Transcript
Products for Welding Applications
MANUFACTURER-SPECIFIC COMPONENT APPROVAL WELDING
Best Practices in Welding Applications
Issue 04/2017 · Version 2.0
2 | Manufacturer-specific component approval Welding
TABLE OF CONTENT CHANGE HISTORY
3
CONTACT PERSONS AT BALLUFF
4
PRODUCTS FOR WELDING APPLICATIONS Inductive sensors Technical informations sensors
6
SENSORS Inductive Sensors Magnetic-field immune Standard (Welding modified)
9 10
Magnetic field sensors Cylinder with pull rods
14
T-slot 15 ACCESSORIES Fastening technology Mounting clamp with positive stop
16
Mechanical protection Protective caps
18
CONNECTIVITY Single-ended cordsets TPE cables
20
FEP cables
22
PUR cables with LED
24
Double-ended cordsets TPE 26 FEP 27 USEFUL LINKS
28
EXCLUSION OF LIABILITY
29
BALLUFF SALES WORLDWIDE
30
Products for Welding Applications | 3 Version 2.0 from 2017-04-18
CHANGE HISTORY Version
Date
Type of change
Site
1.0
2016-04-20
First Release
all
2.0
2017-04-18
Update of the document: BES02W4 has been replaced by BES054Z BCC W313-W313-30-300-TW0434-xxx has been replaced by BCC W313-W313-30-300-TW0334-xxx
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4 | Manufacturer-specific component approval Welding
CONTACT PERSONS AT BALLUFF Responsibilities
Contact persons
Contact
Brose Global Key Account Manager
Adrian Trabold
Phone: +49 (0) 7158 173 959 Mobile: +49 (0) 162 4387823
Gartenstr. 21-25
Email:
73765 Neuhausen Brose Account Manager
Stefan Horcher
(Coburg, Hallstadt, Würzburg) Brose Account Manager
Brose Account Manager
Frank Rüger
Richard Bertolone
(Canada) Brose Account Manager (Mexico) Brose Account Manager
Fabiola Bracalente
Brose Account Manager (United Kingdom) Brose Account Manager (Czech Republic) Brose Account Manager
Alice Shen
Technical sales
Commissioning Error search Maintenance and repairs Claims and returns Spare parts
Technical service
[email protected]
Mobile: +86 (0) 177 1738 9531 Email:
Products and applications Competitive conversions Technical documentation Successor products, replacement types Projecting
[email protected]
Phone: +42 (0) 281 000-619 Email:
(China)
[email protected]
Mobile: +44 (0) 7770 692503 Email:
Tomas Tvrznik
[email protected]
Phone: +55 (0) 19 9818 2536 Email:
Norman Hurley
[email protected]
Mobile: +52 (1) 442 178 2762 Email:
(Brazil)
[email protected]
Mobile: +1 647-654-7556 Email:
Erika Ramírez
[email protected]
Mobile: +1 810-841-4369 Email:
Greg Soden
[email protected]
Mobile: +49 (0) 172 7303 571 Email:
(USA) Brose Account Manager
Mobile: +49 (0) 172 1396 123 Email:
(Wuppertal)
[email protected]
[email protected]
Phone: +49 (0) 7158 173-777 Fax:
+49 (0) 7158 173-287
Email:
[email protected]
Phone: +49 (0) 7158 / 173 – 370 Fax:
+49 (0) 7158 / 173- 691
Email:
[email protected]
Products for Welding Applications | 5 Version 2.0 from 2017-04-18
Balluff Global Key Account Core Team
6 | Manufacturer-specific component approval Welding
Products for Welding Applications
INDUCTIVE SENSORS TECHNICAL INFORMATIONS SENSORS general technical information PTFE PTFE is a high semi-crystalline material, which by heating usually not becomes fusible-liquid but only rubbery soft. PTFE is extremely nonpolar, therefore by way hostile (antiadhesively) and hardly wettable. It has a very large temperature application range. The electrical insulating properties and chemical and weather resistance are excellent. PTFE is almost non-flammable. PTFE has low strength, stiffness and hardness, but good impact resistance. Saliency is to be anti-adhesive, which means that other materials like sticky materials do not adhere to its surface and it is not wetted of liquids. PTFE has excellent sliding properties. The wear resistance, however, is modest, but, by addition of fillers such as graphite or bronze powder, can be improved. In addition, it tends to creep. By using PTFE coating hot welding spatter adhere only slightly on the metal body of the sensor. In areas where welding residues can't be completely avoided the particularly smooth PTFE coating facilitates removing of these residues, without the sensor being damaged.
Description 2-Components coating 2-component coating is based on acrylate (varnish). The sytem is strengthened with ceramic and is highly scrap and welding splatter resistant Colour: silver, theoretically can be changed The coating has a high resistance to the adhesion of welding beads.
Image caps (active surface) The caps are flat plates and only for the coating they are mounted on tubes.
Image Q8 Sensor Fully and partly coated with 2 component coating. For the partly coated ones, we are using ceramic plates for the active surface.
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TEST Q08 Sensor (BES055A) The picture on the left has been taken during the installation in the welding machine. After approx. 5 weeks in use at this dirt point the picture below has been taken.
Conclusion: After the test at this intense dirt point of the laser welding machine the sensor still operated with 100%. The welding residues could have been removed easily from the 2 component coating. Below the black spots of the cable, the cable was still completely intact and there have not been any penetration of the cable veins.
TEST cylinder switch BMF 235 (BMF00J6) On the right, there is a picture of a new sensor. A sensor which have been in use for 11 months in a MAG-welding machine is shown below.
Conclusion: The sensor kept his complete functionality. There have been 2 small penetrations which have been going through to the isolation, but this one has not been damaged. After removing the carbonized layer, there has still been the orange cable in a good shape below.
8 | Manufacturer-specific component approval Welding
Data connection cable Q08 sensors
Total wire To strand:
3 leads 0,14m²
Z: 30 mm
Jacket:
TPE-U non-halogen + flame resistant
Shore hardness D 55 ± 5
Mechanical characteristic For flexible operations as well as for drag chains Bendig radius (fix): 5 x external diameter of wire Bending radius (moving): 10 x external diameter of wirke Torsion resistant ± 180° / m
Fire behavior Flame resistant according to UL 758/1581
Special feature Non-halogen Weld spatters resistant Oil resistant jacket ROHS/REACH conform
horizontal flame test + FT2
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Sensors
INDUCTIVE SENSORS MAGNETIC-FIELD IMMUNE Our magnetic-field-proof inductive sensors are ideal for use in areas with strong magnetic fields such as in welding and induction hardening installations. They are insensitive to magnetic fields arising from electric welding currents up to 25 kA.
MAGNETIC FIELD IMMUNE BES02JW Dimension
Ø 12 x 50 mm
Style
M12x1
Range
8 mm
Switching output
PNP Normally open (NO)
Installation
non embaddable
Housing material
Brass
Environment
Magnetic field immune Welding splatter resistant
Connection
M12 Connector
Comment
Standard sensor welding resistant PTFE coated recommended accessory PTFE protection cap BAM00C3
ZIND-number
2222363676
Installation always with tool holder
10 | Manufacturer-specific component approval Welding
Sensors
INDUCTIVE SENSORS STANDARD (WELDING MODIFIED) Our standard inductive sensors are ideal for object detection in metal areas. Here, they are suitable for a multitude of applications. Because they work without contact, they are wear-free and very resistant to dirt. The sensors are also short-circuit-proof. We provide the inductive standard sensors in configurations from Ø 3 mm to 80 × 80 mm square dimensions.
STANDARD INDUCTIVE SENSORS (WELDING MODIFIED)
Dimension
BES0586
BES0587
BES0588
BES0584
Ø 4 x 27 mm
Ø 8 x 53 mm
8 x 20 x 8 mm
16 x 8 x 4.7 mm
Style
cylindrical
rectangular
rectangular
rectangular
Range
1,5 mm
3 mm
2 mm
2 mm
Switching output
PNP Normally open (NO)
PNP Normally open (NO)
PNP Normally open (NO)
PNP Normally open (NO)
Installation
flush (shielded)
flush (shielded)
flush (shielded)
flush (shielded)
Housing material
Ceramic
Environment
Narrow installation space
Narrow installation space
Narrow installation space
Narrow installation space
Connection
2m open cable end TPE
2m open cable end TPE
2m open cable end TPE
2m open cable end TPE
Comment
active surface ceramic with 2 component coating, welding splatter abresive
active surface with 2 component coating, welding splatter abresive
active surface with 2 component coating, welding splatter abresive
active surface ceramic with 2 component coating, welding splatter abresive
2m welding splatter resisitent cable TPE
2m welding splatter resisitent cable TPE
2m welding splatter resisitent cable TPE
Installation always with tool holder (cylindrical sensors)
Brass
2m welding splatter resisitent cable TPE
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STANDARD INDUCTIVE SENSORS (WELDING MODIFIED)
Dimension
BES0492
BES055A
BES0548
BES056M
32 x 20 x 8 mm
40 x 8 x 8 mm
Ø 5 x 27 mm
Ø 8 x 30 mm
Style
rectangular
rectangular
M5x0.5
M8x1
Range
7 mm
3 mm
1.5 mm
2 mm
Switching output
PNP Normally open (NO)
PNP Normally open (NO)
PNP Normally open (NO)
PNP Normally open (NO)
Installation
flush (shielded)
flush (shielded)
flush (shielded)
flush (shielded)
Housing material
Zinc die cast
Zinc die cast
Stainless steel
Stainless steel
Environment
Narrow installation space Welding splatter resistant
Narrow installation space
Narrow installation space
Narrow installation space
Connection
30cm cable TPE with M8 connector
30cm cable TPE with M8 connector
2m open cable end TPE
2m open cable end TPE
Comment
active surface SplatterGuard coating
active surface with 2 component coating, welding splatter abbresive
active surface ceramic
active surface with 2 component coating, welding splatter abresive
M8 connector 3pol
2m welding splatter resisitent cable TPE
M8 connector 3pols 20cm welding splatter resistant cable TPU increased operating distance max. 7mm
30cm welding splatter resistant cable TPE
housing with 2 component coating welding splatter abresive
2m welding splatter resisitent cable TPE increased operating distance, max. 2,5mm recommended accessory PTFE protection cap BAM009Z
12 | Manufacturer-specific component approval Welding
STANDARD INDUCTIVE SENSORS (WELDING MODIFIED) BES056P
BES0558
BES056N
BES054M
Dimension
Ø 8 x 30 mm
Ø 8 x 40 mm
Ø 8 x 49.5 mm
Ø 8 x 50 mm
Style
M8x1
M8x1
M8x1
M8x1
Range
4 mm
2.5 mm
4 mm
2 mm
Switching output
PNP Normally open (NO)
PNP Normally open (NO)
PNP Normally open (NO)
PNP Normally open (NO)
Installation
non embaddable
flush (shielded)
non embaddable
flush (shielded)
Housing material
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Environment
Narrow installation space
Narrow installation space
Narrow installation space
Narrow installation space
Connection
M8 connector
M8 connector
M8 connector
M8 Steelface
Comment
active surface with 2 component coating, welding splatter abresive
active surface with 2 component coating, welding splatter abresive
active surface with 2 component coating, welding splatter abresive
Steelface Sensor PTFE coated
recommended accessory PTFE protection cap BAM00A0
increased operating distance, max. 2,5mm
recommended accessory PTFE protection cap BAM00A0
recommended accessory PTFE protection cap BAM009Z ZIND-number
Installation always with tool holder
2222422719
2222422720
2222422718
Products for Welding Applications | 13 Version 2.0 from 2017-04-18
STANDARD INDUCTIVE SENSORS (WELDING MODIFIED) BES01ZW
BES054Z
BES056R
BES02WK
Dimension
Ø 8 x 59 mm
Ø 8 x 60 mm
Ø 12 x 33 mm
Ø 12 x 45 mm
Style
M8x1
M8x1
M12x1
M12x1
Range
4 mm
6 mm
4 mm
10 mm
Switching output
PNP Normally open (NO)
PNP Normally open (NO)
PNP Normally open (NO)
PNP Normally open (NO)
Installation
quasi flush (shielded)
non embaddable
non embaddable
non embaddable
Housing material
Brass
Stainless steel
Brass
Metall
Environment
Narrow installation space Welding splatter resistant
Narrow installation space
Narrow installation space
Narrow installation space
Connection
M8 quasi-flush
M8 Connector
2m open cable end TPE
M12 Connector
Comment
recommended accessory PTFE protection cap BAM009Z
Standard sensor
recommended accessory PTFE protection cap BAM00C2
Standard sensor weld immune
recommended accessory PTFE protection cap BAM00A0
active surface with 2 component coating, welding splatter abresive - 2m welding splatter resisitent cable TPE
use increased operating distance with PTFE protection cap recommended accessory PTFE protection cap BAM00C3
- increased operating distance, max. 2,5mm ZIND-number
2222337173
Installation always with tool holder (cylindrical sensors)
2222346799
14 | Manufacturer-specific component approval Welding
Sensors
MAGNETIC FIELD SENSORS CYLINDER WITH PULL RODS Our cylinder sensors for pull rod cylinders can be integrated into many applications. They are mounted with mounting brackets on cylinders with tie rods and DUO rails. The concept is suitable for the most common types of cylinders with any piston diameter. Features: contact-free detection of the piston position, tie rod Ø up to 17 mm, reliable switching behavior, wear-free, resistant to dirt, secure grip, easy installation.
CYLINDER WITH PULL RODS BMF00J6
BMF00JC
BMF00KF
Dimension
23.5 x 5 x 5.5 mm
23.5 x 5 x 5.5 mm
23.5 x 5 x 5.5 mm
Connection
2m open cable end TPE
30cm cable TPE with M8 connector
50cm cable TPE with M8 connector
Switching output
Normally open (NO)
Normally open (NO)
Normally open (NO)
Operating voltage
10...30 V DC
10...30 V DC
10...30 V DC
Approval/Conformity
CE, cULus
CE, cULus
CE, cULus
Comment
M8 connector 3pol
M8 connector 3pol
M8 connector 3pol
2m welding splatter resistant cable TPE
30cm welding splatter resistant cable TPE
50cm welding splatter resistant cable TPE
2222411542
2222422717
2222411032
ZIND-number
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Sensors
MAGNETIC FIELD SENSORS T-SLOT Our magnetic cylinder sensors for T-slots detect the piston position without contact through the cylinder wall. Features: can be mounted directly into the slot, firm grip, can be mounted flush for space-critical applications, can be used for cylinders and grippers with strong or weak magnets, bright LEDs. Extremely short configurations as well as sensors with metal housings or magnetic field-sensitive electronics are available.
T-SLOT BMF00J6
BMF00JC
BMF00KF
Dimension
23.5 x 5 x 5.5 mm
23.5 x 5 x 5.5 mm
23.5 x 5 x 5.5 mm
Connection
2m open cable end TPE
30cm cable TPE with M8 connector
50cm cable TPE with M8 connector
Switching output
Normally open (NO)
Normally open (NO)
Normally open (NO)
Operating voltage
10...30 V DC
10...30 V DC
10...30 V DC
Approval/Conformity
CE, cULus
CE, cULus
CE, cULus
Comment
M8 connector 3pol
M8 connector 3pol
M8 connector 3pol
2m welding splatter resistant cable TPE
30cm welding splatter resistant cable TPE
50cm welding splatter resistant cable TPE
2222411542
2222422717
2222411032
ZIND-number
16 | Manufacturer-specific component approval Welding
Accessories
FASTENING TECHNOLOGY MOUNTING CLAMP WITH POSITIVE STOP Our mounting clamps with a positive stop provide secure protection, positioning and attachment all in one. They are distinguished by simple installation and robust construction. Sensor replacement is fast and easy – without readjustment. You can choose between various sizes and versions such as brass, stainless steel, even with PTFE coating.
MOUNTING CLAMP WITH POSITIVE STOP BAM0099
BAM00AK
BAM00AC
BAM00CW
Style
Ø 5 mm / M5
M8
M8
M12
Material
CuZn nickel plated
CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant, basic material steel for best operating distances; Highend!
CuZn PTFE coated, welding resistant, basic material steel for best operating distances; Highend!
Dimension
Ø 4,2 x 24 mm
Ø 8 x 32 mm
Ø 8 x 33 mm
Ø 12 x 37 mm
Fastening detail
screw, clamp
screw, clamp
screw, clamp
screw, clamp
Comment
for Sensors Ø 5mm/M5 with thread length ≥ 30 mm
for Sensors Ø 8 mm/M8 with thread length ≥ 30 mm
for Sensors Ø 8 mm/M8 with thread length ≥ 30 mm
for Sensors Ø 12 mm/M12 with thread length ≥ 34 mm
ZIND-number
2222377945
2222377943
Inductive Sensors - Installation always with tool holder
Products for Welding Applications | 17 Version 2.0 from 2017-04-18
MOUNTING CLAMP WITH POSITIVE STOP BAM0247
BAM024E
BAM0248
BAM024F
Style
M12
M12
M12
M12
Werkstoff
CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant
Dimension
Ø 23 x 34 mm
Ø 23 x 38 mm
Ø 23 x 44.5 mm
Ø 23 x 48.5 mm
Befestigung
screw, clamp
screw, clamp
screw, clamp
screw, clamp
Comment
tool holder with fixed stop, flush, rapid fastening for sensors Ø 12 mm and M12 with thread length 34 mm
tool holder with fixed stop, non-flush, rapid fastening for sensors Ø 12 mm and M12 with thread length 34 mm
tool holder with fixed stop, flush, rapid fastening for sensors Ø 12 mm and M12 with thread length 44,5 mm
tool holder with fixed stop, non-flush, rapid fastening for sensors Ø 12 mm and M12 with thread length 44,5 mm
BAM022F
BAM022J
Style
M18
M18
Werkstoff
CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant
Dimension
Ø 32 x 30 mm
Ø 32 x 58 mm
Befestigung
screw, clamp
screw, clamp
Comment
tool holder with fixed stop, flush, rapid fastening for sensors Ø 18 mm and M18 with thread length 30 mm
tool holder with fixed stop, non-flush, rapid fastening for sensors Ø 18 mm and M18 with thread length 30 mm
ZIND-number
MOUNTING CLAMP WITH POSITIVE STOP
ZIND-number
Inductive Sensors - Installation always with tool holder
18 | Manufacturer-specific component approval Welding
Accessories
MECHANICAL PROTECTION PROTECTIVE CAPS Our robust protective caps for various Balluff sensors are easy to attach. They are distinguished by temperature and chemical resistance.
PROTECTIVE CAPS
Usage
BAM009Z
BAM00A0
BAM00C2
BAM00C3
for sensors M08
for sensors M08
for sensors M12
for sensors M12
Version
Protective nut
Protective nut
Protective nut
Protective nut
Housing material
PTFE
PTFE
PTFE
PTFE
Comment
Protection cap for BES01ZW
Protection cap for BES054Z
Protection cap for BES056R
Protection cap for BES02WK
ZIND-number
2222342970
2222342971
Products for Welding Applications | 19 Version 2.0 from 2017-04-18
Technical Informations TPE Cables for example BCC0F6W
Technical Informations FEP Cables for example BCC0FM3
Technical Informations PUR Cables (LED Variants) for example BCC0E4L
20 | Manufacturer-specific component approval Welding
Connectivity
SINGLE-ENDED CORDSETS TPE CABLES Choose the right connection for reliable transmission of signals, data and power in your application. Various cable types and plug connectors are available.
welding splatters resistant cable TPE, grey, very flexible, up to 125°C continuous temperatire, welding splatters up to 800°C
TPE CABLES Example Order Code Example Designation
BCC0FF6
BCC0FFA
BCC0EFR
BCC W313-000010-001-BW8334-020
BCC W314-000010-003-BW8434-020
BCC W415-00001A-003- BW8434-020
Designation
BCC W313-000010-001-BW8334-xxx
BCC W314-000010-003-BW8434--xxx
BCC W415-00001A-003-BW8434-xxx
Cable
TPE grey, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
TPE grey, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
TPE grey, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
Connector-configuration
straight
straight
straight
Number of poles
3
4
4
Cable temperature, fixed routing
-50...130 °C
-50...130 °C
-50...130 °C
Connection
M8
M8
M12
Comment
straight - open end
straight - open end
straight - open end
Products for Welding Applications | 21 Version 2.0 from 2017-04-18
TPE CABLES Example Order Code Example Designation
BCC0FF8
BCC0FFE
BCC0EFT
BCC W323-000010-001-BW8334-020
BCC W324-000010-003-BW8434-020
BCC W425-00001A-003-BW8434-020
Designation
BCC W323-000010-001-BW8334-xxx
BCC W324-000010-003-BW8434-xxx
BCC W425-00001A-003-BW8434-xxx
Cable
TPE grey, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
TPE grey, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
TPE grey, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
Connector-configuration
angled
angled
angled
Number of poles
3
4
4
Cable temperature, fixed routing
-50...130 °C
-50...130 °C
-50...130 °C
Connection
M8
M8
M12
Comment
angled - open end
angled - open end
angled - open end
22 | Manufacturer-specific component approval Welding
Connectivity
SINGLE-ENDED CORDSETS FEP CABLES Choose the right connection for reliable transmission of signals, data and power in your application. Various cable types and plug connectors are available.
welding splatters resistant cable FEP, black, flexible, up to 200°C continuous temperatire, welding splatters up to 800°C
FEP CABLES Example Order Code Example Designation
BCC0FFH
BCC0FFM
BCC0EFN
BCC W313-000010-001-TW0334-020
BCC W314-000010-003-TW0434-020
BCC W415-00001A-003-TW0434-020
Designation
BCC W313-000010-001-TW0334-xxx
BCC W314-000010-003-TW0434-xxx
BCC W415-00001A-003- TW0434-xxx
Cable
FEP black, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
FEP black, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
FEP black, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
Connector-configuration
straight
straight
straight
Number of poles
3
4
4
Cable temperature, fixed routing
-100...200 °C
-100...200 °C
-100...200 °C
Connection
M8
M8
M12
Comment
straight - open end
straight - open end
straight - open end
Products for Welding Applications | 23 Version 2.0 from 2017-04-18
CONNECTIONLEITUNGEN FEP Example Order Code Example Designation
BCC0FFK
BCC0FFP
BCC0EFP
BCC W323-000010-001-TW0334-020
BCC W324-000010-003-TW0434-020
BCC W425-00001A-003-TW0434-020
Designation
BCC W323-000010-001-TW0334-xxx
BCC W324-000010-003-TW0434-xxx
BCC W425-00001A-003-TW0434-xxx
Cable
FEP black, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
FEP black, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
FEP black, welding splatter resistant Cable length: 2 m (020) - 5 m (050)
Connector-configuration
angled
angled
angled
Number of poles
3
4
4
Cable temperature, fixed routing
-100...200 °C
-100...200 °C
-100...200 °C
Connection
M8
M12
M12
Comment
angled - open end
angled - open end
angled - open end
24 | Manufacturer-specific component approval Welding
Connectivity
SINGLE-ENDED CORDSETS PUR CABLES WITH LED Choose the right connection for reliable transmission of signals, data and power in your application. Various cable types and plug connectors are available.
welding splatters resistant cable PUR, orange, flexible, up to 90°C (80°C UL) continuous operating temperature. Specially approved by the German automotive industry for spot welding
PUR CABLES WITH LED Example Order Code Example Designation
BCC0E67
BCC0EWC
BCC0CRN
BCC M313-000010-004-PW3334-050
BCC M415-00001A-004-PW3334-050
BCC M415-00001A-010-PW3434-050
Designation
BCC M313-000010-004-PW3334-xxx
BCC M415-00001A-004-PW3334-xxx
BCC M415-00001A-010-PW3434-xxx
Cable
PUR orange, drag chain compatible welding splatter resistant Cable length: 2 m (020) - 5 m (050)
PUR orange, drag chain compatible welding splatter resistant Cable length: 2 m (020) - 5 m (050)
PUR orange, drag chain compatible welding splatter resistant Cable length: 2 m (020) - 5 m (050)
Connector-configuration
straight
straight
straight
Number of poles
3
3
4
Cable temperature, fixed routing
-50...90 °C
-50...90 °C
-50...90 °C
Connection
M8
M12
M12
Comment
straight - open end
straight - open end
straight - open end
Products for Welding Applications | 25 Version 2.0 from 2017-04-18
PUR CABLES WITH LED Example Order Code Example Designation
BCC0E4L
BCC0C7P
BCC0A0W
BCC M323-000010-004-PW3334-050
BCC M425-00001A-004-PW3334-050
BCC M425-00001A-010-PW3434-050
Designation
BCC M323-000010-004- PW3334-xxx
BCC M425-00001A-004-PW3334-xxx
BCC M425-00001A-010-PW3434-xxx
Cable
PUR orange, drag chain compatible welding splatter resistant Cable length: 2 m (020) - 5 m (050)
PUR orange, drag chain compatible welding splatter resistant Cable length: 2 m (020) - 5 m (050)
PUR orange, drag chain compatible welding splatter resistant Cable length: 2 m (020) - 5 m (050)
Connector-configuration
angled
angled
angled
Number of poles
3
3
4
Cable temperature, fixed routing
-50...90 °C
-50...90 °C
-50...90 °C
Connection
M8
M12
M12
Comment
angled - open end
angled - open end
angled - open end
26 | Manufacturer-specific component approval Welding
Connectivity
DOUBLE-ENDED CORDSETS TPE With our robust double-ended cordsets, signals, data and power are transmitted continuously and securely. Choose the right connection for your application in your industry. Various cable types and plug connectors are available to you.
welding splatters resistant cable TPE, grey, very flexible, up to 125°C continuous temperatire, welding splatters up to 800°C
DOUBLE-ENDED CORDSETS TPE Example Order Code Example Designation
BCC0F6W
Designation
BCC W313-W31330-300-BW8334-xxx
Cable
TPE black, welding splatter resistant Cable length: 0.3m / 0.6m 003 / 006 1m / 1.5 m 010 / 015 2m / 5m 020 / 050
Connector-configuration
straight - straight
Number of poles
3
Cable temperature, fixed routing
-50...130 °C
Connection
M8 / M8
Comment
straight - straight
BCC W313-W31330-300-BW8334-020
Products for Welding Applications | 27 Version 2.0 from 2017-04-18
Connectivity
DOUBLE-ENDED CORDSETS FEP With our robust double-ended cordsets, signals, data and power are transmitted continuously and securely. Choose the right connection for your application in your industry. Various cable types and plug connectors are available to you.
welding splatters resistant cable FEP, black, flexible, up to 200°C continuous temperatire, welding splatters up to 800°C
DOUBLE-ENDED CORDSETS FEP Example Order Code Example Designation
BCC0FM3
Designation
BCC W313-W31330-300-TW0334-xxx
Cable
FEP black, welding splatter resistant Cable length: 0.3m / 0.6m 003 / 006 1m / 1.5 m 010 / 015 2m / 5m 020 / 050
Connector-configuration
straight - straight
Number of poles
3
Cable temperature, fixed routing
-100...200 °C
Connection
M8 / M8
Comment
straight - straight
BCC W313-W31330-300-TW0334-020
28 | Manufacturer-specific component approval Welding
USEFUL LINKS WEBSITE http://www.balluff.com PRODUCT OVERVIEW http://www.balluff.com/en/de/products/product-overview/ 2D AND 3D PRODUCT DATA http://balluff.partcommunity.com/3d-cad-models/balluff/?info=balluff BROCHURES AND CATALOGUES http://www.balluff.com/en/de/downloads/brochures-and-catalogues/ SERVICE AND SUPPORT http://www.balluff.com/en/de/home/#/services/s2-4 E-PLAN MAKROS if availble they can be found at the product links in the chapter product downloads. BROSE MANUFACTURER-SPECIFIC COMPONENT APPROVAL WELDING ON THE BALLUFF WEBSITE http://www.balluff.com/brose
Products for Welding Applications | 29 Version 2.0 from 2017-04-18
EXCLUSION OF LIABILITY The Balluff Group (hereinafter referred to as “Balluff”) has created this Manual with the greatest possible care. Nevertheless Balluff assumes no liability for the correctness, completeness and currency of the data contained in this Manual. The data contained in this Manual represent the current state of knowledge available to Balluff. Excluded is any liability for damages directly or indirectly resulting from use of this Manual insofar as they are not the result of intent or gross negligence. Any user of this Manual must verify for himself that the selected products are permitted for use. Any project-related approvals must also be taken into account. Before using the information in an actual project, the relevant product data may be requested in writing from Balluff to the extent that this data has been made known to Balluff. The Manual as such as well as all text, photographs, illustrations and their arrangement are subject to copyright and other protection laws. The Manual may not be copied, disseminated, modified or shared with third parties for commercial purposes; Balluff will prosecute such actions under civil and criminal law. The Manual may be used only for internal purposes within your company. The sole exception is where a third party requires information from the Manual in order to properly fulfill a contractual obligation with you. In such cases however only such information may be made accessible as is necessary for that purpose.
30 | Manufacturer-specific component approval Welding
BALLUFF SALES WORLDWIDE HEADQUARTER Germany Balluff GmbH Schurwaldstraße 9 73765 Neuhausen a.d.F. Phone: +49 7158 173-0 Fax: +49 7158 5010
[email protected] SUBSIDIARIES AND REPRESENTATIVES Argentina Balluff Argentina S.R.L. Echeverria 1050, 1° UF 2F 1602 Buenos Aires - Florida Oeste Phone: +54 11 4730-4544 Fax: +54 11 4730-3908
[email protected] Australia Balluff Pty. Ltd. U25/18 Malvern Street, Bayswater 3153 Victoria Phone: +61 397 382 677 Fax: +61 397 204 100
[email protected] Austria Balluff GmbH Sochorgasse 12-16 2512 Tribuswinkel Phone: +43 57887-746 Fax: +43 57887-0
[email protected] Bahrain Represented through Multiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778
[email protected] Belarus Automaticacentre OOO Nezavisimosti Av. 185 Block 19, Office 3 220125 Minsk Phone: +375 17 265 66 30 Fax: +375 17 265 66 32
[email protected] Belgium Balluff BVBA Researchpark Haasrode 1820 Interleuvenlaan 62 3001 Leuven Phone: +32 16397 800 Fax: +32 16397 809
[email protected] Brazil Balluff Controles Eletricos Ltda. Rua Francisco Foga, 25 Distrito Industrial CEP 13280.000 Vinhedo – Sao Paulo Phone: +55 1938 7699 99 Fax: +55 1938 7699 90
[email protected]
Bulgaria Belopitov AG 41, Nedelcho Bonchev St. 1528 Sofia Phone: +359 2960 9875 Fax: +359 2960 9896
[email protected] Canada Balluff Canada Inc. 2840 Argentia Road, Unit 2 Mississauga, Ontario L5N 8G4 Phone: +1 905 816-1494 Toll-free 1-800-927 9654 Fax: +1 905 816-1411
[email protected] Chile Microtec S/A Salar Ascotan - Parque Enea Pud 1281 Santiago Phone: +56 2259 54661
[email protected] China Balluff Automation (Shanghai) Co., Ltd No. 800 Chengshan Rd 8F, Building A, Yunding International Commercial Plaza 200125, Pudong, Shanghai Phone: +86 215 089 9970 Fax: +86 215 089 9975
[email protected] Columbia Micro Pneumatic S.A. Calle 19, No. 70-63 Zona Industrial, Bogotá Phone: +57 1 4050 016 Fax: +57 1 4050 016
[email protected] Croatia HSTEC d.d. Zagrebăcka 100 23000 Zadar Phone: +385 23205 405 Fax: +385 23205 406
[email protected] Czech Republic Balluff CZ, s.r.o Peluškova 1400 198 00 Praha 9 – Kyje Phone: +420 281 000 666 Fax: +420 281 940 066
[email protected] Denmark Balluff ApS Åbogade 15 8200 Århus N Phone: +45 70234 929 Fax: +45 70234 930
[email protected]
Ecuador Camey S.A. Vasco de contreras y manosca N35-251 Quito, Pichincha - Ecuador Zip Code 170521 Phone: +593 2245 6510 Fax: +593 2224 5241
[email protected] Egypt Egyptian for Engineering and Commerce EGEC Smouha-17 Vector Emanuel 12411 Alexandria Phone: +20 10055 00782 Fax: +20 3/3013738
[email protected] Estonia Represented through SIA Interautomatika Brīvības gatve 410 1024 Rīga Phone: +371 67522 010 Fax: +371 67522 007
[email protected] Finland Murri OY Koukkukatu 1 15700 Lahti Phone: +358 3882 4000 Fax: +358 3882 4040
[email protected] France Balluff SAS 5 rue des Vieilles Vignes Bâtiment A 77183 Croissy Beaubourg Phone: +33 164111 990 Fax: +33 164111 991
[email protected] Greece Mk engineering Larisis 26 & Thetidos 40300 Farsala Phone: +30 2491 025306 Fax: +30 2491 025306
[email protected] Hong Kong Balluff (Hong Kong) Ltd. Unit 1908, 19/F, Tower 2, Grand Central Plaza 138 Shatin Rural Commitee Road, Shatin, N.T., Hong Kong Phone: +852 3162 3430 Fax: +852 2694 0223
[email protected] Hungary Balluff Elektronika Kft. Papai ut 55. 8200 Veszprem Phone: +36 8842 1808 Fax: +36 8842 3439
[email protected]
Iceland Smith & Norland Nóatúni 4 105 Reykjavik Phone: +354 520 3000 Fax: +354 520 3011
[email protected] India Balluff India 405, Raikar Chambers Deonar Village Road Govandi (E), Mumbai 400 088 Phone: +91 22 2556 8097 Fax: +91 22 2556 0871
[email protected] Indonesia Balluff Asia Pte Ltd German Centre Building suite 6020, 6th floor, Jl. Kapt subijanto, BSD city, Tangerang 15321 Phone: +62 2153 76208
[email protected] Ireland Balluff Ltd. Block B, The Crescent Building Northwood, Santry Dublin 9 Phone: +353 1893 4188 Fax: +44 161 282 4701
[email protected] Israel Ancitech Ltd. 19, Hamashbir St. Industrial Zone 58853 Holon Phone: +972 3556 8351 Fax: +972 3556 9278
[email protected] Italy Balluff Automation S.R.L. Via Morandi 4 10095 Grugliasco, Torino Phone: +39 11 3150 711 Fax: +39 11 3170 140
[email protected] Japan Balluff Co., Ltd. Aqua Hakusan Bldg. 9F 1-13-7 Hakusan, Bunkyo-ku Tokyo 113-0001 Phone: +81 33830 0520 Fax: +81 33830 0519
[email protected] Kazakhstan ELCOS electric control systems 2A, Molodezhnaya Str. 3D Block O., Offices 318-319 050061 Almaty Phone: +7 7273 340 536 Fax: +7 7273 340 539
[email protected]
Products for Welding Applications | 31 Version 2.0 from 2017-04-18
Kuwait Represented through Multiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778
[email protected]
Oman Represented through Multiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778
[email protected]
Singapore Balluff Asia Pte Ltd German Centre Building suite 6020, 6th floor, Jl. Kapt subijanto, BSD city, Tangerang 15321 Phone: +62 2153 76208
[email protected]
Latvia SIA Interautomatika Brivibas gatve 224 Rīga, LV-1039 Phone: +371 67522 010 Fax: +371 67522 007
[email protected]
Philippines Represented through Balluff Asia Pte Ltd German Centre Building suite 6020, 6th floor, Jl. Kapt subijanto, BSD city, Tangerang 15321 Phone: +62 2153 76208
[email protected]
Slovakia Balluff Slovakia s.r.o. Blagoevova 9 85104 Bratislava Phone: +421 2672 00062 Fax: +421 2672 00060
[email protected]
Lithuania UAB Interautomatika Kęstučio 47 08124 Vilnius Phone: +370 5 2607 810 Fax: +370 5 2411 464
[email protected] Malaysia Represented through Balluff Asia Pte Ltd German Centre Building suite 6020, 6th floor, Jl. Kapt subijanto, BSD city, Tangerang 15321 Phone: +62 2153 76208
[email protected] Mexico Balluff de México S.A. de C.V. Anillo Vial II Fray Junipero Serra No. 4416; Colonia La Vista Residencial CP 76232 Delegación Epigmenio González, Querétaro Phone: +52 442 2124 882 Fax: +52 442 2140 536
[email protected] Morocco TAK Ilot 24B, Lot 24A-2 Tanger Free Zone 9000 Tanger Phone: +212 06 6146 4946 Fax: +212 05 3939 3269
[email protected] Netherlands Balluff B.V. Europalaan 6a 5232 BC´S-Hertogenbosch Phone: +31 7365 79702 Fax: +31 7365 79786
[email protected] New Zealand Balluff Ltd. Unit B (3A) 248 Marua Road Mount Wellington 1051 Auckland Phone: +649 250 1460 Fax: +649 250 1462
[email protected] Norway Primatec AS Østerskogen 53 4879 Grimstad Phone: +47 37258 700 Fax: +47 37258 710
[email protected]
Poland Balluff SP. z o.o Ul. Graniczna 21A 54-516 Wrocław Phone: +48 71 382 09 00 Fax: +48 71 338 49 30
[email protected] Portugal LA2P Lda. Rua Teofilo Braga, 156 A Escrit. F – Edificio S. Domingos Cabeco Do Mouro 2785-122 S. Domingos De Rana Phone: +351 21 444 7070 Fax: +351 21 444 7075
[email protected] Qatar Represented through Multiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778
[email protected] Romania Balluff Automation SRL Strada Industriilor Nr. 56. Bloc 1, Etaj 1 032901 Bucuresti Sector 3 Phone: +40 374 926 252 Fax: +40 374 097 423
[email protected] Russia Balluff OOO M. Kaluzhskaja Street 15 Building 17, Office 500 119071 Moscow Phone: +7 4957 8071 96 Fax: +7 4957 8071 97
[email protected] Saudi Arabia Represented through Multiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778
[email protected] Serbia ENEL d.o.o. Ul. Vasilja Pavlovica 10 14000 Valjevo Phone: +381 1429 1161 Fax: +381 1424 4641
[email protected]
Slovenia Balluff d.o.o. Livadna ulica 1 2204 Miklavž na Dravskem polju Phone: +386 2629 0300 Fax: +386 2629 0302
[email protected] South Africa Balluff SA (Pty) Ltd 90 Mangold Street Newton Park 6001 Port Elizabeth, South Africa Phone: +27 87 004 08 00 Fax: +27 86 552 84 90
[email protected] South Korea Balluff Korea Ltd. 1210, Gwanggyo Business Center, 156, Gwanggyo-ro, Yeongtong-gu, Suwon-si, Gyeonggi-do, 16506, Korea Phone: +82-31-8064-1757 Fax: +82-31-8064-1759
[email protected] Spain Balluff S.L. Edificio Forum SCV Planta 5°, Oficina 4° Carretera Sant Cugat a Rubi Km01, 40-50 08190 Sant Cugat del Valles Barcelona Phone: +34 93544 1313 Fax: +34 93544 1312
[email protected] Sweden Balluff AB Gamlestadsvägen 2 41502 Goteborg Phone: +46 31340 8630 Fax: +46 31340 9431
[email protected] Switzerland Balluff AG Keltenstrasse 49 2564 Bellmund Phone: +41 (0) 32 366 66 77 Fax: +41 (0) 32 366 66 78
[email protected] Taiwan Balluff Taiwan Ltd. Room G, 7F, No. 573, Sec 2 Taiwan Blvd., West Dist 40360 Taichung City Phone: +886 4 2321 1628 Fax: +886 4 2321 1623
[email protected]
Thailand Balluff (Thailand) Ltd. 2/51 Thodsapol Land Building 4, 11th Floor, Soi Bangna Trat 25, Bangna Bangkok 10260 Phone: +66 (0) 23618 519312 Fax: +66 (0) 2744 3177
[email protected] Turkey Balluff Turkey Otomasyon Ticaret Limited Şirketi Kozyatagi Mah. Degirmen Sok. AR Plaza A Apt.No: 16/14 K:7, Ofis No: 71 34742 Kadiköy \ İstanbul Phone: +90 216 265 12 00 Fax: +90 216 265 12 01
[email protected] Ukraine Micronlogistik Ltd. Ul. Promyshlennaya 37 65031 Odessa Phone: +380 48 7781 278 Fax: +380 48 2358 760
[email protected] United Arab Emirates Multiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778
[email protected] United Kingdom Balluff Ltd. 20 Cheshire Business Park Cheshire Avenue Lostock Gralam Northwich, CW9 7UA Phone: +44 1606 812777 Fax: +44 1606 812778
[email protected] USA Balluff Inc. 8125 Holton Drive Florence, KY 41042-0937 Phone: +1 859 727 2200 Toll-free: 1-800-543-8390 Fax: +1 859 727 4823
[email protected] Venezuela Micro Tecnologia Neumatica, C.A Av. Henry Ford C.C. Boulevard Industrial Local AC-2 Valencia Carabobo Phone: +58 24186 41534 Fax: +58 24183 40057
[email protected] Vietnam Anh Nghi Son Service Trading Co., Ltd. D3 Mieu Noi Resident Area, Dinh Tien Hoang St. W3, Binh Thanh Dist Ho Chi Minh City Phone: +84 835170 401 Fax: +84 835170 403
[email protected]
Balluff GmbH Schurwaldstraße 9 73765 Neuhausen a. d. F. Deutschland Phone +49 7158 173-0 Fax +49 7158 5010
[email protected]
www.balluff.com
HOW TO CONTACT US
