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Max 1500 / Max 2200 Residential/commercial Brushless Dc Slide Gate Operators

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www.max.us.com CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential/Commercial Brushless DC Slide Gate Operators Made in USA 4009963 MAX 1500 / MAX 2200 Installation and Owners Manual Table of contents MAX 1500 / MAX 2200 Specifications Important Safety Information UL 325 Model Classifications UL 325 Required Entrapment Protection UL 325 Compliant Installation Requirements Intended Use of Slide Gate Operator 2 2 3 3 4 5 Installation Operator in Front Mounting Position (Standard) Connect Chain to Gate - Front Mounting Position Operator in Rear Mounting Position (Alternate) Connect Chain to Gate - Rear Mounting Position Dual Gate Operators - Front Mounting Position Optional Remote Power Supply Kit - MAX Magic Box Solar - Optional Install Warning Signs Photocell Safety and Entrapment Protection Sensing Edge Safety and Entrapment Protection In-Ground Loops 6 7 8 9 10 11 12 13 14 15 16 Wiring operator Gate Operator System Overview High Voltage Input AC Power Low Voltage Remote Power Supply Kit - Optional Solar Power Connection - Optional Secondary Operator to Matrix 1 Turn ON / OFF Operator Power 17-18 19 20 21 22 23 matrix 1 Matrix 1 Overview Wiring Overview Primary Gate - Open Left / Open Right Close Timer Selectable Gate Speed Control Battery Back-Up Mode Anti-Tailgate Single Pass Anti-Tailgate Radio Receiver Radio Safety Pause Gate in Motion Alarms OBD Port Black Box Maglock Loop Detectors In-Ground Loop Connection ID Plug Gate Tamper UL Entrapment LEDs Emergency Vehicle / Max Open Inputs Gate Disable Partial Open UL Alarm Warning Light Input Gate Status Monitoring OPEN / STOP / CLOSE Connection CLOSING Photocell Connection Motor Motion LEDs Gate Operators Communication LEDs 24V Power for Matrix 1 Battery in Use LED Gate Shut-Off Switch External Open/Close Key Switch - Optional 24 25 26 26 26 26 27 27 28 28 28 28 29 29 29 30 30 30 30 31 31 31 32 32 32 32 33 33 33 34 35 Adjustments Open and Close Limits Reverse Sensor (ERD) 36 37 Maintenance Primary/Single and Secondary Operator Wiring Schematics 38-39 40 Qualified gate operator technician 40 End user/Home owner 41 Electronic Gate OPEN / CLOSE 41 Mechanical Gate Release (Manual Release) 42 Audible Alarm 43 Replacement Parts List 44 Warranty options/unique features Gate Tamper Feature Magnetic Dynamic Brake System Gear Reducer Partial Open Feature Gate Disable Feature Event History Download MAX Chain Release Mechanism - Optional 45 46 46 47 48 48 49 © 2015 Maximum Controls LLC. All rights reserved. No part of this manual may be reproduced in any means: graphics, electronics or mechanical, including photocopying without the expressed written permission of the publisher. Materials components and specifications are subject to change without notice. 1 MAX 1500 / 2200 specifications UL 325 Class of Operation - Class I, II, III, IV Gate Type - Vehicular Slide Gate Max Gate Length - 50 ft Max Gate Weight: • MAX 1500 - 1500 lbs Level Gate; 1000 lbs Uphill Gate - 5° Max • MAX 2200 - 2200 lbs Level Gate; 1500 lbs Uphill Gate - 5° Max Opening Time - Selectable speed control (MAX - 12 inch per second) Cycles per Hour AC Power - Continuous Battery Back-Up Cycles (Batteries fully charged): • MAX 1500 - approximately 100 cycles • MAX 2200 - approximately 100 cycles NOTE: The number of gate cycles using ONLY battery back-up power will vary depending on the weight of the gate, the gate length, the operating condition of the gate, temperature and the amount of charge the batteries have at the beginning of the battery power only operation. Input AC Power - Switchable: 115VAC or 230VAC single phase Motor: • MAX 1500 - 1/2 HP 24VDC Brushless (6 million cycles) • MAX 2200 - 1 HP 24VDC Brushless (6 million cycles) Chain Size - #40 Operating Temperature: -4°F to 158°F (-20°C to 70°C) Entrapment Protection: - UL 325 Type A Inherent (ERD sensor) - Input for UL 325 Type B1 (photocell) and B2 (sensing edge) 29” 7 1/2” 19” 14 1/2” important safety information WARNING – To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. 5. Use the emergency release only when the gate is not moving. 6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles only. Pedestrians must use separate entrance. 8. SAVE THESE INSTRUCTIONS 2 ul 325 model classifications AUTHORIZED PERSONNEL ONLY CLASS I CLASS III Residential Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a home of one to four single family dwellings, or a garage or parking area associated therewith. Industrial/Limited Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for uses in an industrial location, loading dock area or other location not intended to service the general public. SECURITY CLASS II CLASS IV Commercial/General Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units) hotel, garages, retail store or other building servicing the general public. Restricted Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a guarded industrial location or buildings such as airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel. ul 325 required entrapment protection Gate Type Protection Type Class I & II Class III Class IV Primary A A, B1, B2 A, B1, B2, D Secondary B1, B2, D A, B1, B2, D, E A, B1, B2, D, E Slide Gate The same type of device shall not be utilized for both the primary and the secondary entrapment protection means. Use of a single device to cover both the opening and closing directions is in accordance with the requirement; however, a single device is not required to cover both directions. A combination of one Type B1 for one direction and one Type B2 for the other direction is the equivalent of one device for the purpose of complying with the requirements of either the primary or secondary entrapment protection areas. A - Inherent entrapment protection system. C - Inherent adjustable clutch or pressure relief device. B1 - Provision for connection of a non-contact sensor (photoelectric sensor or the equivalent). D - Provision for connection of an actuating device requiring continuous pressure to maintain opening or closing motion of the gate. B2 - Provision for connection of a contact sensor (edge device or the equivalent). E - An audio alarm. 3 ul 325 compliant installation requirements A Install the gate operator only when: 1 The operator is appropriate for the construction of the gate and the usage Class of the gate, 2 All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position, 3 All exposed pinch points are eliminated or guarded, and 4 Guarding is supplied for exposed rollers. B The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. C The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas. D The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate. E For gate operators utilizing Type D protection: 1 The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving, 2 A gate operator shall additionally be provided with a placard that is marked in letters at least 1/4-in (6.4-mm) high with the word “WARNING” and the following statement or the equivalent: “Moving Gate Has Potential of Inflicting Injury or Death - Do Not Start Gate Unless Path is Clear”. 3 An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed, and 4 No other activation device shall be connected. F Controls intended for user activation must be located at least ten feet (10’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use. G The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start. H A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. I For gate operators utilizing a non-contact sensor: 1 See instructions on the placement of non-contact sensors for each Type of application, 2 Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and 3 One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier. J For a gate operator utilizing a contact sensor: 1 One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate. 2 One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. 3 One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate. 4 A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. 5 A wireless device such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction. A wireless device shall function under the intended end-use conditions. 6 One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge. 7 One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm). 4 intended use of slide gate operator The operator is intended for use on a VEHICULAR slide gate ONLY. It is intended to be used WITH appropriate entrapment protection safety devices and in-ground vehicle loop detection system. Entrapment Protection Reverse Edge: Helps guard against the opening gate from entrapment. Gate Pickets: The space between the gate pickets should be LESS than 2 1/4” or wire mesh should be installed. Wire Mesh: 2” x 2” at least 6 ft high. Installed on gate when the space between the gate pickets is MORE than 2 1/4”. See “A2” on previous page for more information. Warning Signs: Should be installed on both sides of gate area and easily visible. Guide Rollers: Must be installed for safety. Closing Gate Protection Reverse Edge: Helps protect the gate operator from accidentally closing on vehicles in the gate’s closing path. Entrapment Protection Reverse Edge: Helps guard against the opening gate from entrapment between wall and gate. M Seovin KE rio g withEP CL us Ga te Do out prEAR! In C in not ior wa Gajury an th let te Th e ga child rning may o Ca r Peis en te ar ren . mov D us de tra ea. op e at ea e str nc erat ian e is an th e th s m fo y tim e ga us r ve e t us hic te e se les or pla pa only. y rate en tra nc e. En tra pm en Closing Gate Protection Photocell: Helps protect the gate operator from accidentally closing on vehicles in the gate’s closing path. tA rea Physical Stops: Install on both ends of gate rail to limit the travel of gate to the fully open and fully closed positions. Entrapment Protection Photocell: Helps guard against the opening gate from entrapment. In-Ground Loops: Help protect the gate operator from accidentally opening and/or closing on vehicles in the gate’s path Physical Stop Pedestrians MUST use a separate entrance. The gate operator IS NOT intended to be used on a PEDESTRIAN gate. 5 installation Read and understand this entire manual before installation. Check with the local building department prior to installing this gate operator to comply with local building code requirements. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. operator in front mounting position (standard) The gate must be properly installed and work freely in both directions prior to installation of the gate operator. Operator Position on Concrete Pad V-Rail Physical Stop 2” Gate Frame 1.5” 6.2” 5” 4” Conduit Guidelines and Suggestions 12.75” • REQUIRED - AC input power wire. Conduit Area 7.5” 7.5” 6.75” • Non-contact protection safety device wires (photocells). See page 14. • Contact protection safety device wires (sensing edge). See page 15. 10.5” 8.625” 24” 4” • In-ground loop wires. See page 16. 10.5” Cover 6.5” 6.75” Concrete Pad 24” Outside Property Illustrations not to scale Gate in Closed Position Inside Property Operator in Front Position Guide rollers MUST be Installed to keep gate upright. Operator MUST be level. 1/2 See page 7 for chain information. Secure gate operator to concrete pad with four (4) 1/2” x 3” (min) sleeve anchors. Install physical stops on BOTH ends of rail to keep gate from traveling off of rail. 6” above ground to avoid any flooding of the operator. Positive Stop Check local building codes in your area for depth of concrete before installation. “Optional” Input Power Note: 24VDC low voltage power wires can be run from a remote power supply (MAX Magic Box) to power the gate operator if desired. See page 11 for more information. 6 Conduit Run Concrete Pad Input Power Concrete Depth Note: The heavier the gate, the deeper the concrete pad should be. At least two feet recommended for heavier gate. installation connect chain to gate - front mounting position Top View of Operator NOTE: 25 ft of #40 nickel plated chain included. Minimum distance between the drive gear and gate is 4”. 4” Min 4” Min Drive Gear NO YES Operator is too far from gate. Chain is NOT parallel to gate. IMPORTANT: Operator and chain MUST be parallel to gate or the idler wheels could fail. Use the “Fine Tune” adjustment on the gate bracket connection bolt and make sure the chain runs through the idler wheels without binding on the side chain guides. 4” Min YES NO Ga te B rac ket Operator is too close to gate. Chain is NOT parallel to gate. 4” Min Fine Tune Adjustment Side Chain Guide Side Chain Guide Idler Wheel NO NO Operator is NOT parallel to gate. Chain is NOT parallel to gate. Back View of Operator YES Chain brackets MUST remain same height as idler wheels. NOTE: The chain should sag no more than one (1) inch per 10 feet of travel. Do not over tighten the chain. Idler Wheels 7.5” 13.5” Factory installed position Concrete Pad NO 7.5” 13.5” Chain Bracket DO NOT mount chain bracket too high or too low on gate. 6” 7 installation operator in rear mounting position (alternate) The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. The chain is not visible when looking from outside of the property. Operator Position on Concrete Pad V-Rail 2” Gate Frame Physical Stop 1.5” 4” 6.2” 5” 4” 12.75” Conduit Guidelines and Suggestions Conduit Area 7.5” • REQUIRED - AC input power wire. • Non-contact protection safety device wires (photocells). See page 14. 7.5” 10.5” 8.625” 24” • Contact protection safety device wires (sensing edge). See page 15. • In-ground loop wires. See page 16. 6.75” 10.5” Cover 6.5” 6.75” Concrete Pad 24” Outside Property Illustrations not to scale Gate in Closed Position Inside Property Operator in Rear Position Guide rollers MUST be Installed to keep gate upright. Operator MUST be level. Secure gate operator to concrete pad with four (4) 1/2” x 3” (min) sleeve anchors. 1/2 See page 9 for chain information. Physical Stop 6” above ground to avoid any flooding of the operator. Install positive stops on BOTH ends of rail to keep gate from traveling off of rail. “Optional” Input Power Note: 24VDC low voltage power wires can be run from a remote power supply (MAX Magic Box) to power the gate operator if desired. See page 11 for more information. 8 Check local building codes in your area for depth of concrete before installation. Conduit Run Input Power Concrete Pad Concrete Depth Note: The heavier the gate, the deeper the concrete pad should be. At least two feet recommended for heavier gate. installation connect chain to gate - rear mounting position NOTE: 25 ft of #40 nickel plated chain included. Top View Gate Gate Drive Gear Ga te B rac Pulley Wheel Safety Cover ket Fine Tune Adjustment YES Lower chain does NOT align with upper chain. Operator and chains MUST remain parallel to gate. Upper and lower chain MUST align with each other. NOTE: The chain should sag no more than one (1) inch per 10 feet of travel. Do not over tighten the chain. Upper chain bracket MUST remain same height as drive gear. Pulley Wheel (not supplied) Same height as idler wheel. Lower chain Bracket MUST remain same height as pulley wheel. 16.5” 22.5” Back View IMPORTANT: Make sure that chain is parallel to gate. Incorrect installation will cause excessive noise, idler and pulley wheel wear and chain stretching. YES Limit sensors will need to be relocated to align with rear chain configuration. See page 36 for more information. Chain Bracket Drive Gear DO NOT mount chain brackets too high or too low on gate. Idler Wheel NO Chain Bracket Move operator wheel to lower hole position. 4.5” 10.5” NO 6” Concrete Pad Modify Cover for Rear Mounting Position Drill 2” dia. hole for upper chain exit. Cut out cover between new hole and existing chain exit slot. Approx.1.5” 16.5” Remove Make sure cuts are plumb with existing chain exit slot. Existing chain exit slot. 9 installation dual gate operators - front mounting position The gates must be properly installed and work freely in both directions prior to the installation of the dual gate operators. See “Operator in Front Mounting Position” on page 6 for operator positions. Outside Property Illustrations not to scale Gates Full Closed Position Secondary Operator Primary Operator Has NO Matrix 1 Control Board Inside Property See page 7 for chain information. Input Power RS-485 Conduit Runs Conduit Runs Input Power Conduit Guidelines and Suggestions • REQUIRED - AC input power wire to EACH gate operator. • REQUIRED - RS-485 wires CONNECT operators together. • Non-contact (photocells) secondary entrapment protection safety device wires to EACH Corresponding OPERATOR. See below & page 14. • Contact (sensing edge) entrapment protection safety device wires to EACH Corresponding OPERATOR. See below & page 15. • CLOSING cycle non-contact (photocells) safety protection device wires to MATRIX 1 See below & page 14. • In-ground loop wires to MATRIX 1. See page 16. • Optional external OPEN/CLOSE key switch wires from EACH OPERATOR to key switch. See page 35. Dual Gate Operators CONTACT and NON-CONTACT protection safety device Positions and Connections To Matrix 1 Photo Input Closing Cycle Photocell Sensing Edge To MC-200 Photo Input Open Cycle Photocell To MC-200 Photo Input Sensing Edge Sensing Edges Sensing Edge To MC-200 Edge Input Sensing Edge To MC-200 Photo Input 10 To MC-200 Photo Input To MC-200 Edge Input Secondary Operator NO Matrix 1 Open Cycle Photocell Primary Operator See pages 14, 15 & 25 for photocell/sensing edge wiring information. Matrix 1 installation optional remote power supply kit - max magic box A remote power supply is for installations where it is too costly or difficult to trench a 115/230 VAC power line to the operator but instead run a low voltage power line to the operator. A MAX Magic Box Kit (sold separately) is required to remotely install a MAX Toroid 15 Amp Box. Install MAX Magic Box near the 115 VAC or 230 VAC input AC power source. See tables for MAX distance away from operator. See page 20 for MAX Magic Box wiring instructions. NOTE: A MAX Magic Box kit is required for EACH gate operator when using dual gate operators. MAX Magic Box Near Power Source 115/230 VAC Power Source Distance - See tables below 2-Wires, 24VDC Low Voltage Power W PO 4 -2 LY PS UPP AX ER S Ca bin et Re mo 15 te Am Tor p B oid ox PO SA SE P FU M A 7 in N R E WF PO OF wa VOrran if IDEty la RE be D MO l is VE D W AR NIN G ! H VO IGH LT A di po scon GE Sold Separately ER WF PO OF IN AC it t or Volt 23 ag 0V e AC : wa VOrran if IDEty la RE be D MO l is VE D Uphill Gate - 5° Max Model Gate Weight Max Wire Distance - Wire Gauge MAX 1500 1000 lbs MAX 300 ft - 8AWG MAX 2200 1500 lbs MAX 300 ft - 8AWG Low Voltage To Operator 24 VDC no Cond t su ui pp t lied High Voltage See page 20 for MAX Magic Box wiring instructions. Wi Nure ts Input Power Po Cower/S nn ol ect ar or In N O Se lec 11 t In 5V pu w ne se er rvic be ct ing fore un Co ver AC Level Gate Model Gate Weight Max Wire Distance - Wire Gauge MAX 1500 1500 lbs 300 ft - 10AWG 500 ft - 8AWG MAX 2200 2200 lbs 300 ft - 10AWG 500 ft - 8AWG 230V 230V le c 11 t In 5V pu AC t or Volt 23 ag 0V e AC : SE P FU M A 7 M ad e O IN AC Se we ne se r rvic be ct ing fore un it Re m 15 ote Am Tor p B oid ox U e in U SA At MAX Magic Box ad M W AR NIN G ! H VO IGH LT A di po scon GE 4 -2 LY PS UPP AX R S M WE M MAX Magic Box Kit Inp ut A Po C we r At Gate Operator 24 V Vo DC L lt o Po age w we r Ground Level Distance - See tables above Conduit Concrete Pad 24VDC Low Voltage Power 11 installation solar - Optional Refer to Solar application guide. l ne Pa lt lar 4 Vo o S 2 MAX Solar Power Kit Po Cower/S nn ol ect ar or In Wi Nure ts el an r Pnics a l So ctro Ele Box MAX Solar Power Kit: MUST be used when using solar power, sold separately. Solar Panel: must be mounted facing south. It must get full sunlight throughout the day, NO shadow obstructions. MAX Solar Kit Solar Panel Electronics Box Solar Power Conduit 12 installation install warning signs A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. M Seovin ri g Moving Gate Can Cause Serious Injury or Death Moving Gate Can Cause KEEP CLEAR! Gate may move at any time Serious Injury or Death without prior warning. KE EP ou G witho CL s ate Do ut prEAR! In C in not ior wa Gajury an the let te Th ga child rning ma o Ca Peis en te ar ren . y mor D us de tra ea. op ve ea e str nc erate at ian e is an th s mu for y tim the ga st vehic e us te e se les or pla pa only. y rate en tra nc e. KEEP CLEAR! Gate may move at anyDo time not let children operate the gate or play without prior warning. in the gate area. Do not let children operate the gate orThis playentrance is for vehicles only. in the gate area. Pedestrians must use separate entrance. This entrance is for vehicles only. Pedestrians must use separate entrance. 13 installation photocell safety and entrapment protection Install photocells to help protect against secondary entrapment and safety protection during the cycling of the gate. See pages 18 and 25 for wiring instructions. UL 325 B1 (Secondary Entrapment Protection) Outside Property Wall Illustrations not to scale Gate Closed Beam: 5” or LESS from OPEN gate. Photo Beam Entrapment Area Run conduit to operator Inside Property Photocell Beam Height Install photocells on either side of gate, as close as practical to the gate but no further away than 5”. 5” or Less 5” or Less Inside Property Beam Height: 21” for most installations but No higher than 27.5” above ground. Wall Gate Outside Property NOTE: Additional photocells can be added above the 27.5” height. CLOSING Cycle Safety Protection Outside Property Photo Beam Beam: 5” or LESS from CLOSED gate. Closing cycle photocells are NOT UL 325 B1 secondary entrapment protection. Gate Closed Inside Property 14 Run conduit to operator Wall installation Sensing edge safety and entrapment protection Install sensing edges to help protect against certain UL gate classifications secondary entrapment protection (see table on page 3) and safety protection during the cycling of the gate. Run sensing edge wires to operator. See pages 18 and 25 for wiring information. UL 325 B2 (Certain UL Gate Classifications Secondary Entrapment Protection) Outside Property Sensing edge may be necessary in this area to protect against entrapment between the OPENING gate and wall. Wall Illustrations not to scale Gate Closed Sensing Edge Position Entrapment Area Edge Transmitter Sensing Edges Install on both ends of the gate and the opening next to gate for added safety protection against entrapment or gate hitting a vehicle. Wall Inside Property 9 V battery operated transmitter mounted on gate. Outside Property WIRELESS NOTE: Refer to the instruction sheet that comes with the receiver/transmitter for more specific wiring and mounting instructions when using wireless option. Inside Property NOTE: Additional sensing edges can be added where needed. CLOSING Cycle Safety Protection Outside Property Wall Gate Closed Sensing Edge Position Inside Property 15 installation in-ground loops Install in-ground loops to help protect vehicles from a moving gate. See pages 25 & 29 for wiring instructions. Refer to loop maunufacturer’s instructions to determine specific loop dimensions. Outside Property It is recommended that a licenced installer perform this work. Safety Loop 4 ft 4 ft Illustration not to scale Side View of Saw Cut 4 ft Sealant Safety Loop Saw Cut Backer Rod 4 ft 1 1/2” Typical Run in-ground loops conduit to Matrix 1. Loop Wire 4 ft min. 1/4” Saw Cut Exit Loop Pavement 4 ft Safety Loops 4 ft Loop lead wires are twisted 6 twists per foot minimum inside conduit. Are placed on each side of the gate to prevent the gate from closing on a vehicle in it’s path. They will stop or reverse the cycling of the gate while a vehicle is in or near the gate’s pathway. Inside Property EXIT Exit Loop Matrix 1 Wiring Automatically opens the gate for exiting vehicles without having to use a radio transmitter (remote control). The exit loop can be placed a minimum of 4 feet away from the safety loop or far enough away from the gate so it has opened by the time the vehicle approaches it. CENTER BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN 1 TIME PRIMARY GATE OPEN LEFT MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS SAFETY ANTI TTAILGATE EXIT Safety loops need to be wired in series. ON EXIT CENTER SAFETY Tamper NO COM GND Tamper IN GATE TAMPER OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER Lead Wires PARTIAL AL EN OPEN ID PLUG ERROR MOTOR MOTION TION ID PLUG UL ALARM 12V ALARM RET RESET GND OPEN 12VDC GND OPEN COM CLOSE GATE GA STATUS STAT 24VDC BATTERY IN USE POWER 24V GND COM GATE DISABLE FIRE DEPT RADIO GND GND RADIO SIG. Outside Property SAFETY LOOP SAFETY LOOP EXIT LOOP Inside Property 16 MATRIX 1 Loop Detector Inputs See page 29. Wiring operator Check with local building department prior to installing any permanent wiring on this gate operator. Make sure all wiring complies with local code requirements. Gate Operator System Overview Gate Operator 1 Matrix 1: Manages control panel operations. Manages MA TRIX 2 1 /CL OS EXIT OFF EC TR CENT ER OL MAG DELALOCK Y 1.5 Sec S 2Sec D MAG LOCK SAFE TY Y COM NC MIN GA TAM TE PER OFF MA X E TI MER Tam per NO COM Tam GND per IN PART OPENIAL OR MAX GATE RA DIO SIG. RA DIO GN D FIR GN E DEPT D MA GN X OPEN D STRI KE GN KEYPD AD GN D / RD PH R OTOC GN ELL D MIN MA X MO GATE PST ow ATer USIn MO GN D (-) BATT ER IN US Y E POW 24V GN D ge 2 1 4 H ER M BO ATRI AR X D Lim it SW ge MA ON TRIX -LI NE 5 Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell 5 Plu JO M LE AX LE G D FT JO ON RIGG HT E 3 13 12 5 SeERD ns itiv ity F ER D M Ove otor rLoa d SE ON /O Ba FF tte ry Repla Ba ce tte ry pu t In ec Sel ge or lta Vo AC 5V 11 AC 0V 23 FU Ba tte ry TE ST Ba tte ry du le IN R ErrorIN 7 D 6 w.M om S.c .U ax 8 WER PO AC Mo PW ww p 7 Am Amp 15 id On Off AX L I M I T ro To M G NIN AR W ! N! TIO TEN AT ! 4 H E HIGAG r OLT he V nct n 'bra ie de avan tret l'en g LE t 1615 14 4 1/2 3 OPEN CO BA CLOS MPACKTTERY E SW LIMIT ITC OP EN STOP CLOS E CO M GATE DISA BLE SE GATEC 1 2 UL AL ALARARM 12 M V RESERET GN T D Y PRIM ON-LITOR NE GATEARY (+) Ed VIT OVER LOAD NO LIM CLM SW AMOITTO P SL ITC IPPR H / ING LIM SW IT ON ITCH -LINE (+) GN D (-) Ce ll Ed UL NSITI 5V 11 oto 0 En Con tro trap lle r E SE TOR ID PL ERROUG R CLOS E M -20 or EDGE EDGE STOP REVE RS R A AL Mot ENTR AP OPEN SPEE D 8 R TO S O T M PU IN Ph PO WER MC MOT ION OB BLACD PORT K BO X PHOT OCEL L UL MOT PO RECOSITION RD ER 24VD C D GN BL A Li CK Se mit nso r R S R -4 S 8 -4 5 8 (+ 5 ) G (- N ) 2 D 4 V - 12VD C GN D R CLOS ID PLUG 2 g LE W SAFET Plu OFF 1 ON ER g OP RIGHEN T EN ON CENT OP LEFTEN OP Plu PRIM GATEARY OP 1 TIMEN E TO MA TIC E CLOS E ED OPENE AU AN TAIL TI GATE EXIT 3 BACKBATT -UP ERY LEAV MOD LEAV in US A P MA DE S E N S O R H E HIGAG LT ct VOsconnefore it be di un wer g po icin rv se 6 GR Li AY Se mit nso r 7 10 inputs/outputs, loops and reports problems with gate operator. See Matrix 1 Section starting on page 24. Audible Alarm: Sounds when there is a problem with cycling the gate. Push the alarm reset button on the operator to shut off alarm (see below). Alarm can sound every time operator is cycled using ONLY battery back-up power when turned ON, See page 42. 24VDC Brushless Motor (6 million cycles) Gate Shut-Off / Alarm Reset / Electronic Gate Open/Close: Located on front of operator cover. See A, B, C below. MAX MC-200 Motor Controller: Manages UL entrapment protection devices and operator motor reversing ERD sensitivity adjustment. See pages 18, 23, 25 & 35. MAX Toroid 15 Amp Box: AC power management for the AC input power to the gate operator. See pages 19, 20 & 23. MAX BC-7 Battery Module: Battery Back-Up and DC power management for the gate operator. See page 26. 11 9 8 Limit Sensors: Communicates gate cycling positions with Matrix 1. See pages 30, 36 & 41. 9 Limit Sensor Activators (Magnets): MUST be mounted on chain in the desired OPEN and CLOSE gate positions to activate the limit sensors. LED will light when activated. See page 36. 10 AC Power Gang Box: Input AC power wire connection. See page 19. 11 Additional Gang Box: Single gang box to wire a GFCI outlet for additional power outlets if desired. See page 19. A B C Gate Shut-Off / Alarm Reset / Electronic Gate Open/Close A Gate Shut-Off Switch: If turned ON, prevents any control devices from operating gate when servicing operator. Only the Jog left, Jog right buttons on MC-200 motor controller will operate gate. See pages 34 and 41 for complete information about Gate Shut-Off Switch functions. B Alarm Reset Button: Push to shut off alarm and/or reset Matrix 1. See pages 31, 37 & 42. C Electronic Gate Open/Close: Electronically move the gate open or closed by turning removable key. See page 41. 17 Wiring operator Gate Operator System Overview continued MAX BC-7 Battery Module 1 BATTERY Plug: MUST be plugged into BATTERY IN port Before use. 2 POWER/SOLAR IN Port: MAX Toroid 15 Amp Box connection. 3 Battery Voltage LEDs: Show amount of battery power available. LEDs are always ON when using AC power. Test battery button must be pressed to show battery power when using battery power ONLY. R WE PO IN R TO ER MO OLL TO NTR CO RY TTE K BA PAC L /SO ER IN OW WE R/S IN OL tt Ba P 2 AR Y ER TT BA IN Ma s.c ww BA w.m US A 6 T ES ry tte Ba rror E C-le7 X Bodu MattAery M To turn OFF ALL POWER to operator: B IN ry T ry tte e Ba rror ge e Batt lta E T lac Vo F TES ry ep ry e ge R ery ce Batt lta F att 1/2 Vo N/OF B pla Re ery ery O attFery F tt tt F Ba /O Ba 1/2 B ON ery tt E Ba IN tte Ba E ER IN Y 7 1. Turn OFF AC POWER Switch on MAX Toroid 15 Amp Box. Battery power remains ON. 2. WAIT for 15 seconds. 3. Press and HOLD (approx. 5 seconds) the YELLOW ON/OFF BATTERY button until MAX BC-7 LEDs turn ON, then release button. LEDs will turn OFF. 5 1 IMPO R in de 4 om ax.u TT TANT co “BA nnect to TT befo ERY IN ” re u se 4 ON/OFF Battery Button: IMPORTANT: Battery power automatically turns ON when MAX Toroid 15 Amp Box AC POWER Switch is turned ON. C-le7 X Bodu MAery M AR PO -7 BC ule X MA Mod ery att 3 5 Replace Battery LED: Replace battery when lit. B 6 TEST Battery Button: Press to show amount of battery power available when using battery power ONLY (Battery voltage LEDs will light respectively). 7 Battery IN Error LED: Lights when there is a battery connection problem. Make sure battery plug #1 is plugged into BATTERY IN port or there are no damaged or loose wires. MAX MC-200 Motor Controller L H J F PhotoCell Edge Limit SW M 2 1 POWER K I Motor Controller A MOTOR OVERLOAD LED: Excessive current being drawn by motor when lit. B 15 14 13 16 12 MAX JOG JOG LEFT RIGHT B ERD LED: ERD sensor has been activated when lit. ERD LED ON G Edge MATRIX UL ON-LINE Entrap Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell MC-200 E D 3 4 5 C ERD Motor OverLoad A Sensitivity External Open/Close Key Switch, Dual Gate Operators See page 35. Sensing Edges Edge 1: Connects to a Sensing Edge. Multiple sensing edges can be connected. GND Edge 2: Connects to a second Sensing Edge. Multiple sensing edges can be connected. 24V Power Photocells RS-485 24V PHOTOCELL: Connects to a UL 325 Standard Entrapment photocell ONLY. Multiple Entrapment photocells can be connected. G Matrix On Line LED: Gate operator is successfully communicating with Matrix 1 when lit. H Limit SW On Line LED: Limit Switch Sensors are successfully communicating with MC-200 Motor Controller when lit. BATTERY LIMIT PACK SWITCH ALARM N O RS-485 (+) RS-485 (-) GND PWR 24V - MOTOR INPUTS GND Secondary Operator to Matrix 1 ”SEC GATE” input Power In F INPUTS: GND: Low Voltage Common connection. Photocell (N.O.) OPENING Cycle ONLY. Edge 1 (N.O.) GND MOTOR E Jog LEFT/RIGHT Buttons: Push and HOLD buttons accordingly to move the gate (release the button to stop gate). WARNING: Avoid moving gate while using Jog buttons. Jog LT/RT: Can connect to an External Open/Close Key switch. Connect a single key switch to control dual gate operators, See page 35. GND Edge 2 (N.O.) C ERD Sensitivity Knob: 16 selectable sensitivity settings of ERD sensor. D ERD Sensitivity LED: MAX sensitivity reached when lit. MATRIX BOARD I Edge 1 LED: Reversing Edge 1 input has been activated when lit. J Edge 2 LED: Reversing Edge 2 input has been activated when lit. K UL Entrap LED: Edge1/Edge2/Photocell input has been activated when lit. L Photocell LED: Photocell input has been activated when lit. M Power LED: Low voltage power is connected when lit. N RS-485 Input: Factory wired for Primary operator. Wire to Matrix 1 “SEC GATE” for Secondary operator ONLY. O 24V Power Input: Power 24V photocells if desired. DUAL GATE OPERATORS NOTE: Connect EACH photocell/sensing edge to the corresponding gate operator. See page 10. 18 Wiring operator high voltage input ac power Choose either 115V or 230V setting on input AC power selector switch. DO NOT TURN OPERATOR POWER ON AT THIS TIME. Wire desired input AC power wire to power terminal. A additional single gang box is provided to install power outlets if desired. GFCI outlet type is recommended. NOTE: AC power wire is required for EACH gate operator when using dual gate operators. MAT RIX 1 MA DE LEA OPENVE TO MAT IC EXI AN TAILG TI ATE T SED OP LEFTEN EXIT OFF TER PRIM GATEARY OP 1 TIMEN E OP EN ON CEN CAUTION: MAKE SURE CIRCUIT BREAKER IS OFF AT AC POWER SOURCE BEFORE WIRING BACKBATT -UP ERY LEA MODE CLO VE in US A AU /CLO SE C OP RIG EN HT OFF ON CENT ER SAF ETY TR OLS SAFE MA GL DELAOCK Y 1.5 Sec 2Se MA LOCKG c COM NC TY MIN GA TAMP TE ER OFF MAX CLOS E TIM ER ID PLUG Tamp er NO COM Tamp GND er IN PART OPENIAL MO PO RECOSITIO RD N ER OB BLACD PORT K BO X MA X GATE RA DIO SIG . RA DIO GN D FIR GN E DEPT D MA GN X OPEN D STRIK GN E KEYPD AD GN D / RD PH R OTOC GN ELL D MIN UL R MO OVERL NO OAD LIM CLA IT SW MP SLI ITCH PPI / NG In (+) GN D (-) 24V GN D (+) GN D (-) SEC GAT E ge MO INP TO OPEN UT R S CO BAT CLOS MPAC TERY E K SWITCLIM BATT ER IN US Y E IT H AL AR M POW ER IX R D AT R M OA B Lim it SW 2 1 AC Power Gang Box er Ed GA STAT TE US E Power Terminal Wires Line (Black) Neutral (White) Chassis (Green) 1 2 w Po ll Ed Y R LIM SW IT ON ITCH -LINE MO PRIMA ON-LITOR NE GAT RY OCEL L EDGE ID PL ERROUG R UL AL ALARARM 12 M V RESERET GN T D CLOS E SIT IVIT TO O DANGER HIGH VOLTAGE! ge MA ON TRIX -LI NE Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell JO M LE AX LE G D ON FT JO RI G GH T E 1615 14 3 13 12 4 5 1/2 SeERD ns itiv ity F ER D Mo Ov tor erLo ad V 115 Ce r Co EnUL ntro trap lle r ENTR AP N EDGE ERS E SEN MO TOR oto W MC ER Mo -2 to 00 TIO STOP REV D M Ph PO TO OPEN SPEE MAX OP EN STOP CLOS E CO M GATE DIS ABLE 24V DC GN D PHOT R S R -4 S 8 -4 5 8 (+ P 5 W G (- ) R N ) 2 D 4 V - 12V DC GN D /OF Ba F tter Re y pla Ba ce tter y t Inpu lect Se ge or lta Vo AC 5V 11 AC 0V 23 SE FU ON Ba TE ST Ba tter y tte ry Mo du IN On Off MA G NIN AR W ! AT N! TIO TEN ! H E HIGAG LT r VO rancthe V H E HIGAG OLT nect on fore discr be unit we g po icin rv se ax w.M ww co Power Terminal m S. .U WER PO AC le PW R Err IN or X p 7 Am Amp 15 id ro To IMPORTANT NOTE: Make sure there are NO exposed bare wires at the power terminal connection. NG NI AR W ! GH E HI AG LT ect VO connefore L I M I T S E N S O R dis r b unit we g po icin rv se Connect to input AC power wire. n 'b de avantie ntre l'e Input AC Power Options Single Phase 115VAC Only Single Phase 230VAC Only 115VAC 230VAC K GLOC MA LAY DE ARY PRIM TE GA ERY DE BATT P MO -U BACK 1 RIX MAT MA DE VE LEA SED CLO VE LEA N OPE in USA ATIC OPE M TO AU TI AN TAILG 1.5S ec 2Se COM NC G MA LOCK c OFF NO per Tam COM D GN IN per Tam EN OP HT RIG EN OP T LEF N OPE E 1 TIM SE LO N/C NTR CO GATE ER TAMP OLS TY SAFE L OCEL PHOT 1 EDGE ER CENT EXIT EDGE UL ATE V M 12 T ALAR M RE UL ALAR RESETD GN ON T N MAX E CLOS TIM STOP L TIA PAR EN OP OPEN X DC M IN OTO PU R TS er o w P O T O R M ERS NO MAX ERY BATT USE IN RY MA PRI E GAT SEC E GAT 3 M Pho R WE PO toC ell e Edg it SW Lim 2 1 TRIXE MA-LIN e Edg ON UL rap Ent er -200ntroll MCtor Co ter Bat Mo T y F E R POWE 15 16 X MAON LED G JO T G RIGH JOFT LE 1/2 L I M I T E CLOS GATEUS STAT IT LIMITCH SW -LINE ON TOR MO -LINE ON AL AR GND Y IVIT SIT AD RLO OVE H/ ITC NG IT SW PPI LIM SLI MP CLA E SEN TOR MO . SIG DIO RA D GN DIO RA PT E DE FIR D GN X OPEN MA D GN IKE R STR D / RD GN PAD KEY D ELL GN OTOC PH D GN IT H LIM ITC Y SWDC TER K 24V BAT PAC 12 REV D SPEE MIN PORT X OBD CK BO BLA GND W c lig to onn AR htn gro ec N ing un t ch ING prod ro ass te d fo is cti r on GATE ) (+ ) 85 (- -4 D S 85 N R S-4 G V 24 M R R B AT W O R A IX P R D MA ION POSITRDER RECO 12V OPEN COM E CLOS ER ID PLUG (+) GND (-) MIN OFF ETY SAF (+) GND (-) Ground within 10 ft of operator. 34 14 1312 ER D tor Mo oad erL Ov 5 D ERtivity Se nsi Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Proper grounding of this gate operator is a WARNING requirement for LIGHTNING PROTECTION connect chassis in lightning prone areas. To be effective, to ground rod for ground connections should be made with a lightning protection minimum 12 AWG, 600 volt insulated wire to a ground point within 10 feet of the gate operator. The ground point must be at an electrical panel, a metallic cold water pipe that runs in the earth, or a grounding rod. TIO R MO TO MO TER CEN In Any of the THREE Chassis Grounds can be used. They are located next to the gear reducer. DO NOT remove any existing green ground wires. EXI 2 UG ID PLROR ER RAP ENT OFF 24V D GN Operator MUST be Properly GROUNDED EN OP P STO SE CLO ABLE M CO DIS GATE GFCI Outlet NOT provided 115V Additional Gang Box CAUTION: If power selector switch is set for 115V but input power is actually 230V, 7 Amp Fuse will blow. 230V Additional single gang box provided. Wire GFCI outlet to the input AC wire BEFORE connecting to operator power terminal if power outlets are desired. ce pla y F Re ter /OF Bat ON tery Bat TES ter Bat e dul y Mo y IN ter Bat or Err S E N S O R Grounding Rod NOTE: Consult city codes for AC line wiring. Beware of existing underground services. 19 Wiring operator low voltage remote power supply kit - optional A MAX Magic Box Kit (sold separately) is required to remotely install a MAX Toroid 15 Amp box at the AC power source. Plug in Remote Toroid 15 Amp connector to Power In at MAX Magic Box. Wire input AC power to the Toroid 15 Amp box. Choose either 115V or 230V setting on input AC power selector switch. Run 24V low voltage wires (not included) from the MAX Magic Box connection to the gate operator and wire to POWER/SOLAR IN connector (Polarity Matters!). Remove the MAX Toroid 15 Amp connector from the BC-7 battery module POWER/SOLAR IN port. Plug the Magic Box POWER/SOLAR IN connector into the POWER/SOLAR IN port. At MAX Magic Box NOTE: A MAX Magic Box kit is required for EACH gate operator when using dual gate operators. DO NOT TURN POWER ON AT THIS TIME. DANGER HIGH VOLTAGE! Tor Rem oi ot Po we Co d 15 e r In nne Am cto p r d s+ Input AC Power Selector Switch CAUTION: If power selector switch is set for 115V but input power is actually 230 V, 7 Amp Fuse will blow. IMPORTANT NOTE: Maximum Control’s remote power supply technology does NOT utilize the battery power from the MAX BC-7 Battery Module during NORMAL gate operation. Battery power is reserved for back-up power ONLY when an AC power failure occurs. As a result, battery life is NOT shortened. This low voltage system can CONTINUOUSLY cycle the gate during NORMAL gate operation, perfect for high traffic gate applications. 20 .U ax w.M B att P er ac y k C m o S.c ww R -7 BCule AXry Mod Mtte A POWER/SOLAR IN Connector (Included in kit). T O O N M T O R T O O L R L E R P O W IN ER POWER/SOLAR IN Port L r PO WE R E R /S IN O CAUTION: MAKE SURE CIRCUIT BREAKER IS OFF AT POWER SOURCE BEFORE WIRING 115 VA Inp 230 VC or ut AC AC Po we /SO IN LAR Ba Y NOTE: Consult city codes for AC line wiring. IMPORTANT: MAX Magic Box and Gate Operator MUST EACH be Properly GROUNDED. Proper grounding is a requirement for LIGHTNING PROTECTION in lightning prone areas. To be effective, ground connections should be made with a minimum 12 AWG, 600 volt insulated wire to a ground point within 10 feet of the MAX Magic Box and gate operator. The ground point must be at an electrical panel, a metallic cold water pipe that runs in the earth, or a grounding rod. NOTE: Beware of existing underground services. P O W ut Inp MAX Magic Box MUST be Properly GROUNDED T T E IN R er ow P AC Low Voltage wa VOrran if IDEty l RE abe D MO l is VE D V 24es r Wi WG A 10 imum n i M To Operator 24 VDC c 11 t In 5V pu AC t or Vol 23 tag 0V e AC : High Voltage le ox -7 BCule AXry Mod Mtte A pB Grounding Rod Po 230V Se Input Power Power Terminal Wires Line (Black) Neutral (White) Chassis (Green) PO ON OF WER F ow nn se er ect rvic be ing fore un it Am D un AC W AR NI NG ! H VO IGH LT dis A p co G E 15 Gro IN id GN B SA U in e ad M Tor o 7 A FUSE MP te ST TE ry Pos + IMPO R M mo TANT co “BAT nnect to TE befo RY IN re us ” e PO AX WE R S PS-2 UP PLY 4 Re Ground within 10 ft of Box BA TT ER IN Y tte tage lace Ba Vol F Rep ry tery tageFF Batte Bat 1/2 lace Vol N/O F ry Rep ry E tery O tte tte /OFF Ba Bat 1/2 Ba ON ry tte E Ba GND r Ba IN ST TE ry tte Ba ry tte Ba ror Er IN C-7 X B odule A M M ery att Polarity Matters! 2 in 4V L Co ow ndu Vo it t lta o G ge ate Wir Op e era to ry tte Ba ror Er B At Gate Operator Wiring operator solar power connection - optional Refer to Solar application guide. B at P ter ac y k T O T MO R T O O L R L E R N w.M ww R C-le7 X Bodu MattAery M R /S IN O L A PO W E WE RT IMPO B E IN R Y T A B AR C-le7 X Bodu MattAery M T P OL ANT co “BA nnect to TT befo ERY IN ” re u se IN O R/S Power/Solar Plug Pos + Red m O .co .US ax C NOTE: Cover solar panel from sunlight BEFORE wiring plug to solar panel to prevent a shock from occurring. P O W IN ER POWER/SOLAR IN Port BA TT ER IN Y BIN ry tte Ba rror IN E ST ry TE ry tte e Ba rror ge e Batt lta E ST lac E Vo F p T e ry ery ge R ery tte ce Batt lta F att Ba 1/2 Vo N/OF B pla Re ery ery O attFery F E tt tt F a B /O Ba 1/2 B ON ery tt E Ba C-7 X B odule A M M ry tte Ba Polarity Matters! GND Black Max Solar Power Kit (Sold separately) Remove the MAX Toroid 15 Amp connector from the BC-7 battery module POWER/SOLAR IN port. Connect the power/solar plug into the POWER/SOLAR IN port. 21 Wiring operator secondary operator to matrix 1 Primary/Single Gate Operator Matrix 1 Unplug 4-Pin plug from the back of the MAX MC-200 motor controller and connect RS-485 wires as shown below. MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER SAFETY Tamper NO COM GND Tamper IN GATE TAMPER OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG GND M 4-Pin Plug OPEN POSITION RECORDER 12VDC STOP MAX GATE SPEED OBD PORT BLACK BOX MIN MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS GND R TO O 24VDC UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY P In er ow Ed it SW M BO ATRI AR X D ge MA ON TRIX -LI NE t Inpu lect Se ge or lta 13 12 5 SeERD ns itiv ity F ER D M Ove otor rLoa d ON /O Ba FF tte ry Repla Ba ce tte ry FU Ba TE ST Ba tte ry tte ry Mo le IN PW R Er IN ror ! N! TIO TEN AT ! H E HIGAG LT r VO nche H E HIGAG LT ct VOsconnefore be it di un wer g po icin rv se p 7 Am Amp 15 id On Off G NIN AR W SE .U ax S.c om w.M ww WER PO AC du Vo AC 5V 11 AC 0V 23 X MA ro To L I M I T S E N S O R 'bra t de avantien ntre l'e LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE SEC GATE (+) GND (-) 1615 14 3 4 1/2 (+) GND (-) Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell JO M LE AX LE G D FT JO ON RI G GHT E 22 AWG Min. 3-conductor twisted pair, shielded cable 3 Wires to Matrix 1 MOTOR Power In MOTOR INPUTS BATTERY LIMIT PACK SWITCH ALARM Secondary Operator MAX MC-200 Secondary 3 Wires to Matrix 1 22 RS-485 (+) RS-485 (-) GND PWR 24V - NO 24V to Matrix 1 MATRIX BOARD Connect (3) three RS-485 wires from the SECONDARY operator’s MAX MC-200 motor controller to the Matrix 1 - SEC GATE. DO NOT connect PWR 24V. Primary/Single 24V GND (+) GND (-) POWER SEC GATE (+) GND (-) FIRE DEPT GND RADIO GND RADIO SIG. MOTOR ON-LINE PRIMARY GATE R S R -4 S 8 -4 5 8 (+ 5 ) G (- N ) 2 D 4 V - Lim 2 1 R ge W ll Ed V W MC ER Mot -2 or 00 UL Co En ntro trap lle r BATT PACK ER Y SW LIMIT ITC H P Ce 115 Ph oto M R LA A Mo MAX tor MC Con -20 tro 0 ller R TO S O T M PU IN Secondary Gate Operator PO BATTERY IN USE Wiring operator turn on/off operator power Operator should have Input AC power wired to MAX Toroid box, 24V & RS-485 wired between Matrix 1 and MC-200 and “Optional” External Jog switch wired to MC-200. TURN POWER ON. Certain LEDs should normally turn ON accordingly: Turn AC Power Switch ON DO NOT CYCLE GATE OPERATOR AT THIS TIME Battery power automatically turns ON. 11 5V 1 MAX Toroid 15 Amp Box t pu t In lec Se age or lt Vo VAC 5 11 VAC 0 23 A AC IN LED: Normal - Turns ON. Error - Not ON. Check AC power. 7 Amp Fuse blown. Replace fuse. Input AC selector switch MUST be set to CORRECT input AC power. om AC A S.c .U ax w.M ww SE IN FU R WE PO 7A On Off X mp p Am 15 oid MAX MC-200 Motor Controller ) (+ ) 85 (- -4 5 D S 8 N R S-4 G 4V 2 R R A B T W O R A IX P R D MA r To B AT PA TE C RY K S LIM W IT IT C H A LA R M M B POWER LED: Normal - Turns ON. Error - Not ON. Check POWER IN plug on back of MC-200. M IN OT P O U R T S we Po 2 Open and Close Limit Sensor Activators MUST be installed on chain BEFORE cycling gate or DAMAGE CAN OCCUR! r In R TO MO 15 16 X MAON D LE W it S ell B Edg 2 1 e IX TR E MA-LIN N Edg O R WE PO UL p ra Ent ller 0 -20ontro MCtor C 14 1312 D ER tor Mo oad erL C D EsiRtivity Sen D C Matrix On-Line LED: Normal - Turns ON. Error - Not ON. Check RS-485 wiring to Matrix 1. Ov 4 5 Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell D Lim e toC Pho G JO HT G RIG JOFT LE 3 Limit SW On-Line LED: Normal - Turns ON. Error - Not ON. Check LIMIT SWITCH plug. Mo Matrix 1 MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME H MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec MAG LOCK 2Sec E POWER LED: Normal - Turns ON. Error - Not ON. Check 24V wiring from MC-200 Primary/Single. COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF F Tamper NO COM GND Tamper IN Normal - Turns ON. Error - Not ON. Check RS-485 wiring to Primary/Single MC-200. CENTER PHOTOCELL UL SAFETY 3 EDGE 1 MAX MIN OFF G EDGE 2 ENTRAP CLOSE TIMER ID PLUG ERROR MOTOR MOTION ID PLUG OPEN 12VDC GND MAX GATE SPEED OBD PORT BLACK BOX 24VDC MIN MOTOR ON-LINE PRIMARY GATE SEC GATE (+) GND (-) F H MOTOR OVERLOAD LIMIT SWITCH ON-LINE GATE STATUS OPEN COM CLOSE I BATTERY IN USE POWER E Limit SW On-Line PRIMARY LED (Secondary LED if installed): Normal - Turns ON. REVERSE SENSITIVITY (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND G RADIO GND CLOSE NO LIMIT SWITCH / CLAMP SLIPPING MAX GND RADIO SIG. STOP OPEN STOP CLOSE COM GATE DISABLE POSITION RECORDER UL ALARM 12V ALARM RET RESET GND 24V GND PARTIAL OPEN Motor On-Line PRIMARY LED (Secondary LED if installed): PRIMARY GATE OPEN RIGHT OPEN LEFT LED: Normal - Turns ON either LED according to switch setting. Error - Not ON. Check LIMIT SWITCH plug on back of MC-200. I BATTERY IN USE LED: Normal - Not ON. Error - Flashes on and off. Battery not plugged in to BATTERY IN port on BC-7 Battery Module. MAX BC-7 Battery Module ry tte Ba 4 F 1/2 E J lace Rep ry tte /OFF Ba ON ry tte Ba ST TE ry tte Ba Mod ry tte Ba ror Er IN ule K J BATTERY VOLTAGE LEDs: Normal - 3 LEDs turn ON - Fully charged batteries. Batteries need charging - LEDs will turn on in sequence until batteries are fully charged. Batteries are NOT necessary when AC power is available. K BATTERY IN ERROR LED: Normal - Not ON. Error - Turns ON. Battery not plugged in to BATTERY IN port. To turn OFF ALL POWER: 1. Turn OFF AC POWER Switch on MAX Toroid 15 Amp. Battery power remains ON. 2. WAIT for 15 seconds. 3. Press and HOLD (approx. 5 seconds) the ON/OFF BATTERY button until MAX BC-7 LEDs turn ON, then release button. LEDs will turn OFF. 23 matrix 1 matrix 1 Overview 1 Battery Back-Up Mode - Page 26 2 Primary Gate - Page 26 MATRIX 1 3 Maglock - Page 29 4 Gate Tamper - Page 30 MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE 5 In-Ground Loop Connection - Page 29 1 LEAVE CLOSED LEAVE OPEN MADE in USA 6 Anti Tailgate - Page 27 OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec ANTI TAILGATE 9 Close Timer - Page 26 EXIT CENTER EXIT 5 GATE TAMPER SAFETY 6 OFF ON 10 ID Plug & ID Plug Error LED - Page 30 UL MIN EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG MAX GATE SPEED OBD PORT BLACK BOX LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE SEC GATE GATE STATUS 18 19 20 21 22 BATTERY IN USE POWER 23 24 25 25 Matrix 1 Power - Page 33 26 Battery in Use - Page 33 MATRIX 1 Back B Single Pass Anti-Tailgate - Page 27 C Radio Safety Pause - Page 28 OFF ON A Gate in Motion Alarms - Page 28 Mode 0 OFF A Single Pass Anti-Tailgate B ON When turned “ON”; After a vehicle clears the Safety Loop, a closing gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate. ON Mode 1 OFF Gate in Motion Alarms Mode 0 ON Motion Alarm sounds before gate moves and continues until gate stops OFF Motion Alarms OFF Mode 1 ON Beeper Alert sounds in Battery Back-Up Mode while gate is in motion OFF Beeper Alert OFF Radio Safety Pause OFF ON C When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction. WWW.Max.US.com 24 11 OPEN COM CLOSE 17 23 OPEN/STOP/CLOSE Connection - Page 32 24 Gate Disable - Page 31 Gate Shut-Off Switch (Factory Installed) 16 MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING 15 STRIKE GND KEYPAD / RDR GND PHOTOCELL GND 22 Operators Communication LEDs - Page 22 & 33 FIRE DEPT GND MAX OPEN GND RADIO SIG. RADIO GND 20 Normal Opening Devices - Page 25 21 Close Photocell - Page 32 MAX 14 GND 19 Emergency Vehicle/Max Open Inputs - Page 30 REVERSE SENSITIVITY MIN 24VDC CLOSE 24V GND GND ID PLUG ERROR UL ALARM 12V ALARM RET RESET GND OPEN STOP CLOSE COM GATE DISABLE 12VDC STOP OPEN POSITION RECORDER (+) GND (-) 13 12 10 MOTOR MOTION (+) GND (-) 10 16 Motor Motion LEDs - Page 32 matrix 1 EDGE 1 MAX OFF 13 Partial Open - Page 31 18 Radio Relay - Page 28 Tamper NO COM GND Tamper IN PHOTOCELL 8 9 12 Radio Power - Page 28 17 Gate Status - Page 32 4 7 CENTER SAFETY 15 Selectable Gate Speed Control - Page 26 COM NC AUTOMATIC OPEN/CLOSE CONTROLS 8 UL Entrapment LEDs - Page 30 14 OBD Port Black Box - Page 28 MAG LOCK 2Sec 3 7 Loop Detectors - Page 29 11 UL Alarm Strobe Light Input - Page 31 Gate Shut-Off Switch (Factory Installed) - Page 34 2 MADE IN USA 26 matrix 1 ON wiring Overview 1 3 4 5 6 7 I 8 480. DE FLEC 968. 5 Loop Detectors See page 29. In-Ground Loops S See page 29. L afe MATRIX 1 BATTERY BACK-UP MODE oo ty p Lo Exit op LEAVE OPEN MADE in USA Maglock Connection: Must be specifically wired, See page 29. ON = Op TO 64 = Inctim MET 07 = De reasum Se ER cre e Se ns. ase ns D PO INDI Sens. ONWER CATO . OF = No RS DEF= No rmal ONTECT PowePowe r r OF = De F= 2 Hz No tect LoopFlash Detec 1 Fla Fa =Dela t 2 Fla sh ult y Tim 3 Flashes= Open ing shes= Sh Lo orted op =25% Both ch Loop Cu LED’sof Ind an PW rrent Fla uctange R Lo sh ce PrevLED Flaop Faing= iou sh ult s Lo ing op = Fault LE 1 2 3 SW 4 ON 1 SW 5 6 ON ON 2 7 OF OF = Freque 8 OFF ONF = Low ncy F SW OF = Mediu F = Mediu mON 3 Lo OF = Fa High m-Hi w F gh SW = Fail Se ON 4 SW il Sacure ON ON 5 fe OF OF = Outp ut OFF ONF = Pulse B F B sa on SW OF = Pu me En F ON 6 = Lolse as try OF = 2 op on ExA Fa it SWF = NoSeco ult ON 7 De nd De OF = No lay lay SWF = Infrmal ini Pres ON 8 te Presence OF = Se F en = Nonsiti ce Se vity Bo nsiti os vity t Bo ost 0 180 MA L S N SE R TE ME TO EC FL DE NS SE WER T ETEC PO ED D I SE RE T PRIMARY GATE LEAVE CLOSED S Lo afety op OPTIONS 2 ED Tel: OPEN LEFT OPEN 1 TIME Power MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC Gate Tamper: See page 30. AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL MAX 2200 ID Plug ID Plug: See page 30 MIN EDGE 2 ENTRAP PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN UL ALARM 12V ALARM RET RESET GND CLOSE MOTOR OVERLOAD OPEN COM CLOSE GATE STATUS MOTOR ON-LINE PRIMARY GATE SEC GATE ire o 3-WRadi Gate Shut-Off Switch Factory Installed. See page 34. BATTERY IN USE POWER EN 24V GND OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND RADIO SIG. GND Normal Opening Device Strobe Light See page 31. REVERSE SENSITIVITY NO LIMIT SWITCH / CLAMP SLIPPING MAX ID Plug Error LED. See page 30 Gate Status: See page 32. ON See page 28. F OF Security Device Gate Disable Switch or Timer See page 31. Emergency/Security Devices ED MAX OPEN (Overrides gate disable switch) Secondary Operator Connect to MC-200 See pages 22 & 33. S ES PR PhotoCell Edge Limit SW MC-200 MAX 2 1 POWER Edge MATRIX UL ON-LINE Entrap Motor Controller ERD 3 4 JOG JOG LEFT RIGHT RS-485 15 14 13 16 12 LED ON Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Normal Opening Devices Dry Contact (N.O.) ry da con r Se erato 1 Op atrix M NO T 3-Button SE RE to Station Additional See page 32. Reset Button Normal See page 32. Opening Security Device Device (N.O.) See page 30. 5 ERD Motor OverLoad Sensitivity Photo Cell (N.O.) Telephone Entry UL 325 Type B1 Dry Contact (N.O.) Keypad Separate power for Devices. GND to GND to Edge 1 or Edge 2 OPEN Cycle Photocells ONLY. See page 14. Edge 1 (N.O.) GND 12 VDC OR 24 VDC Photocell Power OS CL Stop (N.O.) Emergency OPEN (Overrides gate disable switch) Card Reader TE GA OP 24V Power for Matrix 1 ONLY. See page 33. ire o 4-WRadi Key Switch TE GA matrix 1 12 VDC OR 24 VDC Radio Power Motion Sensor UL LED Indicators ONLY. See page 30. MAX OFF 12VDC 250 mA Max. EDGE 1 CLOSE TIMER (+) GND (-) MAX 2200 MAX 1500 Safety Loops Wired in series MAX 1500 ID Plug UL SAFETY Security Camera Photocell (N.O.) GND Power GND to Edge 1 or Edge 2 CLOSE Cycle Photocells ONLY. See page 14 & 32. IS NOT UL 325 entrapment protection type B1. 12/24 Volt Wireless Sensing Edge Radio Receiver External Open/Close Key Switch, Dual Gate Operators See page 35. Edge 2 (N.O.) GND Sensing Edges: See page 15. Connect to Edge 1 and/or Edge 2. UL 325 entrapment protection type B2. 25 matrix 1 primary gate - open left / open right Set the Primary/single gate operator with Primary Gate setting. Secondary operator will automatically be set to the opposite opening direction as the primary gate operator when using dual gates. MATRIX 1 PRIMARY GATE GAT BATTERY RY BACK-UP ACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE A N/CLOSE CONTR CONTROLS ANTI TAILGATE EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY EXIT CENTER PHOTOCELL PRIMARY GATE OUTSIDE Property EDGE 1 UL SAFETY EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG SECONDARY OPEN LEFT PRIMARY OPEN RIGHT OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC UL ALARM 12V ALARM RET RESET GND NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND LIMIT SWITCH ON-LINE OPEN RIGHT LED turns ON for MAX setting ONLY MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS The Close Timer has 16 selectable settings for automatic gate close time. Knob at OFF position: close timer OFF. 1st click clockwise - Knob at MIN position: 1/2 sec... MIN MAX 2nd click clockwise: 1 sec... OFF 3rd click: 4 sec... CLOSE TIMER 4th click: 8 sec... 5th click: 12 sec (4 sec increments for each successive click up to 60 sec MAX) ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL P OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND RADIO SIG. GND FIRE DEPT GND MAX OPEN GND gate close timer RADIO GND OPEN LEFT RADIO SIG. INSIDE Property RADIO GND GND NOTE: 1/2 sec MIN position is recommended for High Traffic areas. selectable gate speed control MATRIX 1 The Gate Speed knob has 16 selectable settings to choose from, with maximum speed of 12 in/sec and minimum speed of 8 in/sec. Make sure gate speed is appropriate for the weight and length of the gate. Limit sensor activators MUST be installed and gate positions learned BEFORE gate speed can be selected, see page 36. PRIMARY GATE LEAVE CLOSED OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT MOTOR MOTION ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER OPEN STOP MAX CLOSE PARTIAL OPEN REVERSE SENSITIVITY GND MOTOR OVERLOAD OPEN POSITION RECORDER 12VDC GATE SPEED ID PLUG ERROR MOTOR MOTION ID PLUG STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS GND SEC GATE POWER 24V GND MOTOR ON ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) TRIKE STRIKE ND GND YPAD / RDR KEYPAD D GND PHOTOCELL TOCELL GND FIRE DEPT GND MAX OPEN GND MAX RADIO GND NO LIMIT SWITCH / CLAMP SLIPPING (+) GND (-) MIN RADIO SIG. NOTE: The Auto Gate Sync feature provides synchronous opening and closing between bi-parting gates (dual gate operators). BATTERY BACK-UP MODE LEAVE OPEN MADE in USA LED turns ON for MAX setting ONLY battery back-up mode The Battery Back-Up Mode setting will determine how the gate operator will function during an AC power failure. The number of gate cycles on a fully charged battery, using only battery power depends on the weight and length of the gate. MATRIX RIX 1 PRIMARY GATE BATTERY BACK-UP MODE DE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN LEAVE OPEN - The gate operator will continue to cycle the gate normally until the battery power can no longer cycle the gate. When this happens, the gate operator will open the gate and leave it in the FULL OPEN position until power is restored. ANTI TAILGATE ON OPEN 1 TIME - The gate operator will automatically FULLY OPEN gate once and leave it in the OPEN position until power is restored. 26 OFF 1.5Sec 2Sec MAG LOCK EXIT CENTER GATE TAMPER SAFETY OFF COM NC Tamper NO COM GND Tamper IN PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER TIME PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC LEAVE OPEN OPEN STOP MAX GATE SPEED MIN UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND GND FIRE DEPT GND MAX OPEN GND LEAVE CLOSED OBD PORT BLACK BOX 24VDC RADIO GND BATTERY BACK-UP MODE GND RADIO SIG. LEAVE CLOSED - The gate operator will continue to cycle the gate normally until the battery power can no longer cycle the gate. When this happens, the gate will close if not already in the CLOSE position, where it will remain until power is restored. Enough battery power is retained for a LIMITED time to operate emergency vehicle entry (Using opening devices connected to FIRE DEPT and/or MAX OPEN inputs to FULLY open gate). MAGLOCK DELAY OPEN RIGHT AUTOMATIC AUT MATIC OPEN/CLOSE OPEN/C CONTROLS OPEN 1 TIME FIRE DEPT/MAX OPEN Inputs matrix 1 MATRIX 1 anti tailgate PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ON CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN PHOTOCELL EDGE 1 UL SAFETY MAX MIN OFF ENTRAP EDGE 2 CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX MIN 24VDC MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND GND RADIO GND is ON EXIT EXIT CENTER RADIO SIG. Turned OFF - Close timer will close the gate. If an in-ground safety or exit loop ANTI gets activated during the close cycle, gate will REVERSE to the open position. TAILGATE Turned ON - (In-ground loops required) Gate will close after all the in-ground ON OFF loops have been cleared no matter how long the close timer is set for. If an in-ground safety loop gets activated during the close cycle, gate will REVERSE LED stays ON to the open position. when Anti Tailgate ANTI TAILGATE MATRIX 1 Back Single pass anti-tailgate Turned ON - (In-ground loops required) Gate will close after all the in-ground loops have been cleared no matter how long the close timer is set for. When an in-ground safety loop gets activated during the close cycle, gate will PAUSE and NOT reopen. When loop is cleared, gate will continue to close preventing UNAUTHORIZED entry. OFF OFF ON ON Mode 0 Single Pass Anti-Tailgate ON When turned “ON”; After a vehicle clears the Safety Loop, a closing OFF gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate. ON Mode 1 OFF Gate in Motion Alarms Mode 0 ON Motion Alarm sounds before gate moves and continues until gate stops OFF Motion Alarms OFF Mode 1 ON Beeper Alert sounds in Battery Back-Up Mode while gate is in motion OFF Beeper Alert OFF Radio Safety Pause OFF ON When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction. 2 1 WWW.Max.US.com MADE IN USA AUTHORIZED Vehicle AUTHORIZED Vehicle VALID open command was given. When last Safety Loop is cleared, gate will close. NOTE: If a VALID open command is received at this point, gate will stop and reopen. INSIDE Property SAFETY LOOP SAFETY LOOP - Gate Pauses SAFETY LOOP SAFETY LOOP OUTSIDE Property NO VALID open command. Safety Loop gets activated and PAUSES the closing gate. Gate will NOT reopen. Vehicle MUST back up for loop to clear, then gate continues to close. NO unauthorized entry. UNAUTHORIZED Vehicle Approaches NO VALID open command is given. Vehicle is attempting to activate safety loop before the gate’s close cycle is complete, expecting gate to reopen. UNAUTHORIZED Vehicle 27 matrix 1 MATRIX 1 Choose 12 VDC OR 24 VDC (250 mA Max.) Connect a 3-wire or 4-wire radio receiver to Matrix 1. Choose 12V or 24V, 250 ma max. power. CLOSE TIMER ON - Each time the remote button is pressed during the Close Timer countdown (gate is open) causes the timer to reset and begin again. When close timer countdown is complete, gate will close. CLOSE TIMER OFF - Sequence when pressing remote button: Press One Time - gate OPENS . . . NOTE: Signal range is Press Again - gate STOPS . . . significantly decreased when receiver antenna Press Again - gate CLOSES . . . remains inside operator Press Again - gate STOPS . . . cover. Sequence repeats when button is pressed again. BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED Removable Terminal OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec ANTI TAILGATE EXIT 12VDC ON EXIT CENTER COM NC Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER GND PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER 24VDC GND MAG LOCK AUTOMATIC OPEN/CLOSE CONTROLS PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC 24VD NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS GND ire o 3-WRadi (+) GND (-) POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO SIG. RADIO GND radio receiver Receiver Input ire o 4-WRadi MATRIX 1 Back Radio safety pause Turned ON - The radio transmitter (remote control) can PAUSE a MOVING gate by pressing the remote button. Pressing the remote button again will cause the gate to CONTINUE in the SAME direction. This process can be repeated as many times as desired. OFF ON OFF ON Mode 0 Single Pass Anti-Tailgate ON When turned “ON”; After a vehicle clears the Safety Loop, a closing OFF gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate. ON Mode 1 OFF Gate in Motion Alarms ON Motion Alarm sounds before gate m moves and continues until gate stops Mode 0 OFF Motion Alarms OFF ON Beeper Alert sounds in Battery Back-Up Mode while gate is in motion Mode Mod 1 OFF Beeper Alert OFF OFF Radio Safety Pause ON ng gate will ill pause if a radio di input signal is When turned "ON" a moving received. The next radio signal causes the gate to continue in the original direction. WWW.Max.US.com gate in motion alarms MATRIX 1 Back ON Mode 0 OFF OFF ON Mode 0 ON Single Pass Anti-Tailgate ON When turned “ON”; After a vehicle clears the Safety Loop, a closing OFF gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate. ON Mode 1 OFF Gate in Motion Alarms Mode 1 ON Motion Alarm sounds before gate moves and continues until gate stops Mode 0 OFF Motion Alarms OFF ON Beeper Alert sounds in Battery Back-Up Mode while gate is in motion Mode 1 OFF OFF Beeper Alert OFF OFF Radio Safety Pause WWW.Max.US.com obd port black box MATRIX 1 28 MADE IN USA PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OBD PORT BLACK BOX OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER CE PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER PARTIAL P OPEN O ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC GND OBD PORT OPEN STOP MAX GATE SPEED MIN 24VDC MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY OPEN COM CLOSE GATE STATUS USB Flash Drive SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND GND RADIO SIG. On Board Diagnostics (OBD) port will download a simple .txt file to troubleshoot gate operator errors and to view normal transaction logs. Plug a USB flash drive into port. LED will flash while file is downloading. When LED stops flashing, remove flash drive and plug it into any computer with an available USB port and simple text reader software (ie: notepad, word for PC or textedit for Mac). The operator’s event history is stored as a simple .txt file. Contained in the file is a log of the most recent 1000 events. Quickly identify and diagnose a complex or intermittent problem. The file can even be e-mailed to the factory for on site diagnosis if necessary. The files will be stored as an ongoing event history of the transactions that occur at the gate operator. ON When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction. BATTERY IN USE POWER 24V GND MODE 0 - Turned ON - Alarm will sound BEFORE and DURING gate cycle to alert surrounding area. NOTE: A strobe light can be connected to UL ALARM connection that will flash ON and OFF when the alarm is sounding. See page 31. MODE 1 - Turned ON - Alarm will beep when using ONLY battery power DURING gate cycling. This brings to attention that only battery power is being used and NOT normal AC power. MADE IN USA NOTE: See page 48 for more information about this unique feature. matrix 1 MAG LOCK MATRIX 1 Pos COM NC Tamper NO COM EXIT Maglock + - GND MATRIX 1 Diablo Loop Detector (Plug-In) affic Gre WER PO en for ov In Inc er 37 . ye ars! - S dica te tors Fa ady st in S bli dic - Dlow nk ate ete blin - Sh s po ct k - ort we Ind Op ed r 7 to ica en loo 30 tor loo p Vol p ts Re d AC or DC EDI OR 20 ma m ax . DET T EC . lo ab , Inc Di ols ntr Co T SE RE 4 P- Loop Detector Low Current Draw (Plug-In) 0 DS 480. FL 96 5 6 7 8 1 2 3 SW 4 ON 1 SW 5 6 ON ON 2 7 OF OF = Freque 8 OFF ONF = Low ncy F SW OF = Mediu F Med m-L ON 3 = iu OF = Fa High m-How F = il igh SW Fa Se ON 4 SW il Sacure ON ON 5 fe OF OF = Outp ut OFF ONF = Pulse B F B sa on SW OF = Pu En F = ls me as try ON 6 Lo e on A OF = 2 op Ex Faul it SWF = NoSeco t ON 7 De nd De OF = No lay lay SWF = In rmal fin Pr ON 8 ite es Presence OF = Se F ence = Nonsiti Se vity Bo nsiti os vity t Bo ost 2 3 ED I 48 DEF 0.96 5 = LECT 8. 6407 Op O = In tim MET = Decreaum Se ER crease Se ns. se ns. D Se PO IND ns. ONWER ICAT OR OF = No S DEF= No rmal ONTECT Pow Pow er er OF = De 2 HzF= No tect Lo Flas Dete op h= 1 Fl Fa Delact ul as y Tim 2 Fl h t 3 Flashes== Open ing ashe Sh Lo s=25 orte op Both % chd Loop Cu LED’ of In an PW rrent s Flasducta ge R Lo hi nc PrevLED Fl op Fang= e ious ashi ult Loop ng= Faul t -LP FL EC TO MET 4 5 6 7 Tel: 00 A18 LM NS SE OPEN STOP CLOSE COM GATE DISABLE (+) GND (-) 24V GND ID PLUG ERROR STOP 8 UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY R MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE SEC GATE OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND ON ON EDGE 2 ENTRAP ID PLUG 1 4 I 5 = EC 8.64 Op TO = In tim MET 07 = Decreaum Se ER crease Se ns. LE se ns D PO INDI Sens. ONWER CATO . OF = No RS DEF= No rmal TE ON CT PowePowe r r OF = De 2 HzF= No tect Lo Flash Dete op 1 Fl Fa =Delact 2 Flaash ult y Tim 3 Fl shes= Open ing ashe = Sh Lo s=25 orted op Both % ch Loop Cu LED’ of In an PW rrent s Flasducta ge R Lo hi nc PrevLED Fl op Fang= e ious ashi ult Loop ng= Faul t EDGE 1 MAX MOTOR MOTION ER MET OPTIONS Dia Co blo ntr ols k in tr , Stuc DE COM NC Tamper NO COM GND Tamper IN PHOTOCELL NS 3 ED Tel: ET EC T MAG LOCK GATE TAMPER OFF FLEC T 2Sec UL MIN OPEN SE POWER CLOSE TIMER MIN WER T EC I DET ED OFF 1.5Sec SAFETY MAX MA PO MAGLOCK DELAY OPEN RIGHT SAFETY LE ICL ED OPEN LEFT OPEN 1 TIME SAFETY 2 VE H SEC GATE CENTER SE RE MOTOR ON-LINE PRIMARY GATE BATTERY IN USE AUTOMATIC UTOMATIC OPEN/CLOSE CONTROLS TO DE OPEN COM CLOSE GATE STATUS PRIMARY GATE LEAVE CLOSED STRIKE GND KEYPAD / RDR GND PHOTOCELL GND CENTER 1 P-4 0 BATTERY BACK-UP MODE LEAVE OPEN MADE in USA LIMIT SWITCH ON-LINE MAX SPEED GATE SPEE EXIT N ON DS MAX GND OPEN/CLOSE CONTROLS SE CLOSE MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING OPEN STOP CLOSE COM GATE DISABLE 8 800 A1 LMS UL ALARM 12V ALARM RET RESET GND REVERSE SENSITIVITY MIN (+) GND (-) 7 MAX GATE SPEED OBD PORT BLACK BOX 24VDC (+) GND (-) 6 STOP OPEN POSITION RECORDER 12VDC FIRE DEPT GND N MAX OPEN GND 8 7 4 5 6 Loop Detector (Plug-In) 3 2 FAIL O OFF N FA OFF IL SA M OFF FE ED OFF HIG ON OFFH SEN O 0 SIT FF IV 3 LO ITY 7 NO W R HIG M H 2 LH T 1 DE DET EC EC ON 10 SEC OFF ON 5S EC O ON 10 N SEC OFF ON 5 2 EDGE 2 ID PLUG ERROR MOTOR MOTION ON 1 EDGE 1 ENTRAP (+) GND (-) Pos to appropriate loop port 3 SW 4 ON 1 SW 5 6 ON ON 2 7 OF OF = Freque 8 OFF ONF = Low ncy F SW OF = Mediu M ON 3 F = ediu m-L OF = Fa High m-How F igh SW = Fail Se ON 4 SW il Sacure ON ON 5 fe OF OF = Outp ut F Pu F OF ON = lse B F B sa on SW OF = Pu m En ON 6 F = lse e as try Lo on A OF = 2 op Ex Fa it SWF = NoSeco ult ON 7 De nd De OF = No lay lay SWF = In rmal fin Pr ON 8 ite es Presence OF = Se F = ns ence iti No vi Se ty Bo nsiti os vity t Bo ost GATE TAMPER SAFETY MAX OPTIONS MO EDI WER ON Reno Loop Detector (Plug-In) PO 5S 0.96 COM NC Tamper NO COM GND Tamper IN UL ADIO GND RADIO FL 8.64 5 = EC Op TO = In tim MET 07 = Decreaum Se ER crease Se ns. se ns D PO INDI Sens. ONWER CATO . OF = No RS DEF= No rmal ONTECT PowePowe r r OF = De 2 HzF= No tect LoopFlash Dete 1 Fl Fa =Delact 2 Flaash ult y Tim 3 Fl shes= Open ing ashe = Sh Lo s=25 orted op Both % ch Loop Cu LED’ of In an PW rrent s Flasducta ge R Lo hin nc PrevLED Fl op Fa g= e ious ashi ult Loop ng= Faul t LE CENTER ID PLUG RADIO SIG. DE EXIT PARTIAL OPEN Maglock Power OPTIONS ED I Tel: 48 MAG LOCK PHOTOCELL PHOT 1 EX T= SW 0S SW 8 EC OFF 2 DLY7 SEC OFF SW = OFF 0S SW 6 EC ON BO 5 OFF 2 S O EC OFF OFF SWST M 4 O OD ON N SW E FA O FR 3 IL N SEC EQ SW = LO ON URE SW 2 W 1 ON NO RM ON ON VEH OFF IC LE 8- DET 30 EC VD TO C R 2Sec OFF SAFETY Loop Detectors Matrix 1 will accept third party loop detectors in the 2 ports (center loop is NOT used). Each loop detector has a corresponding in-ground loop that must be connected for the loop system to operate (see below). Power down Matrix 1 BEFORE plugging in loop detectors. Refer to the chosen loop detector instruction manual for more information. Plug in desired loop detector Plug-In Loop Detectors RE NA&O E ON OFF Neg 4 OFF 1.5Sec CENTER MIN Tamper IN 3 MAGLOCK DELAY OPEN RIGHT AUTOMATIC OPEN/CLOSE CONTROLS CLOSE TIMER GND 2 PRIMARY GATE OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA ANTI TAILGATE Neg ON BATTERY BACK-UP MODE LEAVE CLOSED + STRIKE GND KEYPAD / RDR GND PHOTOCELL GND 2Sec FIRE DEPT GND MAX OPEN GND Maglock MUST be connected as shown. MAGLOCK DELAY: You MUST select a time delay when using a maglock. Maglock power disengages 1.5 sec or 2 sec before gate starts opening. MAGLOCK LED (Monitors Maglock): ON - Locked OFF - Unlocked Flashing - Problem with Maglock RADIO GND OFF 1.5Sec RADIO SIG. MAGLOCK DELAY maglock ON 1 2 0 3 SW 4 ON 1 SW 5 6 ON ON 2 7 OF OF = Freque 8 OFF ONF = Low ncy F SW OF = Mediu F Med m-L ON 3 = iu OF = Fa High m-How F igh SW = Fail Se ON 4 SW il Sacure ON ON 5 fe OF OF = Outp ut OFF ONF = Pulse B F B on SW OF = Pusam En F = ls e as try ON 6 Lo e on A OF = 2 op Ex Faul it SWF = NoSeco t ON 7 De nd De OF = No lay lay SWF = In rmal fin Pr ON 8 ite es Presence OF = Se F ence = Nonsiti Se vity Bo nsiti os vity t Bo ost 80 A1 LMS SE N ER MET TO FLEC DE SE Plug-In Loop Detector NS R WE PO T TEC DE I ED T SE RE ER DE S EN S PO WER T EC DET I ED Com, Gnd (Black) T SE RE r we Po inal m r e T External Loop Detectors Third party external loop detectors can be used if desired with the MAX External Loop Detector Cable Adapter. (1) One is included with the operator but more can be purchased if needed. Wire to l na back of r e Extoop r detector L cto te De Loop Detect Output (White) Power 15 VDC (Red) MAX External Loop Detector Cable Adapter Power Terminal In-ground loop connection Connect each in-ground loop wires to the appropriate input. Lead wires should be twisted together 6 twists per foot minimum. See page 16 for in-ground loop installation. Safety loop wires must be wired in series. Each LED will light when the corresponding loop detector get activated by a vehicle passing over its in-ground loop. LEDs will flash when there is an error with the corresponding loop detector. Removable Terminal MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED LEAVE OPEN MADE in USA EXIT OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TTAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER CENTER PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER SAFETY Safety loops need to be wired in series. PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND RADIO SIG. GND Lead Wires Outside Property SAFETY LOOP SAFETY LOOP EXIT LOOP Inside Property 29 matrix 1 MAX 1500 id plug BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS AU ANTI TAILGATE MAX 1500 Yellow AN ID Plug comes standard on Matrix 1. It identifies the model of gate operator and MUST be plugged in or the Matrix 1 WILL NOT function. Yellow plug MUST be used for the MAX 1500. Red plug MUST be used for the MAX 2200. EXIT EX CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY PHOTOCELL EDGE 1 SAFETY MIN OFF EDGE 2 ENTRAP CLOSE TIMER ID PLUG ER ERROR PARTIAL OPEN Power Warning Light MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND GND Security Camera Power MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON Tamper NO Tamp COM GND Tamper IN GATE GA TAMPER EXIT OFF CENTER PHOTOCELL PHOTOC EDGE 1 SAFETY MIN MAX OFF PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS Motion Sensor OPEN STOP CLOSE COM GATE DISABLE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE NOTE: See page 45 for more information about this unique feature. MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA PHOTOCELL OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/ OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT UL LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND GND UL entrapment LEDs UL ENTRAPMENT LEDs will indicate when a OPENING DIRECTION Photocell and/or Sensing Edge(s) have been activated. If alarm gets triggered, press reset button on side of operator to turn alarm off. NOTE: UL safety approved devices are wired to the MC-200 motor controllers ONLY. DO NOT wire them to the Matrix 1. EDGE 2 ENTRAP CLOSE TIMER FIRE DEPT GND MAX OPEN GND GATE TAMPER Tamper NO COM GND Tamper IN RADIO GND The GATE TAMPER can be used for various functions such as turning a warning light, siren or camera on when the gate is tampered with (Vandalized Gate). The gate operator defines a “Vandalized Gate” as UNAUTHORIZED movement of the gate. This can occur if the chain is dropped and gate is manually moved from the closed position or the gate is forced open from the closed position without authorization. TAMPER NO/Com Relay: Connect a warning light, siren, camera or an existing alarm system to relay. TAMPER IN/GND Input: Connect a sensor device to input. When Tamper In/GND gets triggered, device that is wired to Tamper relay (NO/Com) will activate. Siren MAX 2200 Red GND STOP OPEN POSITION RECORDER 12VDC 12 RADIO SIG. Existing Building Alarm System ID PLUG RADIO SIG. MAX 2200 ID PLUG ID PLUG ERROR LED: Will light when ID PLUG is missing. Gate Tamper MATRIX 1 ID PLUG ERROR ON EDGE 1 EXIT CENTER Tamper NO COM GND Tamper IN Tam GATE TAMPER SAFETY OFF CENTER PHOTOCELL ENTRAP EDGE 1 UL SAFETY EDGE 2 MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG STOP OPEN POSITION MAX SPEED GATE SP ED 12VDC ND GND UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SEN SENSITIVITY MOTOR OVERLOAD NO LIMIT SWIT SWITCH / CLAMP CLAM SLIPPING 24VDC OPEN COM CLOSE GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND T FIRE DEPT GND MAX OPEN GND REVERSE SENSITIVITY RADIO GND REVERSE SENSITIVITY LED: Will light when the gate encounters an obstruction triggering the ERD sensor. O SIG. RADIO GND emergency vehicle/max open inputs MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA FIRE DEPT GND MAX OPEN GND OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK ANTI TAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER ID PLUG ERROR MOTOR MOTION ID PLUG 30 Tamper NO COM GND Tamper IN CENTER PARTIAL OPEN 12VDC GND POSITION RECORDER OBD PORT BLACK BOX 24VDC DC OPEN STOP MAX GATE SPEED MIN CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS Knox Box Key Switch SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND GND FIRE DEPT GND MAX OPEN GND MAX OPEN Input: Can be connected to a key switch and used as an ADDITIONAL input from the FIRE DEPT input. The input will override the GATE DISABLE input and allow SECURITY personnel FULL 24/7 access. Gate FULLY opens. COM NC AUTOMATIC OPEN/CLOSE CONTROLS BATTERY IN USE POWER 24V GND FIRE DEPT lnput: Should be connected to a knox box device to allow the proper authorities to gain emergency access when necessary. The input will override the GATE DISABLE input and allow EMERGENCY personnel FULL 24/7 access. Gate FULLY opens. matrix 1 gate disable MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec MAG LOCK 2Sec COM NC An ON/OFF switch or 7-Day timer devices can be connected to the GATE DISABLE input. When these devices are turned ON, they will DISABLE normal opening devices such as keypad, exit loop etc. The FIRE DEPT/ MAX OPEN and RADIO inputs will remain enabled when GATE DISABLE has been turned ON. This is useful when the gated area needs to be secured from ALL but emergency or authorized vehicle entry. Some examples are: Residential home vacation period or during closed hours of a business when no one can monitor the property. When GATE DISABLE is turned ON: The operator will beep for 3 minutes BEFORE arming itself. This allows time to turn ON GATE DISABLE and Enabled inputs when GATE DISABLE is turned ON. leave the property before it is armed. NOTE: See page 48 for When FIRE DEPT/MAX OPEN gets activated: Gate opens and GATE more information about TAMPER relay will activate immediately. ON/OFF 7-Day Timer this unique feature. Switch When RADIO Input gets activated: Gate opens and GATE TAMPER relay will activate after 3 min. This allows time to turn OFF GATE DISABLE or disarm an existing building alarm system if connected. AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE GND GATE DISABLE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN OP ID PLUG ERROR MOTOR MOTION ID PLUG OPEN OP POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX CLOSE REVERSE SENSITIVITY RE MOTOR OVERLOAD OV MIN 24VDC UL ALARM 12V ALARM RET RESET GND NO O LIMIT SWITCH / CLAMP MP SLIPPING MAX OPEN COM CLOSE GATE STATUS (+) GND (-) SEC GATE POWER 24V GND MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) (+ TRIKE STRIKE ND GND KEYPA KEYPAD / RDR GND PHOTOCELL PHO GND GN FIRE DEPT GND X OPEN MAX D GND RADIO GND G. RADIO SIG. GND ON F OF IMPORTANT: It is NOT recommended activating the GATE DISABLE device while persons are present inside the property. partial open A gate can set to partially open by recording the PARTIAL OPEN gate cycle. LED will stay lit when PARTIAL OPEN is ON. The gate MUST open a minimum of 6 ft for a single vehicular gate and 10 ft for dual vehicular gates. If the opening distance you record is less than the minimum allowed, the operator will beep, NO recording will register and the LED will turn OFF. Retry recording with a greater opening distance. LED remains ON when recording is successful. IMPORTANT: Limit sensor activators MUST be learned BEFORE Partial Open can be recorded. MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec MOTOR MOTION To ERASE PARTIAL OPEN recording: Press and HOLD PARTIAL OPEN button for 5 sec. Blue LED turns OFF. 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILG TAILGATE EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY CLOSE PHOTOCELL EDGE 1 UL EDGE 2 ENTRAP PARTIAL OPEN GND ID PLUG ERROR MOTOR MOTION OPEN O POSITION RECORDER 12VDC STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSIT SENSITIVITY MOTOR OVERLOAD MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) FIRE DEPT GND MAX OPEN GND STRIKE GND KEYPAD / RDR GND PHOTOCELL GND GND RADIO GND To RECORD PARTIAL OPEN: 1. With gate in CLOSED position, press and release PARTIAL OPEN STOP OPEN button to START recording. Blue LED starts flashing. POSITION RECORDER 2. Press Motor Motion OPEN button to start gate’s open cycle. 3. Press Motor Motion STOP button when gate gets to desired partial open position. 4. Press PARTIAL OPEN button AGAIN to STOP recording. LED stops flashing, open position has been successfully recorded. LED remains ON. RADIO SIG. PARTIAL OPEN NOTE: See page 47 for more information about this unique feature. NOTE: The FIRE DEPT and/or MAX OPEN connected devices will always FULLY open gates even when the partial open is being used. UL alarm warning light input MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA Alarm Reset Button UL ALARM 12V ALARM RET RESET GND MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK ANTI TAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER PHOTOCELL UL SAFETY EDGE 1 MAX MIN OFF ENTRAP EDGE 2 CLOSE TIMER PAR PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG LUG POSITION RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN CLOSE REVERSE SENSITIVITY TIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND G OPEN COM CLOSE GATE STATUS SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND Strobe Light RADIO GND GND RADIO SIG. Press ALARM RESET BUTTON to turn OFF activated strobe light. COM NC AUTOMATIC OPEN/CLOSE CONTROLS BATTERY IN USE POWER 24V GND A UL ALARM (strobe light) can be connected. It will turn ON when the GATE IN MOTION - Mode 0 and/or Mode 1 are turned ON (see page 28). OPEN LEFT OPEN 1 TIME 31 matrix 1 MATRIX 1 gate status monitoring BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED OPEN COM CLOSE GATE STATUS GATE STATUS LEDs will turn ON when gate is in the OPEN or CLOSED position. OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MAX MIN OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN Connect a gate monitoring device to GATE STATUS relays to show if gate is in the OPEN or CLOSED position. OPEN/COM Relay: Activates momentarily (1 sec) when gate gets to the OPEN position. CLOSE/COM Relay: Activates when gate gets to the CLOSED position. ID PLUG ERROR MOTOR MOTION ID PLUG GND N PE MOTOR OVERLOAD OVERL NO LIMIT SWITCH / CLAMP SLIPPING OPEN COM CLOSE CL GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND ED FIRE DEPT GND MAX OPEN GND OS CL CLOSE REVERSE SENSITIVITY Y MIN MAX GND RADIO GND TE GA STOP MAX GATE SPEED OBD PORT BLACK BOX 24VDC RADIO SIG. O TE GA OPEN POSITION RECORDER 12VDC Remote Gate Monitoring Device in Remote Location UL ALARM 12V ALAR RET ALARM RESET GND open / stop / close Connection MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA OPEN STOP CLOSE COM GATE DISABLE The OPEN/STOP/CLOSE inputs will allow a standard 4-wire 3-Button Station or an additional External RESET Button to be connected. Corresponding LEDs will light when each button is activated. MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER CLO PAR PARTIAL OPEN ID PLUG ERROR MOTOR MOTION D ID PLUG OPEN POSITION SITION R RECORDER 12VDC OPEN GND STOP MAX GATE SPEED OBD PORT BLACK BOX 24VDC UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY REVE MOTOR OVERLOAD OVE MIN NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS (-) (+) GND (-) SEC GATE POWER 24V GND MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPA KEYPAD / RDR GND PHOTOCELL PH RE DEPT FIRE GND MAX OPEN GND T SE LIMIT SWITCH ON-LINE E oR t Com Additional External Reset Button closing photocell connection MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED Choose 12 VDC OR 24 VDC (250 mA Max.) LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec ANTI TAILGATE EXIT 12VDC ON EXIT CENTER OFF PHOTOCELL EDGE 1 UL MAX MIN OFF EDGE 2 ENTRAP CLOSE TIMER 24VDC PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC 24VD NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO SIG. GND PHOTOCELL GND 12V or 24V Photocells COM NC Tamper NO COM GND Tamper IN GATE TAMPER SAFETY SAFETY Power GND N.O. GND MAG LOCK CENTER GND GND 2Sec AUTOMATIC OPEN/CLOSE CONTROLS POWER 24V GND The PHOTOCELL input will allow a CLOSING DIRECTION PHOTOCELL to be connected. 12V or 24V power can be supplied for the photocells. NOTE: This input is NOT UL SAFETY PHOTOCELL. ALL UL inputs MUST be made at the MAX MC-200 motor controller on the gate operator. OUTSIDE Property O SIG. RADIO S ES PR STOP Com RADIO GND 3-Button Station DIO GND RADIO GND STOP CLOSE Additional CLOSING Cycle Photocells can be connected. INSIDE Property motor motion leds MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED REVERSE SENSITIVITY LED: Will light when the gate encounters an obstruction triggering the ERD sensor. ANTI TAILGATE 32 MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK EXIT ON EXIT CENTER GATE TAMPER SAFETY COM NC OFF Tamper NO COM GND Tamper IN CENTER CEN PHOTOCELL MOTOR OVERLOAD UL SAFETY MIN ENTRAP PARTIAL OPEN EDGE 2 ID PLUG ERROR MOTOR MOTION MOT ID PLUG POSITION RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN N STOP MAX GATE SPEED MIN MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND GND RADIO GND NO LIMIT SWITCH / CLAMP SLIPPING EDGE 1 MAX OFF CLOSE TIMER RADIO SIG. NO LIMIT SWITCH/CLAMP SLIPPING LED: Will light when either limit sensor does NOT activate from it’s learned positions. OPEN LEFT OPEN 1 TIME AUTOMATIC OPEN/CLOSE CONTROLS REVERSE SENSITIVITY MOTOR OVERLOAD LED: Will light when excessive current is being drawn by motor caused by damaged gate hardware or gate is too heavy. LEAVE OPEN MADE in USA matrix 1 gate operators communication leds PRIMARY/SINGLE operator’s MC-200 has been wired to the PRIMARY GATE (Factory Wired). MATRIX 1 SECONDARY operator’s MC-200 gets connected to the SEC GATE (+, GND, -). See page 22. PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LIMIT SWITCH ON-LINE LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec ANTI TAILGATE EXIT MOTOR ON-LINE ON EXIT CENTER OFF PHOTOCELL (+) GND (-) (+) GND (-) OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT K BOX BLACK MOTOR OVERLOAD M MIN 24VDC UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY NO LIMIT SWITCH / CLAMP SLIPPING SL MAX OPEN COM CLOSE GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE PHOTOCELL P KEY KEYPAD / RDR LIMIT SWITCH ON-LINE (+) GND (-) MAX OPE OPEN FIRE DEPT Factory Wired RADIO GND GND RS-485 Power In BATTERY LIMIT PACK SWITCH ALARM Secondary MAX MC-200 MATRIX BOARD 24V power for matrix 1 MATRIX BOARD MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA POWER 24VDC POWER from PRIMARY/SINGLE operator ONLY. POWER LED: Will light when 24V low voltage power is connected. ANTI TAILGATE 24V GND EXIT ON EXIT CENTER OFF 1.5Sec 2Sec MAG LOCK COM NC Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MAX MIN OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC Factory Wired GND MAX X GATE OBD PORT BLAC BOX BLACK STOP UL ALARM 12V ALARM RET RESET GND CLOSE C REVERSE SENSITIVITY SPEED EED MOTOR OVERLOAD MIN 24VDC NO O LIMIT SWITCH / MAX OPEN COM CLOSE GATE GAT STATUS ND GND 24V GND GND POWER MATRIX BOARD battery in use led MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT BATTERY IN USE ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER C PHOTOCELL UL SAFETY EDGE 1 MAX MIN OFF ENTRAP EDGE 2 CLOSE TIMER ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN CLOSE REVERSE SENSITIVITY MOTOR TOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND OPEN COM C CLOSE GATE STATUS STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND GND RADIO GND POWER PARTIAL OPEN RADIO SIG. BATTERY IN USE LED will light when operator is using ONLY battery back-up power. The GATE IN MOTION Alarm can be set up to sound alarm when operator is using ONLY battery power DURING gate cycling. This brings to attention that only battery power is being used and NOT normal AC power. See page 28. LED Flashing NOTE: BATTERY IN USE and POWER LEDs flash together when the battery is not plugged into the BATTERY IN port of the MAX BC-7 Battery Module. Make sure battery plug is correctly installed and there is no damaged or loose wires. BATTERY BATTER IN USE LIM LIMIT SWITCH ON-LINE MOTOR OTOR ON-LINE PRIMARY GATE SEC GATE BATTERY IN USE POWER 24V GND Primary/Single MAX MC-200 (+) ALARM GND BATTERY LIMIT PACK SWITCH STRIKE GND MOTOR INPUTS FIRE DEPT GND MAX OPEN GND Power In RADIO GND MOTOR RADIO SIG. LIMIT SWITCH RS-485 (+) RS-485 (-) GND PWR 24V - NOTE: DO NOT power external devices using this connection. This power is reserved for Matrix 1 and UL opening cycle entrapment photocells ONLY. MAGLOCK DELAY OPEN RIGHT AUTOMATIC OPEN/CLOSE CONTROLS GATE DISABLE Primary/Single MAX MC-200 MOTOR MOTOR INPUTS OPEN STOP CLOSE COM GATE DISAB DISABLE ALARM (+) GND (-) BATTERY LIMIT PACK SWITCH (+) GND (-) MOTOR INPUTS RS-485 (+) RS-485 (-) GND PWR 24V - Power In SEC GATE EDGE 1 UL MAX MIN PRIMARY GATE RS-485 (+) RS-485 (-) GND PWR 24V - MOTOR COM NC Tamper NO COM GND Tamper IN CENTER RADIO SIG. MOTOR ON-LINE LEDs: will light for each gate operator’s MC-200 Motor Controller that the Matrix 1 is successfully communicating with. MAG LOCK GATE TAMPER SAFETY SAFETY LIMIT SWITCH ON-LINE LEDs: will light for each gate operator’s limit switch that the Matrix 1 is successfully communicating with. 2Sec AUTOMATIC OPEN/CLOSE CONTROLS 33 matrix 1 gate shut-off switch This factory installed switch will disable the normal opening devices when turned ON, such as keypad, exit loop etc. Only the Jog Left or Jog Right buttons on the MAX MC-200 motor controller will operate gate when Gate Shut-Off switch is ON. PhotoCell Edge Limit SW Edge MATRIX UL ON-LINE Entrap Motor Controller 15 14 13 16 12 ERD LED ON 3 Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell MC-200 MAX 2 1 POWER 4 JOG JOG LEFT RIGHT 5 ERD Motor OverLoad Sensitivity MAX MC-200 motor controller This feature is useful when the gate operator is being serviced. The gate operator can not accidentally get activated while this switch is ON. IMPORTANT: When the Gate Shut-Off switch is turned ON, operator will be disabled and it will “BEEP” for a few seconds to indicate that Gate Shut-Off switch is ON. ch wit ton S ff ut t-O te Ga u Sh set Re rm Ala B Dropping the Chain If an existing alarm system (Building alarm system) is connected to the GATE TAMPER relay, notify proper authorities BEFORE dropping the chain. MATRIX 1 34 PRIMARY GATE LEAVE CLOSED OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER PHOTOCELL UL SAFETY EDGE 1 MAX MIN OFF S ENTRAP EDGE 2 CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE OPEN COM CLOSE GATE STATUS SEC GATE BATTERY IN USE POWER 24V GND PRIMARY GATE (+) GND (-) MOTOR ON-LINE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND RADIO GND GND RADIO SIG. IMPROPER Dropping of Chain (Vandalize): Gate Shut-Off switch is NOT turned ON. When the chain is improperly dropped (Vandalized), the OPERATOR ALARM and GATE TAMPER relay will activate. The operator will shut down all operating functions. The alarm reset button MUST be pressed to turn OFF the alarm and reset the operator. If GATE TAMPER relay is connected to an existing building alarm system, then they will get a triggering of their alarm system and should be notified of the situation. BATTERY BACK-UP MODE LEAVE OPEN MADE in USA FIRE DEPT GND MAX OPEN GND PROPER Dropping of Chain (Normal Operator Servicing): 1. Turn Gate Shut-Off switch ON to disable operator alarm. 2. Drop the Chain. ONF 3. GATE TAMPER relay WILL be activated. OF Gate ff O 4. Service operator. utSh 5. Reconnect the chain to gate. 5. Turn Gate Shut-Off switch OFF. ON 6. Rearm an alarm system that may be connected F te OF hGuat-Off to the GATE TAMPER relay. Gate Tamper Relay matrix 1 external Open/Close key switch - optional An Optional External Open/Close Key Switch can be connected that allows dual gate operators to be electronically moved open or closed at the same time by wiring both operators to the external key switch. Connect (3) three wires from each MAX MC-200 Motor Controllers to an External Open/Close Key Switch depending on your specific installation, see below. Key Switch Key Switch Secondary MAX MC-200 Motor Controller Close Terminal Close Terminal Open Terminal Gnd Open Terminal Secondary MAX MC-200 Motor Controller SECONDARY OUTSIDE Property Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell PRIMARY Primary/Single MAX MC-200 Motor Controller Gnd Primary/Single MAX MC-200 Motor Controller SECONDARY OUTSIDE Property INSIDE Property PRIMARY INSIDE Property OPEN LEFT OPEN RIGHT OPEN RIGHT OPEN LEFT Primary/Single Open LEFT Primary/Single Open RIGHT External Open/Close Key Switch 22 AWG Min. 3-conductor twisted pair, shielded cable IMPORTANT: The External Open/Close Key Switch WILL override GATE DISABLE switch/timer device when turned ON but the GATE TAMPER relay WILL be activated. E OS CL EN ) (+ ) 85 (- -4 5 D S 8 N R S-4 G 4V 2 R R W P OP MO TO R IX TR RD MA OA B Po w er In RM R TO S O T M PU IN IT H LIM ITC RY SW TE K BAT PAC Se M MA co ot X nd or M a Co C- ry nt 20 ro 0 lle r In w er o P T O R O M -2 ontr MCtor C r olle D ER tor M o oad erL Ov D EsiRtivity Se n Pho to Cel PO lE WE dg e R Lim Mo -2 2 it SW tor 00 UL Co Ent ntr rap Edg 1 e olle MA r O TR MC N-L IX IN E JO M LE AX LE G D FT JO ON RIGG HT 1615 14 3 M 00 UL p ra Ent 14 1312 4 5 R A AL R W 3 Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell WE PO it S Lim 1 ATRIXE M e N-LIN Edg O Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell e Edg ell 2 toC Pho D LE M G JO HT G RIG JOFT LE 15 16 X MAON BAT PAC TER K Y LI SW MIT ITC H le ng Si 00 r y/ -2 lle ar C tro im M n Pr AX Co M or ot R TO TS MOINPU R S R -4 S 8 -4 5 8 (+ P 5 W G ( )R N -) 2 D 4 V - ALA M BO ATR AR IX D 13 12 4 5 SeERD nsi tiv ity ER D M Ov otor erL oa d Mo Secondary Primary/Single External Open/Close Key Switch In a Secure Place 3 Wires to Key Switch 3 Wires to Key Switch 35 Adjustments open and close limits The limit sensor activators MUST be installed on BOTH ends of chain to indicate the OPEN and CLOSE positions of the gate or DAMAGE will occur. They will activate the corresponding LIMIT SENSOR (Gray or Black) when they move within range, stopping the gate at the desired positions. The limit sensors have been FACTORY INSTALLED for front mounting position. If rear mounting position is being installed, make sure the limit sensors have been moved to the correct positions (see below). IMPORTANT: LEDs MUST light up when gate reaches OPEN and CLOSE positions or operator WILL NOT learn gate positions. If gate positions are not learned, gate cycling speed will remain slow during normal operation. te Ga et k rac B Limit Sensor Activator installation Plu g Plu g Limit Sensor Activator (Magnet) te Ga et ck Bra BLACK Limit Sensor Plu g IMPORTANT: Cycle the gate OPEN and CLOSED AFTER the limit sensor activators have been installed. Operator will cycle slowly to LEARN the open and closed gate positions. After the operator learns the gate positions, it will cycle at the GATE SPEED selected for normal operation, see page 26. LED lights when sensing a limit sensor activator (Magnet). GRAY Limit Sensor NOTE: Refer to page 38 for Limit Sensor wiring. Back View Back View Limit Sensor Activator Factory Installed GRAY Limit Sensor Factory Installed BLACK Limit Sensor Limit Sensor Activator Reposition BLACK limit sensors to aligned with chain. GRAY Limit Sensor Activator Limit Sensor Activator Front Mounting Position Rear Mounting Position “Fine Tune” Limits Adjustment PhotoCell Edge Limit SW Edge MATRIX UL ON-LINE Entrap Motor Controller 15 14 13 16 12 ERD LED ON 3 Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell MC-200 MAX 2 1 POWER 4 JOG JOG LEFT RIGHT 5 ERD Motor OverLoad Sensitivity Push and HOLD the JOG LEFT or JOG RIGHT buttons accordingly on the MAX MC-200 motor controller to move the gate (release the button to stop gate). This allows gate to be moved back and fourth without leaving the operator to “fine tune” the open and close gate positions if desired. WARNING: Avoid moving gate while “Fine Tune” adjusting. 36 IMPORTANT: Remove breather pin from gear reducer BEFORE cycling operator. Breather Pin N IO UT CA MOVE RE RE FO BE TION RA E OP Adjustments reverse sensor (erd) The MAX 1500 / MAX 2200 is equipped with an ERD Sensor - Electronic Reversing Device (Type A) that functions as the primary entrapment protection according to UL 325 standards. The gate will reverse direction after encountering an obstruction in either the OPEN or CLOSE gate cycle. When the gate encounters an obstruction during the CLOSE cycle, it will reverse to the open position and PAUSE the gate. An input command (press remote button or exit loop activation) is needed BEFORE the gate will reset and close again. When the gate encounters an obstruction during the OPEN cycle, it will reverse approximately 6 inches and PAUSE the gate. An input command (press remote button or exit loop activation) is needed BEFORE the gate will reset and open again. For the ERD Sensitivity to function correctly: • Limit sensors MUST be learned BEFORE adjusting the ERD Sensitivity. See previous page if you have questions about how limit sensors are learned. PhotoCell Edge Limit SW POWER Edge MATRIX UL ON-LINE Entrap Motor Controller 15 14 13 16 12 ERD LED ON 3 Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell MC-200 MAX 2 1 4 JOG JOG LEFT RIGHT 5 ERD MA TRIX Motor OverLoad MA DE 1 BACKBATT -UP ERY MOD LE E CLOSAVE in US A LEAV OPENE AU TO MA TIC AN TAIL TI GATE EXIT Sensitivity ON CENT ED OP LEFTEN OS EXIT OFF PRIM GATEARY OP 1 TIMEN E OP EN /CL EC ER CENT ER SAFET CLOS E ID PLUG C D MOT PO RECOSITION RD ER OB BLACD PORT K BO X MAX GATE ENTR AP ION SPEE D CLOS REVE RSE E SENS ITIVIT MO TOR Y OVER LOAD NO LIM CLM SW AMOITTO P SL ITC IPPR H / ING OPEN CO BA CLOS MPACKTTERY E SW LIMIT ITC E (+) GN D (-) SE GATEC 1 2 UL AL ALARARM 12 M V RESERET GN T D GATE PST ow ATer USIn LIM SW IT ON ITCH -LINE MO PRIM ON-LITOR NE GATEARY BATT ER IN US Y E 24V GN D (+) EDGE EDGE ID PL ERROUG R oto Ce PO ll Ed W ge MC ER Lim Mot -2 2 it SW or 00 UL Con En 1 tro trap Edge ller MA ON TR H POW ER )- 5 (+ (-) 48 5 ND RS- S-48 G 24V R R PW IX R D AT R M OA B -LI IX NE JO M LE AX LE G D ON FT JO RIGG HT t 1615 14 3 E 13 12 4 5 1/2 SeERD ns itiv ity F ON /O Ba FF tte ry Repla Ba ce tte ry ER D M Ove otor rLoa 115V ERD Sensitivity Ph PHOT OCEL L UL MOT STOP GN D (-) RA DIO SIG. RA DIO GN D FIR GN E DEPT D MA GN X OPEN D STRI GN KE KEYPD AD GN D / RD PH R OTOC GN ELL D MA X OR OPEN OP EN STOP CLOS E CO M GATE DISA BL C D M 5 COM NC r NO COM Tam GND per IN R LA A 4 MAG LOCK Tam pe R TO S O T M PU IN 3 2Sec GA TAM TE PER 12VD GN 24VD GN Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell MAX AX X LED ON ON Sec TY OFF MA X TIM ER MIN A. Turn knob until blue LED lights up. Max sensitivity reached, Position 1. “1” - Maximum sensitivity setting. Too sensitive for most gates. (LED lights) “16” - Minimum sensitivity setting. Not sensitive enough for most gates. (LED is off) MAG DELALOCK Y 1.5 OL S PART OPENIAL NO mechanical hard stop for knob. 1 14 13 15 16 1 6 12 OFF TR SAFE Y MIN 16 sensitivity setting positions. Adjusting ERD Sensitivity OP RIGHEN T ON FU Ba TE ST Ba tte ry tte ry Mo du le IN PW R ErrorIN 4 5 ro X MA To ! V om S.c H E HIGAG OLT nect on fore disc be unit wer g po icin rv se L I M I T S E N S O R t n 'bra ie de avan tret l'en 15 14 13 16 12 3 p 7 Am Amp 15 id On Off N! TIO TEN AT .U ax w.M ww G NIN AR W ! LED ON SE WER PO AC H E HIGAG LT r VO nche MAX pu t In ec Sel ge or lta Vo AC 5V 11 AC 0V 23 d B. Turn knob counter-clockwise to reduce sensitivity during ERD testing as needed. (LED remains OFF for all but position 1) ERD Sensitivity Alarm Reset Button Testing ERD Sensitivity Allow the gate to strike an immobile object while OPENING and CLOSING. The gate MUST reverse direction after striking the object. Increase or decrease the ERD Sensitivity as needed. Repeat this process until the correct sensitivity is achieved. If alarm sounds while preforming this procedure, press alarm reset button on operator to shut off alarm. IMPORTANT: When satisfied with ERD adjustment, cycle the gate 3 or 4 times to make sure that the ERD sensor does not falsely trigger during normal gate operation. Readjust if this happens. NOTE: When solid gates are installed in unusually high wind areas, ERD sensor can be set to Min (position 16) to keep the gate cycling normally in such extreme conditions. CAUTION: Minimum sensitivity setting (position 16) results in gate exerting MAXIMUM force before reversing direction. 37 Maintenance max 1500 / 2200 primary/single wiring schematic MATRIX 1 BATTERY BACK-UP MODE Solar Panel 24V PRIMARY GATE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN “Optional” MAX Solar Power Kit CENTER PHOTOCELL UL EDGE 1 ENTRAP EDGE 2 Solar Panel Electronics Box MAX OFF PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC OBD PORT BLACK BOX 24VDC STOP MAX GATE SPEED MIN MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND GND RADIO SIG. to POWER/SOLAR IN GND OPEN MAX Toroid 15 Amp Box AC Select Input Voltage 115VAC or 230VAC IN Input AC Power 115VAC or 230VAC MIN CLOSE TIMER 115V SAFETY Black POWER White FUSE On www.Max.US.com Off Green 7 Amp MAX Toroid 15 Amp Gate Shut-Off O Switch I www.Max.US.com Motor POWER IN Battery Pack TO MOTOR CONTROLLER Electronic Gate OPEN/CLOSE MAX BC-7 Battery Module POWER/SOLAR IN BATTERY IN Alarm Reset Button Alarm MAX MC-200 Motor Controller Sensor Gray 38 Sensor Black GND - PACK SWITCH MATRIX BOARD PWR 24V - INPUTS RS-485 (-) - Limit RS-485 (+) - 5-Pin 4-Pin 3-Pin 6-Pin 2-Pin 3-Pin MOTOR Power In MOTOR BATTERY LIMIT ALARM Limit Maintenance max 1500 / 2200 secondary wiring schematic Solar Panel 24V “Optional” MAX Solar Power Kit Solar Panel Electronics Box 115V AC Select Input Voltage 115VAC or 230VAC IN Input AC Power 115VAC or 230VAC to POWER/SOLAR IN 4-Pin Not Used MAX Toroid 15 Amp Box Black POWER White FUSE On www.Max.US.com Off Green 7 Amp MAX Toroid 15 Amp Gate Shut-Off O Switch I www.Max.US.com Motor POWER IN Battery Pack TO MOTOR CONTROLLER Electronic Gate OPEN/CLOSE MAX BC-7 Battery Module POWER/SOLAR IN BATTERY IN Alarm Reset Button Alarm PACK SWITCH MAX MC-200 Motor Controller Sensor Gray GND - INPUTS PWR 24V - Limit RS-485 (-) - MOTOR Power In MOTOR BATTERY LIMIT ALARM Limit RS-485 (+) - 5-Pin 4-Pin 3-Pin 6-Pin 2-Pin 3-Pin To “SEC GATE” input on Matrix 1 MATRIX BOARD Sensor Black 39 maintenance qualified gate operator technician Maintenance and repair of the gate operator must be preformed by a qualified professional gate operator technician. The following services need to be periodically performed: • Turn ON the Gate Shut-Off Switch BEFORE performing any maintenance. • Check and adjust the gate operator’s force, speed, and sensitivity. • Make sure all power (AC/DC) connections are corrosion free. • Check all batteries for proper voltage. • Check the incoming line voltage and confirm it is within 10% of its rating (115 or 230 volts). • Verify battery backup functionality by turning off the power source (115 VAC and 230 VAC). Restore power after testing. • Check that chain is not too loose and remove chain links if necessary. DO NOT make chain too tight. • Check wheels, guide rollers and chain and lubricate with heavy-duty, high-performance lubricant where needed. • Check V rail for signs of cracking or separation from ground. • Test all contact and non-contact sensors, in-ground vehicle loop detectors, keypad, telephone entry system or any other access control devices that are used to control the gate operator. • Test the manual release feature. MAKE SURE END USER/HOME OWNER KNOWS HOW TO PROPERLY REMOVE GATE OPERATOR FROM SERVICE AND WHO TO CONTACT FOR PROFESSIONAL ASSISTANCE. Date Installed: Installer/Company Name: Phone Number: Operator Serial Number: end user / homeowner Any repairs and modifications must be preformed by a qualified professional gate operator technician. If the gate or gate operator ever malfunctions, end user/home owner needs to immediately remove the gate operator from service (manually position gate (see manual release) in a desired prolonged position and turn ALL power OFF to the gate operator). End user/home owner must call a qualified professional gate operator technician for any repairs and modifications. The gate operator is virtually maintenance free to an end user/home owner, minimal maintenance is recommended to ensure reliable operation. End user/home owner: • Scheduled maintenance should be performed approximately every six months by a qualified professional gate operator technician, or when unusual noises are heard from the wheels, chain, guide rollers and/or gate operator. • DO NOT remove the operator cover to perform any normal maintenance. • Lubricate wheels, chain, guide rollers periodically with heavy-duty, high-performance lubricant and clean up all excess lubricant. • Make sure there are no vehicles or pedestrians in the path of the gate while performing maintenance. • Make sure the person performing maintenance is the only person in control of all control devices in order to avoid possible involuntary activation of the gate operator. Gate operator MUST be removed from service while maintenance is performed. • Keep any water from landscape watering hoses or sprinkler systems away from the gate and gate operator area. • Keep the area around the gate and gate operator as clean as possible. • Keep any debris away from the gate’s moving path. • Test periodically (use caution) all safety sensors, in-ground vehicle loop detectors, keypad, telephone entry system or any other access control devices that are used to control the gate operator. Make sure everything is working properly. • Solar panel must be cleaned periodically if solar power is being used. 40 maintenance electronic gate open / close 1 Slide door open and insert key. 2 Turn and HOLD key either way for reversible gate directions. CAUTION: Keep pedestrians and vehicles clear of the gate while it is moving. NOTE: The gate cannot be manually pushed open. mechanical gate release (manual release) The chain is mechanically dropped to manually release the gate. The GATE SHUT-OFF SWITCH MUST be turned ON before dropping the chain (See 1 below). Dropping the chain without turning the Gate Shut-Off switch ON will activate the ALARM and GATE TAMPER feature, See page 34 for complete information about Gate Shut-Off switch operation. Optional MAX Chain Release Preform 1 . ON Insert key and turn to unlock chain. F OF 1 Slide cover door open. Turn Gate Shut-Off switch ON. Gate chain can be dropped without the ALARM activating. The GATE TAMPER relay WILL be activated. Ga te Bra cke t Press down lever to release chain. See page 49 for more information about MAX chain drop mechanism. 41 maintenance audible alarm If the Alarm Sounds During Normal Gate Operation: When the gate encounters TWO consecutive obstructions before completing a gate cycle, the alarm will sound and the gate will PAUSE in the position where the second obstruction occurred. CHECK THE GATE AREA FOR ANY PROBLEMS BEFORE pressing the alarm reset button on the operator to shut off the alarm and reset the gate. NOTE: Alarm will automatically shut-off after five minutes but will not allow gate to operate until the alarm reset button is pressed. Some reasons why the alarm sounds: • A FOREIGN OBJECT is on the gate frame while the gate is moving. • The gate is TOO HEAVY. • Debris is on the gate rail such as mud, rocks dirt etc. and gate CANNOT move freely. • WHEELS are NOT ON GATE RAIL and gate CANNOT move freely. • WHEELS are BROKEN and gate CANNOT move freely. Gate is Closing • The gate is HITTING a VEHICLE. Alarm Reset Button • The gate operator tries to close the gate but gate gets CAUGHT on an object and cannot complete a gate cycle. 42 maintenance replacement parts list Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 MAX 1500/2200 Cover with Lock and access door MAX 1500 1/2 HP Brushless DC Motor MAX 2200 1 HP Brushless DC Motor MAX 1500 Gear Reducer for 1/2 HP Motor MAX 2200 Gear Reducer for 1 HP Motor Cover Locking Bracket Output Sprocket Roller Sprocket/ Idler Wheels BLACK Limit Switch Sensor GRAY Limit Switch Sensor Matrix 1 Control Bd Assembly MAX MC-200 Motor Controller Assembly MAX Toroid 15 Amp Box Main Chassis MAX BC-7 Battery Module (7 AHr) Single Gang Electrical Boxes 1 2 4 3 MAX 1500 MAX 2200 5 6 7 8 15 11 9 10 115V 12 14 ut t Inp lec Se tage or Vol VAC 115 VAC 230 AC IN FUS E R WE PO On Off 7 Am p 13 16 43 max 1500 / 2200 warranty Maximum Controls LLC (“Manufacture”) warrants the original purchaser of this product, for the purpose to which this product is originally installed, that the product is free from defect in materials and/or workmanship for a period of 8 years for the Brushless DC Motor and cover, 5 years for everything else with the exception of the batteries which are limited to a 1 year warranty. The performance of this product is dependent on compliance to the instructions, maintenance, operation, and testing clearly outlined in the user manual. Failure to comply completely with those instructions will void this warranty in its entirety. This warranty does not cover damage to the product caused by vandalism, water damage, direct hit lightning strike, or installation errors. This warranty does not include any labor charges that might be needed to troubleshoot, replace, or repair a problem. If, during the limited warranty period, one of the components exhibits a defect in material and/or workmanship, please call 949-699-0220 before dismantling the product. Shipping instructions and an RMA (Return Material Authorization) Number will be issued by the factory service center when contacted. Do not send any product in for service without an RMA number. Shipping charges to and from the factory service center for warranty repairs are the responsibility of the customer. Repair or replacement of any warranty items is made at the sole discretion of the Manufacturer. ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABILITY AND SUITABILITY FOR A PARTICULAR PURPOSE, ARE LIMITED TO 8 YEARS FOR THE BRUSHLESS MOTOR DC AND COVER, 5 YEARS FOR EVERYTHING ELSE WITH THE EXCEPTION OF THE BATTERIES WHICH ARE 1 YEAR. NO IMPLIED WARRANTIES WILL EXTEND BEYOND THE WARRANTIES LISTED ABOVE. Some states do not allow limitations on how long an implied warranty last so this limitation might not apply to you. This Limited warranty does not cover any problems with or relating to, the gate, the gate hardware, including but not limited to hinges, rollers, brackets, entry devices etc. Any service call that determines the cause of a problem to be external to the product could result in a fee. Under no circumstances shall the manufacture be liable for consequential, incidental or special damages arising in connection with the use, or inability to use, this product. Under no circumstances will the Manufacture’s liability for breach of warranty, breach of contract, negligence or strict liability exceed the cost of the product covered other liability in connection with the sale of this product. 44 options / unique Features “Like NO other Gate Operator in the World” gate tamper feature The GATE TAMPER feature will activate the relay when a number of security circumstances occur, making illegal entry almost impossible when the gate operator is connected to a existing building/home alarm system. The GATE TAMPER relay will activate when: EX TR EM Ef orc e The gate is PHYSICALLY moved with EXTREME force from closed gate position. The chain is disconnected and dropped when the gate is in the closed position. The FIRE switch is turned ONLY if the GATE DISABLE has been turned ON. 45 options / unique Features “Like NO other Gate Operator in the World” magnetic dynamic brake system This unique built-in feature controls the gate’s open and close stopping positions. When a gate is installed on a slight incline or decline, gate coasting can be a concern. When the motor stops, the momentum of a heavy gate can continue coasting beyond the gate’s stopping position. This can be a problem, especially when closing bi-parting gates meet. The MAX 1500 / 2200 WILL NOT ALLOW gate coasting beyond it’s learned stopping position, even when the gate is installed on a slight incline or decline. Other Gate Operators Other gate operators can coast when motor stops, causing gates to hit each other. MAX 1500 / MAX 2200 MAX 1500 / 2200 WILL NOT ALLOW gate coasting. Gates stop at the same position every time. Gear Reducer This feature does NOT allow the gate to be manually pushed open by multiple people. It takes several thousand pounds of force to physically move the gears on the gear reducer. Even if several people try and push the gate open, the gear reducer ratio will prevent gate movement. If the gate does move, the GATE TAMPER feature will activate and the proper authorities can be automatically notified if desired. The gate WILL NOT move using human force. 46 options / unique Features “Like NO other Gate Operator in the World” partial open feature This feature controls a long gate’s normal open and close stopping positions compared to emergency situations that require the gate to ALWAYS FULLY OPEN. It is important to have FULL ACCESS in time of emergency but this occurs much less than the normal daily operations. MAX operators will EASILY operate in either circumstance. A long gate may not need to fully open to allow normal access, especially in high traffic areas where gate cycling time can be reduced between vehicles and still allow normal daily operations to occur. Time between vehicles can be greatly reduced, not to mention all of the benefits that occur when using PARTIAL OPEN. • Less wear and tear on the gate operator. • Less maintenance and repairs. • Less power consumption. • Less time between gate cycles. • Better access control of the area. • Better security of the area. - Partial Open - - Fully Open - Partial Open turned ON Normal Daily Access Partial Open turned ON Emergency Access Any Normal Opening Input on Matrix 1 FIRE DEPT Input or MAX Input on Matrix 1 47 options / unique Features “Like NO other Gate Operator in the World” Gate disable feature This unique GATE DISABLE feature is useful when the gated area needs to be secured from ALL but emergency and/or authorized vehicle entry. Some examples are: • Residential home vacation period. • During closed hours of a business. The GATE DISABLE feature will allow the FIRE DEPT/MAX and RADIO inputs to operate but nothing else. It helps with some major security problems that can occur when no one is available to monitor the property. GATE DISABLE prevents breaking into a keypad box and trying to trigger the wires to get the gate to open. M Pl etal at e GATE DISABLE prevents trying to trigger the exit loop to get the gate to open. EX IT LO OP IMPORTANT: It is NOT recommended activating GATE DISABLE while persons are present inside the property. event history download Event History Text Document Sample Event type clarificaon: This unique EVENT HISTORY feature has an On Board Diagnostics (OBD) port to download a simple .txt file to troubleshoot gate operator errors and to view normal transaction logs. This file will log intermittent problems with the gate operator that can be difficult to solve. This file can even be e-mailed to the factory from out in the field at the job site for additional technical support if necessary. The event history can store up to 1000 transactions. USB Flash Drive MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK ANTI TAILGATE ON EXIT CENTER GATE TAMPER SAFETY OFF Event Report: Fri 07/11/2014 10:59:41 INFO : Cycle Counter Fri 07/11/2014 10:59:41 ENTRAP : SEC_MC: First ERD Detected Fri 07/11/2014 10:59:37 INFO : Radio Input Deacvated Fri 07/11/2014 10:59:36 INFO : Radio Input Acvated Fri 07/11/2014 10:58:54 INFO : PRI_MC: Fully Open Posion Learned Fri 07/11/2014 10:58:53 INFO : SEC_MC: Fully Open Posion Learned Fri 07/11/2014 10:57:40 INFO : PRI_CIO: Communicaon Established Fri 07/11/2014 10:57:38 ENTRAP : PRI_MC: Photo Cell Deacvated COM NC Fri 07/11/2014 10:57:34 ENTRAP : PRI_MC: Photo Cell Acvated Tamper NO COM GND Tamper IN Fri 07/11/2014 10:57:21 INFO : Radio Input Deacvated Fri 07/11/2014 10:57:21 INFO : Radio Input Acvated AUTOMATIC OPEN/CLOSE CONTROLS EXIT INFO: informaonal message only WARNING: unusual event but doesn't cause system malfuncon ERROR: abnormal event, could cause system malfuncon ENTRAP: entrapment detecon event CENTER PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 Fri 07/11/2014 10:56:46 WARNING: PRI_MC: Tamper Reported Fri 07/11/2014 10:56:36 INFO : SEC_MC: Fully Open Posion Unknown CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION N RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN GATE STATUS Fri 07/11/2014 10:56:36 INFO : PRI_MC: Fully Open Posion Unknown Fri 07/11/2014 10:56:36 WARNING: PRI_MC: Tamper Reported BATTERY IN USE US Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Deacvated Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Acvated Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Deacvated Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Acvated POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND RADIO SIG. GND 48 OBD PORT BLACK BOX OPEN COM CLOSE MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY options / unique Features “Like NO other Gate Operator in the World” max chain release mechanism - optional Maximum Controls offers a MAX chain release mechanism that can provide an easy MANUAL gate release for slide gate operators. It can be installed on any sliding gate that uses a chain drive. This allows a user to quickly drop the chain without any tools to MANUALLY move the sliding gate to an open position. Gate in Closed Position MAX Chain Release Installation Position Installs on the end of the gate nearest the gate operator when the gate is closed. Bolt to the gate bracket. Ga te Bra c ket n hai XC MA lease Re Insert key and turn to unlock chain. Press lever down to release the chain. 49 www.max.us.com CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential/Commercial Brushless DC Slide Gate Operators Made in USA 4009963 Maximum Controls LLC. 27211 Burbank Foothill Ranch, Ca 92610 Tel: (949) 699-0220 MAX 1500/2200 Slide Version 2.2.15 NOT FOR RELEASE