Transcript
Cable Management Solutions www.marcocableman.co.uk
Sales Hotline: 01248 72 57 72 Edition 5
Sales Fax: 01248 72 57 88
Welcome to Marco Cable Mangement
Welcome to the fourth Marco Cable Management catalogue. After extensive research, Marco identified an opportunity
The minimum 50mm bend radius requirement for
to develop a new Cat 6 trunking design which offers
Cat 6 cables is maintained throughout the trunking
improved
installation
performance.
Its
times
design
and
superior
product
system including flat angles and tees. The overall depth
evolved
following
detailed
of the trunking is 60mm, allowing up to 50mm deep
discussions with installers and has resulted in what we feel is the best Cat 6 data cable trunking system available today.
accessory boxes to be used when required. Installers and specifiers alike are impressed with the unique features of the Marco Apollo 60 data trunking
We have achieved this by introducing several design innovations, which will resolve many common irritations currently suffered by installers.
system. We have expanded the wire cable tray section to include installation information on how to construct large and
Marco recognised the need to provide better access
small radius bends, tees and reducers, and have
to the trunking when cabling the power circuit cables.
provided coupler recommendations and tables showing
Marco’s Apollo 60 data trunking features a unique top-
permissible loads for different spans.
opening lid which allows cables to be placed easily in situ. This design ensures the job is done quickly and easily – and as a result, saves money. The research also indentified the need for trunking lids to be snapped easily into place. The Apollo 60 data trunking system base is rigid – and therefore more stable – thus
Finally we are delighted to have become an ISO9001: 2000 registered company, underlining our continuous commitment to quality. It is our aim to provide a first class service by holding all products in stock for immediate despatch.
removing yet another frustration for installers. Combined with the improved installation features, Marco has incorporated yet another unique feature into the new Cat 6 trunking with the aim of enhancing overall
For product samples and more information contact
performance. To comply with standards, data cables and
Marco’s
power cables must be kept 50mm apart and separated
email
[email protected]
sales
office
on
01248
725772, or
by a steel screen. Marco’s Apollo 60 data trunking system features a steel screen which spans the full width of the data cable compartment.
Ian MacGregor Managing Director
Sales Hotline: 01248 72 57 72 Sales e-mail:
[email protected] 2
Page
Index
Index
The marco product range includes:
Apollo 60 data trunking
Marco uPVC trunking systems .....................4-5
Apollo 60 data trunking
Apollo three compartment dado & skirting trunking
....6-7
Apollo four compartment dado & skirting trunking
.......8 Apollo dado trunking
.............9
Juno single dado compartment trunking
Marco aluminium products Power pole
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power post
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 . . . . . . . . . . . . . 11
Bench trunking & bench trunking units
Apollo 4 compartment dado trunking
Marco wire cable tray Wire cable tray
. . . . . . . . . . . . . . . . . . . . . . . . . 12 - 13 . . . . . . . . . . . . . . . . . . . 14 - 15
Wire cable tray system
. . . . . . . . . . . . . . . . 16 - 17
Wire cable tray accessories
Marco wire cable tray installation guides . . . . . . . . . . . . . . 18
Tee-junction with radius & crossovers
. . . . . . . . . . . 19
Tee-junction with right angle & crossovers Reducers
Juno single compartment dado trunking
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Large radius bends
. . . . . . . . . . . . . . . . . . . . . . . . . 20
Small radius bends
. . . . . . . . . . . . . . . . . . . . . . . . . 21
Right angle radius
. . . . . . . . . . . . . . . . . . . . . . . . . . 22
Power pole & post
Marco wire cable tray technical information Wall support bracket recommendations
. . . . . . . . . . . . . 23 Bench trunking
Suspension hanger recommendations Coupler recommendations
. . . . . . . . . . . . . . 23 . . . . . . . . . . . . . . . . . . . . . 23
Wire cable tray
www.marcocableman.co.uk 3
Apollo 60 Data trunking system
Apollo 60 Data trunking system Marco’s Apollo 60 data trunking system has been designed to offer reduced installation times and to meet the standard required for a Cat 6 cabling solution. The Apollo 60’s unique top opening lid allows power cables to be installed easily and speedily. Should additional power cable wiring space be required further capacity can be obtained using the optional clip in divider. A 50mm minimum bend radius is provided for all Marco Apollo 60 data fittings including flat angles, tees, internal and external angles. All cables can be laid into place avoiding the need to thread cables through apertures, thus ensuring that all of the Marco fittings are easy to install and to wire. An optional steel screen is available which spans the full width MT60
of the data compartment. Apollo 60 data trunking can accommodate 25mm, 35mm and 50mm accessory boxes.
KEY DESIGN FEATURES The unique top lid easily clips on allowing for fast power cable installation, thus removing the need to insert cables from underneath. 21.5 mm
• A shelf can be added to the trunking to allow for additional power cable capacity. • All lids are rigidly supported and
80mm
easily snapped into place.
190m
200m
• All bends maintain the strict 50mm radius required for data cables to conform to the necessary standards.
67.5m
• The data compartment can accommodate over 60 Cat-6 data 60mm
cables, or over 100 Cat-5e. • The metal screening simply slots into place and covers the full profile
63mm
of the trunking to conform to the required standards.
• The outlet box compartment can support 25mm, 35mm and the new 50mm deep socket mounting boxes.
MT60FU
Standards Marco Cable Management Apollo 60 Data Trunking System conforms to the following standards:
www.marcocableman.co.uk 4
BS4678 Part 4, BSEN50174-2, BS7671 (IEE regs) BS6701, ANSI/TIA/EIA 568B, ISO IEC 11801
Cat-6 Revolution
Apollo 60 Data trunking system
Lifting the Lid on the
Marco Apollo 60 Data Trunking
MT60T
MT60FU
MT60J
MT60CL
MT60CR
Code No
Description
Pack Size
MT60
Data trunking
2 x 3m
MT60T
Flat tee
1
MT60FU
Flat angle
1
MT60E
External angle
1
MT60I
Internal angle
1
MT60J
Joint cover
5
MT60CL
End cover left hand
2
MT60CR
End cover right hand
MT60SD
Screening divider
MT60SDE
External angle screening divider
2 4 x 2m 1
** Internal and external fittings supplied as a two-part kit in order to maintain the required 50mm radius around bends
MT60E - KIT **
MT60I - KIT **
W NEm m 50
MTSB1-50
MTD105
MTSB2-50
MTRCDH
MTSB1
MTCR
MTSB2
MTLS
Apollo 60 trunking fabricated fittings can be supplied with steel screening divider ready installed. Please add suffix – SD to the standard catalogue number
MTSB1-25
MTSB2-25
Code No
Description
MTSB1-50
Socket mounting box 50mm 1-gang
Pack Size 10
MTSB2-50
Socket mounting box 50mm 2-gang
10
MTSB1
Socket mounting box 35mm 1-gang
10
MTSB2
Socket mounting box 35mm 2-gang
10
MTSB1-25
Socket mounting box 25mm 1-gang
10
MTSB2-25
Socket mounting box 25mm 2-gang
MTD105
Divider
MTRCDH
RCD/MCB Din rail housing unit
MTCR
Cable retainer
10
MTLS
Accessory spacer
10
10 16 x 1.5m 1
Sales Hotline: 01248 72 57 72 Sales e-mail:
[email protected]
Marco Fax: 01248 72 57 88 5
Apollo trunking systems
Marco Apollo three compartment dado & skirting trunking Available in both dado and skirting versions, Apollo trunking offers either three or four separate compartments for power, data and telecommunications cables. The four-compartment Apollo trunking provides two large centre sections, ideal for applications where larger cabling needs exist. Marco Apollo trunking has several benefits for the contractor which will help keep installation times and costs to a minimum. The outer compartments have been specifically created to provide maximum capacity for data cables. The Marco socket boxes are designed to make installation of accessories quick and easy. They are available in two sizes, the standard 35mm MTD3
deep version, and a 25mm deep version which is available for applications that require more wiring space.
DADO
MTD3
MTDQ3
SKIRTING
170mm
170mm
170mm
100 mm
MTS3
DADO SQUARE
MTS3
MT105
50mm
50mm
50mm
CHARCOAL
GREY
50mm
LIGHT OAK
New wood effect laminates now available. Please call our Sales Hotline for further information. Wide range of RAL colours available
MTDQ3
Standards Marco uPVC trunking conforms to the following standards:
6
www.marcocableman.co.uk
BS4678 Part 4, BSEN50174-2, BS7671 (IEE regs) BS6701, ANSI/TIA/EIA 568B, ISO IEC 11801
MTDT3
Dado Trunking
MTDF3
MTDE3
MTDI3
MTDJ3
MTDC3
Code No
Description
MTD3
Three compartment dado trunking
Pack Size
MTDT3
Flat tee
1
MTDF3
Flat angle
1
MTDE3
External angle
1
MTDI3
Internal angle
1
MTDJ3
Joint cover
5
MTDC3
End cover
2
2 x 3m
Dado Trunking, Square Top & Bottom
MTDQT3
MTDQF3
MTDQE3
MTDQI3
MTDQJ3
MTDQC3
Code No
Description
MTDQ3
Three compartment dado trunking
Pack Size
MTDQT3
Flat tee
1
MTDQF3
Flat angle
1
MTDQE3
External angle - 2 piece fitting
1
MTDQI3
Internal angle - 2 piece fitting
1
MTDQJ3
Joint cover - 2 piece fitting
5
MTDQC3
End cover - 2 piece fitting
2
Apollo trunking systems
Accessories & Fittings
2 x 3m
Skirting Trunking
MTST3
MTSF3D
MTSF3U
MTSE3
MTSI3
Code No
Description
MTS3
Three compartment skirting trunking
Pack Size
MTST3
Flat tee
1
MTSF3D
Flat angle - downward
1
MTSF3U
Flat angle - upward
1
MTSE3
External angle
1
MTSI3
Internal angle
1
MTSJ3
Joint cover
5
MTSCL3
End cover LH
2
MTSCR3
End cover RH
2
2 x 3m
Also available in component form under the following references:
MTSJ3
MTSCL3
MTSCR3
Code No
Description
MT3B1
Apollo base
Pack Size
MT3CL
Apollo centre lid
10 x 3m
MT3AL
Apollo angled lid
10 x 3m
MT3SL
Apollo square lid
10 x 3m
2 x 3m
Universal Items
MTSB1
MTSB2
MTSB1-25
MTSB2-25
MTAS - SCREENING
SECURITY FITTINGS
SECURITY FITTINGS Security fittings are available for internal & external angles,
MTCR
MTLS
MTRCDH
Code No
Description
MTSB1
Socket mounting box 35mm 1-gang
Pack Size 10
MTSB2
Socket mounting box 35mm 2-gang
10
MTSB1-25
Socket mounting box 25mm 1-gang
10
MTSB2-25
Socket mounting box 25mm 2-gang
10
MTCR
Cable retainer
20
MTLS
Accessory spacers
10
MTRCDH
RCD/MCB DIN Rail Housing System
1
Screening is available for all Apollo trunkings MTAS
Screening
4 x 2m
joint & end covers, for all Apollo range trunkings. Please add suffix - SF to the standard catalogue number.
Sales Hotline: 01248 72 57 72 Sales e-mail:
[email protected]
Marco Fax: 01248 72 57 88 7
Apollo four conpartment trunking
Marco Apollo four compartment dado & skirting trunking Available in both dado and skirting versions, Apollo four compartment trunking offers separate compartments for power, data and telecommunication cables. This new four-compartment Apollo trunking provides two large centre compartments, ideal for those applications where larger data needs exist.
MT4K1 + MTD3
DADO
Code No
Description
MT4K1
4 compartment trunking extension
Code No
Dado Trunking - Fittings
MTDT4
Flat tee
1
MTDF4
Flat angle
1
MTDE4
External angle - 2 piece fitting
1
MTDI4
Internal angle - 2 piece fitting
1
MTDJ4
Joint cover - 2 piece fitting
5
MTDC4
End cover - 2 piece fitting
2
Code No
Dado Trunking, Square top & Bottom - Fittings
MTDQT4
Flat tee
1
MTDQF4
Flat angle
1
MTDQE4
External angle - 2 piece fitting
1
MTDQI4
Internal angle - 2 piece fitting
1
MTDQJ4
Joint cover - 2 piece fitting
5
MTDQC4
End cover - 2 piece fitting
2
Code No
Skirting Trunking - Fittings
MTST4
Flat tee
1
MTSF4U
Flat angle - upward
1
MTSF4D
Flat angle - downward
1
MTSE4
External angle - 2 piece fitting
1
MTSI4
Internal angle - 2 piece fitting
1
MTSJ4
Joint cover - 2 piece fitting
5
MTSCL4
End cover LH - 2 piece fitting
2
MTSCR4
End cover RH - 2 piece fitting
2
DADO SQUARE
SKIRTING
Pack Size 4 x 3m
MTDT4
MTDF4
MTSE4
MTAS - SCREENING
SECURITY FITTINGS
SECURITY FITTINGS Security fittings are available for internal & external angles, joint & end covers, for all Apollo range trunkings. Please add suffix - SF to the standard catalogue number. Wide range of RAL colours available
Screening is available for all Apollo trunkings MTAS
Screening
4 x 2m
Standards Marco uPVC trunking conforms to the following standards:
www.marcocableman.co.uk 8
BS4678 Part 4, BSEN50174-2, BS7671 (IEE regs) BS6701, ANSI/TIA/EIA 568B, ISO IEC 11801
Marco Juno
Marco Juno single compartment dado trunking Marco Juno is a single compartment dado trunking system, which can be subdivided by means of divider strip, for power, data and telecommunication cables. The positions of the divider fixing points allow for two, three or four compartments to be made depending on installation needs.
100 mm
MT105
MT105 50mm
MTT105
MTF105
MTE105
MTI105
MTJ105
MTC105
Code No
Description - Juno
MT105
Single compartment trunking
Pack Size
MTT105
Flat tee
1
MTF105
Flat angle
1
MTE105
External angle
1
MTI105
Internal angle
1
MTJ105
Joint cover
5
MTC105
End cover
MTD105
Divider
16 x 1.5m
Code No
Universal Items
Pack Size
MTSB1
Socket mounting box 35mm 1-gang
10
MTSB2
Socket mounting box 35mm 2-gang
10
MTSB1-25
Socket mounting box 25mm 1-gang
10
MTSB2-25
Socket mounting box 25mm 2-gang
10
MTCR
Cable retainer
20
MTRCDH
RCD/MCB Din rail housing unit
MTLS
Accessory spacers
2 x 3m
2
Apollo & Juno Universal Items
MTSB1
MTSB2
MTSB1-25
MTSB2-25
1 10
Screening is available for all Apollo trunkings MTAS
MTD105
MTRCDH
MTCR
Screening
4 x 2m
MTLS
SECURITY FITTINGS Security fittings are available for internal & external angles, joint & end covers, for all Apollo range trunkings. Please add suffix - SF to the standard catalogue number. MTAS - SCREENING
SECURITY FITTINGS
Sales Hotline: 01248 72 57 72 Sales e-mail:
[email protected]
Marco Fax: 01248 72 57 88 9
Power Pole & Post
Marco power pole The double sided Marco power pole has the benefit of a strong aluminium profile designed to retain its rigidity in all installation situations. The length of the power pole can easily be modified on site and a height-adjusting locking mechanism is supplied. The pole benefits from 35mm deep accessory boxes for quick and easy installation of accessories. A 1 metre aluminium power pole extension is available, and Marco can supply power poles up to 5 metres in length, normally from stock. Each Marco power pole is supplied with six accessory boxes, ceiling shroud, floor boot, accessory spacers to help speed installation, and six metres of uPVC divider.
Marco power post The double sided Marco power post is used
le Doub d e Sid
in much the same way as the power pole, but transfers wiring up from the floor, rather than down from the ceiling. It is able to conceal wiring effectively and to conveniently position sockets, which is of particular benefit in offices and other application areas.
MTPP1 - Power Post
Marco power posts have a metal plate on the underside which is fixed securely to the floor, and a strong steel rod that extends from the plate through to the top of the post to give the product added strength. Power posts can be fabricated to specific sizes if necessary. Should you require any further information then please contact our sales
MTLS
MTD105
office. The power post is capped with a pyramidal top, and is supplied with a floor boot, six accessory boxes, uPVC divider and accessory spacers. The accessory spacers, which are fitted between the socket boxes, help to reduce installation times.
le Doub d e Sid
MTP1 - Power Pole
MTPSB1
MTRCDH
Code No
Description
MTP1
Power Pole aluminium body, uPVC Lids 3.6m
1
MTP1E1
Power Pole Extension Kit. 1m
1
MTPP1
Power Post, aluminium body, uPVC Lids 0.65m
MTLS
Accessory spacers
MTD105
Divider
MTPSB1
Socket mounting box 35mm 1-gang
5
MTRCDH
RCD/MCB DIN Rail Housing System
1
www.marcocableman.co.uk 10
Pack Size
1 10 16 x 1.5m
Bench trunking
MTBT
Code No
Description
MTBT
Bench trunking aluminium body, uPVC Lid
MTBTI
Internal angle
1
MTBTE
External angle
1
MTBC
End cover
2
Marco bench trunking
MTBJ
Joint cover
MTD1052
Divider
Marco bench trunking is manufactured from satin anodised aluminium
MTPSB1
Socket mounting box 35mm 1-gang
5
MTPSB2
Socket mounting box 35mm 2-gang
5
MTPSB1-25
Socket mounting box 25mm 1-gang
5
MTPSB2-25
Socket mounting box 25mm 2-gang
MTLS
Accessory spacers
MTRCDH
RCD/MCB DIN Rail Housing System
and has a white uPVC lid. A full range of moulded and fabricated fittings are available, and 35mm and 25mm Marco accessory boxes can be installed at any point along the bench trunking system.
MTRCDH
MTPSB1
MTPSB2
MTPSB1-25
MTPSB2-25
Pack Size
2 10 x 2m
MTLS
5 10
MTBTI
MTCR
1 x 2m
1
MTBTE
MTBJ
MTBC
MTD1052
Marco bench trunking units Our popular bench trunking units are available in onegang, two-gang or combined one and two-gang socket mounting boxes. Additional combinations can be supplied to order. For the convenience of the installer, all bench trunking products can be supplied pre-wired. Please contact the Marco Sales Hotline on 01248 725772 if you require further information.
MTBU3
MTBU2
MTBU1
Code No
Description
MTBU1
1-gang bench trunking unit
Pack Size 1
MTBU2
2-gang bench trunking unit
1
MTBU3
1 & 2-gang bench trunking unit
1
Sales Hotline: 01248 72 57 72 Sales e-mail:
[email protected]
Marco Fax: 01248 72 57 88 11
Power Pole & Post Marco wire cable tray
Marco wire cable tray Available in electro-zinc and hot-dipped galvanised finishes, Marco wire cable tray is offered in threedepths – 30mm, 55mm and 106mm. A wide range of fittings is available to join and support the wire tray. In comparison to conventional tray, Marco wire cable tray is light in weight, enabling bends to be easily fabricated on site. The design makes installation quick and convenient, thereby reducing on-site costs. Marco is the largest UK manufacturer of wire cable tray, and considerable amounts of all sizes are kept in stock. Orders can usually be
30mm Wire Cable Tray
despatched same day. The Marco wire cable tray installation guides can be viewed on pages 18 - 22. Technical information is available on page 23 as well as on our website.
www.marcocableman.co.uk
Cable Tray Dividers
MCD30
55mm Wire Cable Tray
MCD55
MCD106
106mm Wire Cable Tray
Sales e-mail
[email protected] 12
Code No
Size
Finish
Pack Size
MCD30
30mm x 3m
PG
1
MCD55
55mm x 3m
PG
1
MCD106
106mm x 3m
PG
1
Standards Marco wire cable tray conforms to the following standards:
BSEN 61537:2002, IEC 61537
The photograph below is an example of a large radius bend
Wire Cable Tray Lid Code No
Description
Tray Width
Pack Size
MCL100 MCL150
Wire Tray Lid - 2m long
100mm
1
Wire Tray Lid - 2m long
150mm
1
MCL200
Wire Tray Lid - 2m long
200mm
1
MCL300
Wire Tray Lid - 2m long
300mm
1
MCL400
Wire Tray Lid - 2m long
400mm
1
MCL450
Wire Tray Lid - 2m long
450mm
1
MCL500
Wire Tray Lid - 2m long
500mm
1
MCL600
Wire Tray Lid - 2m long
600mm
1
Code No
Size
Finish
Pack Size
MC3050
30mm x 50mm
EZ & HDG
1
MC30100
30mm x 100mm
EZ & HDG
1
MC30150
30mm x 150mm
EZ & HDG
1
MC30200
30mm x 200mm
EZ & HDG
1
MC30300
30mm x 300mm
EZ & HDG
1
MC5550
55mm x 50mm
EZ & HDG
1
MC55100
55mm x 100mm
EZ & HDG
1
MC55150
55mm x 150mm
EZ & HDG
1
MC55200
55mm x 200mm
EZ & HDG
1
MC55300
55mm x 300mm
EZ & HDG
1
MC55400
55mm x 400mm
EZ & HDG
1
MC55450
55mm x 450mm
EZ & HDG
1
MC55500
55mm x 500mm
EZ & HDG
1
MC55600
55mm x 600mm
EZ & HDG
1
MC106100
106mm x 100mm
EZ & HDG
1
MC106150
106mm x 150mm
EZ & HDG
1
MC106200
106mm x 200mm
EZ & HDG
1
MC106300
106mm x 300mm
EZ & HDG
1
MC106400
106mm x 400mm
EZ & HDG
1
MC106450
106mm x 450mm
EZ & HDG
1
MC106500
106mm x 500mm
EZ & HDG
1
MC106600
106mm x 600mm
EZ & HDG
1
Marco wire cable tray
www.marcocableman.co.uk
Finishes: Electro-zinc (EZ) Hot-dip galvanised (HDG) Pre-galvanised (PG) The standard length of Marco wire cable tray and tray divider is 3 metres.
Sales Hotline: 01248 72 57 72 Marco Fax: 01248 72 57 88 13
Wire cable tray system
MCWB Wall bracket
MCWFB Fast Fix wall bracket MCFCP
MCHDB
Flexible conduit plate
Heavy duty bracket
MCSH Suspension hanger
MCAMP
MCCA
Accessory mounting plate
Nut, bolt & clamp assembly
MCCL Two MCCL large clamps with MCH620NW hex head screw and flanged nut
MCSP MCCB
Splice plate MCSB100
Cantilever bracket
Suspension bracket for MC30100 and MC55100
14
Sales Hotline: 01248 72 57 72 Marco Fax: 01248 72 57 88
MCQC Quick coupler
Wire cable tray system
Marco wire cable tray system
MCFFB
MCAMP
Fast Fix floor bracket
Wall bracket - use with MC5550 tray
MCWB
MCCFB
Floor bracket
Fast Fix ceiling bracket MCSB Suspension bracket, self-locking
MCFSC Fast Fix support channel
MCSB50 Suspension bracket for MC3050 and MC5550
Bends, T-Junctions and Crossovers are easily fabricated on site using MCCA clamps and MCSP splice plates
MCB35 Bracket for MC3050 and MC5550
MCTS35 Tray support bracket for MC3050 and MC5550
Sales e-mail:
[email protected]
15
Power & Post Wire Tray Pole Accessories
Accessories All accessories also shown on pages 14 - 15
MCQC
MCCA
MCCB
MCCS
MCCM
MCCL
MCM620
MCM620NW
MCSP
MCSP90
MCSB
MCSH
MCAMP
MCFCP
MCFFB
MCB35
MCTS35
MCSB50
MCSB100
Code No
Description
Finish
Pack Size
MCQC
Quick coupler
EZ
50
MCCA
Nut, bolt & clamp assembly
EZ
50
MCCB
Nut, bolt & clamp assembly
EZ
50
MCCS
Clamp small
EZ & HDG
100
MCCM
Clamp medium
EZ & HDG
100
MCCL
Clamp large
EZ & HDG
50
MCM620
M6 x 20 screw
EZ
100
MCM620NW
M6 x 20 screw, nut & washer
EZ
100
MCSP
Splice plate
PG
10
MCSP90
Splice plate with 90 degree bend
PG
10
MCSB
Suspension bracket - self locking
PG
2
MCSH
Suspension hanger
EZ & HDG
50
MCAMP
Wall bracket / acc mounting plate
PG
1
MCFCP
Flexible conduit plate
PG
1
MCFFB
Fast Fix floor bracket
PG
1
MCB35
Bracket for MC3050 & MC5550
PG
1
MCTS35
Tray support bracket for MC3050 & MC5550
PG
1
MCSB50
Suspension bracket for MC3050 & MC5550
PG
1
MCSB100
Suspension bracket for MC30100 & MC55100
PG
1
MCROP
Bolt croppers
Finishes: Electro-zinc (EZ) Hot-dip galvanised (HDG) Pre-galvanised (PG)
16
1
MCROP
Sales Hotline: 01248 72 57 72 Marco Fax: 01248 72 57 88
Accessories All accessories also shown on pages 14 - 15
Code No
Description
Tray Width
Finish
Pack Size
MCFSC100
Fast Fix Support Channel
100mm
PG
1
MCFSC150
Fast Fix Support Channel
150mm
PG
1
MCFSC200
Fast Fix Support Channel
200mm
PG
1
MCFSC300
Fast Fix Support Channel
300mm
PG
1
MCFSC400
Fast Fix Support Channel
400mm
PG
1
MCFSC450
Fast Fix Support Channel
450mm
PG
1
MCFSC500
Fast Fix Support Channel
500mm
PG
1
MCFSC600
Fast Fix Support Channel
600mm
PG
1
MCFSC1000
Fast Fix Support Channel
-
PG
1
Code No
Description
Tray Width
Finish
Pack Size
MCWFB100
Fast Fix Wall Bracket
100mm
PG
1
MCWFB150
Fast Fix Wall Bracket
150mm
PG
1
MCWFB200
Fast Fix Wall Bracket
200mm
PG
1
MCWFB300
Fast Fix Wall Bracket
300mm
PG
1
MCWFB400
Fast Fix Wall Bracket
400mm
PG
1
MCWFB450
Fast Fix Wall Bracket
450mm
PG
1
Code No
Description
Tray Width
Finish
Pack Size
MCCFB100
Fast Fix Ceiling Bracket
100mm
PG
1
MCCFB150
Fast Fix Ceiling Bracket
150mm
PG
1
MCCFB200
Fast Fix Ceiling Bracket
200mm
PG
1
MCCFB300
Fast Fix Ceiling Bracket
300mm
PG
1
MCCFB400
Fast Fix Ceiling Bracket
400mm
PG
1
MCCFB450
Fast Fix Ceiling Bracket
450mm
PG
1
Code No
Description
Tray Width
Finish
Pack Size
MCSC50
Support Channel
50mm
PG
1
MCSC100
Support Channel
100mm
PG
1
MCSC150
Support Channel
150mm
PG
1
MCSC200
Support Channel
200mm
PG
1
MCSC300
Support Channel
300mm
PG
1
MCSC400
Support Channel
400mm
PG
1
MCSC450
Support Channel
450mm
PG
1
MCSC500
Support Channel
500mm
PG
1
MCSC600
Support Channel
600mm
PG
1
Code No
Description
Tray Width
Finish
Pack Size
MCCB100
Cantilever Bracket
100mm
PG
1
MCCB150
Cantilever Bracket
150mm
PG
1
MCCB200
Cantilever Bracket
200mm
PG
1
MCCB300
Cantilever Bracket
300mm
PG
1
MCCB400
Cantilever Bracket
400mm
PG
1
Code No
Description
Tray Width
Finish
Pack Size
MCWB50
Wall/Floor Bracket
50mm
PG
1
MCWB100
Wall/Floor Bracket
100mm
PG
1
MCWB150
Wall/Floor Bracket
150mm
PG
1
MCWB200
Wall/Floor Bracket
200mm
PG
1
MCWB300
Wall/Floor Bracket
300mm
PG
1
MCWB400
Wall/Floor Bracket
400mm
PG
1
MCWB450
Wall/Floor Bracket
450mm
PG
1
MCWB500
Wall/Floor Bracket
500mm
PG
1
MCWB600
Wall/Floor Bracket
600mm
PG
1
Code No
Description
Tray Width
Finish
Pack Size
MCHDB320
Heavy Duty Bracket
300mm
HDG
1
MCHDB420
Heavy Duty Bracket
400mm
HDG
1
MCHDB470
Heavy Duty Bracket
450mm
HDG
1
MCHDB520
Heavy Duty Bracket
500mm
HDG
1
MCHDB620
Heavy Duty Bracket
600mm
HDG
1
Wire Tray Accessories
www.marcocableman.co.uk
Finishes: Electro-zinc (EZ) Hot-dip galvanised (HDG)
Sales e-mail:
[email protected]
Pre-galvanised (PG)
17
Tee-junction with radius
Radius tee-junction & crossovers Please note that for crossovers the accessories are doubled Tray Width
Fastening Type
MCCB
MCCA
Wire cable tray fabrication guides The following section is intended to be used as a guide
100mm
to fabricating wire cable tray fittings on site.
Removed Segments
Removed Segments
A1
B1
B2
1
1
A2
x3
MCCA
MCCA 150mm
MCCB x2
x2
x1
3
2
1
1
MCSP x50mm
200mm
MCCA
x3
3
2
1
1
300mm
MCCA
x4
4
2
1
1
400mm
MCCA
x4
5
2
1
1
450mm
MCCA
x4
5
2
1
1
x2
x2
6
2
1
1
x2
x2
6
2
1
1
MCCA 500mm
MCCB x2 MCSP x50mm MCCA
600mm
MCCB x2 MCSP x50mm
MC55100
All bends can be easily fabricated on site
REMOVE SEGMENTS 'A1'
REMOVE SEGMENTS 'A2'
REMOVE SEGMENT 'B1'
REMOVE SEGMENTS 'A1'
REMOVE SEGMENT 'B2'
MC55200
The photographs above are examples of Radius tee-junctions WIRE CUTTING DIRECTIONS
CORRECT
INCORRECT
Standards Marco wire cable tray conforms to the following standards:
BSEN 61537:2002, IEC 61537
Sales Hotline: 01248 72 57 72 Marco Fax: 01248 72 57 88 e-mail:
[email protected] 18
Example of MC55200 MCCA x 3 Or MCCB x 2 plus MCSP x 50mm REMOVE SEGMENTS 'A1'
REMOVE SEGMENTS 'A2'
REMOVE SEGMENTS 'A1'
The photographs below are examples of Tee-junctions
Please note that for crossovers the accessories are doubled Tray Width
50mm
100mm
150mm
200mm
300mm
Fastening Type MCCB MCSP90 MCCB MCSP90 MCCB MCSP90 MCCB MCSP90 MCCB MCSP90
400mm
MCCB
450mm
MCSP90
500mm
600mm
MCCB MCSP90 MCCB MCSP90
MCCB
Removed Segments
MCSP90
x4
x2
1
x4
x2
1
x4
x2
2
x4
x2
2
x4
x2
3
x4
x2
4
x4
x2
5
x4
x2
6
MC5550
Tee-junction with right angle & Reducers
www.marcocableman.co.uk
Tee-junction with right angle & crossovers
All bends can be easily fabricated on site
MC55100
MC55200
Example of MC55200: MCCB x 4 MCSP90 x 2
Reducers
MC55300 - MC55100
Typical Fabricated Reducer Components
Example of MC55300 - MC55200 MCCA x 3 Or MCCB x 2 plus MCSP x 50mm
MCCA
x2
MCCA
x2
MCSP
x1
All bends can be easily fabricated on site
19
Large radius bend
Large radius bend Tray Width
Fastening Type
MCCB
MCCB x2 100mm MCSP x 50mm x1 MCCB x2 150mm MCSP x 50mm x1
Removed Segments
MCCA
x3
3
x4
4
MCCA x2 200mm
MCCB x2
x2
x2
4
x2
x4
6
x2
x6
8
x9
9
x11
11
MCSP x 50mm x1 MCCA x4 300mm
MCCB x2 MCSP x 50mm x1
MC55100 400mm 450mm
MCCA x6 MCCB x2 MCSP x 50mm x1
500mm
MCCA x9
600mm
MCCA x11
All bends can be easily fabricated on site
MC55200
Alternate sections to be removed
Example of MC55200 MCCA x 2 MCCB x 2 MC55600
MCSP x 50mm x 1 [to be cut to size on site ]
These photographs are examples of Large redius bends
Tray Width
50mm
Fastening Type
MCCB
MCCB x4
x4
MCSP
Removed Segments
1
2
All bends can be easily fabricated on site
MC5550
Sales e-mail
[email protected] 20
Large radius bend for 50mm Wire cable tray
Standards Marco wire cable tray conforms to the following standards:
BSEN 61537:2002, IEC 61537
Small radius bend Tray Width
Fastening Type
MCNW620 MCCL x2
MCCA
The photographs below are examples of Small radius bends Removed Segments ‘A’
Removed Segments ‘B’
50mm
MCCA
x1
1
-
100mm
MCCA
x1
1
1
x1
1
2
x1
2
2
x1
2
4
x1
2
4
x1
2
4
x1
2
5
2
6
MCCL x2 150mm MCM620NW x1 MCCL x2 200mm MCM620NW x1
Small radius bend
www.marcocableman.co.uk
MC55100 MCCL x2 300mm MCM620NW x1 MCCL x2 400mm MCM620NW x1 MCCL x2 450mm MCM620NW x1 MCCL x2 500mm MCM620NW x1 MCCL x2 600mm MCM620NW x1
x1
REMOVE SEGMENTS 'B'
REMOVE SEGMENTS 'A'
REMOVE SEGMENTS 'B'
All bends can be easily fabricated on site
MC55150
Example of MC55200
MC55450
MCCL x 2 MCM620NW x 1
WIRE CUTTING DIRECTIONS
CORRECT
REMOVE SEGMENTS 'B'
REMOVE SEGMENTS 'A'
INCORRECT
REMOVE SEGMENTS 'B'
Sales Hotline: 01248 72 57 72 Marco Fax: 01248 72 57 88 21
Right angle bend
Right angle bend Tray Width
MC55100
Fastening Type
Removed Segments
MCCA
100mm
MCCA
x2
1
150mm
MCCA
x2
2
200mm
MCCA
x2
2
300mm
MCCA
x2
3
400mm
MCCA
x2
4
450mm
MCCA
x2
4
500mm
MCCA
x2
5
600mm
MCCA
x2
6
All bends can be easily fabricated on site
Example of MC55200 MCCA x 2
REMOVE SEGMENTS
MC55200
REMOVEREMOVE SEGMENTS SEGMENTS
REMOVE SEGMENTS
MC55300
The photographs above are examples of Right angle bends
WIRE CUTTING DIRECTIONS
Standards CORRECT
INCORRECT
Sales Hotline: 01248 72 57 72 Marco Fax: 01248 72 57 88 e-mail:
[email protected] 22
Marco wire cable tray conforms to the following standards:
BSEN 61537:2002, IEC 61537
WALL SUPPORT BRACKET RECOMMENDATIONS Ref. No.
Dimensions
Fast Fix Wall Bracket
Cantilever Bracket
Heavy Duty Bracket
Wall / Floor Bracket
MCAMP
MCB35
MC3050
30mm x 50mm
MCWFB100 *
MCCB100 *
~
MCWB50
~
1
MC30100
30mm x 100mm
MCWFB100
MCCB100
~
MCWB100
~
~
MC30150
30mm x 150mm
MCWFB150
MCCB150
~
MCWB150
~
~
MC30200
30mm x 200mm
MCWFB200
MCCB200
~
MCWB200
~
~
MC30300
30mm x 300mm
MCWFB300
MCCB300
MCHDB320
MCWB300
~
~
MC5550
55mm x 50mm
MCWFB100 *
MCCB100 *
~
MCWB50
1
1
MC55100
55mm x 100mm
MCWFB100
MCCB100
~
MCWB100
~
~
MC55150
55mm x 150mm
MCWFB150
MCCB150
~
MCWB150
~
~
MC55200
55mm x 200mm
MCWFB200
MCCB200
~
MCWB200
~
~
MC55300
55mm x 300mm
MCWFB300
MCCB300
MCHDB320
MCWB300
~
~
MC55400
55mm x 400mm
MCWFB400
MCCB400
MCHDB420
MCWB400
~
~
MC55450
55mm x 450mm
MCWFB450
~
MCHDB470
MCWB450
~
~
MC55500
55mm x 500mm
~
~
MCHDB520
MCWB500
~
~
MC55600
55mm x 600mm
~
~
MCHDB620
MCWB600
~
~
MC106100
106mm x 100mm
MCWFB100
MCCB100
~
MCWB100
~
~
MC106150
106mm x 150mm
MCWFB150
MCCB150
~
MCWB150
~
~
MC106200
106mm x 200mm
MCWFB200
MCCB200
~
MCWB200
~
~
MC106300
106mm x 300mm
MCWFB300
MCCB300
MCHDB320
MCWB300
~
~
MC106400
106mm x 400mm
MCWFB400
MCCB400
MCHDB420
MCWB400
~
~
MC106450
106mm x 450mm
MCWFB450
~
MCHDB470
MCWB450
~
~
MC106500
106mm x 500mm
~
~
MCHDB520
MCWB500
~
~
MC106600
106mm x 600mm
~
~
MCHDB620
MCWB600
~
~
Marco wire cable tray
Marco wire cable tray recommendations
SUSPENSION BRACKET RECOMMENDATIONS Ref. No.
Dimensions
Support Channel Standard / Fast Fix
MCSB
MCSH
MCSB50
MCSB100
MC3050
30mm x 50mm
MCSC100 *
2
~
1
~
MC30100
30mm x 100mm
MCSC150 / MCSFC150
2
1
~
1
MC30150
30mm x 150mm
MCSC200 / MCFSC200
2
1**
~
~
MC30200
30mm x 200mm
MCSC250 / MCFSC250
2
1
~
~
MC30300
30mm x 300mm
MCSC350 / MCFSC350
~
~
~
~
MC5550
55mm x 50mm
MCSC100 *
2
~
1
~
MC55100
55mm x 100mm
MCSC100 / MCSFC100
2
1
~
1
MC55150
55mm x 150mm
MCSC200 / MCFSC200
2
1**
~
~
MC55200
55mm x 200mm
MCSC250 / MCFSC250
2
1
~
~
MC55300
55mm x 300mm
MCSC350 / MCFSC350
~
~
~
~
MC55400
55mm x 400mm
MCSC450 / MCFSC450
~
~
~
~
MC55450
55mm x 450mm
MCSC500 / MCFSC500
~
~
~
~
MC55500
55mm x 500mm
MCSC550 / MCFSC550
~
~
~
~
MC55600
55mm x 600mm
MCSC650 / MCFSC650
~
~
~
~
MC106100
106mm x 100mm
MCSC100 / MCSFC100
2
1
~
~
MC106150
106mm x 150mm
MCSC200 / MCFSC200
2
1**
~
~
MC106200
106mm x 200mm
MCSC250 / MCFSC250
~
~
~
~
MC106300
106mm x 300mm
MCSC350 / MCFSC350
~
~
~
~
MC106400
106mm x 400mm
MCSC450 / MCFSC450
~
~
~
~
MC106450
106mm x 450mm
MCSC500 / MCFSC500
~
~
~
~
MC106500
106mm x 500mm
MCSC550 / MCFSC550
~
~
~
~
MC106600
106mm x 600mm
MCSC650 / MCFSC650
~
~
~
~
Suspension & Wall bracket recommendations These tables are intended to be used as a guide only. It is recommended that the tray should be supported at approximately 1 metre intervals. For large volumes of cable, more support may be necessary. Suspension brackets can be used effectively only up to a certain weight. For larger cable tray, support channels are recommended. *Due to a central wire running down the length of the tray a MCTS35 would be needed. **Due to a central wire running down the length of the tray, central suspension brackets would need to be staggered.
COUPLER RECOMMENDATIONS
Coupler recommendations
Ref No.
Dimensions
This table is intended to be used as a guide only. For large
MC5550
volumes of cable, more support may be necessary.
Ref No.
Dimensions
MCQC Quick Coupler
MCCA Coupler
Side
Base
Side
Base
MC3050
30mm x 50mm
2
0
2
0
MC30100
30mm x 100mm
2
0
2
1
MC30150
30mm x 150mm
2
0
2
1
MC30200
30mm x 200mm
2
1
2
1
MC30300
30mm x 300mm
2
1
2
2
MCQC Quick Coupler
MCCA Coupler
Side
Base
Side
Base
55mm x 50mm
2
0
2
0
MC55100
55mm x 100mm
2
0
2
1
MC55150
55mm x 150mm
2
1
2
1
MC55200
55mm x 200mm
2
1
2
1
MC55300
55mm x 300mm
2
1
2
2
MC55400
55mm x 400mm
2
2
2
2
MC55450
55mm x 450mm
2
2
2
2
MC55500
55mm x 500mm
2
2
2
2
MC55600
55mm x 600mm
2
3
2
3
MC106100
106mm x 100mm
2
1
2
1
MC106150
106mm x 150mm
2
1
2
1
MC106200
106mm x 200mm
2
1
2
1
MC106300
106mm x 300mm
2
2
2
2
MC106400
106mm x 400mm
2
3
2
3
MC106450
106mm x 450mm
2
3
2
3
MC106500
106mm x 500mm
2
3
2
3
MC106600
106mm x 600mm
2
3
2
3
23
Cable Management Solutions www.marcocableman.co.uk
Marco Cable Management. Unit 8, Bryn Cefni Industrial Park
tel: 01248 725772
Llangefni, Anglesey.
fax: 01248 725788
LL77 7XA
e-mail:
[email protected]
Marco Cable Management is the trading name of Marco Gearing Limited
