10-32 self locking Threaded rod Guide bar Flexgard tube, 110 inch long Jumper wire Terminal .250 female locking type Capscrew 5/16-18 x 1 inch long hex head grade 5 Boom calibration switch - (see page 3-37 for parts breakdown) Washer #10 medium flat Relay, 12 volt DC
TB126J – 02-01 and after
30 29 27
24 73
48 20 AXLE INTERLOCK VALVE
14A
15A
22A 18 3
12
19
20
29A
RED WHITE
NON-PROP CONTROL VALVE
23 3
40
26 72
49
5
46
74
TURNTABLE HARNESS CONNECTIONS
90 14 13
82 80
44 39 38 42
39 38 37
17
29 22 21
32
31 1
35
34
15
44 39 32 25
4
31
32
7
73 44 39 32
3
16
12
11 33
19
91 84 79
92
18
22C 3
TURNTABLE WIRE ASSY FROM JUNCTION BOX
85 81
19
17 3
TEMP SENS
HORN TILT ALARM
17A 3
FUEL PUMP
13
BLACK
AUXILIARY BATTERY
160C
21C 3
PROP CONTROL VALVE
3
38
200A
3C
23
37
+
-
21A
3 24 3
TOP STUD
1D 73A
117 28B
BOTTOM STUD
200A
ALTERNATOR
37
200 6A
18A 3
47
38
STARTER
28 29 30 47
76
205
4-STATION BLOCKING VALVE
BATTERY DISCONNECT SWITCH
EMER POWER SOLENOIDS
PRESSURE SWITCH
39
PUMP CONTROL VALVE
34A
3C
87
46
176 177
LIFT CYL
45
PRO-100 PRO-126
8
2
31 32
24 10 28 30
8
86
6
9 43
66 67
33 34 35 36
AW0191848-1
Turntable electrical Cummins 3.3, sheet 1 Snorkel model TB126J
Page 3 - 9
TEMPERATURE GAUGE
INSTRUMENT PANEL
89 GROUND CONTROLS
S
I
WHT E14
E14
31
4A
8D
164
164
126
126
167
167
3C
3C
56
56
+
51
GREEN
-
PRIMARY
INST PANEL WIRE ASSY (FROM JUNCTION BOX)
206 CLEAR E22
GROUND OPERATION
1A 57
E22B
28A
SELECTOR SWITCH
8F
AE24
AUDIO ALARM
E22
E18
5
57
3D
TACH
164B
4
C14
BOOM SPEED
ORG
1C
57
3D
57
AUDIO ALARM
E22B
RED
E22B
TACH
RED
C16 BLK C16 RED C14
E16
GRN
E16
57 BLK
BLU
SENS
57
EMS LIGHT PANEL
E22
G
-
+
A20
BACKUP
PRIMARY SECTION:
A20B
BACKUP SECTION:
26
27
1C
3
1C
2
27
2
1
26
1
12/8 (FROM JUNCTION BOX)
52 3
ENGINE WIRE ASSEMBLY CUMMINS (TO ENGINE)
3
164
55
3B
164
3
5B
5B
1B
1A
8D
1A
85
MED
86 87
41
30
6
11
11B
164B
125A
5
31
167
87A
85
HIGH
86 87 30
67A
172
173
175
174
6
11
77A
78
77B
11B
164B
125A
5
31
4A
4
167
87A
85
RUN
86 87 30
4
4A
87A
53
18/12 #1 (FROM JUNCTION BOX)
54
21
14
13
12
14
13
12
22 22
15
23 23
21
24 24
15
21C
25A
21C
25A
22C 118
22C
126 126
118
126 28A
160A
28A
202
160A
203
202
55
203
WIRE #3
E18
MOTIONPAC WIRE ASSY-PRIMARY
E18
18/15 & 20/4 (FROM JUNCTION BOX)
WIRING BOX AW0191848-2
Page 3 - 10
Turntable electrical Cummins 3.3, sheet 2 Snorkel model TB126J
52
JUNCTION BOX
12
4 8
WHT
B
22
22
23
23
23
24
24
24
21C
21C
21C
22C
22C
22C
1D
19
19
20
20
DIODES
AXLE DUMP RELAY 85
WIRE #4
WIRE #5
WIRE #6
WIRE #3
WIRE #4
MOTIONPAC WIRE ASSY (BACKUP)
73A
34A
34A
160C
160C
5
5
11B
11B
202
202
203
11B
203 176
86 87
30
87A
54 125
125A
85
WHT
205
125A
65
177
18/12 #1 (TO GROUND CONTROLS)
83
BOOM CALIBRATION SWITCH
78
WIRE ASSEMBLY TO BOOM EXTEND CUTOUT & BOOM LIFT CUTOUT SWITCHES TERMINAL STRIP
55 MOTIONPAC WIRE ASSY (PRIMARY)
122A
BLK
1D 1D
3
WIRE #5
60
61
A20
56
28B
73
MAGNETIC SWITCH RELAY
205
22A
122A
21A
22A
ORG
15A
21A
E22B
15A
122
28B
176
E22B
14A
E22B
BRN
14A
ORG
C16
RED
177
E22
C16
31
18A
C14
18A
E14
C14
17A
E14
17A
E16
AUXILIARY BATTERY CIRCUIT BREAKER
ORG
E16
60
E22A
4A
E22A
126
4A
DRIVE SPEED CUTOUT SWITCH
206
28A
160A
BLU
126
206
34A
A14
WIRE #6
73A
WHITE
E18
BLK
BRN
1C
18
4
25A
58 201
27
18
25A
3 3
3
GRN
BLK
BLK
BRN
C26B
#2 RED
A20
RED A18 A18
A22
A20
A24
A32 GRN A24 BLU A22 A32
26
17
178
E18
3
16 17
E18
60
#2 BLK
E28B
C26B #1 BLK
A20B
ORG
E24
A20B
87A
AE24
E24
AE24
WHT
60
1
16
BRN
A20B COVER
50 GRN
RED
65
BLK
62 3
87
3
87A
87
A28B
ORG RED
86
87A
#1 RED
BLU
58
30 85
86
1D
200
C26B
#4 RED
#3 BLK
RETRACT BLOCKING RELAY
30 85
201
122
#4 BLK
E26B
C26B
A26B #3 RED
EXTEND BLOCKING RELAY
1C
58
21B
E22
87
15 21B
E22
87
15 21
118
87A
14B
90
86
87A
14B
4
30 85
86
C18B
BLK
60
LOWER BLOCKING RELAY
30
C18
14
160
1D
3 7
21D
13
28
1D
E20
11
A
85
27
E32
2 6
E20B
LIFT BLOCKING RELAY
26
27
10
13
11
26
21
13
6
1-2
11
1 5
12
6A
9
12
6
14
14D
12
87A
WHT
59 61
BDU SWITCH (TOP VIEW)
2
3
E32B
57
3
BOOM SPEED RELAY
3
GRN
86 87
A24B
BLU
30
GRN
BLK
117
A22B
3
BLU
WHT
86 87
C24B
HORN RELAY
30
A32B
BLK
12/8 (TO GROUND CONTROL)
ORG
87A
WHT BACKUP BASE DISPLAY UNIT
RED
85
E24B
29A
A18B
ORG
BLK
RED
53
18/15 & 20/4 (TO GRD CONT)
51
40 TURNTABLE WIRE ASSY
INSTRUMENT PANEL WIRE ASSY (TO INST PANEL)
AW0191848-3
Turntable electrical Cummins 3.3, sheet 3 Snorkel model TB126J
Page 3 - 11
MOTIONPAC PRIMARY
83
MOTIONPAC CONTROLLER PRIMARY (TOP)
TERMINAL STRIP (ON TURNTABLE)
JUNCTION BOX
WIRING BOX
11B
DOOR SHOWN OPEN
WIRE #3
1D
RED
16E
34
16
16
34A
34A
OIL PRESSURE SWITCH
3C
BLK 1D 16E
85
55
CUMMINS ENGINE
11B
1D
JUNCTION BOX
BOOM LIFT CUTOUT SW (ON TRNTBL)
BLU
34
WHT
16
ORG
3B
ADDCO ACTUATOR
NC
FUEL INJ PUMP SOLENOID 8D
34A
GRN
B-POST
3
56A
15 3
STARTER
164C
IG
TACH
T
WIRE #6
WIRE #5
ALTERNATOR WIRE #4
3 21
L FROM ADDCO ACTUATOR MODULE (ON INST PANEL)
5A
STARTER RELAY
5A
57 57A
87
WIRE #1 86
ENG TEMP SENSOR
85
WIRE #7
5B
87a
SENS
3
57A
14 3
PROPORTIONAL CONTROL VALVE
3 22
WIRE #2
30
24
41
68
164B ANGLE TRANSDUCER PRIMARY (LH SIDE OF BOOM)
26
164C
STRING POT PRIMARY (LH SIDE OF BOOM)
CHARGING ISOLATOR R
MOTIONPAC BACKUP
2
1
STRING POT BACKUP (RH SIDE OF BOOM)
64
73
65
25
ENGINE WIRE ASSEMBLY (TO WIRING BOX)
56A
70
64
CONNECT TO BOTTOM STUD WITH WIRE #200
JUNCTION BOX
56
75
77 WIRE #2
76
24
+
WIRE #5
WIRE #4
WIRE #6
WIRE #3
-
70
71
72
88
WIRE #1
76
A
71
MOTIONPAC CONTROLLER BACKUP (BOTTOM)
70
56
EMERGENCY POWER SOLENOIDS
63
BATTERY DISCONNECT SWITCH
24
DOOR SHOWN OPEN
69 ANGLE TRANSDUCER BACKUP (RH SIDE OF BOOM)
70
24 -
+
-
+
EMERGENCY POWER UNITS
75 75 BATTERIES
Page 3 - 12
Turntable electrical Cummins 3.3, sheet 4 Snorkel model TB126J
AW0191848-4
Junction wiring box item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
0191144 0191146-99 0191145 3020080 3040469 0191157 0191000 3040214 3030084 0191233 0191162-99 0070967 3040535 5093004 0190995 0190992 3040116 3040285 3040187 3040295 3040386 3040110 3040070 3040387 5560648 5560034 987089 984049 5560609 5560666 984009 987349 986159 0071555 3040115 0191236 986009 5560004 5560610 5560654 0111324-99 3040560 0190974 3040082 0190973 0073057 3040083 3046697 0070719 0151556 0071558
1 1 1 2 2 1 1 2 2 1 2 1 1 1 1 2 7 1 3 1 1 9 5 1 4 19 1 3 17 7 11 11 9 1 2 1 1 1 1 4 1 1 1 1 2 1 7 4 3 1 1
description Junction wiring box Junction box, drilled Junction wiring box panel - (see page 3-24 for parts breakdown) Switch, toggle Relay, 12 volt DC Wire harness, junction wiring box internal Placard, backup EMS status Relay, 12 volt DC Basic display unit Decal set, junction wiring box Mount bracket, basic display unit Corrosion inhibitor Circuit breaker, 3 amp capacity Clamp Decal, electric/manual emergency bleed down Decal, emergency bleed down Connector Connector Connector Connector Connector Connector locknut Connector locknut Connector locknut Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Washer #10 medium lock Nut #10-24 hex Machine screw #10-24 x 1/2 inch long truss head Machine screw #6-32 x 1/2 inch long truss head Nut #6-32 hex Washer #6 medium lock Washer #6 medium flat Jumper wire Connector Decal, EMS CB location Washer #10 medium flat Nut 1/4-20 self locking Machine screw #10-24 x 1-1/4 inch long truss head Washer #10 star tooth lock Cable guide Circuit breaker, 2.5 amp capacity Jumper wire Terminal .250 tab male fully insulated 16/14 wire Jumper wire Jumper wire Terminal .250 tab female fully insulated 16/14 wire Terminal .188 tab female slip-on insulated 16/14 wire Jumper wire Jumper wire Jumper wire
Parts list continued on next page
TB126J – 02-01 and after
3 - 13
Junction wiring box item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
3 - 14
part no 0071812 0191154 3040576 0071536 0191056 3030093 974299 562326 584486 3040257 3060019 3060018 3044146 3020081 0190999 974269 0191228 3040047 0181112 5560716 0091207 0191225 0191226 0181030 0191227 0071844 3040504 0191260 0071528
qty 2 2 1 8 1 1 2 8 8 1 1 1 1 1 1 2 1 15 2 2 1 2 1 1 1 1 1 1 2
description Jumper wire Jumper wire Relay with mounting tab Jumper wire Jumper wire Light module, EMS Machine screw #6-32 x 1-1/2 inch long round head Relay, 12 volt DC Relay socket Terminal strip, 10 circuit slip-on Flasher Flasher base Terminal #10 ring tongue insulated 22/18 wire Switch, toggle Decal, EMS status Machine screw #6-32 x 1 inch long round head Wire harness, BDU Terminal .250 tab female slip-on fully insulated 22/18 wire Jumper wire Machine screw #10-24 x 3/8 inch long truss head Jumper wire Jumper wire Jumper wire Diode wire Jumper wire Jumper wire Terminal .250 tab female slip-on fully insulated 12/16 wire Jumper wire Jumper wire
TB126J – 02-01 and after
21 25
10
65
28
64
6
9
16
2
12
12/8
28 11
25
41
40
16
21
12/8 (FROM GRD CONT)
14 3 A M P
4
BACKUP EMS STATUS
EMS STATUS
34
8
9
"HIGH DRIVE" CUTOUT
"HORN"
25
22
INSTRUMENT PANEL WIRE ASSEMBLY
18/15 & 20/4 (BOOM)
DRIVE SPEED CUTOUT SWITCH
9
BOOM CALIBRATION SWITCH
PRIMARY MOTIONPAC
21
16
21
16
21
34
17
18/12 (FROM GRD CONT)
18/12 (BOOM) 18
22
22
16
21
28 28
25
7
9
EMS NORMAL
58
LIFT BLOCKING
LOWER BLOCKING
EXTEND BLOCKING
RETRACT BLOCKING
AXLE INTERLOCK
29
31
32
28
9
25
7
"DRIVE SPEED"
EMER BLEED DOWN
9 "AUXILIARY" CIRCUIT
70
29
5
32
31
59
9
35
38
39
13
36
27
25
"BOOM" SPEED
24
27
25
15 19
20
4
200
A18
A22
A20
A32
A24
21 E24
A20B
39
21
16
9
15 87A
16
30 21
53
AE24
25
FLASHER
30
3
13
BACKUP MOTIONPAC
23
18
TURNTABLE HARNESS
18
22 DRIVE SPEED CUTOUT SWITCH
22 18/15 & 20/4 (BOOM)
9 18/15 & 20/4 (FROM GRD CONT)
"MAGNETIC SWITCH"
60 3 61
56
62
24 66
31
25
27
WIRE ASSEMBLY TO TERMINAL STRIP FOR BOOM LIFT CUTOUT & BOOM EXTEND CUTOUT SWITCHES
39
30
VIEW A-A
32
31
30
57
39 32
31
30
27
25
24
A
A
29
AW0191144-1
Junction wiring box sheet 1 Snorkel model TB126J
Page 3 - 15
JUNCTION BOX
201
PRIMARY
BLK
GRD A24 A20
ORN
74
BLUE
1/2
6
11
26
27
28
160
1C
201
1D
14B
GRN
GRN
15
BRN
BRN
21B
HORN RELAY
51
54
22
16
23
81
67
44 3
13
BLK
BASE DISPLAY UNIT
51
12
WHT
BACKUP
BASE DISPLAY UNIT
BLUE
A22
E18
WHT
A32
RED
76
201
RED ORN
E24
24
18
178
73A
4
AXLE INTERLOCK
87A
87A
87A
16
52
85
6 1
7
EMERGENCY BLEED DOWN
TILT ALARM RELAY
3
9
87
RETRACT BLOCKING
78
86
87A
86 87
87
LOWER BLOCKING
85
4
E18
A
54
5
AUXILIARY CIRCUIT RELAY
11B
E18
202
25A
203
B 126
177A
203
BOOM SPEED RELAY
177
4A
A
69
160C
A24
85
176
176
DRIVE SPEED RELAY
85
E14
5 2
10
C14
6 3
11
7
C16
125A
205
122A
125
54
54 ELECTRIC BLEED DOWN SWITCH
68
82
5 33
177A
A14
30
85
ELECTRIC BLEED DOWN SWITCH 87A
204
RED
WHITE
48
50
71
BLUE
GREEN
49
86 87
82
205
BLACK
200
200
200
A22
A24
AE24
A20B
87A
EMS ENVELOPE LIGHT MODULE
E22
A18 A18
A
E22B
A20 A20
22A 200
A22 A22
21A
22A
200
A24 A24
21A
4 8
B
63
FLASHER
YELLOW
15A
3
A32
GRD
E24
A32
72
E24
52
15A
18A
54
14A
12
17A
48
14A
69 1
9
E16 30
86
30
1 4
B
34A
87A
85
30
86 87
77
86
30
87
87
87
FLASHER
85
30
203
87
86 87A
87A
86
86 87
85
86
30
204
85
30
177A
85
30 87A
176
85
75 30 87A
28B 73
EMS NORMAL
6
7
206
82 30
EXTEND BLOCKING
206
87A
LIFT BLOCKING
3
9
122
86 87
73
44
20
BLUE
30
87A
85
86 87
205
178
15A
14A
21A
22A
55
19
SYSTEM ENABLE RELAY
22C 178
MOTIONPAC CIRCUIT BREAKER
16
17
79
21C
72
79
AUXILIARY BATTERY CIRCUIT BREAKER
68
46 A18
45
42
BDU SWITCH (TOP VIEW)
MAGNETIC SWITCH RELAY
AW0191144-2
Page 3 - 16
Junction wiring box sheet 2 Snorkel model TB126J
Wiring box, Cummins 3.3 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no
qty
0191872 0190931-99 0191140 0191132 0191889-99 3030086 0191829 3030087 3040534 3020013 3040535 3040252 3040069 0191137 3070001 3020087 8030044 3020048 3020107 3020081 3020016 3020018 3020020 3040194 3040185 3020108 3040298 3040110 3040070 3040295 3040115 0070967 7630140 3070003 3030122 0191892 5093008 5560707 3040348 5560034 974289 984009 986159 987349 970469 5560033 5560648 5560654 987089 3070040 5560673 0070747 3044704
1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 4 1 1 2 1 1 3 2 2 1 1 1 1 1 1 1 4 1 14 2 2 2 2 2 2 9 2 1 1 1 5 1
description Wiring box, Cummins 3.3 Wiring box Wiring box panel - (see page 3-23 for parts breakdown) Wire harness, wiring box internal Instrument panel Audio alarm Wire harness, EPS Resistor bridge and pot PWM module Switch, toggle Circuit breaker, 3 amp capacity Circuit breaker, 15 amp capacity Circuit breaker, 25 amp capacity Placard, lower controls Hour meter Switch, keyed start Replacement key Switch, toggle Switch, toggle Switch, toggle Switch, toggle Switch, toggle Switch, emergency stop push/pull Replacement switch knob Contact block Light module Connector Connector locknut Connector locknut Connector Connector Corrosion inhibitor Filter condition indicator Ammeter EPS anti-restart module Placard, engine protection system Clamp Machine screw #10-32 x 3/8 inch long pan head Switch knob Nut #10-24 self locking Machine screw #6-32 x 1-1/4 inch long round head Nut #6-32 hex Washer #6 medium flat Washer #6 medium lock Capscrew 3/8-16 x 1 inch long hex head grade 5 Nut 3/8-16 self locking Machine screw #10-24 x 3/4 inch long truss head Washer #10 star tooth lock Washer #10 medium lock Temperature gauge Machine screw #10-24 x 1 inch long truss head Jumper wire Terminal strip, 4 circuit #10 stud
Parts list continued on next page
TB126J – 02-01 and after
3 - 17
Wiring box, Cummins 3.3 item
part no
qty
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
0070746 0070730 0070742 0071541 0060373 0240483 0181104 0073298 0070735 0073254 0071589 984049 3090020 3040082 5560038 3044146 3046972 0070753 5569849 0191136-99 5560135 0073492 5037102 5074401 5570001 0070711 3040047 0191238 0191417 3060099 8010191 3060100 8010193 3060097 8010192 0071564 3044708 0151816 974659 0191166 0191232 3040187 20082046 0191174
3 7 1 1 2 2 5 1 1 1 1 1 1 1 12 3 5 8 6 1 1 1 1 1 1 4 3 1 1 1 1 1 1 1 1 3 1 2 4 1 1 1 1 1
81 82 83 84 85 86 87 88 89 90 91
3 - 18
description Jumper wire Jumper wire Jumper wire Jumper wire Jumper strap Jumper wire Jumper wire Placard, danger foam filled tires Jumper wire Diode jumper wire Jumper wire Nut #10-24 hex Flexgard tube, 12 inch long Terminal .250 tab male fully insulated 16/14 wire Nut #10-32 self locking Terminal #10 ring tongue insulated 22/18 wire Terminal .188 tab female slip-on insulated 22/18 wire Jumper wire Machine screw #10-32 x 5/8 inch long self tapping type T Cover plate Staple plate Decal, rotate while greasing Bulkhead connector Bulkhead locknut Grease fitting, 1/8 NPT straight Jumper wire Terminal .250 tab female slip-on fully insulated 22/18 wire Diode wire Jumper wire EMS warning light, clear Replacement lens, clear EMS warning light, green Replacement lens, green EMS warning light, red Replacement lens, red Jumper wire Terminal strip, 10 circuit #8 stud Jumper wire Machine screw #10-24 x 1/2 inch long round head Jumper wire Decal set, wiring box Connector Actuator module - (included with engine) Decal, EMS lights
TB126J – 02-01 and after
5 44 37
5 69
BACKUP
30
81
EMS STATUS
91
EMS ENVELOPE
36 7
20
16
20
86
PRIMARY
90
33 50
65
84
31 37 44
80
89
37
4
70
26
45 44 37
EMS WARNING
47
82
88
65
25 27 12/8 (TO JUNCTION BOX)
18 19
ADDCO ACTUATOR MODULE WIRE
71
63 3
19
ENGINE WIRE ASSY
29
37 45 46 48 62
34
25 27
74
37 44
20 73 72
37 44
79
23 22 21 17
20
ROTATE WHILE GREASING
75
18/15 & 20/4 (TO JUNCTION BOX)
8
15 13
MOTIONPAC WIRE (PRIMARY)
38 39 40 41
16
37 44
18/12 (TO JUNCTION BOX)
42 43
14 35 26 28
24 25
12
11
10
9
1
2
44 37
32 AW0191872-1
Wiring box Cummins 3.3, sheet 1 Snorkel model TB126J
Page 3 - 19
GROUND CONTROLS
52
83 ADDCO ACTUATOR MODULE
51
1C
15
52
21
68
SELECTOR SWITCH
68
14
5C
BOOM SPEED
BOOM EXTENSION
MAIN BOOM ELEVATION
49
4A
52
22
WIRING BOX
JIB BOOM ELEVATION
1A
52
26
27
1C
164
55
3
85
3
55
1C
27
1A
87A
5C
87A
A
B
ANTI-RESTART
7
77
9
57
118
3
BOOMS/AXLES
55
83
PURPLE YELLOW
67A
172
173
174
11 11
175
6 6
77A
77B 77B
77A
78
78
11B 11B
164B
125A
31 31
5 5
4A
4
175
174
173
172
67A
21
15
14
13
12 12
13
15
14
21
22 22
23 23
24
25A
24
21C 21C
22C 22C
118
126 126
118
28A
202
160A 160A
DUAL FUEL (TIE BACK)
28A
ENGINE THROTTLE
202
SWING CIRCUIT BREAKER
BLACK
67
78
77B
77A
203
THROTTLE CIRCUIT BREAKER
BLACK
66
203
38
RUN CIRCUIT BREAKER
RED
67A
1B
1A
55
68
57
SYSTEM CIRCUIT BREAKER
4
167
68 57
66
GRAY BLUE
HOURMETER
61
87A
ORANGE
6 3
1
28A
53
4A
ST
11
IGN
4 1
11B
RUN
86 87
38
BAT
E18
51
E18
59
85
30
77
64 MASTER
HIGH
86 87 30
49
160A
13
26
49
MED
86 87 30
WHITE
PLATFROM LEVEL
31
E18
5B
85
GROUND OPERATION
58
2
RED
12
27
52
1
55
3
PLAT ROTATION
56
77 1B
26
5
76
T/T SWING
BLACK
172
24
126
203
23
22C
49 60
66
1
57
21C
1B
51
EMERGENCY STOP
202
EMERGENCY POWER
TO ADDCO ACTUATOR (ON ENGINE)
83
52
6
174
173
175
54
4
68
PWM MODULE
AW0191872-2
Page 3 - 20
Wiring box Cummins 3.3, sheet 2 Snorkel model TB126J
INSTRUMENT PANEL
EMS LIGHT PANEL
52
+
PRIMARY
-
+
BACKUP
GREEN
56
AUDIO ALARM
AUDIO ALARM
CLEAR
78
76 85
RED
79
3
8D
164
8D
3
PRIMARY SECTION:
164
126 126
167
7 16
3C
3C
BACKUP SECTION:
6
56
57
87
76 164B
TEMPERATURE GAUGE
TACH
S
G
164B TACH
IG 164 SPARE
T3
AMMETER
T2
T1
SENS
3
AW0191872-3
32
Wiring box Cummins 3.3, sheet 3 Snorkel model TB126J
Page 3 - 21
22
21
18
22
7 1A
20
1B
1
2
5B
26
27
1C
164
55
3
13
6
9
3
55
164
1C
27
26
5B
2
1
1A
23
1B
31
30
7
B
7
30
16
87A
9
14
5 ANTIRESTART
MED THROTTLE
13
12
86 87
28
30
27
HIGH THROTTLE
87A
6 3
RUN
85
RUN
86 87
25
ANTI-RESTART
15
HIGH
85
4 1
2
86 87
30 A
MED
85
28
17
3
30
31
29
172
67A
173
174
175
6
11
77B
77A
78
11B
164B
31
125A
5
4
4A
167
87A
7
31
12
13
15
14
21
22
23
24
25A
21C
118
22C
126
160A
28A
202
E18
15
4
67A
172
173
174
11
175
6
77A
77B
78
164B
11B
125A
31
5
4A
4
167
203
8
7
26 11 8
15
1
12
13
14
15
21
22
23
24
25A
21C
22C
118
126
160A
28A
E18
202
203
4
19
10
24
AW0191140
Wiring box panel
Page 3 - 22
Snorkel model TB126J
Wiring box panel item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
part no 0191140 0072950 3040469 3040214 3040057 3044712 5560038 0191232 974279 974689 0071840 0170335 974659 987089 974239 987349 986159 0090975 0070712 0181030 0070713 0090621 0070711 0110468 0073618 0071552 0181432 0181434 0151205 0072418 0181136 0071555
qty 1 1 3 1 2 1 12 1 4 2 1 1 3 5 2 6 2 1 1 1 1 1 2 1 1 1 1 1 2 1 2 3
TB126J – 02-01 and after
description Wiring box panel Panel, drilled Relay, 12 volt DC Relay, 12 volt DC Terminal strip, 18 circuit .188 tab slip-on Terminal strip, 12 circuit #10 stud Nut #10-32 self locking Jumper wire Machine screw #6-32 x 3/4 inch long round head Machine screw #10-24 x 3/4 inch long round head jumper wire Diode wire - (includes 3040108 diode) Machine screw #10-24 x 1/2 inch long round head Washer #10 medium lock Machine screw #6-32 x 1/2 inch long round head Washer #6 medium lock Washer #6 medium flat Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Diode wire - (includes 3040293 diode) Diode/resister wire Jumper wire Jumper wire Jumper wire Jumper wire
3 - 23
Junction wiring box panel item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
3 - 24
part no 0191145 0180796 3040433 3040057 3044710 0191233 984049 5560341 5560610 0081515 3040469 0150488 3040108 5560034 5560038 986009 0073727 974279 974239 987349 986159 974689 5560609 987089 0071552 0071555 0070724 0181110 0070681 0090621 0070719 0110471 0181030 0090622 0073057 0070713 0073631 0170335 0081559
qty 1 1 3 1 1 1 1 1 1 1 3 1 5 18 8 1 8 3 11 11 1 6 4 1 1 2 4 3 1 1 1 2 1 1 2 2 1 2
description Junction wiring box panel Panel, drilled Terminal strip, 12 circuit .188 tab slip-on Terminal strip, 18 circuit .188 tab slip-on Terminal strip, 10 circuit #10 stud Decal set, junction wiring box Nut #10-24 hex Washer 1/4 star tooth lock Machine screw #10-24 x 1-1/4 inch long truss head Jumper wire Relay, 12 volt DC Diode holder Replacement diode - (order quantity required) Nut #10-24 self locking Nut #10-32 self locking Washer #10 medium flat Jumper wire Machine screw #6-32 x 3/4 inch long round head Machine screw #6-32 x 1/2 inch long round head Washer #6 medium lock Washer #6 medium flat Machine screw #10-24 x 3/4 inch long round head Machine screw #10-24 x 1/2 inch long truss head Washer #10 medium lock Jumper wire Jumper wire Jumper wire Diode wire - (includes 3040108 diode) Diode wire - (includes 3040108 diode) Jumper wire Jumper wire Diode wire - (includes 3040108 diode) Jumper wire Jumper wire Jumper wire Jumper wire Diode stand off Diode wire - (includes 3040108 diode) Jumper wire
TB126J – 02-01 and after
37
24
37
23
33
18
4
12
16
17
18
19
5
1D
A
11
5
16
5
2
SYSTEM ENABLE
AXLE DUMP
4
1
B
E18
19
18
B 21
17
160C
TILT ALARM
5 11B 202 203 177 176
26
10
10 5
16
176
2
22A
18
125
27
3 14
13
177A
87A
30
85 87A
30
86 87
30
25
31
125
125A
205
122A
5 E22B
8
29
17A 18A E22
VIEW A-A
9 27
A
5
16 17 18 19 20 1D 122 206 28B 73 34A
22
17
18
10
27
1D 65
7
19
12
87A
TILT ALARM
85
22
E18 25A 126 4A E16 E14 C14 C16 14A 15A 21A 22A
20
1D
SYSTEM ENABLE
12
6
201
E22A
1C
3
160
65
VIEW B-B
28
27
86 87
13
26
28 30
21
11
36
85
14
35
6
AXLE DUMP
86 87
31
12 13 14B 15 21B 22 23 24 21C 22C 178 4
1/2
1D
3
16
18
5
2
16
18
SCHEMATIC 15
32
100
34
34
AW0191145
Junction wiring box panel Snorkel model TB126J
Page 3 - 25
Safety interlock item 1 2 3 4 5 6 7 8
part no
qty
0191257 0072759 3026027 0191258 0191237 0191253 3040285 3040110 7140092
1 1 1 1 1 1 1 1 1
description Safety interlock Electrical outlet box Switch, push button Wire harness, safety interlock Cover, safety interlock box Decal, safety interlock Connector Connector locknut Switch seal
14
8
16B
2
16
5
Switch wiring
6 7
3
16 16B
3 - 26
To platform control box AW0191257
TB126J – 02-01 and after
Upper control box, non-stowing platform item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no
qty
0191272 0191147-89 3040492 3040526 3040568 0191138 0191139 0073781 7190001 3020018 3044142 3020020 3040194 3020108 3040185 3020013 3060069 0151910 0191417 562326 0191156 3040057 0090621 0070967 3040295 3040110 0190992 0191150 3026027 7140092 3040535 3040068 480652 3020090 0323899 0190994 3020080 0191238 5093004 5569711 3044708 3030086 0191152 5560034 5093010 0070732 0191022 0073728 3060100 8010193 5560004 970029 5560716
1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 3 1 2 1 2 1 1 1 5 2 1 1 1 3 1 1 1 1 1 3 1 1 1 2 2 1 28 1 1 2 1 1 1 6 4 2
description Upper control box, non-stowing platform Control box Controller, drive/steer - (see page 3-42 for parts breakdown) Controller, extend/retract - (see page 3-44 for parts breakdown) Controller, lift/swing - (see page 3-46 for parts breakdown) Placard, upper control box top Placard, EMS instructions Jumper wire Gasket, weatherproof x 78 inch long Switch, toggle Terminal #6 ring tongue insulated 22/18 wire Switch, emergency stop push/pull Replacement switch knob Light module Contact block Switch, toggle Warning light, tilt Jumper wire Jumper wire Relay, 12 volt DC Jumper wire Terminal strip, 18 circuit .188 tab slip-on Jumper wire Corrosion inhibitor Connector Connector locknut Decal, emergency bleed down Placard, upper control box front Switch, push button Switch seal Circuit breaker, 3 amp capacity Circuit breaker, 20 amp capacity Siren, tilt alarm Switch, anti-restart Decal, danger electrical hazard Decal, emergency bleed down Switch, toggle Diode wire Clamp Grommet Terminal strip, 10 circuit #8 stud Audio alarm Decal set, upper control box Nut #10-24 self locking Clamp Jumper wire Resistor wire Jumper wire EMS warning light, green Replacement lens, green Nut 1/4-20 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Machine screw #10-24 x 3/8 inch long truss head
Parts list continued on next page
TB126J – 02-01 and after
3 - 27
Upper control box, non-stowing platform item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
3 - 28
part no 974689 974279 987349 984009 986019 970049 0191151 0181074 0070747 0060373 0070730 0070746 0181031 0152126 3046972 0191154 3040015 0191155 0152123 3040031 0070713 3061815 0181104 0073542 0070712 0070711 0071541 0240483 0091202 0071590 5560341 0071558 3040533 0170519 0071517 3040116 974729 3040285 0151815 0150530 3060099 8010191 3060097 8010192 584486 986009
qty 4 4 4 4 4 2 1 1 3 1 1 1 2 1 1 2 1 1 3 2 3 1 3 1 2 1 1 2 1 1 9 1 1 1 1 3 2 1 1 1 1 1 1 3 2
description Machine screw #10-24 x 3/4 inch long round head Machine screw #6-32 x 3/4 inch long round head Washer #6 medium lock Nut #6-32 hex Washer 1/4 medium flat Capscrew 1/4-20 x 1 inch long hex head grade 5 Wire harness, upper control box internal Jumper wire Jumper wire Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Terminal .188 tab female slip-on insulated 22/18 wire Jumper wire Hole plug, 1/2 inch diameter Jumper wire Jumper wire Hole plug, 3/4 inch diameter Jumper wire Light bulb Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Washer 1/4 star tooth lock Jumper wire Controller, jib elevation - (see page 3-48 for parts breakdown) Jumper wire Jumper wire Connector Machine screw #10-24 x 1-1/4 inch long round head Connector Jumper wire Jumper wire EMS warning light, clear Replacement lens, clear EMS warning light, red Replacement lens, red Relay socket Washer #10 medium flat
TB126J – 02-01 and after
3
2
4
83
5
14
9
9 51
6 15
CLEAR
13
91
12
72
11 50
GREEN
47
54
53
67
20
TILT ALARM
35
93
18
6
12
24
49
55
41
SECTION A-A
48
70
41
18/15 & 20/4 #2
41 54
12/8
43
49
48
55
53
52
81 35
18/12
24
8
94
52
22
41
31
42
25
41
A
1
51
3
88
42
20
VALVE GRNDG
86
81
14
35
RED
92
42
A
A 25
35
45
FOOTSWITCH
39
87
42
A
42
81
39
87
18/15 & 20/4 #1
24
23
56
48
40
81 38
AW0191272-1
40
34 55
49
48
37
26
33 32
30
29
27
28
Upper control box non-stowing platform, sheet 1 Snorkel model TB126J
Page 3 - 29
ELECTRIC BLEED DOWN
64 16 C
3
TILT ALARM
NO
NO NC
86 30
NC
19
87A
C
80
87 69
85 RANGE 11
HORN 19
NO
87
85
-
B X
A
66
R
122A/16
59
122A/16
T
C
160
L
PLATF LEVEL
60
1C
203A
+
R 126
73 203
73
NC NO
29B
-
10
61
203A
203A
203
203
71
122A
20
20
19
19
18
18
17
17
206
206
125
26
26
29B
29B
SWING 89
68 2 1 SYSTEM
71
76
3C
11
11
6
6
75
44
46
10 9
PLATFORM ROTATION
27
9
21C
10 9 16B
A
78
VIOLET
JIB ELEVATION
ORANGE
77
25/139
22C
68 +
57 125
A20B
A20B
A20
A20
AE24
AE24
C16A
C16A
C14A
C14A
THROTTLE
16 78
8A
8
C16
3
3
C14 71
E14
GREEN
6
E22B
C
E22
R L
PRIMARY SECTION: IDEC = TWC10R TELEMECHANIQUE = ZB2BE201
4C
4 NO NC
75
E14 E16
3C C
1C
3D
21
-
95
125
26
B
67
59
3
EXTEND/RETRACT
16
27
JIB
73
10
100
25
122A
C
160
27
69 59
28 139
DRIVE
TILT ALARM
3
16
139
122A/16
TILT WARNING LIGHT
12 EMER STOP
C16A
C14A
E14
13
4X4 LOCATION
69
160 16
E22B
66
25/139
139
18
+
AUDIO ALARM
69
68
79
+
3C
85
17
C
C
DRIVE
NO NC
58
30
-
7
87A
4X2 LOCATION
62 20
NC
VALVE GRD
86
65
BOOM ENGINE
BACKUP SECTION: IDEC = TWC10 TELEMECHANIQUE = ZB2BE101
EMER POWER
122A
A
23
+
67
84 EMS LIGHTS
RED
CLEAR
AE24
206
A20B
A20
36
R
E18 126
126
4
4
22C
22C
21C
21C
24
24
23
23
13
13
12
12
45 E22 82
-
ACC
+
BAT
AUDIO ALARM
ST
IGN
4C
ANTI-RESTART SWITCH
ELECTRIC BLEED DOWN 74
GREEN
X B
24 17
AW0191272-2
Page 3 - 30
Upper control box non-stowing platform, sheet 2 Snorkel model TB126J
Upper control box, self-stowing platform item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no
qty
0191084 0191147-89 3040492 3040568 3040526 0191138 0191139 0073781 7190001 3020018 3044142 3020020 3040194 3020108 3040185 3020013 3060069 0151910 0191417 562326 0191156 3040057 0090621 0070967 3040295 3040110 0190992 0191150 3026027 7140092 3040535 3040068 480652 3020090 0323899 0190994 3020080 0191238 5093004 5569711 3044708 3030086 0191152 5560034 5093010 0070732 0191022 0073728 3060100 8010193 5560004 970029 5560716
1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 2 1 3 1 3 1 2 1 1 1 5 4 1 1 1 3 1 1 1 1 1 3 1 1 1 2 2 1 28 1 1 2 1 1 1 6 4 2
description Upper control box, self-stowing platform Control box Controller, drive/steer - (see page 3-42 for parts breakdown) Controller, lift/swing - (see page 3-46 for parts breakdown) Controller, extend/retract - (see page 3-44 for parts breakdown) Placard, upper control box top Placard, EMS instructions Jumper wire Gasket, weatherproof x 78 inch long Switch, toggle Terminal #6 ring tongue insulated 22/18 wire Switch, emergency stop push/pull Replacement switch knob Light module Contact block Switch, toggle Warning light, tilt Jumper wire Jumper wire Relay, 12 volt DC Jumper wire Terminal strip, 18 circuit .188 tab slip-on Jumper wire Corrosion inhibitor Connector Connector locknut Decal, emergency bleed down Placard, upper control box front Switch, push button Switch seal Circuit breaker, 3 amp capacity Circuit breaker, 20 amp capacity Siren, tilt alarm Switch, anti-restart Decal, danger electrical hazard Decal, emergency bleed down Switch, toggle Diode wire Clamp Grommet Terminal strip, 10 circuit #8 stud Audio alarm Decal set, upper control box Nut #10-24 self locking Clamp Jumper wire Resistor wire Jumper wire EMS warning light, green Replacement lens, green Nut 1/4-20 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Machine screw #10-24 x 3/8 inch long truss head
Parts list continued on next page
TB126J – 02-01 and after
3 - 31
Upper control box, self-stowing platform item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101
3 - 32
part no 974689 974279 987349 984009 986019 970049 0191151 0181074 0070747 0060373 0070730 0070746 0191239 0152126 3046972 0191154 0191240 0191155 0152123 5560341 0070713 3061815 0181104 0073542 0070712 0070711 0071541 0240483 0091202 0071590 0152564 0071558 3040533 0170519 0071517 5560034 5569860 984049 0151815 0191264 3060099 8010191 3060097 8010192 584486 986009 0150530 3040285 3040116 3040187 3040070 0181031 0191251
qty 4 4 4 4 4 2 1 1 3 1 1 1 2 1 1 2 1 1 4 10 3 1 5 1 2 1 1 2 1 1 2 1 1 1 1 4 2 4 1 1 1 1 1 1 3 2 1 1 3 2 2 2 1
description Machine screw #10-24 x 3/4 inch long round head Machine screw #6-32 x 3/4 inch long round head Washer #6 medium lock Nut #6-32 hex Washer 1/4 medium flat Capscrew 1/4-20 x 1 inch long hex head grade 5 Wire harness, upper control box internal Jumper wire Jumper wire Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Terminal .188 tab female slip-on insulated 22/18 wire Jumper wire Jumper wire Jumper wire Jumper wire Washer 1/4 star tooth lock Jumper wire Light bulb Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Controller, jib elevation - (see page 3-48 for parts breakdown) Jumper wire Jumper wire Nut #10-24 self locking Capscrew #10-24 x 1-1/4 inch long round head Nut #10-24 hex Jumper wire Jumper wire EMS warning light, clear Replacement lens, clear EMS warning light, red Replacement lens, red Relay socket Washer #10 medium flat Jumper wire Connector Connector Connector Connector locknut Jumper wire Decal, slide controls
TB126J – 02-01 and after
3
2
4
83
5
14
9
9 51
15 13
91
12
72
11 50
54
53
GREEN
9
20
42
8
94
35
20
52 VALVE GRNDG
22
97
TILT ALARM
PLATF INTER
93
PLATFORM INTERLOCK SWITCH
41
18/15 & 20/4 #2
55
48
101
49
41 54
12/8
SECTION A-A
41
18
6
12
24
24
86
6
CLEAR
47
88
14
35
RED
92
42
53
52
43 55
18/12 96
25
99
81
35 25
41
51
42
3
A
A
49
41
31
A
1
SAFETY INTERLOCK SWITCH
48
A
98
35
FOOTSWITCH
87
103
45
104
39
42
39 56
48
40
18/15 & 20/4 #1
38
24
23
42
40
34 55
49
48
37
26
33 32
30
29
27
28
87
88
86
AW0191084-1
Upper control box Self-stowing platform, sheet 1 Snorkel model TB126J
Page 3 - 33
69
64
C
30
3
NO
NC
86
TILT ALARM
NC
19
RANGE
30
63
11
69
4X2 LOCATION
20
NO 58
30
87
3C
NO NC
+
85
68
69
AUDIO ALARM
66
66
+
A
R
69
17
122A/16
18
139
-
59
25/139
L
C16A
E14 C
C14A
13
TILT WARNING LIGHT
12 EMER STOP
PLATF LEVEL
60
1C
203A
+
R
-
29B
4X4 LOCATION
160 16
100
160
126
73 203
73
139
139
203A
203A
203
203
28
71
25
122A
122A
20
20
19
19
18
18
17
17
206
206
61
125
125
27
27
26
26
29B
29B
SWING 67
59 JIB 68
2
46
1
71
73
10
SYSTEM 76
3D
NO
C
EXTEND/RETRACT
11
11
6
6
3C
21
73
PLATF SLIDE SWITCH
10
VIOLET
ORANGE
57
A20B
A20B
A20
A20
AE24
AE24
C16A
C16A
C14A
C14A
THROTTLE
125
71
16
E14
6
E22B
E22
C
PRIMARY SECTION: IDEC = TWC10R TELEMECHANIQUE = ZB2BE201
4C
4 L
81
3
3
90
75
E14 E16
3C
R
78
8
C16
GREEN
NO NC
9
8A
C14
C
10
78
77
JIB ELEVATION
75
16B
25/139
A
PLATFORM ROTATION
27
+
9
68 -
21C
22C
9
B
1C
44
73
26
16
95
3
10 NC
59
89
122A/16
T
DRIVE
TILT ALARM
69 160
16
122A/16 X
E22B
3
85 B
79
-
7
DRIVE C
HORN
86
VALVE GRD
62
C
87
85 19
NC
80 63
85
87A
NO
ELECTRIC BLEED DOWN
87
87A
C
87A
PLAT INTER
16
67
86
65
BOOM ENGINE
BACKUP SECTION: IDEC = TWC10 TELEMECHANIQUE = ZB2BE101
EMER POWER
A
23
+
67
84 EMS LIGHTS
A20B
AE24
122A
206
R
RED
A20
36
CLEAR
GREEN
-
E18 126
126
4
4
22C
22C
21C
21C
24
24
23
23
13
13
12
12
E22
+
ACC
ST
BAT 4C IGN
AUDIO ALARM
82
ANTI-RESTART SWITCH
ELECTRIC BLEED DOWN
74
X B
24 17
AW0191084-2
Page 3 - 34
Upper control box Self-stowing platform, sheet 2 Snorkel model TB126J
Platform foot switch, non-stowing platform item 1
2 3 4 5 6
part no
qty
0071800 3020021 3020037 3020038 0070596 3040116 3040110 0070967 0060373
1 1 1 1 1 1 1 1 1
description Platform foot switch, non-stowing platform Foot switch Replacement switch, Square D switch Replacement switch, Linemaster switch Wire harness, platform foot switch Connector Connector locknut Corrosion inhibitor Jumper strap - (used on Square D switch only)
C
NO
NC
C
NO
NC
10
9
8
5
3 4
1
2
Foot switch wiring shown for Linemaster switch
10
6
8
9
1B 1A 2A 2B
Foot switch wiring shown for Square D switch
TB126J – 02-01 and after
AW0071800
3 - 35
Platform foot switch, self-stowing platform item 1
2 3 4 5 6 7
part no 0191265 3020021 3020037 3020038 0192266 3040295 0070967 0070711 0060373 3040110
qty 1 1 1 1 1 1 1 1 1 1
description Platform foot switch, self-stowing platform Foot switch Replacement switch, Square D switch Replacement switch, Linemaster switch Wire harness, platform foot switch Connector Corrosion inhibitor Jumper wire Jumper strap - (used on Square D switch only) Connector locknut
C
NO
NC
C
NO
NC
10
9
8
8A
4
2
3 7 5 1
Foot switch shown with linemaster switch
8A
10
6
8
9
1B 1A 2A 2B
5
Foot switch wiring shown for square d switch
3 - 36
AW0191265
TB126J – 02-01 and after
Boom calibration switch item 1 2 3 4 5
part no
qty
0191793 0191792 3020059 3020072 3040070 3040358
1 1 1 1 1 1
description Boom calibration switch Wire harness, boom calibration switch Switch Switch roller Connector locknut Connector
3 21D 21B
2
21 22 NC
24 23 NO NO 14 13
NC 11 12
14B
4
14D
5
TB126J – 02-01 and after
AW0191793
1
3 - 37
Boom lift switch item 1 2 3 4 5
part no 0191789 0190944 3020059 3020072 3040070 3040358
qty 1 1 1 1 1 1
description Boom lift switch Wire harness, boom lift switch Switch Switch roller Connector locknut Connector
3
16 16E
2
21 22 24 23 NO
NC
NO 14 13
4
NC 11 12
1
34 34A
5
3 - 38
AW0191789
TB126J – 02-01 and after
Boom speed switch item 1 2 3 4
part no
qty
0191003 3020019 0191004 3040187 3040070
description
1 1 1 1 1
Boom speed switch Switch Wire harness, boom speed switch Connector Connector locknut
3
1D
122
NO
C
NC
125A
NO
C
NC
1D
125A
125
4
TB126J – 02-01 and after
1
125
122
2
AW0191003
3 - 39
Drive speed switch item
part no 0191791 0191790 3020059 3020072 3040070 3040358
1 2 3 4 5
qty 1 1 1 1 1 1
description Drive speed switch Wire harness, drive speed switch Switch Switch roller Connector locknut Connector
3 122A 122
2
21 22 24
1
NC
23 NO
NO 14 13
NC 11 12
1D PR1
4
3 - 40
5
AW0191791
TB126J – 02-01 and after
Extend cut-out switch item 1 2 3 4
part no
qty
0190813 3020019 0190814 3040187 3040070
description
1 1 1 1 1
Extend cut-out switch Switch Wire harness, extend cut-out switch Connector Connector locknut
3
1D
16E
NO
C
NC
34
NO
C
NC
1D
34
11B
4
TB126J – 02-01 and after
1
11B
16E
2
AW0190813
3 - 41
Controller, drive/steer item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
3 - 42
part no 3040492 2660002 3040086 3040146 8150145 8150146 3040169 8150147 8150009 8150135 8150148 8150138 8150139 3020033 8150136 8150149 8150005 8150004 8150150 8150144 8150143 8150003 3040271 8150094 8150151 8150152 3040073 3040072 8150082 8150013 8150153 8150140 8150137 3040392 8150084 8150154 8150155 8150141 8150156 8150142 3040518
qty 1 1 1 1 1 1 1 2 1 4 1 4 2 6 2 1 2 2 2 2 2 1 4 1 1 1 1 1 2 4 1 4 4 1 2 2 2 2 4 1 1
description Controller, drive/steer Knob Shaft Boot Ring Tension clip Boot clamp ring Cam Fixed cam “E” clip Modified bracket Insulator Insulator Microswitch Cam spacer Brass washer Spring return with housing Spring return bolt Washer Washer split 5M black Nut 5M hex Casting, modified Bushing Second axis Bracket, right side Bracket, left side Drive gear Slave gear Blank cam shaft Tension pin Heat sink Screw #4-40 x 1-1/4 inch long Screw #4-40 x 3/4 inch long Pot with bracket and connector Fixed cam Screw metric M4 x 6mm long din 85 Washer metric M4 Washer metric M3.5 x 16mm long din 85 Washer Gate for drive/steer controller Circuit board, 33 Hertz - (trim pots not preset, controller adjustment required)
TB126J – 02-01 and after
Controller, drive/steer
1
2 3 4
5
9 31
6 37
24
38
25
8
7
11
13
15
10
32
40
7
} 28
P.C. } To Board
35 36 To P.C. Board
14 34
25
39
36
12
35
A 16
26
27 28 A
+
-
X B R
30
17 18 21
19 20
2
33
29 22
23
A
View A–A
24 AW3040492
TB126J – 02-01 and after
3 - 43
Controller, extend/retract item
1 2 3 4 5 6 7 8 9 10 11 12 13 14
part no 3040526 3040392 8150087 8150008 8150205 3040170 8150090 8150102 8150211 8150212 8150213 3040259 3020033 8150139
qty 1 1 1 1 1 1 1 1 1 2 2 2 1 2 2 1
description Controller, extend/retract Replacement Pot with bracket and connector Knob Tension clip Washer Gasket Boot clamp Circuit board assembly - (not sold separately) Slave gear Standoff Mounting screw Washer Boot Microswitch Insulator Cam assembly - (not sold separately)
Revised 02-07
3 - 44
TB126J – 02-01 and after
Controller, extend/retract
1 2
3
A
5 4
7
A
+ –
X B R
8
A
6
11
10 9
5
12
12
Cam assembly
14
AWV00313 13
13
View A - A
TB126J – 02-01 and after
3 - 45
Controller, lift/swing item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
3 - 46
part no 3040568 2660002 3040086 3040146 8150145 8150146 3040169 8150009 8150135 8150148 8150138 3020033 8150005 8150004 8150150 8150144 8150143 8150003 3040271 8150094 8150151 8150152 3040073 3040072 8150214 8150013 8150153 8150137 3040392 8150154 8150155 5569883 8150156 3040518
qty 1 1 1 1 1 1 1 1 4 2 3 3 2 2 2 2 2 1 4 1 1 1 2 2 4 4 1 6 2 4 4 2 4 1
description Controller, lift/swing Knob Shaft Boot Ring Tension clip Boot clamp ring Fixed cam “E” clip Modified bracket Insulator Microswitch Spring return with housing Spring return bolt Washer Washer split 5M black Nut hex 5M Casting, modified Bushing Second axis Right side bracket Left side bracket Drive gear Slave gear Blank cam shaft Tension pin Heat sink Screw #4-40 x 3/4 inch long Pot with bracket and connector Screw metric M4 x 6MM long din 85 Washer metric M4 Screw metric M3.5 x 14MM long din 85 Washer Circuit board, 33 Hertz - (trim pots not preset, controller adjustment required)
TB126J – 02-01 and after
Controller, lift/swing
1
2 3 4
5
8 6 27 31
32
11 10
29 30
7 33
9
10
23 24
11
22 25
21 22
24 23
12
26
13 14 17
15 16
2
TB126J – 02-01 and after
18
19
20
28 AW3040568
3 - 47
Controller, jib elevation item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
3 - 48
part no 3040533 8150087 8150008 8150205 3040170 8150090 8150102 8150211 8150212 8150213 3040359 3020033 8150139
qty 1 1 1 1 1 1 1 1 2 2 2 1 2 2 1
description Controller, jib elevation Handle Tension clip Washer Gasket Boot clamp ring Circuit board assembly - (not sold separately) Slave gear Standoff Mounting screw Nylon washer Boot Microswitch Insulator Cam assembly - (not sold separately)
TB126J – 02-01 and after
Controller, jib elevation
1 2
3
A
5 4
7
A
+ –
X B R
8
A
6
11
10 9
5
12
12
Cam assembly
14
AWV00313 13
13
View A - A
TB126J – 02-01 and after
3 - 49
GFCI 110 volt power, non-stowing platform item 1 2 3 4 5 6 7 8 9 10 11
part no 3040252 3044854 0071582 3040624 3040397 3040691 978629 0074379 3040625 3040368 3040272
qty 1 1 1 1 2 1 2 1 1 1 1
description Circuit breaker, 15 amp capacity Terminal ring tongue insulated 12/10 wire Jumper wire Electrical outlet, GFCI - 20 amp capacity Terminal #8 spade 12/10 wire Connector Capscrew 1/4-20 x 1/2 inch long hex head self tapping Electrical outlet box Cover, GFCI electrical outlet Plug male 125 volt AC Plug
9 8 4
6
1 7 7 1 4 8 9
6
Aluminum platform
Steel platform
2
3
1
4
BRASS
SILVER
10
BLACK
WHITE
GREEN
5 GREEN
110 volt outlet on platform
3 - 50
AW0191592
TB126J – 02-01 and after
GFCI 110 volt power, self-stowing platform item 1 2 3 4 5 6 7 8 9 10 11 12
part no
qty
3040252 3044854 0071582 3040624 3040397 3040110 0074379 3040625 3040368 3040691 3040180 3040272
1 1 1 1 2 1 1 1 1 1 1 2
description Circuit breaker, 15 amp capacity Terminal ring tongue insulated 12/10 wire Jumper wire Electrical outlet, GFCI - 20 amp capacity Terminal #8 spade 12/10 wire Connector locknut Electrical outlet box Cover, GFCI electrical outlet Plug male 125 volt AC Connector Cover with gasket Plug
3
2
1
4
BRASS
SILVER
GREEN
9 BLACK
WHITE
GREEN
5
Outlet at platform
10 6
7 12 11 8
View rotated 90°
AWA19014A
TB126J – 02-01 and after
3 - 51
Section 4. - Factory installed options
TB126J – 02-01 and after
4-1
AC generator mounting item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
0191015 0151513-99 0073163-99 0073077 3020048 0090757 0151459 0070772 0070786 986359 0150756 0181187 0170519 0070747 0071538 0071565 3044142 3044161 3040064 3040046 3040083 970889 987139
1 1 1 1 1 2 1 1 2 2 1 1 1 2 1 1 1 1 1 3 1 2 2
4-2
description AC generator - (see page 4-5 for parts breakdown) Bar Guard, cable retention Wire harness, AC generator 110 volt Switch, toggle Jumper wire Placard, AC generator 1/4 inch hydraulic hose 3/8 inch hydraulic hose Washer 1/2 medium flat Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Terminal #6 ring tongue insulated 22/18 wire Terminal #10 stud insulated 16/14 wire Terminal .250 tab male slip-on fully insulated 12/10 wire Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal .250 tab female fully insulated 16/14 wire Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock
TB126J – 02-01 and after
ELECTRICAL SCHEMATIC
INTERNAL WIRE ASSY
9
85
86 87 30 87a
9
19 9
CHECK VALVE MANIFOLD
VP
E18
4
VALVE GROUNDING RELAY
15
9
28
(TOP VIEW)
5
11
PROP CONTROL VALVE
13 12
P
T
NON-PROP CONTROL VALVE
VS
T P
LS
HYDRAULIC GENERATOR
14
20 6
16
HYDRAULIC SCHEMATIC 67 5 14
169
8
PS
SWING CIRCUIT BREAKER
S
(BOTTOM VIEW)
PLATFORM BOX
INNER RAIL OF TURNTABLE
18/19 BOOM WIRE 7
4
21
20
MACHINE
2 GENERATOR 0151459
1
HYDRAULIC GENERATOR
169
BAR INSTALLATION
169
5
UPPER CONTROL BOX ASSEMBLY 23
22
10
JUNCTION BOX 18
1
AW0190081
169 TURNTABLE WIRE ASSEMBLY
3
HYDRAULIC GENERATOR INSTALLATION
AC generator mounting Snorkel model TB126J
Page 4 - 3
20
20
19
19
14
15 P
S PS
20 21
19
M
15
18 13
20
19
16
1
22 7
6
10
M
12
11
3 S
8
M
P
PS 9
5 4
11 10 12
18 AC generator
Page 4 - 4
Snorkel model TB126J
2
17
18
21
AW0191015
AC generator item 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
part no
qty
0191015 3080001 0151457-99 7240012 0151458-99 6030029 8020028 0151469-99 6010489 6010508 3040457 6010509 6010510 6018901 0151484-99 0151470 5035306 5036705 5065708 5065803 970299 970269 970369 970499 986299 986269 5560031 5560033 5037003
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 8 8 4 12 30 18 8 2
TB126J – 02-01 and after
description AC generator Generator, AC hydraulic powered Mounting plate Coupling Motor mounting angle Hydraulic motor, AC generator Seal repair kit Bracket, valve mounting Valve, AC generator Replacement cartridge with coil Replacement coil Replacement cartridge Replacement shuttle valve cartridge Flow control valve Coupling cover 1/2 inch hydraulic tube Straight thread 90° elbow Swivel nut run tee Straight thread adapter Long straight thread adapter Capscrew 5/16-18 x 2 inch long hex head grade 5 Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 5/16 medium flat Nut 5/16-18 self locking Nut 3/8-16 self locking Swivel nut 90° elbow
4-5
Air line to platform item
part no
qty
1 2 3 4 5 6 7 8 9 10 11
0181276-99 0080759-99 5260013 5550010 5010024 7714204 7734504 7740420 970049 5560004 5093004
1 1 2 2 1 2 1 1 2 2 1
4-6
description Bulkhead Angle Hose end 1/2 NPT - 1/2 barbed Clamp Air hose, 1/2 inch diameter - 198 ft Plug, 1/2 inch NPT square head Pipe 90° elbow, 1/2 inch NPT Nipple, 1/2 NPT x 2-1/2 inch long Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Clamp
TB126J – 02-01 and after
4 3
5
11
6
1
3
7
4 10
PLATFORM FRAME MODIFICATION
9
5 AW0190097
8 2 6
Air line to platform Snorkel model TB126J
Page 4 - 7
Beacon, dual amber item 1 2 3 4 5 6 7 8 9 10
part no
qty
306004302 5569711 3090019 3011601 3044162 3040083 3040082 3044161 3040038 3040039
2 2 1 1 2 2 2 2 1 1
description Beacon, amber lens Grommet Flexgard tube, 216 inch long Wire, 16 gauge single conductor x l20 feet long Terminal 1/4 stud insulated 16/14 wire Terminal .250 tab female fully insulated 16/14 wire Terminal .250 tab male fully insulated 16/14 wire Terminal #10 stud insulated 16/14 wire Fuse holder, in-line Fuse, 10 amp capacity
Wiring box 1
1
5
BLACK
8
6
RED
5
RED
BLACK
1D
6
9
7
7
Butt connector
4
3
10
3
4
1
2 AWA19043
4-8
TB126J – 02-01 and after
Engine block heater item 1 2
part no
qty
description
1 1
Engine block heater with cord, Cummins 3.3 engine Decal, engine block heater
7630762 0181634
2
1 AWM00328
TB126J – 02-01 and after
4-9
Headlights and tail lights item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
4 - 10
part no 3067619 3060017 3020013 3060018 3060019 0181376 3040469 0073250 0071589 0072418 0151817 3011201 3040065 3040064 3044852 5560692 5560034 5560609 974679 3090006 5093001
qty 2 2 1 1 1 1 1 2 1 1 1 1 8 6 1 8 11 1 2 1 4
description Headlight, halogen flood Light, turn signal Switch, toggle Flasher base Flasher Placard, light switch Relay, 12 volt DC Jumper wire Jumper wire Jumper wire Jumper wire Wire 12 gauge single conductor x 50 feet long Terminal .250 tab female slip-on fully insulated 12/10 wire Terminal .250 tab male slip-on fully insulated 12/10 wire Terminal ring tongue insulated 12/10 wire Machine screw #10-24 x 1 inch long pan head Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long truss head Machine screw #10-24 x 5/8 inch long round head Flexgard tube, 50 feet long Clamp
TB126J – 02-01 and after
17
9
13
7
IGN
25
START SWITCH
TAILIGHTS
15
SPARE 18/12 YELLOW WIRE
12
25
14
18/12 BOOM WIRE
13 JUNCTION WIRING BOX
20
LIGHTS RELAY
12
JUNCTION WIRING BOX 10
87
12
FLASHER
85 86
11
30
13
BROWN
SPARE 18/12 YELLOW WIRE
BLUE
HEADLIGHTS
18
LIGHT SWITCH
YELLOW
14
8
8
UPPER CONTROL BOX
13
14
3 13 14
13
12 3
14
14
13
6
12
1C
1
16
17
UPPER CONTROL BOX
2
19
17
5
4
AW0190099
Headlights and tail lights Snorkel model TB126J
Page 4 - 11
HYDR OIL TANK
4 6
5 4
20
21
22
2
UPPER CONTROL BOX 3 1
LOWER CONTROL BOX
WIRING BOX
TEMPERATURE SWITCH INSTALLATION
LOWER CONTROL BOX
WIRE TO RELAY 117 MDM THROTTLE RELAY
PLATF/GROUND SELECTOR
85
4A
10 16 12
18
15
TEMPERATURE SWITCH
9 155A
7 WARM-UP SWITCH 14
8
155 16
15
(18")
155
13
16
ORANGE/BLUE, RED BRAND #19 SPARE WIRE
10
WARM-UP SWITCH 19
10
17 IGN
ANTI-RESTART SWITCH
UPPER CONTROL BOX
Page 4 - 12
Snorkel model TB126J
14
155
155
#1 WIRE ASSY
Hydraulic warm-up
PROPORTIONAL CONTROL VALVE
12
JUNCTION BOX 10
117
117
78
11
155A
AW0190124
Hydraulic warm-up item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
part no
qty
3020078 3040092 0191435 3020013 0071793 0191436 0070746 0181285 0181398 3040047 3046972 3044145 3044146 3044142 3090006 3011801 0071844 0150951 3040046
TB126J – 02-01 and after
1 1 1 2 1 1 1 1 1 4 1 2 1 2 1 1 1 1 1
description Temperature switch Terminal strip, 6 circuit slip-0n Placard, warm-up at lower controls Switch, toggle Decal, hydraulic warm-up instructions Placard, warm-up at upper controls Jumper wire Diode jumper wire Diode jumper wire Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal .188 tab female slip-on insulated 22/18 wire Terminal #8 stud insulated 22/18 wire Terminal #10 ring tongue insulated 22/18 wire Terminal #6 ring tongue insulated 22/18 wire Flexgard tube, 23 feet long Wire 18 gauge single conductor x 25 feet long Jumper wire Diode jumper wire - (includes 3040293 diode) Terminal .250 tab male slip-on fully insulated 22/18 wire
4 - 13
Isolation valve item 1 2 3 4 5 6 7 8 9 10 11
part no
qty
6010495 6010498 5058824 5037305 5022903 5060505 5033615 5063906 5064002 5036906 0070927
11
4 1 2 2 4 4 4 1 1 3 1
Ball valve, 3/4 NPT Ball valve, 1-1/2 NPT Clamp, suction hose Straight connector Adapter union, 3/4 NPT Male pipe nipple, 3/4 NPT Male adapter Fitting nut Tube end reducer Swivel nut 45° elbow 1/2 inch hydraulic hose
6
7 10
description
5
8
1
To hydraulic pump "T"
9
To emergency power unit Hydraulic oil reservoir
To pump control valve "T"
To emergency power unit
10
10
To hydraulic pump suction 3
4 - 14
4
2
4
3
AW0190091
TB126J – 02-01 and after
Motion alarm, drive item 1 2 3 4 5 6 7 8 9 10 11
part no
qty
3040129 3011801 3046972 3040046 3040082 970239 987109 986269 3044163 3040047 3090019
1 1 1 1 1 1 2 2 2 1 2
description Motion warning alarm, standard Wire 18 gauge single conductor x 72 feet long Terminal .188 tab female slip-on insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal .250 tab male fully insulated 16/14 wire Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Terminal ring tongue insulated 16/14 wire Terminal .250 tab female slip-on fully insulated 22/18 wire Flexgard tube, 60 inch long
139
PLATFORM BOX
1
1
39 39
10
9
BLACK
18/12 BOOM WIRE
JUNCTION BOX
4
SPARE 18/12 BOOM WIRE
RED
5
MOTION ALARM
SPARE 18/12 BOOM WIRE
10
2
39
39
3
11
6 7 8
TB126J – 02-01 and after
AW0190095
4 - 15
Platform bumpgard system item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
0162432-99 0162424-99 0162425-99 0162426-99 0162427-99 0181408 0181381 5530013 0181406 970029 978389 986019 987099 5560004 986009 5560034 974659 974709 974769 5560344 970469 986299 5560033 3020080 3040469 3020098 3011803 9980006 5093001 3040187 3040070 3040116 3040110 9980004 9980003 9980005 3040499 3040564 3040566 3040567 3040565
1 1 8 2 4 2 4 8 4 2 30 16 47 16 24 9 11 5 2 2 2 8 8 8 1 3 2 1 1 14 2 2 1 1 1 1 500 12 2 6 6 2
4 - 16
description Platform, aluminum with guardrails - (consult factory) Frame Mounting angle Channel, right rear and left front Washer plate Channel, left rear and right front Chain Spring keeper Spring Target Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long socket head grade 8 Washer 1/4 medium flat Washer 1/4 medium lock Nut 1/4-20 self locking Washer #10 medium flat Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long round head Machine screw #10-24 x 1 inch long round head Machine screw #10-24 x 2-1/4 inch long round head Machine screw #10-24 x 4 inch long round head Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Switch, toggle Relay, 12 volt DC Switch, photoelectric Wire 18 gauge 3 conductor x 219 inch long Plastic flexible pipe, 3/8 inch diameter x 183 inch long Clamp Connector Connector locknut Connector Connector locknut Cover kit Foam pipe wrap 719 inch long Cable tie Seal Shroud Sleeve Pin Tower, 3 way
TB126J – 02-01 and after
1
5 22
12
23
24
12 6 11
13
14
8 5
3
SECTION D-D 9
7
10
D
8
16
2 SECTION B-B
18
2 13
15
D
SECTION A-A
SECTION C-C
35
36
1
A
A C
2 B
C
B
AW0191659-1
Platform bumpgard system sheet 1 Snorkel model TB126J
Page 4 - 17
QUICK CONNECT DETAILS 27 38
41
42 40 B W G
31
32
38
39
16
B W G
B W G
17
B W G PE #1
PE #2
16
30
VIEW E-E 26
20
17
SECTION J-J
16 27
30 30
11
13
14 35
SECTION G-G
21
17
25
16 11
13
J
14
30
SECTION F-F PROXIMITY SWITCH OVERRIDE
I
E
32
E
UPPER CONTROL BOX
I 30
Page 4 - 18
J
41
42
F
VIEW I-I
Platform bumpgard system sheet 2 Snorkel model TB126J
NORMAL OPERATION
27
F
G
G
31
AW0191659-2
Sandblast kit item
part no
qty
1 2 3 4 5 6 7 8 9 10 11
0191459 0181159 0191059-99 0191060-99 0191061-99 5550020 5550050 5550105 5550152 970029 987099
1 2 1 1 20 2 2 2 1 12 12
description Bellows, lift cylinder Bellows, slave level cylinder Cover, turntable Cover, turntable Cover, base boom Clamp Clamp Clamp Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock
11 10
11 10
3
11 10
4
5
7
8
2 1
6
7 2 Slave level cylinder
TB126J – 02-01 and after
6
Master level cylinder
8 9 Lift cylinder AW0190125
4 - 19
Tow package item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
0110831 0110833 0110493 0110463 0111130-99 0111464-99 0080884 0111465-99 0111520-99 0110836-99 0112032-99 5550005 2690001 5561550 5580002 5560189 971009 5560647 5560039 6010616 5560369 986019 5065707 0060297 0070780 5036105 5036705 0082171 0090760 0082203 0111426-99 0111490 0111345-99 0181676-99 0181675 5560287 0082164 0082160
1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 2 2 2 2 1 2 2 3 3 1 1 3 2 1 1 1 1 1 1 2 2 1 1
4 - 20
description Pin, tow bar Pin, drag link Pin, drag link - outer Tow bar Tie rod Bracket, chassis Steering lug Tie rod Rotator stop Drag link storage cradle Tow bar storage cradle Clamp Bearing, self aligning Cotter pin Snapper pin Roll pin 3/16 inch diameter x 1-1/4 inch long Capscrew 1/2-13 x 4 inch long hex head grade 5 Capscrew 1/2-13 x 5 inch long hex head grade 5 Nut 1/2-13 self locking Steering float valve Capscrew 1/4-20 x 4 inch long hex head grade 5 Washer 1/4 medium flat Straight thread adapter 1/4 inch hydraulic hose 1/4 inch hydraulic hose Straight thread run tee Swivel nut run tee Decal, towing instructions Decal, float valve Decal, danger crushing hazard Mount angle Steer cut out valve - (see page 4-20 for parts breakdown) Mounting bar Chain/plate Carriage bolt, special 3/4-16 x 5-1/2 inch long Pin Decal, danger do not ride Decal, danger tow package
TB126J – 02-01 and after
32 27
27 A2A1
TO ROD END OF STEER CYLINDER
36
STEER CUT-OUT VALVE
24
31
34
8
C
21 22
A B C D STEERING FLOAT VALVE
4
26
FROM DRIVE MOTOR CASE DRAIN
23
A
20
FROM DRIVE MOTOR CASE DRAIN
20
23
33
31
TO BASE END OF STEER CYLINDER TO CENTER POST PORT #1 25
23
24
A
32
27
C
24
35 9 2 8
12 29
B
1 3
4
B
16
14
7 13
SECTION A-A
6 5
14
SCALE 1/2
4
SECTION B-B
30
COUNTER WEIGHT
37 15
SECTION C-C 19 17
10 DRAG LINK CRADLE
PLATFORM ROTATOR COVER 28
38
28 7 33
11 TOW BAR CRADLE
6
6
AW0111398
18 19
Tow package Snorkel model TB126J
Page 4 - 21
Upper control box cover item 1 2 3
part no 0191315 5560657 5560656
qty 1 4 4
description Cover, upper control box Pop rivet 1/8 inch aluminum #RVT-AD48 ABS Pop rivet 1/8 inch aluminum #RVT-AD46 ABS
Position of cover when not in use
1
Rear view — upper control box
2
1
Front view — upper control box
4 - 22
Secure cover with snaps at rear when controls are in use
1
3 AW0190100
TB126J – 02-01 and after
Upper control box lights item
part no
qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14
0072004-99 3060008 3020013 5569003 3040038 3040039 3044158 5560654 5560648 5560034 3011601 3040083 3040082 0151815
1 2 1 1 1 1 4 2 2 2 1 1 1 1
description Light bracket Light Switch, toggle Grommet Fuse holder, in-line Fuse, 10 amp capacity Terminal #6 stud insulated 16/14 wire Washer #10 star tooth lock Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Wire, 16 gauge single conductor x 12 inch long Terminal .250 tab female fully insulated 16/14 wire Terminal .250 tab male fully insulated 16/14 wire Jumper wire
1
Upper control box ENGINE
7
1
11
14
8
4C
EMER POWER
12
BRACKET MOUNTING SCREW
4
14
13 GROUND
56
Light bracket 7
8 9 10 2
4
3
2 1
3
2
TB126J – 02-01 and after
AW0190092
4 - 23
Work lights item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
part no
qty
3064413 3067620 5093019 3090019 5569003 970029 986019 987099 3040082 3011601 3040114 3044161 3040038 3040039 3040083
2 2 7 1 1 7 7 7 3 1 1 1 1 1 3
description Light, incandescent with clamp bracket Light, halogen with clamp bracket Hose clamp Flexgard tube, 80 inch long Grommet Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Terminal .250 tab male fully insulated 16/14 wire Wire, 16 gauge single conductor x 80 inch long Connector, in-line 16/14 wire Terminal #10 stud insulated 16/14 wire Fuse holder, in-line Fuse, 10 amp capacity Terminal .250 tab female fully insulated 16/14 wire
3
1
8 14
13 12
Light
10
8
4
1
8 14
Light
14
9
11
3
2
1
Upper control box terminal strip
1
2 3
2 7
4 - 24
6
5 AW0080768
TB126J – 02-01 and after
index A Access cover, chassis ends, 1-2 Access cover, drive, 1-2 Access cover, steer, 1-2 Adapter plate, centerpost, 1-9 Adjustment bolt, 1-9 Adjustment ring, Fairfield swing drive, 1-9 Air cleaner, 1-44 Air cleaner access door, 1-50 Air cleaner reducer hose, 1-44 Air hose, 4-6 Air intake hose, 1-44 Anchor bolt, 1-22, 1-30, 1-36 Anti-cavitation valve, 2-2, 2-31 Audio alarm, 3-17, 3-27, 3-31 Axle interlock valve, 2-6, 2-32
B Ball valve, 1-1/2 NPT, 4-14 Ball valve, 3/4 NPT, 4-14 Base plate, cam valve, 2-34 Battery box, 3-7 Battery disconnect switch, 3-7 Battery ground wire, 3-8 Battery hold down, 3-7 Battery hold down angle, 3-7 Battery hold down bolt, 3-7 Battery isolator, 3-7 Battery, 12 volt DC - 550 CCA, 3-7 Beacon, amber lens, 4-8 Bearing spacer, 1-6, 1-39, 1-40 Bearing, self aligning, 1-6 Bellows, slave level cylinder, 4-19 Blocking valve, 2-6 Boom angle sensor, 1-14 Boot, 3-46 Boot clamp ring, 3-46, 3-48 Bracket, valve mounting, 4-5
C Cable guide, 1-20, 1-22, 3-13 Cable retainer, 1-20 Cam valve, 2-34 Cap, wheel service, 1-6 Cartridge counterbalance valve, 1-30 Cartridge holding valve, 2-44 Cartridge valve with coil, 2-40 Centerpost and fittings, 1-9 Centerpost and manifold, 2-36 Centerpost and manifold -, 2-36 Check valve, 2-43 Check valve, orificed, 2-30 Circuit breaker, 15 amp capacity, 3-17, 3-50, 3-51 Circuit breaker, 2.5 amp capacity, 3-13 Circuit breaker, 20 amp capacity, 3-27, 3-31 Circuit breaker, 25 amp capacity, 3-17 Circuit breaker, 3 amp capacity, 3-13, 3-17, 3-27, 3-31 Clamp, T-bolt, 1-44 Collar, 1-39 Control valve, axle jacking, 2-2, 2-18 Control valve, non-proportional, 2-12 Control valve, proportional, 2-14 Control wire #1, 1-34 Controller, drive/steer, 3-27, 3-31, 3-42 Controller, jib elevation, 3-32, 3-48 Controller, lift/swing, 3-46 Corrosion inhibitor, 3-13, 3-17, 3-27, 3-31 Coupling cover, 4-5
TB126J – 02-01 and after
Cover gasket, 2-28, 2-29 Cover plate, 2-28, 2-29 Cover plate, platform rotator, 1-39, 1-40 Cover, electrical outlet, 3-50, 3-51 Cover, upper control box, 4-22 Cylinder anchor, 1-20 Cylinder, axle extend, 1-4, 2-38 Cylinder, extension, 2-39 Cylinder, jacking, 2-43 Cylinder, lift, 2-40 Cylinder, master level, 1-6, 1-9, 2-48 Cylinder, platform sliding, 1-36 Cylinder, steering, 2-51
D Decal set, junction wiring box, 3-13, 3-24 Decal set, non-proportional control valve, 2-10 Decal set, upper control box, 3-27, 3-31 Decal set, wiring box, 3-18 Decal, 126 logo, 1-54 Decal, 4 inch stripe, 1-54 Decal, 4 x 4 logo, 1-54 Decal, attach fall restraint, 1-54 Decal, blue arrow, 1-54 Decal, caution do not use boom, 1-54 Decal, danger crushing hazard, 4-20 Decal, danger cylinder failure, 1-54 Decal, danger do not reach, 1-54 Decal, danger do not ride, 4-20 Decal, danger electrical hazard, 1-54, 3-27, 3-31 Decal, danger EMS tampering, 1-54 Decal, danger rotating engine parts, 1-54 Decal, danger tow package, 4-20 Decal, danger you must not operate, 1-54 Decal, diesel fuel, 1-54 Decal, electric/manual emergency bleed down, 3-13 Decal, emergency bleed down, 3-13, 3-27, 3-31 Decal, EMS CB location, 3-13 Decal, EMS lights, 3-18 Decal, EMS status, 3-14 Decal, float valve, 4-20 Decal, high range selector location, 1-54 Decal, high range selector valve, 1-54 Decal, hydraulic oil, 1-54 Decal, hydraulic warm-up instructions, 4-13 Decal, inspect wire ropes, 1-54 Decal, lift/tie down, 1-54 Decal, lower control instructions, 1-54 Decal, lower controls symbols, 1-54 Decal, lube recommendations, 1-54 Decal, notice manual reorder, 1-54 Decal, OmniQuip logo, 1-54 Decal, operating manual enclosed, 1-54 Decal, rear door, 1-54 Decal, rotate while greasing, 1-54, 3-18 Decal, safe operation information, 1-54 Decal, safety interlock, 3-26 Decal, slide controls, 3-32 Decal, Snorkel brand logo, 1-54 Decal, TB126J logo, 1-54 Decal, terminal strip, 3-8 Decal, towing instructions, 4-20 Decal, upper controls symbols, 1-54 Decal, warning stripes, 1-54 Decal, yellow arrow, 1-54 Diagnostic nipple, 2-6 Diode stand off, 3-24 Door latch, 1-42 Door spring, 1-50
index 1
Index Drag link storage cradle, 4-20 Drive motor with brake, 1-4, 1-6, 2-26 Drive valve, 4 wheel drive, 2-2, 2-20 Dual holding valve, platform rotation, 2-52 Dual sequence valve, 2-22, 2-24 Dual sequence valve, 4 wheel drive, 2-54 Dual sequence valve, left hand, 2-53
E Electrical hazard See inside front cover Electrical outlet box, 3-50, 3-51 Electrical outlet, GFCI - 20 amp capacity, 3-50, 3-51 Emergency power motor/pump, 2-55, 2-56 EMS warning light, clear, 3-28, 3-32 EMS warning light, green, 3-27, 3-31 EMS warning light, red, 3-28, 3-32 Engine isolator, 1-47 Engine mount washer, 1-47 Engine tray, 1-47 Engine, Cummins 3.3, 1-47 EPS anti-restart module, 3-17 Exhaust pipe, 1-44 Extend manifold, 1-19 Extension cylinder, 1-30
F Filler breather cap, high neck, 2-28 Filter, 2-59 Filter condition indicator, 3-17 Filter, sump strainer, 2-28, 2-29 Flasher base, 3-14, 4-10 Flow divider/combiner valve, 2-22, 2-24 Foot switch, 3-35, 3-36 Front engine mount bracket, 1-47 Fuel gauge, 1-12 Fuel hose, 1-48 Fuel tank strap, 1-12 Fuel tank, 40 gallon capacity, 1-12 Fuse holder, in-line, 4-8, 4-23, 4-24 Fuse, 10 amp capacity, 4-8, 4-23, 4-24
G Gas spring, 1-50 Gear hub, 1-4, 1-6, 1-56 Generator, AC hydraulic powered, 4-5 Gravity gate, platform, 1-42 Guard, boom switch, 1-21 Guard, cable retention, 4-2 Guide bar, 3-8
H Headlight, halogen flood, 4-10 High range speed selector valve, 2-2, 2-57 Horn, 12 volt DC, 3-7 Hour meter, 3-17 Hydraulic motor, AC generator, 4-5 Hydraulic oil reservoir, 2-28, 2-29 Hydraulic oil return filter, 2-6, 2-59 Hydraulic power unit, 1-39, 1-40 Hydraulic pump, 2-58
I Instrument panel, 3-17 Insulator angle, 3-7 Insulator boot, 3-8
index 2
J Jacking cylinder, 2-2, 2-42 Jib boom lift cylinder, 1-19
K Knob, gate hinge pin, 1-42
L Latch adjust lever, 1-50 Latch stop, 1-42 Length transducer, 1-22, 1-49 Lift cylinder, 1-9, 2-40 Light bracket, 4-23 Light module, EMS, 3-14 Light, halogen with clamp bracket, 4-24 Light, incandescent with clamp bracket, 4-24 Light, turn signal, 4-10 Link pin, 1-19 Link, 60° indicator, 1-9 Liquid level gauge with thermometer, 2-28, 2-29 Lock pin, 1-4, 1-6 Lower radiator hose, 1-44 Lower retract cable anchor, 1-19 Lower retract cable guide, 1-19
M Manual bleed down cartridge valve, 2-40 Microswitch, 3-46 Motion warning alarm, standard, 4-15 Motionpac controller, backup, 3-7 Motionpac controller, primary, 3-7 Motionpac template, 3-8 Motor mounting angle, 4-5 Motor, swing drive, 1-11 Mount strap, hydraulic oil reservoir, 1-13 Mount, air cleaner, 1-44 Mounting bracket, air cleaner, 1-44 Mounting bracket, fuel filter, 1-47 Muffler, 1-44 Muffler, purifier DCL, 1-44
O Overflow bottle mount bracket, 1-48
P Pad plate, 1-20 Panel, drilled, 3-24 Pin guard, 1-19 Pin lock, 1-6, 1-9, 1-14, 1-19, 1-20, 1-22, 1-26, 1-28, 1-30, 1-39, 1-40 Pin lock retainer, 1-4 Pin, axle extend cylinder base end, 1-4 Pin, axle extend cylinder rod end, 1-4 Pin, cable retainer, 1-19 Pin, cylinder anchor, 1-20 Pin, drag link, 4-20 Pin, extend sheave, 1-19, 1-30 Pin, gate hinge, 1-42 Pin, master level cylinder base end, 1-6, 1-9 Pin, master level cylinder rod end, 1-14 Pin, retract sheave, 1-20 Pin, steering arm, 1-6, 1-19 Pin, tie rod, 1-6 Pin, tow bar, 4-20 Placard, 125 volts 15 amps, 1-54 Placard, AC generator, 4-2 Placard, ANSI standard, 1-54
TB126J – 02-01 and after
Index Placard, backup EMS status, 3-13 Placard, battery disconnect switch, 3-7 Placard, caution serial number, 1-54 Placard, danger axle/jack, 1-54 Placard, danger do not alter switch, 1-54 Placard, danger foam filled tires, 1-54, 3-18 Placard, EMS instructions, 3-27, 3-31 Placard, EMS operation, 1-54 Placard, engine protection system, 3-17 Placard, engine rpm, 1-54 Placard, light switch, 4-10 Placard, lower controls, 3-17 Placard, lug nut torque, 1-54 Placard, platform capacity 500 pounds, 1-54 Placard, platform identification, 1-54 Placard, upper control box front, 3-27, 3-31 Placard, upper control box top, 3-27, 3-31 Placard, warm-up at lower controls, 4-13 Placard, warm-up at upper controls, 4-13 Planetary swing drive with brake, 1-11, 1-58 Plastic track link, 1-19, 1-33 Plate, slide pad mounting, 1-30 Platform foot switch, 1-36, 3-35, 3-36 Platform rotator, 1-39, 2-61 Power wire, 1-33 Pressure manifold, 2-62 Pressure manifold valve, 2-35 Pressure relief valve , 2-18 Pump control valve, 2-63 PWM module, 3-17
R Radiator, 1-48 Radiator bracket, 1-48 Radiator cap, 1-48 Radiator cushion, 1-48 Radiator mount angle, 1-48 Rear engine mount bracket, left hand, 1-47 Rear engine mount bracket, right hand, 1-47 Record box, 1-54 Record pouch, 1-54 Relay with mounting tab, 3-14 Relay, 12 volt DC, 3-8, 3-13, 3-23, 3-24, 4-10, 4-16 Rod, 60° indicator, 1-9 Roller spacer, aluminum gravity gate, 1-42 Roller spacer, steel gravity gate, 1-42 Roller, aluminum gravity gate, 1-42 Roller, steel gravity gate, 1-42 Rotation bearing gear, 1-2 Rubber bumper, 1-50 Rubber door latch, 1-22
S Safety interlock, 1-28, 3-26 Scraper pad, left hand axle, 1-4 Scraper pad, right hand axle, 1-4 Selector valve, 2-22, 2-24 Series parallel package, left hand, 2-2, 2-24 Series parallel package, right hand, 2-2, 2-22 Sheave, 1-20 Sheave cage, 1-19 Sheave, extend cable, 1-19, 1-30 Shuttle valve, 2-2, 2-64 Siren, tilt alarm, 3-27, 3-31 Slide pad, 1-4, 1-17, 1-19, 1-20, 1-22, 1-30, 1-33, 1-36 Slide pad mount, 1-20 Slide pad shim, 1-4, 1-19, 1-22, 1-30 Slide pad spacer, 1-20, 1-22 Spacer, tie rod mounting, 1-6
TB126J – 02-01 and after
Spring, torsion, 1-42 Steer cut-out valve, 4 wheel drive, 2-2 Steering arm, 1-6 Steering float valve, 4-20 Support, inner retract wiffle, 1-19 Swing drive, 1-9 Swinging gate, platform, 1-42 Switch, 3-39, 3-41 Switch knob, 3-17 Switch seal, 3-26, 3-27, 3-31 Switch, anti-restart, 3-27, 3-31 Switch, emergency stop push/pull, 3-27, 3-31 Switch, keyed start, 3-17 Switch, oil pressure, 1-47 Switch, push button, 3-26, 3-27, 3-31 Switch, toggle, 3-13, 3-14, 3-17, 3-27, 3-31, 4-2, 4-10, 4-13, 4-16, 4-23
T Tail pipe, 1-44 Temperature gauge, 3-17 Temperature sensor, 1-47 Temperature switch, 4-13 Terminal strip, 10 circuit slip-on, 3-14 Terminal strip, 12 circuit .188 tab slip-on, 3-24 Throttle actuator, 1-47 Throttle lever extension, 1-47 Thrust bearing, 1-6, 1-39, 1-40 Tie rod, 1-6 Tilt alarm sensor, 3-7 Tire and wheel, 1-60 Torque plate, platform rotator, 1-39 Tow bar, 4-20 Tow bar storage cradle, 4-20 Tube clamp, upper, 1-17, 1-34
U Upper radiator hose, 1-44
V Valve, AC generator, 4-5 Valve, axle jacking, 2-18
W Warning light, tilt, 3-27, 3-31 Warranty See inside back cover Wheel nut, 1-60 Wheel stud, 1-6 Wheel stud wedge, 1-6 Wiffle, inner extend, 1-19 Wiffle, inner retract, 1-19 Wiffle, outer, 1-19 Wire harness, AC generator 110 volt, 4-2 Wire harness, BDU, 3-14 Wire harness, boom calibration, 3-8 Wire harness, boom calibration switch, 3-37 Wire harness, boom lift switch, 3-38 Wire harness, boom speed switch, 3-39 Wire harness, control #1, 3-7 Wire harness, control #2, 3-7 Wire harness, Cummins 3.3 engine, 3-7 Wire harness, drive speed cut-out, 3-7 Wire harness, drive speed switch, 3-40 Wire harness, EPS, 3-17 Wire harness, extend cut-out switch, 3-41 Wire harness, instrument panel, 3-7 Wire harness, junction wiring box internal, 3-13
index 3
Index Wire harness, motionpac backup, 3-8 Wire harness, motionpac primary, 3-7 Wire harness, platform foot switch, 3-35, 3-36 Wire harness, platform interlock, 1-36 Wire harness, power wire, 3-7 Wire harness, safety interlock, 3-26 Wire harness, terminal strip, 3-8 Wire harness, turntable, 3-7 Wire harness, upper control box internal, 3-28, 3-32 Wire harness, wiring box internal, 3-17 Wire rope anchor, 1-19 Wire rope, extend, 1-30 Wire rope, inner extend, 1-19 Wire rope, inner retract, 1-19 Wire rope, retract, 1-19 Wiring box, Cummins 3.3, 3-17
index 4
TB126J – 02-01 and after
LIMITED WARRANTY Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge. Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms, of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four (4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the Customer or Dealer. The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department prior to performing any warranty repair or replacement. Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period. At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s Vendor to Dealer or Customer.
REPLACEMENT PARTS WARRANTY Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty period of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT: 1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer. 2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if such modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof. 3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to follow the recommendationscontained in the Snorkel Operation, Maintenance, Repair Parts Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited to hydraulic fluid, filters and lubrication. 4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications. 5. Any Snorkel product that has come in direct contact with any chemical or abrasive material. 6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits or increased cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice President-Marketing. SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY. SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for further assistance. Effective July 1995
Maintenance and Schematics Maintenance information The parts drawings located in the repair parts sections, are designed for use as a guide for proper disassembly of the machine and components as well as for parts replacement. Always refer to the hydraulic system installation drawings and the electrical wiring diagram before removing or disassembling associated parts.
CAUTION Do not attempt to disconnect or remove any hydraulic line before reading and understanding all text concerning the system hydraulics. In most cases, disassembly of the machine will be obvious from the illustration. When disassembling or reassembling components, complete the procedural steps in sequence. Do not partially disassemble or assemble one part, then start on another. Always check your work to assure that nothing has been overlooked. The following list is a gentle reminder when disassembling or assembling the machine.
ü Always be conscious of weight. ü Never attempt to lift heavy objects without the aid of
Parts should be thoroughly inspected before restoring to service at the time of reassembly. Burrs, nicks or scratches may be removed from machined surfaces by honing or polishing with #600 crocus cloth, followed by a thorough cleaning in an approved cleaning solvent, and blown dry with compressed air. Do not alter the contour of any part. If this operation does not restore the part to a serviceable condition, replace the part. Replace all O-rings, seals, and gaskets at reassembly. Use new roll pins or cotter pins. Dip all packing rings and seals in hydraulic oil before reassembling in cylinder and manifold installations. Replace any part having imperfect threads. In general, units that have been disassembled can be reassembled by reversing the order of disassembly. Remember that the service life of a machine can be increased by keeping dirt and foreign materials out of the vital components. Precautions have been taken to safeguard against this; shields, covers, seals and filters are provided to keep air and oil supplies clean; however, these items must be maintained on a scheduled basis in order to function properly.
ü Do not allow heavy objects to rest in an unstable
At any time air or oil lines are disconnected, clean surrounding areas as well as the opening and fittings themselves. As soon as a line or component is disconnected, cap or cover all openings to prevent the entry of dirt or foreign materials.
ü Always make sure work platform is in stowed
New parts should remain in their container until they are ready to be used.
a mechanical device. condition.
position - blocked or the weight removed by a suitable lifting device before disconnecting the hydraulic hose from the motor/pump unit to the lift cylinder.
Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit. This will assure that they are correctly reinstalled.
ü When raising a portion of the machine, be sure that
Proper assembly is critical to the successful rebuilding of any unit. Carefully inspect any parts which are to be reused. If in doubt, replace.
ü If a part resists removal, check to see if all
“SAFETY FIRST” is a good slogan.
adequate blocking is properly positioned - Do not depend on lifting device to hold and secure weight. fasteners, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering.
TB126J – revised December 2001
Replace any guards and protective devices that have been removed to carry out maintenance and repair work.
1
Maintenance schedules Snorkel has established a Preventive Maintenance Schedule that includes Daily Maintenance (Operator's Inspection), 90 Day or 150 Hour (frequent) Maintenance and Yearly or 500 Hour (annual) Maintenance, to detect any defective, damaged or improperly secured parts and provide information regarding lubrication and other minor maintenance items. The Maintenance Schedule following, outlines the requirements of these maintenance checks for each time interval. The Operator's Daily Maintenance and inspection must be performed by a trained operator. All other maintenance and inspections must be performed by a trained service technician only. Note that the 90 Day or 150 hour (frequent) and yearly or 500 hour (annual) Maintenance, require use of the Preventive Inspection Maintenance Checklist to pinpoint all inspection items. Retain a copy of these forms for your records.
They also require that all placards and decals on the unit are to be inspected. All placards and decals must be in place and legible. Use the placards installation drawing and parts listing in the repair parts section 1 of this manual to check these placards and decals. Snorkel recommends that you make additional copies of the Preventive Inspection Maintenance Checklist forms for your use in performing these inspections.
DANGER Failure to perform the Preventive Maintenance at the intervals outlined in the Maintenance Schedule may result in a unit being operated with a defect that could result in INJURY or DEATH of the unit operator. Do not allow a unit to be operated that has been found to be defective. Repair all defects before returning the unit to service.
Daily maintenance (operator’s inspection) Components
2
Service Required
Axle/boom interlock
Check operation
Emergency power motor/pump
Check operation
Air filter
Check condition
Engine oil
Check oil level
Fuel leaks
Visually inspect (hoses, connections, etc.)
Fuel tank cap
Visually inspect (installation)
Engine coolant
Check fluid level
Engine fuel level
Check fuel gauge
Bolts and fasteners
Visually inspect (looseness)
Platform gate
Visually inspect (operation)
Slide pads
Visually inspect (boom wear marks)
Structural damage and welds
Visually inspect (weld cracks, dents)
Tires and wheels
Visually inspect (condition)
Battery fluid level
Check fluid level
Battery terminals
Visually inspect (corrosion)
Charging system
Visually inspect (belt, gauge)
Control switches
Visually inspect (operation)
Wiring harnesses
Visually inspect (installation, condition)
Hydraulic leaks
Visually inspect (hoses, tubes, fittings)
Hydraulic oil
Check fluid level
Slider power unit
Check operation
Platform rotator hydraulic power unit
Check fluid level and operation
Envelope management system EMS
Check operation as outlined on page 6
Placards and decals
Visually inspect (installation, condition)
TB126J – revised December 2001
Maintenance schedules 90 day or 150 hour maintenance (trained service technician) Components
Service Required
Recommended Lubricant or Further Instructions
Daily maintenance
Perform maintenance as per schedule
Preventive inspection maintenance checklist
Perform inspection, complete form
Placards and decals inspection
Inspect using drawing and parts listing Replace any missing or unreadin section 1 (repair parts) able decals/placards
Door hinges and latches
Lubricate
SAE 10W oil or spray lubricant
Rotation bearing
Lubricate
Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L
Rotation bearing teeth & pinion
Lubricate
Mobil Mobiltac 375NC
Tie rods
Lubricate
Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L
Gear hubs
Check fluid level, fill if low
Mobil Mobilube HD 80W-90
Swing drive
Check fluid level, fill if low
Mobil Mobilube HD 80W-90
Platform rotator
Refill if disassembled for repairs
Consult factory
Platform controller
Check smooth operation & speeds
Batteries
Check specific gravity
1.260/1.275 at 80° F.
Hydraulic return filter
Check condition
Replace if dirty
Engine RPM
Check for proper engine RPM
Engine oil and filter
Replace per engine owners manual
See engine manufactures owner's manual
Engine fuel filter
Check condition
Replace every 6 months or if dirty
Retain copy of checklist
Yearly or 500 hour maintenance (trained service technician Components
Service Required
Recommended Lubricant or Further Instructions
90 day or 150 hour maintenance
Perform maintenance per schedule
Hydraulic oil reservoir
Clean and replace fluid
Above 10° Mobil DTE-13M Below 10° Mobil DTE-11M
Hydraulic return filter
Replace
After 1st. 50 hours, thereafter at recommended interval
Hydraulic reservoir suction filter
Clean and reinstall
Hydraulic pressures
Check pressures
Gear hubs
Replace fluid
Mobil Mobilube HD 80W-90
Swing drive
Replace fluid
Mobil Mobilube HD 80W-90
Engine coolant
Check Condition
See engine manufacturer's owner's manual
Platform rotator hyd. power unit
Replace fluid
Mobil Mobilube HD 80W-90
Front wheel bearings (two wheel drive machines)
Clean and repack
Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L
TB126J – revised December 2001
3
Service information Lubrication illustration
6
8 9
7
Slide pads do not lubricate 5
1 2 4
3 5
The illustration locates the lubrication points of the TB126J.
Lubricants
Tie rods
Specific lubricants as recommended by Snorkel, should be used in maintaining your unit. If in doubt regarding the use of lubricants other than those listed, contact Snorkel Customer Service Department, St. Joseph Missouri, for evaluation and recommendation.
Tie rods (item 3.): Lubricate at recommended interval using lubricant as outlined in the maintenance schedule.
Swing drive
Refer to the above lubrication illustration for location of item numbers.
Swing drive (item 4.): To check oil level, remove check plug located on the side of the gear box. Unit is full if oil is level with bottom of fill hole or just starts to run out.
Pressure gun application
Gear hubs
Service all fittings as indicated in the Maintenance Schedule and lubrication illustration. Wipe away all excess lubricant from exposed surfaces. Over lubrication can collect dirt and foreign matter which acts as an abrasive. Lubrication of accessory equipment should be in accordance with the manufacturer’s recommendations.
Gear hubs (item 5.): To check and fill Gear hubs:
Rotation bearing
Note: Do not overfill gear hubs as they are not vented and need air space for expansion of oil to prevent damage to hubs.
Rotation bearing (item 1.): Pressure gun lubricate bearing at recommended interval using lubricant as outlined in the maintenance schedule. Rotate while lubricating. Lubrication fitting is located on the lower control box.
Rotation gear teeth and pinion Rotation gear teeth and pinion (item 2.): Gear teeth and gear box pinion should be lubricated with a spray-on type open gear lubricant.
4
1. Rotate wheel until bottom of filler/drain plug is about 1 inch above horizontal centerline. 2. Remove plug with drive ratchet and extension. 3. Fill until lubricant is level with bottom of fill hole.
Hydraulic oil reservoir Hydraulic oil reservoir (item 6.): The fluid level should be kept between the low and full marks on the sight gauge indicator and should be checked with all cylinders fully retracted and the platform in stowed position. The interior of the reservoir should be wiped out and cleaned each time the hydraulic oil is changed.
TB126J – revised December 2001
Service information The reservoir filler/breather cap should be removed and the cap strainer cleaned with Kerosene, Fuel Oil, or other solvent at this time.
and in stowed position, drive range switch in “LO” position, and drive controller fully forward. Oil temperature should be at least 90 degrees.
It is absolutely necessary that only new, clean hydraulic oil is added.
Note: Use extreme caution while observing the condition indicator because of the motion of the drive wheels. The condition indicator is best observed from outside of the tract of the vehicle wheels to avoid possible personal injury or machine damage.
Note: If it becomes necessary to add or use an oil other than the recommended fluid, it is important that it be compatible and equivalent to the factory fill. Local oil suppliers can generally furnish this information. If questions still remain, contact Snorkel Customer Service Department, St. Joseph, Missouri, for further information.
Engines Engine (item 7.): Refer to the engine manufacturer’s instruction manual or consult your local engine service representative if engine adjustments or repairs are needed. The engine MUST be operated in accordance with manufacturer’s instructions and serviced at recommended intervals.
Door hinges and latches Door hinges and latches (item 8.): After lubricating, remove any excess oil or over spray so it will not collect dirt or debris.
Platform rotator Platform rotator (item 9.): Platform rotators will require lubrication only if disassembled for repairs. Consult factory for proper lubricant if replacement of platform rotator is required.
Hydraulic oil return filter Return filter (item 10.): On TB126J models, the hydraulic oil return filter is located in the cowling near the hydraulic oil reservoir. The filter element is a throw-away type filter and should be changed after the initial break-in period (approximately 50 hours operation time). The filter is equipped with a hydraulic pressure gauge to indicate the filter element condition. A by-pass relief within the filter base is provided and is set to by-pass at 15 PSI. If pressure readings are above 15 PSI, the filter should be changed. The filter condition should be checked at the 90 day or 150 hour Preventive Inspection Maintenance interval or more frequently under extreme working conditions. The filter condition indicator is accurate only when the engine is running at maximum RPM and pump is discharging maximum flow, which occurs only during full speed driving. This requires that the indicator be observed while the unit is in motion, booms fully retracted TB126J – revised December 2001
When changing the filter element, the oil inside of the filter element, should be examined for deposits of metal cuttings, which is present, could indicate excessive wear in some of the system components.
Suction strainer Suction strainer (item 11.): A 100 mesh strainer is located within the hydraulic oil reservoir and filters the pump suction flow. The strainer is cleanable and should be cleaned at the time interval shown in the maintenance schedule chart, using Kerosene, Fuel oil or other solvent and a soft bristled brush. Inspect filter for damage to wire cloth. Holes in the filter cloth leak dirt into the pump and other vital hydraulic components. If element is damaged, replace. When filter has been thoroughly cleaned, reinstall filter on suction line and tighten securely.
Batteries Batteries (not shown): Batteries will have longer life if the water level is maintained and they are kept charged. The unit will have better starting characteristics with a fully charged battery. In cold weather the battery should be maintained at full charge to keep from freezing. An extremely low or dead battery can freeze in cold weather. Make sure connections are clean and tight. Make sure charging equipment is operating properly.
DANGER Lead-acid batteries produce flammable and explosive gases. Never allow smoking, flames or sparks around batteries. Lead-acid batteries contain sulfuric acid which will damage eyes or skin on contact. When working around batteries, always wear a face shield to avoid acid in eyes. If acid contacts eyes, flush immediately with clear water and get medical attention. Wear rubber gloves and protective clothing to keep acid off skin, if acid contacts skin, wash off immediately with clear water.
5
Service information Boom/Axle Interlock System Inspection:
Envelope Management System (EMS):
If following inspection of the unit revels the systems are not functioning properly, DO NOT allow personnel to operate the unit in an elevated position until the problem has been located and corrected. DEATH or serious INJURY of personnel may occur, if the unit should become unstable and overturn.
Use the following procedures to assure that the EMS system is operating properly prior to use of the unit by operating personnel.
Boom/axles Stowed Platform Interlock System: The Boom/Axle interlock system is designed to prevent raising or extending the boom unless axle is extended and lock pin is in place and to prevent retracting the axle unless the boom is in the stowed (travel) position (retracted and down). The Boom/Axle interlock system is to be checked as follows to confirm proper operation. If any of the following tests are not successfully completed, the malfunction MUST be corrected before putting the machine in service. Limited lift and extend with axle retracted. With axle retracted, boom down and retracted, Boom/Axles switch on “BOOM”, Platform/Ground switch in either position, raise boom and check for automatic stop slightly above horizontal. Lower boom. Ext e n d b o o m a n d c h e ck fo r a u t o m a t i c s t o p a t approximately seven (7) feet of extension. Retract boom. Limited lift and extend with axle extended and not pinned. With axle extended, boom down and retracted, Boom/Axles switch on “Boom”, Platform/Ground switch is either position, and lock pin not in place, raise boom and check for automatic stop slightly above horizontal. Lower boom. Extend boom and check for automatic stop at approximately seven (7) feet of extension. Retract boom. Axle system inoperative with boom in working position. With axle extended and locked, Boom horizontal and extended approximately ten (10) feet, Boom/Axles switch on “Axles”, Platform/Ground switch on “Ground”, check that you cannot raise or retract axle. Boom/Axles switch operation. Axle and boom may be in any position. Platform/Ground switch on “Ground”, check that when switch is set on “Axles” the boom cannot be raised beyond horizontal or extended beyond seven (7) feet and that no other boom function operate. When the switch is set on “Boom” that the axles system in inoperative (cannot lift or extend axles).
6
1. Disconnect primary boom angle transducer, primary EMS should error out. ONLY boom retract should function until inside boom speed switch, then ONLY boom lower should function. 2. Disconnect primary boom angle transducer, primary EMS should error out. ONLY boom retract should function until inside boom speed switch, then ONLY boom lower should function. 3. Disconnect primary boom angle transducer, primary EMS should error out. ONLY boom retract should function until inside boom speed switch, then ONLY boom lower should function. 4. Disconnect backup boom angle transducer, backup EMS should error out then the primary EMS should error out. ONLY boom retract should function until inside boom speed switch, then ONLY boom lower should function. 5. Pull out three (3) feet of primary boom length transducer string, primary EMS should error out, boom elevation and extension functions should not work. 6. With boom retracted and horizontal, open manual bleed down valve. Primary EMS should error out, boom elevation and extension functions should not work. 7. Power up EMS and let unit sit for ten (10) to fifteen (15) minutes without operating booms; Backup EMS should give five (5) quick beeps once every minute. 8. Without depressing foot switch, hold Raise/Lower or Extend/Retract controller full on; Boom should not move and EMS should error out within thirty (30) seconds. If the EMS system is not operating properly, follow the procedures outlined in the ENVELOPE MANAGEMENT SYSTEM (EMS) CALIBRATION MANUAL for your unit to recalibrate the system to proper working order. Recalibration of your unit will require the following test wire harnesses: Part no. 0191024 – 2 way test harness Part no. 0191025 – 3 way test harness
TB126J – revised December 2001
Preventive inspection maintenance 90 day or 150 hour checklist OK ✔ X
OK - No Service Required Corrective Action Required Corrected, (Record description of corrective action).
Serial Number
Check Lower control station (continued) Boom/axle selector switch - ground and platform controls DO NOT work when in axle position (4) Emergency bleed down (4) Emergency shutdown control (4)
Inspection Procedures Codes (1) Weld cracks, dents and/or rust (2) Installation (3) Leaks (4) Operation (5) Condition (6) Tightness (7) Residue buildup (8) See placards and decals inspection chart Check Chassis Structural (1) Steering cylinder pin caps (2,6) Steering linkage (4) Tires (5) Hydraulic tubes and hoses (3,5) Decals and placards (2,8) Axle lock pin (2) Axle interlock cam valve (4) Jacking and axle extend cylinder (3,4,6) Jacking cylinder holding valve (4) Drive motor brake (4) Torque all wheel lug nuts per placard on wheel (6) Right drive motors (3) Left drive motors (3) Lubrication points Turntable Structural (1) Torque turntable top bolts @475 ft. lbs. (6) Torque turntable bottom bolts @350 ft. lbs. (6) Hydraulic tubes and hoses (3,5) Centerpost (3) Centerpost securing bolts (6) Lift cylinder pin caps and tie wire (2,6) Lift cylinder and holding valves (3,4) Emergency bleed down valve (4) Cowling (5,6) Wire harness (2,5) Decals and placards (2,8) Master level cylinder pin caps and tie wire (2,6) Master level cylinder and holding valves (3,4) Rotation brake (4) Rotation backlash (5) Correct operators manual in document holder System pressure Lubrication points Lower control station Station selector switch - ground controls platform controls DO NOT work (4) Station selector switch - platform controls ground controls DO NOT work (4) Ground control switches (4) Turntable rotation (4) Boom UP - DOWN (4) Boom extension IN - OUT (4) Platform leveling UP - DOWN (4) Emergency power, all functions (4) Platform rotation (4)
TB126J – revised December 2001
OK ✔
X
OK ✔
X
Booms Structural (1) Lift cylinder pin caps and tie wire (2,6) Hydraulic hoses and tubes (3,5) Extension cylinder pin caps and tie wire (2,6) Extension cylinder and holding valve (3,4) Hose carrier tube (7) Hose carrier support (7) Plastic hose track (5) Electrical wires (5) Extend/retract wire ropes (2,5,6) Decals and placards (2,8) Platform Structural (1) Decals and placards (2,8) Gravity gate (4) Hydraulic hoses and tubes (3,5) Slave level cylinder pin caps and tie wire (2,6) Slave level cylinder and holding valve (3,4) Platform mounting bolts (2,6) Platform rotator Structural (1) Hydraulic rotator actuator (3) Platform rotation holding valve (4) Mounting bolts and pin caps (2,6) Envelope management system EMS Boom angle transducer (4,5) Boom length transducers (4,5) Primary EMS harness (5) Backup EMS harness (5) Upper control station Foot switch, unit will not start when engaged (4) Foot switch, functions operate when engaged (4) Engine START-STOP (4) Electric throttle (4) Turntable rotation (4) Boom UP - DOWN (4) Boom extension IN-OUT (4) Platform leveling UP-DOWN (4) Platform rotation (4) Drive range HIGH-LOW (4) Emergency power, all functions (4) Emergency shutdown control (4) Gradual start to stop, lift/swing/drive controls (4) Speed limit switch, 2 speed lift and swing (4) Speed limit switch, drive (4) Auto retract of jacking cylinder when driving (4) Boom/axle interlock system (4) 3-1/2° tilt alarm (4) 110 volt AC power to platform (2,4) Horn (4)
7
Preventive inspection maintenance Check Hydraulic reservoir Filler./breather cap and tank (6) Hydraulic fluid level (5) Hydraulic filter (3,4) Engine Charging system (4) Air filter (5) Hour meter (4) Belts and hoses (5) Hydraulic pump (4) Engine oil (2,5) Battery terminals (6,7) Battery electrolyte level (5) Indicator gauges (4,5) Engine START-STOP (4) Electric throttle (4) Electric choke, if equipped (4) Coolant level (5)
OK ✔
X
Check Optional equipment 110 volt AC hydraulic generator (2,4) Dual fuel system (2,4) LP gas system and control (2,4) Motion warning alarm (2,4) Operation warning light (2,4,6) Cold weather start kit - diesel only (2,4) Hydraulic system cold weather warm-up kit (2,4) Driving lights (2,4) Platform work lights (2,4) Sandblast protection (2,4) Air line to platform (2,4) Tow package (2,4) Optional platform (2,4,6)
OK ✔
X
Corrective Action Required
Note: If correction action is required on any item, attach sheet indicating problem and action taken. All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed. Inspected By:
8
Date
TB126J – revised December 2001
Capscrew torque chart
GRADE BOLT
SAE GRADE 1 OR 2
SAE GRADE 5
SAE GRADE 6
SAE GRADE 8
DEFINITION
INDETERMINATE QUALITY
MATERIAL
LOW CARBON STEEL
MINIMUM COMMERCIAL QUALITY MEDIUM CARBON STEEL TEMPERED 105,000 P.S.I.
MEDIUM COMMERCIAL QUALITY MEDIUM CARBON STEEL Q&T 133,000 P.S.I.
MED. CARBON ALLOY STEEL Q&T 150,000 P.S.I.
MARKING
MIN. TENSILE STRENGTH BOLT SIZE 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1
64,000 P.S.I. 5 9 15 24 37 53 74 120 190 282
RECOMMENDED TORQUE VALUES (FT - LBS) 7 10 14 19 25 34 40 55 60 85 88 120 120 167 200 280 302 440 466 660
10.5 22 37 60 92 132 180 296 473 714
The following rules apply to the chart 1. Consult manufacturers' specific recommendations when available. 2. The chart may be used with both course and fine thread fasteners lightly lubricated. 3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used. 4. The torque values are given in foot-pounds. 5. Inch pound equivalent may be obtained by multiplying by 12.
TB126J – revised December 2001
9
FWD
REV
FWD
STEER END
REV 1
LH FRONT
3
2
8
9
7
4
6
5
CENTERPOST MANIFOLD OIL FLOW CHART
RH FRONT A
FUNCTION
B
LH
RH A
B
X
X
4 5
STEER-LEFT
6
SIGNAL-AXLES
7
STEERING A2
A1
STEER CUT-OUT VALVE
A
M2
M2
M2 1000 PSI
1000 PSI
P
P
1000 PSI
1000 PSI
M1
M1
650 PSI
CONTROL VALVE JACKING CYL
P M1
3&9
PILOT
RH B
M2
DRIVE-FWD
B1
B
LH
2&8
X
B2
A
1
DRIVE-REV
STEER-RIGHT
RH REAR
LH REAR
CENTERPOST NO
RETURN
T AXLE CYL
M1 PB
M2
M2
M2
M2
1000 PSI
1000 PSI
P
P
P
C2
C1
C2
C1 T
P 1000 PSI
M1
M1
1000 PSI
M1
M1 A
B
A
T
P
CAM VALVE
ANTI-CAVITATION VALVE
CAM VALVE P
T
CAM VALVE
2800 PSI A
B
G1
T
2
V2
C
D
C
D
V
HIGH RANGE SPEED VALVE
CD V
V2
S
V1
AXLE EXTEND CYL
B
DUAL COUNTERBALANCE VALVE
B C
SELECTOR VALVE V
C1 V1
A
A
B
C1
C2
B F AE
CD
A
P
JACKING CYLINDER
1
B F AE
B
M2
M1
B F AE
C2
C
D
CD
FLOW DIVIDER AWA11011A
Hydraulic schematic chassis Snorkel model TB126J
Page 11
AW0191268
Page 12
Hydraulic schematic turntable/booms Snorkel model TB126J
FLASHER F
AE24
DRIVE SPEED GROUNDING
14B
MASTER SWITCH
10
FOOTSWITCH
14D
EMERGENCY STOP 8 1C
2
PLATFORM EMER BLEED DOWN
5C
8A
45 ° BOOM (SHOWN BOOM UP)
EMERGENCY POWER
SWING 3 AMP
DRIVE RANGE
PLATFORM SLIDE
16
11
EMER BLEEDOWN
SWING
JIB
A18
6-RED
A20
6-BRN
PLATFORM ROTATION
M B/U EMS LIGHT (RED)
PLATFORM ROTATION
6-BLU
A24
6-GRN
7-RED#4
E26
7-BLK#4
E18
7-RED#1
A28
7-BLK#1
E18
7-RED#2
E28
7-BLK#2
E18
LIFT (22)
LOWER (21B)
EXT (14B)
C
LEVEL
BOOM SPEED (SHOWN BOOM OUT)
28
BAT
C
NO
5-BLK
C26
5-GRN
C22
4-BRN
E22
C10
1-BLK
C12
1-WHT
E2
2-BLK
C4
2-RED
C2
2-WHT
A2
6-BLK
4-ORG
PR
BLU
A24
NC
1-RED
6-ORG
C32
C24
NO
NC
25
RET (15)
6-WHT
ALARMS
STEER
GROUND MASTER SWITCH
A22
125
SLIDE INTERLOCK PUSH BUTTON
1C
BOOM LIFT
3-RED
E24 PLATFORM INTERLOCK RELAY
TILT
4
BOOMS
C14
A32
TILT SIREN
STR
3-BLK
16B
6
LEVEL
C16
A26
LENGTH SENSOR
PLATFORM SLIDE
TILT LIGHT
29 B
THROTTLE
BOOM EXTEND
5-WHT
7-RED#3
PRIMARY EMS
122 A
122
28A
CONTROL SELECTOR
E18
E18
69
203
6
3-WHT
B R
DRIVE 3 AMP
173
RESISTOR BRIDGE MODULE
IGN
X
GRND CNTRL
GROUND
GROUND EMER BLEEDOWN
A + -
NC
NO
174
GRAY
4-BLK
E14
SWING 3 AMP
175
YELLOW
4A
C
172
BLUE PURPLE
31
122 A
67
NC
NO
67A
RED
C18
B R
4C
BLACK
PWM CONTROL MODULE
E32
7-BLK#3
DRIVE
C
204
EMS 3 AMP
X
STR 5
EMER POWER
-
10
SYSTEM 20 AMP
4
+
A
5
BOOM CALIBRATION (SHOWN BOOM DOWN)
201
3-GRN
SWING
IGN
BAT
PRIMARY BDU
1
EXTEND
ACC
PLATFORM CONTROL SELECTOR
LIFT
THROTTLE
21D
4-WHT
E16
5-RED
EMS NORMAL
21B
E20 FLASHER EMS LIGHTS (GREEN)
ANGLE SENSOR
BOOM SPEED RELAY
A14
4-GRN
C WHT
21
22
22C
21C
24
23
15
14
12
27
13
12
26
13
23
26
27
NC
NO
24
3 160 A
160
ENVELOPE LIGHT GRN MODULE
200 PRIMARY
11 RED BLK
BACKUP GROUND EMERGENCY STOP
BLU
11 B
118
AXLES
EMS LIGHTS (CLEAR)
M -
ENABLE RELAY
EMS ERROR RESET 206
73
P 25
AUX CIRCUIT EXT BLOCK
JIB 177
8D
3C
3
3
-
-M
BATTERYS 12 VOLTS
-M
34A
STARTER
POWER
+
EMERGENCY
-
+
EMERGENCY
+
POWER
126 T3
1C 1D
M -
RED
WHT
ACTUATOR MODULE BLK
FUEL PUMP
P
GROUND ENGINE LIGHT
NC
ENGINE OIL PRESSURE 3B
3
PLATFORM ENGINE LIGHT
117
73
HORN
29A 29
HORN
21A
E28B
6-RED#2
C26B
6-BLK#2
C26B
6-BLK#1
A26B
6-RED#3
E26B
6-RED#4
C26B
6-BLK#4
C26B
6-BLK#3
ADDCO ACTUATOR
C18B E20B
EMS GROUNDING
LENGTH SENSOR
ALARMS 1-RED
C10B
1-BLK
C12B
1-WHT
E2B
2-WHT
A2B
2-BLK
C4B
2-RED
C2B
PR
3
E22B
B/U
EMS LIGHT (RED)
3-ORG
A18B
5-RED
A20B
5-BRN
A22B
5-BLU
A24B
5-GRN
A32B E24B
DRIVE SHIFT VALVE
3-BLK
3-WHT
15A
RETRACT BLOCK
G
T1 55B
M
14A
LOWER BLOCK
HOUR METER
PLAT MAG SW
22A
REVERSE RETRACT BLOCK
TEMP GAUGE
16
EXTEND BLOCK
HM S
6-RED#1
A16B
E32B
BACKUP EMS
LIFT BLOCK
LIFT BLOCK
I T2
3-BRN
A28B
BLU
4-RED
18
HI DRIVE REV (20 GPM)
THROTTLE 55A
5A
6A
SENS
BOOM ELEV (SHOWN BOOM UP)
17
LO DRIVE REV (8 GPM)
6A
A
MID
MASTER BATTERY DICCONNECT
3D
34
125
18A
22C
STEER LEFT
25A
JIB DOWN
55
START
5B
11 3 9
21C
JIB UP
B-POST
5
A
TILT ALARM
57
1
177
16E
AXLE SENSE DUMP VALVE
ALTERNATOR
6 7 8
T
17A
LO DRIVE FWD (8GPM)
118 38
10
20
HI DRIVE FWD (20 GPM)
ENGINE ANTIRESTART RELAY
19
STEER RIGHT
167
24
SWING CW
12
AMMETER
L
EMERGENCY BLEED DOWN
4
ENG PROTECTION/ ANTI-RESTART MODULE
SWING CCW
THROTTLE 15 AMP
IG
HIGH THROTTLE
A
56 A
C22B
LOWER BLOCK
LEVEL UP
2
2
23 68
MAG RELAY
A
BOOM EXTEND (SHOWN BOOM OUT)
13
176
AXLE INTERLOCK
1D
164 C
E
12
1D
LEVEL SENSOR (SHOWN LEVEL)
SENSE DUMP VALVE
205
TACH
1
11 B
28B
73A
164
ISOLATOR 56
NON-PROPORTIONAL 3-WAY VALVE
1A
AUX CIRCUIT 3 AMP
160 C
RUN
LEVEL DOWN
1B
RUN 15 AMP
164 B
5-BLK
B
+ A E
C24B
RET BLOCK
BACKUP BDU
31
4-BLK
PLATFORM ROTATOR 178
GROUND CONTROL 25 AMP
C32B
ANGLE SENSOR
202
5-WHT
5-ORG
C24B
3
AWA19035B
ENG TEMP SENSOR
Wiring schematic Cummins 3.3, self-stowing Snorkel model TB126J
Page 13
FLASHER F
AE24
DRIVE SPEED GROUNDING
14B
MASTER SWITCH
10
FOOTSWITCH
14D
EMERGENCY STOP 8 1C
2
PLATFORM EMER BLEED DOWN
5C
4A
C
172
A + -
NC
NO
X
174
C16
3-BLK
C14
3-RED
A26
7-RED#4
E26
7-BLK#4
E18
7-RED#1
A28
7-BLK#1
E18
7-RED#2
E28
7-BLK#2
E18
28A
45 ° BOOM (SHOWN BOOM UP)
EMERGENCY POWER
SWING 3 AMP
A18
6-RED
A20
6-BRN
DRIVE RANGE
A22
6-BLU
A24
6-GRN
A32 E24
TILT TILT SIREN
1-RED
C10
1-BLK
C12
1-WHT
4 11
C32
5-BLK
C26
5-GRN
C22
4-BRN
125
1C
B/U
IGN
EMER BLEEDOWN
SWING
JIB
BOOMS
STR
BOOM LIFT
EMS LIGHT (RED)
PLATFORM ROTATION
PLATFORM ROTATION
LEVEL
BOOM EXTEND
C
LEVEL
ALARMS
C
C24
STEER BOOM SPEED (SHOWN BOOM OUT)
28
BAT GROUND MASTER SWITCH
EXT (14B)
NO
E22
NO
NC
25
RET (15)
E2
6-ORG
6
CONTROL SELECTOR
LOWER (21B)
6-WHT
TILT LIGHT
29 B
THROTTLE
LIFT (22)
LENGTH SENSOR
122 A
122
203
204
EMS 3 AMP
5-WHT
7-RED#3
69
173
RESISTOR BRIDGE MODULE
6
E18
E18
PRIMARY EMS
GRND CNTRL
GROUND
3-WHT
B R
DRIVE 3 AMP
175
YELLOW GRAY
4-BLK
E14
SWING 3 AMP
BLUE PURPLE
31
122 A
67
NC
NO
67A
RED
C18
B R
4C
BLACK
PWM CONTROL MODULE
E32
7-BLK#3
DRIVE
C
GROUND EMER BLEEDOWN
X
STR 5
EMER POWER
-
10
SYSTEM 20 AMP
4
+
A
5
BOOM CALIBRATION (SHOWN BOOM DOWN)
201
3-GRN
SWING
IGN
BAT
PRIMARY BDU
1
EXTEND
ACC
PLATFORM CONTROL SELECTOR
LIFT
THROTTLE
21D
4-WHT
E16
5-RED
EMS NORMAL
21B
E20 FLASHER EMS LIGHTS (GREEN)
C4 C2
2-WHT
A2
6-BLK
4-ORG
PR
BLU
A24
NC
2-BLK
2-RED
ANGLE SENSOR
BOOM SPEED RELAY
A14
4-GRN
C WHT
21
22
22C
21C
24
23
15
14
12
27
13
12
26
13
23
26
27
NC
NO
24
3 160 A
160
ENVELOPE LIGHT GRN MODULE
200 PRIMARY
11 RED BLK
BACKUP GROUND EMERGENCY STOP
BLU
11 B
118
AXLES
EMS LIGHTS (CLEAR)
M -
ENABLE RELAY
EMS ERROR RESET 206
73
P 25
AUX CIRCUIT EXT BLOCK
JIB 177
8D
3C
3
3
-
-M
BATTERYS 12 VOLTS
-M
34A
STARTER
POWER
+
EMERGENCY
-
+
EMERGENCY
+
POWER
126 T3
1C 1D
M -
RED
WHT
ACTUATOR MODULE BLK
FUEL PUMP
P
GROUND ENGINE LIGHT
NC
ENGINE OIL PRESSURE 3B
3
PLATFORM ENGINE LIGHT
117
73
HORN
29A 29
HORN
21A
E28B
6-RED#2
C26B
6-BLK#2
C26B
6-BLK#1
A26B
6-RED#3
E26B
6-RED#4
C26B
6-BLK#4
C26B
6-BLK#3
ADDCO ACTUATOR
C18B E20B
EMS GROUNDING
LENGTH SENSOR
ALARMS 1-RED
C10B
1-BLK
C12B
1-WHT
E2B
2-WHT
A2B
2-BLK
C4B
2-RED
C2B
PR
3
E22B
B/U
EMS LIGHT (RED)
3-ORG
A18B
5-RED
A20B
5-BRN
A22B
5-BLU
A24B
5-GRN
A32B E24B
DRIVE SHIFT VALVE
3-BLK
3-WHT
15A
RETRACT BLOCK
G
T1 55B
M
14A
LOWER BLOCK
HOUR METER
PLAT MAG SW
22A
REVERSE RETRACT BLOCK
TEMP GAUGE
16
EXTEND BLOCK
HM S
6-RED#1
A16B
E32B
BACKUP EMS
LIFT BLOCK
LIFT BLOCK
I T2
3-BRN
A28B
BLU
4-RED
18
HI DRIVE REV (20 GPM)
THROTTLE 55A
5A
6A
SENS
BOOM ELEV (SHOWN BOOM UP)
17
LO DRIVE REV (8 GPM)
6A
A
MID
MASTER BATTERY DICCONNECT
3D
34
125
18A
22C
STEER LEFT
25A
JIB DOWN
55
START
5B
11 3 9
21C
JIB UP
B-POST
5
A
TILT ALARM
57
1
177
16E
AXLE SENSE DUMP VALVE
ALTERNATOR
6 7 8
T
17A
LO DRIVE FWD (8GPM)
118 38
10
20
HI DRIVE FWD (20 GPM)
ENGINE ANTIRESTART RELAY
19
STEER RIGHT
167
24
SWING CW
12
AMMETER
L
EMERGENCY BLEED DOWN
4
ENG PROTECTION/ ANTI-RESTART MODULE
SWING CCW
THROTTLE 15 AMP
IG
HIGH THROTTLE
A
56 A
C22B
LOWER BLOCK
LEVEL UP
2
2
23 68
MAG RELAY
A
BOOM EXTEND (SHOWN BOOM OUT)
13
176
AXLE INTERLOCK
1D
164 C
E
12
1D
LEVEL SENSOR (SHOWN LEVEL)
SENSE DUMP VALVE
205
TACH
1
11 B
28B
73A
164
ISOLATOR 56
NON-PROPORTIONAL 3-WAY VALVE
1A
AUX CIRCUIT 3 AMP
160 C
RUN
LEVEL DOWN
1B
RUN 15 AMP
164 B
5-BLK
B
+ A E
C24B
RET BLOCK
BACKUP BDU
31
4-BLK
PLATFORM ROTATOR 178
GROUND CONTROL 25 AMP
C32B
ANGLE SENSOR
202
5-WHT
5-ORG
C24B
3
ENG TEMP SENSOR
Page 14
Wiring schematic Cummins 3.3, non-stowing Snorkel model TB126J
AWA19036B
Product Warranty 1. Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a period of one (1) year from date of delivery to a Customer. The warranty will apply subject to the machine being operated in accordance with the rules, precautions, instructions and maintenance requirements outlined in the Snorkel Operator's and Repair Parts Manuals. 2. Snorkel further warrants the structural components, specifically the mainframe chassis, turntable, booms and/or scissor arms of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four (4) years. Any such part or parts which, upon examination by the Snorkel Warranty Department, are found to be defective will be replaced or repaired by Snorkel through its local Authorised Dealer. The structural warranty specifically excludes adverse affects on the machine structure arising from damage, abuse or misuse of the equipment. 3. Machines may be held in an authorised Distributor stock for a maximum of six (6) months from the date of shipment from Snorkel, before the warranty period is automatically initiated. 4. It is the responsibility of the Distributor to complete and return a Predelivery/Warranty registration, before the act of rental/loan/demonstration of the machine or delivery to an end user. 5. The Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations here under unless the “Predelivery and Inspection Record” has been properly completed and returned to the Snorkel Warranty department within fifteen (15) days after delivery of the Snorkel product to the Customer or Dealer’s demonstration/rental fleet. Snorkel must be notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period. 6. Any part or parts which upon examination by the Snorkel Product Support Department are found to be defective within the specified warranty period, will be replaced or repaired at the sole discretion of Snorkel, through Snorkel directly or an authorised Distributor, at no charge. Any parts replaced under warranty must be original Snorkel parts obtained through Snorkel directly or an authorised Distributor, unless expressly agreed otherwise in writing and in advance by Snorkel’s Warranty Department. 7. All parts being claimed under warranty must be held available for return and inspection upon request for a period of 90 days from date of claim submission, it is necessary that all parts are individually tagged or marked with their part number and the warranty claim number. After 90 days all parts replaced under warranty which have not been returned to Snorkel should be destroyed. Failure to produce parts requested by the Warranty Administrator for inspection within a period of 14 days will result in the claim being automatically rejected in full. Materials returned for warranty inspection must have the following procedure:
Carefully packaged to prevent additional damage during shipping Drained of all contents and all open ports capped or plugged Shipped in a container tagged or marked with the RMA number Shipped PREPAID. Any item(s) returned for warranty by any other means maybe refused and returned, unless prior approval is agreed with Snorkel.
© Snorkel International, Inc. – all rights reserved
© Snorkel 2014 Printed in the U.S.A.
Product Warranty 8. At the direction of the Snorkel Warranty Department, any component part(s) of Snorkel products to be replaced or repaired under this warranty program must be returned freight prepaid for inspection. An RMA (Returns Material Authorisation) must be requested from Snorkel Warranty Department, a copy to be placed with the returning component part(s). 9. All warranty replacement parts will be shipped freight prepaid (standard charge) from the Snorkel Parts/Service Department or from the Vendor to Dealer or Customer. 10. All warranty claims are subject to approval by Snorkel Service Department. Snorkel reserves the right to limit or adjust claims with regard to defective parts, labor or travel time based on usual and customary guidelines.
REPLACEMENT PARTS WARRANTY Any part replaced under this limited warranty is not subject to further warranty cover beyond the normal warranty period of the machine upon which the part was installed. Any replacement parts sold (not delivered under a warranty claim) will be subject to a warranty period of (6) six months from the date of invoice. Parts held by a Distributor are covered under warranty for a period of (12) twelve months from the date of invoice, provided that those parts have been subject to appropriate storage to prevent damage and deterioration.
CLAIM PROCEDURE The Snorkel Warranty Department must be notified within (48) forty-eight hours of any possible warranty situation during the applicable warranty period. Personnel performing major warranty repair or parts replacement must obtain specific approval by the Snorkel Warranty Department prior to performing the warranty repair or replacement. When a Distributor/Customer perceive a warranty issue to exist the following steps must be adhered to: All warranty claims must be submitted within 30 days of the date of the machine repair All correspondence in respect of the claim to be on an official Snorkel warranty claim form as supplied by Snorkel’s Warranty Department Allocate a warranty claim number to the repair Place a purchase order for genuine Snorkel replacement parts Snorkel to dispatch parts via the requested method (in line with the required response time) Confirmation that a qualified technician is available to replace the part and that this person has been accepted by Snorkel to carry out such work under the warranty of the machine. Failure to do this may nullify the warranty. FREIGHT DAMAGE If a machine is received in a damaged condition, then the damage must be noted on the bill of lading and/or delivery documents and if possible photographs taken, prior to signing acceptance of the consignment. The freight company must be contacted by the Distributor and a damage claim registered immediately. THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:
1. Engines, motors, tires and batteries are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel will, however, to the extent permitted; pass through any such warranty protection to the Distributor/Customer. 2. Any Snorkel product which has been modified or altered outside Snorkel factory without Snorkel written approval, if such modification or alteration, in the sole judgment of Snorkel Engineering and/or Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof. © Snorkel 2014
Product Warranty 3. Any Snorkel product which has been subject to misuse and abuse, improper maintenance or accident. “Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the Snorkel Operator's and Repair Parts Manuals. 4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type, application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications. 5. Routine maintenance, routine maintenance items and minor adjustments are not covered by this warranty, including but not limited to hydraulic fluid, filters and lubrication, paint and decals. 6. Any Snorkel product that has come into direct contact with any chemical or abrasive material. 7. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits, expenses or increased cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise amended in writing by Snorkel. 8. Snorkel Warranty policy does not cover any duties, taxes, environmental fees including without limitation, disposal or handling of tires, batteries and petrochemical items. 9. Item specifically excluded are, fuel injectors, motor brushes, glow plugs, contactor tips and springs, oil filters, lamp bulbs, lamp lenses, O-rings, coolants, lubricants and cleaning material. 10. Failure of replacement parts due to fault misdiagnosis or incorrect fitting by the Distributor/Customer. SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through Snorkel directly or an Authorised Distributor. If unable to contact the Distributor, contact the Snorkel Service Department for further assistance.
© Snorkel 2014
Product Warranty APPEAL The buyer may appeal in writing against a rejected or adjusted claim to Snorkel Warranty Department within a period of 21 days of receiving the rejection or adjustment notice. The appeal should be grounded on express reasons and supported by relevant evidence. Appeals received outside of this time limit will not be considered. WARRANTY SCHEDULE
Limited Warranty Periods Warranty Period
Item New machine materials and workmanship
1 year parts replacement
Structural components (Chassis, Turntable, Booms, Scissors)
5 years parts replacement or repair
Parts held in a Distributor’s stock
12 months from date of invoice
Parts sold (non warranty)
6 months from date of invoice
Batteries
6 months from date of invoice
Other specifically excluded parts: Fuel injectors Motor brushes Glow plugs Contactor tips and springs Oils Filters Lamp bulbs Lamp lenses O-rings Coolants Lubricants Cleaning materials
Not covered by Warranty
© Snorkel 2014
Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale
EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 058 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 255 0317 FAX: +1 785 989 3070 AUSTRALIA PHONE: +61 1300 700 450 FAX: +61 2 9609 3057 NEW ZEALAND PHONE: +64 6 3689 168 FAX: +64 6 3689 164
