Transcript
MANUFACTURING EXECUTION SYSTEM
Sajet MES Series ■ Complete Production Process Trace (Traceability) ■ Full Production Information Monitoring (WIP Control)
Traceability
■ Equipment /PLC Automatic Connectivity - Computer Integrated Manufacturing : CIM
New Gen.
MES
WIP Control
- Equipment Automation Program: EAP ■ Professional Quality Control System - Statistical Process Control : SPC
Equipment /PLC Automatic Connectivity
- Corrective Action Report : CAR - Out of Control Action Plan : OCAP ■ Manufacturing Equipment Management
Professional Quality Control System
- Equipment Management System : EMS - Overall Equipment Effectiveness : OEE ■ Real-time Report
Manufacturing Equipment Management Real-time Report
- Yield Rate Report - WIP Report
THE NEW GENERATION OF MES – THE CORE SYSTEM FOR AUTOMATIC FACTORIES The trend of modern factory is heading towards automated production as the development goes. A traditional Manufacturing Execution System (MES), which focuses on only gathering data and report analysis, cannot meet the requirements of this fast changing era. The new generation of MES is the core system of automatic factories that not only retains the existing service range but also covers the functions of CIM, EAP, equipment connectivity and integrating robotic arms to meet the objective factory automated control by gaining massive data analysis in real time to improve the product quality and customer satisfaction as well as to reduce the production cost and maximize the benefit of enterprise.
SAJET MES – THE BEST CHOICE OF NEW GENERATION MANUFACTURING INFORMATION SYSTEM Chroma, not only the professional MES system provider but also the world-class test & measurement equipment and automated production line manufacturer, has abundant technology and experiences in MES and automated equipment integration that can provide you the best manufacturing execution system solution of
Computer
new generation.
Data Collection
SAJET MES
PDA
Monitor
EAP
Control Panel
Machine Control Switch
PLC
CIM
Scanner
IPC
Machine Line
Automation Machine
Machine Arm
PAD
COMPLETE PRODUCTION PROCESS TRACE - TRACEABILITY The manufacturing process information contained in Sajet MES can assist the factory to process work orders, monitor workstations, track and manage inventory as well as to conduct quality inspection and exception conditions management. The precision allows users to find out the lot number, delivery date and quantity of passive components used in a product from the supplier. It can also use the lot number to trace back the shipped products for locations and quantities to reduce the loss caused by defect components. The traceability feature can solve the problems rapidly is the best helper for factory management.
Supplier 2
Supplier 1
Supplier 3
Delivery IQC
Inventory
SMT/DIP
Packing
Assembly
Production line
Shipping FQC
Buyer 1
Buyer 2
Buyer 3
Manufacturing Process Information Flow
FULL PRODUCTION INFORMATION MONITORING - WIP CONTROL Sajet MES provides flexible routing management that allows users to plan different routes based on the products, control the quantity of yield and defective goods, manage reworked products and calculate the pass-through rate. The complete traceability data collection and production line information are fully controlled by Sajet MES to increase the production efficiency and reduce production costs.
EQUIPMENT/PLC AUTOMATIC CONNECTIVITY - CIM, EAP Besides offering the professional MES solution, Chroma as the world leading manufacturer of test & measurement instruments and system integration is able to combine the R&D resources with the ability of connecting various devices to provide an automated turnkey solution that includes both software and hardware. To cope with the trend of automation for manufacturing factories and to give customers a complete solution, Sajet MES will upgrade continuously to assure sustainable development and service.
ERP / SCM Sajet MES Lot Qty
Barcode
Repair
Rework
Packing Shipping
Quality
Report
Sajet EAP / CIM Machines
PROFESSIONAL QUALITY CONTROL SYSTEM - SPC, CAR, OCAP Sajet MES is not just a professional factory manufacturing management solution but also has specialized quality control system and on-line SPC control that allow users to check the data collected on-line. It can perform measurements, control chart analysis (ex: CPK, X-R, X-S Chart etc.), defect analysis and exception handling by setting up the channel for error notification via Email to supervisors and sending alerts in voice or chart colors to improve the quality of production as well as reduce the risks.
MANUFACTURING EQUIPMENT MANAGEMENT - EMS, OEE Sajet MES is capable of collecting the workstation status to give the supervisor and on-site personnel to monitor the workstation status in real time, log its maintenance status and query the information of device, including : - Device failure analysis, - Device utilization rate, - Failure frequency analysis, - Device maintenance time analysis...etc.
Users can use PCs or display board to manage the processing workstation easily.
REAL-TIME REPORT - YIELD RATE REPORT, WIP REPORT Sajet MES has powerful MES database technology in the industry that can be online in real time to administer every work item precisely. The report generator developed by Chroma is applicable for complete report query and real time report generation. Various mobile devices like smart phone, PDA and Pad can be used to query the report and get the factory status immediately. It can integrate into BI (Business Intelligence) in the enterprise so that the manager can view the report of production line thoroughly.
Laptop Desktop
Mobile Devices
Customer Report Printer
BI
SAJET MES – YOUR BEST CHOICE Experienced Experts ☑ More than a hundred manufacturers are implemented with Sajet MES in the last 6 years, and a 50 percent of them has annual turnover above 50 hundred millions. ☑ Our consultants have 7 years of consulting and engineering experiences in average, that can assure the implementation be done successfully. Advanced Technology ☑ Partner of Oracle MES Embedded with technical certification and the database technology has been approved for a long time. ☑ Providing a turnkey solution with software and automatic equipment to solve the factory management problem. Robust Organization ☑ Chroma ATE is a public company located in Taiwan, with branch offices setup in Suzhou and Shenzhen that can provide most convenient service for factory expansion needs. ☑ Capable of providing a total automated information integrated solution to customer by merging the R&D resource of Chroma group and various automatic products support. Customized Requirement ☑ The system product is developed independently that can support customization service and report generator to maximize the flexibility of customer needs. ☑ Modular application enables the mounting of new modules easily and maintain simply as the action and process can be user-defined. ☑ Multiple data collection methods such as via wireless PDA and wireless barcode reader are applied in the system, also various test instruments and programs can be connected online for system integration. Easy for Management ☑ Application structured in 3 tiers eases the version upgrade and database management with interface controlling the module and workstation access permission. ☑ The software supports multilingual switch, multi factories management, authority management and shared schema for batch and item management.
LIST OF SYSTEMS AND FUNCTIONAL MODULES Basic Modules
Optional Modules
Other Systems
Data Center
ERP/MES Interface
Equipment Automation Program (EAP)/ ATE
Work Order Manager
Shipping
SMT Feeding System (Reduce Feeding Error)
Barcode Center
Alarm System
CIM/PHC for PLC
TGS Server(Data Collection)
Incoming Quality Control (IQC)
Real-time SPC
Repair
Material Warehouse (FIFO)
Global RMA System
Rework
Tooling Manager
Equipment Management System (EMS)/ OEE
Quality Control (IPQC/FQC/OQC)
e-SOP
Work Hour System
Packing
e-Kanban (Real-time Display Board)
Outsourcing System
Run Card Manager
Computer Numerical Control System (CNC)
WIP IN/OUT Tracking
Warehouse Management System (WMS)
Report
Pick to Light System
COMPLETE HARDWARE INTEGRATED SOLUTION SATISFIES VARIOUS NEEDS
Integration of Various Devices
Optical Scanning
☑ Various test equipment of Chroma
☑ Various handheld 1 & 2 dimension gun type barcode scanner
☑ Manufacturing database online control program
☑ RFID Reader, fixed barcode scanner system...etc.
development and implementation
Industrial Network Peripherals ☑ Data collector, IPC ☑ TCP/IP, RS232, USB signal converter...etc.
Barcode Printing Device and Sensor Switch ☑ Long/short range optical switching system ☑ Various industrial barcode printer
Display Device Management ☑ Various production efficiency kanban ☑ Factory notice kanban, Pick To Light...etc. Mobile Application Management Device ☑ PDA, Tablet Computer ☑ Wireless Scanner, wireless terminal...etc.
Automatic Equipment Other Electromechanics and Factory Devices
☑ Automatic labeling machine, laser engraving machine...etc.
☑ Temperature controller, electronic scale
☑ Fully automatic test equipment solution
☑ PLC, connectable device (Scanner)...etc.
Developed and Manufactured by :
CHROMA ATE INC.
致茂電子股份有限公司 HEADQUARTERS 66 Hwaya 1st Rd., Kueishan Hwaya Technology Park, Taoyuan County 33383, Taiwan Tel: +886-3-327-9999 Fax: +886-3-327-8898 http://www.chromaate.com E-mail:
[email protected]
CHINA CHROMA ELECTRONICS (SHENZHEN) CO., LTD. 8F, No.4, Nanyou Tian An Industrial Estate, Shenzhen, China PC: 518052 Tel: +86-755-2664-4598 Fax: +86-755-2641-9620
JAPAN CHROMA JAPAN CORP. 472 Nippa-cho, Kouhoku-ku, Yokohama-shi, Kanagawa, 223-0057 Japan Tel: +81-45-542-1118 Fax: +81-45-542-1080 http://www.chroma.co.jp E-mail:
[email protected]
U.S.A. CHROMA ATE INC. (U.S.A.) 7 Chrysler Irvine, CA 92618 Tel: +1-949-421-0355 Fax: +1-949-421-0353 Toll Free: +1-800-478-2026 http://www.chromaus.com E-mail:
[email protected] CHROMA SYSTEMS SOLUTIONS, INC. 19772 Pauling, Foothill Ranch, CA 92610 Tel: +1-949-600-6400 Fax: +1-949-600-6401 http://www.chromausa.com E-mail:
[email protected]
EUROPE CHROMA ATE EUROPE B.V. Morsestraat 32, 6716 AH Ede, The Netherlands Tel: +31-318-648282 Fax: +31-318-648288 http://www.chromaeu.com E-mail:
[email protected]
SAJET MES-E-201301-PDF
