Marine Industry Flat Rate Manual

Transcript

MARINE INDUSTRY FLAT RATE MANUAL VERSION 2017 Contents Acknowledgements……………………………………………………………………………………………7 Introduction……………………………………………………………………………………………………9 Accessories……………………………………………………………………………………………………11 Aerators Air Conditioning Anchors Arches Auto Float Switches Ballast Systems Bilge Bow Pulpit Bow Thrusters Cabin Fans Cabin Interior Carpet Chart Lighters Cleats Console Covers & Canvas Cruise Control Dock Side Doors Downriggers Drain Plugs Drink Holders Eyes Fenders Fire Extinguishers Flag Poles Floor Fume Detectors Gil Drive 11 11 12 14 14 14 15 17 17 17 17 18 18 18 19 20 24 24 25 25 26 26 26 27 27 27 28 28 28  1989-2017 Spader Business Management, Inc. All rights reserved. Glove Boxes Hatch Heads (Toilets) Heaters Hooks/Locks/Latches Horns Hot Foot Intercoms Interface Systems Jack Plates Keel Protectors Ladders Lightning Protection Lights Live Bait Wells Motor Brackets Motor Install Outriggers Rails Refrigerators Rod Holders/Racks Safety Kits Sail Scuff Plates Seats Ski Mirrors/Tow Bars Stabilizers Storage Boxes Stoves 29 29 29 32 32 32 33 34 34 34 35 35 36 36 39 40 40 41 41 42 43 44 44 45 45 47 49 49 50 1 Swim Platforms Sync Link Tables Telephones & TVs Tracking Fins Trolling Motors 50 51 51 52 53 53 Wash Down Water Heaters Water Systems Wave Wackers Windows Windshields 55 56 56 57 57 58 Electrical ................................................................................................................63 Alternators Batteries Cigarette/Accessories Electrical Systems Ignition Systems Receptacles 63 64 66 66 69 74 Regulators Rewire Senders Starters Switches 74 76 76 76 78 Fiberglass & Detail ...................................................................................................83 Bottom Clean/Wash Detailing Fiberglass Repair Gelcoat Repair Graphics 83 84 88 88 88 Gunnels Registration Numbers Sand & Paint Teak Zincs 89 90 90 92 92 Fuel Systems ...........................................................................................................95 Carburetors Electronic Fuel Injection Fuel Filters Fuel Lines Fuel Pumps 95 99 102 103 104 Fuel Systems Fuel Tanks Intake Manifold Oil Injection Primers 106 108 109 109 112 Instruments .............................................................................................................115 Antennas Audio Warning Autopilot Compasses Depth/Fish Finders Gauges GPS/Lorans Graphs Hour Meters Knot Meters 2 115 116 116 117 117 121 122 124 124 125 Plotters Radar Radios Rudder Indicators Speedometers Synchronizers Tachometers Transducers Volt Meters 125 125 126 130 130 131 131 132 132  1989-2017 Spader Business Management, Inc. All rights reserved. Jet Boats .................................................................................................................135 Jet Boats General Engines Propulsion Seasonal Service Trade In Evaluation Mercury Jet Boats Electrical Engines Fuel/Oil Ignition Propulsion Seasonal Service Starters Steering 135 135 135 135 135 136 137 137 137 138 139 139 140 140 140 141 OMC Jet Boats Engines Fuel/Oil Propulsion Steering Sea-Doo Jet Boats Body/Frame Electrical Engines Fuel/Oil Ignition Propulsion Seasonal Service Setup Starters Steering Trade In Evaluation Yamaha Jet Boats Setup 142 142 142 142 142 143 143 144 145 146 147 148 148 149 150 152 152 152 153 153 Mechanical .............................................................................................................157 Align Engines Bellows Check Systems Clutch Dogs Cooling Systems Corrosion Control Couplers Cutlass Bearings Cylinder Heads Decarbon Drive Belts Drive Shafts Dynos Engine Rebuild Engine Repower Engine Valves/Lifters Engines Estimates Exhaust Frost Plugs Generators Gimbal Assemblies Governors Harmonic Balancers Heat Exchangers Helicoils Hour Checks 157 157 159 162 162 164 165 165 166 168 168 168 169 169 170 171 173 178 178 181 181 183 184 185 185 185 185  1989-2017 Spader Business Management, Inc. All rights reserved. Inflatables Oil & Filter Outdrive – Dana Outdrive – General Outdrive – Merc Outdrive – OMC Outdrive – Volvo Outdrive – Yamaha Pontoons/Deck Boats Power Steering Powerhead Powerhead Gasket Propellers Remote Controls Reverse Lockdown Rewind Rudders Sea Cocks Shaft Logs/Struts Shift Steering Systems Steering Systems/HYD Swivel Brackets Thermostats Throttles Timing Belts Trade In Evaluations 190 191 193 193 198 203 207 208 209 210 211 212 213 215 216 217 217 218 218 219 221 224 224 225 226 227 227 3 Transmissions Transoms Trim & Tilt Trim & Tilt Cylinders Trim & Tilt Gauges Trim & Tilt Hoses Trim & Tilt Motors Trim & Tilt Pumps Trim & Tilt Senders Trim & Tilt Switches Trim & Tilt Tabs Trim & Tilt Tubes 229 230 231 234 235 235 236 236 237 238 238 240 Tune Ups Universal Joints Water Pumps – Ford Water Pumps – General Water Pumps – GM Water Pumps – Honda Water Pumps – Merc Water Pumps – OMC Water Pumps – Suzuki Water Pumps – Volvo Water Pumps – Yamaha 240 244 244 245 246 247 248 251 253 254 255 Personal Water Craft ................................................................................................259 PWC General Accessories Body/Frame Detail Electrical Engines Fuel/Oil Ignition Propulsion Seasonal Service Setup Starters Steering Trade In Evaluation Honda PWC Propulsion Seasonal Service Starters Kawasaki PWC Body/Frame Electrical Engines Fuel/Oil Ignition Propulsion Starters Steering 4 259 259 259 259 259 260 261 261 261 262 263 263 263 263 264 265 265 265 265 265 266 266 266 266 266 267 267 267 267 Polaris PWC Electrical Engines Fuel/Oil Ignition Propulsion Starters Sea-Doo PWC Accessories Body/Frame Detail Electrical Engines Fuel/Oil Ignition Propulsion Seasonal Service Setup Starters Steering Suspension Trade In Evaluation Yamaha PWC Body/Frame Electrical Engines Fuel/Oil Propulsion Seasonal Service Starters 268 268 268 269 270 270 270 271 271 272 288 288 296 313 331 335 345 346 348 350 352 358 359 360 360 360 360 360 361 361 361 361  1989-2017 Spader Business Management, Inc. All rights reserved. Rigging ...................................................................................................................365 Alumacraft Astro Baja Bass Boats Bayliner Bennington Bentley Pontoons Boston Whaler Caravelle Carolina Skiff Carver Champion Chaparral Chris Craft Cobalt Correct Craft Crest Pontoons Crestliner Crownline Custom Weld Deck Boats Docks & Lifts Doral Fisher Aluminum Formula Fountain Four Winns Godfrey Pontoons Harris Hurricane Pontoons Key West Pontoons Landau Larson Lowe Lund Malibu Maxum Meridian Mirrocraft Monark Moomba Motor Only Personal Water Craft Playbuoy Pontoons 366 367 369 370 371 373 374 375 376 377 378 381 382 385 387 388 389 390 391 393 394 395 396 397 399 400 401 402 405 406 407 408 409 412 414 416 417 421 422 423 427 428 430 431  1989-2017 Spader Business Management, Inc. All rights reserved. Polar Kraft Pontoon Boats Powerquest Princecraft Princecraft Deck Boats Princecraft Pontoons Procraft Pursuit Ranger Regal Rinker – Sport Boats Rinker – Sport Cruisers Robalo Roughneck Runabouts Sea Ark Sea Nymph Sea Ray – Laguna Sea Ray – Sport Boats Sea Ray – Sport Cruisers Sea Ray – Sport Yachts Sea Ray – Yachts Sea Rayder Silverton Skeeter Ski Ray Smoker Craft Sprint Starcraft Starcraft Aluminum Stingray Sunbird Supra Sylvan Aluminum Tahoe Pontoons Tige Toyota Tracker Deep V Tracker Pontoons Weeres Pontoons Zodiac Trailers Used Boats 432 434 435 436 440 442 443 444 447 448 449 451 452 454 455 456 458 459 460 467 472 479 480 481 484 485 486 487 488 489 490 491 493 494 496 497 498 499 500 501 502 504 506 5 Seasonal .................................................................................................................509 Annual Service Haul Outs Hoist/Launch 509 509 511 Shrink Wrap Summerize Winterize 512 516 517 Trailers....................................................................................................................529 Assembly Axles Bearings Brakes Bunks Check Trailer Load Fenders Friction Blocks Hitches Inspections Jacks License Plates Motor Supports Paint Rollers 529 529 530 531 532 533 533 533 533 534 534 534 534 534 535 Safety Chains Side Guides Springs Swap Out Trailers Tires Tongues Trailer Adjust Trailer Couplers Trailer Electrical Trailer Hydraulics Trailer Service Check Transom Saver Walk Boards Wheel Cylinders Winches 535 535 535 536 536 536 537 537 537 538 539 539 539 539 540 Flat Rate Updates ....................................................................................................545 6  1989-2017 Spader Business Management, Inc. All rights reserved. COMPUTER CODE DEALER FLAT RATE TIME OPERATION LABOR MATERTOTAL RATE IALS COVERS & CANVAS cont. NEW! NEW! NEW! 4.0 720320 HALF ENCLOSURE INSTALL 1.8 1.0 650370 INSPECTION COVER INSTALL INSPECTION COVER R&R AND SEAL 4.0 0.6 2.1 2.0 0.5 0.5 754050 2.0 3.0 1.5 15.0 664910 0.07 0.8 0.5 0.1 1.0 0.2 0.3 720340 1.3 1.5 2.0 509850 1.0 1.0 769620 655280 707120 509750 653570 509740 766540 509800 752600 703230 769920 509840 509680 632630 758650 632620 735020 720350 769620 MOORING COCK PIT COVER INSTALL PONTOON SNAP-ON MOORING COVER INSTALL ROPE & GROMMET MOORING COVER INSTALL SNAP-ON MOORING COVER INSTALL STINGRAY SNAP-ON 18-25 FT MOORING COVER ROPE INSTALL MOORING COVER VENTS INSTALL (2) 18-21 FT MOTOR BOX COVER REPLACE VINYL PLAYPEN COVER INSTALL PONTOON PLAYPEN COVER INSTALL PONTOON GODFREY 18-20 FT SLANT ENCLOSURE INSTALL SNAPS SNAPS SNAPS SNAPS SNAPS SNAPS SNAPS INSTALL (EACH) INSTALL FOR PLAYPEN COVER INSTALL IN CANVAS INSTALL ON COVER (MULT OF THREE) R&R (ALL) R&R (EACH) R&R ON COVERS 1-10 QT. PONTOON STERN COVER INSTALL FIBERGLASS SNAP-ON SUN TOP INSTALL TONNEAU COVER INSTALL BAYLINER CHAPARRAL TRANSHIELD COVER INSTALL TRANSHIELD COVER INSTALL 18 FT 20 FT COVERS & CANVAS continued on next page... © 1989-2017 Spader Business Management, Inc. All rights reserved. NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers. 23 ACCESSORIES SUGG FLAT RATE TIME COMPUTER CODE DEALER FLAT RATE TIME OPERATION LABOR MATERTOTAL RATE IALS DRIVE SHAFTS cont. NEW! NEW! NEW! 4.5 8.5 10.5 7.7 6.2 0.5 577000 3.6 4.5 3.8 4.5 1.5 1.0 769500 501582 501572 501552 577040 769910 577060 704160 744200 757820 769490 DRIVE SHAFT R&R OB 26HP & UP DRIVE SHAFT R&R V-DRIVE CORRECT CRAFT DRIVE SHAFT R&R V-DRIVE CORRECT CRAFT DRIVE SHAFT R&R W/STRUT & ALIGNMENT IB DRIVE SHAFT REPAIR MAJOR MERC UPPER DRIVE SHAFT & SPLINES REMOVE BROKEN UPPER 2007-NEWER PRE-2006 SKI BOAT MERCRUISER DRIVE SHAFT COUPLER R&R DRIVE SHAFT HOUSING R&R DRIVE SHAFT HOUSING R&R OB 35-50HP DRIVE SHAFT HOUSING RESEAL IO DRIVE SHAFT SEAL R&R W/FULL DRIVE SERVICE DRIVE SHAFT STRUT R&R DYNOS 0.9 0.8 1.0 1.0 1.1 578100 577900 578000 708460 704170 DYNO DYNO DYNO DYNO DYNO ADDL TROUBLESHOOTING SETUP & RUN SETUP & RUN IN TANK TEST MERC OPTIMAX 135-150HP TEST OB 40HP & UP ENGINE REBUILD 23.0 13.0 15.0 16.0 17.0 634230 742880 ENGINE ENGINE ENGINE ENGINE ENGINE 12.0 748440 ENGINE REBUILD IB V8 742850 742860 742870 REBUILD REBUILD REBUILD REBUILD REBUILD FORCE 120HP GAS VOLVO PENTA 3.0 GAS VOLVO PENTA 4.3 GAS VOLVO PENTA 5.0 GAS VOLVO PENTA 5.8 ENGINE REBUILD continued on next page... © 1989-2017 Spader Business Management, Inc. All rights reserved. NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers. 169 MECHANICAL SUGG FLAT RATE TIME RIGGING GODFREY PONTOONS OPERATION SP W/PRERIG Unload and Inspect SP W/O PRERIG AP W/PRERIG 2.5 SP848000 AP W/O PRERIG SW W/PRERIG SW W/O PRERIG SW 1880/2080 2086/2286 2.5 Travel Lift / Fork Lift SP848100 Trailer Setup SP848200 Rigging SP848300 0.5 0.5 0.5 0.5 0.5 0.5 0.85 4.6 7.3 4.6 7.3 5.6 7.1 4.1 1.0 1.4 1.0 1.4 1.0 1.0 0.25 1.0 1.3 1.0 1.3 1.0 1.0 7.1 13.0 7.1 13.0 8.1 9.6 5.2 04 04 04 04 04 04 NEW! Water Test SP848400 Detail SP848500 Predelivery Inspection SP848600 Policy Adjustment / Goodwill SP848700 Customer Show SP848800 TOTAL HOURS SP848900 x Hourly Rate $ = Labor Charge (CILC) $ Rigging Materials (10% of Labor) $ Rigging Total Yr. Last Updated $  1989-2017 Spader Business Management, Inc. All rights reserved. 402 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers. COMPUTER CODE DEALER FLAT RATE TIME OPERATION LABOR MATERTOTAL RATE IALS BRAKES NEW! NEW! NEW! NEW! 1.6 0.6 1.2 1.5 658010 0.3 3.0 3.0 0.9 1.0 0.7 0.6 751580 0.9 0.5 1.0 1.1 1.2 0.7 709620 2.0 2.3 1.2 1.5 0.8 769820 2.5 4.9 0.3 7.0 2.0 705910 616800 616850 769860 705900 745640 750750 750760 617100 766300 616200 766510 616300 709630 616600 769820 616700 616700 766310 617000 705920 763380 705880 BRAKE BACKING PLATES R&R (EACH AXLE) BRAKE CYLINDERS R&R MARTIN BRAKE CYLINDERS R&R MASTER BRAKE CYLINDERS R&R & BLEED MASTER ATWOOD BRAKE FLUID CHECK BRAKE FLUSH KIT INSTALL (SINGLE AXLE) BRAKE KIT INSTALL BRAKE LINES FLUSH (SINGLE AXLE) BRAKE LINES FLUSH (TANDEM AXLE) BRAKE SHOES R&R (PER WHEEL) BRAKE SHOES REPLACE W/REPACK (ADDL EACH WHEEL) BRAKES BRAKES BRAKES BRAKES BRAKES BRAKES ADJUST (DUAL AXLE) ADJUST (EACH AXLE) ADJUST & BLEED SYSTEM (SINGLE AXLE) ADJUST TONGUE WEIGHT BLEED (DUAL AXLE) BLEED (EACH AXLE) BRAKES BRAKES BRAKES BRAKES BRAKES CHECK/INSPECT (DUAL AXLE) CHECK/INSPECT (DUAL AXLE) CHECK/INSPECT (EACH AXLE) CHECK/INSPECT (EACH AXLE) FILL & BLEED HYD SYSTEM (SINGLE AXLE) BRAKES BRAKES BRAKES BRAKES BRAKES INSTALL INSTALL INSTALL INSTALL INSTALL (SECOND AXLE) (SINGLE AXLE) BOAT ON TRAILER (ADDL) DRUM TO DISC W/NEW COUPLER INCL BRAKE AWAY ASSEMBLIES DISC DRUM DISC DRUM (SINGLE AXLE) BRAKES continued on next page... © 1989-2017 Spader Business Management, Inc. All rights reserved. NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers. 531 TRAILERS SUGG FLAT RATE TIME