Transcript
MANUALE D’ISTRUZIONI INSTRUCTIONS MANUAL MANUEL D’EMPLOI
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ENGLISH
TABLE OF CONTENTS A
Scope of the device…………………………….
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E
Maintenance………………………………………..
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B
Limits to use……………………………………….
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F
Conformity declaration………………………..
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C
Installation…………………………………………..
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G
Board programming……………………………
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D
Operation…………………………………………….
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H
General diagram………………………………….
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D.1
Controls………………………………………………….
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D.2
Safety devices…………………………………………..
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D.3
Outputs…………………………………………………..
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D.4
Power supply……………………………………………
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D.5
Accessory inputs/outputs………………………………
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D.6
Optical signals…………………………………………..
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D.7
Trimmers………………………………………………...
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D.8
Dip switches……………………………………………..
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D.9
Programming keys……………………………………...
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D.10
Protection fuses………………………………………...
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D.11
Technical features……………………………………...
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D.12
Operation modes………………………………………..
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D.13
Electrical and mechanical specifications……………..
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D.14
Electric connections…………………………………….
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ENGLISH A) – Scope of the device Electronic board controlling 1 230 Vac single-phase asynchronous motor for the automation of a sliding gate or an overhead door with or without limit switch.
B) – Limits to use Caution : Before operating the electronic unit make sure the following operations have been carried out. Note 1 – Note 2 – Note 3 – Note 4 – Note 5 – Note 6 – Note 7 –
Note 8 – Note 9 – Note 10 – Note 11 – Note 12 – Note 13 – Note 14 – Note 15 – Caution:
Read carefully the whole technical documentation supplied. The electronic unit must be installed by qualified personnel only. The installation engineer must have the necessary technical and professional qualification. The mains power supply connected to the unit must be 230 Vac + / - 10%. The neutral (N) pole of the mains power supply must be unipotential to the ground. All security norms for the installation of electric devices must be respected. The mains power must be supplied with an efficient differential switch tested and calibrated in conformity with the applicable rules. Before installing the electronic unit check the motor to which it will be connected. When the motor is connected to the mains power the torque it apply to the gate must respect the applicable rules and, in any case, it must be such that in case of collision no damage will be caused to persons, animals or objects. The unit must be applied for the intended use only (see point A). All other use is to be considered improper and dangerous. Before acceding to the electronic unit’s box for any intervention check that the mains power has been cut off. Do not access the unit with wet / damp hand or feet. Do not expose the unit to weather (rain, snow, etc.) Do not allow any children or unqualified persons to touch the unit. The electronic unit must be placed in the box supplied. The plastic material used for the box is not self-extinguishing. Therefore it must be installed in an well aired place far from any objects or elements that can cause fire. The ordinary maintenance of electronic unit must be executed by qualified personnel every 6 months. Failure to respect the above listed norms can cause damage to persons, animals or objects. The manufacturer, supplier or reseller can in no way be held responsible for such damage.
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ENGLISH C) – Installation 1)
2) 3) 4) 5) 6) 7)
Unscrew the cover screws and lift the cover. Check that the electronic unit is in good order. In case of doubt do not install the unit and ask for the intervention of qualified personnel. The container’s accessories (screws, round seal, cable glands) must not be left within the reach of children since they are a potential danger. Check that the electronic unit is properly fixed to its box. If not, tighten all screws or provide the missing screws. Place the unit near the gate so that the system connection wires’ length is reduced to the minimum. Caution: For the unit’s correct operation the wires connected to it must not be longer than 10 metres. For increased weather protection we recommend to place the unit under a roof or, even better, in an enclosure having two side walls. Wherever possible, it is advisable to install the unit at a minimum 1,5 mt level above the ground to keep it out of the reach of children. Before proceeding to assembly place the container so that the side fitted with the cable glands is directed towards the ground. Caution: Do not assemble the container on wood surfaces. Insert the supplied round seal in its seat. Make sure the two ends meet at the centre of the side to which the cable glands are fitted. Lift the mobile portion of the connector and proceed to connect the unit wires as described in the following chapters.
D) - Operation 1) Definitions of Controls Start Input connected to a push-button placed outside the unit. It is employed to request the gate’s opening or closure. This input is usually connected to a key push-button. Pedestrian Start Input connected to a push-button placed outside the unit. It is employed to request the opening or closure partial of the gate to allow the passage of persons or animals. Opening Start Input connected to a push-button placed outside the unit. It is employed to request the opening of the gate. Closing Start Input connected to a push-button placed outside the unit. It is employed to request the closure of the gate.
2) Definitions of Safety devices Stop Input connected to a push-button or switch placed outside the unit. It is employed to cause the gate’s immediate stop. This control must used in an emergency situation. Photo-cell Input connected to an optical barrier. It detects and signal the passage of persons or vehicles in the area crossed by the gate or in the nearby area. Photostop Input connected to an optical barrier. It detects and signal the passage of persons or vehicles in the area crossed by the gate or in the nearby area. Opening Limit Switch Input connected to a switch placed outside the unit. The switch operates when the gate has completed its opening phase. When it is operated it causes the gate’s immediate stop. 19
ENGLISH Closing Limit Switch Input connected to a switch placed outside the unit. The switch operates when the gate has completed its closing phase. When it is operated it causes the gate’s immediate stop.
3) Definitions of Outputs Blinker Lamp’s ON / OFF control. The lamp functions as a warning and optical signaller of potential danger for the gate’s motion. Motor 1 Outputs for the opening/closure control of the motor which drives the gate. Courtesy light Continuous control for the lamp which lights the area around the gate. The lamp is lit for approx. 2 minutes after the cycle has ended. During the pause before the gate closes back the lamp is lit. Electric lock Impulse control for the electric lock release.
4) Definitions of Power Supply Inputs/Outputs 230 Vac mains power Input for the electronic board power supply. 24 Vac low voltage Power supply output for the photo-cells and/or any other accessory devices. +12 Vdc terminal Output not available for the installer.
5) Definitions of Accessory Inputs/Outputs Aerial Input for the connection of a radio receiving aerial. This input can only be used if a radio receiver card is connected to the unit.
6) Definitions of Optical Signals LD6 – Photo-cell led (yellow) It signals the optical barrier’s state. The led goes off when the photo-cell is covered by persons or vehicles LD5 – Photostop led (yellow) It signals the optical barrier’s state. The led goes off when the photo-cell is covered by persons or vehicles LD2 – Stop led (red) It signals the gate’s block state. The led goes off when the stop control is operated (emergency). LD7 – Opening Start led (green) It is lit when the opening start control is operated. LD8 – Closing Start led (green) It is lit when the closing start control is operated.
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ENGLISH LD3 – Opening limit switch led (yellow) It signals the opening limit switch state. The led goes off when the gate has completely opened. LD4 – Closing limit switch led (yellow) It signals the closing limit switch state. The led goes off when the gate has completely closed. LD1 – Programming led (red) It is lit (together with the blinker) in the programming phase and during the gate’s motion.
7) Definitions of Trimmers RV1 – Slow-down speed and power regulator It defines the gate’s speed during the slow-down phase and it regulates the power supplied to the motor during the normal speed phase.
8) Definitions of Dip Switches (Selection of Programs) Dip switch 1 It chooses whether the unit will operate in the mode determined by dip-switch 2 or in condominium mode. ON=Codominium OFF=No effect Dip switch 2 It chooses whether the unit will operate in step-by-step mode or in automatic mode. ON =Automatic OFF=Step by step Dip switch 3 It excludes the slowing-down during the opening phase. ON=opening slow-down excluded OFF=opening slow-down enabled Dip switch 4 It determines whether the unit will operate in opening / closing or cyclical mode. ON=Cyclical mode enabled OFF=Opening/closing logic
9) Definitions of Programming Keys P1 Allows to insert/cancel the radio-command codes in the memory. P2 Allows to set the motor’s work time. P3 Allows to set the pause time.
10) Definitions of Protection Fuses F1 – Mains power fuse (5A) It disconnects the electronic unit from the power supply mains in case of short-circuit or electric current consumption anomalies. F2 – Low voltage fuse (1A) It protects the electronic unit in case of short circuits or over-currents on photo-cells or any other accessory devices connected to the 24 Vac power supply. 21
ENGLISH 11) Technical features Power regulator Regulating the RV1 trimmer it is possible reduce the power supplied to the motor during the normal speed phase. Caution: In case failure or anomaly of the electronic card the motor may operate at its maximum power value. This is why n° 7 note in the previous chapter “limits to use” must absolutely be put into practice. Starting of maximum start up power When the motor starts the unit supplies the maximum power value for approx. 1 sec. Subsequently the power regulator operates. This particular feature allows to overcome the high negative torque at the motor’s start. Radioreceiver The electronic unit contains a two-channel radio receiver allowing remote control of the gate by means of the radio transmitter. When dip-switch 4=ON the radio receiver channel 1 acts as Start control and channel 2 acts as Pedestrian start. When dip switch 4=OFF the radio receiver channel 1 acts as Opening start, whereas channel 2 acts as Closing start. The radio receiver operates with a self-learning logic and can store up to 12 different codes from the radio-commands. Each code may be addressed on the desired channel. The memory contents is preserved in absence of power supply. The memory contents may be erased (total cancellation). In alternative the electronic unit is pre-set for the optional connection of an accessory radio receiver card. The channel 1 of the radio receiver card ends with a non-polarized electric contact (relay) directly connected to the start / opening start input. The channel 2 of the radio receiver card ends with a non-polarized electric contact (relay) directly connected to the pedestrian start / closing start input. Blinker The electronic card supplies an ON / OFF control (flashing light) to the lamp. The logic of the blinking allows displaying the gate’s operating. Quick flashing light : it signals the opening phase Slow flashing light : it signals the closing phase Fixed light : it signals that the gate is blocked in wait that the obstacle that covers the photocell or photostop to be removed. The device supplies an ON / OFF control (flashing light) to the lamp for approx. 1 sec. before the motor start (pre-alarm). Work time The motor’s work time is controlled by one digital timer. If any command interrupts the gate’s travel before its end, the Timer stops and the elapsed time is stored in memory. Therefore the unit can determine, with a fair approximation, the partial working time necessary to the gate to end its travel. Thanks to this feature it is possible to avoid that the motor works for a long time after the end of the gate’s travel, thus reducing overheating to the minimum. Warning : In case of absence of power supply the stored position will be lost.
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ENGLISH 12) Operation modes Introduction The electronic unit contains a micro-processor to control the gate’s operation modes. These are the four main operation phases : Phase preceding the gate’s motion Gate’s fast motion phase Gate’s slow motion phase Gate’s pause phase (open gate) The unit can function in three modes : Step by step – This mode is enabled by setting the dip switches 1=OFF 2=OFF Automatic – This mode is enabled by setting the dip switches 1=OFF 2=ON Condominium – This mode is enabled by setting the dip switches 1=ON 2= No effect The Condominium mode is the priority operation mode. If more than one modes are selected the priority mode will be enabled. Notice: The operation logic setting (dip switch), the work time programming and the pause time programming must be carried out only if the cycle is concluded or before it starts (with closed gate). The operating cycle is enabled by a Opening Start or Closing Start control. “Step-by-step” mode When the gate is closed, the opening start command determines an opening cycle. At the end of the work time, the gate stops. The operating cycle is completed (blinker off) and the system waits for a closing start command to determine the closing cycle. If a opening start or closing start command is supplied when the end of travel has not been reached yet the gate stops. “Automatic” mode When the gate is closed, the opening start command determines an opening cycle. At the end of the work time, the gate stops. The pause period starts (blinker off). At the end of the pause period the gate closes automatically. The operating cycle is complete only when the closing motion has ended. If a opening start or closing start command is supplied before the end of travel is reached the gate stops. If a opening start or closing start command is supplied during the pause period the operating cycle is interrupted and the gate does not close automatically. “Condominium” mode When the gate is closed, the opening start command determines an opening cycle. At the end of the work time, the gate stops. The pause period starts (blinker off). At the end of the pause period the gate closes automatically. The operating cycle is complete only when the closing motion has ended. If a opening start or closing start command is supplied while the gate opens, the command will have no effect. During the closing phase the opening start command operates whereas the closing start command not operates. If a opening start command is supplied while the gate closes, the gate will stop and reverse its motion after approx. 2 sec. If a opening start or closing start command is supplied during the pause period, the period will be reset and the automatic closure will start later. Important : If the gate opening is controlled by a clock the “condominium” mode must be enabled. Note : The opening start and closing start commands can be supplied by the two push-buttons of radio-command.
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ENGLISH “Cyclical” mode (dip switch 4 = ON) In cyclical mode the opening start and closing start commands become, respectively, start and pedestrian start. The pedestrian start command is enabled only when the gate is closed. In any operation mode, the pedestrian start command causes the gate opening for 7 seconds. Note :
At the beginning of each opening cycle the electric lock operates a split of second ( 0,8 sec ) before the first gate starts , and stops operating a split of second ( 0,4 sec ) after the gate’s start.
In any operation mode, the safety devices causes the following effects : Stop : If the stop command is enabled, no cycles can start and all the start commands will have no effect. If a stop command is supplied during motion, the gate will immediately stop e interrupt its operating cycle. This condition will continue until the stop command is on. A stop command supplied during the pause period interrupts the operating cycle. A closing start command subsequently supplied will start a closure cycle. Photo-cell :
This device has effect only during the closure phase or in the pause period. If an obstacle covers the photo-cell during the closure phase , the gate stops and reverses its motion after approx. 2 sec. If an obstacle covers the photo-cell during the pause period this last one is reset and the automatic closure is therefore delayed.
Photostop : If an obstacle covers the photo-cell during the gate’s motion (opening or closure), or during the period preceding the operating cycle’s start, then the gate is temporarily stopped, until the obstacle is not removed. The blinker will light with a fixed light to signal the irregular condition. When the obstacle is removed and the photocell is freed, an opening cycle will start. This does not apply when a start command determines the closing phase in step-by-step mode at the end of an opening cycle. If an obstacle covers the photostop during the pause period this last one is reset and the automatic closure is therefore delayed.
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ENGLISH 13) Electrical and mechanical specifications Dimensions and weight : 177 x 247 x 92 mm - 1 Kg Mains power supply : 230 Vac +/- 10% Stand-by power consumption : approx. 1 W Operating temperature range : 0 to + 60 °C Single-phase motor power supply : 230 Vac 1 HP max Blinker power supply : 230 Vac 40 W max Courtesy light power supply : 230 Vac 40 W max Electric lock power supply : 12 Vac 15 W max Accessories power supply : 24 Vac 2 W max Motor’s work time : programmable, 0 to 250 sec. Pause time : programmable, 2 to 250 sec. Operating frequency : 433,92 MHz Caution : The unit must be not switched on if the connected loads or the power supply exceed the a.m. limits. Failure to observe this precaution can result in damage to persons, animals or objects for which the manufacturer cannot be held responsible.
14) Electric connections 5 electric connectors are fitted to the card : 1) J3 6-pole Terminal board for the connection of the devices operating with 230 Vac mains power supply (motor, blinker and courtesy light). 2) J4 13-pole Terminal board for the connection of the devices operating at low voltage (commands, safety devices, electric lock and 24 Vac power supply output). 3) J2 2-pole Terminal board for the connection of the aerial cable. 4) J1 3-pole Terminal board for the connection of the mains power supply and the ground cable. 5) J7 10-pole connector for the optional connection of a radio receiver card.
Terminal board J3 Terminal1 - 230 Vac blinker power supply phase Terminal2 - 230 Vac blinker and courtesy light power supply neutral (common) Terminal3 - 230 Vac courtesy light power supply phase Terminal4 - 230 Vac motor M1 power supply phase (opening) Terminal5 - 230 Vac motor M1 power supply phase (closure) Terminal6 - 230 Vac motor M1 power supply neutral (common) Note : connect the capacitor of the motor M1 between terminals 4 and 5
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ENGLISH Terminal board J1 Terminal1 - Ground cable connection Terminal2 - 230 Vac mains power supply phase Terminal3 - 230 Vac mains power supply neutral Warning : The power supply voltage polarities must be carefully observed.
Terminal board J4 Terminal1 – Output not available for the installer Terminal2 – Electric lock 12 Vac power supply Terminal3 – Electric lock 12 Vac and 24 Vac power supply (common) Terminal4 – 24 Vac power supply for photo-cells or other devices Terminal5 – Opening limit switch’s normally closed electric contact Terminal6 – Closing limit switch’s normally closed electric contact Terminal7 – Photoelectric cell’s normally closed electric contact (photostop) Terminal8 – Common terminal for all electric contacts of limit switches and photostop Terminal9 – Photo-cell’s normally closed electric contact Terminal10 – Emergency push-button’s normally closed electric contact (stop) Terminal11 – Opening Start push-button’s normally open electric contact Terminal12 – Common terminal for all electric contacts of commands and photo-cell Terminal13 – Closing Start push-button’s normally open electric contact Important : The normally closed inputs not in use must be fitted with jumpers.
Terminal board J2 Terminal1 – Aerial cable connection (signal) for radio receiver card Terminal2 – Aerial cable connection (shield) for radio receiver card
Connector J7 Terminal1 - Normally open electric contact connected to the opening start Terminal2 - Common of the normally open electric contact connected to the opening start Terminal3 - Normally open electric contact connected to the closing start Terminal4 - Common of the normally open electric contact connected to the closing start Terminal5 - 12 Vdc power supply negative (common) Terminal6 - 12 Vdc power supply positive Terminal7 - 12 Vdc power supply positive Terminal8 - 12 Vdc power supply negative (common) Terminal9 - Aerial input (shield) Terminal10 - Aerial input (signal) 26
ENGLISH Connection of the devices 230Vac mains power supply cable and ground – Terminals 1,2 and 3 on J1 Warning : The cable’s ground pole must be connected to a good ground reference in the gate’s nearby area. Motor 1 – Terminals 4, 5 and 6 on J3 Blinker – Terminals 1 and 2 on J3 Courtesy light – Terminals 2 and 3 on J3 Electric lock – Terminals 2 and 3 on J4 Photo-cells power supply – Terminals 3 and 4 on J4 NC photo-cell contact – Terminals 9 and 12 on J4 NC stop push-button – Terminals 10 and 12 on J4 NC photostop contact – Terminals 7 and 8 on J4 NO opening start push-button – Terminals 11 and 12 on J4 NO closing start push-button – Terminals 12 and 13 on J4 NC opening limit switch – Terminals 5 and 8 on J4 NC closing limit switch – Terminals 6 and 8 on J4 Aerial – Terminals 1 and 2 on J2 Important : Before starting the gate check all connections to the electronic card. Check also the electric contacts’ switching, which is signalled by the leds’ operation.
E) MAINTENANCE Warning : The maintenance of the device must be effected only and exclusively by a specialized technician authorized from the Manufacturer. Any operation of maintenance or control of the device must be effected in absence of power supply. Ordinary maintenance : Every time that it is necessary and however every 6 months is recommended to verify the device operation. Extraordinary maintenance : In case of failure, remove the device and send it for repair to the manufacturer laboratory or to authorized laboratory. The Manufacturer is not responsible for missing observance of rules above described.
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ENGLISH F) CONFORMITY DECLARATION (To EMC directive EN45014 and ISO guide 22) Company name and registered office :
Description of the appliance :
Electronic board for the control of 1 230 Vac single-phase asynchronous motor for gate automation.
Model :
CTR31
Reference rules applied :
EN 50081-1, EN 50082-1, EN 55014
Basic rules applied :
EN 61000-3-2, EN 61000-3-3, EN 61000-4-4, EN 61000-4-2, ENV 50140
Test laboratory :
Computec
Outcome :
Positive
The manufacturer declares that the above listed products comply to the norms on electromagnetic compatibility provided for by directives 89/336/EEC, 92/31/EEC, 93/68/EEC. Date : 20-05-2000
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General diagram sliding gates Fuse low voltage 24Vac 2
F1
J
F2
1
Fuse mains power supply230Vac 5A
Slo -down speed and power regulation
2 Programming Push-buttons
3 4
P
5 6
RV
7
P SW1
8 1 2 3
9
P
10 Radi -receiver
Dip switch selection of the programs
SW2
J
1 2
A ri l c b e
1 2
Power supply Optical signallings LD3 LD4
LD5
LD6
FCAP FCCH
J 1 2
J
LD2
FTC STP
LD7 STC
J
1 2 3 4 5 6
1
2
3 4
5
6
7
8
9 10 11 12 13
Terminals 10 & 12 to be used with safety edging. (Link together if not used.
F OUTP T + 12Vdc
230 Vac
Terminals 7 & 8 to be used with photocell operation in both directions (Link together if not used.
Closing Start N.O.
N YELLO -GREEN Electric-lock
COMMON
OU PU 24Vac
Opening Start N.O. Stop NC Photo-cell NC COMMON
COM
Photo-stop NC
Blinker
Courtesy light
N.O. Closing Limit switch
M1 AP
C CAPACITOR
N.O. Opening Limit switch
Ground
Notes 1 Motor brown (CH) & Black (AP) may need swapping to get the motor going in the correct direction 2 Motor wire common can be grey or blue. 3) Check the direction by turning the power off, turn back on after 4 seconds min. The first command should open the gate. Swap over the Motor brown (CH) & Black (AP) to correct the direction. 4) This can also be checked by breaking the (Photo-cell NC) beam during closing, the gate should stop and reopen. 5) Connect the motor limit switch wires, (Brown & Black to the limits) so that affecting the limit switch in the closing direction stops the gate. 6) If any of the (NC) circuits are not used they must be linked out to common. (Only NC circuits) (See the next page for typical simple J4 wiring)
SLIDING GATE TYPICAL WIRING DIAGRAM FOR PHOTOCELLS WITH CLOSING ONLY PROTECTION
Terminals 10 & 12 to be used with safety edging. (Link together if not used.) Terminals 7 & 8 to be used with photocell operation in both directions (Link together if not used.) Connect here with twin photocells. Or connect the green straight to 9 with 1 t
Important Note. Check with the photocells wiring additionally. The terminal layout may differ to the layout here. Check where the +. -. C. NC. is in your photocell Transmitter 24VAC O O
Receiver NO NC C 24VAC O OO O O
Notes 1)
2)
Receiver NO NC C 24VAC OOOO O
Transmitter 24VAC O O
1) Before the system will work or programme, you need to have all the row of yellow LEDs and the red one next to them illuminated. You should see all these on with the gate in the mid way position. The green ones should be off. 2) The FCAP will go out if the gate is fully open with the limit pushed in the open direction. The FCCH will go out if the gate is fully closed with the limit pushed in the closed direction
SWING GATE TYPICAL WIRING DIAGRAM FOR PHOTOCELLS WITH CLOSING ONLY PROTECTION
Terminals 10 & 12 to be used with safety edging. (Link together if not used.) Terminals 7 & 8 to be used with photocell operation in both directions (Link together if not used.) Connect here with twin photocells. Or connect the green straight to 9 with 1 t
Transmitter 24VAC O O
Receiver NO NC C 24VAC O OO O O
Notes 1) 2)
Important Note. Check with the photocells wiring additionally. The terminal layout may differ to the layout here. Check where the 24v 0v. C. NC. is in your photocell
Receiver NO NC C 24VAC O OO O O
Transmitter 24VAC O O
Before the system will work or programme, you need to have all the row of yellow LEDs and the red one next to them illuminated. The green ones should be off. Motor brown (CH) & Black (AP) may need swapping to get the motor going in the correct direction.
Photocells The photocells are in pairs, one transmitter and one receiver. They should be mounted 500-600 mm from the ground and face each other level. Each photocell regardless of type has a 12/24-volt positive and negative supply. (Please see Technical Specification for the photocells) The receiving photocell does the switching on and off to the control panel. If the transmitting beam can reach the receiving photocell, there will be a completed circuit to the main panel and the gate/s will function. If the beam is broken, during operation of closing, the gates will stop and reopen. If you are using two pairs of photocells as pictured, the receivers should be crossed on opposite sides so that you do not have two receivers at the same side. For this purpose 4 core alarm type cable is recommended for use. Follow the wiring diagram provided to wire both the receiver and transmitting photocells. At the control box end, wire the colour coded cables up as per the diagram provided showing a typical photocell placement. If you require the photocells to operate in both opening and closing, wire according to the full wiring diagram. When the photocells are working and correctly aligned, you should hear a clicking sound from the transmitter when the beam is broken intermittently. Once wired, place the covers over the photocells and secure the fixing screw. Fill any cable gaps with silicone to prevent insects from entering the device and interfering with it. Surface Mounted Photocells
Programming the card Step-by-step logic 5 4
3 2 1
OFF
OFF
ON
ON
Set the dip switches 1 and 2 to OFF
Automatic logic 5 4
3 2 1
OFF
OFF
ON
ON
Set the dip switch 1 to OFF Set the dip switch 2 to ON
Condominium logic 5 4
3 2 1
OFF
OFF
ON
ON
Set the dip switch 1 to ON (Use on with inductive loops and where multiple apartment users are likely)
This function makes the opening cycle ignore a second command until the first has finished. Opening slow-down exclusion logic
5 4
3 2 1
OFF
OFF
ON
ON
Set the dip switch 3 to ON excludes slowdown
Cyclical Mode (Step By Step) 5 4
3 2 1
OFF
OFF
ON
ON
Set the dip switch 4 to ON = Step By Step Set the dip -switch 4 to OFF = 1 Button to open, 1 Button to close.
Set up of remote controls. (Before you can learn the remote controls to the receiver, you must have the two yellow and one red LED illuminated. Check the photocell wiring and link wires on J5 connector) The gates must be closed. Radio-fob command codes self-learning Make sure the panel is at rest (gates closed)
STEP1 with KW113 remote, open the cover and randomly arrange the dipswitches first.
STEP1 with A3a-V2 remote, carry out the How to generate a random code proceedure on the next page.
D L 1
P 1
STEP2. Locate the P1 button inside the control panel. Press and release once, then wait for the DL1 LED to come on for the second time.
STEP3. While the DL1 is on solid, pressand hold the button on your remote you want to open the gate fully for 3 seconds.
To programme a pedestrian code, (one leaf opening) Press the P1 button twice, (spacing the pressing by 1 second) wait for the DL1 LED to come on solid. Press the button on your remote control you want associated with pedestrian gate opening. Erasing all stored codes Press push-button P1, hold until the led DL1 goes off (about 10 seconds)
SILICONE SEAL AROUND SCREW HOLES AFTER INSTALL
Radio-keypad programming
www.theelectricgateshop.co.uk/Product-1278/
Drill a small weep hole here to let out any moisture.
.
1. 1. Move the jumper shown in Fig. 2 to A.B from B.C. This will activate the unit 2. 2. Install the keypad in location. Do not overtighten the screws. Overtightening can distort the pad and leave the keys inoperative 3. 3. Press the programming button of the PCB P1, the LED DL1 flashes in acknowledgement. Within 20 seconds, press the numbers on the keypad of your choice and end with OK. (5 Max)
Example; 12345OK. The LED DL1 flashes in acknowledgement. (Code learnt) You can learn a pedestrian code (one leaf opening) in the same way as described for key fob programming. Erasing all stored codes Press push-button P1 until the led DL1 goes off (about 10 seconds) Erasing all stored codes Press push-button P1, hold until the led DL1 goes off (about 10 seconds)
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New A3AV2 Remote – (Green Led)
How to copy a code to the A3A Remote. To Button (1)
Press and hold button (1)
Keep button (1) pressed then press button (2) (The led flashes slow)
Keep button (1) pressed and release button (2) (The led becomes fixed)
Keep button (1) pressed and press the button you wish to copy on your old remote. Slowly pass this under the A3A. (The led will flash slowly again.) Please keep pressing for 2 second whilst this is happening. Your remote is now copied release button (1), wait ten seconds and test.
To Button (2) Press and hold button (1) (The led flashed quickly) Keep button (1) pressed then press button (2) (The led flashes slower) Keep button (2) pressed and release button (1) (The led becomes fixed) Keep button (2) pressed and press the button you wish to copy on your old remote. Slowly pass this under the A3A. (The led will flash slowly again.) Please keep pressing for two seconds whilst this is happening. Your remote is now copied release button (2), wait ten seconds and test. How to generate a random code. Press and hold button (1) Keep button (1) pressed then press button (2) (The led flashes slow) Keep both buttons pressed for 15 seconds (The led will start to flash faster). Whilst still holding in buttons (1) & (2), Release button (1) wait 2 seconds and release button (2). You have now generated a random code in both buttons.
Setting the work time. Before you set the work time, install your mechanical stops (bump stops), one at the fully open position and one at the fully closed position. Remove the limit ramps for the electric limit switches so that the limit switches are not affected during programming. (Sliding Gates Only) The programming should be done stop to stop (mechanical). The ramps for the electric limits should then be refitted after the programming has been completed.
Make sure the gate is completely closed. If not, unlock it and position it manually and re-lock it. Initially set the RV1 trimmer to 1/3 of the full travel (clockwise) 1) Press push-button P2 for about 3 seconds, you will hear the circuit board click, let go of P2 and the gate starts opening at a reduced speed (the led DL1 will light with a fixed light). During this phase adjust the speed by means of the trimmer RV1 to obtain the desired slow-down. When the gate is completely open press push-button P2 again and wait for the led DL1 and the blinker to go on with a fixed light. The slow down speed will now be remembered. (The RV1 trimmer after this stage becomes the power or ‘torque’ adjuster. It adjusts the amount of power sent to the motor. At this point it can increase slightly the RV1, in the case of a large heavy gate. (After programming has been completed you will need to set the RV1 as low as possible to set the maximum stall point of the motor.) 2) Press push-button P2 again and the gate will start to close. When you want motor M1to slow-down, (Usually 250 to 300mm before fully closed) press the P2 button again.
3) When you want motor M1 to stop, press the P2 again, this is usually 3 to 5 seconds after the gate has stalled against the mechanical stop The extra 3 to 5 seconds of time makes up for any slight time delay during operation so that the unit does not turn off before the gate is fully closed. The unit should now be out of programming and time parameters stored will now be remembered even if the power is cut. Refit the limit switch ramps. Set them so that they influence the limit switches and turn off the motor just before the gate contacts the mechanical stop for both opening and closing directions. (Usually sliding gates only) Remember to check the motor force applied by the controller RV1 trimmer, As an initial guide the UNI 8612 Normative said that the thrust energy of the gate is such that an obstacle against the movement can stop it with a maximum power up to 15 Kg. FINALLY OBSERVE THE APPLICABLE PARTS OF STANDARDS EN 13241-1, EN 12453, EN 12445 TO FULLY COMPLY.
Check the operation of the photocells! The gate should stop and reopen, when you break the photocell beam during the closing cycle of the gate.
Setting the pause time. With the gate closed. Press push-button P3 until the led DL1 lights. Let the desired pause time pass, then press push-button P3 again.
Installer: (Name, address, telephone)
UNAC GUIDE No. 1 FOR THE MOTORISATION OF SLIDING GATES IN ACCORDANCE WITH MACHINERY DIRECTIVE 98/37/EEC AND THE APPLICABLE PARTS OF STANDARDS EN 13241-1, EN 12453, EN 12445 With this publication UNAC sets out to inform and assist installers in applying the specifications of the directives and of European standards concerning the safe use of motorised gates/doors. It should be noted that those who sell and motorise an existing manual door/gate become the manufacturer of the motorised door/gate machine and must prepare and keep the technical file, as laid down by Annex V of the Machinery Directive (98/37/EEC). The technical file must contain the following documents: Assembly drawing of the motorised door/gate (usually included in the installation manual). Electrical connections and control circuit diagrams (usually included in the installation manual). Risk analysis including (as indicated on the following pages): the list of the essential requirements as indicated in Annex I of the Machinery Directive; the list of the risks presented by the door/gate and the description of the solutions adopted. They must also keep the manuals for installation and maintenance of the door/gate and of the components. Prepare the operating instructions and general warnings for safety (if necessary integrating those in the manual for installation of the door/gate) and give the user a copy. Compile the proof book and give the user a copy (see facsimile in Annex 1). Draft the EC declaration of conformity (see facsimile in Annex 2) and give the user a copy. Fill in the label or plate with CE marking and attach it to the motorised door/gate. N.B. The technical file must be held and made available to the competent national authorities for at least ten years from the date of construction of the motorised door/gate. Note also that, as from May 2005, the manufacturer of a new door/gate (both manual and motorised) must observe the procedure for the CE marking pursuant to the Construction Products Directive (89/106/EEC), as indicated in annex ZA of the standard EN 13241-1. This procedure involves the manufacturer: setting up and maintaining internal production control; having a notified body carry out the initial type tests referring to the applicable characteristics indicated in Annex ZA of standard EN 13241-1. N.B. UNAC is preparing guidelines dedicated to the correct application of the Construction Products Directive (89/106/EEC).
Risk areas of the sliding gate (Figure 1) The information given was drafted and checked with the utmost care, nevertheless UNAC declines all responsibility for any errors, omissions or inaccuracies due to technical or graphical requirements. UNAC points out that this guide does not replace the content of standards which the manufacturer of the motorised door/gate must observe.
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UNAC Guide No. 1 - May 2005
KEY TO THE MECHANICAL RISKS CAUSED BY MOVEMENT OF THE GATE Pursuant to the Machinery Directive: “Danger zones” refer to any zone within and/or around machinery in which an exposed person is subject to a risk to his or her health and safety. “Exposed person” refers to any person wholly or partially in a danger zone. Impact
Crushing
Cutting
Shearing
Hooking
Dragging
MINIMUM LEVEL OF PROTECTION OF THE MAIN EDGE Type of actuation controls Hold-to-run control
Informed users (private area) Pushbutton control
Impulse control with door visible
Limitation of forces, or presence sensing devices
Impulse control with door not visible
Limitation of forces, or presence sensing devices
Automatic control (e.g. timed closure control)
Limitation of forces and photocells, or presence sensing devices
Type of use Informed users Uninformed users (public area) Pushbutton control with key Hold-to-run control not possible Limitation of forces, or Limitation of forces and presence sensing devices photocells, or presence sensing devices Limitation of forces and Limitation of forces and photocells, or presence photocells, or presence sensing devices sensing devices Limitation of forces and Limitation or forces and photocells, or presence photocells, or presence sensing devices sensing devices
ANALYSIS OF THE RISKS AND CHOICE OF SOLUTIONS IN ACCORDANCE WITH THE MACHINERY DIRECTIVE 98/37/EEC AND THE STANDARDS EN 13241-1, EN 12453, EN 12445 The risks listed below follow the sequence of the installation process. These risks are those which are commonly present in motorised doors/gates systems. According to the various situations, consideration therefore has to be made of any possible additional risks and exclude those which are not applicable. The solutions to be adopted are those indicated by the standards mentioned above; in the case of risks not dealt with, the safety integration principles indicated by the Machinery Directive (Annex 1 – 1.1.2) have to be applied. MD ANN. 1
Type of risks
1.3.1 1.3.2
Mechanical, structural and wear risks. [1] Loss of stability and break-up.
1.5.15
[2] Tripping.
Evaluation criteria and solutions to be adopted (Tick the box corresponding to the solution adopted) F Check the solidity of the structure installed (jambs, hinges and leaves) in relation to the forces generated by the motor. Attach the motor stably using adequate materials. If available, check the content of the EC declaration of conformity of the manual gate. F If necessary, carry out the structural calculation and attach it to the Technical File. F Check that the travel of the leaves is limited (during opening and closure) by mechanical stops of adequate strength. Check that the leaves cannot, under any circumstance, exit their slide guides and fall. F Check that any thresholds higher than 5 mm are visible, indicated or shaped. -2-
UNAC Guide No. 1 - May 2005
MD Ann. 1 1.3.7 1.3.8 1.4
Type of risks
Evaluation criteria and solutions to be adopted (Tick the box corresponding to the solution adopted)
Mechanical risks caused by the movement of the gate (see references in Figure 1). F CAUTION – If the door/gate is used solely with hold-to-run controls (and meets the requirements of the standard EN 12453), the danger points listed below do not have to be protected. F CAUTION – If protective devices are installed (in accordance with the standard EN 12978) which prevent in all cases contact between the moving leaf and persons (for example photoelectric barriers, presence sensing devices), it is not necessary to measure the operating forces.
[3] Impact and crushing on the main closing edge (Figure 1, risk A). F Measure the closure forces (by means of the special instrument required by the standard EN 12445) as illustrated. Check that the values measured by the instrument are below those indicated in the graph. Carry out the measurements in the following points: L = 50, 300 and 500 mm; H = 50 mm, at mid-height of the leaf and at the height of the leaf minus 300 mm (max 2500).
Protective Device
N.B. The measurement should be repeated three times in each point and the average value considered. The graph indicates the maximum values of the dynamic, static and residual operating forces in relation to the various positions of the leaf.
Force
N. B. With reference to the measurement points with L = 50, 300 and 500 mm, the maximum dynamic force value permitted is 400 N.
Dynamic force IMPACT
F If the values of the forces are higher, install a protective device in accordance with the standard EN 12978 (for example a sensitive edge) and repeat the measurement.
Static force CRUSHING
N. B. The dynamic force can be reduced, for example, by reducing the speed of the leaf or using a sensitive edge with high elastic deformation.
time
[4] Impact on the main closing edge (Figure 1, risk A). F To reduce the risk of impact between the sliding leaf and persons (or vehicles), a pair of photocells must be installed (preferably on the outside) as illustrated (recommended height 500 mm).
Protective device
F In the cases where the thickness of the leaf is greater than 150 mm, or when the impact risk is high (such as for example the presence of unattended children), a second pair of photocells should be installed (on the inside), as illustrated (recommended height 500 mm). N.B. The test specimen for presence sensing is a parallelepiped (700 x 300 x 200 mm) having 3 faces with a light and reflective surface and 3 faces with a dark and opaque surface.
Specimen for presence sensing
Specimen for presence sensing
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UNAC Guide No. 1 - May 2005
MD Ann. 1
Type of risks considered
Evaluation criteria and solutions to be adopted (Tick the box corresponding to the solution adopted)
[5] Impact and crushing in the area of opening (Figure 1, risk B). F Observe the safety distances illustrated, in the two different cases.
Protective device
or: F Measure the forces of opening (by means of the special instrument required by the standard EN 12445) as illustrated. Check that the values measured by the instrument are less than those indicated in the graph.
Protective device
Carry out the measurements in the following points: L = 50, 300 and 500 mm; H = 50 mm, at mid-height of the leaf and at the height of the leaf minus 300 mm (max 2500). N.B. The measurement should be repeated three times in each point and the average value considered. F If the values of the forces are higher, install a protective device in accordance with the standard EN 12978 (for example a sensitive edge) and repeat the measurement. [6] Shearing between the sliding leaf and fixed part during the movement of opening and closure (Figure 1, risk C).
Protective device
F The leaf of the sliding gate and the enclosure must be free from gaps, or the gaps must be covered with a net whose mesh sizes depend on the distance of the leaf from the enclosure. Dimensions of the meshes of the net < 18.5 from > 18.5 to < 29 from > 29 to < 44 > 44
Distance between the leaf and the enclosure 120 300 500 850
F Or a protective device should be installed in accordance with the standard EN 12978 (for example a sensitive edge) as illustrated. F Eliminate or protect any sharp edges, handles, projecting parts etc. (for example by means of covers or strips in rubber).
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UNAC Guide No. 1 - May 2005
MD Ann. 1 1.3.7 1.3.8 1.4
Evaluation criteria and solutions to be adopted (Tick the box corresponding to the solution adopted)
Type of risks Mechanical risks due to movement of the leaf. [7] Dragging of the hands in point (Figure 1, risk D).
F Check that there is a clearance d 8 mm. or: F attach guards that prevent fingers from being inserted (for example a rubber strip).
[8] Dragging of the feet on F The clearance between the gate and ground must prevent the risk of the lower edge (Figure 1, dragging of the feet. risk E). [9] Dragging of the hands on the drive unit (Figure 1, risk F).
F Adequately protect the point of dragging between the pinion and the rack during movement of the leaf.
Electrical and electromagnetic compatibility risks
1.5.1 1.5.2
[10] Direct and indirect contacts. Dispersion of electrical energy.
F Use CE-marked components and materials pursuant to the Low Voltage Directive (73/23/EEC). F Carry out the electrical connections, connection to the mains, earth connections and relevant checks, in accordance with current regulations and as indicated in the installation manual of the drive unit. N.B. If the electrical supply line is already set up (via both a socket and a connector block) declarations of conformity to Italian law no. 46/90 are not necessary.
1.5.10 1.5.11
[11] Risks relating to electromagnetic compatibility.
F Use CE-marked components pursuant to the EMC Directive (89/336/EEC). Carry out the installation as indicated in the manual for installation of the drive unit.
Safety and reliability of drive unit and control and safety devices.
1.2 1.5.3
[12] Safety conditions in F Use drive units which comply with the standard EN 12453 and safety devices the event of which comply with the standard EN 12978. malfunctioning and power failure. [13] Energy types other than electrical energy
F If hydraulic drive units are used, they must comply with the standard EN 982; or F if pneumatic drive units are used, they must comply with the standard EN 983.
1.2.3 1.2.4
[14] Actuation and disabling of the drive unit. F Check that, after a fault or power failure, the drive unit restarts safely without [15] Power supply switch. creating hazardous situations. F Install an omnipolar switch for electrical insulation of the door/gate, in accordance with current laws. This switch must be positioned and protected against accidental or unauthorised actuation.
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UNAC Guide No. 1 - May 2005
MD Ann. 1 1.2.5
Type of risks
[16] Consistency of controls
Evaluation criteria and solutions to be adopted (Tick the box corresponding to the solution adopted) F Install the controls (e.g. key selector) so that the user is not in a danger zone, and check that the meaning of the controls has been understood by the user (for example the function selector). F Use CE-marked radio controls pursuant to the R&TTE directive (1999/5/EEC) and complying with the frequencies admitted by the laws of each individual country.
1.5.14 [17] Risk of trapping.
F Install a device for release of the drive unit that allows manual opening and closure of the leaf with force no higher than 225 N (for doors/gates in residential areas) or 390 N (for doors/gates in industrial or commercial areas). Supply the user with the means and instructions for the release operations. Check that operation of the release device is simple and does not create additional risks.
1.2.4
F If appropriate, install an emergency stop control in accordance with the standard EN 418. N.B. Make sure that the emergency stop does not introduce additional risks, aborting operation of the safety devices installed.
[18] Emergency stop.
Integration principles for safety and information. 1.7.1
[19] Signalling equipment.
F A flashing light should be installed, in a visible position, to indicate movement of the leaf. F Traffic lights can be installed to control vehicle traffic. F Reflectors can also be attached to the leaf.
1.7.2
[20] Warnings.
F Attach all those signs or warnings considered necessary for indicating any unprotected residual risks and to indicate any foreseeable improper use.
1.7.3
[21] Marking.
F Attach the label or plate with the CE marking and containing at least what is shown in the illustration.
Automatic Gate Manufacturer (name – address): _____________ Type of gate: _____________________________ Identification number: _____________________ Year of manufacture: ______________________
1.7.4
[22] Operating instructions.
F Consign to the user the operating instructions, safety warnings and EC declaration of conformity (cf. facsimile in Annex 2).
1.6.1
[23] Maintenance.
F A maintenance plan has to be drawn up and implemented. Check on the proper working of the safety devices at least every 6 months. FRecord the work carried out in the proof book in accordance with the standard EN 12635 (cf. facsimile in Annex 1).
1.1.2
[24] Unprotected residual F Inform the user in writing (for example in the operating instructions) of any risks. unprotected residual risks and foreseeable improper use. -6-
UNAC Guide No. 1 - May 2005
TERMS AND LIMITS OF WARRANTY 1. The Electric Gate Shop gate kit is covered for 1 year, RTB. (Return to base) from the date of purchase. 2. Warranty covers all components against faults arising from faulty manufacture, materials, or factory workmanship. 3. The warranty only covers genuine component faults, and only applies when the goods have been used in accordance with their specification. No warranty will be given to any component where there has been misuse, abuse, damage or modification, and will be rendered invalid if any repair is attempted without the approval of The Electric Gate Shop LTD. No warranty will be given to events of natural causes, ie. Lightening, flood, fire etc or acts of vandalism. In addition it does not cover parts subject to wear (batteries, etc) 4. The liability of The Electric Gate Shop LTD will be limited to the cost of repair or replacement of faulty components under warranty. The cost of removing faulty components and returning them for warranty consideration will be at the owners or installers expense. 5. In the event of a component failure you should contact The Electric Gate Shop service support on 01226 370549 and arrange for the item to be repaired or replaced. 6. The Electric Gate Shop LTD reserves the right to ship faulty components to the original manufacturer. for their test or repair before a decision on warranty is made. Terms and limitations of component warranty are also liable to the terms and conditions of the original manufacturer.
