Transcript
Labor saving devices
MC device
EX5104-D-52D1/333-4/MC401/GF121 1-needle, cylinder bed, overedger for attaching elastic Application For attaching continuous elastic to tubular goods, such as swimsuits, leotards, panties and similar garments. GF121
MC401: Elastic feeder/inserter with tape cutter GF121: Automatic elastic/tape feeder (vertical feeding)
MC400
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EX5104-D-52D1/333-4/MC401/GF121 1-needle, cylinder bed, overedger for attaching elastic Features Conventionally, this operation requires a high level of techniques. However, the elastic feeder/inserter with tape cutter (MC) deskills the operation because it feeds the proper amount of elastic according to the machine speed and the automatic tape cutter cuts the elastic based on preset data. Thanks to this device, attaching elastic accurately and uniformly to tubular goods is easy. Since a drop feed mechanism is employed, the bottom feed dogs drop below the top surface of the needle plate when the presser foot is raised. Use of this mechanism enables smooth fabric loading. Sewing data is stored, so all you have to do is call up the data you need if the size of the fabric is changed. High quality is achieved on finished products without any difficult adjustments. In addition, operational efficiency is increased. Subclass specifications
（mm） EX5104-D-52D1/ 333-4/MC401/GF121
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3
4
（mm）
（mm） （rpm） （l/min）
0.7 - 3.7 0.8 - 1.8
2
5.5
7,000
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Using the machines equipped with Information Technology function, resulting in greater productivity and high quality seams are obtained on sewn products.
Comparative table
MC
: Operation
Attaching elastic to leg openings
1: Machine
EX5104-52D/333-4/MC400
2: Machine 3: Machine
EX5204-02/233-4
Machine 1 Net operation time (sec.) Allowance ratio (%) Standard operation time (sec.) Daily output (pcs.) Mothly output (pcs.) Mothly output objective (pcs.) Necessary Qt.
Machine 2&3
20
30
30%
30%
26
39
1,108 27,700
738 18,450
150,000
150,000
6(5.42)
9(8.13)
3
difference
-10
-13 370 9,250
-3
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１ ８ ９
１０ １１ １２
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1. LCD(Liquid Crystal Display) screen Displays various information. *Select either Japanese or English.
5. INPUT key To input the stitch count obtained in the teaching mode.
2. PROGRAMMING key To call up the sewing mode display in order to set operations, steps, feeding amounts, stitch counts and codes.
6. INC. key To increase the number on the screen.
3. FUNCTION key To call up the sewing mode, tape (elastic) inserting amount mode, counter mode and output display on/off mode. In addition, to enter which pattern the machine sews to continuously. 4. TEACHING key To teach the machine where to change each step by stitch counting during actual sewing after entering sewing data for an operation, step and feeding amount. (“Teaching” is available in the automatic sewing mode.)
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7. DEC. key To decrease the number on the screen. 8. CURSOR (← ←) key To move the cursor on the screen to the left. 9. CURSOR (→ →) key To move the cursor on the screen to the right. 10. TAPE SET key To feed out tape (elastic) manually. 11. PAT. CORRECT key To return to the previous pattern. 12. Rotation detecting light Lit while the machine is running.
MC400 features Performance 26 items (type of sewn products) from A to Z can be programmed and stored in the MC device. 5 patterns (where and how to sew each part of product) from 1 to 5 can be programmed and stored in one item. 7 steps (where to switch a position and amount of fullness application during sewing) from 1 to 7 can be programmed and stored in one pattern. In each step the manual mode (each step is switched with the knee switch) or the automatic mode (each step is switched automatically by stitch counting) can be selected as required. Feeding amounts and stitch counts can be entered into up to seven steps. The device can be used with even one step.
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MC400 features 26 items (types of sewn products) can be programmed with the same elastic width. ● 2 programs for leg openings on leotards of different designs (A, B)
● 2 programs for leg openings on swimsuits of different designs (C, D)
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MC400 features 5 patterns from 1 to 5 can be programmed in each of 26 items from A to Z. ● Right leg openings, left leg openings, sleeve openings and neck openings on a leotard.
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7
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MC400 features 7 steps from 1 to 7 can be programmed in each of 5 patterns from 1 to 5.
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An example of entering sewing data following.
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Teaching mode ●Changing each step in the automatic mode is performed by stitch counting. ●In this teaching mode the number of stitches can be entered by actual sewing. ●Enter sewing data for an item, pattern, step, feeding amount first and then follow the procedures below.
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