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Maximum Controls Megatron 1400 - Automated Gates And Equipment

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www.max.us.com CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV SAFETY SENSORS REQUIRED FOR UL 325 2016 CERTIFIED TO CAN/CSA STD C22.2 NO. 247 T S A /F 14 0 0 0 0 H 2 P /2 0 0 14 Residential / Commercial Brushless DC Swing Gate Operators Made in USA 4009963 MAX MEGATRON 1400 / 1400HP / 2200 / FAST Single or Bi-Parting Gates Version 10 Single or Bi-Parting Gates Single or Bi-Parting Gates Bi-Parting Gates ONLY Installation and Owners Manual Table of contents MAX Megatron Specifications Important Safety Information UL 325 Model Classifications UL 325 Required Entrapment Protection UL 325 Compliant Installation Requirements Intended Use of Swing Gate Operator 2 2 3 3 4 5 Installation Gate Operator Position Recommended Gate Operator Layout Layout and Arm Height of 1400/2200/FAST or 1400HP Dual Gate Operators Arm Position Options Arm Connection to Gate Optional Remote Power Supply Kit - MAX Magic Box Compact Installation ONLY Solar Optional Entrapment Protection In-Ground Loops Install Warning Signs 6 7 8 9 10 10 11 12 12 13 14 15 Adjustments Open and Close Limits Release Handle Clamp Reverse Sensor (ERD) 35 36 37 Maintenance Qualified gate operator technician End user/Home owner MAX Megatron Primary Wiring Schematics MAX Megatron Secondary Wiring Schematics Manual Release Electronic Gate Open / Close - Optional Audible Alarm Replacement Parts List Warranty 38 38 39 40 41 42 42 43 44 Megatron options / unique features Gate Tamper Feature Gate Disable Feature Event History Download 45 46 46 Wiring operator Gate Operator System Overview Entrapment Protection Wiring Input AC Power Optional Remote Power Supply Kit - MAX Magic Box Solar Power Connection - Optional Secondary Operator to Matrix 1 Turn ON / OFF Operator Power 15-16 17-18 19 20 21 22 23 matrix 1 Matrix 1 Overview Wiring Overview Primary Gate - Open Left / Open Right Close Timer Selectable Gate Speed Control Battery Back-Up Mode Anti-Tailgate Single Pass Anti-Tailgate Radio Receiver Radio Safety Pause Gate in Motion Alarms OBD Port Black Box Maglock Loop Detectors In-Ground Loop Connection ID Plug Gate Tamper UL Entrapment LEDs Emergency Vehicle / Max Open Inputs Gate Disable Partial Open UL Alarm / Shut-Off Alarm Gate Status Monitoring OPEN / STOP / CLOSE Connection External Alarm Reset Button (Shut-Off Alarm) CLOSING Photocell Connection Gate Operators Communication LEDs 24V Power for Matrix 1 Battery in Use LED Motor Motion LEDs External OPEN/CLOSE Key Switch - Optional 24 25 26 26 26 26 27 27 28 28 28 28 29 29 29 30 30 30 30 31 31 32 32 32 32 32 33 33 33 33 34 © 2015 Maximum Controls LLC. All rights reserved. No part of this manual may be reproduced in any means: graphics, electronics or mechanical, including photocopying without the expressed written permission of the publisher. Materials components and specifications are subject to change without notice. 1 max megatron specifications 25.2” 29.9” 26.6” UL 325 Class of Operation - Class I, II, III, IV 1400HP Gate Type - Vehicular Swing Gate (High Profile) Max Gate Weight / Length: - MAX Megatron 1400/1400HP - 1400lbs @ 15 ft or 1200 lbs @ 20 ft - MAX Megatron 2200 - 2200lbs @ 15 ft or 1500 lbs @ 20 ft - MAX Megatron FAST - 1600lbs @ 12 ft gate per operator 1400HP 24.5” NOTE: The MAX Megatron FAST is ONLY available for installation on bi-parting gates (dual operators). A single gate operator CANNOT be used. 90° Opening Time: - MAX Megatron 1400/1400HP/2200 - 16 selectable speeds from approximately 11.5 sec to 20 sec depending on the weight and length of the gate. - MAX Megatron FAST - 16 selectable speeds from approximately 6 sec to 14 sec depending on the weight and length of the dual gates. Cycles per Hour AC Input Power - Continuous Battery Back-Up Cycles (BC-7 Battery Module-7 Amp/Hr Batteries fully charged): - Approximately 450 cycles 1400HP 16.8” 24.5” NOTE: The number of gate cycles using ONLY battery back-up power will vary depending on the weight of the gate, the gate length, the operating condition of the gate hardware, temperature and the amount of charge the batteries have at the beginning of the battery power only operation. Input AC Power - Switchable: 115VAC or 230VAC single phase Motor - 24VDC Brushless (equivalent to 1 HP AC motor) Operating Temperature: -4°F to 158°F (-20°C to 70°C) Entrapment Protection: - UL 325 Type A Inherent (ERD sensor) - Inputs for NORMALLY CLOSED (N.C.) UL 325 Type B1 (photo cell) and Type B2 (sensing edge) 18.3” 17” 18.5” 21.3” important safety information WARNING – To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. 5. Use the emergency release only when the gate is not moving. 6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles only. Pedestrians must use separate entrance. 8. SAVE THESE INSTRUCTIONS 2 ul 325 model classifications AUTHORIZED PERSONNEL ONLY CLASS I CLASS III Residential Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a home of one to four single family dwellings, or a garage or parking area associated therewith. Industrial/Limited Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for uses in an industrial location, loading dock area or other location not intended to service the general public. SECURITY CLASS II CLASS IV Commercial/General Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units) hotel, garages, retail store or other building servicing the general public. Restricted Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a guarded industrial location or buildings such as airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel. ul 325 required entrapment protection This vehicular gate operator must be installed with at least two independent entrapment protection means as specified in the table and definitions below. The same type of device shall not be used for both entrapment protection means. Use of a single device to cover both the opening and closing directions is in accordance with the requirement, however, a single device is not required to cover both directions. This operator has been provided with type A entrapment protection. The installer is required to install additional entrapment protection devices in each entrapment area. Gate Type Class I & II Class III & IV Swing Gate A, B1*, B2*, C, D A, B1*, B2*, C, D, E Slide Gate A, B1*, B2*, D A, B1*, B2*, D, E A - Inherent entrapment protection system. C - Inherent adjustable clutch or pressure relief device. B1 - Provision for connection of a non-contact sensor (photoelectric sensor or the equivalent). D - Provision for connection of an actuating device requiring continuous pressure to maintain opening or closing motion of the gate. B2 - Provision for connection of a contact sensor (edge device or the equivalent). E - An audio alarm. * B1 and B2 means of entrapment protection must be MONITORED. 3 ul 325 compliant installation requirements A Install the gate operator only when: 1 The operator is appropriate for the construction of the gate and the usage Class of the gate, 2 All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position, 3 All exposed pinch points are eliminated or guarded, and 4 Guarding is supplied for exposed rollers. B The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. C The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas. D The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate. E For gate operators utilizing Type D protection: 1 The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving, 2 A gate operator shall additionally be provided with a placard that is marked in letters at least 1/4-in (6.4-mm) high with the word “WARNING” and the following statement or the equivalent: “Moving Gate Has Potential of Inflicting Injury or Death - Do Not Start Gate Unless Path is Clear”. 3 An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed, and 4 No other activation device shall be connected. F Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use. G The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start. H A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. I For gate operators utilizing a non-contact sensor: 1 See instructions on the placement of non-contact sensors for each Type of application, 2 Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and 3 One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier. J For a gate operator utilizing a contact sensor: 1 One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate. 2 One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. 3 One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate. 4 A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. 5 A wireless device such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction. A wireless device shall function under the intended end-use conditions. 6 One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge. 7 One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm). 4 intended use of swing gate operator The operator is intended for use on a VEHICULAR slide gate ONLY. It is intended to be used WITH appropriate entrapment protection safety devices and in-ground vehicle loop detection system. This operator has a inherent entrapment protection system and requires additional external monitored entrapment protection devices (Non-contact Photocells or contact sensing edges) for each entrapment area prior to gate operation. Opening Direction Photocell: Helps guard against the opening gate from entrapment. Opening/Closing Direction 10K Sensing Edge: Helps protect against entrapment in hinge area. Closing Direction Photocell: Helps protect the gate operator from accidentally closing on vehicles in the gate’s closing path and entrapment. Warning Signs: Should be installed on both sides of gate area and easily visible. M Seovin KE rio g withEP CL us Ga te Do out prEAR! In C in not ior wa Gajury an th let te Th e ga child rning may o Ca r Peis en te ar ren . mov D us de tra ea. op e at ea e str nc er th ian e is ate an s m fo y tim the us r ve ga e t us hic te e se les or pla pa only. y rate en tra nc e. ent m p a a ntr Are E In-Ground Loops: Help protect the gate operator from accidentally opening and/or closing on vehicles in the gate’s path. En tra pm en tA rea Opening/Closing Direction 10K Sensing Edge: Helps protect the gate operator from accidentally opening and/or closing on vehicles in the gate’s path. (Wireless Option) Pedestrians MUST use a separate entrance. The gate operator IS NOT intended to be used on a PEDESTRIAN gate. Bottom of Gate NOTE: sensors MUST be MONITORED and NORMALLY CLOSED (N.C.) 6” or More OPENING/CLOSING direction Gate Protection 10K Sensing Edge on Bottom of Gate: If the bottom of gate is 6 inches or higher above the ground, then a sensing edge should be installed for safety. 5 installation Read and understand this entire manual before installation. Check with the local building department prior to installing this gate operator to comply with local building code requirements. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates should not open into public access areas. Gate Operator position The gate must be properly installed and work freely in both directions prior to installation of the gate operator. Closed Position Gate Bracket Pivot Point Hinge Pivot Point Illustrations not to scale A Lock Lon ed P g Ar m Measurement Guidelines A Should be at least 1/4 the gate length. B Arm Pivot Point ositi on D Concrete Pad 15” Min 8” Longer than “E” Sho m NOTE: Uphill or heavy gates should be at least 1/3 gate length. 5 JOG JOG LEFT RIGHT 4 LED ON POWER IN POWER/SOLAR IN Shorter than “D” MATRIX BATTERY IN 1 TO MOTOR CONTROLLER BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED MADE in LEAVE OPEN USA AUTOMATIC ON OPEN LEFT OPEN 1 TIME OPEN/CLOSE ANTI TAILGATE EXIT POWER Limit SW Edge PhotoCell EXIT BATTERY PACK MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC CONTROLS CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL UL SAFETY MIN OFF CLOSE ENTRAP PARTIAL OPEN MOTOR GND EDGE 1 2 OBD PORT BLACK BOX 24VDC OPEN MAX GATE STOP CLOSE REVERSE SPEED MIN ALARM 12V ALARM RET RESET GND SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCEL GND SEC GATE (+) GND (-) FIRE DEPT GND MAX OPEN GND LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE (+) GND (-) RADIO GND GND RADIO SIG. 30” ID PLUG ERROR MOTION UL POSITION RECORDER 12VDC EDGE MAX TIMER ID PLUG www.max.us.com Made in USA 8” and in the straight “locked” position when CLOSED. 12” Maximum arm length is 71 inches. 24” Open Position Outside Property Inside Property 5 Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell OPEN LIMIT ERD JOG JOG LEFT RIGHT Sensitivity Motor OverLoad CLOSED LIMIT 2” Gate Frame 2” Min od MC-200 1 2 MAX 12 16 13 14 15 Motor Controller MATRIX ON-LINE Edge UL Entrap 3 ERD Operator Pivot Point 14” Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell OPEN LIMIT ERD Sensitivity Motor OverLoad CLOSED LIMIT E B 15” minimum for open gate clearance (2” thick gate). C Distance “A” minus 17 inches (A - 17 = C). D & E Arm should be 90° from gate when OPEN Ho C rt Ar 4 MC-200 1 2 MAX 12 16 13 14 15 LED ON BATTERY IN 1 POWER IN TO MOTOR CONTROLLER BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED MADE in LEAVE OPEN USA AUTOMATIC ON OPEN LEFT OPEN 1 TIME OPEN/CLOSE ANTI TAILGATE EXIT POWER Limit SW Edge PhotoCell POWER/SOLAR IN MATRIX Motor Controller MATRIX ON-LINE Edge UL Entrap 3 ERD EXIT BATTERY PACK MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC CONTROLS CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL UL SAFETY MIN OFF CLOSE ENTRAP PARTIAL OPEN MOTOR GND EDGE 1 2 ID PLUG ERROR MOTION UL POSITION RECORDER 12VDC EDGE MAX TIMER ID PLUG OBD PORT BLACK BOX 24VDC STOP OPEN MAX GATE CLOSE REVERSE SPEED MIN ALARM 12V ALARM RET RESET GND SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCEL GND FIRE DEPT GND MAX OPEN GND MOTOR ON-LINE (+) GND (-) RADIO SIG. LIMIT SWITCH ON-LINE PRIMARY GATE (+) GND (-) RADIO GND GND www.max.us.com DO NOT allow arm to touch hood in gate’s OPEN position. TOO MUCH STRESS is put on the arm in this position during gate operation. 6 Preferred arm position is 90° from open gate. See page 10 for arm position options and connection to gate. NOTE: If dimension between OPEN gate and wall is 20” to 32” then compact installation is necessary, see page 12. Wall Made in USA installation recommended Gate Operator layout Use for VEHICULAR traffic ONLY. Pedestrians MUST use a separate entrance. Install appropriate entrapment protection safety devices for the OPENING direction and CLOSING direction of gate cycling. Install in-ground SAFETY and CENTER loops. Install a GROUNDING ROD within 10 ft of operator. An “Optional” EXIT loop can be installed if desired. GA Run TE wi OP ring E 10 t Mo K S RATO o R. un ens t o in g n and end o Edge hin f ga ge te are GA Run a. TE wi r OP ing ER to AT OR . NOTE: ONE Entrapment protection sensor MUST installed or operator will NOT function. It MUST be MONITORED and NORMALLY CLOSED (N.C.) Ma xM ini Ed ge ERD ity sitiv Sen D ER tor ad Mo Lo er Ov 5 4 3 12 13 14 15 16 LED Su pp G JO FT LE MA X ON IX Jo Jo g g LT RT Ed GN Ed ge D Ph ge 1 Ce oto 2 ll G T JO GH RI MA TR 1 Pho OFF ort 0 NT MAT BOARIX RD CEN TER Ba r MAG DELLOCK AY 1.5Se c RO LS 2Sec MAG LOC K SAF ETY COM NC OFF MAX TIM ER ALARM LIMIT SWITC H PART OPENIAL GAT TAM E PER Tam PACK Y BATTER S SE ll toCe OPEN RIGH T E CO MIN CLO e Edg OP EN /CL OS EXIT SAFET Y ID PLU G -20 OPEN LEFT RS-485 (+) RS-485 (-) GND PWR 24V - CENT ER UL E OFF MC er oll ntr Co tor WER Mo ap PO Entr t SW ON e Limi ANT TAIL I GAT EXIT PRIM GATARY E OPEN 1 TIME 1 Edg ED AU TO MA TIC 2 RIX ON- BACBATTER K-U Y P MOD LEAVE LEAVE E OPEN CLOS in USA MAT LINE MADE per NO COM Tam GND per IN INPUTR MOTO UL GAT STA E TUS SEC GATE BAT TER IN Y USE 24V GND (+) GND (-) Se cu to re ga six conc te o (6) rete per 1/2 pa ator d sle ” x 3” with eve (m anc in) ho rs. ction d prote the inue with . contonly fuse : For ce g of pasre les ne NING repla fire, ratin pour cont le WARnst and fusib : un es ENT ction agaie type er stiqu SEMla prote sam utilis RTISettre e,caractéri endiet ALA ALA RM RM 12V RET RES ET GND AVEprom d’inc com es type es risqu mêm s. de inale nom OPE N COM CLO SE OPEN STOP CLOSE COM GATE DISABLE RADIO SIG. FIRE DEPT GND MAX OPEN GND RADIO GND SENS ITIVIT MOTO Y R OVER NO LOAD LIMIT CLAM SWIT P SLIPPCH ING/ ELL EDG E1 EDG E2 ID PLU ERR G OR CLO SE REVE RSE PRIM ON-L R INE GATEARY (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND ENTR AP STO P ED LIMIT SWIT ON-L CH INE MOTO Pow E SPE MAX R o ati str Illu ION GAT PHO TOC UL MOT OPE N MAX MIN t ot nn MOT OR POS REC ITIO ORD N ER OBD BLAC POR K BOXT TO C C er In GND 24VD GND le ca os MO 12VD POW ER p 7 AmE x ma FUS On 3A ER VAC POW 115 Off Batt ery E Volt 1/2 age F ON/O BatteFF ry Repla Battece ry MA X BC Batte ry TEST Batte ry Modu -7 le Batte ry Error IN CL PhOSIN 21 otoceG ” H ll igh Bea m 1/2 Su Gr Ro ound d pp m ll Bea e toc G Pho ” 10 12 t ui nd a 5” Co Are 8. x 5” 5. ” 12 5” ps E o Lo OP C S ” 24n i M nte Sa fet e w Po oop rL oo p ) red qui l cel Ce In e r (R G NIN oto Ph r yL t afe m Fro 5. nd ou -Gr tA npu 6” ove Ab und Gro ” 2 Pa 4”x 3 d 0” am Be ght i He st Ju ve o Ab te Gaator er Op Ba ING OS ll CLotoce Ph PENIN O ort I yL oo p E (Op xit L tio oop na l) 7 installation layout and arm height of 1400/2200/FAST or 1400hp The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. See “Gate Operator Position” on page 6 for operator position and “Arm Connection to Gate” on page 10. Conduit Guidelines and Suggestions (See page 7) • REQUIRED - AC input power wire. • REQUIRED - Entrapment protection (photocell and/or sensing edge). See page 13. • Normally open photocell. See page 13. • In-ground loop wires. See page 14. Illustration not to scale Arm MUST be installed level. Support Bar: See below Secure gate operator to concrete pad with six (6) 1/2” x 3” (min) sleeve anchors. 1/2 MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE MATRIX BOARD EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER BATTERY LIMIT PACK SWITCH ALARM GND STOP MAX GATE SPEED OBD PORT BLACK BOX MIN 24VDC MOTOR INPUTS 12VDC ID PLUG ERROR MOTOR MOTION OPEN POSITION RECORDER Power In PARTIAL OPEN ID PLUG CLOSE UL ALARM 12V ALARM RET RESET GND REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX MOTOR 19”=1400/2200/FAST RS-485 (+) RS-485 (-) GND PWR 24V - 1400/2200/FAST = 25” OPEN COM CLOSE GATE STATUS 1/2 POWER MAX BC-7 Battery Voltage E BATTERY IN USE 24V GND SEC GATE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND MOTOR ON-LINE (+) GND (-) RADIO SIG. LIMIT SWITCH ON-LINE PRIMARY GATE (+) GND (-) 27.5”=1400HP RADIO GND GND 1400HP = 33.5” Battery Module F ON/OFF Replace Battery Battery TEST Battery Battery IN Error 6” Above Ground Ground Level Check local building codes in your area for depth of concrete before installation. “Optional” Input Power Note: 24VDC low voltage power wires can be run from a remote power supply (MAX Magic Box) to power the gate operator if desired. See page 11 for more information. Conduit Concrete Pad Input Power Concrete Depth Note: The heavier the gate, the deeper the concrete pad should be. At least two feet recommended for heavier gate. Support Bar A support bar should be installed at the gate bracket height across the ENTIRE gate to keep the gate pickets from bending. Support Bar Gate Bracket YES Support Bar Too High & Not Long Enough NO 8 installation dual Gate Operators The gates must be properly installed and work freely in both directions prior to the installation of the dual gate operators. See “Gate Operator Position” on page 6 for operator positions and previous page for arm height. Conduit Guidelines and Suggestions • REQUIRED - Run AC input power wire to EACH gate operator. • REQUIRED - Entrapment protection (photocell and/or sensing edge) to EACH Corresponding GATE OPERATOR. (see below & page 13) Secure EACH gate operator to concrete pad with six (6) 1/2”x 3” (min) sleeve anchors. • Normally open photocell to the PRIMARY OPERATOR. (page 13) • In-ground loop wires to the PRIMARY OPERATOR. (page 14) Illustration not to scale Secondary Operator 1/2 NO Matrix 1 Primary Operator Matrix 1 Arms MUST be installed level. Support Bars: See bottom of page 8. MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE MATRIX BOARD MATRIX BOARD EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER RS-485 (+) RS-485 (-) GND PWR 24V - RS-485 (+) RS-485 (-) GND PWR 24V - PHOTOCELL UL SAFETY EDGE 1 MAX MIN OFF EDGE 2 ENTRAP CLOSE TIMER MOTOR INPUTS BATTERY LIMIT PACK SWITCH STOP ALARM MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN MOTOR INPUTS Power In MOTOR BATTERY LIMIT PACK SWITCH ALARM 24VDC Power In GND ID PLUG ERROR MOTOR MOTION OPEN POSITION RECORDER 12VDC MOTOR PARTIAL OPEN ID PLUG OPEN COM CLOSE GATE STATUS NO LIMIT SWITCH / CLAMP SLIPPING MAX 1/2 1/2 POWER 24V GND SEC GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCELL GND MOTOR ON-LINE (+) GND (-) FIRE DEPT GND MAX OPEN GND E TEST Battery PRIMARY GATE MAX BC-7 Battery Voltage Battery Module F ON/OFF Replace Battery Battery LIMIT SWITCH ON-LINE (+) GND (-) RADIO SIG. MAX BC-7 Battery Voltage E RADIO GND GND Battery Module F Battery IN Error ON/OFF Replace Battery Battery TEST Battery Battery IN Error 6” Above Ground 6” Above Ground To Matrix 1 SEC GATE input Conduit Conduit Input Power Check local building codes in your area for depth of concrete before installation. Concrete Depth Note: The heavier the gates, the deeper the concrete pads should be. At least two feet recommended for heavier gates. Conduit Input Power “Optional” Input Power Note: 24VDC low voltage power wires can be run from a remote power supply (MAX Magic Boxes) to power the gate operators if desired. See page 11 for more information. Each entrapment protection device MUST be connected to corresponding gate operator. Dual Gates CLOSING direction Thru-Beam Photocell ONLY: See separate wiring instruction sheet. Reflector Entrapment Area CLOSING direction Photocell To MC-200 EDGE 1 Input OPENING/CLOSING direction Sensing Edges Illustrations not to scale MC-200 MATRIX Motor Controller ON-LINE Edge UL Entrap 1 2 MAX LED ON ERD 5 4 MC-200 1 2 MAX 12 16 13 14 15 LED ON MATRIX MADE in USA 1 POWER IN TO MOTOR CONTROLLER BATTERY IN BATTERY BACK-UP MODE LEAVE CLOSED OPEN 1 TIME PRIMARY GATE OPEN LEFT LEAVE OPEN AUTOMATIC OPEN/CLOSE ANTI TAILGATE ON OFF EXIT POWER Limit SW Edge PhotoCell POWER/SOLAR IN BATTERY PACK Motor Controller MATRIX ON-LINE Edge UL Entrap 3 ERD POWER IN TO MOTOR CONTROLLER BATTERY IN JOG JOG LEFT RIGHT Sensitivity Motor OverLoad POWER Limit SW Edge PhotoCell POWER/SOLAR IN EXIT BATTERY PACK MAGLOCK DELAY 1.5Sec 2Sec OPEN RIGHT OFF MAG LOCK GATE TAMPER SAFETY ENTRAP Made in USA NO Matrix 1 to Secondary Operator MC-200 Edge 2 or Photo Cell OPENING direction Photocell Primary Operator Matrix 1 SEC GATE EDGE 1 UL ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO SIG. (+) GND (-) RADIO GND STOP CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE www.max.us.com EDGE 2 ID PLUG ERROR MOTOR MOTION OPEN MAX GATE SPEED MIN MAX (+) GND (-) PARTIAL OPEN 24VDC GND Secondary Operator Tamper NO COM GND Tamper IN PHOTOCELL UL MIN OFF MAX CLOSE TIMER POSITION RECORDER OBD PORT BLACK BOX 12VDC GND Made in USA COM NC CONTROLS CENTER CENTER SAFETY ID PLUG www.max.us.com BATTERY IN USE POWER 24V GND 4 Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell OPEN LIMIT Entrapment Area CLOSED LIMIT 5 12 16 13 14 15 OPEN LIMIT JOG JOG LEFT RIGHT Sensitivity 3 ERD to Primary Operator MC-200 Edge 2 or Photo Cell Entrapment Area ERD Motor OverLoad to Secondary Operator MC-200 Edge 2 or Photo Cell OPENING/CLOSING direction Mini Sensing Edge CLOSED LIMIT OPENING/CLOSING direction Mini Sensing Edge to Primary Operator MC-200 Edge 2 or Photo Cell See page 13 for installation instructions. See pages 17-18 for wiring instructions. OPENING direction Photocell 9 installation High Traffic Arm Option arm position options Gates in Closed Position Retro-Fit Arm Option Gate in Opened Position Gate in Opened Position When replacing an existing gate operator, the arm may not be able to conform to the preferred arm position (90° from gate in open position). The positions illustrated below can be acceptable as long as the gate operator cycles smoothly and there is NO gate hesitation when gate starts cycling in either direction. 90° Arms are NOT installed in LOCKED position. If a vehicle tries to push gates open, arms will give when NOT in the locked position and allow gates to move without damaging the gate operators. The tamper relay will be activated for a few seconds which will trigger a camera or alarm system if desired. 90° arm connection to gate After you’re satisfied testing the arm in the FULL OPEN and FULL CLOSED positions, weld gate bracket and arm. Illustrations not to scale Full Closed JOG JOG LEFT RIGHT 4 MC-200 1 2 MAX LED ON PRIMARY GATE OPEN LEFT OPEN/CLOSE ANTI TAILGATE ON ERD EXIT OFF ON POWER Limit SW Edge PhotoCell POWER IN TO MOTOR CONTROLLER BATTERY IN PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED OPEN 1 TIME OPEN LEFT OPEN/CLOSE ANTI TAILGATE EXIT BATTERY PACK MAGLOCK DELAY 1.5Sec 2Sec OPEN RIGHT OFF MAG LOCK PHOTOCELL UL MAX MIN OFF CLOSE TIMER ENTRAP PARTIAL OPEN mp Arm MUST be installed level. Limit pin MUST fit into slot in bottom of release handle clamp directly under the arm when re-attaching arm to operator. MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE MATRIX BOARD EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER RS-485 (+) RS-485 (-) GND PWR 24V - PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER BATTERY LIMIT PACK SWITCH ALARM GND STOP MAX GATE SPEED OBD PORT BLACK BOX MIN 24VDC MOTOR INPUTS OPEN POSITION RECORDER 12VDC ID PLUG ERROR MOTOR MOTION Power In PARTIAL OPEN ID PLUG CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS MAX BC-7 Battery Voltage E 1/2 Battery Module F ON/OFF Replace Battery Battery Arm Slot Limit Pin Limit Tabs Gate Bracket Assembly Arm Elbow Assembly TEST Battery Battery IN Error BATTERY IN USE POWER 24V GND SEC GATE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND MOTOR ON-LINE (+) GND (-) RADIO SIG. LIMIT SWITCH ON-LINE PRIMARY GATE (+) GND (-) RADIO GND GND CLOSE 1 2 ALARM 12V ALARM RET RESET GND MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE Made in USA Re-Attach Arm to Operator: EDGE EDGE ID PLUG ERROR MOTION STOP REVERSE SENSITIVITY SPEED SEC GATE OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND STRIKE GND KEYPAD / RDR GND PHOTOCEL GND RADIO GND OPEN MAX GATE MIN MAX www.max.us.com OPEN STOP CLOSE COM GATE DISABLE OBD PORT BLACK BOX 24VDC GND RADIO SIG. MOTOR UL POSITION RECORDER 12VDC GND POWER Made in USA e Cla Tamper NO COM GND Tamper IN GATE TAMPER SAFETY SAFETY ID PLUG OPEN COM CLOSE BATTERY IN USE FIRE DEPT GND MAX OPEN GND 1 2 ALARM 12V ALARM RET RESET GND GATE STATUS 24V GND SEC GATE (+) GND (-) CLOSE MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCEL GND FIRE DEPT GND MAX OPEN GND EDGE EDGE ID PLUG ERROR MOTION STOP REVERSE SENSITIVITY SPEED (+) GND (-) RADIO GND OPEN MAX GATE MIN MAX (+) GND (-) RADIO SIG. MOTOR UL OBD PORT BLACK BOX (+) GND (-) ENTRAP PARTIAL OPEN POSITION RECORDER www.max.us.com andl COM NC CONTROLS CENTER OFF CENTER MAX MIN OFF CLOSE TIMER 24VDC GND MOTOR se H MC-200 1 2 MAX LED ON POWER/SOLAR IN LEAVE OPEN AUTOMATIC EXIT Motor Controller MATRIX ON-LINE Edge UL Entrap 3 1 MADE in USA COM NC Tamper NO COM GND Tamper IN PHOTOCELL UL SAFETY 12VDC GND weld completely around arm tubing and gate bracket. Rele a 4 12 16 13 14 15 MATRIX MAG LOCK GATE TAMPER SAFETY OFF CENTER ID PLUG Preferred arm position is 90° from open gate. 10 5 ERD BATTERY PACK MAGLOCK DELAY 1.5Sec 2Sec OPEN RIGHT CONTROLS CENTER JOG JOG LEFT RIGHT Sensitivity Motor OverLoad POWER IN TO MOTOR CONTROLLER BATTERY IN BATTERY BACK-UP MODE LEAVE CLOSED OPEN 1 TIME LEAVE OPEN AUTOMATIC EXIT POWER Limit SW Edge PhotoCell POWER/SOLAR IN 1 MADE in USA Motor Controller MATRIX ON-LINE Edge UL Entrap 3 12 16 13 14 15 MATRIX Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell OPEN LIMIT 5 ERD n CLOSED LIMIT ERD Sensitivity Motor OverLoad ositio OPEN LIMIT Full Open ed P CLOSED LIMIT Lock installation optional remote power supply kit - max magic box A remote power supply is for installations where it is too costly or difficult to trench a 115/230 VAC power line to the operator but instead run a low voltage power line to the operator. A MAX Magic Box Kit (sold separately) is required to remotely install a Remote MAX Megatron Toroid box. Install the MAX Magic Box near the 115 VAC or 230 VAC input AC power source, up to 1000 ft away from gate operator. NOTE: A MAX Magic Box kit is required for EACH gate operator when using dual gate operators. Operator MAX Magic Box Near Power Source 115/230 VAC Power Source Distance - See table below 2-Wires, 24VDC Low Voltage Power Ca bin et Re mo 15 te Am Tor p B oid ox SU ER W PO ad e in 4 -2 LY PS UPP AX R S M WE SA in e At Gate Operator MATRIX 1 ER FF IN O PO W N O 230V AC t or Volt 23 ag 0V e AC : wa VOrran if IDEty la RE be D MO l is VE D no Cond t su ui pp t lied PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA AC it Low Voltage ver Se lec 11 t In 5V pu w ne se er rvic be ct ing fore un See page 20 for MAX Magic Box wiring instructions. SE P FU M A 7 ad M 230V W AR NIN G ! H VO IGH LT A di po scon GE war VO rant if IDE y la REMbe D l OV is ED Co Wi Nure ts Re m 15 ote Am Tor p B oid ox U IN AC lect 11 To Operator 24 VDC Po Cower/S nn ol ect ar or In Se 5V Inpu AC t or Volt 23 ag 0V e: AC PO SE P FU AM 7 F OF ON ! we nn se r ect rvi be cin for g une it High Voltage -24 M At MAX Magic Box PO WER W AR NI NG H VO IGH LT dis A po co GE Input Power X PS A US MA Sold Separately PP LY MAX Magic Box Kit OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE MATRIX BOARD EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Inp Tamper NO COM GND Tamper IN CENTER RS-485 (+) RS-485 (-) GND PWR 24V - PHOTOCELL UL SAFETY MIN ut A Po C we r EDGE 1 MAX OFF EDGE 2 ENTRAP CLOSE TIMER BATTERY LIMIT PACK SWITCH STOP ALARM MAX GATE SPEED OBD PORT BLACK BOX MIN 24VDC MOTOR INPUTS GND Power In OPEN POSITION RECORDER 12VDC ID PLUG ERROR MOTOR MOTION CLOSE UL ALARM 12V ALARM RET RESET GND REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX MOTOR PARTIAL OPEN ID PLUG OPEN COM CLOSE GATE STATUS 1/2 POWER MAX BC-7 Battery Voltage E BATTERY IN USE 24V GND SEC GATE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND MOTOR ON-LINE (+) GND (-) RADIO GND LIMIT SWITCH ON-LINE PRIMARY GATE (+) GND (-) RADIO SIG. GND Battery Module F ON/OFF Replace Battery Battery TEST Battery Battery IN Error 24 V Lo DC w Vo lt Po age we r Ground Level Conduit Gate Weight Max Wire Distance - Wire Gauge 1400 lbs 500 ft - 12AWG 1000 ft - 10AWG 2200 lbs 500 ft - 10AWG 1000 ft - 8AWG 24VDC Low Voltage Power Concrete Pad 11 installation compact installation only Use compact installation arm measurements when area between the OPEN gate and wall is 20”min to 32”. DO NOT use these arm measurements for a standard installation. (For standard installation, see page 6) Hinge Pivot Point Gate Bracket Pivot Point Illustrations not to scale 33” Closed Position Open Position Lon 26.5” g Ar m OFF 1.5Sec 2Sec MAG LOCK COM NC Tamper NO COM GND Tamper IN GATE TAMPER SAFETY ENTRAP PARTIAL OPEN MOTOR POSITION RECORDER GND 1 2 ID PLUG ERROR MOTION UL 12VDC EDGE EDGE MAX TIMER OBD PORT BLACK BOX 24VDC OPEN MAX GATE STOP CLOSE REVERSE SPEED MIN SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCEL GND MOTOR ON-LINE (+) GND (-) FIRE DEPT GND MAX OPEN GND RADIO SIG. LIMIT SWITCH ON-LINE PRIMARY GATE (+) GND (-) RADIO GND GND www.max.us.com Made in USA 4 ON-LINE Edge UL Entrap 1 2 3 MAX 12 16 13 14 15 LED ON BATTERY IN 1 POWER IN TO MOTOR CONTROLLER BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED MADE in LEAVE OPEN USA AUTOMATIC ON OPEN LEFT OPEN 1 TIME OPEN/CLOSE ANTI TAILGATE EXIT POWER Limit SW Edge PhotoCell POWER/SOLAR IN MATRIX EXIT BATTERY PACK MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC CONTROLS CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL UL SAFETY MIN EDGE 1 EDGE 2 MAX OFF CLOSE ENTRAP TIMER PARTIAL OPEN MOTOR ID PLUG ERROR MOTION UL POSITION RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN MAX GATE STOP CLOSE REVERSE SPEED MIN SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS GND LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE SEC GATE BATTERY IN USE POWER www.max.us.com Made in USA Cut the standard arms down to meet the shorter measurements. 8” 18.3” 36” Cut 20”min to 32” Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell 5 ERD ID PLUG 24V GND BATTERY PACK MAGLOCK DELAY OPEN RIGHT CONTROLS CENTER PHOTOCELL OFF MC-200 Motor Controller MATRIX OPEN STOP CLOSE COM GATE DISABLE PRIMARY GATE OPEN LEFT EXIT OFF UL MIN STRIKE GND KEYPAD / RDR GND PHOTOCEL GND ON OPEN 1 TIME OPEN/CLOSE ANTI TAILGATE CLOSE (+) GND (-) AUTOMATIC CENTER SAFETY JOG JOG LEFT RIGHT FIRE DEPT GND MAX OPEN GND POWER IN TO MOTOR CONTROLLER BATTERY BACK-UP MODE LEAVE OPEN USA POWER Limit SW Edge PhotoCell BATTERY IN 1 LEAVE CLOSED in EXIT RADIO GND 1 2 LED ON POWER/SOLAR IN MADE 30” ERD Sensitivity Motor OverLoad (+) GND (-) ON-LINE Edge UL Entrap MAX 12 16 13 14 15 MATRIX rm RADIO SIG. 4 3 ERD ID PLUG 25.5” Operator Pivot Point Wall OPEN LIMIT Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell CLOSED LIMIT 5 MC-200 Motor Controller MATRIX rt A Arm Elbow Pivot Point OPEN LIMIT JOG JOG LEFT RIGHT 8” Sho CLOSED LIMIT ERD Sensitivity Motor OverLoad Entrapment Area 23” 10” Long Arm Cut 4” 22” 24” Short Arm It is necessary to protect against the entrapment that could occur with this type of installation. (See entrapment protection on page 13) 20” Cut 4” solar - Optional Refer to Solar application guide. MAX Solar Power Kit: MUST be used when using solar power. Sold separately. el an r P Volt a l So 24 Solar Panel: must be mounted facing south. It must get full sunlight throughout the day, NO shadow obstructions. MAX Solar Power Kit MAX Solar Kit Po Cower/S nn ol ect ar or In MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec ANTI TAILGATE MATRIX BOARD ON EXIT CENTER MAG LOCK GATE TAMPER SAFETY OFF COM NC Tamper NO COM GND Tamper IN CENTER PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER MOTOR INPUTS BATTERY LIMIT PACK SWITCH STOP ALARM MAX GATE SPEED OBD PORT BLACK BOX MIN 24VDC Power In GND ID PLUG ERROR MOTOR MOTION OPEN POSITION RECORDER 12VDC CLOSE UL ALARM 12V ALARM RET RESET GND REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX MOTOR PARTIAL OPEN ID PLUG OPEN COM CLOSE GATE STATUS E 1/2 MAX BC-7 Battery Module F ON/OFF Replace Battery Battery TEST Battery Battery IN Error BATTERY IN USE POWER 24V GND SEC GATE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND MOTOR ON-LINE (+) GND (-) RADIO SIG. LIMIT SWITCH ON-LINE PRIMARY GATE (+) GND (-) RADIO GND GND Battery Voltage 12 2Sec AUTOMATIC OPEN/CLOSE CONTROLS EXIT RS-485 (+) RS-485 (-) GND PWR 24V - Wi Nure ts el an r Pnics a l So ctro Ele Box Solar Panel Electronics Box installation entrapment protection Install photocells and/or sensing edges to help protect against entrapment during cycling of the gate (entrapment protection). ONE entrapment protection sensor MUST be installed and connected to “Edge 1 CLOSING direction” on MC-200 motor controller or operator will NOT function. Entrapment protection sensors MUST be MONITORED and NORMALLY CLOSED (N.C.). IMPORTANT: Sensing edges MUST be Monitored 10K Normally Closed Type and a GEM-104 module MUST be installed. Top View Beam: 5” or LESS from CLOSED gate. Wireless Module CLOSING direction photocell to MC-200 EDGE 1 input, Monitored. Normally CLOSED (N.C.) Entrapment Area Gate Closed WIRELESS NOTE: Refer to the instruction sheet that comes with the wireless module for wiring and mounting instructions when using wireless option. Max 10K Mini Sensing Edge (N.C.) Clo Clo sed Hinge Area Entrapment Area End of Gate Options Gate Open Conduit sed Ga te Ga te ed los te Ga C OPENING/CLOSING Two Sided 10K Sensing Edge to Edge 2 or Photo Cell input MC-200 Edge 2 or Photo Cell input CLOSING ONLY One Sided 10K Sensing Edge MC-200 Edge 1 input IMPORTANT: See pages 17-18 for wiring instructions. The hinge area may need protection against entrapment. MAX 10K mini sensing edge works well in this area. (OPEN/CLOSE direction, MC-200 Edge 2 or Photo Cell input) Dual Gate Operators NOTE: Run EACH entrapment protection sensor to each corresponding GATE OPERATOR’S MC-200 motor controller. See page 9. Photocells MUST be in alignment or fault will occur. Normally CLOSED (N.C.) OPENING direction Photocell OPENING/CLOSING or Closing ONLY 10K (N.C.) Sensing Edge Bottom of Gate IMPORTANT: Photocells MUST be Monitored Normally Closed Type. Side View then a 10K sensing edge should be installed. Gate Open OPEN/CLOSE Sensing Edge on Bottom of Gate: If 6” or More the bottom of gate is 6” or higher above the ground, OPENING direction Photocell, Install just above gate operator. CLOSING direction Photocell IMPORTANT: Photocells MUST Beam Height: 21” Normal 27.5” Max. be in alignment or fault will occur. Entrapment Protection 10K Sensing Edge, Install along entire edge of gate. 13 installation in-ground loops Install in-ground loops to help protect vehicles from a moving gate. See pages 25 & 29 for wiring instructions. Refer to loop maunufacturer’s instructions to determine specific loop dimensions. Safety Loop 4 ft Outside Property 4 ft It is recommended that a licenced installer perform this work. 4 ft Illustration not to scale 4 ft Inside Property Conduit Lead Wires Side View of Saw Cut Sealant Backer Rod Center Loop 1 1/2” Typical Saw Cut Loop Wire 1/4” Saw Cut 4 ft Pavement Safety Loops Lead Wires Safety Loop Are placed on each side of the gate to prevent the gate from closing on a vehicle in it’s path. They will stop or reverse the cycling of the gate while a vehicle is in or near the gate’s pathway. Loop lead wires are twisted 6 twists per foot minimum inside conduit. 4 ft min. Center Loop Will ONLY HOLD the gate in the Full Open Position when a vehicle is on the center loop. However, it WILL NOT stop or reverse the gate once it starts to close. Exit Loop 4 ft 4 ft Matrix 1 Wiring Exit Loop MATRIX 1 PRIMARY GATE EXIT OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TTAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER CENTER PHOTOCELL Lead Wires UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND Outside Property SAFETY LOOP SAFETY LOOP CENTER LOOP RADIO GND GND RADIO SIG. SAFETY Safety loops need to be wired in series. EXIT LOOP Inside Property 14 BATTERY BACK-UP MODE LEAVE CLOSED Automatically opens the gate for exiting vehicles without having to use a radio transmitter (remote control). The exit loop can be placed a minimum of 4 feet away from the safety loop or far enough away from the gate so it has opened by the time the vehicle approaches it. installation install warning signs A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. M Seovin KE rio g EP u G witho CL s ate Do ut priEAR! In C in not or wa Gajury an the let te Th ga child rning ma o Ca Peis en te are ren . y mor D use de tra ve ea str nc a. opera at ian e is an th te s mu for y tim the ga st vehic e us te e se les or pla pa only. y rat e en tra nc e. Moving Gate Can Cause Injury or Death Moving Gate Can Cause Serious CLEAR! Gate may move at any time Serious Injury or Death KEEP without prior warning. KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. Wiring operator Check with local building department prior to installing any permanent wiring on this gate operator. Make sure all wiring complies with local code requirements. Gate Operator Overview 1 MAX Megatron Toroid Box: AC power management for the AC input power to the gate operator. See pages 19, 20 & 23. 2 Release Handle Clamp: Manually move the gate when 2 handle is raised. See page 41. 3 Audible Alarm: Sounds when there is a problem with cycling 8 D R ty E vi iti ns Se r d oto oa M rL ve O D R E 5 4 3 12 13 14 15 16 X A ON M LED GT JO EF L 7 G T JO H IG R 4 5 1 it En ell R E CO LIM SW IT ON ITCH -LI NE MO ON TOR PR IMAR -LINE PHOTOCELL GND GA STATTE US (+) GND (-) GA Y TE SE GA C TE 24V GND (+) GND (-) tte ry E ED UL OPEN STOP CLOSE COM GATE DISAB LE FIRE DEPT GND MAX OPEN GND STRIKE GND KEYPAD / RDR GND ITIVIT Y R OV ER NO LO AD LIM CLAM IT SW P SL ITC IPP H / ING GE TO EN TR AP NS TO OT OC ELL R ALA RM LIM SW IT ITC H BAT RADIO SIG. TER PAC Y K MO TO INP R UT S In Ba PH 1 MO MAT BO RIX AR D RADIO GND Tam per NO CO M Tam GND per IN er ION 5 M NC CLOS E E SE W MOT er oll 4 MAG LO CK GA TAM TE PER UL VERS MO tr 2Sec SA FETY RE O P oC ot Ph EED on Sec RO STOP SP 0 MAG DE LOCK LA 1.5 Y OP EN GA TE MC -20 C ge MAX MIN MA X r Ed OB BLACD PO K BORT X p tra 24VD C GN D oto OFF LS ER MOT OR PO RE SITION CO RD ER 2 RS-485 (+) RS-485 (-) GND PWR 24V - CO NT 9 PART OP IAL EN 12VD C GN D UL SE MIN CLOS OFF MAX E TI MER M SW OP EN RIGH T LO CENT SA FET Y ID PLUG 1 OP LE EN FT OP EN /C EXIT OFF ge Lim PR IM GA ARY TE OP EN 1 TIM E ON CENT ER Ed TAIL TI GA TE ON -LIN E X EXIT 2 o Ed Phot ll Ce RI LEAV MOD LEAV E OP E CLOS E EN ED AU TO MA TIC AN AT BA BATT CK ER -UP Y in US A M MA DE Pow MA TR IX g LT Jo g RT Jo GND 1 ge Ed ge ED GE 2 ID PL ER UG RO R ALAR ALAR M 12 V M RE RE T SE GN T D on cti prote ed the nu th nti ly wi r co on fuse. s : Foplace g of pa les ne ntre e NING , re ratin ur fire d po on cofusibl WAR st e an T: s ain EN otecti un ue ag typ me EMla pr liser ristiq sa uti TISSttre die, racté ER ca AV romencene et mp d’i co es s typ qu ris me . mê de nales mi no OP EN CO CLOSM E BATT ER IN Y US E PO WER p 7 Am SE FU On ER 3A W AC PO 5V 11 Off max 6 1 7 Vo lta 1/2 ge F ON /O Ba FF tte ry Repla Ba ce tte ry MA XB Ba tte ry TE ST Ba tte ry 8 C-7 Mo du le Ba tte ry Error IN 6 3 9 the gate. Push the STOP button on the Matrix 1 or an externally mounted Alarm Reset button to shut-off alarm. Alarm can sound every time operator is cycled using ONLY battery back-up power when turned ON, See page 32. 24VDC Brushless Motor (6 million cycles) MAX MC-200 Motor Controller: Manages UL entrapment protection devices and operator motor reversing ERD sensitivity adjustment. See pages 19, 20, 22, 25 & 34. MAX BC-7 Battery Module: Battery Back-Up and DC power management for the gate operator. See next page. Limit Tabs: Adjusts the OPEN and CLOSE gate positions. See page 35. Limit Switch Box: Contains the limit switches. Gate operator will NOT function when limit switch box is not connected. See page 35. Matrix 1: Manages control panel operations. Manages inputs/outputs, loops and reports problems with gate operator. See Matrix 1 Section starting on page 24. 15 Wiring operator MAX BC-7 Battery Module 1 BATTERY Plug: MUST be plugged into BATTERY IN port Before use. 2 POWER/SOLAR IN Port: MAX Megatron Toroid box connection. 3 Battery Voltage LEDs: Show amount of battery power available. LEDs are always ON when using AC power. Test battery button must be pressed to show battery power when using battery power ONLY. R WE IN PO ry tte Ba Pack 4 ON/OFF Battery Button: IMPORTANT: Battery power automatically turns ON when MAX Megatron Toroid Box AC POWER Switch is turned ON. w w w .M ax . U S .c om R TO R MO LLE TO TRO N CO AR PO OL IN R/S WE PO R/S IN OL AR WE 2 -7 BCule AX Mod 6 Y ER TT IN BA Mttery Ba 4 ge lta Vo F ry tte /2 Ba 1 BA TT IMPO RTA NT co “BA nnect to TT befo ERY IN ” re u se ER IN Y E IN ry tte Ba rror E ST TE ry tte To turn OFF ALL POWER to operator: 7 Ba ce pla Re ery FF Batt /O ON ery tt Ba 1. Turn OFF AC POWER Switch on MAX Megatron Toroid Box. Battery power remains ON. 2. WAIT for 15 seconds. 3. Press and HOLD (approx. 5 seconds) the RED ON/OFF BATTERY button until MAX BC-7 LEDs turn ON, then release button. LEDs will turn OFF. 5 3 1 5 Replace Battery LED: Replace battery when lit. 6 TEST Battery Button: Press to show amount of battery power available when using battery power ONLY (Battery voltage LEDs will light respectively). 7 Battery IN Error LED: Lights when there is a battery connection problem. Make sure battery plug #1 is plugged into BATTERY IN port or there is no damaged or loose wires. -2 C M p ra E L U ell e C dg ho to E e P 1 dg 2 T US . 3 Mnsors 3 : be be 2 & R se 2 & UST can be uts ITO uts rs M ey ST Inp ON inp enso RE th MU M RN S FO puts an D E to EA ll c RE B d in L Ce to ITO puts use To 3 2 F INPUTS: Jog LT/RT inputs: Can connect to an External Open/Close Key switch. Connect a single key switch to control dual gate operators, See page 34. GND input: Low Voltage Common connection. 1 r In SW M AR AL - P G Matrix On Line LED: Gate operator is successfully communicating with Matrix 1 when lit. H Limit SW On Line LED: Limit Switch Sensors are successfully communicating with MC-200 Motor Controller when lit. I Edge 1 LED: Edge 1 sensor has been activated when lit. J Edge 2 LED: Edge 2 sensor has been activated when lit. LED will light up during “LEARNING” mode when sensor is connected, see page 18. K Photocell LED: Photocell sensor has been activated when lit. LED will light L up during “LEARNING” mode when sensor is connected, see page 18. M UL Entrap LED: Edge1/Edge2/Photocell inputs have been activated when lit. N Power LED: Low voltage power is connected when lit. RS-485 Input: Factory wired for Primary operator. Wire to Matrix 1 “SEC GATE” for Secondary operator ONLY. 24V Power Input: 24V Power for Matrix 1 ONLY. 12V Entrapment Protection Sensor Power Out: 12V Power that ALL Entrapment protection sensors MUST use PWR 12V power. 16 E Jog LEFT/RIGHT Buttons: Push and HOLD buttons accordingly to move the gate (release the button to stop gate). WARNING: Avoid moving gate while using Jog buttons. we O P C ERD Sensitivity Knob: 16 selectable sensitivity settings of ERD sensor. D ERD Sensitivity LED: MAX sensitivity reached when lit. Po N O B ERD LED: ERD sensor has been activated when lit. R TO MO - RS-485 (+) RS-485 (-) GND PWR 24V - GND PWR 12V - IX un A MOTOR OVERLOAD LED: Excessive current being drawn by motor when lit. Entrapment Protection Sensor Inputs S MC-200 Swing 16 15 TR MA J H o ON to in y un P Ph . 1.Mired . An /or r 3 STO 1 nd 2 o w ed . e a put N & trix s. rn d lea pere Edg er in OPE n Ma egin b g h jum ersin eit the me o ode D ev ed to OL me ti rn m R ir . H 2 e w nd sa lea b s a the ard, ON t res s a he MOTI 3.Putton ep is OTOR M b l be ti d OSE un ate CL dic OP . in d ST 5 min cte r EN ete ON OP sts fo h d be la ac ILL e e r d fo s W al mo . ON LED du arn ing in. Le eep L be 00. hen 5 m, w b -2 hin ode by s WIL MC 00s wit in rn m ED r on C-2 d. 4.L nso TH M use aga lea se BO are tton end u rs d for rato P b an D. O rs e RE op s ST nso ITO e res s ps. ON 5.P learng sto w M to pin no re e be ts a u Inp LE . ns tio . D uc tor a str ation 14 ll MoerLo n in 12 13 tio ’insta lla Ov D sta tice d ER B in e no ed Se n or ir la N: tio nit g IO N: Vo r tec Mo ersin UT ro es 1 o v CA NTIO t P lin GE Re e en uide ED TE g T d m to A E p G ed n. ir o tra or En ens be wfuncti (N.C.)ach OR e tors S UST OT ED to red OS Y, era rM N ito so ILL CL ONL al op on Y rs du en r W M o L s t o an • Aperato RMALsensowhen Ph ll c o Ce ell NO RED -200 to C e o ir O C . h r P puts to • WONITtor’s M d/o In sed M ra . an e 3 u e op used dge of th T be E . GND ed are ing ANY MUS sors us ers d to V sen v in 2 be e a 1 ST • Re wire PWRORED T remcur. MU b 00 NIT MUS ill oc 2V n 1 -2 O w C M tio ts WR tec • Mower inpur fault ro 0P D o p t p 2V -20 SE ED en R 1 R MC NU ER TO pm PW U P a • UM MO UTS ntr 00 P J r e -2 IN Y ER we MC TT po ith BA CK LY s w PA IT ON sor IM L CH n IT se 1 C Ad E S Lim it GND Edge 1 Jog LT Jog RT - N A X E O M 5 4 3 D D ity R tiv E si en 1 M K n ctio ote Pr per nt jum meUST p ” tra M ED En ts: puts RN 3 Inpued in EA “L 2 us be W M O A N TR -L I IN X E J Jo og L g T E G RT E dg ND P dge e 1 Ce hoto 2 ll F HT Co nt I G G JOIG R G JO EFT L tor MoL Edge 2 Photo Cell Continued on next 2 pages. er oll ntr R WE PO 00 MAX MC-200 Motor Controller Edge 1-MONITORED CLOSING direction ONLY input: Connects to a NORMALLY CLOSED (N.C.) Sensing Edge or Photocell. Closing direction activation: gate will reverse to full open position and reset close timer. Opening direction activation: gate will NOT be monitored during opening cycle. Edge 2-LEARNED MONITORED OPENING/CLOSING direction input: Connects to a NORMALLY CLOSED (N.C.) Sensing Edge or Photocell. Input MUST be “LEARNED” before it can MONITOR a connected sensor (see page 18). Closing direction activation: gate will REVERSE to full open position but will NOT reset close timer. Another command is required for gate to resume operation. Opening direction activation: gate will REVERSE 2 inches and STOP. Another command is required for gate to resume operation. Photo Cell-LEARNED MONITORED OPENING/CLOSING direction input: Connects to a NORMALLY CLOSED (N.C.) Sensing Edge or Photocell. Input MUST be “LEARNED” before it can MONITOR a connected sensor (see page 18). Closing direction activation: gate will STOP. Another command is required for gate to resume operation. Opening direction activation: gate will STOP. Another command is required for gate to resume operation. DUAL GATE OPERATORS NOTE: Connect EACH photocell/sensing edge to the corresponding gate operator’s MC-200. See page 9. Wiring operator 5 Jog LT JOG JOG LEFT RIGHT Sensitivity Jog RT ERD Motor OverLoad GND Edge 1 Edge 2 Photo Cell entrapment protection wiring MC-200 MATRIX 4 1 2 1 2 3 MAX 12 16 13 14 15 Motor Controller ON-LINE Edge UL Entrap 3 ERD Jumper UNUSED Entrapment Protection Inputs or a fault will occur. LED ON Normally Closed (N.C.) POWER Sensor Wire Limit SW Edge PhotoCell 1 GN D EDGE 1: MONITORED CLOSE ONLY Edge 2: LEARNED MONITORED OPEN/CLOSE Photo Cell: LEARNED MONITORED OPEN/CLOSE Typical Wiring For: 3 2 Example: Inputs 2 & 3 are NOT used and MUST be jumpered to GND. a 10K Normally Closed (N.C.) Sensing Edge ...... AND/OR ........ a Normally Closed (N.C.) Photo Cell IMPORTANT Sensing devices MUST be powered by MC-200 or they will NOT be MONITORED. 00 er C C on -2 tr 0 oll 0 er M E or ot ap O W M ntr E P Power L U 1 SW to E P ho 1 dg e 2 M O A N TR -L IX IN E W S See next page for a specific photocell’s N.C.- N.O. input. Re fle Be ctive am R TO MO Po r we In r tte IT s AL e do D GN olarity P 2V R1 - RS-485 (+) RS-485 (-) GND PWR 24V - M AR T NO ma To MC-200 Power To GND To Edge 1 NORMALLY CLOSED CLOSING direction Photocell Max 10K Mini Sensing Edge (N.C.) Wireless Option: See separate wiring instruction sheet. Gate Edge Module (GEM-104) OPENING/CLOSING 10K MAX Mini Sensing Edge to Edge 2 or Photo Cell input Entrapment Area CLOSING ONLY One Sided 10K Sensing Edge to EDGE 1 input (to wireless module when using Wireless Option). OPENING direction Photocell Normally CLOSED (N.C.) Gate Open OPENING/CLOSING Two Sided 10K Sensing Edge to Edge 2 or Photo Cell input (to wireless module when using Wireless Option). te sed tor flec Re Polarity does NOT matter Gate Closed Ga IMPORTANT: Photocells MUST be in alignment or fault will occur. Wireless Module Clo s it T un US . 3 Mnsors 3 : be be 2 & R se 2 & UST can be uts ITO uts rs M ey ST Inp ON inp enso RE th MU N M n ts to EAR ED SBEFOinpu l ca R L Cel To NITOinputs used to Entrapment Area End of Gate Options Tra n on cti PW sed am Lim 3 4 3 LE IX GND te Be Power un O to P Pho 3. 1.Mired Any d/or 2 or STO 1 w ned. e an put N & rix . d. learpere Edg er in OPE Mat gins be jum ersing eith the e onode D ev d to OL e timn m 2.R wire d H sam lear be an the ard, N ress at he MOTIO 3.P ttonsep is MOTOR bu be E til OS ted un CL dica OP . in ST 5 min ed r EN tect ON de OP sts fo ch L be e la r ea WIL mod N fo Ds al arn ing. O LE du in. Le ep L be 00. hen 5m be IL C-2 s w in e, by s W M 00 ith od D on C-2 . nw nm 4.LEnsorTH Me used agai lear se BO ar tton end s for ator P bus and D. er RE op STOnsor ITO ress n se s. ON 5.P lear g stop w M to in e no ep be ts ar Inpu 2 - TR MA GND PWR 12V - - RS-485 (+) RS-485 (-) GND PWR 24V - . ns tio 16 uc o n . 15 str ti 14 lla n in 12 13 tio ’insta lla sta ce d e in noti d Se la n : ore ir N tio nit g IO N: Vo r tec Mo ersin UT ro es E 1 o v CA NTIO t P lin Re e en ide EDG TE g to AT Ed pm Gu tra sor wiredtion. .) n R c h .C e E en b fun O (N eac rs S UST OT D d SE , to rato M N ore or ILL CLO NLY l ope nit O ns Mo to LY rs dua se r W o an • Aperato RMALsensowhen Ph ll c o ll Ce NO ED 00 to Ce ire OR C-2 ho . r P puts to • WONITtor’s M /o d In d e M ra . an e 3 us e op used dge of th T be E . d GND are ing ANY MUS sors se ers V sen eu ev d to 12 ain Tb • Re wire PWRORED T remcur. US b VM 00 NIT MUS ill oc n 12 w C-2 MO tio R ts tec • Mower inpur fault PW ro p 00 ED o t p 2V C-2 en R 1 US RED R M N m E TO p W • UUMP MO UTS tra 0 P en 0 J INP Y er C-2 ER ow h M TT BA CK Y p wit L PA IT ON sors LIM CH n se 1 IT M Ga ru- C ell dg e X N A O M Edge 2 Photo Cell Jog LT Jog RT - 1 J LE OG F T MC-200 Swing R TO MO r In we Po PWR 12V sed Th cr te ro r t P pe en jum pm UST ” tra M ED En ts: puts RN 3 Inpued in EA “L 2 us be D S E en R sit D iv ity 5 O M ve o rL tor oa d D R E un O to P Pho 3. 1.Mired Any d/or 2 or STO 1 w ned. e an put N & rix . d. learpere Edg er in OPE Mat gins be jum ersing eith the e onode D ev d to OL e timn m 2.R wire d H sam lear be an the ard, N TIO ress at he MO 3.P ttonsep is MOTOR bu be E til OS ted un CL dica OP . in ST min ed EN r 5 tect ON de OP sts fo ch L be e la r ea WIL mod N fo Ds al arn ing. O LE du in. Le ep L be 00. hen 5m be IL C-2 s w in e, by s W M 00 ith od D on C-2 . nw nm 4.LEnsorTH Me used agai lear se BO ar tton end s for ator P bus and D. er RE op STOnsor ITO ress n se s. ON 5.P lear g stop w M to in e no ep be ts ar Inpu R JO IG G H T T US . 3 Mnsors 3 : be be 2 & R se 2 & UST can be uts ITO uts rs M ey ST Inp ON inp enso RE th MU N M n ts to EAR ED SBEFOinpu l ca R L Cel To NITOinputs used to Polarity does NOT matter Clo Re R ell C to P ho 1 dg e 2 un E -2 oll tr C on M C E R or ot ap O W M ntr P E L U dg e 3 2 1 SW AR AL E S it LE 1 GND PWR 12V - IX E W M O A N TR -L IX IN E Lim GND Edge 1 X N A O M D D iv sit R O M ve o rL tor oa d MC-200 Swing E R D S 5 4 3 en E ity One Sided Edge J LE OG F T Jog LT Jog RT - 1 . ns tio 16 uc on. 15 str ti 14 lla n in 12 13 tio ’insta lla sta ce d e in noti d Se la n : ore o ir N ti nit g IO N: Vo r tec Mo ersin UT ro es E 1 o v CA NTIO t P lin Re e en ide EDG TE g AT Ed pm Gu ed to . ir on tra or R En ens be wfuncti (N.C.)ach O e rs S UST OT D d SE , to rato M N ore or ILL CLO NLY l ope nit O ns Mo to LY rs dua se r W o an • Aperato RMALsensowhen Ph ll c o ll Ce NO ED 00 Ce oto ire OR C-2 Ph uts. • WONITtor’s M /or Inp ed to d M ra . an e 3 us e op used dge of th T be E . GND ed are ing ANY MUS sors us ers V sen be ev d to 12 ain ST • Re wire PWRORED T remcur. MU b 00 NIT MUS ill oc 2V n w C-2 MO tio R1 ts tec • Mower inpur fault PW ro p 00 ED o t p 2V C-2 en R 1 R US R E D M N m E TO p W • UUMP MO UTS tra 0 P en 0 J INP Y er C-2 ER ow h M TT BA CK Y p wit L PA IT ON sors LIM CH n se TR MA on cti rote r t P pe en jum pm UST tra M D” NE En uts:inputs R 3 Inp ed EA “L 2 us be Edge 2 Photo Cell R JO IG G H T J Jo og L g T E G RT E dg ND P dge e 1 Ce hoto 2 ll GEM-104 EDGE 1 (N.C.) CLOSING Direction ONLY J Jo og L g T E G RT E d g ND P dge e 1 Ce hoto 2 ll ON = Obstruction BLINKING = Fault MON. PWR SAFETY INPUT C.) on (N. recti 1 Di LY GE ED SING ON O CL GND (C) GEM - 104 C) D( GN GND Edge 1 10K Edge Normally Closed te Ga Clo MUST be used with EACH Normally Closed 10K type Sensing Edge. IMPORTANT: To Normally Closed 10K Sensing Edge 10K Edge Normally Closed GEM - 104 To MC-200 Power (Polarity does NOT matter) ON = Obstruction BLINKING = Fault MON. PWR SAFETY INPUT To MC-200 GND To MC-200 Edge 1, Edge 2, or Photo Cell NOTE: see next page for sensor model #s and Learning Edge 2 and Photo Cell inputs. To GEM-104 To GEM-104 OPENING/CLOSING or Closing ONLY 10K (N.C.) Sensing Edge (Hardwired) Photocells MUST be in alignment or fault will occur. To MC-200 Edge 2 or Photo Cell To GND To MC-200 Power (Polarity does NOT matter) DUAL GATE OPERATORS NOTE: Connect EACH photocell/sensing edge to the corresponding gate operator. See page 9. 17 GND Edge 1 Edge 2 Photo Cell JOG JOG LEFT RIGHT Sensitivity 5 Jog LT ERD Motor OverLoad Jog RT Wiring operator 4 ERD ON-LINE Edge UL Entrap 1 3 MC-200 1 2 2 3 MAX 12 16 13 14 15 Motor Controller MATRIX LED ON POWER Limit SW Edge PhotoCell EDGE 1 Note: CLOSING direction ONLY. Inputs 2 & 3 MUST be “LEARNED” to MONITOR OPENING/CLOSING direction sensors. To LEARN inputs 2 & 3 : 1. MONITORED Sensors MUST be wired to inputs BEFORE they can be learned. Any unused inputs MUST be jumpered, see previous page. 2. A Sensing Edge or Photo Cell can be wired to either input 2 or 3. MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT 3. Press and HOLD the STOP button & then the OPEN button together on Matrix 1 until beep is heard, learn mode begins. NOTE: DO NOT press the OPEN button before the STOP button or learn mode will NOT function. ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL MOTOR MOTION EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN STOP CLOSE OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED GA OBD PORT BLACK BOX CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC UL ALARM 12V ALARM RET RESET GND NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS GND Edge 1 Edge 2 Photo Cell Jog LT Jog RT 4. LEDs WILL be ON for each detected sensor on MC-200. ERD MC-200 JOG Sensitivity JOG Motor Controller Motor MATRIX LEDs WILL be ON for BOTH MC-200s when dual operators ON-LINE LEFT RIGHT Edge UL Entrap OverLoad 5 4 1 3 P POWER are used. If an LED is not on and it should be, wiring to1 2 3 MAX 2 ERD sensor is bad, photocells are out of alignment, photocells 12 16 LED ON PhotoCell P hotoCell hotoCe hotoCel otoC otoCe Limit SW Edge PhotoCel 13 14 15 are wired wrong - N.C. or N.O. depending on which photocells are used (see below) or sensor is bad etc. and must be corrected. When all LEDs are ON that should be ON, proceed to next step. POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND RADIO SIG. GND Example shows that sensors are DETECTED on inputs Edge 2 and Photo Cell. MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE MOTOR MOTION EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSEE TIMER CLOSE PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION CORDER RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND GND RADIO SIG. 5. Press STOP button again within 5 min. to learn sensors and OPEN STOP end learn mode, beeping stops. Wired Inputs are now MONITORED. If STOP button is not pressed within 5 min. learn mode terminates. If no sensors are detected then factory default setting (Edge 2 and UL 325 2016 Compliant MONITORED Normally Closed Entrapment Protection Devices: Normally Closed Definition: When Power is off, relay contacts are OPEN. When Power is on, relay contacts are CLOSED. Photo Cells: Model RG Miller Edge Reflecti-GUARD Reflective-Beam Type (Normally Closed) Model PG Miller Edge Prime-GUARD Thru-Beam Type with battery operated transmitter (Normally Closed) Model EMX-IRB-MON EMX Thru-Beam Type (Normally Closed) Model EMX-IRB-RET EMX Reflective-Beam Type (MUST be wired to Normally Open) Model E3K-R10K4-NR OMRON Photo Electric Sensor Reflective-Beam Type (MUST be wired to Normally Open) will work with 12V Model 60-2728-1 Allen Bradley Reflective-Beam Type (MUST be wired to Normally Open) Direct-wired 10K Sensing Edge: Model 10K Sensing Edge with GEM-104 Module Miller Edge (Normally Closed) MAX 10K Mini Edge Maximum Controls (Normally Closed) Requires a Miller Edge GEM-104 module MAX 10K Edge 1 Maximum Controls (Normally Closed) Requires a Miller Edge GEM-104 module Sensing Edge Wireless Transmitter/Receiver: Model MGL-K20 Miller Edge Monitored Gate Link Transmitter and Receiver 18 Wiring operator input ac power AC IN Power LED Wire input AC power wire to the MAX Megatron Toroid box as shown. Choose either 115V or 230V setting on input AC power selector switch. NOTE: AC power wire is required for EACH gate operator when using dual gate operators. AC 230 V IN 11 5 Input AC Power Selector Switch MA X CAUTION: Make sure circuit breaker is OFF from incoming AC input wire BEFORE wiring! Me Ba ck Tor Meg of M oid atr AX Bo on x Se le Vo ct In lt 11 age put 5 23 VAC 0V or AC ga tro nT or o id ww w.M ax .U S.c om M M AX To eg ro at id ro Bo n x CAUTION: If power selector switch is set for 115V but input power is actually 230 V, 7 Amp Fuse will blow. n tio otec d pr e ue ith th ntin w co only se. or fu s : F ace of s pa le ING repl ting ne ntre e RN fire, d ra ur po n cofusibl WA nst an s ai pe NT: ectio un ag e ty ME ot ser tique m SE la pr utili éris sa ct TIS tre ie, ER et nd cara AV prom ince et m d’ co es type qu es ris êm . m es de inal m no Input AC Power Options 7 Amp Fuse Single Phase 115VAC Only AC Power Gang Box mp 7 ASE x ma FU On ER 3A W AC PO 5V 11 Off 115VAC Power Terminal DANGER Set to 115V ! Power Terminal Line (Black) 115 OR 230VAC Power Wire GH E HI AG LT ect VO connefore DO NOT TURN POWER ON AT THIS TIME. HIGH VOLTAGE! 115V NG NI AR W dis r b u we g po icin rv se nit Line (Black) Neutral (White) Neutral (White) Chassis (Green) Chassis (Green) Single Phase 230VAC Only IMPORTANT NOTE: Make sure there are NO exposed bare wires at the power terminal connection. ll Ed ge Ph oto Ce MA 1 2 SW Lim it LT g Jo g RT Jo GND 1 ge 2 Ed ge o Ed ot l Ph el C RI JO G G H T JO LE G FT X ON MAD TIC MA TO AU N OPE LEFT I ANT TE LGA TAI OFF G MA K LOC COM NC 1.5S NO per Tam COM GND IN per Tam OFF N OPEHT RIG E GAT PER TAM LS RO E LEAVED OPEN CLOS 1 TIME E LEAV OPEN NT CO SE /CLO EN TER OP CEN T EXI OR MOT TS INPU E Y TER DE BAT P MO K-U BAC 1 in USA SAF ETY PHO T LIMICH ERYSWIT BATT K PAC TIO MO ER 12V RM ALA RET ET UL ALARM RES GND CLO SE TIM POR OBDCK BOX BLA N T LIMITCH SWI INE ON-L OR MOT INE SEC ON-L S.c om E GAT TUS STA Y TER BAT USE IN POW ER GATE (+) GND (-) ARY PRIM GATE GND STRIKE GND / RDR KEYPAD GND L PHOTOCEL C 24VD x.U TY ITIVI SENS RSE LOAD REVE OVER / OR CH MOT T SWITPING LIMI P SLIP NO CLAM MIN MAX GND ww w. Ma FIRE DEPT GND MAX OPEN GND To ro id RADIO GND n OPE ED X MA E SPE GAT 12VD GND ga tro SE P STO TIAL PAR N OPE N ITIO POSORDER REC T RADIO SIG. 115 Me CLO ER C OPEN STOP CLOSE COM GATE DISABLE X TRI MA ARD BO X N OPE COM SE CLO MO MAX MIN OFF TY SAFE (+) GND (-) RM is ass d Ch roun G MA E1 E2 EDG G PLU ID OR ERR RAP N TOR CENT ID G PLU IN Se lec Vo t Inp ltag 115 e ut 230VAC VA or C ELL EDG ENT ALA RS-485 (+) RS-485 (-) GND PWR 24V - AC TOC UL ON EXIT 24V GND M A 4 3 LE D Se ER ns D itiv ity 5 15 16 14 12 13 D ER O M ve ot rL or oa d CK GLO MA AY 2Sec DEL ec RY MA PRI E GAT IX TR MA Proper grounding of this gate operator is a WARNING requirement for LIGHTNING PROTECTION connect chassis in lightning prone areas. To be effective, to ground rod for ground connections should be made with a lightning protection minimum 12 AWG, 600 volt insulated wire to a ground point within 10 feet of the gate operator. The ground point must be at an electrical panel, a metallic cold water pipe that runs in the earth, or a grounding rod. LINE ON- Ed ge TR IX UL En tra M ot or M C p Co -2 PO nt 0 ro 0 W lle ER r Any of the Chassis Grounds can be used. They are located next to the gear reducer. DO NOT remove any existing green ground wires. r In Operator MUST be Properly GROUNDED Ground within 10 ft of operator. we 230V Po Set to 230V R TO MO 230VAC -7 X BCule MAery Mod Batt BA TT ER IN Y Bat E tery e tag Vol F 1/2 lace Rep ery OFF Batt ON/ ery Batt T TES ery Batt ery Batt r Erro IN Grounding Rod NOTE: Consult city codes for AC line wiring. Beware of existing underground services. 19 Wiring operator low voltage remote power supply kit - optional A MAX Magic Box Kit (sold separately) is required to remotely install a Remote Toroid 15 Amp box at the AC power source. Plug in Remote Toroid 15 Amp connector to Power In at MAX Magic Box. Wire input AC power to the Toroid 15 Amp box. Choose either 115V or 230V setting on input AC power selector switch. Run 24V low voltage wires (not included) from the MAX Magic Box connection to the gate operator and wire to POWER/SOLAR IN connector (Polarity Matters!). Remove the Remote Toroid 15 Amp connector from the BC-7 battery module POWER/SOLAR IN port. Plug the Magic Box POWER/SOLAR IN connector into the POWER/SOLAR IN port. At MAX Magic Box NOTE: A MAX Magic Box kit is required for EACH gate operator when using dual gate operators. DO NOT TURN POWER ON AT THIS TIME. Ground within 10 ft of Box DANGER HIGH VOLTAGE! Tor Rem Po oi ot we Co d 15 e nne Am r cto p r s+ IMPORTANT NOTE: Maximum Control’s remote power supply technology does NOT utilize the battery power from the MAX BC-7 Battery Module during NORMAL gate operation. Battery power is reserved for back-up power ONLY when an AC power failure occurs. As a result, battery life is NOT shortened. This low voltage system can CONTINUOUSLY cycle the gate during NORMAL gate operation, perfect for high traffic gate applications. 20 Pos + ww w.M T O T MO R T O O L R L E R om N S.c O .U C ax A R POWER/SOLAR IN Connector (Included in kit). P O W IN ER POWER/SOLAR IN Port PO WE R/S IN OL AR -7 BCule AX Mod Y r E R /S IN O L CAUTION: MAKE SURE CIRCUIT BREAKER IS OFF AT POWER SOURCE BEFORE WIRING 115 VA Inp 230 VC or ut AC AC Po we E IN R NOTE: Consult city codes for AC line wiring. M tery Bat BA TT ER IN Y Ba GND ge lta Vo F ry tte /2 1 E lace Rep ry FF Batte /O ON tery Bat ST TE ry te tery Bat rror E IN Bat C-7 X B odule A M M ery att Polarity Matters! 2 in 4V L Co ow ndu Vo it t lta o G ge ate Wir Op e era tor at P ter ac y k CAUTION: If power selector switch is set for 115V but input power is actually 230 V, 7 Amp Fuse will blow. B Input AC Power Selector Switch IMPORTANT: MAX Magic Box and Gate Operator MUST EACH be Properly GROUNDED. Proper grounding is a requirement for LIGHTNING PROTECTION in lightning prone areas. To be effective, ground connections should be made with a minimum 12 AWG, 600 volt insulated wire to a ground point within 10 feet of the MAX Magic Box and gate operator. The ground point must be at an electrical panel, a metallic cold water pipe that runs in the earth, or a grounding rod. NOTE: Beware of existing underground services. T T ut Inp MAX Magic Box MUST be Properly GROUNDED A er ow P AC To Operator 24 VDC wa VOrran if IDEty l RE abe D MO l is VE D V 24es r Wi WG A 10 imum n i M O W ox High Voltage le c 11 t In 5V pu AC t or Vol 23 tag 0V e AC : 230V Se Po d P un pB Grounding Rod Low Voltage Am Input Power Power Terminal Wires Line (Black) Neutral (White) Chassis (Green) PO ON OF WER F ow nn se er ect rvic be ing fore un it 15 AC W AR NI NG ! H VO IGH LT dis A p co GE Gro IN id In GN D B SA U in e ad M Tor o 7 A FUSE MP te IMPO R M mo TANT co “BA nnect to TT befo ERY IN ” re u se PO AX WE R S PS-2 UP PLY 4 Re B At Gate Operator Wiring operator solar power connection - optional Refer to Solar application guide. R WE IN w w w .M ax . U S .c om PO R TO R MO LLE TO TRO N CO ry tte Ba Pack AR PO WE PO R/S Pos + Red Polarity Matters! IN OL AR 7 CX Bodule MttAery M Y ER IN TT BA BA TT ER IN Y Ba ge lta Vo F ry tte /2 Ba 1 E ce pla Re ery FF Batt /O ON ery tt Ba ST TE ry tte ry tte Ba rror E IN Ba IMPO RT ANT co “BA nnect to TT befo ERY IN ” re u se NOTE: Cover solar panel from sunlight BEFORE wiring plug to solar panel to prevent a shock from occurring. OL IN R/S WE Connect to POWER/SOLAR IN GND Black MAX BC-7 Battery Module Max Solar Power Kit (Sold separately) (Approximately 450 cycles using only battery power) 21 Wiring operator secondary operator to matrix 1 Primary Gate Operator Matrix 1 Unplug 4-Pin plug from the bottom of the MAX MC-200 motor controller and connect RS-485 wires as shown below. MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK ANTI TAILGATE EXIT CENTER SAFETY Tamper NO COM GND Tamper IN GATE TAMPER OFF D R ity E itiv ns 5 CENTER 15 16 X A ON M LED LEJOG FT PHOTOCELL JO RIGH G T OFF 1 it ge Ed Lim Mot or 2 UL SW p tra En ge Ed Co PO ntro WER lle EDGE 2 ENTRAP ll 00 Ce oto Ph PARTIAL OPEN -2 C M C-2 0 EDGE 1 MAX MIN CLOSE TIMER -LIN E IX TR ON MA MA XM UL SAFETY Jo Jo g g LT R E GN T E dg D d e P ge 1 h C oto 2 ell 14 4 3 12 13 NOTE: The Alarm Shut-Off is located on the Primary gate operator ONLY. There is NO alarm shut-off button on the secondary gate operator. ON EXIT Ov Mot erLo or ad D Se ER r ID PLUG ERROR MOTOR MOTION ID PLUG 0 OPEN MA BOTRIX AR D RS-485 (+) RS-485 (-) GND PWR 24V - POSITION RECORDER 12VDC GND STOP MAX GATE SPEED not used not used GND PWR 12V - OBD PORT BLACK BOX MIN 24VDC CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND BATTERY IN USE RM TOR INP UTS wer R In LIM SWI IT TCH BAT MO Po TO MO L O /S R E IN A p 7 Am SE max FU On ER 3A W AC PO 5V 11 Off B R w Y R E T T A IN w ax .M w om .c S .U ery att k B ac P Vo 1/2 lta ge R E W O P IN R O T R O E M LL O T RO T N O C E Secondary Gate Operator ry P MC To ER IN OW LIMIT SWITCH ON-LINE F ON /OF Ba F tte ry Repla Ba ce tte ry MAX Ba tte ry TE ST Ba tte ry BC Mo -7 du le Ba tte ry Err IN or MC k To Pac ry te Bat Secondary Operator MAX MC-200 BATTERY PACK LIMIT SWITCH ALARM 3 Wires to Matrix 1 22 MOTOR INPUTS Secondary Power In 3 Wires to Matrix 1 MOTOR GND - not used - not used - PWR 12V - RS-485 (+) RS-485 (-) GND PWR 24V - NO 24V to Matrix 1 PRIMARY GATE SEC GATE (+) GND (-) (+) GND (-) MOTOR ON-LINE (NO Matrix 1) Connect (3) three RS-485 wires from the SECONDARY operator’s MAX MC-200 motor controller to the Matrix 1 - SEC GATE. • Pos (+) to Pos (+) • Neg (-) to Neg (-) • Gnd to Gnd • DO NOT connect PWR 24V. 22 AWG Min. 3-conductor twisted pair, shielded cable Primary 24V GND (+) GND (-) POWER SEC GATE (+) GND (-) FIRE DEPT GND TER PAC Y K RADIO SIG. RADIO GND ALA MOTOR ON-LINE PRIMARY GATE n tio tec pro ed the nu th nti ly wi r co on fuse. Fo e s G: lac of pa e les IN rep ing ne RN fire, d rat ur contr ible WA st e an : po tion fus ain ag typ MENT tec er uniques me SE la proutilis térist sa , TIS re ER ett die carac AV rom ncene et mp d’i typ co es s qu ris me . mê de nales mi no W O P tte 4-Pin Plug OPEN COM CLOSE GATE STATUS GND 4-Pin Plug Ba MATRIX BOARD COM NC AUTOMATIC OPEN/CLOSE CONTROLS Wiring operator turn on/off operator power Operator should have Input AC power wired to Toroid Box, 24V & RS-485 wired between Matrix 1 and MC-200. TURN POWER ON. Certain LEDs should normally turn ON accordingly: A Located on back of box. DO NOT CYCLE GATE OPERATOR AT THIS TIME MAX Megatron Toroid Box A AC IN LED: Normal - Turns ON. Error - Not ON. Check AC power. 7 Amp Fuse blown. Replace fuse. Input AC selector switch MUST be set to CORRECT input AC power. Battery power automatically turns ON. n tio ec prot e ed th th ntinuly wi . r co on fuse s : Fo ce of Turn AC Power Switch ON M o P L U e ell C E dg P ho to 1 e M 3 2 C 1 R TO MO D r In we Po - RS-485 (+) RS-485 (-) GND PWR 24V - Matrix 1 PRIMARY GATE LEAVE OPEN OPEN LEFT OPEN 1 TIME H MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec MAG LOCK 2Sec COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE ON Limit SW On-Line LED: Normal - Turns ON. Error - Not ON. Check LIMIT SWITCH plug. SW RM LEAVE CLOSED EXIT Matrix On-Line LED: Normal - Turns ON. Error - Not ON. Check RS-485 wiring to Matrix 1. ALA BATTERY BACK-UP MODE MADE in USA T US s. 3 Mnsor 3 : T be be & n S 2 & se ts ITOR ts 2 rs MU ey caST be InpuON inpu enso RE th MU M RN n ts D S EFOinpu to A l ca RE B LE Cel to To NITOinputs used - GND PWR 12V - MATRIX 1 E dg 2 S W Lim it GND Edge 1 Jog LT Jog RT - A M 6 15 1 14 12 13 O M ve o rL tor oa d D E MC-200 Swing N: IX TR MA B POWER LED: Normal - Turns ON. Error - Not ON. Check POWER IN plug on bottom of MC-200. D un un O to P Pho 3. 1.Mired Any d/or 2 or STO 1 w ned. e an put N & rix . d. learpere Edg er in OPE Mat gins be jum ersing eith the e onode ev d to OLD e timn m 2.R wire d H sam lear be an the ard, N ress at he MOTIO 3.P ttonsep is TOR MO bu be E til OS ted un CL ca P . indi STO 5 min ed r EN tect ON de OP sts fo ch L be e la r ea WIL mod N fo Ds al arn ing. O LE du in. Le ep L be 00. hen 5m w be -2 in e, by s WIL MC 00s with mod D on C-2 . n n 4.LEnsorTH Me used agai lear se BO ar tton end s . for ator P bus and D er RE op STOnsor ITO ress n seops. ON P 5. lear g st w M to in e no ep be ts ar Inpu LE D O N X ity iv 5 4 3 en E sit R D J LE OG F T 1 ns. ctio . stru tion n in stalla llatio d’in e sta e in notic d Se ore on ir la o ti nit g IO N: V r tec Mo ersin UT ro es 1 o v CA NTIO t P lin GE Re e en ide ED TE g AT Ed pm Gu ed ton. ir tra or En ens be wfunctio (N.C.)ach OR e tors S UST OT D d E , to ore r M L N LOSNLY opera nit C O l nso IL Mo to LY rs dua se r W n o • Aperato RMALsensowhen Ph ll ca o ll Ce NO ED 00 to Ce ire OR C-2 ho . r P puts to • WONITtor’s M d/o In sed M ra . an e 3 u e op used dge of th T be E . d GND are ing ANY MUS sors se rs V sen eu eve d to 12 ain Tb • Re wire PWRORED T rem ur. US b VM 00 NIT MUS ill occ n 12 w C-2 MO tio ts WR tec • Mower inpur fault 0P D o p pro V -20 SE ED nt 12 R MC NU ER me WR TO p U P a P • UM MO UTS ntr 00 J r e -2 INP RY we MC TE po ith BAT CK LY w PA IT ON sors M LI CH n IT se 1 R 2 MAX MC-200 Motor Controller B n tio tec ro r t P pe en jum pm UST ” tra : M ED En ts puts RN 3 Inpued in EA “L 2 us be Edge 2 Photo Cell R JO IG G H T J Jo og L g T E G RT E dg N D P dge e 1 Ce hoto 2 ll S O A N TR -L IX IN E C E t ntr o ap r C M C - mp 7 ASE max FU On ER 3A W AC PO 5V 11 Off on 2 tr 0 O oll 0 W er E R 1 pa les NG pla g ne ntre le NI e, re ratin ur fir d po n cofusib WAR st e an T: tio s ain EN otec un ue ag e typ m EMla pr iliser ristiq sa , ut cté TISS tre ER et die cara AV prom ncene et m d’i co es typ qu es ris êm . m de inales m no EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN E POWER LED: Normal - Turns ON. Error - Not ON. Check 24V wiring from MC-200 Primary. F Normal - Turns ON. Error - Not ON. Check RS-485 wiring to Primary MC-200. CENTER PHOTOCELL UL SAFETY 3 EDGE 1 MAX MIN OFF EDGE 2 ENTRAP CLOSE TIMER ID PLUG ERROR MOTOR MOTION ID PLUG OPEN 12VDC GND MAX GATE SPEED OBD PORT BLACK BOX 24VDC MIN REVERSE SENSITIVITY LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE SEC GATE (+) GND (-) F G GATE STATUS OPEN COM CLOSE I BATTERY IN USE POWER E Limit SW On-Line PRIMARY LED: Normal - Turns ON. H MOTOR OVERLOAD (+) GND (-) FIRE DEPT GND MAX OPEN GND STRIKE GND KEYPAD / RDR GND PHOTOCELL GND G RADIO GND CLOSE NO LIMIT SWITCH / CLAMP SLIPPING MAX GND RADIO SIG. STOP OPEN STOP CLOSE COM GATE DISABLE POSITION RECORDER UL ALARM 12V ALARM RET RESET GND 24V GND PARTIAL OPEN Motor On-Line PRIMARY LED: PRIMARY GATE OPEN RIGHT OPEN LEFT LED: Normal - Turns ON either LED according to switch setting. Error - Not ON. Check LIMIT SWITCH plug on bottom of MC-200. I BATTERY IN USE LED: om .c B at P ter ac y k C S MAX BC-7 Battery Module E R /S IN O L A R w w w .M ax .U T O O N M T O R T O O L R L E R P O W IN ER Normal - Not ON. Error - Flashes on and off. Battery not plugged in to BATTERY IN port on BC-7 Battery Module. R IMPO 4 TANT co “BAT nnect to TE befo RY IN re us ” e C-7 e X Bodul MAry M O W A T T E IN R Y P /SO IN LAR B PO WE R BA TT ER IN Y tte Ba Ba ge lta Vo F ry tte 2 1/ E J lace Rep ry FF Batte /O ON ry tte Ba ST TE ry tte Ba ry tte Ba ror Er IN K J BATTERY VOLTAGE LEDs: Normal - 3 LEDs turn ON - Fully charged batteries. Batteries need charging - LEDs will turn on in sequence until batteries are fully charged. Batteries are NOT necessary when AC power is available. K BATTERY IN ERROR LED: Normal - Not ON. Error - Turns ON. Battery not plugged in to BATTERY IN port. To turn OFF ALL POWER: 1. Turn OFF AC POWER Switch on MAX Megatron Toroid Box. Battery power remains ON. 2. WAIT for 15 seconds. 3. Press and HOLD (approx. 5 seconds) the RED ON/OFF BATTERY button until MAX BC-7 LEDs turn ON, then release button. LEDs will turn OFF. 23 matrix 1 matrix 1 Overview 1 Battery Back-Up Mode - Page 26 2 Primary Gate - Page 26 MATRIX 1 3 Maglock - Page 29 4 Gate Tamper - Page 30 MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE 5 In-Ground Loop Connection - Page 29 1 LEAVE CLOSED LEAVE OPEN MADE in USA 6 Anti Tailgate - Page 27 OPEN LEFT OPEN 1 TIME ANTI TAILGATE 9 Close Timer - Page 26 EXIT CENTER EXIT 5 4 Tamper NO COM GND Tamper IN PHOTOCELL 8 9 UL SAFETY MIN 13 Partial Open - Page 31 EDGE 1 MAX OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN 14 13 17 ERD & Motor Overload LEDs - Page 33 POSITION RECORDER 12VDC GND OBD PORT BLACK BOX MAX 15 LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE SEC GATE GATE STATUS OPEN COM CLOSE 18 BATTERY IN USE POWER 24 OPEN/STOP/CLOSE Connection - Page 32 19 External Alarm Reset Connection - Page 32 20 21 22 23 24 25 26 25 Gate Disable - Page 31 26 Matrix 1 Power - Page 33 MATRIX 1 Back 27 Battery in Use - Page 33 B Single Pass Anti-Tailgate - Page 27 C Radio Safety Pause - Page 29 OFF ON A Gate in Motion Alarms - Page 28 Mode 0 OFF A Single Pass Anti-Tailgate B ON When turned “ON”; After a vehicle clears the Safety Loop, a closing gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate. ON Mode 1 OFF Gate in Motion Alarms Mode 0 ON Motion Alarm sounds before gate moves and continues until gate stops OFF Motion Alarms OFF Mode 1 ON Beeper Alert sounds in Battery Back-Up Mode while gate is in motion OFF Beeper Alert OFF Radio Safety Pause OFF ON C When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction. WWW.Max.US.com 24 11 17 MOTOR OVERLOAD (+) GND (-) 23 Operators Communication LEDs - Page 22 & 33 STRIKE GND KEYPAD / RDR GND PHOTOCELL GND 22 Close direction Photocell (N.O.) - Page 25 & 32 FIRE DEPT GND MAX OPEN GND RADIO GND RADIO SIG. 21 Normal Opening Devices - Page 25 CLOSE NO LIMIT SWITCH / CLAMP SLIPPING 16 20 Emergency Vehicle/Max Open Inputs - Page 30 UL ALARM 12V ALARM RET RESET GND REVERSE SENSITIVITY MIN 24VDC GND STOP OPEN MAX GATE SPEED ID PLUG ERROR 24V GND 16 Selectable Gate Speed Control - Page 26 12 10 MOTOR MOTION ID PLUG OPEN STOP CLOSE COM GATE DISABLE 10 (+) GND (-) 14 Stop Button (Alarm Shut-Off) - Page 30, 32 & 42 matrix 1 COM NC 7 CENTER 12 Radio Power - Page 28 19 Radio Relay - Page 28 MAG LOCK 2Sec GATE TAMPER SAFETY 6 OFF ON 10 ID Plug & ID Plug Error LED - Page 30 18 Gate Status - Page 32 OFF 1.5Sec AUTOMATIC OPEN/CLOSE CONTROLS 8 UL Entrapment LEDs - Page 30 15 OBD Port Black Box - Page 28 MAGLOCK DELAY OPEN RIGHT 3 7 Loop Detectors - Page 29 11 UL Alarm / Alarm Reset Input - Page 30, 32 & 42 2 MADE IN USA 27 matrix 1 ON wiring Overview 1 3 4 5 6 7 I 8 480. DE FL 968. 5 EC Loop Detectors See page 29. S Lo afety op MATRIX 1 BATTERY BACK-UP MODE oo er p 2 800 A1 LMS N SE R TE ME TO EC FL DE NS SE WER T EC I DET ED PO T SE RE OPEN LEFT OPEN 1 TIME OFF 1.5Sec MAG LOCK 2Sec COM NC EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF PHOTOCELL UL SAFETY PARTIAL OPEN ID PLUG POSITION RECORDER 12VDC 250 mA Max. GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED CLOSE MOTOR OVERLOAD MIN OPEN COM CLOSE GATE STATUS NO LIMIT SWITCH / CLAMP SLIPPING LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE SEC GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND See page 32. REVERSE SENSITIVITY MAX RADIO GND RADIO SIG. Strobe Light 12VDC 250mA Max UL ALARM 12V ALARM RET RESET GND GND Normal Opening Device ID Plug Error LED. See page 30. EN POWER ire o 3-WRadi TE GA Gate Status: See page 32. TE GA OP OS CL ED 24V Power for Matrix 1 from Primary operator ONLY. See page 33. ire o 4-WRadi ON See page 28. F OF Security Device Gate Disable Switch or Timer See page 31. Stop (N.O.) Emergency/Security Devices T 3-Button SE RE to Station See page 32. External Alarm Reset Button Normal See page 32. Opening Device Security Device (N.O.) See page 30. S ES PR MAX OPEN (Overrides gate disable switch) Normal Opening Devices Dry Contact (N.O.) RS-485 External Open/Close Key Switch with Dual Gates See page 34. Normally Closed Photocell See page 13 &17. M C C on - 2 tr 0 oll 0 er UL 325 Type B1 M oto a r 3 2 AR M ell E dg ho to C P 1 tio dg E W 2 e M O N M A 1 k P R Lin te N LE AR LE D SW AL - Power tec n S ro r t P pe en jum pm UST ” tra M ED En ts: puts RN 3 Inpued in EA “L us T be un US s. 3 Mnsor 3 : be be 2 & R se 2 & MUST can be ts ts Lim it 2 Edge 2 Photo Cell GND Edge 1 Jog LT Jog RT - J L E OG F T E T U TP U CT O LE SE 1 CH 2 M C. CO N. P/ K 10 M C. CO N. P/ K 10 ER W 2 PO CH CH S U AT ST ER MC-200 Swing IX TR MA - Wireless Sensing Edge Radio Receiver Refer to wireless manual for more information. Normally Closed 10K Sensing Edge wiring, See page 13 &17. 16 15 RS-485 (+) RS-485 (-) GND PWR 24V - Normally Open Closing Photocell ONLY. See page 32 (Typically Retro-fit). NOT UL 325 entrapment protection. 1 CH Photocell (N.O.) W PO Separate power for Devices. M M onit G o L-R re 20 d G a Keypad . ns ctio stru tion. n in stalla 12 13 tio alla e d’in inst tic d See la no n ore N: Voir tio nit ng c IO : N Mo ersi UT rote es E 1 or CA NTIO t P lin Rev e en ide EDG TE g AT Ed pm Gu d ton. ire tra or En ens be wfunctio (N.C.) ch OR ea ors S UST OT D red SE , to at M N ito or ILL CLO NLY oper n ns Y s O dual Mo to se or W or n n o ns • A erat RMALL l ca Ph l se whe op Cel NO ED 00 to Cel ire OR C-2 Phoputs. to • WONITor’s M d/or In ed M at . an e 3 us er op used dge of th T be E GND ed are sing ANY MUS ors. us er V sens n ev d to 12 ai T be • R wire PWRORED T remcur. US be 00 VM NIT MUS ill oc n 12 C-2 MO tio R ts t w • M wer inpu faul PW otec po ED D or t pr12V -200 S E R MC NU ER menWR TO • U MP MO TS trap P PU en -200 JU IN Y C er ER w M TT po ith BA CK LY s w PA IT ON or M LI CH ns IT se 1 14 GND PWR 12V - 12 VDC OR 24 VDC Photocell Power Card Reader 1 X S E en R sit D iv ity O M ve o rL tor oa d 5 4 3 R D ON = Obstruction BLINKING = Fault MON. PWR SAFETY INPUT R JO IG G H T UL 325 Type B2 GEM - 104 GEM-104 Key Switch O A N TR -L IX IN E 10K Edge Dry Contact (N.O.) LT g T Jo g R D Jo GN e 1 2 dg e E dg to E ho ll P e C e U L P E ntr p Telephone Entry E R Emergency OPEN (Overrides gate disable switch) Secondary Operator Connect to MC-200 See pages 22 & 33. matrix 1 12 VDC OR 24 VDC Radio Power ID PLUG ERROR MOTOR MOTION (+) GND (-) 2200 ID Plug: See page 30 Motion Sensor UL LED Indicators ONLY. See page 30. EDGE 2 ENTRAP CLOSE TIMER (+) GND (-) MAX MEGATRON FAST MAX MEGATRON 2200 OFF FAST EDGE 1 MAX MIN MAX MEGATRON 1400 Tamper NO COM GND Tamper IN CENTER Safety Loops Wired in series Security Camera Gate Tamper: See page 30. AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE 1400 Power MAGLOCK DELAY OPEN RIGHT 24V GND Lo Exit op LEAVE OPEN MADE in USA 1 3 SW 4 ON 1 SW 5 6 ON ON 2 7 OF OF = Freque 8 OFF ONF = Low ncy F SW OF = Mediu F Mediu mON 3 = Lo OF = Fa High m-Hi w F gh SW = Fail Se ON 4 SW il Sacure ON ON 5 fe OF OF = Outp ut OFF ONF = Pulse B F B sa on SW OF = Pu En F = lseme as try ON 6 Lo on A OF = 2 op Ex Fa it SWF = NoSeco ult ON 7 De nd De OF = No lay lay SWF = Infrmal ini Pres ON 8 te Presence OF = Se F = ns en ce No itivit Se y Bo nsiti os vit t y Bo ost PRIMARY GATE LEAVE CLOSED S Lo afety op Maglock Connection: Must be specifically wired, See page 29. ON = Op TO 64 = Inctim MET 07 = De reasum Se ER cre e Se ns. ase ns D PO INDI Sens. ONWER CATO . OF = No RS DEF= No rmal ONTECT PowePowe r r OF = De F= 2 Hz No tect Lo Flash Detec op 1 Fla Fa =Dela t 2 Fla sh ult y Tim 3 Flashes= Open ing shes= Sh Lo orted op =25% Both ch Loop Cu LED’sof Ind an PW rrent Fla uctange R Lo sh ce PrevLED Flaop Faing= iou sh ult s Lo ing op = Fault LE O W In-Ground Loops C See page 29. L ent OPTIONS 2 ED Tel: ey T s TO InpuONI inpu nsorRE th MUS N M n ts D Se FO pu to AR ll ca RE BE in LE Ce To NITOinputs used oto O to y un Ph 3. OP 1.M red An d/or or ST wi ned. an t 2 N & rix 1 . d. pu learpere Edgeer in OPE Mat gins be g jum rsin eith the e onode ve d to LD e timn m 2.Re wire d HO sam lear be s an the ard, N es at he MOTIO 3.Pr ttonsep is TOR MO bu be E til OS ted un CL dica OP . in ST 5 min ed r EN tect N de be O OP sts fo ch ea ILL e la for W mod N Ds al arn ing. O LE du in. Le ep L be200. en 5m wh be by WIL MC- 0s thin ode, wi 20 Ds on C. n nm 4.LEnsorTH Me used agai lear se BO ar tton end s bu d r or fo at D. OP s an er RE op s ST nsor TO es n se s. ONI 5.Pr lear g stop w M to in e no ep be ts ar pu In R TO MO r In we Po MC-200 Motor Controller page 17 &18 25 matrix 1 primary gate - open left / open right Set the Primary gate operator with Primary Gate setting. Secondary operator will automatically be set to the opposite opening direction as the primary gate operator when using dual gates. MATRIX 1 BATTERY RY ACK-UP MODE BACK-UP PRIMARY GAT GATE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE A N/CLOSE CONTR CONTROLS ANTI TAILGATE EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY EXIT CENTER PHOTOCELL PRIMARY GATE OUTSIDE Property EDGE 1 UL SAFETY EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG PRIMARY SECONDARY OPEN LEFT OPEN RIGHT OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC UL ALARM 12V ALARM RET RESET GND NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND RADIO SIG. GND INSIDE Property OPEN RIGHT LED turns ON for MAX setting ONLY MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS The Close Timer has 16 selectable settings for automatic gate close time. Knob at OFF position: close timer OFF. 1st click clockwise - Knob at MIN position: 1/2 sec... MIN MAX 2nd click clockwise: 1 sec... OFF 3rd click: 4 sec... CLOSE TIMER 4th click: 8 sec... 5th click: 12 sec (4 sec increments for each successive click up to 60 sec MAX) ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL P OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS GND BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND RADIO SIG. LIMIT SWITCH ON-LINE FIRE DEPT GND MAX OPEN GND gate close timer RADIO GND OPEN LEFT NOTE: 1/2 sec MIN position is recommended for High Traffic areas. MATRIX 1 selectable gate speed control OPEN LEFT OPEN 1 TIME ANTI TAILGATE EXIT MOTOR MOTION ON EXIT CENTER MAG LOCK COM NC Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF PHOTOCELL EDGE 1 UL MIN MAX OFF EDGE 2 ENTRAP OPEN STOP MAX CLOSE PARTIAL OPEN ID PLUG REVERSE SENSITIVITY GND MOTOR OVERLOAD OPEN POSITION RECORDER 12VDC GATE SPEED ID PLUG ERROR MOTOR MOTION STOP MAX GATE SPEED OBD PORT BLACK BOX 24VDC UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS GND SEC GATE POWER 24V GND MOTOR ON ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) TRIKE STRIKE ND GND YPAD / RDR KEYPAD GND D PHOTOCELL TOCELL GND FIRE DEPT GND MAX OPEN GND MAX RADIO GND NO LIMIT SWITCH / CLAMP SLIPPING (+) GND (-) MIN LED turns ON for MAX setting ONLY MATRIX RIX 1 PRIMARY GATE BATTERY BACK-UP MODE DE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC AUT MATIC OPEN/CLOSE OPEN/C CONTROLS ANTI TAILGATE ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN PHOTOCELL UL SAFETY EDGE 1 MAX MIN OFF ENTRAP EDGE 2 CLOSE TIMER TIME PARTIAL OPEN 26 2Sec CLOSE TIMER LEAVE OPEN - The gate operator will continue to cycle the gate normally until the battery power can no longer cycle the gate. When this happens, the gate will open to OPEN position until power is restored, then gate will automatically close. OPEN 1 TIME - The gate operator automatically OPENS gate and REMAINS in the OPEN position. A open/close command or loop event is needed to close gate. OFF 1.5Sec AUTOMATIC OPEN/CLOSE CONTROLS The Battery Back-Up Mode setting will determine how the gate operator will function during an AC power failure. Gate operator with a full battery charge should cycle a 2000 lbs gate (battery power ONLY) approximately 450 times. ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC LEAVE OPEN OPEN STOP MAX GATE SPEED MIN UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS SEC GATE BATTERY IN USE POWER 24V GND MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND GND FIRE DEPT GND MAX OPEN GND LEAVE CLOSED OBD PORT BLACK BOX 24VDC RADIO GND BATTERY BACK-UP MODE GND RADIO SIG. LEAVE CLOSED - The gate operator will continue to cycle the gate normally until the battery power can no longer cycle the gate. When this happens, the gate will close if not already in the CLOSE position, where it will remain until power is restored. Enough battery power is retained for a LIMITED time to operate emergency vehicle entry (Using opening devices connected to FIRE DEPT and/or MAX OPEN inputs to FULLY open gate). MAGLOCK DELAY OPEN RIGHT (+) GND (-) battery back-up mode LEAVE CLOSED RADIO SIG. The Gate Speed knob has 16 selectable settings to choose from. MAX Megatron 1400/2200 speed varies approx. 11.5 sec to 20 sec. MAX Megatron FAST speed of dual gates varies approx. 6 sec to 14 sec. The speed will vary depending on the weight and length of the specific gate(s). Make sure gate speed is appropriate for the size and length of the gate(s). NOTE: The Auto Gate Sync feature provides synchronous opening and closing between bi-parting gates (dual gate operators). PRIMARY GATE BATTERY BACK-UP MODE LEAVE OPEN MADE in USA OPEN 1 TIME FIRE DEPT/MAX OPEN Inputs matrix 1 MATRIX 1 anti tailgate BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ON CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX MIN 24VDC MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY OPEN COM CLOSE GATE STATUS BATTERY IN USE POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND GND RADIO GND is ON EXIT EXIT CENTER RADIO SIG. Turned OFF - Close timer will close the gate. If an in-ground safety or exit loop ANTI gets activated during the close cycle, gate will REVERSE to the open position. TAILGATE Turned ON - (In-ground loops required) Gate will close after all the in-ground ON OFF loops have been cleared no matter how long the close timer is set for. If an in-ground safety loop gets activated during the close cycle, gate will REVERSE LED stays ON to the open position. when Anti Tailgate ANTI TAILGATE Single pass anti-tailgate Turned ON - (In-ground loops required) Gate will close after all the in-ground loops have been cleared no matter how long the close timer is set for. When an in-ground safety loop gets activated during the close cycle, gate will PAUSE and NOT reopen. When loop is cleared, gate will continue to close preventing UNAUTHORIZED entry. MATRIX 1 Back OFF ON OFF ON Mode 0 OFF Single Pass Anti-Tailgate ON When turned “ON”; After a vehicle clears the Safety Loop, a closing gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate. ON Mode 1 OFF Gate in Motion Alarms Mode 0 ON Motion Alarm sounds before gate moves and continues until gate stops OFF Motion Alarms OFF Mode 1 ON Beeper Alert sounds in Battery Back-Up Mode while gate is in motion OFF Beeper Alert OFF Radio Safety Pause 1 OFF ON When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction. WWW.Max.US.com MADE IN USA SAFETY LOOP CENTER LOOP SAFETY LOOP AUTHORIZED Vehicle UNAUTHORIZED Vehicle Approaches VALID open command was given. When last Safety Loop is cleared, gate will close. NOTE: If a VALID open command is received at this point, gate will stop and reopen. NO VALID open command is given. Vehicle is attempting to activate safety loop before the gate’s close cycle is complete, expecting gate to reopen. INSIDE Property OUTSIDE Property 2 SAFETY LOOP CENTER LOOP SAFETY LOOP - Gate Pauses - UNAUTHORIZED Vehicle NO VALID open command. Safety Loop gets activated and PAUSES the closing gate. Gate will NOT reopen. Vehicle MUST back up for loop to clear, then gate continues to close. NO unauthorized entry. 27 matrix 1 radio receiver MATRIX 1 Connect a 3-wire or 4-wire radio receiver to Matrix 1. Choose 12V or 24V, 250 ma max. power. CLOSE TIMER ON - Each time the remote button is pressed during the Close Timer countdown (gate is open) causes the timer to reset and begin again. When close timer countdown is complete, gate will close. Choose 12 VDC OR 24 VDC (250 mA Max.) BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED Removable Terminal LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec ANTI TAILGATE EXIT 12VDC ON EXIT CENTER COM NC Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER GND PHOTOCELL EDGE 1 UL SAFETY MAX MIN OFF EDGE 2 ENTRAP CLOSE TIMER 24VDC GND MAG LOCK AUTOMATIC OPEN/CLOSE CONTROLS PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC 24VD UL ALARM 12V ALARM RET RESET GND MAX OPEN COM CLOSE GATE STATUS NO LIMIT SWITCH / CLAMP SLIPPING OPEN STOP CLOSE COM GATE DISABLE JO LE G FT X TIC MA I ANT TE LGA TAI LS RO 1 TIME NT CO SE /CLO EN TER OP CEN T EXI OR MOT TS INPU OFF COM NC NO per Tam COM GND IN per Tam E GAT PER TAM SAF ETY PHO ENT RAP T LIMICH ERYSWIT BATT K PAC ALA MO ER SE CLO TIM RSE REVE T C x.U S.c om (+) GND (-) (+) GND (-) Y TER BAT USE IN POW ER ire o 4-WRadi (+) GND (-) ARY PRIM GATE GND STRIKE GND / RDR KEYPAD GND L PHOTOCEL FIRE DEPT GND MAX OPEN GND ww Ma CLO E GAT TUS STA GATE C 24VD w. N OPE COM SE SE TY ITIVI SENS LOAD OVER / CH T SWITPING LIMI P SLIP NO CLAM OR MOT LIMITCH SWI INE ON-L OR MOT INE SEC ON-L GND RADIO GND To ro id N MIN MAX 12VD GND n OPE ED X MA E SPE GAT -7 X BCule MAery Mod Batt BA Bat TTE RY E tery e tag Vol F 1/2 lace Rep ery OFF Batt ON/ ery Batt T TES ery Batt ery Batt r Erro IN Radio Receiver Mounting Position Existing holes are for Multi-Code radio receiver or mount using velcro adhesive tape. Radio safety pause MATRIX 1 Back OFF ON OFF ON O Mode 0 Mo gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate. clos ON Mode 1 Turned ON - The radio transmitter (remote control) can PAUSE a MOVING gate by pressing the remote button. Pressing the remote button again will cause the gate to CONTINUE in the SAME direction. This process can be repeated as many times as desired. Single Pass Anti-Tailgate ON When turned “ON”; After a vehicle clears the Safety Loop, a closing OFF OFF Gate in Motion Alarms ON Motion Alarm sounds before gate m moves and continues until gate stops Mode 0 larms OFF OFF Motion Alarms ON Beeper Alert sounds in Battery attery Back-Up Mode while gate is in motion Mode 1 OFF Beeper Alert OFF OFF Radio Safety Pause WWW.Max.US.com gate in motion alarms MODE 0 - Turned ON - Alarm will sound BEFORE and DURING gate cycle to alert surrounding area. NOTE: A strobe light can be connected to UL ALARM connection that will flash ON and OFF when the alarm is sounding. See page 32. MODE 1 - Turned ON - Alarm will beep when using ONLY battery power DURING gate cycling. This brings to attention that only battery power is being used and NOT normal AC power. MADE IN USA MATRIX 1 Back ON Mode 0 OFF OFF ON Mode 0 ON Single Pass Anti-Tailgate ON When turned “ON”; After a vehicle clears the Safety Loop, a closing OFF gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate. ON Mode 1 OFF Gate in Motion Alarms Mode 1 ON Motion Alarm sounds before gate moves and continues until gate stops Mode 0 OFF Motion Alarms OFF ON Beeper Alert sounds in Battery Back-Up Mode while gate is in motion Mode 1 OFF OFF Beeper Alert OFF OFF Radio Safety Pause ON When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction. WWW.Max.US.com MATRIX 1 MADE IN USA PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED obd port black box LEAVE OPEN MADE in USA OBD PORT BLACK BOX OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER CE PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER PARTIAL P OPEN O ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC GND OBD PORT OPEN STOP MAX GATE SPEED MIN 24VDC MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY OPEN COM CLOSE GATE STATUS USB Flash Drive SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND GND RADIO SIG. On Board Diagnostics (OBD) port will download a simple .txt file to troubleshoot gate operator errors and to view normal transaction logs. Plug a USB flash drive into port. LED will flash while file is downloading. When LED stops flashing, remove flash drive and plug it into any computer with an available USB port and simple text reader software (typical). The operator’s event history is stored as a simple .txt file. Contained in the file is a log of the most recent 1000 events. Quickly identify and diagnose a complex or intermittent problem. The file can even be e-mailed to the factory for on site diagnosis if necessary. The files will be stored as an ongoing event history of the transactions that occur at the gate operator. ON g gate will ill pause if a radio di input signal is When turned "ON" a moving received. The next radio signal causes the gate to continue in the original direction. BATTERY IN USE POWER 24V GND Se lec Vo t Inp ltag 115 e ut 230VAC ga tro P STO TIAL PAR N OPE N ITIO POSORDER REC T RADIO SIG. 115 Me CLO ER POR OBDCK BOX BLA VA or C X N MAX MIN OFF TY SAFE OPEN STOP CLOSE COM GATE DISABLE X TRI MA ARD BO MA TIO TOR MO CENT ID G PLU IN (+) GND (-) RM AC Receiver Input ELL E1 EDG E2 EDG G PLU ID OR ERR 12V RM ALA RET ET UL ALARM RES GND ON EXIT TOC UL r In CLOS E LEAV OPEN TO AU G MA K LOC 1.5S 24V GND A ON D M 4 3 LE Se ER ns D itiv ity 5 15 16 14 12 13 D ER O M ve ot rL or oa d CK GLO MA AY 2Sec DEL ec OFF N OPEHT RIG we Po 1 USA E in N OPE LEFT R TO MO MAD Y TER DE BAT P MO K-U E BAC LEAVED OPEN IN 28 POWER 24V GND STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO SIG. or M Co C -2 nt 0 ro 0 W lle ER r ot tra p SEC GATE PO M MOTOR ON-LINE PRIMARY GATE BATTERY IN USE UL En LIMIT SWITCH ON-LINE Ce ll Ed ge IX oto Ph 1 2 Lim it SW Ed ge MA TR ire o 3-WRadi RI JO G G H T LT g Jo g RT Jo GND 1 ge 2 Ed ge o Ed ot l Ph el C LINE ON- RY MA PRI E GAT IX TR MA RS-485 (+) RS-485 (-) GND PWR 24V - CLOSE TIMER OFF - Sequence when pressing remote button: Press One Time - gate OPENS . . . Press Again - gate STOPS . . . Press Again - gate CLOSES . . . Press Again - gate STOPS . . . Sequence repeats when button is pressed again. RADIO GND GND NOTE: See page 46 for more information about this unique feature. matrix 1 MAG LOCK MATRIX 1 Pos COM NC LEAVE OPEN MADE in USA Tamper NO COM PRIMARY GATE OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE Neg EXIT - ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL PHOT EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER Maglock Dual Gate Operators: Primary gate opens FIRST. Install maglock accordingly to account for this. + - OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC UL ALARM 12V ALARM RET RESET GND NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS GND Maglock Power Matrix 1 will accept third party loop detectors in the 3 ports. Each loop detector has a corresponding in-ground loop that must be connected for the loop system to operate (see below). Power down Matrix 1 BEFORE connecting loop detectors. Refer to your chosen loop detector’s instruction sheet for specific information about loop detector. MATRIX 1 BATTERY BACK-UP MODE MOTOR ON-LINE PRIMARY GATE SEC GATE BATTERY IN USE POWER PRIMARY GATE LEAVE CLOSED LEAVE OPEN MADE in USA LIMIT SWITCH ON-LINE 24V GND Neg ID PLUG OPEN STOP CLOSE COM GATE DISABLE Pos ID PLUG ERROR MOTOR MOTION (+) GND (-) Tamper IN PARTIAL OPEN (+) GND (-) GND Loop Detectors BATTERY BACK-UP MODE LEAVE CLOSED + STRIKE GND KEYPAD / RDR GND PHOTOCELL GND 2Sec FIRE DEPT GND MAX OPEN GND Maglock MUST be connected as shown. MAGLOCK DELAY: You MUST select a time delay when using a maglock. Maglock power disengages 1.5 sec or 2 sec before gate starts opening. MAGLOCK LED (Monitors Maglock): ON - Locked OFF - Unlocked Flashing - Problem with Maglock Power. RADIO GND OFF 1.5Sec RADIO SIG. MAGLOCK DELAY maglock OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC UTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL Connect desired loop detector to appropriate loop port ON 1 OPTIONS 4 4 5 6 7 8 ON 00 A18 LM NS SE MET Tel: DEF 480. 96 6 I 5 = LECT 8. 64 Op O = In tim MET 07 = Decreaum Se ER crease Se ns. se ns. D Se PO IND ns. ONWER ICAT OR OF = No S DEF= No rmal ONTECT Pow Pow er er OF = De 2 HzF= No tect Lo Flas Dete op h= 1 Fl Fa Delact 2 Fl ash ult y Tim 3 Flashes== Open ing ashe Sh Lo s=25 orte op Both % chd Loop Cu LED’ of In an PW rrent s Flasducta ge R Lo hi nc PrevLED Fl op Fang= e ious ashi ult Loop ng= Faul t Loop Detector (Plug-In) MAX Part number: MAX D-TEK LE ER TO EC FL DE NS SE SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE POWER 7 8 ON 1 2 3 SW 4 ON 1 SW 5 6 ON ON 2 7 OF OF = Freque 8 OFF ONF = Low ncy F SW OF = Mediu F Med m-L ON 3 = iu OF = Fa High m-How F igh SW = Fail Se ON 4 SW il Sacure ON ON 5 fe OF OF = Outp ut OFF ONF = Pulse B F B sa on SW OF = Pu En F = ls me as try ON 6 Loope on A OF = 2 FaulExit SWF = NoSeco t ON 7 De nd De OF = No lay lay SWF = In rmal fin Pr ON 8 ite es Presence OF = Se F = ns ence No itivi Se ty Bo nsiti os vity t Bo ost 800 A1 LMS SE N ER MET EC TO Plug-In Loop Detector FL DE NS SE R WE PO CT TE DI DE E T SE RE WER T EC ET PO D I ED T SE RE External Loop Detectors Third party external loop detectors can be used if desired with the MAX External Loop Detector Cable Adapter. (1) One is included with the operator but more can be purchased if needed. Com, Gnd (Black) r we Po inal m r Te Wire to al back of n r e Extoop r detector L cto te De Power 15 VDC (Red) MAX External Loop Detector Cable Adapter Power Terminal Removable Terminal MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED LEAVE OPEN MADE in USA EXIT OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TTAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER CENTER PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER PARTIAL OPEN SAFETY ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC Safety loops need to be wired in series. GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS GND LIMIT SWITCH ON-LINE MOTOR ON-LINE PRIMARY GATE SEC GATE BATTERY IN USE POWER Lead Wires Outside Property SAFETY LOOP CENTER LOOP SAFETY LOOP EXIT LOOP Inside Property In-ground loop connection Connect each in-ground loop wires to the appropriate input. Lead wires should be twisted together 6 twists per foot minimum. See page 14 for in-ground loop installation. Safety loop wires must be wired in series. Each LED will light when the corresponding loop detector get activated by a vehicle passing over its in-ground loop. LEDs will flash when there is an error with the corresponding loop detector. NOTE: Reno H2 detector always blinks steadily during normal operation. Loop Detect Output (White) 24V GND 2 -LP ED FR 5 OPEN STOP CLOSE COM GATE DISABLE 1 3 SW 4 ON 1 SW 5 6 ON ON 2 7 OF OF = Freque 8 OFF ONF = Low ncy F SW OF = Mediu F Med m-L ON 3 = iu OF = Fa High m-How F igh SW = Fail Se ON 4 SW il Sacure ON ON 5 fe OF OF = Outp ut OFF ONF = Pulse B F B sa on SW OF = Pu En F = ls me as try ON 6 Lo e on A OF = 2 op Ex Fa it SWF = NoSeco ult ON 7 De nd De OF = No lay lay SWF = In rmal fin Pr ON 8 ite es Presence OF = Se F en = Nonsiti ce Se vity Bo nsiti os vity t Bo ost EQ 4 (+) GND (-) I 3 T CO (+) GND (-) 7 6 5 4 3 Loop Detector Low Current Draw (Plug-In) 96 ON 2 UN EMX LIMIT SWITCH ON-LINE ETER 1 3 480. FL 5 = EC 8.64 Op TO = In tim MET 07 = Decreaum Se ER crease Se ns. LE se ns D PO INDI Sens. ONWER CATO . OF = No RS DEF= No rmal ONTECT PowePowe r r OF = De 2 HzF= No tect LoopFlash Dete 1 Fl Fa =Delact 2 Flaash ult y Tim 3 Fl shes= Open ing ashe = Sh Lo s=25 orted op Both % ch Loop Cu LED’ of In an PW rrent s Flasducta ge R Lo hi nc PrevLED Fl op Fang= e ious ashi ult Loop ng= Faul t AM ET S RE OPEN COM CLOSE GATE STATUS CT WER PO I ED 2 DE TE (+) GND (-) TR UL WER T EC PO 1 ED Tel: MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING STRIKE GND KEYPAD / RDR GND PHOTOCELL GND NS SE DET ON EDI DE FL EPT FIRE DEPT GND MAX OPEN GND ER MET TO EC DE CLOSE REVERSE SENSITIVITY MIN MAX M 8 FAIL STOP MAX GATE SPEED SPE SAFETY STRIKE GND KEYPAD / RDR GND PHOTOCELL GND EC T 2 2 EC ON 10 SEC OFF ON 5S EC O ON 10 N SEC OFF ON O OFF N FA OFF IL SA M OFF FE ED OFF HIG ON OFFH SEN O 0 SIT FF IV 3 LO ITY 7 NO W R HIG M H 1 LH 5S ON DE WER DET CENTER UL ALARM 12V ALARM RET RESET GND OPTIONS MO PO EXIT RADIO DIO GND NA&O OPEN N SE RADIO SIG. RE E EX T= SW 0S SW 8 EC OFF 2 DLY7 SEC OFF SW = OFF 0S SW 6 EC ON BO 5 OFF 2 S O EC OFF OFF SWST 4 M O OD ON N SW E FA O FR 3 IL N SEC EQ SW = LO ON URE SW 2 W 1 ON NO RM ON O N VEH OFF IC LE 8- DET 30 EC VD TO C R 800 A1 LMS 2 OPTIONS Loop Detector (Plug-In) LED always blinks steadily during operation Loop Detector (Plug-In) 1 3 SW 4 ON 1 SW 5 6 ON ON 2 7 OF OF = Freque 8 OFF ONF = Low ncy F SW OF = Mediu F = Med m-L ON 3 iu OF = Fa High m-How F igh SW = Fail Se ON 4 SW il Sacure fe 5 ON ON OF OF = Outp ut OFF ONF = Pulse B F B SW OF = Pusamon En F = ls e as try ON 6 Lo e on A OF = 2 op Ex Faul it SWF = NoSeco t ON 7 De nd De OF = No lay lay SWF = In rmal fin Pr ON 8 ite es Presence OF = Se F = ns ence No itivi Se ty Bo nsiti os vity t Bo ost EDGE 2 ID PLUG ERROR ID PLUG OPEN/CLOSE CONTROLS FIRE DEPT GND MAX OPEN GND Reno 8 RADIO GND De se Sens crea Se . se ns D PO INDI Sens. ONWER CATO . OF = No RS DEF= No rmal ONTECT PowePowe r r OF = De F= 2 Hz No tect LoopFlash Dete 1 Fl Fa =Delact 2 Flaash ult y Tim 3 Fl shes= Open ing ashe = Sh Lo s=25 orted op Both % ch Loop Cu LED’ of In an PW rrent s Flasducta ge R Lo hi nc PrevLED Fl op Fang= e ious ashi ult Loop ng= Faul t LE EDI 7 ON 1 2 3 4 DE 0. FL 968. 5 = EC 64 Op TO = In tim MET 07 = creaum ER ON DIP Plug-In Loop Detectors 6 I Tel: 48 EDGE 1 ENTRAP MOTOR MOTION RADIO SIG. ED 5 MAX OFF 24V GND 3 MIN CLOSE TIMER OPEN STOP CLOSE COM GATE DISABLE 2 UL SAFETY 29 matrix 1 MATRIX 1 MAX MEGATRON 1400 2Sec MAG LOCK MAX MEGATRON 2200 EXIT EX CENTER COM NC Tamper NO COM GND Tamper IN GATE TAMPER SAFETY PHOTOCELL EDGE 1 MIN OFF EDGE 2 ENTRAP ID PLUG ER ERROR PARTIAL OPEN ID PLUG GND MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS GND SEC GATE POWER 24V GND MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) FIRE DEPT GND MAX OPEN GND RADIO SIG. Warning Light STOP OPEN POSITION RECORDER 12VDC 12 RADIO GND ID PLUG MAX MEGATRON FAST Power OFF 1.5Sec CLOSE TIMER FAST Siren MAGLOCK DELAY OPEN RIGHT SAFETY 2200 Security Camera Power MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO Tamp COM GND Tamper IN GA GATE TAMPER SAFETY OFF CENTER PHOTOCELL PHOTOC MIN MAX OFF PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS GND TAMPER IN/GND Input: Connect a sensor device to input. When Tamper In/GND gets triggered, device that is wired to Tamper relay (NO/Com) will activate. Motion Sensor POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND TAMPER NO/Com Relay: Connect a warning light, siren, camera or an existing alarm system to relay. EDGE 2 ENTRAP CLOSE TIMER FIRE DEPT GND MAX OPEN GND GATE TAMPER Tamper NO COM GND Tamper IN EDGE 1 UL SAFETY RADIO GND Existing The GATE TAMPER can be used for various Building Alarm functions such as turning a warning light, siren or System camera on when the gate is tampered with (Vandalized Gate). The gate operator defines a “Vandalized Gate” as UNAUTHORIZED movement of the gate. This can occur if the red release handle clamp is lifted and gate is manually moved from the closed position or the gate is forced open from the closed position without authorization. ANTI TAILGATE RADIO SIG. Gate Tamper PRIMARY GATE OPEN LEFT OPEN 1 TIME AUTOMATIC OPEN/CLOSE CONTROLS AU 1400 ID PLUG ERROR LED: Will light when ID PLUG is missing. LEAVE OPEN MADE in USA (+) GND (-) AN ID Plug comes standard on Matrix 1. It identifies the model of gate operator and MUST be plugged in or the Matrix 1 WILL NOT function. Purple is for the MAX Megatron 1400. Green is for the MAX Megatron 2200. Orange is for the MAX Megatron FAST. BATTERY BACK-UP MODE LEAVE CLOSED ID PLUG ERROR STRIKE GND KEYPAD / RDR GND PHOTOCELL GND id plug NOTE: See page 45 for more information about this unique feature. UL entrapment LEDs UL ENTRAPMENT LEDs will indicate when a OPENING DIRECTION Photocell and/or Sensing Edge(s) have been activated. If alarm gets triggered, press STOP button on Matrix 1 to turn alarm off. MATRIX 1 LEAVE CLOSED PHOTOCELL ANTI TAILGATE UL OPEN LEFT OPEN 1 TIME ON EDGE 1 EXIT CENTER 2Sec MAG LOCK COM NC Tamper NO COM GND Tamper IN Tam GATE TAMPER SAFETY OFF PHOTOCELL EDGE 1 UL SAFETY EDGE 2 MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG CLOSE OPEN POSITION GND ND NOTE: UL safety approved devices are wired to the MC-200 motor controllers ONLY. DO NOT wire them to the Matrix 1. STOP MAX SPEED GATE SP ED 12VDC UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SEN SENSITIVITY MOTOR OVERLOAD NO LIMIT SWIT SWITCH / CLAMP CLAM SLIPPING 24VDC OPEN COM CLOSE GATE STATUS SEC GATE POWER 24V GND MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND T FIRE DEPT GND MAX OPEN GND REVERSE SENSITIVITY RADIO GND O SIG. RADIO GND (+) GND (-) STOP OFF 1.5Sec CENTER ENTRAP OPEN MAGLOCK DELAY OPEN RIGHT AUTOMATIC OPEN/ OPEN/CLOSE CONTROLS EXIT MOTOR MOTION PRIMARY GATE BATTERY BACK-UP MODE LEAVE OPEN MADE in USA REVERSE SENSITIVITY LED: Will light when the gate encounters an obstruction triggering the ERD sensor. emergency vehicle/max open inputs MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA FIRE DEPT GND MAX OPEN GND OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK ANTI TAILGATE EXIT ON EXIT CENTER GATE TAMPER SAFETY OFF PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER ID PLUG ERROR MOTOR MOTION ID PLUG 30 Tamper NO COM GND Tamper IN CENTER PARTIAL OPEN 12VDC GND POSITION RECORDER OBD PORT BLACK BOX 24VDC DC OPEN STOP MAX GATE SPEED MIN CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND OPEN COM CLOSE GATE STATUS Knox Box Key Switch SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND GND FIRE DEPT GND MAX OPEN GND MAX OPEN Input: Can be connected to a key switch and used as an ADDITIONAL input from the FIRE DEPT input. The input will override the GATE DISABLE input and allow SECURITY personnel FULL 24/7 access. Gate fully opens. COM NC AUTOMATIC OPEN/CLOSE CONTROLS BATTERY IN USE POWER 24V GND FIRE DEPT lnput: Should be connected to a knox box device to allow the proper authorities to gain emergency access when necessary. The input will override the GATE DISABLE input and allow EMERGENCY personnel FULL 24/7 access. Gate fully opens. matrix 1 GND GATE DISABLE gate disable An ON/OFF switch or 7-Day timer devices can be connected to the GATE DISABLE input. When these devices are turned ON, they will DISABLE normal opening devices such as keypad, exit loop etc. The FIRE DEPT/ MAX OPEN and RADIO inputs will remain enabled when GATE DISABLE has been turned ON. This is useful when the gated area needs to be secured from ALL but emergency or authorized vehicle entry. Some examples are: Residential home vacation period or during closed hours of a business when no one can monitor the property. MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec MAG LOCK 2Sec COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MIN IN MAX OFF EDGE 2 ENTRAP CLOSE TIMER ER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN PEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT MOTOR OTOR OVERLOAD MIN 24VDC UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY SENSITIV NO LIMIT SWITCH WITCH / CLAMP SLIPPING PING MAX OPEN COM CLOSE GATE ST STATUS BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE POWER 24V GND (+) STRIKE GND DR KEYPAD / RDR GND PHOTOCELL ELL GND FIRE DEPT GND MAX OPEN GND RADIO SIG. ON When GATE DISABLE is turned ON: The operator will beep for 3 minutes BEFORE arming itself. This allows time to turn ON GATE DISABLE and leave the property before it is armed. RADIO GND GND F OF 7-Day Timer ON/OFF Switch Enabled inputs when GATE DISABLE is turned ON. NOTE: See page 46 for more information about this unique feature. When FIRE DEPT/MAX OPEN gets activated: Gate opens and GATE TAMPER relay will activate immediately. When RADIO Input gets activated: Gate opens and GATE TAMPER relay will activate after 3 min. This allows time to turn OFF GATE DISABLE or disarm an existing building alarm system if connected. IMPORTANT: It is NOT recommended activating the GATE DISABLE device while persons are present inside the property. partial open A gate can set to partially open by recording the PARTIAL OPEN gate cycle. LED will stay lit when PARTIAL OPEN is ON. MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT IMPORTANT: Limit switches MUST be learned BEFORE Partial Open can be recorded. ON EXIT CENTER GATE TAMPER SAFETY OFF Tamper NO COM GND Tamper IN CENTER PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 CLOSE TIMER PARTIAL OPEN ID PLUG MOTOR MOTION POSITION RECORDER 12VDC GND OPEN STOP MAX GATE SPEED UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING SLIP OPEN COM CLOSE GATE STATUS SEC GATE BATTERY IN USE POWER 24V GND MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE CLOSE (+) GND (-) STOP LIMIT SWITCH ON-LINE (+) GND (-) OPEN ND RADIO GND POSITION RECORDER STRIKE GND KEYPAD / RDR GND PHOTOCELL GND GND RADIO SIG. 1. With gate in CLOSED position, press and release PARTIAL OPEN button to START recording. Blue LED starts flashing. OBD PORT BLACK BOX 24VDC GND MAX OPEN GND To RECORD PARTIAL OPEN: PARTIAL OPEN ID PLUG ERROR MOTOR MOTION 2. Press 3-button station OPEN button to start gate’s open cycle. 3. Press 3-button station STOP button when gate is in desired partial open position (Beyond center loop). 4. Press PARTIAL OPEN button AGAIN to STOP recording. Blue LED stops flashing, open position has been recorded. LED remains ON. To ERASE PARTIAL OPEN recording: Press and HOLD PARTIAL OPEN button for 5 sec. LED turns OFF. CENTER LOOP NOTE: The FIRE DEPT and/or MAX OPEN connected devices will always FULLY open gates even when the partial open is being used. CAUTION: Gates partial OPEN position MUST be outside the Center Loop when in-ground loops have been installed. 31 matrix 1 UL alarm / Alarm shut-off MATRIX 1 A UL ALARM (strobe light) can be connected. It will turn ON when the GATE IN MOTION - Mode 0 and/or Mode 1 are turned ON (see page 28). BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED UL ALARM 12V ALARM RET RESET GND OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF PHOTOCELL EDGE 1 UL Strobe Light Press STOP BUTTON to Shut-OFF activated strobe light. MIN OFF EDGE 2 ENTRAP EN CLOSE TIMER ID PLUG ERROR MOTOR MOTION MOTOR MOTION OPEN POSITION STOP MAX GATE SPEED 12VDC GND MOTOR OVERLOAD MIN MI 24VDC UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIV SENSITIVITY VITY NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) CLOSE STRIKE GND KEYPAD / RDR GND PHOTOCELL GND STOP FIRE DEPT GND MAX OPEN GND OPEN RADIO SIG. Press STOP BUTTON to Shut-OFF an activated alarm. RADIO GND GND STROBE LIGHT NOTE: 12VDC - 250 mA max. MATRIX 1 gate status monitoring BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED GATE STATUS MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MAX MIN OFF EDGE 2 ENTRAP CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG GND N PE O TE GA STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALAR ALARM RET RESET GND CLOSE REVERSE SENSITIVITY Y MOTOR OVERLOAD OVERL MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE CL GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) FIRE DEPT GND MAX OPEN GND ED OS CL STRIKE GND KEYPAD / RDR GND PHOTOCELL GND GND RADIO GND TE GA OPEN POSITION RECORDER 12VDC Remote Gate Monitoring Device in Remote Location RADIO SIG. GATE STATUS LEDs will turn ON when gate is in the OPEN or CLOSED position. Connect a gate monitoring device to GATE STATUS relays to show if gate is in the OPEN or CLOSED position. OPEN/COM Relay: Activates when gate gets to the OPEN position. CLOSE/COM Relay: Activates when gate gets to the CLOSED position. OPEN COM CLOSE OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA open / stop / close Connection MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED The OPEN/STOP/CLOSE inputs will allow a standard 4-wire 3-Button Station and a External Alarm RESET Button to be connected. Corresponding LEDs will light when each button is activated. OPEN STOP CLOSE COM GATE DISABLE OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY MAX MIN OFF EDGE 2 ENTRAP CLOSE TIMER TIM ID PLUG ERROR MOTOR MOTION ID PLUG OPEN OPEN POSITION ON RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE REVERS SENSITIVITY MOTOR OVERLOAD OVERL MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS to Com MOTOR ON-LINE PRIMARY GATE SEC GATE POWER 24V GND ET S RE BATTERY IN USE OPEN STOP CLOSE COM GATE DISABLE PR LIMIT SWITCH ON-LINE (+) GND (-) S ES (+ (+) GND G (-) STOP Com FIREE DEPT ND GND MAX OPEN GND STOP CLOSE STRIKE GND KEYPAD / RDR GND PHOTOCELL PHOT GND GND O GND RADIO An external Alarm Reset button needs to be installed in a secure place and connected as shown to quickly SHUT-OFF a sounding alarm. Otherwise alarm can only be shut-off by the STOP BUTTON on the Matrix 1 (see Alarm Shut-Off above). PARTIAL OPEN RADIO SIG. External Alarm Reset Button 3-Button Station External Alarm Reset Button closing photocell connection MATRIX 1 CLOSING GATE DIRECTION OUTSIDE Property 32 12V or 24V Photocells PRIMARY GATE OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec ANTI TAILGATE EXIT 12VDC ON EXIT CENTER COM NC OFF Tamper NO COM GND Tamper IN CENTER PHOTOCELL UL EDGE 1 MAX MIN OFF ENTRAP EDGE 2 CLOSE TIMER 24VDC PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC 24VD OPEN STOP MAX GATE SPEED MIN MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY OPEN COM CLOSE GATE STATUS SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND GND RADIO SIG. Power GND N.O. GND MAG LOCK GATE TAMPER SAFETY SAFETY GND 2Sec AUTOMATIC OPEN/CLOSE CONTROLS BATTERY IN USE POWER PHOTOCELL GND INSIDE Property LEAVE OPEN MADE in USA GND NOTE: This input is typically used when an existing normally open photocell needs to be retro-fitted to this operator when this operator is replacing an obsolete operator. BATTERY BACK-UP MODE LEAVE CLOSED Choose 12 VDC OR 24 VDC (250 mA Max.) 24V GND The Normally OPEN PHOTOCELL input will allow a CLOSING DIRECTION Normally OPEN PHOTOCELL to be connected. 12V or 24V power can be supplied for the photocells. IMPORTANT: This input is NOT UL 325 entrapment protection. Additional CLOSING Cycle Photocells can be connected. matrix 1 gate operators communication leds MATRIX 1 BATTERY BACK-UP MODE PRIMARY GATE LEAVE CLOSED PRIMARY operator’s MC-200 has been wired to the PRIMARY GATE (Factory Wired). LIMIT SWITCH ON-LINE OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL MOTOR ON-LINE OFF O EDGE 2 ENTRAP PARTIAL OPEN PRIMARY GATE SEC GATE ID PLUG ERROR MOTOR MOTION PLUG OPEN O POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT ACK BOX BLACK UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD MIN 24VDC NO LIMIT LIM SWITCH / CLAMP SLIPPING S MAX OPEN STOP CLOSE COM GATE DISABLE POWER 24V GND (+) GND (-) KEYPAD / RDR GND PHOTOCELL GND SEC GATE (+) GND (-) MAX OPEN FIRE DEPT D RADIO GND RADIO SI SIG. MOTOR ON-LINE PRIMARY GATE BATTERY IN USE MOTOR Power In MOTOR INPUTS BATTERY LIMIT ALARM SWITCH PACK MATRIX BOARD GND - not used - not used - MOTOR RS-485 LIMIT SWITCH ON-LINE Secondary MAX MC-200 PWR 12V - RS-485 (+) RS-485 (-) GND PWR 24V - Power In MOTOR INPUTS BATTERY LIMIT ALARM SWITCH PACK MATRIX BOARD GND - not used - not used - Factory Wired RS-485 24V power for matrix 1 MATRIX 1 POWER PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS 24V GND 24VDC POWER from PRIMARY operator ONLY. POWER LED: Will light when 24V low voltage power is connected. ANTI TAILGATE EXIT ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER PHOTOCELL EDGE 1 UL SAFETY EDGE 2 ENTRAP ID PLUG ERROR MOTOR MOTION MOTO ID PLUG Primary MAX MC-200 OPEN STOP MAX GATE SPEED 12VDC GND 24VDC UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT IT SWITCH / CLAMP SLIPPING LIPPING MAX OPEN COM CLOSE GATE STATUS BATTERY BATTER IN USE GAT GATE DISABLE POWER 24V GND (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELLL GND FIRE DEPT GND MAX OPEN GND RADIO GND RADIO SIG. GND MOTOR Power In MOTOR INPUTS BATTERY LIMIT ALARM SWITCH PACK MATRIX BOARD GND - not used - not used - PWR 12V - RS-485 (+) RS-485 (-) GND PWR 24V - NOTE: DO NOT power any external devices using this connection. This power is reserved for Matrix 1 ONLY. OPEN COM CLOSE GATE STATUS GND Primary MAX MC-200 PWR 12V - RS-485 (+) RS-485 (-) GND PWR 24V - MOTOR ON-LINE LEDs: will light for each gate operator’s MC-200 Motor Controller that the Matrix 1 is successfully communicating with. MAX MIN CLOSE TIMER TIME (+) GND (-) LIMIT SWITCH ON-LINE LEDs: will light for each gate operator’s limit switch that the Matrix 1 is successfully communicating with. EDGE 1 UL SAFETY (+) GND (-) SECONDARY operator’s MC-200 gets connected to the SEC GATE (+, GND, -). See page 22. 24V Factory Wired MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS ANTI TAILGATE EXIT BATTERY IN USE ON EXIT CENTER Tamper NO COM GND Tamper IN GATE TAMPER SAFETY OFF CENTER C PHOTOCELL EDGE 1 UL SAFETY MIN MAX OFF EDGE 2 ENTRAP CLOSE TIMER POWER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG OPEN POSITION RECORDER 12VDC GND STOP MAX GATE SPEED OBD PORT BLACK BOX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY MOTOR TOR OVERLOAD MIN 24VDC NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM C CLOSE GATE STATUS POWER 24V GND SEC GATE (+) GND (-) MOTOR OTOR ON-LINE PRIMARY GATE BATTERY IN USE OPEN STOP CLOSE COM GATE DISAB DISABLE LIM LIMIT SWITCH ON-LINE (+) GND (-) FIRE DEPT GND MAX OPEN GND STRIKE GND KEYPAD / RDR GND PHOTOCELL GND GND RADIO GND BATTERY IN USE LED will light when operator is using ONLY battery back-up power. The GATE IN MOTION Alarm can be set up to sound alarm when operator is using ONLY battery power DURING gate cycling. This brings to attention that only battery power is being used and NOT normal AC power. See page 28. LED Flashing NOTE: BATTERY IN USE and POWER LEDs flash together when the battery is not plugged into the BATTERY IN port of the MAX BC-7 Battery Module. Make sure battery plug is correctly installed and there is no damaged or loose wires. RADIO SIG. battery in use led motor motion leds REVERSE SENSITIVITY LED: Will light when the gate encounters an obstruction triggering the ERD sensor. MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED OPEN LEFT OPEN 1 TIME LEAVE OPEN MADE in USA MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec MAG LOCK COM NC AUTOMATIC OPEN/CLOSE CONTROLS EXIT ON REVERSE SENSITIVITY EXIT CENTER GATE TAMPER SAFETY OFF CENTER CEN PHOTOCELL MOTOR OVERLOAD UL SAFETY MIN PARTIAL OPEN EDGE 2 ID PLUG ERROR MOTOR MOTION MOT ID PLUG POSITION RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN N STOP MAX GATE SPEED MIN MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY OPEN COM CLOSE GATE STATUS SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND RADIO GND GND RADIO SIG. NO LIMIT SWITCH/CLAMP SLIPPING LED: Will light when the release handle clamp is slipping on the output shaft. The learned gate OPEN and CLOSE positions will NOT be correct when the limit tabs keep changing position. ENTRAP CLOSE TIMER FIRE DEPT GND MAX OPEN GND NO LIMIT SWITCH / CLAMP SLIPPING EDGE 1 MAX OFF NO LIMIT SWITCH/CLAMP SLIPPING LED: Will light when either limit switch does NOT activate from it’s learned positions. Tamper NO COM GND Tamper IN BATTERY IN USE POWER 24V GND MOTOR OVERLOAD LED: Will light when excessive current is being drawn by motor caused by damaged gate hardware or gate is too heavy. ANTI TAILGATE 33 matrix 1 external Open/Close key switch - optional An Optional External Open/Close Key Switch can be connected that allows dual gate operators to be electronically moved open or closed at the same time by wiring both operators to the external key switch. Connect (3) three wires from each MAX MC-200 Motor Controllers to an External Open/Close Key Switch depending on your specific installation, see below. Key Switch Close Terminal Gnd Gnd OUTSIDE Property OUTSIDE Property PRIMARY SECONDARY PRIMARY SECONDARY INSIDE Property INSIDE Property OPEN LEFT OPEN RIGHT Primary Open RIGHT Primary Open LEFT C C o n -2 tr 0 oll 0 er M R E oto r ap O W M P E ntr U L e C ell E dg ho to P 1 e W 2 E dg O A N TR -L IX IN E R JO IG G H T J LE OG F T D M A X S E en R sit D iv ity S it LE TO pu us oto ONI to in y un Ph 3. OP 1.M red An d/or or ST wi ned. an t 2 N & rix 1 . d. pu learpere Edgeer in OPE Mat gins be g jum rsin eith the e onode ve d to LD e timn m 2.Re wire d HO sam lear be s an the ard, N es at he MOTIO 3.Pr ttonsep is TOR MO bu be E til OS ted un CL dica OP . in ST 5 min ed r EN tect ON de OP sts fo ch L be la e r ea WIL mod N fo Ds al arn ing. O LE du in. Le ep L be200. en 5m wh be by WIL MC- 0s thin ode, Ds on C-20 . n wi n m 4.LEnsorTH Me used agai lear d n se BO ar tto en s for ator P bus and D. O er RE op s ST nsor TO es n se s. ONI 5.Pr lear g stop w M to in e no ep ar be ts Inpu 3 2 R TO MO 1 O M ve o rL tor oa d D R E MC-200 Swing N Jo Jo g g LT R E GN T E dg D d e P ge 1 ho 2 C to ell Jog LT Jog RT - GND Edge 1 ey T s TO InpuONI inpu nsorRE th MUS N M n ts D Se FO pu to AR ll ca RE ts BEed in LE Ce To r In we Po SW AR AL M - M IX TR MA n tio tec ro r t P pe en jum pm UST ” tra : M ED En ts puts RN 3 Inpued in EA “L us T be un MUSors. : 3 be be 3 ns 2 & R se 2 & MUST can be ts ts - Secondary r 2 16 15 RS-485 (+) RS-485 (-) GND PWR 24V - MO TO R ry ma Pri -200 C r X Mtrolle A M on rC oto 14 GND PWR 12V - r In Se c MA onda X r Mo MC y tor -20 Co 0 ntr oll e . ns ctio stru tion. n in stalla tio alla e d’in inst tic d See la no ore on ir N: nit ng cti IO N: Vo Mo ersi UT rotenes E 1 or P CA NTIO t li Rev e en ide EDG TE g AT Ed pm Gu d ton. ire tra or En ens be wfunctio (N.C.) ch OR S UST OT D to ea ors d E at re , S M N o or ILL CLO NLY oper nit ns Y s O dual Mo to se or W or n n o ns • A erat RMALL l ca Ph l se whe op Cel NO ED 00 to Cel ire OR C-2 Phoputs. to • WONITor’s M d/or In ed M at . an e 3 us er op used dge of th T be E GND ed are sing ANY MUS ors. us er d to V sens n ev ai 12 T be • R wire PWRORED T remcur. US be 00 VM NIT MUS ill oc n 12 C-2 MO tio R ts t w • M wer inpu faul PW otec po ED D or t pr12V -200 S E R MC NU ER menWR TO • U MP MO TS trap00 P PU en -2 JU IN Y ER wer MC TT po ith BA CK LY s w PA IT ON or LIM CH ns IT se 1 12 13 R we E W Po O - MO IN TOR PU TS 2.Re pere y BE s ve d. unus FOREMUS be rsin T ed inputhey be 3.Pr wire g Ed ts can es d to ge MUS be bu s an eith and/ tto T be un ns d HO er in or Ph til at be the LD thput 2 oto ep Ce is hesam e OPEor 3. ll ca n ard,e tim N MO leare on & ST TO R MO n m Mat OP rix TIO od N e be 1 Le gins ar OP . by n m EN 4.LE beep ode STOP Ds in lasts CL OS se W g. for E ns IL 5m for or on L be in. op BOTH MC- ON indi ca 5.Pr erator M 200. for ea ted Ces s 20 LE ch to s ST are 0s Ds de us wh W te le ed be arn OP IL ct ep se bu . en du L beed tto Inpu ing nsor n al ON ts stop s an agai are s. d en n wi no d le thin wM arn 5 m ONI mod in. TO RE e, D. P - PW R 12 ON VM US se LY po T be ns ors wer us with en ed tr MC apm -200 en t PW prot R 12ectio AL V n AR p r GND PWR 12V - RS-485 (+) RS-485 (-) GND PWR 24V - 00 En tra 00 er -2 ll C tro M Con Edge 2 Photo Cell 5 4 3 UL oto GND 1 2 3 LI SWMIT ITCH BA TT PA ERY CK Ed ge Ed ge En Ph otoC Inptrap ell un uts men us : M t P ed U inpuST rote ts jumpectio Inpu r n to ts 2 M To ONI & 3 LE TO MUS 1.M AR R se T N in ns be O wireNITO pu ors. “LEA ts RN lear d to RED 2& ED in jum ned. putsSens 3 : ” An or O Mo R Ph nitore o Cel to d l MC -2 M ONMAT -LINRIX E 2 Lim it SW 3 M 2 1 Mo Revnitore Ed ersi d ge ng 1 1 O G T JO H IG R fu to er O ALL are ator RED Y C nctio EDG ’s M se LO n. E1 C-2 nsor SE or 00 s O D (N be ersing whe NLY .C w n du , to .) • M ired toEdg al each e C op po -200 ANY and/ erat w or P ors • UN er MOWR 12of the Photo 3 In C NIT V JU USE el MP D in ORE MUS puts l ca n D se T be . ER pu ED ts M ns us ors. ed or US faul T to t w rem ill oc ain cu r. M • Revused. 1 N E OP Jog LT Jog RT - GT JO EF L LE X A N M DO tio ir la n En no instru tra tice ct p •A d’in ions se Se me . stal op nsor nso nt P latio er MU r G rote n. • W ator W ST uid cti ire MO NO ILL Nbe w elin on OT ired es op NIT RM Lim 15 16 U AT TION TE : NT See IO inst N: Vo alla AT RIX LT g T Jo g R D Jo GN e 1 2 dg e E dg to E ho ll P e CM 5 4 3 MC-200 Swing D e D ity R iv E nsit R S E r d oto oa M rL ve 14 E OS CL O 12 13 IMPORTANT: The External Open/Close Key Switch WILL override GATE DISABLE switch/timer device when turned ON but the GATE TAMPER relay WILL be activated. MAX External Open/Close Key Switch 22 AWG Min. 3-conductor twisted pair, shielded cable OPEN RIGHT Edge 2 Photo Cell OPEN LEFT CA Close Terminal Open Terminal GND Edge 1 Open Terminal Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Primary MAX MC-200 Motor Controller Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Key Switch Secondary MAX MC-200 Motor Controller Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Secondary MAX MC-200 Motor Controller Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell Primary MAX MC-200 Motor Controller Primary MAX External Open/Close Key Switch In a Secure Place 3 Wires to Key Switch 3 Wires to Key Switch 34 Adjustments Approximate OPEN and CLOSED limit tab positions. open and close limits The limit tabs need to be set BEFORE the gate can be cycled or DAMAGE could occur. IMPORTANT: Manually Release arm and move the gate to the desired OPEN and CLOSED positions to adjust the limit tabs. Make sure power is ON. CLOSED LED n itio Pos sed lo mC Ar CLOSED Tab Activated Position Breather Pin E ity itiv ns 4 3 5 Se or d ot oa M rL ve O D R E R D 12 13 14 16 15 GT JO F LE X A ON M LED G T JO H IG R ON-L ge oto 2Se MA LO G CK c CO M NC Y GA TAM TE PER Tam per NO CO M Tam GND per IN MA TR BO IX AR D ERY PACK ALAR M LIMIT SWIT CH BATT MOT OR INPU TS ED GE 1 ED GE 2 ID PL ER UG RO R CL OS ERS E E SEN SITI MOT VITY OR OVE RLO NO AD LIM CLA IT MP SWI SLIP TCH PIN / G UL GA STA TE TU S ALAR ALAR M M 12V RE RET SE GN T D OP EN CO CLOSM E (+) GND (-) E ry Vo 1/2 Off 11 AC 5V 3A n itio en Pos Ar nom WE R OPEN LED OPEN Tab Activated Position p mO x ma CLOSED LOSE LIMIT lta ge F MA X tery BC Arm OPEN LIMIT O p e n i n g D ir e ct ion Bat Mod TES Bat T tery Open LEFT -7 ule LED lights Bat tery Erro IN r lig ON /OF Bat F tery Rep lace Bat tery IMPORTANT: Remove breather pin from gear reducer BEFORE cycling operator. tion tec pro ed the tinu with con only e. fus : Forlace of pas les ING rep ng r ne treible RN fire, rati pou con WA inst e and tion fus aga e typ MENT: tec r un es tiqu SE la proutiliseéris sam TIS ttre die, act ER car AV prome cene et d’in comues s typ risq me . mê de inales p 7 Am SE FU On R WE PO BATTE IN RY US E PO 24V GND (+) GND (-) SEC GAT E OPEN STOP CLOSE COM GATE DISABLE RADIO SIG. RADIO GND STRIKE GND KEYPAD / RDR GND PHOTOC ELL GND FIRE DEPT GND MAX OPEN GND ENT RAP STOP REV LIM SW IT ON- ITCH LIN E MO ON- TOR PRI LIN MAR E GAT Y r In TIO N EN SP EED we ELL MO TO R X GA TE Po PH OT OC UL OP MA MIN MAX E R E W ll Ce FET O P Ph TO R MO OBD BLA POR CK T BOX Ba tte p Ed 1.5S ec MO PO RE SITION CO RD ER 24V DC tra SA ER 00 r -2 le C trol M Con En MA GL DE OCK LAY LS PAR OPETIAL N or ot RO 12V DC GND GND 2 OFF NT OFF MAX E TIM UL CO MIN CLOS ID PLUG M SW SE RS-485 (+) RS-485 (-) GND PWR 24V - ETY 1 /CLO EXIT OFF TER OPE RIG N HT CENT ER SAF ge it Lim OPE LEF N T RE ION MO BE VE OP FORE ER AT ION Ed ON CEN PR IM GA ARY TE OPE 1 TIMN E OP EN IX INE LEA MODE LEA VE OPEVE CLOSED N TO MAT IC AN TAI TI LG ATE TR BA BATTE CK -UP RY USA AU UT MA MAD E in CA Jo Jo g g LT R E GN T E dg D dg e P e 1 ho C to 2 el l MAT RIX 1 EXIT Limit Tab unti l LE tate Ro D ADJUST LIMITS: Manually Release Arm 1. Move gate to OPEN position. 2. Loosen open limit tab screw. 3. Rotate open limit tab until open LED lights. Arm s ht CLOSED LED Clo sed CLOSED Limit switch contact point. Arm in CLOSED position Pos itio n CLOSED Tab Activated Position EXAMPLE: Operator Opens RIGHT OPEN LED 4. TIGHTEN open limit tab screw. Arm 5. Move gate to CLOSED position. 6. Loosen closed limit tab screw. 7. Rotate closed limit tab until closed LED lights. Limit Tab Screw 8. TIGHTEN closed limit tab screw. CAUTION IMPORTANT: Manually Secure Arm (see page 36) Cycle the gate OPEN and CLOSED after the limit tabs have been set AND the arm is SECURE. Operator will cycle slowly to LEARN the open and closed gate positions. After the operator learns the gate positions, it will cycle at the GATE SPEED selected for normal operation. ERD JOG JOG LEFT RIGHT Sensitivity 5 4 3 ERD MAX 12 16 13 14 15 LED ON Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell “Fine Tune” Limits Adjustment Motor OverLoad OPEN Limit switch contact point. Make sure OPEN/CLOSE limit rings are tightened after adjustment or slippage could occur. O p e n i n g D ir e ct Pos itio ion n Open RIGHT LED Indicators EN T OP IMI L ED OS IT CL LIM itch t Sw imi L pen itch t Sw imi Clo Arm in Closed Position Short Arm Motor Controller POWER Limit SW Edge PhotoCell en Arm L sed ON-LINE Edge UL Entrap 1 2 Op O MC-200 MATRIX OPEN Tab Activated Position Positive Stop 1/4” gap on Long Arm Push and HOLD the JOG LEFT or JOG RIGHT buttons accordingly on the MAX MC-200 motor controller to IMPORTANT: DO NOT allow move the gate (release the button to stop gate). This positive stop on long arm to allows gate to be moved back and fourth without leaving touch short arm in closed the operator to “fine tune” the open and close gate position. Leave about a 1/4” gap. positions if desired. WARNING: Avoid the moving arm while “Fine Tune” adjusting. Limit Switch Box IMPORTANT: LEDs MUST light up when gate reaches OPEN and CLOSE positions or operator WILL NOT learn gate positions. If gate positions are not learned, gate cycling speed will remain slow during normal operation. 35 Adjustments release handle clamp Adjustment: factory set bolt DO NOT adjust Tighten the Adjustment bolt until desired result is achieved. The release handle clamp has been factory adjusted and SHOULD NOT need any adjustment. lt st bo ip adjufirm gr for IMPORTANT: The red handle MUST BE FIRMLY secure in the HORIZONTAL position. Adjustment Bolt NO Release Handle Clamp MUST be HORIZONTAL when FIRMLY secured. Rele ase H andl e Cla mp IMPORTANT: The arm MUST NOT slip when the gate is cycling or the gate OPEN and CLOSE limit positions will NOT be LEARNED. Gate speed will remain slow if gate positions are NOT learned. Re-Attach to Operator: Limit pin MUST fit into slot in bottom of release handle clamp directly under the arm when reattaching arm to operator. Arm Slot Limit Pin Limit Tabs 36 After Release Handle Clamp is in the SECURE HORIZONTAL position: Pull the arm. NO slippage should occur. If it does, readjust. NOTE: When limit tabs are already set and the release handle is put back in the secure position but the gate is NOT in the full open or close position, the operator will automatically re-align the gate’s open and close tabs. No readjustment is necessary. Adjustments reverse sensor (erd) This operator is equipped with an ERD Sensor - Electronic Reversing Device (Type A) that functions as entrapment protection according to UL 325 standards. The gate will reverse direction after encountering an obstruction in either the OPEN or CLOSE gate cycle. When the gate encounters an obstruction during the CLOSE cycle, it will reverse to the open position and PAUSE the gate. An input command (press remote button or exit loop) is needed BEFORE the gate will reset and close again. When the gate encounters an obstruction during the OPEN cycle, it will reverse approximately 6 inches and PAUSE the gate. An input command (press remote button or exit loop) is needed BEFORE the gate will reset and open again. For the ERD Sensitivity to function correctly: ERD JOG JOG LEFT RIGHT Sensitivity Motor OverLoad 5 Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell • THE RELEASE HANDLE CLAMP MUST NOT SLIP when the gate encounters an obstruction. • Limit switches must be learned BEFORE adjusting the ERD Sensitivity. 4 MC-200 1 2 3 MAX ERD 12 16 13 14 15 LED ON TIP: While Adjusting ERD. . . . . Motor Controller MATRIX ON-LINE Edge UL Entrap POWER 1 Limit SW Edge PhotoCell STOP Gate Half-way 16 sensitivity setting positions. NO mechanical hard stop for knob. Adjusting ERD Sensitivity ERD Sensitivity 5 4 3 12 16 16 13 14 15 5 A. Turn knob until blue LED lights up. Max sensitivity reached, Position 1. “1” - Maximum sensitivity setting. Too sensitive for most gates. (LED lights) M MAX LED LE L ED ON E “16” - Minimum sensitivity setting. Not sensitive enough for most gates. (LED is off) ERD Sensitivity 5 3 2 CLOSE Gate B. Turn knob counter-clockwise to reduce sensitivity during ERD testing as needed. (LED remains OFF for all but position 1) 4 Position gate half-way open and STOP gate. This gate position will put the most amount of resistance on the ERD sensor when gate cycles. MAX 12 16 13 14 15 LED ON CLOSE gate. If ERD sensor triggers, reduce sensitivity. If sensor does NOT trigger, sensitivity is set correctly. Testing ERD Sensitivity Allow the gate to strike an immobile object while OPENING and CLOSING. The gate MUST reverse direction after striking the object. Increase or decrease the ERD Sensitivity as needed. Repeat this process until the correct sensitivity is achieved. If alarm sounds External Alarm while preforming this procedure, Reset Button Matrix 1 press STOP BUTTON on Matrix 1 MOTOR MOTION or externally mounted Alarm S ES Reset button to shut-off alarm. PR OPEN STOP CLOSE IMPORTANT: When satisfied with ERD adjustment, cycle the gate 3 or 4 times to make sure that the ERD sensor does not falsely trigger during normal gate operation. Readjust if this happens. to T SE RE “Min” ERD Position 16 Setting When solid gates are installed in: • Unusually high wind areas • Uphill opening gate • Heavy gate ERD sensor can be set to Min (position 16) to keep the gate cycling normally in such extreme conditions. CAUTION: Minimum sensitivity setting (position 16) results in gate exerting MAXIMUM force before reversing direction. 37 maintenance qualified gate operator technician Maintenance and repair of the gate operator must be preformed by a qualified professional gate operator technician. The following services need to be periodically performed: • Check and adjust the gate operator’s force, speed, and sensitivity. • Make sure all power (AC/DC) connections are corrosion free. • Check all batteries for proper voltage. • Check the incoming line voltage and confirm it is within 10% of its rating (115 or 230 volts). • Verify battery backup functionality by turning off the power source (115 VAC and 230 VAC). Restore power after testing. • Cycle gate system and lubricate with heavy-duty, high-performance lubricant where needed. • Test all contact and non-contact sensors, in-ground vehicle loop detectors, keypad, telephone entry system or any other access control devices that are used to control the gate operator. • Test the manual release feature. MAKE SURE END USER/HOME OWNER KNOWS HOW TO PROPERLY REMOVE GATE OPERATOR FROM SERVICE AND WHO TO CONTACT FOR PROFESSIONAL ASSISTANCE. Date Installed: Installer/Company Name: Phone Number: Operator Serial Number: end user / homeowner Any repairs and modifications must be preformed by a qualified professional gate operator technician. If the gate or gate operator ever malfunctions, end user/home owner needs to immediately remove the gate operator from service (manually position gate (see manual release) in a desired prolonged position and turn ALL power OFF to the gate operator). End user/home owner must call a qualified professional gate operator technician for any repairs and modifications. The gate operator is virtually maintenance free to an end user/home owner, minimal maintenance is recommended to ensure reliable operation. End user/home owner: • Scheduled maintenance should be performed approximately every six months by a qualified professional gate operator technician, or when unusual noises are heard from the gate hinges and/or gate operator arm. • DO NOT remove the operator cover to perform any normal maintenance. • Lubricate gate hinges and gate operator arm periodically with heavy-duty, high-performance lubricant and clean up all excess lubricant. • Make sure there are no vehicles or pedestrians in the path of the gate while performing maintenance. • Make sure the person performing maintenance is the only person in control of all control devices in order to avoid possible involuntary activation of the gate operator. Gate operator MUST be removed from service while maintenance is performed. • Keep any water from landscape watering hoses or sprinkler systems away from the gate and gate operator area. • Keep the area around the gate and gate operator as clean as possible. • Keep any debris away from the gate’s swinging path. • Test periodically (use caution) all safety sensors, in-ground vehicle loop detectors, keypad, telephone entry system or any other access control devices that are used to control the gate operator. Make sure everything is working properly. • Solar panel must be cleaned periodically if solar power is being used. 38 Maintenance megatron primary wiring schematic Matrix 1 MAGLOCK DELAY 2Sec COM NC AUTOMATIC OPEN/CLOSE CONTROLS ON EXIT CENTER GATE TAMPER SAFETY OFF Input AC Power 115VAC or 230VAC Tamper NO COM GND Tamper IN MIN UL EDGE 1 ENTRAP EDGE 2 Solar Panel Electronics Box MAX OFF CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION RECORDER 12VDC OBD PORT BLACK BOX 24VDC STOP MIN CLOSE MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX OPEN COM CLOSE GATE STATUS SEC GATE (+) GND (-) BATTERY IN USE POWER 24V GND PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LIMIT SWITCH ON-LINE MOTOR ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND GND RADIO SIG. WARNING: For continued protection against fire, replace only with the same type and rating of fuse. REVERSE SENSITIVITY to POWER/SOLAR IN GND OPEN MAX GATE SPEED UL ALARM 12V ALARM RET RESET GND 7 Amp FUSE AVERTISSEMENT: pour ne pas compromettre la protection contre les risques d’incendie, utiliser un fusible de mêmes type et caractéristiques nominales. On POWER Off 115VAC 3A max Black SAFETY “Optional” MAX Solar Power Kit White PHOTOCELL Green CENTER MAX Megatron Toroid Box www.Max.US.com POWER IN Battery Pack TO MOTOR CONTROLLER MAX BC-7 Battery Module POWER/SOLAR IN BATTERY IN Motor Alarm 5-Pin 4-Pin 3-Pin MOTOR Power In 6-Pin OPEN LIMIT 2-Pin 3-Pin CLOSED LIMIT MOTOR BATTERY LIMIT ALARM PACK SWITCH INPUTS MAX MC-200 Motor Controller GND PWR 24V - ANTI TAILGATE EXIT RS-485 (-) - OFF 1.5Sec MAG LOCK RS-485 (+) - OPEN RIGHT Junction Box OPEN LEFT OPEN 1 TIME GND PWR 12V - LEAVE CLOSED LEAVE OPEN MADE in USA Solar Panel 24V PRIMARY GATE BATTERY BACK-UP MODE not used not used - MATRIX 1 MATRIX 1 Limit Switch Box 39 Maintenance megatron secondary wiring schematic Solar Panel 24V Input AC Power 115VAC or 230VAC Junction Box to POWER/SOLAR IN 7 Amp FUSE AVERTISSEMENT: pour ne pas compromettre la protection contre les risques d’incendie, utiliser un fusible de mêmes type et caractéristiques nominales. On POWER Off 115VAC 3A max Black WARNING: For continued protection against fire, replace only with the same type and rating of fuse. White Solar Panel Electronics Box Green “Optional” MAX Solar Power Kit MAX Megatron Toroid Box www.Max.US.com POWER IN Battery Pack TO MOTOR CONTROLLER MAX BC-7 Battery Module POWER/SOLAR IN BATTERY IN Motor Alarm Limit Switch Box 40 GND PWR 24V - RS-485 (-) - RS-485 (+) - MAX MC-200 Motor Controller GND PWR 12V - MOTOR BATTERY LIMIT ALARM PACK SWITCH INPUTS not used not used - 5-Pin 4-Pin MOTOR Power In 3-Pin OPEN LIMIT 6-Pin CLOSED LIMIT 2-Pin 3-Pin To “SEC GATE” input on Matrix 1 MATRIX 1 maintenance manual gate release 1 Make sure ALL power is OFF to operator. Hood 2 Removable Key Factory Installed Lock OR Optional Non-Lockable Latch Unlock or unlatch hood and remove it. WARNING Pinch Point NEVER grasp the Arm arm to move gate! 3 Pull red handle up and move gate. DO NOT Lift Arm OFF of Operator Arm ALWAYS grasp gate to move it. olt st b rip adjufirm g for 41 maintenance electronic gate open / close - Optional E OS The OPTIONAL external key switch device (sold separately) can open or close the gate electronically if the switch has been wired to the MC-200 motor controller. CL Insert key on control box, turn and HOLD (in either direction) to MOVE gate. CAUTION: Keep pedestrians and vehicles clear of the gate while it is moving. EN OP audible alarm If the Alarm Sounds During Normal Gate Operation: When the gate encounters TWO consecutive obstructions before completing a gate cycle, the alarm will sound and the gate will PAUSE in the position where the second obstruction occurred. CHECK THE GATE AREA FOR ANY PROBLEMS BEFORE pressing the STOP button on the Matrix 1 or the externally mounted Alarm Reset button to shut off the alarm and reset the gate. NOTE: Alarm will automatically shut-off after five minutes but will not allow gate to operate until the STOP button is pressed. Alarm Shut-OFF MOTOR MOTION STOP OPEN CLOSE Matrix 1 STOP Button Some reasons why the alarm sounds: • HINGES are TOO TIGHT or BROKEN, gate CANNOT move freely. • Gate is STUCK or BENT in an awkward position. • A FOREIGN OBJECT is on the gate frame while the gate is moving. • The gate is TOO HEAVY. OUTSIDE Property Externally Mounted S Alarm Reset Button ES PR shuts-off alarm. ET ES R to INSIDE Property Gate is Closing • The gate operator tries to close the gate but gate gets CAUGHT on an object and cannot move. 42 Moving Vehicle is Entering • The moving gate gets PUSHED by a moving VEHICLE. maintenance 1 replacement parts list Camlock Assembly with cover and key Plastic Hood Hood Latch Bracket Output Clamp Assembly Swing arm T-Bar Operator cover - MAX Megatron 1400/2200/FAST Door for cover Output collar and rings Output Shaft for MAX Megatron 1400 & HP Output Shaft for MAX Megatron 2200/FAST Double Gear Box MAX Megatron 2200 (Silver) Double Gear Box MAX Megatron FAST (Yellow) Double Gear Box MAX Megatron 1400 & HP (Gray) DC Brushless Motor Swing Arm Assembly Limit Switch Box Chassis MAX Megatron 1400/2200/FAST MAX Megatron Toroid Box Power Supply Alarm MC-200 Motor Controller (Megatron) Matrix 1 Control Board Assembly BC-7 Battery Module (7Ahr) Single Gang Box Operator cover - MAX Megatron 1400HP Chassis MAX Megatron 1400HP 3 15 4 5 6 7 8 9 10 12 13 11 14 24 16 nsi 20 D ty ER tivi Se or d ot oa M rL ve O D ER 5 14 4 3 12 13 15 16 G JO FT LE X A ON M LED Jo Jo g g LT RT Ed GND Ed ge Ph ge 1 Ce oto 2 ll G JO GHT RI MATR -LIN ON IX E Edge Limit 1 SW ER W PO 00 r -2 lle C ro M Cont Entra p or ot Photo Cell M 2 UL Edge 17 MA BOTRIX AR D RS-485 (+) RS-485 (-) GND PWR 24V - MA TR ALAR M 1 LIMIT SWITC H BACBATTER K-U Y P LEAV MODE LEAV OPENE CLOS E ED OPE LEFTN OP EN ON EXI OFF CENT r In ANT TAI I LGA TE EXIT 21 ER /CLO OPE RIG N HT SE T CEN CO OFF NT RO TER TY ec 2Sec MA LOCG K SAF ETY COM NC OFF MAX SE TIM GAT TAM E PER ER TIO OBD BLA POR CK T BOX (+) GND (-) OPEN STOP CLOSE COM GATE DISABLE SEC GATE ALA ALA RM RM 12V RESRET ET GND OPE N COM CLO SE GATE on ecti prot ed the tinu with . con only fuse : For ace of pas les NG repl g r ne treble RNI fire, ratin pou on con WA inst and fusi aga e type MENT: ecti un ues prot ser istiq sam SSE la utili RTI ettre die,caractér AVEprom cen et d’in comues type es risq mêmes. de inal nom ww w.M ax. US .co m Bat tery E ELL EDG E1 EDG E2 ID PLU ERR G OR UL GAT STA E TUS BAT TER IN Y USE 24V GND STRIKE GND KEYPAD / RDR GND PHOTOCEL L GND RADIO SIG. RAP CLO SE SENS ITIVI MOT TY OR OVER NO LOAD LIMI CLAM T SWIT P SLIP CH PING/ LIMI SWI T ON-LTCH INE MOT PRIM ON-L OR INE ARY (+) GND (-) RADIO GND OPE N X STO P GAT E SPE REVE RSE ED TOC Vol 1/2 tag e MC To R IN WE PO p 7 Am SE FU F MA MIN MAX FIRE DEPT GND MAX OPEN GND ENT N ry tte Ba ck Pa MO ER W PO IN TOR OR OT ER M LL TO RO NT GND PHO UL MO POS REC ITIO ORD N ER CO Tam per NO COM Tam GND per IN PAR TIAL OPE N C C Y ER TT BA IN MIN CLO ID PLU G 12VD GND 24VD 18 MA GLO DEL CK AY 1.5S LS SAFE AR OL /S ER W IN PO 25 PRI MA GAT RY E OPEN 1 TIME Po we USA AU TO MA TIC MO TO R E in BATTE RY PACK IX MAD INPU R TS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2 Description MOTO Item ON/ OFF Batt ery Rep lace Batt ery On R 3A WE AC PO 5V 11 Off x ma MA Batt X ery TES Batt T ery BC Mod -7 ule Batt ery Erro IN r MC ck To Pa ry tte Ba 22 19 23 POW ER 43 max megatron warranty Maximum Controls LLC (“Manufacture”) warrants the original purchaser of this product, for the purpose to which this product is originally installed, that the product is free from defect in materials and/or workmanship for a period of 8 years for the Brushless DC Motor and cover, 5 years for everything else with the exception of the batteries which are limited to a 1 year warranty. The performance of this product is dependent on compliance to the instructions, maintenance, operation, and testing clearly outlined in the user manual. Failure to comply completely with those instructions will void this warranty in its entirety. This warranty does not cover damage to the product caused by vandalism, water damage, direct hit lightning strike, or installation errors. This warranty does not include any labor charges that might be needed to troubleshoot, replace, or repair a problem. If, during the limited warranty period, one of the components exhibits a defect in material and/or workmanship, please call 949-699-0220 before dismantling the product. Shipping instructions and an RMA (Return Material Authorization) Number will be issued by the factory service center when contacted. Do not send any product in for service without an RMA number. Shipping charges to and from the factory service center for warranty repairs are the responsibility of the customer. Repair or replacement of any warranty items is made at the sole discretion of the Manufacturer. ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABILITY AND SUITABILITY FOR A PARTICULAR PURPOSE, ARE LIMITED TO 8 YEARS FOR THE BRUSHLESS MOTOR DC AND COVER, 5 YEARS FOR EVERYTHING ELSE WITH THE EXCEPTION OF THE BATTERIES WHICH ARE 1 YEAR. NO IMPLIED WARRANTIES WILL EXTEND BEYOND THE WARRANTIES LISTED ABOVE. Some states do not allow limitations on how long an implied warranty last so this limitation might not apply to you. This Limited warranty does not cover any problems with or relating to, the gate, the gate hardware, including but not limited to hinges, rollers, brackets, entry devices etc. Any service call that determines the cause of a problem to be external to the product could result in a fee. Under no circumstances shall the manufacture be liable for consequential, incidental or special damages arising in connection with the use, or inability to use, this product. Under no circumstances will the Manufacture’s liability for breach of warranty, breach of contract, negligence or strict liability exceed the cost of the product covered other liability in connection with the sale of this product. 44 megatron options / unique Features “Like NO other Gate Operator in the World” gate tamper feature The GATE TAMPER feature will activate the relay when a number of security circumstances occur, making illegal entry almost impossible when the gate operator is connected to a existing building/home alarm system. The GATE TAMPER relay will activate when: The gate is PHYSICALLY moved from the closed position with EXTREME force. The red release handle clamp is lifted and the gate is pushed open from the closed position without authorization. The FIRE switch is turned ONLY if the GATE DISABLE has been turned ON. 45 megatron options / unique Features “Like NO other Gate Operator in the World” Gate disable feature This unique GATE DISABLE feature is useful when the gated area needs to be secured from ALL but emergency and/or authorized vehicle entry. Some examples are: • Residential home vacation period. • During closed hours of a business. The GATE DISABLE feature will allow the FIRE DEPT/MAX and RADIO inputs to operate but nothing else. It helps with some major security problems that can occur when no one is available to monitor the property. M Pl etal at e GATE DISABLE prevents breaking into a keypad box and trying to trigger the wires to get the gate to open. EX IT LO OP GATE DISABLE prevents trying to trigger the exit loop to get the gate to open. IMPORTANT: It is NOT recommended activating GATE DISABLE while persons are present inside the property. event history download Event History Text Document Sample Event type clarificaon: This unique EVENT HISTORY feature has an On Board Diagnostics (OBD) port to download a simple .txt file to troubleshoot gate operator errors and to view normal transaction logs. This file will log intermittent problems with the gate operator that can be difficult to solve. This file can even be e-mailed to the factory from out in the field at the job site for additional technical support if necessary. The event history can store up to 1000 transactions. USB Flash Drive MATRIX 1 PRIMARY GATE BATTERY BACK-UP MODE LEAVE CLOSED LEAVE OPEN MADE in USA OPEN LEFT OPEN 1 TIME MAGLOCK DELAY OPEN RIGHT OFF 1.5Sec 2Sec ANTI TAILGATE ON EXIT CENTER GATE TAMPER SAFETY Fri 07/11/2014 10:59:41 INFO : Cycle Counter Fri 07/11/2014 10:59:41 ENTRAP : SEC_MC: First ERD Detected Fri 07/11/2014 10:59:37 INFO : Radio Input Deacvated Fri 07/11/2014 10:59:36 INFO : Radio Input Acvated Fri 07/11/2014 10:58:54 INFO : PRI_MC: Fully Open Posion Learned Fri 07/11/2014 10:58:53 INFO : SEC_MC: Fully Open Posion Learned Fri 07/11/2014 10:57:40 INFO : PRI_CIO: Communicaon Established ENTRAP : PRI_MC: Photo Cell Deacvated COM NC Fri 07/11/2014 10:57:34 ENTRAP : PRI_MC: Photo Cell Acvated Tamper NO COM GND Tamper IN Fri 07/11/2014 10:57:21 INFO : Radio Input Deacvated Fri 07/11/2014 10:57:21 INFO : Radio Input Acvated MAG LOCK OFF Event Report: Fri 07/11/2014 10:57:38 AUTOMATIC OPEN/CLOSE CONTROLS EXIT INFO: informaonal message only WARNING: unusual event but doesn't cause system malfuncon ERROR: abnormal event, could cause system malfuncon ENTRAP: entrapment detecon event CENTER PHOTOCELL UL SAFETY MIN EDGE 1 MAX OFF ENTRAP EDGE 2 Fri 07/11/2014 10:56:46 WARNING: PRI_MC: Tamper Reported Fri 07/11/2014 10:56:36 INFO : SEC_MC: Fully Open Posion Unknown CLOSE TIMER PARTIAL OPEN ID PLUG ERROR MOTOR MOTION ID PLUG POSITION N RECORDER 12VDC GND OBD PORT BLACK BOX 24VDC OPEN STOP MAX GATE SPEED MIN GATE STATUS Fri 07/11/2014 10:56:36 INFO : PRI_MC: Fully Open Posion Unknown OPEN COM CLOSE Fri 07/11/2014 10:56:36 WARNING: PRI_MC: Tamper Reported BATTERY IN USE US Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Deacvated Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Acvated POWER 24V GND SEC GATE (+) GND (-) MOTOR ON-LINE PRIMARY GATE OPEN STOP CLOSE COM GATE DISABLE LE LIMIT SWITCH ON-LINE (+) GND (-) STRIKE GND KEYPAD / RDR GND PHOTOCELL GND FIRE DEPT GND MAX OPEN GND RADIO GND RADIO SIG. GND 46 OBD PORT BLACK BOX MOTOR OVERLOAD NO LIMIT SWITCH / CLAMP SLIPPING MAX UL ALARM 12V ALARM RET RESET GND CLOSE REVERSE SENSITIVITY Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Deacvated Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Acvated 47 48 49 www.max.us.com CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV SAFETY SENSORS REQUIRED CERTIFIED TO CAN/CSA STD C22.2 NO. 247 T S A /F 14 0 0 0 0 H 2 P /2 0 0 14 Residential / Commercial Brushless DC Swing Gate Operators Made in USA 4009963 Maximum Controls LLC. 27211 Burbank Foothill Ranch, Ca 92610 Tel: (949) 699-0220 Max Megatron Version 10.3.16