Marking, Coding And System Solutions

Transcript

Ink Jet. Laser. Thermal Transfer. Labelers. Track & Trace. Supplies. Parts & Service. Marking, Coding and System Solutions Meat and Poultry Industry Fresh • Frozen • Processed • Cured • Canned What our customers are saying: “We have put the machine through the toughest trial in the worst possible environments and it has not failed. Code quality has always been consistently good and the reliability and ease of maintenance is a great advantage.” Martin Redfern, Production Manager Premier Foods Coding in the Meat and Poultry Industry Answer the challenge of difficult package types and harsh production conditions. Provide assurance of freshness and traceability. Differentiate your meat and poultry through high-quality codes that instill retailer confidence and consumer loyalty. Videojet understands your challenges and delivers consistently reliable performance to exceed your production requirements. System integration Robust reliability YOUR CHALLENGE: Unplanned downtime disrupts production, increases labor expenses, and can affect product freshness and quality. YOUR CHALLENGE: Meat and poultry lines are subject to extreme conditions that can damage ordinary equipment and degrade print quality. THE VIDEOJET SOLUTION: We understand meat and poultry processing. Our printers are designed to minimize maintenance and operator intervention, and we provide expertise to help you integrate coding systems efficiently into any process. THE VIDEOJET SOLUTION: We offer systems that withstand frequent washdowns and extremes of temperature and humidity, plus inks and ribbons that ensure optimum quality and performance in demanding environments. Meat and Poultry Industry | 2 | Marking, Coding and System Solutions Videojet understands your challenges and delivers consistently reliable performance to exceed your production requirements. Innovative packaging Safety and traceability YOUR CHALLENGE: Meat and poultry producers are under pressure to deliver new packaging materials, shapes and sizes to lower costs, improve usability and attract consumers. YOUR CHALLENGE: New regulations, changes in consumer preferences, food safety concerns and retailer demands call for consistently correct and readable codes. THE VIDEOJET SOLUTION: Our systems print reliably clear and accurate codes while helping you address the root causes of coding and printing errors. Our integrated track and trace solutions help you manage recall risks and keep pace with regulations and audits. THE VIDEOJET SOLUTION: Our wide range of coding systems and supplies accommodates virtually any package substrate or form – trays, chub packs, shrink film, bags, sleeves, cans, cartons and more. Accurate, consistent, dependable: videojet Meat and Poultry Industry | 3 | Marking, Coding and System Solutions Coding Technologies Meat and poultry producers work with a wide variety of packaging types. Videojet offers a full suite of coding solutions to mark your products reliably, safely and efficiently. Continuous Ink Jet (CIJ) Fluid based, non-contact printing of up to five lines of text, linear and 2D bar codes, or graphics, printed on a variety of packaging types including stationary packaging via traversing systems. Thermal Ink Jet (TIJ) Ink-based, non-contact printing using heat and surface tension to move ink onto a package surface. Generally used to print 2D DataMatrix and other bar codes. Laser Beam of infrared light focused and steered with a series of carefully controlled small mirrors to create marks when the heat of the beam interacts with the packaging surface. Thermal Transfer Overprinter (TTO) A digitally controlled printhead precisely melts ink from a ribbon directly onto flexible films to provide high-resolution, real-time prints. Label Printer Applicator (LPA) Prints and places labels of various sizes on multiple package types. Large Character Marking (LCM) Ink-based, non-contact printing of multiple data types (alphanumeric, logos and bar codes) in large sizes primarily used for secondary packaging such as cases. Coding technologies for your packaging type: Packaging Type CIJ TIJ Laser TTO LPA ✔ ✔ ✔ Tray ✔ Chub Pack ✔ ✔ Vacuum/Shrink Film ✔ ✔ Bag/Pouch ✔ ✔ Carton/Sleeve ✔ Can/Jar ✔ ✔ Case ✔ ✔ Meat and Poultry Industry  ✔ | 4  |  LCM ✔ ✔ Marking, Coding and System Solutions ✔ ✔ Your Code, Your Line Whether your product is packaged in-line horizontally, through a vertical package machine, on a canning line or another process, Videojet has a coding solution. Horizontal form fill seal Fill and Seal Check Weigh Additional Packaging and Case Check Weigh Additional Packaging and Case Vertical form fill seal Fill and Seal Meat and Poultry Industry  | 5  |  Marking, Coding and System Solutions TRAY CODING Clear, legible and accurate codes on your tray package, anywhere you want. Applied Label 1 On Film Direct to Tray 2 3 Suggested Technologies Continuous Ink Jet (CIJ) is an ideal solution for almost all tray applications. Condensation resistant inks ensure code stays in place when printed on any part of the package surface. Changing codes is easy through a user-friendly message creation interface or connection to networking software, and a “no‑code‑no‑run” option is also available. 1 2 3 Thermal Transfer Overprint (TTO) can easily be applied to any tray film prior to filling. This often enables clearer and faster printed codes than other coding methods. TTO can be used for printing on either stationary or moving products, and it is possible to switch between the two types of printing. TTO can be printed on almost any color, including dark films. 2 Label Printer Applicator (LPA) can customize labels. Variable information such as weight, sell by date and price can be printed for each package prior to automatic placements eliminating the need for manual handling. 1 Did You Know? Scientific advancements in Modified Atmosphere Packaging (MAP) have kept meats looking red, but have also significantly extended the shelf life of meat and poultry products, enabling them to reach more distant markets than ever before. While good for business, new markets means more codes to manage. With Videojet’s easy-to-use interface, USB capable programming and CLARiSUITE™ networking software, programming or selecting codes is easy. Meat and Poultry Industry  | 6  |  Marking, Coding and System Solutions Chub Pack CODING Chub packs provide ground meat with an easy-to-transport, solid shape and are used in both retail and commercial channels. Due to the lack of air inside a chub package, they often have a longer shelf life for ground meat or poultry than a tray and can easily be frozen. Product Information 2 1 Near Seam Suggested Technologies Continuous Ink Jet (CIJ) Ground meat and poultry can easily be contaminated. It’s important to ensure that the coding process on chub packs is as clean as possible by avoiding rust and corrosion on coding equipment and making sure ink is contained. Videojet offers 316 stainless steel continuous ink jet coders to prevent rust and corrosion in harsh washdown environments. CleanFlow™ printhead technology reduces the need for messy printhead cleaning and enables clear codes even near package seams. 1 Thermal Transfer Overprint (TTO) Usually created in an extreme washdown environment, chub packs require codes that can also endure extreme conditions. TTO codes are clear, easy to read and durable in freezing temperatures. TTO technology integrates directly into the line and prints on the film prior to filling. TTOs are ideal for printing nutrition facts, safe handling instructions and other product information in addition to graphics. Videojet offers TTO coders with IP65 protection, so both the code and the equipment provide outstanding durability. 1 2 Did You Know? Many meat and poultry producers rely on environmental cabinets to protect their coding equipment in harsh washdown environments. However, the only way to truly guarantee protection from water damage is with certified Ingress Protection (IP). Many environmental cabinets are not IP rated and therefore may not actually provide protection to your coder. Videojet offers a full suite of IP65 rated coders that are protected from steam, splash and overspray without an environmental cabinet. A more robust coder means less water damage, less maintenance and more uptime. Meat and Poultry Industry  | 7  |  Marking, Coding and System Solutions vacuum / SHRINK film CODING Plastic films are the most common form of meat and poultry packaging due to their versatility and ability to significantly increase shelf life. Uneven Surface Film Edge 2 1 Suggested Technologies Continuous Ink Jet (CIJ) Due to the irregular shape of many meat and poultry packages, code placement and orientation is important in film packaging. While a continuous ink jet coder can print on almost any surface shape, watch out for code distortion on extremely uneven surfaces. Coding closer to the sealed edge or moving the print head to a flatter area can improve code quality. 1 Thermal Transfer Overprint (TTO) Sometimes a heated vacuum process can cause TTO codes to rub off the package if not properly placed. When using TTO on vacuum or heat-sealed packaging, evaluate how far the code is from the seal. If the vacuum seal is only on the perimeter of the package or if heat is not used, consider using TTO for additional package content such as nutrition facts, allergy information or the product logo. TTO adheres best to films, and because it’s printed prior to the vacuum process TTO enables readable information on uneven surfaces. 1 2 Did You Know? There are hundreds of film types for packaging meat and poultry products. Films are generally classified by the type of barrier they provide, their thickness and flexibility. They can also be used to create different package atmospheres or for different end uses such as freezing or heating directly in the package. Videojet’s extensive ink selection enables clear and durable codes on almost every film type. Meat and Poultry Industry  | 8  |  Marking, Coding and System Solutions BAG AND POUCH CODING Bags and pouches are a low-cost packaging solution for meat and poultry products ideal for smaller pieces such as nuggets, wings or chicken feet. Suggested Technologies Continuous Ink Jet (CIJ) Stand-up pouches and resealable bags are gaining favor with many meat and poultry producers because they are cost-effective, easy to use and family-friendly. Foil pouches can replace cans for processed products, and re-sealable pouches are ideal for larger familysized products. CIJ technology can be seamlessly integrated with a bag sealer to increase efficiency and create clear, readable codes. 2 Product Information 1 Thermal Transfer Overprint (TTO) Regulatory compliance can be confusing, cumbersome and costly. Getting the nutrition facts, allergy information or country of origin incorrect on a package being exported can result in returned or recalled product. Videojet’s TTO technology can streamline your packaging. Using a TTO coder to print product information during packaging can eliminate the need for pre-printed films. Videojet’s TTO coders can even print high-resolution logos, bar codes and pictures. 1 Standard Code 1 2 Did You Know? Variable-weight items can often be difficult to mark due to unit-specific weight data. Often, label printers are placed at check weighing machines in order to accurately measure and print the weight of the product. However, using coding technology can be cheaper and more efficient. You can save time and money by integrating your check weigher with a Videojet coder to record both the product weight and the required Best By/Lot information. Meat and Poultry Industry  | 9  |  Marking, Coding and System Solutions CARTON and sleeve CODING Cartons are often used for frozen processed meat and poultry products because they can be easily stacked and allow for colorful branding options. Often, the frozen products may still require intermediate bag or pouch packaging inside the carton. Within Pre-printed Box 1 Direct to Package 2 Suggested Technologies Continuous Ink Jet (CIJ) This technology can be ideal for cartons and sleeves. Color‑detecting product sensors can enable printing on specific areas of a carton to create cleaner and more professional codes. Pigmented, light-colored inks can also be used on dark carton surfaces for additional contrast. Chipboard sleeves with brand and product information can be wrapped around film or bag products. 1 Laser Chipboard material is often used for frozen meat and poultry cartons and is ideal for laser coding. With extremely high resolution, lasers are ideal for printing country of origin or additional product information on standard carton packages. Using lasers on sleeves to add logos, bar codes or specialized product information can save pre-printing costs and enable package specialization on site. 1 2 2 Did You Know? Lasers can be powerful coding tools, creating extremely clear and permanent codes with no ink or ribbon required. As with other coding technologies, however, proper maintenance and operation can increase equipment life and operator safety. When laser coding, always use a fume extractor with a clean filter to remove residual dust from the coding area. Videojet can answer all your laser questions and provide everything you need to code your products safely and efficiently. Meat and Poultry Industry  | 10  |  Marking, Coding and System Solutions CAn AND JAR CODING Cans and jars can ensure prolonged preservation for processed or cured meats and poultry. 1 Direct to Jar On Label 2 On Label Direct to Can 2 1 Suggested Technologies Continuous Ink Jet (CIJ) Videojet Retort Thermochromic Inks are specially designed for CIJ coding on cans, performing as a color‑changing quality indicator to assure that meat or poultry has passed through a critical retort process. Cooking sterilization should be performed at temperatures of 115 to 130°C for 20 to 45 minutes or longer to preserve flavor and texture. MEK‑free ink formulas are also available. 1 2 Laser This coding technology creates a permanent code based on one of three techniques: 1. color change as a result of a chemical reaction; 2. engraving of the surface; 3. ablation or removal of the surface coating. When coding on a can or jar, you can either use ablation on the product label or code directly on the container surface. 1 2 Did You Know? A laser can be used to remove pre-printed color on any packaging, exposing the color of the underlying material. Known as “ablation,” this technique can be used on almost any pre-printed package type, including films. A combination of the best laser technology and lens type enables removal of the top layer of color on a package without compromising the package barrier. Videojet offers the widest range of lenses and laser technologies in the industry and can help you find the right ablation solution for your pre-printed packaging. Meat and Poultry Industry  | 11  |  Marking, Coding and System Solutions CASE CODING Clear case coding is essential for an efficient supply chain. Direct to Case 2 On Label 1 Suggested Technologies Laser With Videojet’s DataLase™ solution, you can print graphics, multi-sized text and bar codes in clear black directly on corrugated boxes. While suitable for all box types, DataLase is especially useful for water-resistant coated boxes as it enables clear, dark printing without damage to the protective coating. Once coated with DataLase, a laser will produce a dark black and extremely high-resolution print. 2 Large Character Marking (LCM) Direct-to-case printing using a large character ink jet coder provides more room for product information, graphics and bar codes. Larger bar codes are easier to scan, and larger fonts are easier to read at a distance. Videojet’s 2300 series LCM printer uses micropurging technology to clean the printhead automatically prior to printing, ensuring clear, consistent print quality. 2 Label Printer Applicator (LPA) This solution is ideal for high-quality thermal transfer coding of high-resolution text and bar codes. Labels can be configured at the printer via an easy-to-use menu. Flighttime compensation for automatic label positioning provides greater working efficiency. 1 Did You Know? The case level bar codes used in the meat and poultry industry include ITF-14 (Interleaved Two of Five) for fixed weight cases and GS1-128 for variable measure products. The ITF-14 bar code enables the capture of the product GTIN (Global Trade Item Number) while GS1-128 enables manufacturers to include additional information about the product such as case weight and batch/ lot information. Videojet’s case coding solutions can make sure whatever bar code you are using is printed clearly in high resolution. Meat and Poultry Industry  | 12  |  Marking, Coding and System Solutions Integrate with OEM Partners Coders perform best if seamlessly integrated into the packaging process. Videojet partners with the largest, most-innovative meat and poultry OEMs to create custom solutions for your packaging process. HMI Integration Networked Integration Operate printer using host machine PLC. CLARiNET™ enables networking of multiple printers to increase efficiency and reduce operator errors. Physical Integration Customized stainless steel bracket for each equipment type with food grade rollers and 3 configurable input/output ports. Example: Videojet TTO integrated into a Meat and Poultry Vertical Form Fill and Seal machine from an OEM. Meat and Poultry Industry  | 13 |  Marking, Coding and System Solutions VideoJet PRODUCTs These are just a few Videojet products that are ideal for the meat and poultry industry. Continuous Ink Jet (CIJ) Laser Lasers print high quality, permanent codes that are ideal on container board material often used for boxes and sleeves. Lasers can also be used on metal, glass and cases, and can print multiple lines and graphics. CIJ can print on almost any package type and is ideal for harsh meat and poultry environments. Suggested Solution: The Videojet 1650 CIJ is IP65 rated for washdown environments. Its CleanFlow™ printhead design reduces ink build up, with no plant air required. The modular Core delivers up to 14,000 hours of production between scheduled maintenance. Suggested Solution: Videojet offers multiple IP65 rated laser models suitable for meat and poultry production. The 3430 model offers high, 50-watt power with an articulated arm and a small scanning head. The lowerwattage 3320 and 3120 are easy to integrate and print on a wide spectrum of materials. Meat and Poultry Industry  | 14  |  Thermal Inkjet (TIJ) TIJ is ideal for printing high quality text and bar codes on paper containers assuring easily readable complex or detailed codes. Suggested Solution: The Videojet 8510 Small Character TIJ coder delivers high-resolution prints and bar codes. Its compact design integrates easily into industrial processes, while its flexible communications and menu-driven interface make the 8510 easy to configure and use. Marking, Coding and System Solutions VideoJet PRODUCTs These are just a few Videojet products that are ideal for the meat and poultry industry. Thermal Transfer Overprinter (TTO) Large Character Marking (LCM) Label Printer Applicator (LPA) Ideal for flexible packaging, thermal transfer coders offer high quality codes and images, from date and time to ingredients, and from allergy warnings to logos and marketing designs. Large Character Marking systems make pre-printed cartons and labels unnecessary by allowing you to print high-resolution supply chain information directly on corrugated case packaging. The label applicator systems from Videojet have a modular, robust design that ensures maximum versatility. All systems are simple to use and can be easily integrated into existing production lines. Suggested Solution: Videojet’s IP65 rated DataFlex® Plus is specifically designed for advanced performance in the harsh washdown environments of meat or poultry packaging. The intuitive interface and color touchscreen make product changeovers simple and efficient. Suggested Solution: The Videojet 2300 series is a family of three high-resolution, large character case coders that provide class-leading, consistent print quality for alphanumeric text, logos, images and GS1-compliant bar codes. Other Videojet LCM technologies are also designed for harsh production environments. Suggested Solution: The P3400 Label Printer Applicator is designed for tough industrial environments, making it extremely capable in countless applications. Meat and Poultry Industry  | 15  |  Marking, Coding and System Solutions Videojet SUPPLIES Videojet formulates, manufactures and delivers more fluids and supplies than any other industrial coding and marking manufacturer today. All supplies are premier, high-quality products specifically designed to enhance the performance of Videojet coders. Inks for harsh environments Videojet’s condensation-resistant inks cut through water common on meat and poultry products. These specifically designed inks make sure the code you apply stays on every meat and poultry package, no matter its condition. Supplies for flexible films/plastics With many different types of film available, the formulation of Videojet’s flexible film/plastic inks and ribbons focuses on the toughest of these materials to provide optimal adhesion and code durability. Videojet offers a reliable ink to handle most film surface properties and plasticizers. Thermal Transfer (TTO) Ribbons Videojet’s versatile TTO ribbons offer high performance with a patented backcoat technology for high-speed printing and excellent image quality and durability on a variety of packaging materials. They’re available in a range of lengths, widths and colors to suit most common label printers and overprinters. Meat and Poultry Industry  | 16  |  Marking, Coding and System Solutions MEAT & POULTRY ACCESSORIES Videojet works with you to customize solutions to maximize the efficiency and quality of all your coding processes. We offer a wide selection of accessories to adapt any coding technology to your specific requirements. These are just a few of the Videojet accessories that have proven to be particularly useful in meeting the unique demands of the meat and poultry industry. Continuous Ink Jet (CIJ) Thermal Transfer Overprinter (TTO) Laser Dual Head Printers Dual head printers provide twice the printing for half the price and are ideal for connected packages prior to cutting. Traversing System Customized traversing systems enable continuous printing over multiple packages on the same line. Ribbon Heater Specially designed for cold environments, the innovative ribbon heater attaches to the side of a TTO coder to facilitate optimal ribbon adhesion. Stainless Steel Brackets and Sealed Rubber Rollers and Platens Important in harsh washdown environments to help prevent contamination from rust and corrosion. Fume Extractors & Filters Keep production air clean and safe when using a laser on chipboard, cardboard or plastic packages. Beam Shields Safety solutions enclose laser systems to help prevent laser beam accidents. Meat and Poultry Industry  | 17 |  Marking, Coding and System Solutions Meat and Poultry Industry Marking, Coding and System Solutions Satisfying customers worldwide for over 30 years The Uptime Peace of Mind® brand promise represents Videojet’s commitment to providing the right coding and marking solutions, with the most uptime and lowest cost of ownership. With more than 285,000 units installed worldwide, Videojet’s complete line of industrial coders and supplies produces reliable codes at today’s production line speeds. The largest field service organization in the industry Videojet solutions are supported by over 3,000 employees in 26 countries and a global network of distributors. Partner with Videojet for training, maintenance, genuine Videojet parts, and superior customer service, anywhere in the world. Global Headquarters Videojet Sales & Service Offices Manufacturing & Product Development Countries with Videojet Sales & Service Countries with Videojet Partner Sales & Service Best-in-class support for maximum uptime When you partner with Videojet, you can expect:  Seasoned service and support professionals providing prompt on-site service and local support.  Your choice of flexible programs and service agreements for preventive maintenance visits, checkups, operator training, on-site service, supplies, equipment rentals and extended warranties. 800-843-3610 / www.videojet.com / [email protected] Videojet Technologies Inc. / 1500 Mittel Blvd. / Wood Dale, IL 60191 / USA Phone 630-860-7300 Fax 800-582-1343 ©2012 Videojet Technologies Inc. — All rights reserved. Videojet Technologies Inc.’s policy is one of continued product improvement. We reserve the right to alter design and/or specifications without notice. SL000xxx Meat&Poultry Solutions-0912 Printed in U.S.A.